John Deere GM1060, GM1072, GM1084 User Manual

OPERATOR’S MANUAL
GM1060 GM1072
GM1084
REAR DISCHARGE
GROOMING MOWERS
5WPMAN0511 (Rev. 10/18/2012)
TO THE DEALER:
Assembly and proper installation of this prod uct is the responsib ility of the Frontier dea ler. Read manual instructions and safety rules. Make sure all item s on the Dealer ’s Pre- Delivery and Delivery Che ck Lists in the Ope rator ’s Manual are completed before releasing equipment to the owner.
TO THE OWNER:
Read this manual before ope rating yo ur Fron tier e quipment. T he info rmation pres ented wi ll prepare you to do a better and safer job. Keep thi s manual handy for ready referenc e. Require all operators to read this m anual carefully and become acquainted with all the adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your selling dealer.
The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment.
For service, your authori zed Fro ntier deal er has train ed mech anics , genui ne Front ier se rvice parts, and the nec essa ry tools and equipment to handle all your needs.
Use only genuine Frontier service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:
Model: ______________________________ Date of Purchase: _____________________
Serial Number: (see Safety Decal section for location) ____________________________________
Provide this information to your dealer to obtain correct repair parts. Throughout this manual, the ter m NOTICE is used to indicate that failure to observe can cause damage to equipment.
The terms CAUTION, WARNING and DANGER are used in conju nction with the Safety- Alert Symb ol, (a triangl e with an exclamation mark), to indicate the degree of hazard for items of personal safety.
Frontier (Rev. 12/5/2011)
TABLE OF CONTENTS
INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-9
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
OWNER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
DEALER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
DEALER CHECK LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
PARTS INDEX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 45
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
!
LEA EL INSTRUCTIVO!
Si no lee Ingles, pida ayuda a
alguien que si lo lea para que le
traduzca las medidas de seguridad.
5WPMAN0511 (Rev. 2/10/2009)
Introduction 3
SPECIFICATIONS
WARNING
GM1060 GM1072 GM1084
3-Point Hitch Category 1 Category 1 Category 1 Cutting Width 60" 72" 84" Cutting Height Range 1" - 5-1/2" 1" - 5-1/2" 1" - 4-1/4" Operating Weight with
Chain Shielding 653 lbs 719 lbs 830 lbs Blade Speed (feet per minute) 18,100 18,000 17,900 Blade Speed (RPM) 3,295 2,748 2,329 Blade Spindles 3 3 3 Number of Blades 3 3 3 Universal Drive Series ASAE Cat. 3 ASAE Cat. 3 ASAE Cat. 3 Caster Wheels 3.25 x 10 3.25 x 10 4.00 x 10 Tractor PTO Speed RPM 540 540 540 Recommended Maximum
Tractor Horsepower 60 60 60 Mower Frame Thickness 8 GA 8 GA 8 GA Implement Code for
Tractor Ballast 37 43 53
GENERAL INFORMATION
Some illustrations in this manual show the equipment with safety shields removed to provide a better view. This equipment should never be operated with any necessary safety shielding removed.
The purpose of this manual is to assist you in operating and maintaining your mower. Read it carefully. It fur­nishes information and instructions that will help you achieve years of dependable performance. These instructions have been compiled from extensive field experience and engineering data. Some information
may be general in natur e, due to unknown and varyin g operating conditions. However, through experience and these instructio ns, you should be able to develo p procedures suitable to your particular situation.
The illustrations and data used in this manual were cur­rent at the time of printing. However, due to possible inline production changes, your machine may vary slightly in detail. We reserve the right to redesign and change the machines as may be necessary without notification.
Throughout this m anual, references are made to right and left directions. Th ese are determined by standing behind the tractor facing the direction of forward travel.
4 Introduction
5WPMAN0511 (Rev. 2/10/2009)
TRAINING
Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.
In addition to the design and configuration of equipment, hazard control and accident preven­tion are dependent upon the awareness, concern, judgement, and proper training of personnel involved in t he operation , transport, maintenanc e and storage of equipment.
It has been said “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replace­ment manuals and safety decals are a vailable from your dealer.) Failure to follow instructions or safety rules can result in serious injury or death.
Know your controls and how to stop engine and attachment quickly in an emergency.
If you do not understand any part of this manual and need assistance, see your dealer.
