Jonsered FC2255W, MC2255, BC2255, FC2256, FC2256W Operator's Manual

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FC2255 FC2255W BC2255 MC2255

Operator ′ s manual

Please read the oper ator’s manual carefully and make sure you understand the instructions before using the machine.

KEY T O SYMBOLS

– English

Symbols

ARNING! Clearing saws, brushcutters and trimmers can be dangerous! Careless or incorrect use can result in serious or fatal injury to the operator or others. It is extremely important that you read and understand the contents of the operator’s manual.

Please read the operator’s manual carefully and make sure you understand the instructions before using the machine.

Always wear:

• A protective helmet where there

is a risk of falling objects

• Approved hearing protection

• Approved eye protection

Max. speed of output shaft, rpm

This product is in accordance with applicable EC directives.

Watch out for thrown objects and ricochets.

The operator of the machine must ensure, while working, that no persons or animals come closer than 15 metres.

Machines ﬁtted with saw blades or grass blades can be thrown violently to the side when the blade comes into contact with a ﬁxed object. This is called blade thrust. The blade is capable of amputating an arm or leg. Always keep people and animals at least 15 metres from the machine.

Always wear approved protective gloves.

Wear sturdy, non-slip boots.

Only use non-metallic, ﬂexible cutting attachments, i.e. trimmer heads with trimmer cord.

Noise emission to the environment according to the European Community’s Directive. The machine’s emission is speciﬁed in chapter Technical data and on label.

Other symbols/decals on the mac hine refer to special certiﬁcation requirements for certain markets.

Switch off the engine by moving the stop switch to the STOP position before carrying out any checks or maintenance.

Always wear approved protective gloves.

Regular cleaning is required.

Visual check.

Approved eye protection must always be used.

50FT

15 m

50FT

CONTENTS

English

–

Contents

Note the f ollowing before starting:

Please read the oper ator’s manual carefully.

KEY TO SYMBOLS

Symbols ................................................................ 2

CONTENTS

Contents ............................................................... 3

Note the following before starting: ........................ 3

INTR ODUCTION

Dear Customer , .................................................... 4

WHA T IS WHAT?

What is what on the br ush cutter? ........................ 5

What is what on the brush cutter? ........................ 6

What is what on the brush cutter? ........................ 7

GENERAL SAFETY PRECA UTIONS

Impor tant .............................................................. 8

Personal protective equipment ............................. 8

Machine ′ s safety equipment ................................. 9

Cutting equipment ................................................ 12

ASSEMBL Y

Assemb ling the handlebar and throttle ................. 15

Transport position, handlebar ............................... 15

Assembling the cutting equipment ....................... 15

Fitting the blade guard/combination guard, grass

blade and ball-bearing-mounted support cup .......

Fitting the blade guard and saw blade .................. 16

Fitting the shredder blade and the shredder blade

guard (MC2255) ...................................................

Fitting other guards and cutting attachments ....... 18

Adjusting the harness and brush cutter ................ 19

Vector harness ..................................................... 19

FUEL HANDLING

Fuel saf ety ............................................................ 21

Fuel ...................................................................... 21

Fuelling ................................................................. 22

ARTING AND STOPPING

Chec k before starting ........................................... 23

Starting and stopping ........................................... 23

ORKING TECHNIQUES

Gener al working instructions ................................ 25

MAINTENANCE

Carb urettor ........................................................... 30

Mufﬂer .................................................................. 31

Cooling system ..................................................... 31

Air ﬁlter ................................................................. 31

Bevel gear ............................................................ 32

Drive shaft ............................................................ 32

Spark plug ............................................................ 32

Winter use ............................................................ 33

Maintenance schedule ......................................... 35

TECHNICAL D ATA

echnical data ...................................................... 36

EC-declaration of conformity ................................ 38

ARNING! Long-term exposure to noise can result in permanent hearing impairment. So always use approved hearing protection.

ARNING! Under no circumstances may the design of the machine be modiﬁed without the permission of the manufacturer. Always use genuine accessories. Non-authorized modiﬁcations and/or accessories can result in serious personal injury or the death of the operator or others.

ARNING! A clearing saw, brushcutter or trimmer can be dangerous if used incorrectly or carelessly, and can cause serious or fatal injury to the operator or others. It is extremely important that you read and understand the contents of this operator’s manual.

– English

INTR ODUCTION

Dear Customer ,

Cong ratulations on your choice to buy a Jonsered product!

We are convinced that you will appreciate with great satisfaction the quality and performance of our product for a very long time to come. The purchase of one of our products gives you access to professional help with repairs and service whenever this may be necessary. If the retailer who sells your machine is not one of our authorised dealers, ask for the address of your nearest service workshop.

It is our wish that you will be satisﬁed with your product and that it will be your companion for a long time. Think of this operator

′

s manual as a valuable document. By following its ′ content (using, service, maintenance etc) the life span and the second-hand value of the machine can be extended. If you will sell this machine, make sure that the buyer will get the operator

′

s manual.

Good luck on using your Jonsered machine!

Jonsered has a policy of continuous product development and therefore reserves the right to modify the design and appearance of products without prior notice.

English – 5

WHA T IS WHA T?

What is what on the brush cutter? (BC2255)

Locking nut

2 Bevel gear

3 Grease ﬁller cap, bevel gear

4 Shaft

5 Handle adjustment

6 Support eyes for harness

7 Fuel tank

8 Cylinder cover

9 Spark plug cap and spark plug

10 Starter handle

11 Air ﬁlter cover

12 Handlebar

13 Air purge

14 Decompression valve

15 Choke control

16 Stop switch

17 Start throttle button

18 Throttle lockout

19 Adjusting the throttle wire

20 Throttle control

21 Trimmer head

22 Metal cup

23 Drive disc

24 Cutting attachment guard

25 Locking screw

26 Support cup

27 Support ﬂange

28 Grass blade

29 Transport guard

30 Allen key

31 Carburettor screwdriver

32 Locking pin

33 Socket spanner

34 Operator ′ s manual

35 Harness

– English

WHA T IS WHA T?

What is what on the brush cutter? (FC2255, FC2255W)

2322

Locking nut

2 Bevel gear

3 Grease ﬁller cap, bevel gear

4 Shaft

5 Switch for heated handle (FC2255W)

6 Throttle control

7 Stop switch

8 Throttle lockout

9 Handle adjustment

10 Support eyes for harness

11 Fuel tank

12 Cylinder cover

13 Spark plug cap and spark plug

14 Starter handle

15 Air ﬁlter cover

16 Handlebar

17 Air purge

18 Decompression valve

19 Choke control

20 Support ﬂange

21 Saw blade

22 Drive disc

23 Cutting attachment guard

24 Transport guard

25 Operator ′ s manual

26 Allen key

27 Carburettor screwdriver

28 Locking pin

29 Socket spanner

30 Harness

English – 7

WHA T IS WHA T?

What is what on the brush cutter? (MC2255)

x 2

Bevel gear

2 Grease ﬁller cap, bevel gear

3 Shaft

4 Handle adjustment

5 Support eyes for harness

6 Fuel tank

7 Cylinder cover

8 Spark plug cap and spark plug

9 Starter handle

10 Air ﬁlter cover

11 Handlebar

12 Air purge

13 Decompression valve

14 Choke control

15 Stop switch

16 Start throttle button

17 Throttle lockout

18 Adjusting the throttle wire

19 Throttle control

20 Cutting attachment guard

21 Locking nut

22 Drive disc

23 Shredder blade

24 Support ﬂange

25 Transport guard

26 Allen key

27 Carburettor screwdriver

28 Locking pin

29 Socket spanner

30 Operator ′ s manual

31 Harness

GENERAL SAFETY PRECA UTIONS

– English

Impor tant Personal protective equipment

HELMET

A helmet should be w orn if the trees being cleared are taller than 2 m.

HEARING PROTECTION

Wear hearing protection that provides adequate noise reduction.

EYE PROTECTION

Always wear approved eye protection. If you use a visor then you must also wear approved protective goggles. Approved protective goggles must comply with standard ANSI Z87.1 in the USA or EN 166 in EU countries.

