Jonsered CL 36 A User Manual

1

 Assembly

 Operation

 Customer Responsibilities

 Service and Adjustments

 Repair Parts

532175732 10.12.00 rad

PRINTED IN U.S.A. 954 12 00-93

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.

OWNERS MANUAL

Model No. CL36A

36 Inch Mower

Grass Catcher

2

I. GENERAL OPERATION

• Read, understand, and follow all instructions in the manual

and on the machine before starting.

• Only allow responsible adults, who are familiar with the

instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which

could be picked up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop

machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always

look down and behind before and while backing.

• Be aware of the mower discharge direction and do not point

it at anyone. Do not operate the mower without either the

entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys

before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging

chute.

• Mow only in daylight or good artificial light.

• Do not operate the machine while under the influence of

alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading the machine into

a trailer or truck.

• Data indicates that operators, age 60 years and above, are

involved in a large percentage of riding mower-related

injuries. These operators should evaluate their ability to

operate the riding mower safely enough to protect themselves

and others from serious injury.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and

tipover accidents, which can result in severe injury or death.

All slopes require extra caution. If you cannot back up the

slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine.

Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have

to stop or shift while on the slope.

• Follow the manufacturer’s recommendations for wheel

weights or counterweights to improve stability.

• Use extra care with grass catchers or other attachments.

These can change the stability of the machine.

• Keep all movement on the slopes

slow

and

gradual

. Do not

make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly

straight

down the

slope.

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

SAFETY RULES

DO NOT:

•

Do not

turn on slopes unless necessary, and then, turn

slowly and gradually downhill, if possible.

•

Do not

mow near drop-offs, ditches, or embankments. The

mower could suddenly turn over if a wheel is over the edge

of a cliff or ditch, or if an edge caves in.

•

Do not

mow on wet grass. Reduced traction could cause

sliding.

•

Do not

try to stabilize the machine by putting your foot on the

ground.

•

Do not

use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the

presence of children. Children are often attracted to the

machine and the mowing activity.

Never

assume that

children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful

care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and

down

for small

children.

• Never carry children. They may fall off and be seriously

injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They

are flammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling. Do not

smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition.

• Never tamper with safety devices. Check their proper

operation regularly.

• Keep machine free of grass, leaves, or other debris build-up.

Clean oil or fuel spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage,

and deterioration, which could expose moving parts or allow

objects to be thrown. Frequently check components and

replace with manufacturer's recommended parts, when

necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or

wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as

required.

3

CONGRATULATIONS on your purchase of a new Grass Catcher. It has been designed, engineered and manufactured to

give you the best possible dependability and performance.

Should you experience any problems you cannot easily remedy, please contact your nearest authorized service center/

department. They have competent, well trained technicians and the proper tools to service or repair this unit.

Please read and retain this manual. The instructions will enable you to assemble and maintain your Grass Catcher

properly. Always observe the "SAFETY RULES".

NOTE: To make debris disposal easier 30 gallon plastic trash bags may be inserted in plastic grass containers. To order, see

repair parts section of this manual.

TABLE OF CONTENTS

• Be sure the area is clear of other people before mowing.

Stop machine if anyone enters the area.

• Never carry passengers or children even with the blades

off.

• Do not mow in reverse unless absolutely necessary. Always

look down and behind before and while backing.

• Never carry children. They may fall off and be seriously

injured or interfere with safe machine operation.

• Keep children out of the mowing area and under the

watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small

children.

• Mow up and down slopes (15° Max), not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have

to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down

the slope.

• If machine stops while going uphill, disengage blades, shift

into reverse and back down slowly.

• Do not turn on slopes unless necessary, and then, turn

slowly and gradually downhill, if possible.

CUSTOMER RESPONSIBILITIES............................... 12

STORAGE ................................................................... 12

REPAIR PARTS....................................center of manual

SAFETY RULES......................................................... 2-3

BAG OF PARTS ......................................................... 4-5

ASSEMBLY .............................................................. 6-10

OPERATION................................................................ 11

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

Look for this symbol to point out impor-

tant safety precautions. It means CAU-

TION!!! BECOME ALERT!!! YOUR

SAFETY IS INVOLVED.

CAUTION: In order to prevent

accidental starting when setting up,

transporting, adjusting or making

repairs, always disconnect spark plug

wire and place wire where it cannot

contact spark plug.

CAUTION: Do not coast down a hill in

neutral, you may lose control of the

tractor.

CAUTION: Tow only the attachments

that are recommended by and comply

with specifications of the manufactu-

rer of your tractor. Use common

sense when towing. Operate only at

the lowest possible speed when on a

slope. Too heavy of a load, while on

a slope, is dangerous. Tires can lose

traction with the ground and cause

you to lose control of your tractor.

4

KNOW YOUR GRASS CATCHER

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE ASSEMBLING OR OPERATING YOUR GRASS CATCHER.

Compare the illustrations with the carton contents to familiarize yourself with the parts before starting the assembly. Study the

operating instructions and safety precautions thoroughly to insure proper functioning of your Grass Catcher and to prevent injury

to yourself and others. Save this manual for future reference.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in

severe eye damage. Always wear safety glasses or eye shields before starting your tractor and while

mowing. We recommend wide vision safety mask for over the spectacles or standard safety glasses.

UNPACKING INSTRUCTIONS

• Remove all parts and packing materials from carton.

• Fold flaps to inside of carton and turn carton upsidedown

on floor of work area. To protect grass catcher cover

during assembly place cover upsidedown on overturned

carton.

• Check carton contents against list. Be sure all parts are

there.

CARTON CONTENTS:

(2) Container Tops

(2) Container Bottoms

(1) Upper Chute

(1) Lower Chute

(1) Support Post

(1) Mounting Bracket

(1) Cover Assembly

(1) Cover Seal

(1) Bag of Parts

(1) Owner's Manual

NOTE: For ease of assembly, aside of your work area, lay out all hardware in the following groups. Each step of the assembly

instructions will identify the group needed for that step.

GROUP "A"

ASSEMBLY

LOCATION

HARDWARE SHOWN ACTUAL SIZE

BAG OF PARTS CONTENTS

GROUP "B"

GROUP "C"

REAR

MOUNTING

BRACKET

TO

DRAW BAR

(4) Shoulder Bolt 5/16 - 18 Self Tapping

SUPPORT

POST

TO

CONTAINER

SUPPORT

(3) Carriage Bolt 5/16 - 18 x 3/4

(3) Locknut 5/16-18

(4) Bolt 5/16 - 18 x 3/4

(4) Locknut 5/16-18

(1) Bracket Support Pin

(1) Retainer Spring

(3) Tubing End Caps

SUPPORT

POST

TO

MOUNTING

BRACKET

5

BAG OF PARTS CONTENTS (continued)

GROUP "E"

GROUP "D"

CHUTE

LATCH

ASSEMBLY

TO

UPPER

CHUTE

(1) Screw #10 x 1-1/8

(2) Washer 3/16 x 3/4 x 16 Ga. (1) Nut, Acorn #10

(1) Spacer, Split #10

(1) Rubber Latch

LOWER

CHUTE

ASSEMBLY

TO

MOWER

DECK

GROUP "F "

CHUTE

LATCH

ASSEMBLY

TO

LOWER

CHUTE

(2) Nut, Weld #10

(2) Washer, Lock #10

(2) Washer 3/16 x 3/4 x 16 Ga.

(2) Screw #10 x 5/8

(2) Latch Hook Assembly

(1) Nut, Weld #10

(1) Washer, Lock #10

(1) Washer 3/16 x 3/4 x 16 Ga.

(1) Screw #10 x 5/8