Operators must be instructe d in and be capable of the safe operation of the equipment, its attach­ments, and all controls. Do not allow anyone to operate this equipment without proper instructions.
Never allow children or untrained persons to operate equipment.
the pamphlet that accompanies the driveline. Replace if damaged or broken. Check that driveline guards rotate freely on drive line before putting equipment into service.
Before starting power unit, check a ll equipment driveline guards for damage. Replace any damaged guards. Make sure all guards rotate freely on all drivelines. If guards do not rotate freely on drive­lines, repair and replace bearin gs before putting equipment into service.
Power unit must be equipped with ROPS or ROPS cab and seat bel t. Keep seat belt secu rely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times.
Remove accumulated debris from this equip­ment, power unit, and engine to avoid fire hazard.
Make sure all safety decals are installed. Replace if damaged. (See S afety Deca ls se ct ion fo r location.)
Make sure shields and guards are properly
installed and in good condition. Replace if damaged. A minimum 20% of tractor and equipment
weight must be on the tractor front wheels when attachments are in transport position. Without this weight, front tractor wheels could raise up result­ing in loss of steering. The weight may be attained with front wheel weights, ballast in tires or front tractor weights. Weigh the tractor and equipment. Do not estimate.
OPERATION
PREPARATION
Check that all hardware is properly installed. Always tighten to torque chart specification s unless instructed otherwise in this manual.
Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.
Make sure attachment is properly secured, adjusted, and in good operating condition.
Make sure spring-acti vated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove.
Make sure driveline guard tether chains are attached to the tractor and equipment as shown in
Frontier GM1060 RD SR (2/14/2006)
Full chain shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or damage property.
• If this machine is not equipped with full chain shielding, operation must be stopped when any­one comes within 300 feet (92 m).
• This shielding is designed to reduce the risk of thrown objects. The mower deck and protec­tive devices cannot prevent all objects from escaping the blade enclosure in ev ery mowing condition. and escape, traveling as much as 300 feet (92 m).
Inspect and clear area of stones, branches, or other hard objects that might be thrown, causing injury or damage.
It is possible for objects to ricochet
(Safety Rules continued on next page)
Safety 5
(Safety Rules continued from previous page)
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Never direct discharge toward people, animals, or property.
Do not operate or transport on steep slopes.Do not operate or transport equipment while
under the influence of alcohol or drugs.
Keep bystanders away from equipment.Do not operate or transport equipment while
under the influence of alcohol or drugs.
Operate only in daylight or good artificial light.Keep hands, feet, hair, and clothing away from
equipment while engine is running. Stay clear of all moving parts.
Always comply with all state and local lighting and marking requirements.
Never allow riders on power unit or attachment.Always sit in power unit seat when operating
controls or starting engine. Secu rely faste n seat belt, place transmission in neutral, engage brake, and ensure all other controls are disengaged before starting power unit engine.
Operate tractor PTO at 540 RPM. Do not exceed.Look down and to the rear and make sure area
is clear before operating in reverse.
Do not operate or transport on steep slopes.Do not stop, start, or change directions sud-
denly on slopes. Use extreme care and reduce ground speed on
slopes and rough terrain. Watch for hidden hazards on the terrain during
operation. Stop power unit and implement immediately
upon striking an obstruction. Dismount power unit, using proper procedure. Inspect and repair any damage before resuming operation.
TRANSPORTATION
Use additional caution and reduce speed when under adverse surface conditions, turning, or on inclines.
Do not operate PTO during transport.A minimum 20% of tractor and equipment
weight must be on the tractor front wheels when attachments are in transport position. Without this weight, front tractor wheels could raise up result­ing in loss of steering. The weight may be attained with front wheel wei ghts, ballast in tires or front tractor weights. Weigh the tractor and equipment. Do not estimate.
Always comply with all state and local lighting and marking requirements.
Never allow riders on power unit or attachment.
MAINTENANCE
Before working underneath, carefully read Op er­ator’s Manual instructions, disconnect driveline, raise mower, securely block up all co rners with jackstands, and check stability. Secure blocking prevents equipment from dropping due to hydrau­lic leak down, hydraulic system failures, or mechanical component failures.
Do not modify or alter or permit anyone else to modify or alter the equipment or any of i ts compo­nents in any way.
Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.
Make sure attachment is properly secured, adjusted, and in good operating condition.
Keep all persons away from operator control area while performing adjustments, service, or maintenance.