GLOVES

Gloves should be worn when necessary, e.g., when ﬁtting cutting attachments.

IMPORTANT!

The machine is only designed for trimming grass, grass clearing and/or forestry clearing.

The only accessories you can operate with this engine unit are the cutting attachments we recommend in the chapter on Technical data.

Never use the machine if you are tired, if you have drunk alcohol, or if you are taking medication that could affect your vision, your judgement or your co-ordination.

Wear personal protective equipment. See instructions under the heading ”Personal protective equipment”.

Never use a machine that has been modiﬁed in any way from its original speciﬁcation.

Never use a machine that is faulty. Carry out the checks, maintenance and service instructions described in this manual. Some maintenance and service measures must be carried out by trained and qualiﬁed specialists. See instructions under the heading Maintenance.

All covers, guards and handles must be ﬁtted before starting. Ensure that the spark plug cap and ignition lead are undamaged to avoid the risk of electric shock.

The machine operator must ensure that no people or animals come closer than 15 metres while working. When several operators are working in the same area the safety distance should be at least twice the tree height and no less than 15 metres.

ARNING! This machine produces an electromagnetic ﬁeld during operation. This ﬁeld may under some circumstances interfere with active or passive medical implants. To reduce the risk of serious or fatal injury, we recommend persons with medical implants to consult their physician and the medical implant manufacturer before operating this machine.

ARNING! Running an engine in a conﬁned or badly ventilated area can result in death due to asphyxiation or carbon monoxide poisoning.

IMPOR TANT!

A clearing saw, brushcutter or trimmer can be dangerous if used incorrectly or carelessly, and can cause serious or fatal injury to the operator or others. It is extremely important that you read and understand the contents of this operator’s manual.

You must use approved personal protective equipment whenever you use the machine. Personal protective equipment cannot eliminate the risk of injury but it will reduce the degree of injury if an accident does happen. Ask your dealer for help in choosing the right equipment.

ARNING! Listen out for warning signals or shouts when you are wearing hearing protection. Always remove your hearing protection as soon as the engine stops.

GENERAL SAFETY PRECA UTIONS

English

–

BOO TS

Wear boots with steel toe-caps and non-slip sole.

CLOTHING

Wear clothes made of a strong fabric and avoid loose clothing that can catch on twigs and branches. Always wear heavy, long pants. Do not wear jewellery, shorts sandals or go barefoot. Secure hair so it is above shoulder level.

FIRST AID KIT

Always have a ﬁrst aid kit nearby.

Mac hine ′ s safety equipment

This section descr ibes the machine′s safety equipment, its purpose, and how checks and maintenance should be carried out to ensure that it operates correctly. See the ”What is what?” section to locate where this equipment is positioned on your machine.

The life span of the machine can be reduced and the risk of accidents can increase if machine maintenance is not carried out correctly and if service and/or repairs are not carried out professionally. If you need further information please contact your nearest service workshop.

Throttle lockout

The throttle lockout is designed to prevent accidental operation of the throttle control. When you press the lock (A) (i.e. when you grasp the handle) it releases the throttle

control (B). When you release the handle the throttle control and the throttle lockout both move back to their original positions. This movement is controlled by two independent return springs. This arrangement means that the throttle control is automatically locked at the idle setting.

Make sure the throttle control is locked at the idle setting when the throttle lockout is released.

Press the throttle lockout and make sure it returns to its original position when you release it.

Check that the throttle control and throttle lockout move freely and that the return springs work properly.

See instructions under the heading Start. Start the machine and apply full throttle. Release the throttle and check that the cutting attachment stops and remains at a standstill. If the cutting attachment rotates with the throttle in the idle position then the carburettor idle setting must

IMPORTANT!

All servicing and repair work on the machine requires special training. This is especially true of the machine

′s safety equipment. If your machine fails any of the checks described below you must contact your service agent. When you buy any of our products we guarantee the availability of professional repairs and service. If the retailer who sells your machine is not a servicing dealer, ask him for the address of your nearest service agent.

WARNING! Never use a machine with faulty safety equipment. The machine’s safety equipment must be checked and maintained as described in this section. If your machine fails any of these checks contact your service agent to get it repaired.

GENERAL SAFETY PRECAUTIONS

10 – English

be checked. See instructions under the heading Maintenance.

Stop switch

Use the stop switch to switch off the engine.

Start the engine and make sure the engine stops when you move the stop switch to the stop setting.

Cutting attachment guard

This guard is intended to prevent loose objects from being thrown towards the operator. The guard also protects the operator from accidental contact with the cutting attachment.

Check that the guard is undamaged and not cracked. Replace the guard if it has been exposed to impact or is cracked.

Always use the recommended guard for the cutting attachment you are using. See chapter on Technical data.

Vibration damping system

Your machine is equipped with a vibration damping system that is designed to minimize vibration and make operation easier.

Use of incorrectly wound cord or an incorrect cutting attachment increases the level of vibration. See instructions under the heading Cutting equipment.

The machine′s vibration damping system reduces the transfer of vibration between the engine unit/cutting equipment and the machine

′s handle unit.

Regularly check the vibration damping units for cracks or deformation. Check that the vibration damping element is undamaged and securely attached.

Quick release

There is an easily accessible, quick release ﬁtted at the front as a safety precaution in case the engine catches ﬁre, or in any other situation that requires you to free yourself from the machine and harness. See instructions under the heading Adjusting the harness and brush

WARNING! Never use a cutting attachment without an approved guard. See the chapter on Technical data. If an incorrect or faulty guard is ﬁtted this can cause serious personal injury.

WARNING! Overexposure to vibration can lead to circulatory damage or nerve damage in people who have impaired circulation. Contact your doctor if you experience symptoms of overexposure to vibration. Such symptoms include numbness, loss of feeling, tingling, pricking, pain, loss of strength, changes in skin colour or condition. These symptoms normally appear in the ﬁngers, hands or wrists. The risk increases at low temperatures.

GENERAL SAFETY PRECAUTIONS

English – 11

cutter. Certain harnesses also have a quick release ﬁtted to the support hook.

Check that the harness straps are correctly positioned. Once the harness and machine have been adjusted, check that the harness quick release works correctly.

Mufﬂer

The mufﬂer is designed to keep noise levels to a minimum and to direct exhaust fumes away from the user. A mufﬂer ﬁtted with a catalytic converter is also designed to reduce harmful exhaust gases.

In countries that have a warm and dry climate there is a signiﬁcant risk of ﬁre. We therefore ﬁt certain mufﬂers with a spark arrestor mesh. Check whether the mufﬂer on your machine is ﬁtted with this kind of mesh.

For mufﬂers it is very important that you follow the instructions on checking, maintaining and servicing your machine. See instructions under the heading Checking, maintaining and servicing the machine’s safety equipment.

Never use a machine that has a faulty mufﬂer.

Regularly check that the mufﬂer is securely attached to the machine.

If the mufﬂer on your machine is ﬁtted with a spark arrestor mesh this must be cleaned regularly. A blocked mesh will cause the engine to overheat and may lead to serious damage.

Locking nut

A locking nut is used to secure some types of cutting attachment.

When ﬁtting, tighten the nut in the opposite direction to the direction of rotation of the cutting attachment. To remove it, undo the nut in the same direction as the cutting attachment rotates. (CAUTION! The nut has a left-hand thread.) When loosening and tightening the saw blade nut, there is a risk of injury from the teeth of the saw blade. You should therefore always ensure that your hand is shielded by the blade guard when doing this. Always use a socket spanner with a shaft that is long enough to allow this. The arrow in the diagram shows the area where you

WARNING! Mufﬂers ﬁtted with catalytic converters get very hot during use and remain so for some time after stopping. This also applies at idle speed. Contact can result in burns to the skin. Remember the risk of ﬁre!

WARNING! The inside of the mufﬂer contain chemicals that may be carcinogenic. Avoid contact with these elements in the event of a damaged mufﬂer.

WARNING! Bear in mind that:

The exhaust fumes from the engine are hot and may contain sparks which can start a ﬁre. Never start the machine indoors or near combustible material!

GENERAL SAFETY PRECAUTIONS

12 – English

should operate the socket spanner when loosening or tightening the nut.

The nylon lining inside the locking nut must not be so worn that you can turn it by hand. The lining should offer a resistance of at least 1.5 Nm. The nut should be replaced after it has been put on approx. 10 times.

Locking screw

The lock screw must be tightened securely for ballbearing-mounted support cups.

Cutting equipment

This section describes how to choose and maintain your cutting equipment in order to:

• Reduce the risk of blade thrust.

• Obtain maximum cutting performance.

• Extend the life of cutting equipment.

Cutting equipment

Saw blades are intended for cutting ﬁbrous types of wood.

Grass blades and grass cutters are intended for cutting coarse grass.

Shredder blades are intended for cutting coarse grass and bushes.

A trimmer head is intended for trimming grass.

General rules

Only use cutting attachments with the guards we recommend! See the chapter on Technical data.

Keep the teeth of the blade correctly sharpened! Follow our instructions and use the recommended ﬁle gauge. An

IMPORTANT!

Only use cutting attachments with the guards we recommend! See the chapter on Technical data.

Refer to the instructions for the cutting attachment to check the correct way to load the cord and the correct cord diameter.

Keep the teeth of the blade correctly sharpened! Follow our recommendations. Also refer to the instructions on the blade packaging.

Maintain the correct blade setting! Follow our instructions and use the recommended ﬁle gauge.

WARNING! Always stop the engine before doing any work on the cutting attachment. This continues to rotate even after the throttle has been released. Ensure that the cutting attachment has stopped completely and disconnect the HT lead from the spark plug before you start to work on it.

WARNING! Using an incorrect cutting attachment or an incorrectly sharpened blade increases the risk of blade thrust.

GENERAL SAFETY PRECAUTIONS

English – 13

incorrectly sharpened or damaged blade increases the risk of accidents.

Keep the correct setting on the saw blade! Follow our instructions and use the recommended setting tool. An incorrectly set saw blade increases the risk of jamming and blade thrust, and damage to the saw blade.

Check the cutting attachment for damage or cracks. A damaged cutting attachment should always be replaced.

Sharpening grass cutters and grass blades

• See the cutting attachment packaging for correct sharpening instructions. Sharpen blades and cutters using a single-cut ﬂat ﬁle.

• Sharpen all edges equally to maintain the balance of the blade.

Sharpening the saw blade

• See the cutting attachment packaging for correct sharpening instructions.

A correctly sharpened blade is essential for working efﬁciently and to avoid unnecessary wear to the blade and brush cutter.

• Make sure that the blade is well supported when you ﬁle it. Use a 5.5 mm round ﬁle with a ﬁle holder.

• The ﬁling angle is 15°. File alternate teeth to the right and those in between to the left. If the blade has been heavily pitted by stones it may be necessary to dress the top edges of the teeth with a ﬂat ﬁle, in exceptional cases. If so, this should be done before ﬁling with a round ﬁle. The top edges must be ﬁled down by the same amount for all the teeth.

Adjust the blade setting. This should be 1 mm.

WARNING! Always discard a blade that is bent, twisted, cracked, broken or damaged in any other way. Never attempt to straighten a twisted blade so that it can be reused. Only use original blades of the speciﬁed type.

GENERAL SAFETY PRECAUTIONS

14 – English

Trimmer head

• Only use the recommended trimmer heads and trimmer cords. These have been tested by the manufacturer to suit a particular engine size. This is especially important when a fully automatic trimmer head is used. Only use the recommended cutting attachment. See the chapter on Technical data.

• Smaller machines generally require small trimmer heads and vice versa. This is because when clearing using a cord the engine must throw out the cord radially from the trimmer head and overcome the resistance of the grass being cleared.

• The length of the cord is also important. A longer cord requires greater engine power than a shorter cord of the same diameter.

• Make sure that the cutter on the trimmer guard is intact. This is used to cut the cord to the correct length.

• To increase the life of the cord it can be soaked in water for a couple of days. This will make the line tougher so that it lasts longer.

IMPORTANT!

Always ensure the trimmer cord is wound tightly and evenly around the drum, otherwise the machine will generate harmful vibration.

ASSEMBLY

English – 15

Assembling the handlebar and throttle

CAUTION! Some models have the throttle handle ﬁtted at the factory.

• Remove the screw at the rear of the throttle handle.

• Slide the throttle handle onto the right side of the handlebar, (see diagram).

• Align the screw hole in the throttle handle with the hole in the handlebar.

• Reﬁt the screw in the hole in the rear of the throttle handle.

• Screw the screw through the handle and handlebar. Tighten it.

• Unscrew the knob from the handlebar mounting.

• Position the handlebar as shown. Fit the mounting components and tighten the knob lightly.

• Put on the harness and hang the machine from the support hook. Now make a ﬁnal adjustment so that the machine is in a comfortable working position when it hangs from the harness.

• Tighten the knob.

Transport position, handlebar

• The handlebar can easily be turned to ﬁt along the shaft for easier transportation and storage.

• Loosen the knob. Turn the handlebar clockwise so that the throttle handle rests against the engine.

• Now twist the handlebar around the shaft. Tighten the knob.

• Fit the transport guard to the cutting attachment.

Assembling the cutting equipment

Fitting the blade guard/ combination guard, grass blade and ball-bearing-mounted support cup

• Hang the trimmer guard/combination guard (A) on the two hooks on the plate holder (M). Bend the guard

WARNING!

When ﬁtting the cutting attachment it is extremely important that the raised section on the drive disc/support ﬂange engages correctly in the centre hole of the cutting attachment. If the cutting attachment is ﬁtted incorrectly it can result in serious and/or fatal personal injury.

WARNING! Never use a cutting attachment without an approved guard. See the chapter on Technical data. If an incorrect or faulty guard is ﬁtted this can cause serious personal injury.

IMPORTANT! If a saw blade or grass blade are to be used the machine must be equipped with the correct handlebar, blade guard and harness.

ASSEMBLY

16 – English

around the shaft and tighten it with the bolt (L) on the opposite side of the shaft. Use the locking pin (C). Place the locking pin in the groove on the screw head and tighten. See diagram.

• CAUTION! Always use the recommended guard for the cutting attachment you are using. See chapter on Technical data.

• Fit the drive disc (B) on the angle gear’s output shaft.

• Centre the metal cup (P) on the drive disc’s blade guide.

• Turn the output shaft until one of the holes in the drive disk aligns with the corresponding hole in the gear housing.

• Insert the locking pin (C) in the hole to lock the shaft.

• Position the blade (D) with the drive disk (B). Make sure that the blade is centered by ﬁtting it to the guide on the drive disk.

• Fit the support ﬂange (F) on the output shaft so that it rests against the blade.

• Screw the support cup (E) onto the output shaft threads (CAUTION! Left-hand thread). Tighten to a torque of 35-50 Nm (3.5-5.0 kpm). Use the socket spanner in the tool kit. Note that the locking pin (C) must remain inside the gear housing to lock the drive

disk. Hold the shaft of the socket spanner as close to the blade guard/combination guard as possible.

Fitting the blade guard and saw blade

CAUTION! Always use the recommended guard for the cutting attachment you are using. See chapter on Technical data.

FC2255, FC2255W

• The blade guard (A) is ﬁtted using 4 screws (L) as shown.

BC2255

• Fit the holder (R) and bracket (J) with 2 bolts (H) on the gear housing.

WARNING! Tighten the lock screw (N) in the center hole of the support cup. Tighten to a torque of 35-50 Nm (3.5-5.0 kpm), CAUTION! Left-hand thread. If the lock screw is not ﬁtted in the support cup, there is a risk that the support cup will come unscrewed. This means that the blade will also come loose, which could result in serious or fatal injury to the operator or others.

ASSEMBLY

English – 17

• Then fasten the blade guard (A) with 4 bolts (L) in the holder (N).

• Fit the drive disc (B) on the output shaft.

• Turn the blade shaft until one of the holes in the drive disc aligns with the corresponding hole in the gear housing.