Make certain all movement of equipment com­ponents has stopped before app roaching for se r­vice.
Never go underneath equipment (lowered to the ground or raised) unless it is properly blocked and secured. Never place any part of the body under­neath equipment or between moveab le parts even when the engine has been turned off. Hydraulic system leak down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpect­edly and cause severe injury or death. Follow Oper­ator's Manual instructions for working underneath and blocking requiremen ts or have work d one by a qualified dealer.
Frequently check blades. They should be sharp, free of nicks and cracks, and securely fastened.
(Safety Rules continued on next page)
6 Safety
Frontier GM1060 RD SR (2/14/2006)
(Safety Rules continued from previous page)
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Do not handle blades with bare hands. Careless or improper handling may result in serious injury.
Your dealer can supply genuine replacement blades. Substitute blades may not meet original equipment specifications and may be dangerous.
Tighten all bolts, nuts, and screws to torque chart specifications. Check that all cotter pins ar e installed securely to ensure equipment is in a safe condition before putting unit into service.
Make sure all safety decals are installed. Replace if damaged. (See S af ety D ecals section for location.)
Make sure shields and guards are properly
installed and in good condition. Replace if damaged. Wear gloves when installing belt. Be careful to
prevent fingers from being caught between belt and pulley.
Use care when installing or removing belt from spring-loaded idler. Springs store energy when extended and, if released suddenly, can cause per­sonal injury.
STORAGE
Follow manual instructions for storage.Keep children and bystanders away from stor-
age area.
Frontier GM1060 RD SR (2/14/2006)
Safety 7
SHIELD MISSING
DO NOT OPERATE
PUT SHIELD ON
DANGER
18867--B
1 - 5WP15503
2 - 5WP18867
3 - Serial Number Plate
11 - 5WP57123 9" Red Rear Reflector
LENEXA, KS , U .S .A .
(Safety Decals continued on next page)
DO NOT EXCEED PTO SPEED OF
540 RPM
PTO speeds higher than 540 RPM can cause
equipment failure and personal injury.
WARNING
18866-D
4 - 5WP18866
BE CAREFUL!
Use a clean, damp cloth to cl ean safety dec als. Avoid spraying to o close to deca ls whe n using a
pressure washer; high-pressure water can enter through very small scratches or under edges of decals causing them to peel or come off.
Replacement safety decals can be ordered free from your dealer.
SAFETY & INSTRUC TIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
DANGER
ROTATING BLADES AND
THROWN OBJECTS
Do not put hands or feet under or into mower when
engine is running.
Before mowing, clear area of objects that may be
thrown by blade.
Keep bystanders away. Keep guards in place and in good condition.
BLADE CONTACT OR THROWN OBJECTS CAN
CAUSE SERIOUS INJURY OR DEATH.
15503-C
PRODUCT IDENTIFICATION NUMBER
LENEXA, KS, U.S.A.
8 Safety
5WPMAN0511 (Rev. 5/9/2 008 )
GUARD MISSING.
DO NOT OPERATE.
DANGER
33347E
DANGER
DANGER
GUARD MISSING.
DO NOT OPERATE.
FALLING OFF CAN RESULT IN BEING RUN OVER.
Tractor must be equipped with ROPS (or ROPS CAB) and seat belt. Keep foldable ROPS systems in “locked up” position at all times.
Buckle Up! Keep seat belt securely fastened.
Allow no riders.
RAISED EQUIPMENT CAN DROP AND CRUSH.
Before working underneath, follow all instructions and safety rules in operator’s manual and securely block up all corners of equipment with jack stands.
Securely blocking prevents equipment dropping from hydraulic leak­down, hydraulic system failures or mechanical component failures.
FALLING OFF OR FAILING TO BLOCK SECURELY CAN RESUL T IN SERIOUS INJURY OR DEATH.
WARNING
18865--C
If shaft connection is visible, shield is missing. Replace shield before operating equipment.
DANGNGERER
1004114
7 - 5WP18865
8 - 5WP1004114
9 - 5WP33347
5 - 5WP18864
6 - 5WP1002423
10 - 5WP1003751
(Safety Decals continued from previous page)
SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
DANGER
ROTATING DRIVELINE
CONTACT CAN CAUSE DEATH
KEEP AWAY!