• Insert the locking pin (C) in the hole to lock the shaft.

• Place the blade (D) and support ﬂange (F) on the output shaft.

• Fit the nut (G). The nut must be tightened to a torque of 35-50 Nm (3.5-5 kpm). Use the socket spanner in the tool kit. Hold the shaft of the spanner as close to the blade guard as possible. To tighten the nut, turn the spanner in the opposite direction to the direction of rotation (Caution! left-hand thread).

When loosening and tightening the saw blade nut, there is a risk of injury from the teeth of the saw blade. You should therefore always ensure that your hand is shielded by the blade guard when doing this. Always use a socket spanner with a shaft that is long enough to allow this. The arrow in the diagram shows the area where you should

operate the socket spanner when loosening or tightening the nut.

Fitting the shredder blade and the shredder blade guard (MC2255)

• Fit the holder (K) and bracket (J) with 4 bolts (H) on the gear housing.

• Then fasten the shredder blade guard (A) with 4 bolts in the holder as shown.

H J

x 4

ASSEMBLY

18 – English

• Fit the drive disc (B) on the output shaft.

• Turn the blade shaft until one of the holes in the drive disc aligns with the corresponding hole in the gear housing.

• Insert the locking pin (C) in the hole to lock the shaft.

• Place the shredder blade (D) and support ﬂange (F) on the output shaft.

• Fit the nut (G). The nut must be tightened to a torque of 35-50 Nm (3.5-5 kpm). Use the socket spanner in the tool kit. Hold the shaft of the spanner as close to the shredder blade guard as possible.

Fitting other guards and cutting attachments

• Fit the trimmer guard/combination guard (A) intended for use with the trimmer head/plastic blades. Hang the trimmer guard/combination guard (A) on the two hooks on the plate holder (M). Bend the guard around the shaft and tighten it with the bolt (L) on the opposite side of the shaft. Use the locking pin (C). Place the locking pin in the groove on the screw head and tighten. See diagram.

• Fit the drive disc (B) on the output shaft.

• Centre the metal cup (P) on the drive disc’s blade guide.

• Turn the blade shaft until one of the holes in the drive disc aligns with the corresponding hole in the gear housing.

• Insert the locking pin (C) in the hole to lock the shaft.

• Screw on the trimmer head/plastic blades (H) in the opposite direction to the direction of rotation.

• To dismantle, follow the instructions in the reverse order.

ASSEMBLY

English – 19

Adjusting the harness and brush cutter

Vector harness

Safety release

Push down the red release lever to release the machine from the harness.

Adjusting the harness

1 Tighten the hip strap so that it sits securely.

2 Tighten the chest strap under your left arm so that it

ﬁts closely around your body.

3 Adjust the shoulder strap to distribute the load evenly

across your shoulders. Press downwards on the suspension hook to load the harness.

4 Adjust the height of the hanging ring as per the

instructions. (Forest clearing)

5 If you need to lower the suspension hook, for trimming

for example, move the suspension strap (A) to the lower mounting point on the backplate.

6 The elastic strap (B) can be tightened to transfer more

load from the shoulder straps to the hip strap.

WARNING! When using a brush cutter it must always be hooked securely to the harness. Otherwise you will be unable to control the brush cutter safely and this can result in injury to yourself or others. Never use a harness with a defective quick release.

ASSEMBLY

20 – English

Correct height

1 Forestry clearing

The machine should be supported in a harness when forestry clearing so that the cutting equipment is angled slightly forwards in relation to the ground. Adjust the height using the strap on the harness for the support hook.

2 Grass clearing

The machine should be supported in a harness when grass clearing so that the cutting equipment is parallel to the ground.

Correct balance

1 Forestry clearing

The machine is balanced by moving the suspension ring on the machine forwards or backwards. On some models the suspension ring is ﬁxed, however, this will then have a number of holes for the support hook. The machine is correctly balanced when it freely hangs horizontally from the support hook. In this way the risk of hitting stones is reduced if you need to release the handlebar.

2 Grass clearing

Let the blade balance at a comfortable cutting height, i.e. close to the ground.

FUEL HANDLING

English – 21

Fuel safety

Never start the machine:

1 If you have spilt fuel on it. Wipe off the spillage and

allow remaining fuel to evaporate.

2 If you have spilt fuel on yourself or your clothes,

change your clothes. Wash any part of your body that has come in contact with fuel. Use soap and water.

3 If the machine is leaking fuel. Check regularly for

leaks from the fuel cap and fuel lines.

Transport and storage

• Store and transport the machine and fuel so that there is no risk of any leakage or fumes coming into contact with sparks or naked ﬂames, for example, from electrical machinery, electric motors, electrical relays/ switches or boilers.

• When storing and transporting fuel always use approved containers intended for this purpose.

• When storing the machine for long periods the fuel tank must be emptied. Contact your local petrol station to ﬁnd out where to dispose of excess fuel.

• Ensure the machine is cleaned and that a complete service is carried out before long-term storage.

• The transport guard must always be ﬁtted to the cutting attachment when the machine is being transported or in storage.

• Secure the machine during transport.

Fuel

CAUTION! The machine is equipped with a two-stroke engine and must always been run using a mixture of petrol and two-stroke oil. It is important to accurately measure the amount of oil to be mixed to ensure that the correct mixture is obtained. When mixing small amounts of fuel, even small inaccuracies can drastically affect the ratio of the mixture.

Petrol

CAUTION! Always use a quality petrol/oil mixture at least 90 octane (RON). If your machine is equipped with a catalytic converter (see chapter on Technical data) always use a good quality unleaded petrol/oil mixture. Leaded petrol will destroy the catalytic converter.

Use low-emission petrol, also known as alkylate petrol, if it is available.

• The lowest octane recommended is 90 (RON). If you run the engine on a lower octane grade than 90 socalled knocking can occur. This gives rise to a high engine temperature, which can result in serious engine damage.

• When working at continuous high revs a higher octane rating is recommended.

Two-stroke oil

• For best results and performance use JONSERED two-stroke engine oil, which is specially formulated for our air-cooled two-stroke engines.

• Never use two-stroke oil intended for water-cooled engines, sometimes referred to as outboard oil (rated TCW).

• Never use oil intended for four-stroke engines.

• A poor oil quality and/or too high oil/fuel ratio may jeopardise function and decrease the life time of catalytic converters.

• Mixing ratio

1:50 (2%) with JONSERED two-stroke oil.

1:33 (3%) with oils class JASO FB or ISO EGB formulated for air-cooled, two-stroke engines.

WARNING! Take care when handling fuel. Bear in mind the risk of ﬁre, explosion and inhaling fumes.

WARNING! Fuel and fuel fumes are highly inﬂammable and can cause serious injury when inhaled or allowed to come in contact with the skin. For this reason observe caution when handling fuel and make sure there is adequate ventilation.

Petrol, litre

Two-stroke oil, litre

2% (1:50) 3% (1:33)

5 0,10 0,15

10 0,20 0,30

15 0,30 0,45

20 0,40 0,60

FUEL HANDLING

22 – English

Mixing

• Always mix the petrol and oil in a clean container intended for fuel.

• Always start by ﬁlling half the amount of the petrol to be used. Then add the entire amount of oil. Mix (shake) the fuel mixture. Add the remaining amount of petrol.

• Mix (shake) the fuel mixture thoroughly before ﬁlling the machine’s fuel tank.

• Do not mix more than one month’s supply of fuel at a time.

• If the machine is not used for some time the fuel tank should be emptied and cleaned.

Fuelling

• Always use a fuel container with an anti-spill valve.

• Clean the area around the fuel cap. Contamination in the tank can cause operating problems.

• Ensure that the fuel is well mixed by shaking the container before ﬁlling the tank.

WARNING! The catalytic converter mufﬂer gets very hot during and after use. This also applies during idling. Be aware of the ﬁre hazard, especially when working near ﬂammable substances and/ or vapours.

WARNING! Taking the following precautions, will lessen the risk of ﬁre:

Do not smoke or place hot objects near fuel.

Always shut off the engine before refuelling.

Always stop the engine and let it cool for a few minutes before refuelling.

When refuelling, open the fuel cap slowly so that any excess pressure is released gently.

Tighten the fuel cap carefully after refuelling.

Always move the machine away from the refuelling area before starting.

STARTING AND STOPPING

English – 23

Check before starting

• Check the blade to ensure that no cracks have formed at the bottom of the teeth or by the centre hole. The most common reason why cracks are formed is that sharp corners have been formed at the bottom of the teeth while sharpening or that the blade has been used with dull teeth. Discard a blade if cracks are found.

• Check that the support ﬂange is not cracked due to fatigue or due to being tightened too much. Discard the support ﬂange if it is cracked.

• Ensure the locking nut has not lost its captive force. The nut lock should have a locking force of at least 1.5 Nm. The tightening torque of the locking nut should be 35-50 Nm.

• Check that the blade guard is not damaged or cracked. Replace the blade guard if it is exposed to impact or is cracked.

Check that the trimmer head and trimmer guard are not damaged or cracked. Replace the trimmer head or trimmer guard if they have been exposed to impact or are cracked.

• Never use the machine without a guard nor with a defective guard.

• All covers must be correctly ﬁtted and undamaged before you start the machine.

Starting and stopping

Cold engine

Ignition: Set the stop switch to the start position.

Choke: Set the choke control (A) in the choke position.

Primer bulb: Press the air purge diaphragm (B)

repeatedly until fuel begins to ﬁll the diaphragm. The diaphragm need not be completely ﬁlled.

Decompression valve (C): Press the valve to reduce the pressure in the cylinder and make starting easier. You should always use the decompression valve when starting the machine. Once the machine has started the valve will automatically return to its original setting.

Warm engine

Use the same starting procedure as for a cold engine but without setting the choke control in the choke position.

Start throttle: (FC2255, FC2255W, BC2255, MC2255)

Set the throttle to the start position by moving the choke control to the choke position and then returning it to its original position.

WARNING! The complete clutch cover and shaft must be ﬁtted before the machine is started, otherwise the clutch can come loose and cause personal injury.

Always move the machine away from the refuelling area before starting. Place the machine on a ﬂat surface. Ensure the cutting attachment cannot come into contact with any object.

Make sure no unauthorised persons are in the working area, otherwise there is a risk of serious personal injury. The safety distance is 15 metres.

STARTING AND STOPPING

24 – English

Start throttle: (BC2255, MC2255)

Set the throttle to the start position by ﬁrst pressing the throttle lockout and the throttle trigger, then pressing the start throttle button (A). Then release the throttle lockout and the throttle trigger, followed by the start throttle button. The throttle function is now activated. To return the engine to idle, press the throttle lockout and throttle trigger again.

Starting

Hold the body of the machine on the ground using your left hand (CAUTION! Not with your foot!). Grip the starter handle, slowly pull out the cord with your right hand until you feel some resistance (the starter pawls grip), now quickly and powerfully pull the cord.

Never twist the

starter cord around your hand.

Repeat pulling the cord until the engine starts. When the engine starts. return choke control to run position and apply full throttle; the throttle will automatically disengage from the start setting.

CAUTION! Do not pull the starter cord all the way out and do not let go of the starter handle when the cord is fully extended. This can damage the machine.

Stopping

Stop the engine by switching off the ignition.

BC2255, MC2255

FC2255, FC2255W

Heated handles

FC2255W

Models equipped with heating elements in the handles have an on/off switch on the throttle handle to control the heat. Both the left and right handles have heating elements that automatically maintain a temperature of roughly 70

° when the heat is turned on.

WARNING! When the engine is started with the choke in either the choke or start throttle positions the cutting attachment will start to rotate immediately.

WORKING TECHNIQUES

English – 25

General working instructions

Basic safety rules

1 Look around you:

• To ensure that people, animals or other things cannot affect your control of the machine.

• To ensure that people, animals, etc., do not come into contact with the cutting attachment or loose objects that are thrown out by the cutting attachment.

• CAUTION! Do not use the machine unless you are able to call for help in the event of an accident.

2 Inspect the working area. Remove all loose objects,

such as stones, broken glass, nails, steel wire, string, etc. that could be thrown out or become wrapped around the cutting attachment.

3 Do not use the machine in bad weather, such as

dense fog, heavy rain, strong wind, intense cold, etc. Working in bad weather is tiring and often brings added risks, such as icy ground, unpredictable felling direction, etc.

4 Make sure you can move and stand safely. Check the

area around you for possible obstacles (roots, rocks, branches, ditches, etc.) in case you have to move suddenly. Take great care when working on sloping ground.

5 Take great care when cutting a tree that is in tension.

A tree that is in tension may spring back to its normal position before or after being cut. If you position

yourself incorrectly or make the cut in the wrong place the tree may hit you or the machine and cause you to lose control. Both situations can cause serious personal injury.

6 Keep a good balance and a ﬁrm foothold.

7 Always hold the machine with both hands. Hold the

machine on the right side of your body.

8 Keep the cutting attachment below waist level.

9 Switch off the engine before moving to another area.

Fit the transport guard before carrying or transporting the equipment any distance.

10 Never put the machine down with the engine running

unless you have it in clear sight.

The ABC of clearing

• Always use the correct equipment.

• Make sure the equipment is well adjusted.

• Follow the safety precautions.

• Organise your work carefully.

• Always use full throttle when starting to cut with the blade.

• Always use sharp blades.

• Avoid stones.

IMPORTANT!

This section describes the basic safety precautions for working with brush cutters and trimmers.

If you encounter a situation where you are uncertain how to proceed you should ask an expert. Contact your dealer or your service workshop.

Avoid all usage which you consider to be beyond your capability.

You must understand the difference between forestry clearing, grass clearing and grass trimming before use.

WORKING TECHNIQUES

26 – English

• Control the felling direction (take advantage of the wind).

Working methods

• Before you start clearing, check the clearing area, the type of terrain, the slope of the ground, whether there are stones, hollows etc.

• Start at whichever end of the area is easiest, and clear an open space from which to work.

• Work systematically to and fro across the area, clearing a width of around 4-5 m on each pass. This exploits the full reach of the machine in both directions and gives the operator a convenient and varied working area to work in.

• Clear a strip around 75 m long. Move your fuel can as work progresses.

• On sloping ground you should work along the slope. It is much easier to work along a slope than it is to work up and down it.

• You should plan the strip so that you avoid going over ditches or other obstacles on the ground. You should also orient the strip to take advantage of wind

WARNING! Neither the operator of the machine nor anyone else may attempt to remove the cut material while the engine is running or the cutting equipment is rotating, as this can result in serious injury.

Stop the engine and cutting equipment before you remove material that has wound around the blade shaft as otherwise there is a risk of injury. The bevel gear can get hot during use and may remain so for a while afterwards. You could get burnt if you touch it.

WARNING! Watch out for thrown objects. Always wear approved eye protection. Never lean over the cutting attachment guard. Stones, rubbish, etc. can be thrown up into the eyes causing blindness or serious injury.

Keep unauthorised persons at a distance. Children, animals, onlookers and helpers should be kept outside the safety zone of 15 m. Stop the machine immediately if anyone approaches. Never swing the machine around without ﬁrst checking behind you to make sure noone is within the safety zone.

WARNING! Sometimes branches or grass get caught between the guard and cutting attachment. Always stop the engine before cleaning.

WARNING! Machines ﬁtted with saw blades or grass blades can be thrown violently to the side when the blade comes into contact with a ﬁxed object. This is called blade thrust. A blade thrust can be violent enough to cause the machine and/or operator to be propelled in any direction, and possibly lose control of the machine. Blade thrust can occur without warning if the machine snags, stalls or binds. Blade thrust is more likely to occur in areas where it is difﬁcult to see the material being cut.

Avoid cutting with the area of the blade between the 12 o'clock and 3 o'clock positions. Because of the speed of rotation of the blade, blade thrust can occur if you attempt to cut thick stems with this area of the blade.

WORKING TECHNIQUES

English – 27

conditions, so that cleared stems fall in the cleared area of the stand.