DO NOT OPERATE WITHOUT -
All driveline guards, tractor and
equipment shields in place
Drivelines securely attached at both ends Driveline guards that turn freely on
driveline
18864-C
WARNING
CRUSHING AND PINCHING HAZARD
Be extremely careful handling various parts of
the machine. They are heavy and hands, fingers, feet, and other body parts could be crushed or pinched between tractor and implement.
Operate tractor controls from tractor seat only. Do not stand between tractor and implement
when tractor is in gear.
Make sure parking brake is engaged before
going between tractor and implement.
Stand clear of machine while in operation or
when it is being raised or lowered.
FAILURE TO FOLLOW THESE
INSTRUCTIONS COULD RESULT IN
SERIOUS INJURY OR DEATH.
1003751-A
WARNING
TO AVOID SERIOUS INJURY OR DEATH:
Read Operator's Manual before operating,
servicing or repairing equipment. Follow all safety rules and instructions. (Manuals are available from your selling dealer.)
Never allow riders. Keep bystanders away from equipment during
operation.
Operate from tractor seat only. Keep all shields in place and in good condition. Lower equipment to ground, stop engine,
remove key and set brake before dismounting tractor.
Never allow children or untrained persons to
operate equipment.
Do not transport towed or semi-mounted units
over 20 MPH.
FAILURE TO FOLLOW THESE INSTRUCTIONS
CAN RESULT IN INJURY OR DEATH.
5WPMAN0511 (Rev. 5/9/2008)
1002423-B
Safety 9
OPERATION
DANGER
WARNING
CAUTION
CAUTION
WARNING
WARNING
The operator is responsible for the safe operation of the mower. The operator must be properly trained. Operators should be familiar with the mower, the trac­tor, and all safety practices before starting operation. Read the safety rule s and safety decals on page 5 t o page 9.
This mower is design ed for lawn and grass m owing. It is not designed for rough conditions or heavy weed mowing. It is equipped with suction type blades for best results in lawn mowing.
Recommended mowing speed for most conditions is from 2 to 5 mph.
Full chain shielding must be installed when operating in populated areas or other areas where thrown objects could injure peop le or damage property.
Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.
TRACTOR STABILITY
A minimum 20% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, front tractor wheels could raise up result­ing in loss of steering. The weight may be attained with front wheel weights, ballast in tires or front tractor weights. Weigh the tractor and equipment. Do not estimate.
• If this machine is not equipped with full chain shielding, operation must be stopped when any­one comes within 300 feet (92 m).
• This shielding is designed to reduce the risk of thrown objects. The mower deck and protec­tive devices cannot prevent all objects from escaping the blade enclosure in every mowin g condition. and escape, traveling as much as 300 feet (92 m).
Never allow children or untrained persons to operate equipment.
Keep bystanders away from equipment.Make sure spring-acti vated locking pin or collar
slides freely and is seated firmly in tractor PTO spline groove.
It is possible for objects to ricochet
Figure 1. Tractor Stability
ATTACHING MOWER TO T RACTOR
Make sure spring-activat ed locking pin or collar slides freely and is seated firmly in tractor PTO spline groove.
The standard 1-3/8" 6B-spline drive line with a QD yok e is used to connect the mower to the tractor.
Stop power unit and implement immediately upon striking an obstruction. Dismount power unit, using proper procedure. Inspect and repair any damage before resuming operation.
10 Operation
1. Attach the mower hitch pins to the lower tractor lift
arms and secure.
2. Attach tractor top link (1), Figure 2, to mower top link bracket attachment point A. Connect the driveline to the tractor PTO shaft.
5WPMAN0511 (Rev. 7/18/2008)
CUTTING HEIGHT ADJUSTMENT
1. Tractor top link A. Mower top link attachment point B. Mower hitch pin D. Lower hitch plate attachment point
CM906
Tether Chain
WARNING
Keep all persons away from operator control area while performing adjustments, service, or maintenance.
NOTICE
Avoid low cutting heights. Striking the ground
with blades produces one of the most damaging shock loads a mower can encounter. Allowing blades to contact ground repeatedly will cause damage to mower and drive.
1. Level mower from side to side. Check by
measuring from mower frame to the ground at each deck rail.
2. Verify that the same amount of spacer s are under all caster arms.
3. Loosen cap screws that attach caster arm assembly to deck.
4. Set mower on the ground.
Figure 2. Attachment Points
Figure 3. Attaching Mower to Tractor
3. Attach tether chain to tractor drawbar (Figure 3).
5. Retighten cap screws. This equalizes the
clearance in the bolt holes.