Forestry clearing using a saw blade

• The risk of blade thrust increases with increasing stem size. You should therefore avoid cutting with the area of the blade between 12 o'clock and 3 o'clock.

• To fell to the left, the bottom of the tree should be pushed to the right. Tilt the blade and bring it diagonally down to the right, exerting ﬁrm pressure. At the same time push the stem using the blade guard. Cut with the area of the blade between 3 o’clock and 5 o’clock. Apply full throttle before advancing the blade.

• To fell to the right, the bottom of the tree should be pushed to the left. Tilt the blade and bring it diagonally up to the right. Cut with the area of the blade between

3 o’clock and 5 o’clock so that the direction of rotation of the blade pushes the bottom of the tree to the left.

• To fell a tree forwards, the bottom of the tree should be pulled backwards. Pull the blade backwards with a quick, ﬁrm movement.

• Large stems must be cut from two sides. First determine which direction the stem will fall. Make the ﬁrst cut on the felling side. Then ﬁnish cutting the stem from the other side. Adjust the cutting pressure to match the size of the stem and the hardness of the wood. Small stems require more pressure, while large stems require less pressure.

• If the stems are tightly packed, adapt your walking pace to suit.

• If the blade jams in a stem, never jerk the machine free. If you do this the blade, bevel gear, shaft or handlebar may be damaged. Release the handles, grip the shaft with both hands and gently pull the machine free.

WORKING TECHNIQUES

28 – English

Brush cutting with a saw blade

• Thin stems and brush are mown down. Work with a sawing movement, swinging sideways.

• Try to cut several stems in a single sawing movement.

• With groups of hardwood stems, ﬁrst clear around the group. Start by cutting the stems high up around the outside of the group to avoid jamming. Then cut the stems to the required height. Now try to reach in with the blade and cut from the centre of the group. If it is still difﬁcult to gain access, cut the stems high up and let them fall. This will reduce the risk of jamming.

Grass clearing using a grass blade

• Grass blades and grass cutters must not be used on woody stems.

• A grass blade is used for all types of tall or coarse grass.

• The grass is cut down with a sideways, swinging movement, where the movement from right-to-left is the clearing stroke and the movement from left-toright is the return stroke. Let the left-hand side of the blade (between 8 and 12 o’clock) do the cutting.

• If the blade is angled to the left when clearing grass, the grass will collect in a line, which makes it easier to collect, e.g. by raking.

• Try to work rhythmically. Stand ﬁrmly with your feet apart. Move forward after the return stroke and stand ﬁrmly again.

• Let the support cup rest lightly against the ground. It is used to protect the blade from hitting the ground.

• Reduce the risk of material wrapping around the blade by following these instructions:

1 Always work at full throttle.

2 Avoid the previously cut material during the return stroke.

• Stop the engine, unclip the harness and place the machine on the ground before you start to collect the cut material.

Grass trimming with a trimmer head

Trimming

• Hold the trimmer head just above the ground at an angle. It is the end of the cord that does the work. Let the cord work at its own pace. Never press the cord into the area to be cut.

• The cord can easily remove grass and weeds up against walls, fences, trees and borders, however it can also damage sensitive bark on trees and bushes, and damage fence posts.

• Reduce the risk of damaging plants by shortening the cord to 10-12 cm and reducing the engine speed.

Clearing

• The clearing technique removes all unwanted vegetation. Keep the trimmer head just above the ground and tilt it. Let the end of the cord strike the ground around trees, posts, statues and the like. CAUTION! This technique increases the wear on the cord.

• The cord wears quicker and must be fed forward more often when working against stones, brick, concrete, metal fences, etc., than when coming into contact with trees and wooden fences.

• When trimming and clearing you should use less than full throttle so that the cord lasts longer and to reduce the wear on the trimmer head.

WORKING TECHNIQUES

English – 29

Cutting

• The trimmer is ideal for cutting grass that is difﬁcult to reach using a normal lawn mower. Keep the cord parallel to the ground when cutting. Avoid pressing the trimmer head against the ground as this can ruin the lawn and damage the tool.

• Do not allow the trimmer head to constantly come into contact with the ground during normal cutting. Constant contact of this type can cause damage and wear to the trimmer head.

Sweeping

• The fan effect of the rotating cord can be used for quick and easy clearing up. Hold the cord parallel to and above the area to be swept and move the tool to and fro.

• When cutting and sweeping you should use full throttle to obtain the best results.

Shredding dense vegetation with a shredder blade

• The brush cutter is used to ”shred” vegetation, i.e. by woking it up and down through dense grass and brush.

• The shredder blade must not be used on vegetation with a stem diameter larger than 2 cm.

MAINTENANCE

30 – English

Carburettor

Your Jonsered product has been designed and manufactured to speciﬁcations that reduce harmful exhaust fumes. The engine will be run in after it has used 8-10 tanks of fuel. To ensure that the engine runs at peak performance and produces as little harmful exhaust fumes as possible after the running-in period, ask your dealer/service workshop (which has a rev counter for this purpose) to adjust your carburettor.

Function

• The carburettor governs the engine’s speed via the throttle control. Air and fuel are mixed in the carburettor. The air/fuel mixture is adjustable. Correct adjustment is essential to get the best performance from the machine.

• Adjusting the carburettor means that the engine is adapted to local operating conditions, e.g. climate, altitude, petrol and the type of 2-stroke oil.

• The carburettor has three adjustment controls:

L = Low speed jet

H = High speed jet

T = Idle adjustment screw

• The L and H-jets are used to adjust the supply of fuel to match the rate that air is admitted, which is controlled with the throttle. If they are screwed clockwise the air/fuel ratio becomes leaner (less fuel) and if they are turned anti-clockwise the ratio becomes richer (more fuel). A lean mixture gives a higher engine speed and a rich mixture gives a lower engine speed.

• The T-screw regulates the throttle setting at idle speed. If the T-screw is turned clockwise this gives a higher idle speed; turning it anti-clockwise gives a lower idle speed.

Basic setting

• The basic carburettor settings are adjusted during testing at the factory. The basic setting is richer than the optimal setting and should be maintained for the ﬁrst few hours the machine is in use. The carburettor should then be ﬁnely adjusted. Fine adjustment should be carried out by a skilled technician.

CAUTION! If the cutting attachment rotates when the engine is idling the idle adjustment screw T should be turned anti-clockwise until the cutting attachment stops.

Adjustment of the idle speed

Before any adjustments are made, make sure that the air ﬁlter is clean and the air ﬁlter cover is ﬁtted.

Adjust the idle speed using the idle adjustment screw T, if it is necessary to readjust. First turn the idle adjustment screw T clockwise until the cutting attachment starts to rotate. Then turn the screw anticlockwise until the cutting attachment stops. The idle speed is correctly adjusted when the engine will run smoothly in every position. The idle speed should also be well below the speed at which the cutting attachment starts to rotate.

Rec. idle speed: See the Technical data section.

Adjusting the start throttle speed (BC2255, MC2255)

The correct start throttle speed is set by means of an adjuster on the rear of the handle next to the cable. Use this screw (5 mm Allen screw) to increase or decrease the start throttle speed.

Proceed as follows:

1 Run the machine at idle.

WARNING! If the idle speed cannot be adjusted so that the cutting attachment stops, contact your dealer/service workshop. Do not use the machine until it has been correctly adjusted or repaired.

4 mm

MAINTENANCE

English – 31

2 Press the start throttle lock as described under the

heading Starting and stopping.

3 If the start throttle speed is too low (below 4000 rpm),

turn the adjuster screw A clockwise until the cutting attachment starts to rotate. Then turn A clockwise a further 1/2 turn.

4 If the start throttle speed is too high (above 6500 rpm),

turn the adjuster screw A anti-clockwise until the cutting attachment stops. Then turn adjuster screw A clockwise a further 1/2 turn.

Mufﬂer

CAUTION! Some mufﬂers are ﬁtted with a catalytic

converter. See chapter on Technical data to see whether your machine is ﬁtted with a catalytic converter.