6. Adjust front of mower level with or slightly lower than the rear to obtain best mowing results.
7. Control cutting height by adjusting front and rear caster wheels.
8. To raise rear of mower, move caster adjustment spacers under rear caster arms. (See Figure 5.)
9. To raise front of mowe r, move spacers under front caster wheel arms. (See Figure 5.)
Figure 4. Cutting Height Adjustment
4. Adjust the tractor lower 3-point arm anti-sway
devices to prevent mower from swinging side to side during transport.
5WPMAN0511 (Rev. 7/18/2008)
Remember, measurement at location A (Figure 4) should not be less than locat ion B and should not be over 1/2" greater than location B.
Operation 11
Adjust tractor top link so mower is level between caster
SPACERS REQUIRED UNDER
CASTER ARM PIVOT TUBE
Cut
Height
1/2"
Spacer
3/4"
Spacer
1"
Spacer
1-1/4" *Spacer (Spring)
1"
1-1/2" 1
2" 1
2-1/2" 11
3" 2
3-1/2" 12
4" *111 4-1/4" 112 4-1/2" *1 1 1 1
5" *121 5-1/2" *1 1 2 1
* GM1060 and GM1072 only
1. Tractor top link
A. Mower top link
attachment point B. Mower hitch pin D. Lower hitch plate
attachment point
wheel and ground (dimension C), Figure 7. This will allow the mower to follow ground contour.
The mower has three lower hitch plate attachment points (D), Figure 6. It may be necessary to change the mower hitch plate attachment point to obtain proper tire clearance and/or lift height.
Figure 5. Height Adjustment with Caster Arm Spacers
TRACTOR TOP LINK ADJ USTMENT
When the cutting height is set, adjust tractor top link until mower top link attachment point (A) is aligned ver­tically with mower hitch pin (B), Figure 6.
12 Operation
Figure 6. Top Link Adjustment
Figure 7. Caster Wheel Distance
FRONT CASTER ARM CONFIGURATION
For GM1060 & GM1072 only
The front casters can be set in two positions. Figure 8 shows the two possible confi gurations for the GM1060 and GM1072 front caster arms.
The inner position a llows the outside edge of the
mower to be used for trimming under shrubs or fences.
The outer position provide s the most clearance for
rear tractor tire interference.
5WPMAN0511 (Rev. 7/18/2008)
Figure 8. Front Caster Arm Configuration for GM1060 & GM1072 Only
CAUTION
To change configura tions, remove the c ap screws and nuts and move the arms from one side of the wheel rail to the other. Secure with same hardware.
The rear caster arms should be mounted as shown. NOTE: The GM1084 front caster arms are fixed and
cannot be changed.
FRONT CASTER WHEEL INTERFERENCE CHECK
NOTICE
Do not operate tractor and mower until this
interference check has been performed. If you change tractors, you must perform the check for that mounting.
1. Raise mower with tractor hydraulics to 16" at
dimension C or maximum height of tractor lift, whichever is less.
2. Pivot b oth front caster wheels forward an d check that there is cle arance bet ween caster wheels an d tractor tires.
3. If there is interference on models GM1060 and GM1072, mount front casters in the outer positi on .
NOTE: On model GM1084, caster wheel width is not adjustable; see tractor operator's manual and adjust tractor wheels to narrower spacing.
FRONT ROLLER (OPTIONAL)
The caster wheels and side skids effectively reduce scalping in most ca ses. However, you may encounter areas where the caster wheel s and/or side skids drop into depressions an d allow center of the mower to con­tact ground and scalp. An optional front roller may be installed to minimize scalping. See page 31.
OPERATING TECHNIQUE
Figure 9. Front Caster Wheel Interference Check
Perform this check with all of th e spacers and springs above the caster wheel arm. This will place the caster wheels in their high est positi on and provid e the lowes t cutting height for the mower.
5WPMAN0511 (Rev. 7/18/2008)
Stop power unit and implement immediately upon striking an obstruction. Dismount power unit, using proper procedure. Inspect and repair any damage before resuming operation.
Power for operating mower is s upplied b y tractor PTO. Operate PTO at 540 rpm. Know how to stop tractor and mower quickly in an emergenc y.
If mower becomes p lugged causing belt to s lip fo r ov er two seconds, follow these steps:
1. Maneuver equipment into a previously cut area and allow mower to clear accumulated material.
Operation 13
2. Continue running at least two minutes, allowing
WARNING
WARNING
pulleys to cool. Stopping the mow er in con tact with a very hot pulley will bake and ruin belt.
Uneven Terrain
Proper ground speed will depen d upon the t errain, the height, and type and density of material to be cut.
Normally, ground speed will range from 2 to 5 mph. Tall, dense material should be cut at a low speed; thin , medium-height mater ial can be cut at a faster ground speed.
Always operate tractor PTO at 540 rpm to maintain proper blade speed and produce a clean cut.
Under certain conditions, tractor tires may roll some grass down and prevent it from being cu t at the same height as the surrounding area. When this occurs, reduce your ground speed, but maintain PTO at 540 rpm. The lower ground speed will permit grass to par­tially rebound.
In general, lower cu tting heights give a mo re even cut and leave less tire tracks . However, it is better to cut grass frequently rather than too short. Short grass deteriorates rapidly in hot weather and invites weed growth during growing seasons. Follow local recom­mendations for the suitable cutting height in your area.
Do not operate or transport on steep slopes.Do not stop, start, or change directions sud-
denly on slopes. Use extreme care and reduce ground speed on
slopes and rough terrain. Watch for hidden hazards on the terrain during
operation.
Pass diagonally through sharp dips and avoid sharp drops to prevent hanging up tractor and mower.
Practice will imp rove your skills in m aneuvering rough terrain.
MOWER REMOVAL & STORAGE
Operating Tips
Inspect and clear area of stones, branches, or other hard objects that might be thrown, causing injury or damage.
Extremely tall material should be cu t twice. Set mo wer at a higher cutting hei ght for the first pass. Then cut a t desired height, 90 degrees to the first pass.
Remember, sharp blades produce cleaner cuts and require less power.
Analyze area to be cut to determine the best proce­dure. Consider height and type of grass and terrain type: hilly, level, or rough.
Plan your mowing pattern to travel straight forward whenever possible . Mow with uncut grass to the right. This will distribute the clippings over the cut area.
Figure 10. Mower Storage Position
1. Disengag e tractor PTO and raise mower with the
3-point hitch.
2. Disconnect mower driveshaft from tractor PTO.
3. Collapse dr iveshaft as far as possible and store i t
in PTO hanger bracket to prevent ground contact.
4. Before e xte nde d st or age , se e page 19 for cl ea nin g instructions.
5. Place blocks under mower side skids. Lower mower onto blocks, disconn ect mower from trac tor 3-point hitch, and careful ly drive tractor away from mower.
14 Operation
5WPMAN0511 (Rev. 7/18/2008)
OWNER PRE-OPERATION CHECK LIST
(OWNER'S RESPONSIBILITY) ___ Review and follow all safety rules and safety
decal instructions on pages 5 to 9.
___ Check that all safety decals are installed and i n
good condition. Replace if damaged.
___ Check that all shields and guards are properly
installed and in good c ondition. Rep lace if dam­aged.
___ Check that chain shielding is in good condition
and replace any damaged chain links.
___ Check that all ha rdwar e and c otte r pin s ar e p rop-
erly installed and secured.
___ Check to ensure blades are sharp, in good condi-
tion, and installed correctly. Replace if damaged.
___ Check that equipment is properly and securely
attached to tractor.
___ Make sure driveline spring-activated locking pin
or collar slides freely and is seated firmly in trac­tor PTO spline groove.
___ Make sure the driv elin e guards and te ther c hains
are in good condition. Guards m ust rotate freely on driveline. Fasten tether chains to the tractor and the equipment as instructed.
___ Inspect area and remove stones, branches or
other hard objects that might be thrown, causing
injury or damage. ___ Do not allow riders. ___ Check all lubrication points and grease as
instructed in “Lubrication Information” on page
16. Make sure the PTO slip joint is lu bricated and
that the gearbox fluid levels are correct. ___ Set tractor PTO at 540 rpm. ___ Make sure tractor ROP S or ROPS cab and seat
belt are in goo d condition. Keep seat b elt
securely fastened during operation. ___ Before starting engi ne, operator must be in trac-
tor seat with seat belt fasten ed. Place transmi s-
sion in neutral or park, engage brake, and
disengage tractor PTO.
5WPMAN0511 (Rev. 7/18/2008)
Operation 15
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