The mufﬂer is designed to reduce the noise level and to direct the exhaust gases away from the operator. The exhaust gases are hot and can contain sparks, which may cause ﬁre if directed against dry and combustible material.

Some mufﬂers are equipped with a special spark arrestor mesh. If your machine has this type of mufﬂer, you should clean the mesh at least once a week. This is best done with a wire brush.

On mufﬂers without a catalytic converter the mesh should be cleaned weekly, or replaced if necessary. On mufﬂers ﬁtted with a catalytic converter the mesh should be checked, and if necessary cleaned, monthly.

If the mesh

is damaged it should be replaced.

If the mesh is frequently blocked, this can be a sign that the performance of the catalytic converter is impaired. Contact your dealer to inspect the mufﬂer. A blocked mesh will cause the machine to overheat and result in damage to the cylinder and piston.

CAUTION! Never use a machine with a defective mufﬂer.

Cooling system

To achieve correct operating temperature, the machine must be equipped with a cooling system.

The cooling system consists of:

1 Air intake on the starter.

2 Fins on the ﬂywheel.

3 Cooling ﬁns on the cylinder.

4 Cylinder cover (directs cold air over the cylinder).

Clean the cooling system with a brush once a week, more often in demanding conditions. A dirty or blocked cooling system results in the machine overheating which causes damage to the piston and cylinder.

Air ﬁlter

The air ﬁlter must be regularly cleaned to remove dust and dirt in order to avoid:

• Carburettor malfunctions

• Starting problems

• Loss of engine power

• Unnecessary wear to engine parts.

• Excessive fuel consumption.

Clean the ﬁlter every 25 hours, or more regularly if conditions are exceptionally dusty.

MAINTENANCE

32 – English

Cleaning the air ﬁlter (FC2255, FC2255W)

Remove the air ﬁlter cover and take out the ﬁlter. Blow clean with compressed air.

Cleaning the air ﬁlter (BC2255, MC2255)

Remove the air ﬁlter cover and take out the ﬁlter. Wash it clean in warm, soapy water.

Ensure that the ﬁlter is dry before reﬁtting it.

An air ﬁlter that has been in use for a long time cannot be cleaned completely. The ﬁlter must therefore be replaced with a new one at regular intervals.

A damaged air ﬁlter

must always be replaced.

If the machine is used in dusty conditions the air ﬁlter should be soaked in oil. See instructions under the heading Oiling the air ﬁlter.

Oiling the air ﬁlter

Always use special ﬁlter oil. Filter oil contains a solvent to make it spread evenly through the ﬁlter. You should therefore avoid skin contact.

Put the ﬁlter in a plastic bag and pour the ﬁlter oil over it. Knead the plastic bag to distribute the oil. Squeeze the

excess oil out of the ﬁlter inside the plastic bag and pour off the excess before ﬁtting the ﬁlter to the machine. Never use common engine oil. This would drain through the ﬁlter quite quickly and collect in the bottom.

Bevel gear

The bevel gear is ﬁlled with the right amount of grease at the factory. However, before using the machine you should check that the bevel gear is ﬁlled 3/4 full with grease. Use JONSERED special grease.

The grease in the bevel gear does not normally need to be changed except if repairs are carried out.

Drive shaft

The drive shaft must be greased every three months during full-time use. Contact your dealer if you are uncertain about the procedure.

Spark plug

The spark plug condition is inﬂuenced by:

• Incorrect carburettor adjustment.

• An incorrect fuel mixture (too much or incorrect type of oil).

• A dirty air ﬁlter.

These factors cause deposits on the spark plug electrodes, which may result in operating problems and starting difﬁculties.

If the machine is low on power, difﬁcult to start or runs poorly at idle speed: always check the spark plug ﬁrst before taking any further action. If the spark plug is dirty,

MAINTENANCE

English – 33

clean it and check that the electrode gap is 0.5 mm. The spark plug should be replaced after about a month in operation or earlier if necessary.

CAUTION! Always use the recommended spark plug type! Use of the wrong spark plug can damage the piston/ cylinder. Check that the spark plug is ﬁtted with a suppressor.

Winter use

Running problems can occur when using the machine in the cold and snowy conditions caused by:

• Too low engine temperature.

• Icing of the air ﬁlter and carburettor.

Special measures are therefore often required:

• Partly mask the air inlet on the starter to increase the working temperature of the engine.

• Preheat the intake air to the carburettor by utilising the heat from the engine.

There is a special winter kit available when using the machine in cold and/or snowy conditions, this includes the following:

• a special air ﬁlter cover without air intake (A)

• a cover for the ﬁlter holder (B)

• a cover for the starter housing (C)

• a special wear guard with an air duct (D) that routes the hot air from the mufﬂer to the carburettor

• a special air ﬁlter with a coarser mesh size (E)

Temperature 0°C or colder:

Fit the covers for the starter housing and air ﬁlter holder using the three screws provided as shown in the ﬁgure.

Remove the air ﬁlter and air ﬁlter cover from the machine. Fit the air ﬁlter and air ﬁlter cover supplied with the winter kit.

ABC D

MAINTENANCE

34 – English

Temperature -5°C or colder:

Dismantle the machine’s wear guard, and ﬁt the wear guard from the winter kit as shown in the ﬁgure. Pay particular attention that the opening on the air duct is positioned in the centre of the hole in the air ﬁlter holder.

IMPORTANT! If the temperature rises above -5°C or 0

°C respectively the machine MUST be restored to its normal set-up. Otherwise there is a risk of overheating, which can cause severe engine damage.

IMPORTANT! Any maintenance other than that described in this manual must be carried out by your servicing dealer (retailer).

English – 35

MAINTENANCE

Maintenance schedule

The following is a list of the maintenance that must be performed on the machine. Most of the items are described in the Maintenance section. The user must only carry out the maintenance and service work described in this Operator’s Manual. More extensive work must be carried out by an authorized service workshop.

Maintenance

Daily maintenance

Weekly maintenance

Monthly maintenance

Clean the outside of the machine. X Check that the harness is not damaged. X Make sure the throttle trigger lock and the throttle function correctly

from a safety point of view.

Check that the handle and handlebar are undamaged and secured correctly.

Check that the stop switch works correctly. X Check that the cutting attachment does not rotate at idle. X Clean the air ﬁlter. Replace if necessary. X Check that the guard is undamaged and not cracked. Replace the

guard if it has been exposed to impact or is cracked.

Check that the blade is correctly centred, is sharp, and is not cracked. An off-centre blade will cause vibration that could result in damage to the machine.

Check that the trimmer head is undamaged and not cracked. Replace the trimmer head if necessary.

Check that the locking nut of the cutting equipment is tighten correctly.

Check that the locking screw is tightened when using a support cup with bearings.

Check that the transport guard for the blade is intact and that it can be secured correctly.

Check that nuts and screws are tight. X Check that there are no fuel leaks from the engine, tank or fuel lines. X Check the starter and starter cord. X Check that the vibration damping elements are not damaged. X Clean the outside of the spark plug. Remove it and check the

electrode gap. Adjust the gap to 0.5 mm or replace the spark plug. Check that the spark plug is ﬁtted with a suppressor.

Clean the machine’s cooling system. X Clean or replace the spark arrestor mesh on the mufﬂer (only

applies to mufﬂers without a catalytic converter).

Clean the outside of the carburettor and the space around it. X Check that the bevel gear is ﬁlled three-quarters full with lubricant.

Fill if necessary using special grease.

Check that the safety release on the harness is not damaged and works.

Check the fuel ﬁlter from contamination and the fuel hose from cracks or other defects. Replace if necessary.

Check all cables and connections. X Check the clutch, clutch springs and the clutch drum for wear.

Replace if necessary by an autorized service workshop.

Replace the spark plug. Check that the spark plug is ﬁtted with a suppressor.

Check and clean the spark arrestor mesh on the mufﬂer (only applies to mufﬂers ﬁtted with a catalytic converter).

Lubricate the drive shaft with the special grease. Do this every three months. Replace the vibration damping elements after each season,

however, at least once a year.

36 – English

TECHNICAL DATA

Technical data

Note 1: Noise emissions in the environment measured as sound power (LWA) in conformity with EC directive 2000/14/ EC. Reported sound power level for the machine has been measured with the original cutting attachment that gives the highest level. The difference between guaranteed and measured sound power is that the guaranteed sound power also includes dispersion in the measurement result and the variations between different machines of the same model according to Directive 2000/14/EC.

Note 2: Reported data for equivalent sound pressure level for the machine has a typical statistical dispersion (standard deviation) of 1 dB (A).

FC2255 FC2255W BC2255 MC2255

Engine

Cylinder displacement, cm

53,3 53,3 53,3 53,3

Cylinder bore, mm 45 45 45 45

Stroke, mm 33,5 33,5 33,5 33,5

Idle speed, rpm 2800 2800 2800 2800

Recommended max. speed, rpm 13000 13000 12000 12500

Speed of output shaft, rpm 10500 10500 10500 10500

Max. engine output, acc. to ISO 8893, kW/ rpm 2,8/9000 2,8/9000 2,8/9000 2,8/9000

Catalytic converter mufﬂer No No No No

Ignition system

Spark plug NGK BPMR 7A NGK BPMR 7A NGK BPMR 7A NGK BPMR 7A

Electrode gap, mm 0,5 0,5 0,5 0,5

Fuel and lubrication system

Fuel tank capacity, litre 1,1 1,1 1,1 1,1

Weight

Weight without fuel, cutting attachment and guard, kg

9,0 9,2 9,3 9,4

Noise emissions

(see note 1)

Sound power level, measured dB(A) 116 116 119 119

Sound power level, guaranteed LWA dB(A) 117 117 120 120

Sound levels

(see note 2)

Equivalent sound pressure level at the operator’s ear, measured according to EN ISO 11806 and ISO 22868, dB(A):

Equipped with trimmer head (original) - - 108 -

Equipped with grass blade (original) - - 102 -

Equipped with saw blade (original) 103 103 - -

Equipped with shredder blade (original) - - - 104

Vibration levels

(see note 3)

Equivalent vibration levels (a

hv,eq

) at handles, measured according to EN ISO 11806 and ISO 22867, m/s

Equipped with trimmer head (original), left/right - - 1,8/1,6 -

Equipped with grass blade (original), left/right - - 1,4/1,4 -

Equipped with saw blade (original), left/right 2,1/2,3 2,1/2,3 - -

Equipped with shredder blade (original), left/right - - - 1,7/1,9

English – 37

TECHNICAL DATA

Note 3: Reported data for equivalent vibration level has a typical statistical dispersion (standard deviation) of 1 m/s2.

FC2255, FC2255W

Approved accessories Type

Cutting attachment guard, Art. no.

Centre hole in blades/cutters, Ø 25,4 mm Output shaft thread M12

Grass blade/grass cutter

Multi 275-4 (Ø 275 4 teeth) Set 502 46 49-02

Multi 300-3 (Ø 300 3 teeth) Set 502 46 49-02

Multi 350-3 (Ø 350 3 teeth) Set 502 46 49-02

Saw blade

Maxi 225-24 (Ø 225 24 teeth) 544 01 65-01

Scarlet 200-22 (Ø 200 22 teeth) 537 21 71-01

Scarlet 225-24 (Ø 225 24 teeth) 544 01 65-01

Trimmer head

Trimmy S II (Ø 2.4 - 3.3 mm cord) Set 502 46 50-02

Tap-N-Go 45 Spin (Ø 2.7 - 3.3 mm cord) Set 502 46 50-02

Tap-N-Go 55 Spin (Ø 2.7 - 3.3 mm cord) Set 502 46 50-02

F55 (Ø 2.7 - 3.5 mm cord) Set 502 46 50-02

Support cup

Fixed

With ball bearing

BC2255

Approved accessories Type

Cutting attachment guard, Art. no.

Centre hole in blades/cutters, Ø 25,4 mm Output shaft thread M12

Grass blade/grass cutter

Multi 275-4 (Ø 275 4 teeth) 544 16 03-02

Multi 300-3 (Ø 300 3 teeth) 544 16 03-02

Multi 350-3 (Ø 350 3 teeth) 544 16 03-02

Saw blade

Maxi 225-24 (Ø 225 24 teeth) 544 01 65-01

Scarlet 200-22 (Ø 200 22 teeth) 537 21 71-01

Scarlet 225-24 (Ø 225 24 teeth) 544 01 65-01

Trimmer head

Trimmy S II (Ø 2.4 - 3.3 mm cord) 544 10 74-04

Tap-N-Go 45 Spin (Ø 2.7 - 3.3 mm cord) 544 10 74-04

Tap-N-Go 55 Spin (Ø 2.7 - 3.3 mm cord) 544 10 74-04

F55 (Ø 2.7 - 3.5 mm cord) 544 10 74-04

Support cup

Fixed

With ball bearing

MC2255

38 – English

TECHNICAL DATA

EC-declaration of conformity (Applies to Europe only)

We, Husqvarna AB, SE-561 82 Huskvarna, Sweden, tel: +46-36-146500, declare that the brush cutters Jonsered BC 2255, MC 2255, FC 2255 and FC 2255 W

with serial numbers dating from 2009 onwards (the year is clearly stated on

the rating plate, followed by the serial number), comply with the requirements of the COUNCIL’S DIRECTIVE:

- of May 17, 2006 "relating to machinery" 2006/42/EC

- of December 15, 2004 ”relating to electromagnetic compatibility” 2004/108/EC.

- of May 8, 2000 ”relating to the noise emissions in the environment” 2000/14/EC. Conformity assessment according to Annex V. For information relating to noise emissions, see the chapter Technical data.

The following standards have been applied: EN ISO 12100-2/A1:2009, CISPR 12:2005, EN ISO 11806:2008

SMP Svensk Maskinprovning AB, Fyrisborgsgatan 3, SE-754 50 Uppsala, Sweden, has performed voluntary type examination on behalf of Husqvarna AB. The certiﬁcates are numbered:

SEC/09/2192, 01/164/063 - FC 2255, FC 2255

SEC/09/2191, 01/164/060, 01/164/064 - BC 2255, MC2255

Huskvarna December 29, 2009

Bo Jonsson, Development manager (Authorized representative for Husqvarna AB and responsible for technical documentation.)

Approved accessories Type

Cutting attachment guard, Art. no.

Centre hole in blades/cutters, Ø 25,4 mm Output shaft thread M12

Grass blade/grass cutter

Multi 275-4 (Ø 275 4 teeth) 544 16 03-02

Multi 300-3 (Ø 300 3 teeth) 544 16 03-02

Multi 350-3 (Ø 350 3 teeth) 544 16 03-02

Saw blade

Maxi 225-24 (Ø 225 24 teeth) 544 01 65-01

Scarlet 200-22 (Ø 200 22 teeth) 537 21 71-01

Scarlet 225-24 (Ø 225 24 teeth) 544 01 65-01

Trimmer head

Trimmy S II (Ø 2.4 - 3.3 mm cord) 544 10 74-04

Tap-N-Go 45 Spin (Ø 2.7 - 3.3 mm cord) 544 10 74-04

Tap-N-Go 55 Spin (Ø 2.7 - 3.3 mm cord) 544 10 74-04

F55 (Ø 2.7 - 3.5 mm cord) 544 10 74-04

Shredder blade - 544 02 65-03

Support cup

Fixed

With ball bearing

35-50 NM

~ 15 cm

"Clic"

~ 3,5 m

11 '

7,0 m

23'

2,4-3,3 mm

.095"-.130"

12 cm

Trimmy SII

"Clic"

10 m

32'

4,3 m

14'

2,7-3,3 mm

.106-.13"

10 cm

15 cm

Tap n’Go 45 Spin

2,7 - 4,0 mm / .105 - .160"

8 m / 26’

15 cm / 5.9"

15 cm

Tap n’Go 55 Spin

"Clic"

Original instructions

´®z+U>r¶6z¨

2010-03-19

1153308-26

Jonsered FC2255W, MC2255, BC2255, FC2256, FC2256W Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual