John Deere TO4039D, 4039TL, CD4039DF, CD4039TF, 4045DF Service Parts

Service Parts

Engine

Engine Models:

John Deere TO4039D

4039TL

CD4039DF

CD4039TF

4045DF

4045TF

Generator Models:

20--40ROZJ/REOZJ

20--40DSJ/DSEJ

50/60ROZJ serial nos. 257821 and above

50/60REOZJ/REOZJB

50/60DSJ/DSEJ/DSEJB

80REOZJB

80DSEJB

TP-5434 4/03e

Table of Contents

SUBJECT PAGE

Introduction 1....................................

Number Significance 1............................

How to Find Part Numbers 1.......................

Specification Number Index 2......................

Group 1: Air Intake 7.............................

Group 2a: Water Pump 8.........................

Group 2b: Thermostat 10..........................

Group 2c: Fan Belt 13.............................

Group 2d: Fan Drive 14............................

Group 3: Vent Tube 15............................

Group 4a: Camshaft 17............................

Group 4b: Valve Train 18...........................

Group 4c: Rocker Arm Cover 19....................

Group 5a: Fuel Injection Pump 20...................

Group 5b: Fuel Injection Nozzle 24..................

Group 7: Cylinder Block 26.........................

Group 8a: Crankshaft 30...........................

Group 8b: Crankshaft Pulley 31.....................

Group 9: Cylinder Head 32.........................

Group 10a: Oil Filter 34............................

Group 10b: Dipstick 35............................

Group 11a: Starter Motor 36........................

Group 11b: Starter Motor Components 38............

SUBJECT PAGE

Group 12a: Exhaust Manifold 40....................

Group 12b: Exhaust Elbow 41......................

Group 13a: Flywheel 42...........................

Group 13b: Flywheel Housing 43....................

Group 14: Fuel Pump 45...........................

Group 15: Fuel Filter 46............................

Group 16: Balancer Shafts 50......................

Group 18: Timing Gear Cover 51....................

Group 21a: Oil Pan 53.............................

Group 21b: Oil Fill Tube 58.........................

Group 21c: Oil Cooler 59...........................

Group 22: Piston and Connecting Rod 61............

Group 25: Oil Pump 62............................

Group 26: Front Plate 64...........................

Group 39a: Cylinder Head Gasket Set 66............

Group 39b: Overhaul Gasket Kit 67..................

Group 42: Short Block 69..........................

Group 50a: Turbocharger and Oil Lines 70...........

Group 51a: Alternator 71...........................

Group 51b: Alternator Brackets 74..................

Group 51c: Alternator Components 77...............

Introduction

This manual lists service replacement partsfor John Deere
4039 and 4045 engines.

At thetime ofprint this manual applied tothe enginemodels
listed in the Specification Number Index. On occasion this
manual may apply to engines not listed in the Specification
Number Index.

Information in this publication represents data available at
the time of print. The generator set manufacturer reserves
the right to change this publication and the products
represented without notice and without any obligation or
liability whatsoever.

This manual includes the following main sections:

Table of Contents. Lists the sections of the manual.

Introduction (and other information sections).

Contains introductory material about part numbers,
illustrations, and hardware.

Index. Lists the engine models and groups.

Group Parts Lists. List the part numbers of parts in the

groups.

Numbering System Significance

This manual uses the following numbering systems:

Engine Model. The product identification number located
on the engine nameplate. Engines break down into
groups.

Group Number. A unique number representing a parts
group needed to assemble an engine function. For
example, Group 1 is the Air Intake group.

Variation Number. A group might have several variations.
Each variation performs the same function with different
parts lists. For example, a 12-volt alternator and 24-volt
alternator both perform the same function, but, with
different parts. Each difference requires a group variation
or module number.

Part Number. The part number identifies an individual
assembly, subassembly, component, or accessory kit.

Illustrations

Illustrations (orexploded-view drawings) best representing
the widest range of variations accompany most groups in
this manual. Illustrations do not depict all details and may
not show all parts. Do not use illustrations for assembly or
disassembly.

x:in:004:004a

How to Find Part Numbers

Use the following steps to locate a service replacement
part.

1. Locate the engine nameplate to identify the engine
model number.

2. Turn to the Specification Number Index. The first
column lists the engine model numbers. The
headings identify the groups of parts that make up the
engine.

3. Identify the group most likely to include the service
part number.

4. Find the group variation number at the intersection
of the model row and the group column. Note the
variation number. If 2 or more variation numbers are
listed, note all variation numbers.

5. Page forward to locate the group identified instep 3
or find the appropriate page in the Table of Contents.

6. Find the part on the illustration and note t he item
number of the part or find the partdescription in the
parts list.

7. Select the part number that corresponds to your
group variation. The first column lists the illustration
item number. Find the variation(s) identified in the
Specification Number Index in the appropriate
column onthe right sideof the parts list table. Find the
quantity used at the intersection of the item number
row and the variation column. A blank space at the
intersection meansthe variation/moduledoes not use
that part number.

Hardware References

Many common hardware items do not appear in parts
manuals or will appear as common hardware entries. A
common hardware entry lists the size of the hardware. For
example, an item that appears as “Hardware, 3/8-16” in the
text means that the piece is 3/8-16 size. Obtain common
hardware locally.

Some hardware items require a specific size or some other
characteristic. In that case, use the part number listed in
the text.

When replacing hardware, do not substitute inferior
grade hardware. Replacement hardware grade should be

equal to or better than the grade of the manufacturer’s
original hardware.

TP-5434 4/03

1

Specification Number Index

only. Use variation 1656 on other specs.
only. Use variation 1677 on other specs.

Group Title

Group No. 1 2a 2b 2c 2d 3 4a 4b 4c 5a 5b 7 8a 8b

Variation Number

Model

20--40ROZJ or 20--40DSJ

TO4039D 1 1 1 1 1 1 1 1 1 1 1 1 1
CD4039DF 1 1 3 2 1 1 2 2 3 1 3 2 3

20--40REOZJ or 20-- 40DSEJ

5702

1701

1701

1701

1701

1701

1701

4401
2002

5702
4401
2002

5702
4401
2002

5702
4401
2002

5702
4401
2002

5702
4401
2002

5702
4401
2002

5702
4401
2002

5702
4401
2002

5702
4401
2002

2102 2460

2102 2460

2102 2460

2102 2460

2102 2460

2102 2460

2112 240B

2112 240B

2112 240B

2112 240B

TO4045DF, 12 V 1705

TO4045DF, 24 V 1705

50/60ROZJ* or 50/60DSJ

4039TL 2 1 2 2 1 1 1 1 2 2 2 1 2
CD4039TF 2 1 4 2 1 1 2 2 3 2 3 2 4

50/60REOZJ or 50/60DSEJ

TO4045TF, 12 V 1701

TO4045TF, 24 V 1701

TO4045TF, 12 V
4S7 alternator

TO4045TF, 24 V
4S7 alternator

50/60REOZJB or 50/60DSEJB

4045TF120,
12 V, 50 Hz

4045TF150,
12 V, 60 Hz[

4045TF120,
24 V, 50 Hz

4045TF150,
24 V, 60 Hz[

* These units used John Deere 4239TL engines on early model 50/60 kW (serial numbers below 257821) generator sets and John Deere

4039TL/CD4039TF engines on newer model 50/60 kW (serial number 257821 and above) generator sets. Check the generator set nameplate for the
serial number and the engine nameplate for the engine model. Refer to Parts Catalog TP-5368 P/C John Deere 4239DL/TL if the generator set uses
John Deere 4239TL engine.

[ Use fuel injection pump variation 16LZ on generator set specification GM21199-GA5.

Use fuel injection pump variation 16MA on generator set specification GM21199-GA7.

2314
8604
8701

2314
8604
8701

2301
8604
8701

2301
8604
8701

2301
8604
8701

2301
8604
8701

2314
8605
8711

2314
8605
8711

2314
8605
8711

2314
8605
8711

2904 4602 4901 1 101 1603 1603 4602 4701 1302

2904 4602 4901 1 101 1674 1674 4602 4701 1302

2904 4601 4901 1 101 1656 1656 4601 4701 1301

2904 4601 4901 1 101 1677 1677 4601 4701 1301

2904 4601 4901 1 101 1656 1656 4601 4701 1302

2904 4601 4901 1 101 1677 1677 4601 4701 1302

2915 4602 4901 1 101 16MT 16MT 4602 4701 1302

2915 4602 4901 1 101

16LZ

1656[

2915 4602 4901 1 101 16MU 16MU 4602 4701 1302

16MA

2915 4602 4901 1 101

1677[

16LZ

or

or

or

1656[

16MA

or

1677[

4602 4701 1302

4602 4701 1302

2

TP-5434 4/03

Specification Number Index

Group Title

Group No. 1 2a 2b 2c 2d 3 4a 4b 4c 5a 5b 7 8a 8b

Variation Number

Model

80REOZJB or 80DSEJB

4045TF220,
12 V, 50 Hz

4045TF250,
12 V, 60 Hz

4045TF220,
24 V, 50 Hz

4045TF250,
24 V, 60 Hz

1701

1701

1701

1701

5702
4401
2001

5702
4401
2001

5702
4401
2001

5702
2001
4401

2112 240D

2112 240D

2112 240D

2112 240D

2301
8605
8711

2301
8605
8711

2301
8605
8711

2301
8605
8711

2915 4601 4901 1 101 16GQ 16GQ 4601 4701 1301

2915 4601 4901 1 101 161C 161C 4601 4701 1301

2915 4601 4901 1 101 16LV 16LV 4601 4701 1301

2915 4601 4901 1 101 161D 161D 4601 4701 1301

TP-5434 4/03

3

Specification Number Index

Group Title

Group No. 9 10a 10b 11a 11b 12a 12b 13a 13b 14 15 16 18

Variation Number

Model

20--40ROZJ or 20--40DSJ

TO4039D 1 1 1 1 1 1 — 1 1 1 1 — 1

CD4039DF 2 2 2 1 1 1 — 1 1 1 2 — 2

20--40REOZJ or 20-- 40DSEJ

4045DF , 12 Volt 5102 8803 4002 3004 3004 2807 — 1507 1402 3702 3516 — 4401

4045DF , 24 Volt 5102 8803 4002 3009 3009 2807 — 1507 1402 3702 3516 — 4401

50/60ROZJ* or 50/60DSJ

4039TL 1 1 1 1 1 2 2 1 1 1 1 2 1

CD4039TF 2 1 1 1 1 2 2 1 2 1 2 3 2

50/60REOZJ or 50/60DSEJ

TO4045TF, 12 V 5102 8803 4002 3004 3004 2803 6401 1507 1402 3702 3516 4502 4401

TO4045TF, 24 V 5102 8803 4002 3009 3009 2803 6401 1507 1402 3702 3516 4502 4401

TO4045TF, 12 V
4S7 alternator

TO4045TF, 24 V
4S7 alternator

50/60REOZJB or 50/60DSEJB

4045TF ,120,
12 V, 50 Hz

4045TF150,
12 V, 60 Hz

4045TF120,
24 V, 50 Hz

4045TF150,
24 V, 60 Hz

80REOZJB or 80DSEJB

4045TF220,
12 V, 50 Hz

4045TF250,
12 V, 60 Hz

4045TF220,
24 V, 50 Hz

4045TF250,
24 V, 60 Hz

5102 8803 4002 3005 3005 2803 6401 1503 1403 3702 3516 4502 4401

5102 8803 4002 3001 3001 2803 6401 1503 1403 3702 3516 4502 4401

5102 8803 4002 3006 3006 2803 6401 1509 1406 3702 3516 — 4401

5102 8803 4002 3006 3006 2803 6401 1509 1406 3702 3516 — 4401

5102 8803 4002 3041 3041 2803 6401 1509 1406 3702 3516 — 4401

5102 8803 4002 3041 3041 2803 6401 1509 1406 3702 3516 — 4401

5102 8803 4002 3006 3006 2803 6401 1503 1406 3702 3516 4502 4401

5102 8803 4002 3006 3006 2803 6401 1503 1406 3702 3516 4502 4401

5102 8803 4002 3041 3041 2803 6401 1503 1406 3702 3516 4502 4401

5102 8803 4002 3041 3041 2803 6401 1503 1406 3702 3516 4502 4401

-- Group parts not supplied with engine.

* These units used John Deere 4239TL engines on early model 50/60 kW (serial numbers below 257821) generator sets and John Deere

4039TL/CD4039TF engines on newer model 50/60 kW (serial number 257821 and above) generator sets. Check the generator set nameplate for the
serial number and the engine nameplate for the engine model. Refer to Parts Catalog TP-5368 P/C John Deere 4239DL/TL if the generator set uses
John Deere 4239TL engine.

4

TP-5434 4/03

Specification Number Index

Group Title

Group No. 21a 21b 21c 22 25 26 39a 39b 42 50 51a 51b 51c

Variation Number

Model

20--40ROZJ or 20--40DSJ

TO4039D 1 1 1 1 1 1 1 1 1 — 1 1 1
CD4039DF 1 1 2 1 2 1 1 1 1 — 1 1 1

20--40REOZJ or 20-- 40DSEJ

TO4045DF, 12 V 1902 1299 5901 3 5002 2 9901 9901 2 — 3109 6203 3109
TO4045DF, 24 V 1902 1299 5901 3 5002 2 9901 9901 2 — 3104 6203 3104

50/60ROZJ* or 50/60DSJ

4039TL 2 1 1 2 1 1 2 2 1 2 1 1 1
CD4039TF 2 1 2 2 2 1 2 2 1 3 1 1 1

50/60REOZJ or 50/60DSEJ

TO4045TF, 12 V 1904 1299 5901 4 5002 2 9901 9901 3 6524 3109 6203 3109
TO4045TF, 24 V 1904 1299 5901 4 5002 2 9901 9901 3 6524 3104 6203 3104
TO4045TF, 12 V

4S7 alternator
TO4045TF, 24 V

4S7 alternator

50/60REOZJB or 50/60DSEJB

4045TF120,
12 V, 50 Hz

4045TF150,
12 V, 60 Hz

4045TF120,
24 V, 50 Hz

4045TF150,
24 V, 60 Hz

80REOZJB or 80DSEJB

4045TF220,
12 V, 50 Hz

4045TF250,
12 V, 60 Hz

4045TF220,
24 V, 50 Hz

4045TF250,
24 V, 60 Hz

1904 1299 5901 4 5002 2 9901 9901 3 6524 3109 6203 3109

1904 1299 5901 4 5002 2 9901 9901 3 6524 3104 6203 3104

1904 1299 5901 4803 5002 — 9901 9901 3 65CQ 3122 6211 3122

1904 1299 5901 4803 5002 — 9901 9901 3 65CT 3122 6211 3122

1904 1299 5901 4803 5002 — 9901 9901 3 65CQ 3104 6212 3104

1904 1299 5901 4803 5002 — 9901 9901 3 65CT 3104 6212 3104

1904 1299 5901 4804 5002 3601 9901 9901 4 65DC 3122 6211 3122

1904 1299 5901 4804 5002 3601 9901 9901 4 65CT 3122 6211 3122

1904 1299 5901 4804 5002 3601 9901 9901 4 65DC 3104 6212 3104

1904 1299 5901 4804 5002 3601 9901 9901 4 65CT 3104 6212 3104

-- Group parts not supplied with engine.

* These units used John Deere 4239TL engines on early model 50/60 kW (serial numbers below 257821) generator sets and John Deere

4039TL/CD4039TF engines on newer model 50/60 kW (serial number 257821 and above) generator sets. Check the generator set nameplate for the
serial number and the engine nameplate for the engine model. Refer to Parts Catalog TP-5368 P/C John Deere 4239DL/TL if the generator set uses
John Deere 4239TL engine.

TP-5434 4/03

5

Notes

6

TP-5434 4/03

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

TP25401

Group 1: Air Intake

Quantity

Variation

Part

Item Number Description 1 1705

1 # Plug, 3/8 NPT pipe 1
2 223532 Gasket 1 1
3 # Washer, 3/8 in. lock 2
4 # Screw, 3/8-16 x 1 1/4 in. cap 2
4 # Screw, M10 x 35 2
5 223647 Elbow, air intake 1
5 360545 Air Intake 1

Part

Item Number Description 2 1701

1 # Clamp 2 2
2 # Hose, 2 in. ID x 2 1/2 in. 2
2 224152 Hose 4
3 223529 Duct, air 1
3 360544 Air Intake 1
4 # Screw, 3/8-16 x 1 1/4 in. 2
4 # Screw, M10 x 25 2
5 # Washer, 3/8 lock 2
6 # Plug, 3/8 NPT 1
6 # Plug 1
7 223532 Gasket 1 1
8 # Plug, 1/8 NPT pipe 1

# Common hardware; procure locally.

Number

Quantity

Variation

Number

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

TP-5434 4/03

TP14910

(was CD25559)

7

Group 2a: Water Pump

23

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

Quantity

Variation

Part

Number

Item Number Description 1

1 223628 Gasket 1
2 X Cover 1
3 X Gasket 1
4 X Impeller 1
5 # Plug, 1/2 in. pipe 1
6 X Seal kit (w/insert tool) 2
7 # Screw, 3/8-16 x 1 3/8 in. 1
8 X Bearing, ball 1

9 X Fitting, hose 1
10 223629 Hose 3
11 # Washer, 3/8 in. lock 1
12 # Screw, 3/8-16 x 3 1/2 in. 1
12 # Screw, 3/8-16 x 2 in. 1
13 223659 Pulley 1
14 # Screw, 3/8-16 x 3 1/4 in. 1
15 # Nut, 3/8-16 1
16 224336 Stud 1
17 X Tube 1
18 X Pump, water 1
19 X Hub 1
20 # Screw, 5/16-18 x 7/8 in. 4
21 223433 Pump assembly, water 1
22 # Clamp 2
23 336633 Water pump kit 1

# Common hardware, procure locally.
X Item not sold separately.

TP25407

8

TP-5434 4/03

Group 2a: Water Pump

,15

16

17

21

20

18

19

TP53331

Quantity

Part Variation Number

Item Number Description 4401 5702 2001 2002

1 X Impeller 1
2 X Seal 1
3 X Housing 1
4 X Bearing, ball 1
5 X Ring 1
6 X Shaft 1
7 360003 Ring, snap 1
8 360176 O-ring 1

9 360116 Seal 1
10 360014 Plug 1
11 # Screw, M6 x 30 3
12 # Screw, M6 x 25 5
13 360124 Gasket 1
14 GM29383 Pump, water 1
15 360061 Kit, water pump repair (includes items 1--7, 9) 1
16 360085 Pulley, water pump 1
16 360559 Pulley, water pump 1
17 # Screw, M6 x 12 3 3
18 # Screw, M8 x 25 1
19 # Screw, M8 x 65 1
20 360109 Adapter, water pump 1
21 224172 O-ring 1

# Common hardware, procure locally.
X Item not sold separately.

TP-5434 4/03

9

Group 2b: Thermostat

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

Quantity

Variation

Part

Number

Item Number Description 1 3

1 # Screw, 3/8-16 x 1 1/4 in. 2
1 # Screw, 3/8-16 x 1 1/2 in. 2
2 # Washer, plain, 13/32 x 11/16 x 0.060 in. 2 2
3 223635 Cover 1
3 336444 Cover 1
4 223626 Gasket 1
4 336445 Gasket 1
5 # Plug, 1/2 NPT pipe 1 1
6 Not Used
7 223676 Thermostat 1 1
8 224286 Housing 1 1

9 224275 Tube 1 1
10 # Clamp, hose 2 2
11 224276 Hose 1 1
12 224020 Gasket, thermostat housing 1 1
13 # Screw, 3/8-16 x 2 3/4 in. 2 2
13 # Washer, lock, 3/8 in. 2 2

# Common hardware, procure locally.

TP26841

10

TP-5434 4/03

Group 2b: Thermostat

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

TP26869

Quantity

Variation

Part

Number

Item Number Description 2 4

1 # Screw, 3/8-16 x 1 1/4 in. 2
1 # Screw, 3/8-16 x 1 1/2 in. 2
2 # Washer, 13/32 x 11/16 x .06 in. 2 2
3 Not Used
4 223635 Cover 1
4 336444 Cover 1
5 223626 Gasket 1
5 336445 Gasket 1
6 223595 Thermostat 1 1
7 224350 Housing 1 1
8 # Plug, 1/2 NPT pipe 1 1

9 # Screw, 3/8-16 x 2 3/4 in. cap 2 2
10 # Washer, 3/8 in. lock 2 2
11 224020 Gasket, thermostat housing 1 1
12 223605 Fitting, hose 1 1
13 # Clamp 2 2
14 223629 Hose 1 1

# Common hardware, procure locally.

TP-5434 4/03

11

Group 2b: Thermostat, continued

13

14

1

12

11

10

7

8

6

9

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

Quantity

Part Variation Number

Item Number Description 2102 2112

1 360126 Cover, thermostat 1 1
2 # Screw, M10 x 70 1 1
3 360013 Plug 1 1
4 # Screw, M10 x 30 2 1
5 360116 Seal 1 1
6 360142 Tube 1
6 GM23839 Tube 1
7 # Washer, 0.423 x 0.675 x 3/8 in. 1
8 360121 Clamp 1 1

9 # Screw, M8 x 60 1
10 # Pipe Plug, 1/2 in. 3 3
11 360484 Gasket, thermostat cover 1 1
12 360120 Clamp 1 1
13 # Screw, M8 x 60 1
13 # Screw, M12 x 25 1
14 223595 Thermostat 1 1

# Common hardware, procure locally.

2

5

3

4

TP53276

12

TP-5434 4/03

See Group 2d

Group 2c: Fan Belt

3

2

4

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

1

5

TP26258

Quantity

Part Variation Number

Item Number Description 1 2 2460 240B 240D

1 224263 Beltset(matchedsetof2) 1
1 223640 Belt, 11/16 x 49 1/2 in. 1
1 360483 Belt, fan 1
1 GM28308 Belt (1515 mm) 1
1 GM23827 Belt (1545 mm) 1
2 360583 Spacer 1
3 352836 Pulley 1
4 360584 Sleeve 1
5 # Screw, M10 x 65 1

# Common hardware, procure locally.

TP-5434 4/03

13

Group 2d: Fan Drive

13

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

Quantity

Part Variation Number

Item Number Description 2314 2301 8604 8605

1 GM23844 Support 1

1 360030 Bearing housing 1

2 223730 Ring, snap 1

2 360005 Ring, snap 1

3 X Shaft 1

3 360095 Bearing 1

4 X Hub 1

4 360096 Hub 1

5 # Screw, M12 x 35 2

6 GM23831 Bracket 1

7 GM23826 Washer 1

8 # Screw, M10 x 35 4 4

9 # Screw, M10 x 20 2
10 GM23830 Spacer 1
11 # Screw, M10 x 30 2
12 GM23855 Washer 1
13 360578 Pulley, fan 1
13 360143 Pulley, fan 1
14 # Screw 4 4

# Common hardware, procure locally.
X Item not sold separately.

14

14

TP-5434 4/03

Group 2d: Fan Drive, continued

See Group 51b

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

6

5

Quantity

Variation

Part

Number

Item Number Description 8701 8711

1 GM23835 Spacer 1
2 GM17529 Pulley 1
3 GM17488 Sleeve 1
4 # Screw, M10 x 60 1
5 # Screw 1
6 360075 Bracket, tensioner 1

# Common hardware, procure locally.

TP-5434 4/03

15

Group 3: Vent Tube

See Group 4c

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

Quantity

Part Variation Number

Item Number Description 1 2904 2915

1 223450 Hose 1

1 224237 Hose 1

1 GM17459 Hose 1

2 # Screw, 3/8-16 x 7/8 in. cap 1

2 # Screw, M8 x 20 1 1

3 # Washer, 13/32 x 11/16 x .06 in. 1

3 # Washer, lock, 3/8 in. 1

4 # Clamp 1 1 1

5 # Clamp 1

6 223551 Elbow, fitting 1

6 360098 Elbow, fitting 1 1

7 223491 O-ring 1

7 223851 O-ring 1 1

# Common hardware, procure locally.

TP10829

16

TP-5434 4/03

Group 4a: Camshaft

7

Note: Camshaft bushings/bearings are

not used in this application.

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

TP14248

Quantity

Part Variation Number

Item Number Description 1 4601 4602

1 224242 Gear, 12 teeth 1
2 223536 Camshaft (without gear) 1
2 — Camshaft (order item 7) 1 1
3 223564 Key, shaft 1
3 360158 Key, shaft 1 1
4 223610 Plate, thrust 1
5 # Screw, 3/8-16 x 1 in. cap 1
6 223609 Gear, 48 teeth 1
6 — Gear, 60 teeth (order item 7) 1 1
7 GM17530 Kit, camshaft and gear 1 1

# Common hardware, procure locally.

TP-5434 4/03

17

Group 4b: Valve Train

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

Quantity

Part Variation Number

Item Number Description 1 2 4901

1 223480 Plug 1 1 1

2 223481 Shaft 1 1

2 360509 Shaft 1

3 223634 Washer 2 2 2

4 223632 Spring 3 3 3

5 223633 Support 4 4

5 360112 Support 4

6 223592 Arm, rocker 8

6 336456 Arm, rocker 8

6 360072 Arm, rocker 8

6 # Nut, M8 (not shown) 8

7 # Screw, 3/8-16 x 2 1/2 in. cap 4 4

7 360118 Stud 4

8 223756 Washer 4 4 4

9 223537 Rod, push 8

9 336455 Rod, push 8

9 352026 Rod, push 8
10 223611 Tappet 8 8
10 360135 Tappet 8

# Common hardware, procure locally.

For Valves,
see Group 9, Cylinder Head

TP857

(was TP16446)

18

TP-5434 4/03

Group 4c: Rocker Arm Cover

9

10

6

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

8

11

12

2

T49114F

Quantity

Part Variation Number

Item Number Description 1 2 1101

1 # Screw, w/washer 8 8
2 223508 Gasket 1
2 336434 Gasket 1
2 360585 Gasket 1
3 # Screw, 1/4-20 x 7/8 in. 1
4 # Washer, lock, 1/4 in. 1
5 224278 Washer 1
6 223630 Cap 1
6 336435 Cap 1
6 360018 Cap 1
7 223636 Gasket 1
8 223444 Cover 1
8 336433 Cover 1
8 360507 Cover 1
9 360004 Plug 4

10 360138 Nut 4

11 360139 O-ring 4

12 360508 Packing 1

# Common hardware, procure locally.

TP-5434 4/03

19

Group 5a: Fuel Injection Pump

27

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

20

TP26870

TP-5434 4/03

Group 5a: Fuel Injection Pump, continued

352115

Quantity

Part Variation Number

Item Number Description 1 2 3 1603 1674 1656 1677

1 223655 Clamp (clip) 1 1 1
2 224262 Tube 1 1 1
2 360035 Fuel line 1 1 1 1
3 223477 Nut (fitting) 8 8 8
3 360141 Nut 7 7 7 7
4 223476 Packing 8 8
5 223504 Tube 2 2
5 360535 Tube 3 3 3 3
6 # Rivet, 1/4 x 5/8 in. 2 2 2
6 223710 Plug 1 1 1 1
7 224188 Screw, cap 4 4 4
8 223576 Line, fuel no. 3 1 1
8 336441 Line, fuel no. 3 1
8 360538 Line, fuel no. 3 1 1 1 1
9 223577 Line, fuel no. 4 1 1
9 336442 Line, fuel no. 4 1

9 360539 Line, fuel no. 4 1 1 1 1
10 223574 Line, fuel no. 1 1 1
10 336439 Line, fuel no. 1 1
10 360536 Line, fuel no. 1 1 1 1 1

11 223575 Line, fuel no. 2 1 1
11 336440 Line, fuel no. 2 1

11 360537 Line, fuel no. 2 1 1 1 1
12 223572 Clamp 2 2 2 2 2 2 2
12 # Screw, M6 x 10 cap 2 2 2 2 2 2 2
13 223573 Clamp 1 1 1 1 1 1 1
13 # Screw, cap M6 x 10, full thread 1 1 1 1 1 1 1
14 222762 Elbow, fitting 1 1 1
14 360037 Fitting 1 1 1 1
15 223456 O-ring 1 1 1
15 360178 O-ring 1 1 1 1
16 # Nut, 5/16-18 3 3 3
16 # Nut, M8 3 3 3 3
17 # Washer, 5/16 in. 3 3 3 3 3 3 3
18 # Washer, 11/32 x 11/16 x 1/16 in. 3 3 3
18 224338 Washer 3 3 3 3
19 224335 Stud 3 3 3
19 360092 Stud 3 3 3 3
20 224161 Nut 1 1 1 1 1 1 1
21 223471 Washer, lock 1 1 1 1 1 1 1
22 223540 Gear 1 1
22 224238 Gear 1
22 360153 Gear 1 1 1 1
23 224172 Ring 1 1 1
24 223406 Shaft, key 5/32 x 5/8 in. 1 1 1 1 1 1 1
25 223578 Pump, fuel injection* 1
25 352112
25 224329 Pump, fuel injection 1
25 360540 Pump, fuel injection 1
25 360541 Pump, fuel injection 1
25 360542 Pump, fuel injection 1
25 360543 Pump, fuel injection 1
26 223460 Fitting 1 1 1
26 223820 Fitting 1 1 1 1
27 224367 Solenoid, fuel shutoff 1 1 1

#Common hardware, procure locally.
* Variation 1, engine serial numbers 349266 and below.
[Variation 1, engine serial numbers 349267 and above.

Pump, fuel injection[

1 1

TP-5434 4/03

21

Group 5a: Fuel Injection Pump, continued

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

TP26870

22

TP-5434 4/03

Group 5a: Fuel Injection Pump, continued

Par

t

Quantity

Part

Item

1 360141 Nut 2 2 2 2 2 2 2 2
2 223710 Plug 2 2 2 2 2 2 2 2
3 360535 Tube 2 2 2 2 2 2 2 2
4 GM17549 Fuel line 1 1 1 1 1 1 1 1
5 223572 Clamp 2 2 2 2 2 2 2 2
6 # Screw, M6 x 12 cap 2 2 2 2 2 2 2 2
7 360536 Line, fuel no. 1 1 1 1 1 1 1 1 1
8 360537 Line, fuel no. 2 1 1 1 1 1 1 1 1

9 360538 Line, fuel no. 3 1 1 1 1 1 1 1 1
10 360539 Line, fuel no. 4 1 1 1 1 1 1 1 1
11 223837 Elbow, fitting 1 1 1 1 1 1 1 1
12 # Washer, lock 8 mm 3 3 3 3 3 3 3 3
13 224338 Washer 3 3 3 3 3 3 3 3
14 GM17487 O-ring 1 1 1 1 1 1 1 1
15 223573 Clamp 1 1 1 1 1 1 1 1
16 # Screw, M6 x 12 cap 1 1 1 1 1 1 1 1
17 360178 O-ring 1 1 1 1 1 1 1 1
18 360037 Fitting 1 1 1 1 1 1 1 1
19 # Nut, M8 3 3 3 3 3 3 3 3
20 360091 Screw 4 4 4 4 4 4 4 4
21 — Not applicable
22 GM23843 Pump, fuel injection 1
22 GM23847 Pump, fuel injection 1
22 GM23846 Pump, fuel injection 1
22 GM23848 Pump, fuel injection 1
22 GM23845 Pump, fuel injection 1
22 GM23849 Pump, fuel injection 1
22 GM23851 Pump, fuel injection 1
22 GM23852 Pump, fuel injection 1
23 360153 Gear 1 1 1 1 1 1 1 1
24 GM17456 Washer 1 1 1 1 1 1 1 1
25 224161 Nut 1 1 1 1 1 1 1 1
26 — Not applicable
27 360167 Fitting, tee 4 4 4 4 4 4 4 4
28 223518 Sleeve 4 4 4 4 4 4 4 4
29 See Group 5b Nut, tube 1 1 1 1 1 1 1 1
30 See Group 5b Packing 1 1 1 1 1 1 1 1
31 See Group 5b Washer 1 1 1 1 1 1 1 1
32 See Group 5b Plug 1 1 1 1 1 1 1 1
33 See Group 5b Injection nozzle 4 4 4 4 4 4 4 4
34 — Not applicable 3 3 3 3 3 3 3 3

# Common hardware, procure locally.

Number

Description 16GQ 16LV 16LZ 16MA 16MT 16MU 161C 161D

Variation Number

TP-5434 4/03

23

Group 5b: Fuel Injection Nozzle

Par

t

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

Quantity

Part

Item

X Item not sold separately.

Number

1 223519 Fitting, tee 1 1
1 360167 Fitting, tee 1 1 1 1
2 223518 Washer (sleeve) 1 1 1 1 1 1
3 223517 Nut 1 1 1 1 1 1
4 223660 Plug (use for servicing nozzle) 1 1
5 224188 Screw, cap 1 1
5 360091 Screw 1 1 1 1
6 X Nozzle 1 1 1 1 1 1
7 224277 Washer 1
7 224285 Packing 1 1 1 1 1
8 224270 Washer 1 1 1 1 1 1

9 X Plug, plastic (protective shipping cover) 1 1 1 1 1 1
10 224299 Nozzle, injection 1
10 224171 Nozzle, injection 1
10 360485 Nozzle, injection 1 1
10 360017 Nozzle, injection 1 1

Description 1 2 1603 1674 1656 1677

Variation Number

TP26862

24

TP-5434 4/03

Group 5b: Fuel Injection Nozzle, continued

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

TP26862

Quantity

Part Variation Number

Item Number Description 16GQ 16LV 16LZ 16MA 16MT 16MU 161C 161D

1 360167 Fitting, tee 1 1 1 1 1 1 1 1
2 223518 Washer, sleeve 1 1 1 1 1 1 1 1
3 223517 Nut 1 1 1 1 1 1 1 1
4 — Not applicable 1 1 1 1 1 1 1 1
5 360091 Screw 1 1 1 1 1 1 1 1
6 X Nozzle 1 1 1 1 1 1 1 1
7 224285 Packing 1 1 1 1 1 1 1 1
8 GM17473 Washer 1 1 1 1 1 1 1 1
9 X Plug, plastic (protective shipping cover) 1 1 1 1 1 1 1 1

10 360017 Nozzle, injection 1 1 1 1 1 1 1 1

X Item not sold separately.

TP-5434 4/03

25

Group 7: Cylinder Block

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

26

TP26876

TP-5434 4/03

Group 7: Cylinder Block, continued

Quantity

Part Variation Number

Item Number Description 1 2 3

1 223472 Pin, dowel 2 2 2
2 # Plug, pipe, 3/4 NPT, 3/8 in., recess. hex 1 1 1
3 223472 Pin, dowel 2 2 2
4 # Plug, pipe, 1/4 NPT 1 1 1
5 223462 Plug, drain 1 1 1
6 223988 O-ring 1 1 1
7 # Plug, pipe 3
8 223662 Stud 2 2 2

9 # Plug, pipe 5 5 5
10 # Cap 1 1 1
11 223494 Bushing, standard 6 6 6
11 223550 Bushing, 0.078 in., oversize 6 6 6
12 X Bushing 1 1 1
13 # Pin, dowel 2 2 2
14 223465 Spring 1 1 1
15 223507 Valve 1 1 1
16 223503 Cap, bearing 4 4 4
17 # Washer 10 10 10
18 223639 Screw, cap 10 10 10
19 223516 Cap, rear 1 1 1
20 # Plug, pipe 3/8 square drive 1 1 1
21 223512 O-ring 1 1
21 336458 O-ring 1
22 223638 Nipple, threaded 1 1 1
23 X Orifice (w/piston cooling) 4 4 4
24 X Block, cylinder, basic 1 1 1
25 See group 42 Block, cylinder 1 1 1

# Common hardware, procure locally.
X Item not sold separately.

TP-5434 4/03

27

Group 7: Cylinder Block, continued

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

14

TP55071

28

TP-5434 4/03

Group 7: Cylinder Block, continued

Quantity

Part Variation Number

Item Number Description 4601 4602

1 223472 Pin, dowel 2 2

2 # Cap 2 2

3 X Block, cylinder (order short block) 1 1

4 233802 Plug, pipe 1 1

5 224268 Plug, pipe 5 5

6 352246 Bushing, camshaft 1 1

7 360154 Plate 1 1

8 # Screw, M8 x 25 2 2

9 360103 Valve, engine oil bypass 1 1
10 360080 Spring 1 1
11 360518 Bushing, oil pressure regulating 1 1
12 360519 Bushing, balancer shaft 6 6
13 352064 Pin, dowel 2 2
14 # Plug, pipe 1 1
15 360087 Bushing 1 1
16 223512 O-ring 1 1
17 360084 Cap, bearing 4 4
18 224089 Washer 10 10
19 223639 Screw 10 10
20 360151 Cap, bearing 1 1
21 360146 Orifice 4 4
22 223462 Plug, drain 2 2
23 223988 O-ring 2 2
24 360173 Gasket (plastic gasket) 1 1
25 360093 Plug 1 1
26 # Plug, pipe, 1/2 in. 1 1
27 223435 Plug, drain 1 1

# Common hardware, procure locally.
X Item not sold separately.

TP-5434 4/03

29

Group 8a: Crankshaft

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

27

26

TP26293

Quantity

Variation

Part

Number

Item Number Description 1 2 4701

1 223583 Seal, rear oil 1 1 1
2 223472 Pin, dowel 1 1 1
3 223407 Key, shaft, 1/8 x 5/8 in. 1 1
3 360503 Key, shaft 1
4 223615 Gear, 24 teeth 1 1
4 360099 Gear, 30 teeth 1
5 224292 Crankshaft 1 1
5 360504 Crankshaft 1
6 223649 Washer, thrust, rear 1
6 336446 Washer, thrust, rear 1
7 224186 Pin (shaft) 1 1
7 360101 Pin (shaft) 1
8 223408 Pin, spring 3/16 diameter x 1 in. 1
8 360179 Pin 1

9 223606 Bushing 1 1
10 223432 Gear, 55 teeth 1 1
10 360020 Gear (w/bushing) 1

11 223651 Washer, thrust 2
11 336447 Washer, thrust 2

11 360147 Washer, thrust 2
12 223652 Screw 1 1
12 # Screw, M10 x 65 1
13 223607 Slinger, oil 1 1
14 223422 Seal, front oil 1 1 1
15 224260 Screw 2 2
15 # Screw, M10 x 50 1
16 224267 Washer 1 1
16 360148 Washer 1
17 223984 Bushing 1
17 360082 Bushing 1

Quantity

Variation

Part

Number

Item Number Description 1 2 4701

18 223729 Gear, 45 teeth 1 1
18 360021 Gear 1
19 # Pin, spring, 3/16 x 1 1/8 in. 1
20 223728 Bearing, standard (set of 2) 4 4
20 360049 Bearing, standard (set of 2) 4
20 223719 Bearing, 0.05 mm (0.002 in.) 4 4
20 223720 Bearing, 0.25 mm (0.010 in.) 4 4
20 360055 Bearing, 0.25 mm (0.010 in.) 4
20 223721 Bearing, 0.51 mm (0.020 in.) 4 4
20 223722 Bearing, 0.76 mm (0.030 in.) 4 4
21 223727 Bearing, standard (set of 2) 1 1
21 360050 Bearing, standard (set of 2) 1
21 223723 Bearing, 0.05 mm (0.002 in.) 1 1
21 223724 Bearing, 0.25 mm (0.010 in.) 1 1
21 360056 Bearing, 0.25 mm (0.010 in.) 1
21 223725 Bearing, 0.51 mm (0.020 in.) 1 1
21 223726 Bearing, 0.76 mm (0.030 in.) 1 1
22 224186 Pin (shaft) 1 1
22 360083 Pin (shaft) 1
23 # Nut, 1/2-20 1 1
24 224007 Ring 1
25 224056 Sleeve, wear ring 1
25 360032 Sleeve 1
26 223649 Washer, thrust, rear 1
26 336446 Washer, thrust, rear 1 1
27 224267 Washer 1 1

# Common hardware, procure locally.

30

TP-5434 4/03

Group 8b: Crankshaft Pulley

Par

t

Quantity

Part

Number

Item

1 — See Group 2c 1 1 1 1
2 224280 Pulley 1
2 224281 Pulley 1
2 336436 Pulley 1
2 336437 Pulley 1
3 224265 Washer 1 1 1 1
4 223541 Screw, cap 1 1 1 1
5 224287 Key

# Common hardware, procure locally.

Description 1 2 3 4

Variation Number

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

Quantity

Variation

Part

Number

Item Number Description 1301 1302

1 360157 Pulley 1
1 360576 Pulley 1
2 GM17474 Flange 1 1
3 360111 Screw, cap, M10 x 50 4 4

TP-5434 4/03

31

Group 9: Cylinder Head

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

32

TP26168

TP-5434 4/03

Group 9: Cylinder Head, continued

Quantity

Part Variation Number

Item Number Description 1 2 5102

1 Not Used Sender, temperature
2 224164 Screw 18 18 18
3 224337 Strap 1 1
4 224184 Lock 18 18 18
5 224176 Rotator 8 8 8
6 223455 Spring 8 8 8
7 223409 Cap 2
7 336459 Cap 2
7 223448 Cap 1
8 224162 Insert, intake valve seat, standard 4 4 4
8 224289 Insert, intake valve seat, oversize 4 4 4
8 224166 Insert, exhaust valve seat, standard 4 4 4
8 224288 Insert, exhaust valve seat, oversize 4 4 4

9 224157 Cap 2 2 2
10 224156 Valve, exhaust, standard 4 4 4
10 224153 Valve, exhaust, 0.015 in. oversize 4 4
10 224151 Valve, exhaust, 0.030 in. oversize 4 4
11 224168 Valve, intake, standard 4 4 4
11 224193 Valve, intake, 0.015 in. oversize 4 4
11 224197 Valve, intake, 0.030 in. oversize 4 4
12 223530 Gasket, cylinder head 1 1
12 360531 Gasket, cylinder head 1
13 224284 Strap 1 1
14 # Screw,1/2x1in. 2 2
15 224295 Head, cylinder 1 1
15 360532 Head, cylinder 1
16 224268 Plug, pipe 1 1 1
17 224243 Seal 8 8 8
17 224308 Seal, 0.015 in. oversize 8 8
17 224309 Seal, 0.030 in. oversize 8 8
18 360174 Fitting (not shown) 1

# Common hardware, procure locally.

TP-5434 4/03

33

Group 10a: Oil Filter

Engine model 4039 only.

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

Engine model 4045 only.

10

11

10

9

8

12

1

TP16416

Quantity

Part Variation Number

Item Number Description 1 2 8803

1 223604 Filter, oil 1 1
1 360031 Filter, oil 1
2 223638 Nipple, threaded 1 1
8 360133 Gasket 1

9 360016 Plug 2
10 # Screw, M8 x 65 5
11 # Screw, M8 x 20 1
12 360033 Adapter 1

# Common hardware, procure locally.

34

TP-5434 4/03

Engine model 4039 only.

Use the SerialNumber-Contingent Dipstickstable below andthe
engine model and serial number from the engine nameplate to
verify the dipstick on 4039 engine models.

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

Group 10b: Dipstick

TP16416

Quantity

Part Variation Number

Item Number Description 1 2 4002

3 See Table Dipstick 1 1 1
4 223454 O-ring 1 1
5 223502 Nipple, threaded (4039D) 1 1
5 223542 Nipple, threaded (CD4039TF below 181857) 1
5 336586 Guide (CD4039TF 181857 and above) 1
5 360144 Tube, dipstick 1
6 # Nut, 1/2 in. 1 1
7 360522 Plug (not shown) 1

# Common hardware, procure locally.

Serial Number-Contingent Dipsticks

Engine Serial Number

4039D 3xxxxx 223429
CD4039DF Below 181857 336449
CD4039DF 181857 and above 223443
4039T 3xxxxx 223429
CD4039TF 1xxxxx 223443
4045 All 360073

Dipstick Part

Number

TP-5434 4/03

35

Group 11a: Starter Motor

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

Quantity

Variation

Part

Item Number Description 1

1 224327 Kit, starter motor Kit (includes starter and cover kit) 1

2 # Screw, cap, 3/8-16 x 1 1/4 in. 2

3 # Washer, 3/8 in. lock 1

4 224264 Stud 1

5 # Nut, 3/8-16 1

6# Washer, M10 lock 1

7 # Nut, M10 1

8 # Washer, M5 lock 1

9 # Screw, M5 x 10 1

Number

TP12774

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

Quantity

Variation

Part

Number

Item Number Description 3004 3009

1 223791 Gasket 1 1

2 X Label 1 1

3 360564 Motor, starting 1

3 360469 Motor, starting (24 V) 1

4 Use Item 3 1 1

5 # Screw, M10 x 30 1 1

6 # Nut, flange, M10 1 1

7 # Stud 1 1

8 # Screw 1 1

9# Washer, lock 1 1
10 # Nut 1 1
11 # Nut 1 1
12 # Washer, lock 1 1

# Common hardware, procure locally.
X Item not sold separately.

36

12

TP53261

TP-5434 4/03

Group 11a: Starter Motor, continued

14

Quantity

Part Variation Number

Item Number Description 3001 3005 3006 3041

1 X Solenoid, motor 1 1
2 GM17463 Seal 1 1 1
2 GM29783 Seal 1
3 GM17464 O-ring 1 1 1
4 GM29781 Switch 1
4 GM29784 Switch 1
4 GM17544 Switch 1
4 GM17546 Switch 1
5 GM17545 Clutch 1 1
5 GM29785 Clutch 1
5 GM17547 Clutch 1
6 GM18874 Screw with washer, M5 x 0.8 1 1 1
7 X Motor, starter 1 1
7 GM23699 Motor, starter 12 V 1
8 X Cover 1 1

9 GM17495 Band, tie 1 1 1
10 GM17554 Label 1 1 1 1
11 GM17548 Kit, solenoid 1 1 1
12 GM29782 Kit, starter motor, 24 V 1
12 GM23699 Kit, starter motor, 12 V 1
12 352390 Kit, starter motor, 12 V 1
12 GM16801 Kit, starter motor, 24 V 1
13 # Screw, M10 x 30 3 3 3 3
14 223791 Gasket 1

# Common hardware; procure locally.
X Item not sold separately.

TP-5434 4/03

37

Group 11b: Starter Motor Components

22

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

Quantity

Variation

Part

Number

Item Number Description 1

1 X Bolt 2
2 X Screw 2
3 X Frame 1
4 X Holder 1
5 X Yoke 1
6 X Bearing, ball 1
7 X Bearing, ball 1
8 X Armature 1

9 X Washer 1
10 X Pinion 1
11 X Roller 5
12 223580 Clutch 1
13 X Screw 3
14 X Housing 1
15 X Retainer 1
16 X Ball 1
17 X Spring 1
18 X Switch 1
19 X Washer 1
20 X Nut 1
21 X Cover 1
22 224327 Kit (includes starter and cover kit) 1
22 X Starter (rebuilt) 1

X Item not sold separately.

TP17980

38

TP-5434 4/03

Group 11b: Starter Motor Components, continued

13

12

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

15

14

Part

Item Number Description 3004 3009

1 X Label 1 1
2 X Tie 1 1
3 X Tie 1 1
4 360566 Switch, solenoid 1
4 360573 Switch, solenoid 1
5 360567 Bushing 1 1
6 360568 Stop 1 1
7 360569 Bendix Drive 1
7 360574 Bendix Drive 1
8 360570 Brush kit 1
8 360575 Brush kit 1
9 360571 O-ring 1 1

10 360572 Kit, solenoid protection 1 1

11 360564 Starter 1

11 360469 Starter (24 V) 1
12 X Housing 1 1
13 X Frame 1 1
14 X Yoke 1 1
15 X Screw 1 1

X Item not sold separately.

TP48938

Quantity

Variation

Number

TP-5434 4/03

39

Group 12a: Exhaust Manifold

Par

t

Par

t

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

Quantity

Variation

Part

Item Number Description 1 2807

1 # Screw, 3/8-16 x 1 1/4 in. cap 8
1 # Screw, M10 x 80 8
2 # Washer, plain, 13/32 x 23/32 x 0.12 in. 7
3 223547 Gasket 4 4
4 223623 Manifold, exhaust 1
4 360533 Manifold, exhaust 1
5 352340 Gasket, exhaust 1 1

Number

5

TP12126

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

Quantity

Variation

Part

Number

Item

1 223478 Manifold, exhaust 1
1 360534 Manifold, exhaust 1
2 # Screw, 3/8-16 x 4 1/4 in. cap 2
2 # Screw, M10 x 80 2
3 # Washer, plain, 13/32 x 23/32 x

# Common hardware, procure locally.

40

0.12 in.

Description 2 2803

Number

7

Part

Number

Item

4 # Screw, cap, 3/8-16 x 4 in. 1
4 # Screw, M10 x 80 1
5 # Screw, cap, 3/8-16 x 5 in. 2
5 # Screw, M10 x 80 2
6 # Screw, 3/8-16 x 1 1/4 in. 3
6 # Screw, M10 x 80 3
7 223547 Gasket 4 4

Description 2 2803

TP26831

(was TP25160)

Quantity

Variation

Number

TP-5434 4/03

Group 12b: Exhaust Elbow

5

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

TP26809

(was TP25160)

Quantity

Variation

Part

Number

Item Number Description 2 6401

1 223495 Fitting, elbow 1
1 360117 Elbow 1
2 # Screw, 3/8-16 x 1 1/2 in., grade 8 2
2 # Screw, M10 x 40 2
2 # Nut, flange, M10 (not shown) 2
3 # Washer, 13/32 x 13/16 x .06 in. 4
4 224271 Screw 2
4 # Screw, M10 x 40 2
4 # Nut, flange, M10 (not shown) 2
5 223538 Adapter 1
5 223891 Adapter 1
6 224132 Clamp (not shown) 1

# Common hardware, procure locally.

TP-5434 4/03

41

Group 13a: Flywheel

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

Quantity

Part Variation Number

Item Number Description 1 1503 1507 1509

1 # Screw, 1/2-13 x 1 1/2 in., grade 8 4
1 # Bolt 4 6 4
2 223613 Gear, 142 teeth 1 1
2 223750 Gear 1 1
3 224293 Flywheel 1
3 360579 Flywheel 1
3 GM17501 Flywheel 1
3 GM23840 Flywheel 1
4 223983 Washer 4

# Common hardware, procure locally.

TP26795

42

TP-5434 4/03

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

Group 13b: Flywheel Housing

TP26793

(was TP25770)

Quantity

Part Variation Number

Item Number Description 1 2 1402

1 # Plug, pipe, 1/8 NPT 1 1
7 223583 Seal 1 1
8 223558 Gasket 1 1
9 224290 Housing, flywheel 1 1

9 360580 Housing, flywheel 1
10 223614 Cover 1
10 336438 Cover, timing tool hole 1
10 360582 Plug 1

11 # Screw, cap, 1/2 x 1/2 in. 1
12 # Screw,5/8x51/2 2 2
12 # Screw, M12 x 130 2
13 # Screw, 3/8-16 x 1 1/2 in., grade 8 8
13 # Screw,3/8x13/8in. 8
13 360581 Bolt 8
13 360175 Washer 8
14 # Screw, 5/8 x 2 1/2 in., grade 8 2
14 # Screw, 5/8 x 2 1/4 in., grade 8 2
14 # Screw, M12 x 50 2

# Common hardware, procure locally.

TP-5434 4/03

43

Group 13b: Flywheel Housing, continued

Quantity

Part Variation Number

Item Number Description 1403 1406

1 GM17454 Housing 1
1 360115 Housing 1
2 # O-ring 1
2 GM24540 O-ring 1
3 223583 Seal 1 1
4 GM17553 Cap 1
5 # Plug, pipe 1
5 GM15403 Plug, pipe 1
6 GM17449 Plate 1
7# Screw, cap, M6 x 12 2
8 Not Used

9 Not Used
10 Not Used
11 GM17453 Plug 1
11 360146 Plug 1
12 # Screw, M12 x 50 4 4
13 360581 Bolt 8 8
14 GM17468 Fitting 1

# Common hardware; procure locally.

44

TP-5434 4/03

5

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

Group 14: Fuel Pump

TP26808

(was R21292N)

Quantity

Variation

Part

Item Number Description 1 3702

1 223557 Gasket 1
2 223585 Pump, fuel (order item 1 also) 1
2 360071 Pump, fuel 1
3 224338 Washer, aluminum 2
3 # Washer, 8.4 x 16 x 1.6 mm 2
4 # Screw, cap, 5/16-18 x 1 1/4 in. 2
4 # Screw, cap 2
5 360159 Rod, push 1

# Common hardware, procure locally.

Number

TP-5434 4/03

45

Group 15: Fuel Filter

19

17

15

12

18

14

10

11

13

5

4

3

20

21

8

21

21

9

10

9

21

8

2

1

7

6

16

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

CD37321

46

TP-5434 4/03

Group 15: Fuel Filter, continued

2

0--40ROZ

J

0/60ROZ

J

Quantity

Variation

Part

Item Number Description 2 3516

1 # Screw,3/8x11/2in. 2 2
1 # Screw, M10 x 25 1
2 # Washer, 3/8 in. 1
3 336551 Housing, fuel filter 1
3 336969 Head, filter 1
4 336547 Bracket 1
5 # Nut, lock, 3/8 in. 2
6 # Screw, 3/8 in. x 7/8 in. 2
7 # Washer, 3/8 in. 2
8 222762 Fitting, elbow 2
8 360037 Fitting 2
9 # Plug, 0.703 x 0.490 in. 2

9 360563 Plug 2
10 336546 Line, fuel inlet 1
10 360025 Line, fuel 1
11 # Screw,3/8x2in. 1
11 # Screw, M8 x 16 1
12 336548 Bracket 1
12 360088 Bracket 1
13 # Screw, 5/16 x 3/4 in. 1
14 336549 Clamp 1
14 360171 Clamp 1
15 # Nut, flange, 5/16 in. 1
15 # Nut, flange, M8 1
16 224795 Filter, fuel (round)* 1
16 275501 Filter, fuel (round) 1
17 222773 Kit, fuel filter 1 1
18 222772 Kit, fuel filter seal 1 1
19 360048 Kit, bleed plug and drain valve 1 1
20 275502 Line, fuel 1
21 360178 O-ring 1

#Common hardware, procure locally.
* See table “4039 Engine Serial Number-Contingent Fuel Filters” below

for 4039 engine models

Number

4039 Engine

Serial Number-Contingent Fuel Filters

Use the engine serial number to verify the fuel filter type on
4039 engine models. Find your serial number on the engine
nameplate and choose the fuel filter type from the chart
below. The square filter (variation 1) is shown on the
following page.

Model

--

5

Serial Number Fuel Filter Type

334216 and before Square
After 334216 Round
334607 and before Square
After 334607 Round

TP-5434 4/03

47

Group 15: Fuel Filter, continued

Fuel Injection Pump

48

Reproduced by permission of Deere & Company.

E 1988 Deere & Company. All rights reserved.

TP26807

TP-5434 4/03

Group 15: Fuel Filter, continued

2

0--40ROZ

J

0/60ROZ

J

Quantity

Variation

Part

Item Number Description 1

1 # Screw, 5/16-18 x 3/4 in. 1
2 223492 Strap 1
3 224298 Line, fuel; filter to injection pump 1
4 # Screw, 3/8-16 x 7/8 in. 3
5 222762 Fitting, elbow 3
6 223456 O-ring 1
7 224010 Washer 2
8 223467 Plug, drain 1

9 223534 Fitting, elbow 1
10 224296 Line, fuel; transfer pump to filter 1
11 223534 Fitting, elbow 1
12 223505 Clamp 1
13 223414 Filter, fuel, square* 1
14 # Washer, 13/32 x 23/32 x 0.120 in. 2
15 # Plug, pipe, 1/8 NPT 1
16 223413 Housing 1
17 223646 Fitting, hose 1
18 # Nut, 5/16-18 1
19 # Washer, lock, 5/16 in. 1
20 # Washer, 13/32 x 11/16 x .06 in. 1
21 223655 Clamp 1
22 # Washer, lock, 3/8 in. 1
24 223457 Fitting 1
25 224297 Line, fuel 1

#Common hardware, procure locally.
* See table “4039 Engine Serial Number-Contingent Fuel Filters” below

for 4039 engine models

Number

4039 Engine

Serial Number-Contingent Fuel Filters

Use the engine serial number to verify the fuel filter type on
4039 engine models. Find your serial number on the engine
nameplate and choose the fuel filter type from the chart
below. The round filter (variation 2) is shown on the previous
page.

Model

--

5

Serial Number Fuel Filter Type

334216 and before Square
After 334216 Round
334607 and before Square
After 334607 Round

TP-5434 4/03

49

Group 16: Balancer Shafts

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

Quantity

Part Variation Number

Item Number Description 2 3 4502

1 223494 Bushing, standard 6 6
1 360519 Bushing, standard 6
1 223550 Bushing, oversize 6 6
2 223654 Key, shaft 1 1
2 # Key, shaft 4 x 16 mm 2
3 223622 Stop, plate 2
3 336470 Stop, plate 2
3 360547 Plate 2
4 223618 Gear, right hand, 12 teeth 1 1
4 223619 Gear, left hand, 12 teeth, pinion 1 1
4 360100 Gear, left hand, 15 teeth 1
5 223416 Shaft, right hand 1
5 336468 Shaft, right hand 1
5 360550 Shaft, right hand 1
6 # Washer, lock, 3/8 in. 4 4
7 # Screw, cap, 3/8-16 x 5/8 in. 4 4
7 # Screw, M8 x 12 4
8 223417 Shaft, left hand 1
8 336469 Shaft, left hand 1
8 360548 Shaft, left hand 1

# Common hardware, procure locally.

TP25610

50

TP-5434 4/03

Group 18: Timing Gear Cover

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

TP26827

(was TP22840)

Quantity

Variation

Part

Number

Item Number Description 1 2

1 223662 Stud 2 2

2 # Washer, 13/32 x 23/32 x 0.12 in. 16 16

3 # Screw, 3/8-16 x 1 7/8 in. cap 10 10

4 # Nut, 3/8-16 2 2

5 223515 Gasket 1 1

6 223637 Cover 1 1

6 336453 Plug 1

7 # Screw, 3/8-16 x 7/8 in. cap 2 2

8 # Screw, 3/8-16 x 2 1/2 in. cap 2 2

9 # Screw, 3/8-16 x 1 7/8 in. cap 1 1
10 223653 Plug, fitting 1
10 336454 Plug, fitting 1
11 223410 Washer, aluminum (seal) 1 1
12 223586 Cover (w/inserts) 1
12 336451 Cover (w/inserts) 1
13 224088 Gasket 1 1
14 # Washer, 3/8 in. lock 2 2

# Common hardware, procure locally.

TP-5434 4/03

51

Group 18: Timing Gear Cover, continued

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

Quantity

Variation

Part

Number

Item Number Description 4401

1 360510 Gasket 1
2 360511 Cover 2
3 360078 Plug, drain 1
4 360180 O-ring 1
5 # Screw, M8 x 40 10
5 # Screw, M8 x 35 1
5 360512 Screw 1
6 # Screw, M8 x 35 1
6 # Screw, M8 x 60 1
7 360107 O-ring 1
8 360105 Cover 1

9 # Screw, M6 x 16 3
10 360513 Screw 2
11 360181 Kit, seal 1
12 224058 Va lve 1
13 224095 Spring 1
14 223410 Washer 1
15 223653 Plug, fitting 1
16 # Nut, flange, M10 4
17 # Screw, M8 x 55 2
18 360140 Stud 4
19 360514 Stud (not shown) 2

# Common hardware, procure locally.

TP49599

52

TP-5434 4/03

Group 21a: Oil Pan

Par

t

Code 1901

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

Serial Number-Contingent Oil Pans

Use engine model and serial number to verify the oil pan for your
generator set. Find your model and serial number on the engine
nameplate and choose the oil pan code from the chart below.
Then turn to the oil pan page containing the oil pan code to
identify parts.

Model

4039D All
4039T All
CD4039DF Before 181857
CD4039DF 181857 and after
CD4039TF Before 181857
CD4039TF 181857 and after
4045DF All
4045TF All

Serial Number Code

1901
1908
1901
1910
1908
1910
1902
1904

Part

Number

Item

1 223645 Gasket, oil pan 1
2 223420 Pan, oil (also order items 5--7 and 11) 1
3 # Washer, lock 28
4 # Screw, 3/8-16 x 7/8 in. 6
5 223603 Washer, seal 1
6 223616 Plug, drain 1
7 # Plug, pipe, recess. hex, 3/4 NPT 1
8 # Screw, 3/8-16 x 3/4 in. 22
9 Not Used

10 Not Used

11 # Plug, pipe, 1/2 NPT 1

# Common hardware, procure locally.

Description 1901

TP25403

Qty.

Var.

Number

TP-5434 4/03

53

Group 21a: Oil Pan, continued

Code 1902

1

5

4

2

7

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

Qty.
Var.

Part

Number

Item Number Description 1902

1 360525 Gasket, oil pan 1

2 360526 Pan, oil 1

3 # Screw, M8 x 20 6

4 360176 O-ring 2

5 360079 Plug 2

6 # Plug, pipe, 3/4 in. 1

7 # Screw, M8 x 16 22

# Common hardware, procure locally.

3

4

6

5

TP26802

(was TP16412)

Serial Number-Contingent Oil Pans

Use engine model and serial number to verify the oil pan for your
generator set. Find your model and serial number on the engine
nameplate and choose the oil pan code from the chart below.
Then turn to the oil pan page containing the oil pan code to
identify parts.

Model

4039D All
4039T All
CD4039DF Before 181857
CD4039DF 181857 and after
CD4039TF Before 181857
CD4039TF 181857 and after
4045DF All
4045TF All

Serial Number Code

1901
1908
1901
1910
1908
1910
1902
1904

54

TP-5434 4/03

Group 21a: Oil Pan, continued

Code 1904

8

3

6

3

2

3

8

7

3

8

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

Serial Number-Contingent Oil Pans

Use engine model and serial number to verify the oil pan for your
generator set. Find your model and serial number on the engine
nameplate and choose the oil pan code from the chart below.
Then turn to the oil pan page containing the oil pan code to
identify parts.

Model

4039D All
4039T All
CD4039DF Before 181857
CD4039DF 181857 and after
CD4039TF Before 181857
CD4039TF 181857 and after
4045DF All
4045TF All

Serial Number Code

1901
1908
1901
1910
1908
1910
1902
1904

2

3

1

4

5

6

TP26802

(was TP16412)

Qty.

Var.

Part

Number

Item Number Description 1904

1 360527 Gasket, oil pan 1
2 360528 Fitting 2
3 360176 O-ring 5
4 360529 Oil pan 1
5 # Screw, M8 x 30 6
6# Screw, M8 x 45 4
6 # Screw, M8 x 25 18
7 # Pipe plug, 3/4 in. 1
8 360079 Plug 3

# Common hardware, procure locally.

TP-5434 4/03

55

Group 21a: Oil Pan, continued

Code 1908

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

Qty.
Var.

Part

Number

Item Number Description 1908

1 223555 Gasket, oil pan 1

2 223535 Pan, oil 1

3 # Washer, lock, 3/8 in. 28

4 # Screw, cap, 3/8-16 x 1 1/4 in. 20

5 # Screw, cap, 3/8-16 x 2 in. 8

6 223451 Plug, drain 2

7 223603 Washer, seal 2

8 223466 O-ring 2

9 223458 Plug, drain 2

# Common hardware, procure locally.

TP26802

(was TP16412)

Serial Number-Contingent Oil Pans

Use engine model and serial number to verify the oil pan for your
generator set. Find your model and serial number on the engine
nameplate and choose the oil pan code from the chart below.
Then turn to the oil pan page containing the oil pan code to
identify parts.

Model

4039D All
4039T All
CD4039DF Before 181857
CD4039DF 181857 and after
CD4039TF Before 181857
CD4039TF 181857 and after
4045DF All
4045TF All

Serial Number Code

1901
1908
1901
1910
1908
1910
1902
1904

56

TP-5434 4/03

Group 21a: Oil Pan, continued

Code 1910

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

Serial Number-Contingent Oil Pans

Use engine model and serial number to verify the oil pan for your
generator set. Find your model and serial number on the engine
nameplate and choose the oil pan code from the chart below.
Then turn to the oil pan page containing the oil pan code to
identify parts.

Model

4039D All
4039T All
CD4039DF Before 181857
CD4039DF 181857 and after
CD4039TF Before 181857
CD4039TF 181857 and after
4045DF All
4045TF All

Serial Number Code

1901
1908
1901
1910
1908
1910
1902
1904

CD40501

Qty.

Var.

Part

Number

Item Number Description 1910

1 # Screw, 3/8 x 3/4 in. 28
2 # Washer, lock, 3/8 in. 28
3 # Strap 28
4 336587 Pan, oil 1
5 223645 Gasket 1
6 223458 Plug, drain 2
7 223466 O-ring 2
8 # Plug, pipe, 1/2 in.-14 NPT 1

# Common hardware, procure locally.

TP-5434 4/03

57

Group 21b: Oil Fill Tube

1, 7, 8

Not Used

11

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

Quantity

Variation

Part

Number

Item Number Description 1 1299

1 Not Used

2 223549 Plug 1

3 223636 Gasket 1

4 # Screw, cap, 3/8-16 x 1 5/8 in. 1

4 360067 Screw, cap 1

5 # Washer, 13/32 x 23/32 x 0.12 in. 2

6 # Screw, 3/8-16 x 3 in. 1

6 360067 Screw, cap 1

7 Not Used

8 Not Used

9 See item 10 Gasket 1

9 360090 Gasket 2
10 223584 Neck, filler 1
11 360089 Cover 2

# Common hardware, procure locally.

TP26810

(was T30588)

58

TP-5434 4/03

Group 21c: Oil Cooler

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

TP26821

Quantity

Variation

Part

Number

Item Number Description 1 2

1 # Clamp 6 6
2 # Hose,.625IDx1.0ODx20in. 2
2 336464 Hose 2
3 224022 Flange 1
3 336466 Clamp 1
4 # Screw 1 1
5 223510 Tube, lower 1
5 336462 Tube, lower 1
6 224061 Hose, lower 1
6 336463 Hose, lower 1
7 # Clamp 2 2
8 223493 Plug, drain 1
9 223506 Washer 1 1

10 360777 Valve, relief 1

11 224085 Cooler, oil 1

11 336460 Cooler, oil 1
12 223661 Nipple, threaded 1
12 336465 Nipple, threaded 1
13 224061 Hose, upper 1
13 336463 Hose, upper 1
14 223509 Tube, upper 1
14 336461 Tube, upper 1
15 224334 Washer, spacer 1
15 336467 Washer, spacer 1
16 224023 Clamp 1
16 336466 Clamp 1

# Common hardware, procure locally.

TP-5434 4/03

59

Group 21c: Oil Cooler, continued

Quantity

Variation

Part

Number

Item Number Description 5901

1 # Screw 6
2 275503 Cooler, oil 1
3 360130 Gasket 1
4 360170 O-ring 2
5 360127 Housing 1
6 360015 Plug 1
7 360014 Plug 1
8 360131 Gasket 1

9 360164 O-ring 2
10 360086 Tube 1
11 360128 Adapter 1
12 # Screw, M8 x 100 2
13 # Screw, M8 x 20 2
14 # Screw, M8 x 65 2

# Common hardware, procure locally.

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

TP49346

60

TP-5434 4/03

Item 12 not shown.

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

Part Variation Number

Item Number Description 1 2 3 4 4803 4804

1 223528 Screw, connecting rod 8 8
1 360081 Screw, connecting rod 8 8
1 GM17477 Screw, connecting rod 8 8
2 223499 Bushing 4 4
2 360145 Bushing 4 4
2 GM17451 Bushing 4
2 GM17446 Bushing 4
3 223567 Rod, connecting 4 4
3 360047 Rod, connecting 4 4
3 GM17499 Rod, connecting 4
3 GM17610 Rod, connecting 4
4 223452 Ring, snap 8 8 8 8 8
4 223479 Ring, snap 8
5 223473 Pin, piston 4
5 223488 Pin, piston 4
5 360114 Pin, piston 4 4 4
5 GM17450 Pin, piston 4
6 223565 Ring kit, piston (set 3) 4 4 4
6 360066 Ring kit, piston (set 3) 4 4 4
7 223571 Piston 4
7 223570 Piston 4
7 X Piston 4 4 4
8 X Liner, cylinder 4 4 4 4 4
9 X O-ring kit 4 4

9 223419 O-ring kit 4 4 4 4
10 223589 Kit, piston assembly 4
10 223589 Kit, piston assembly 4
10 360515 Kit, piston assembly 4
10 360059 Kit, piston assembly 4 4
10 360060 Kit, piston assembly 4
11 223441 Bearing (set of 2) standard 4
11 223423 Bearing (set of 2) standard 4
11 360053 Bearing (set of 2) standard 4 4 4 4
11 223437 Bearing (set of 2) .002 in., undersize 4
11 223425 Bearing (set of 2) .002 in., undersize 4
11 223438 Bearing (set of 2) .010 in., undersize 4
11 223426 Bearing (set of 2) .010 in., undersize 4
11 360054 Bearing (set of 2) .010 in., undersize 4 4 4 4
11 223439 Bearing (set of 2) .020 in., undersize 4
11 223427 Bearing (set of 2) .020 in., undersize 4
11 223440 Bearing (set of 2) .030 in., undersize 4
11 223428 Bearing (set of 2) .030 in., undersize 4
12 223415 Lubricating soap (not shown) 1 1

X Item not sold separately.

Group 22: Piston and Connecting Rod

TP2835

Quantity

TP-5434 4/03

61

Group 25: Oil Pump

Engine model 4039 and engine model CD4039TF with engine serial numbers below 181857

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

Quantity

Variation

Part

Number

Item Number Description 1 2

1 224279 Screw 2 2
2 224274 Screw 2 2
3 # Washer, lock, 3/8 in. 2 2
4 X Cover 1 1
5 224266 Pin, groove 1 1
6 X Pinion 1 1
7 X Pin, dowel 1 1
8 X Housing 1 1

9 X Gear, 7 teeth 1 1
10 223511 O-ring 1 1
11 224035 O-ring 1 1
12 # Nut, 1/2 in. 1 1
13 223596 Kit, oil pump 1 1
14 224159 Washer 2 2
15 224294 Intake, oil pump 1
15 336457 Intake, oil pump 1
16 223608 Tube, oil 1 1
17 223631 Gear, 33 teeth 1 1

# Common hardware, procure locally.
X Item not sold separately.

TP26839

62

TP-5434 4/03

Group 25: Oil Pump, continued

Engine model 4045 and engine model CD4039TF with engine serial numbers 181857 and above

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

CD39105

Quantity

Variation

Part

Number

Item Number Description 2 5002

1 # Nut, 1/2-13 in. 1
1 # Nut, M12 1
2 223631 Gear 1
2 360524 Gear 1
3 336584 Pump, oil 1
3 360028 Pump, oil 1
4 224274 Screw, cap, 2.75 in. 3
4 # Screw, M8 x 65 2
5 # Lock washer, 3/8 in. 3
6 336585 Screw, cap, 3.89 in. 2
6 # Screw, M8 x 100 2
7 336457 Oil pump intake 1
7 360523 Oil pump intake 1
8 224035 O-ring 1 1
9 223511 O-ring 1

9 336458 O-ring 1
10 336583 Tube, oil 1
10 360104 Tube, oil 1

# Common hardware, procure locally.

TP-5434 4/03

63

Group 26: Front Plate

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

T16883F

(was TP1130)

Quantity

Variation

Part

Number

Item Number Description 1 2

1 223548 Gasket 1
2 223442 Screw, set 8
2 223445 Screw, set 1
3 # Washer, ext. tooth lock, 3/8 in. 5
4 224333 Screw 5
4 360516 Screw 6
5 223566 Plate 1
5 360110 Plate 1

# Common hardware, procure locally.

64

TP-5434 4/03

Group 26: Front Plate, continued

T16883F

(was TP1130)

Quantity

Variation

Part

Number

Item Number Description 3601

1 GM23829 Plate 1

2 360092 Stud 3

3 360514 Stud 2

4 360140 Stud 4

5 336446 Washer, thrust 1

6 224186 Shaft 1

7 223606 Bushing 1

8 GM23841 Gear, upper idler 1

9 360148 Washer, thrust 1
10 # Screw, M6 x 65 1

11 360083 Shaft 1

12 360516 Screw 4

# Common hardware, procure locally.

TP-5434 4/03

65

Group 39a: Cylinder Head Gasket Set

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

Quantity

Variation

Part

Item Number Description 1 2

1 223508 Gasket, rocker arm cover 1 1
2 223530 Gasket, cylinder head 1 1
3 223543 O-ring, valve stem 8 8
4 223491 O-ring, vent tube 1 1
5 224020 Gasket, thermostat housing 1 1
6 223547 Gasket, exhaust manifold 4 4
7 Not Used Gasket, thermostat cover 1 1
8 223532 Gasket, air inlet 1 1

9 223556 Gasket, turbocharger outlet 1
10 223483 Gasket, turbocharger 1
11 X Gasket, turbocharger 1
12 223600 Gasket kit, cylinder head 1 1

X Item not sold separately.

Number

TP26212

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

Quantity

Variation

Part

Number

Item Number Description 9901

1 360586 Gasket set, cylinder head 1

66

TP49292

TP-5434 4/03

Group 39b: Overhaul Gasket Kit

Par

t

Par

t

Items 30--34 are not shown.

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

Qty.

Var.

Part

Item

10 223627 Gasket, thermostat housing 1 1
11 X Gasket, fuel injection pump 1 1
12 223628 Gasket, water pump cover 1 1
13 223559 Gasket, oil filler inlet 1 1
14 223557 Gasket, fuel pump 1 1
15 X Gasket, turbo oil inlet 1
16 223532 Gasket, air inlet 1 1
17 223483 Gasket, turbocharger 1
18 223515 Gasket, injection pump gear cover 1 1

No.

1 223543 O-ring, valve stem 8 8
2 Not Used Washer, tach. drive shaft 1 1
3 223603 Washer, oil drain plug 1 1
4 223636 Gasket, oil filler cap 1 1
5 223491 O-ring, vent tube 1 1
6 223511 O-ring, oil pump tube outlet 1 1
7 223506 Washer, oil cooler 1 1
8 223530 Gasket, cylinder head 1 1
9 223556 Gasket, turbo oil outlet 1

Description 1 2

Number

Part

Item

19 223547 Gasket, exhaust manifold 4 4
20 224092 Gasket, timing gear cover 1 1
21 223548 Gasket, cylinder block plate 1 1
22 223620 Gasket, timing gear cover 1 1
23 223558 Gasket, flywheel housing 1 1
24 223555 Gasket, oil pan 1 1
25 223508 Gasket, oil pan 1 1
26 223626 Gasket, single thermo. cover 1 1
27 Not Used Gasket, thermostat cover 1 1
28 223601 Gasket kit 1 1
29 223419 O-ring, cylinder liner 4 4
30 224277 Washer, F.I. nozzle (not shown) 4
31 224270 Washer, F.I. nozzle (not shown) 4 4
32 224261 Seal, oil, crankshaft (not shown) 4 4
33 223583 Seal, oil, crankshaft (not shown) 1 1
34 224020 Gasket, thermostat hsg. (not shown) 1 1

X Item not sold separately.
Note: For a complete set of gaskets, order items 28--33.

No.

Description 1 2

Number

TP26471

Qty.

Var.

TP-5434 4/03

67

Group 39b: Overhaul Gasket Kit, continued

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

Quantity

Variation

Part

Item Number Description 9901

1 360587 Overhaul gasket set 1

68

Number

TP-5434 4/03

Group 42: Short Block

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

TP-5434 4/03

TP23754

Quantity

Part Variation Number

Item Number Description 1 2 3 4

1 223588 Block assembly, short 1
1 360520 Block assembly, short 1
1 360521 Block assembly, short 1
1 GM17536 Block assembly, short 1

Note: Also order a front oil seal, rear oil seal, gasket kit, and balancer shafts.

69

Group 50a: Turbocharger and Oil Lines

19

20

21

22

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

23

24

TP25666

70

TP-5434 4/03

Group 50a: Turbocharger and Oil Lines

Par

t

Quantity

Part

Number

Item

1 223602 Fitting, elbow 1
1 336472 Fitting, elbow 1
1 360006 Adapter 1 1 1 1
1 360165 O-ring 1 1 1 1
2 224326 Hose 1
2 336473 Hose 1
2 360026 Hose 1
2 GM23842 Oil line 1 1 1
3 223412 Fitting, elbow 1
3 223457 Fitting, elbow 1
3 360556 Fitting, elbow 1 1 1 1
4 223641 Fitting, hose 1
4 336474 Fitting, hose 1
4 360102 Fitting, hose 1
4 GM21492 Fitting, hose 1 1 1
5 336475 Clamp 2
5 360062 Clamp 2 2 2 2
6 223531 Hose 1 1 1 1 1 1
7 # Screw, cap, 3/8 x 7/8 in. 2 2
7 # Screw 2 2 2 2
8 # Washer, lock, 3/8 in. 2 2
9 223568 Line, oil 1
9 336476 Line, oil 1

9 360558 Line, oil 1 1 1 1
10 223757 Gasket, turbocharger outlet 1
10 223556 Gasket, turbocharger outlet 1
10 360136 Gasket, turbocharger outlet 1 1 1 1

11 223598 Turbocharger kit 1
11 336471 Turbocharger kit 1
11 360554 Turbocharger 1
11 GM23854 Turbocharger 1 1
11 GM23853 Turbocharger 1
11 X Housing, turbocharger center 1 1

11 X Hardware, turbocharger 1 1
12 # Screw, 3/8-16 x 1 3/4 in. cap 4
12 # Screw, cap, 3/8 x 1 5/8 in. 4
12 # Screw, cap 4 4 4 4
13 # Washer, 13/32 x 13/1 6x .06 4
14 223483 Gasket 1 1
14 360137 Gasket 1 1 1 1
15 # Washer, lock, 3/8 in. 4 4
16 # Nut 4 4
17 223405 Adapter, 3/8 NPT 1
17 336477 Tee 1
18 223538 Adapter 1
19 # Screw, 5/16 x 2 in. 2
20 # Washer, 5/16 in. 2
21 336478 Adapter 1
22 336479 Gasket 1
23 360555 O-ring 1 1 1 1
24 360557 O-ring 1 1 1 1

# Common hardware, procure locally.
Note: Item 11 Turbocharger Kit includes item 1 in variations 2 and 3.
X Item not sold separately.

Description 2 3 6524 65CQ 65CT 65DC

Variation Number

TP-5434 4/03

71

Group 51a: Alternator

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

Quantity

Variation

Part

Number

Item Number Description 1

1 224235 Harness, wiring 1
2 # Nut, lock, M6 1
3 224033 Bracket 2
4 # Screw, M8 x 25 1
5 # Washer, lock, 5/16 in. 1
6 # Washer, 11/32 x 1 x 0.194 in. 1
7 # Washer, 0.493 x 0.675 x 1/4 in. 1
8 223625 Strap 1
9 # Washer, 3/8 in. lock 2

9 # Washer, 13/32 x 23/32 x 0.120 in. 3
10 # Screw, 3/8-16 x 1 7/8 in. 1
11 223485 Shield 1
12 # Spacer, 3/8 x 7/16 in. 2
13 # Screw, 3/8-16 x 3 in. 2
14 224282 Fan 1
15 224283 Sheave, pulley 1
16 224331 Washer 1
17 224269 Nut 1
18 # Screw, cap, M10 x 75 1
19 224244 Alternator (12 V) 1
19 336915 Alternator (24 V) 1
20 # Washer, M10 1
21 # Nut, M10 1

# Common hardware, procure locally.

TP26822

72

TP-5434 4/03

See Group 51b

GM17528

Group 51a: Alternator, continued

See Group 51b

Quantity
Variation

Part

Number

Item Number Description 3109 3104

1 360588 Fan 1 1
2A 360168 Sheave, pulley 1 1
2B GM17485 Sheave, pulley 1 1

3 360169 Bushing 1 1

4 GM18719 Washer 1 1

5 # Nut, M10 1 1

6 360001 Alternator, 12 V 1

6 360002 Alternator, 24 V 1

7 360589 Capacitor 1 1

8 360591 Regulator, voltage 1

8 360590 Regulator, voltage 1

9 # Nut, M5 1 1

10 GM17525 Connector 1 1

11 # Screw, M8 x 28 1 1
12 # Nut, flange, M10 1 1
13 360166 Washer, 13/32 x 11/16 x 0.036 in. 1 1
14 # Screw, M10 1 1

Quantity

Variation

2

Part

Number

Item Number Description 3122

8

1 GM21518 Harness, wiring 1
2 GM23850 Alternator (includes item 8) 1
3 # Screw 1
4 # Washer 1
5 # Screw, M10 x 100 1
6 # Nut, flange 1
7 360166 Washer 1
8 360588 Fan 1

TP-5434 4/03

# Common hardware, procure locally.

73

Group 51b: Alternator Brackets

See Group 51a

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

Quantity

Variation

Part

Number

Item Number Description 1

1 Not Used
2 # Washer, 13/32 x 23/32 x 0.120 in. 1
3 # Washer, lock, 3/8 in. 1
4 # Screw, cap, 3/8-16 x 2 1/4 in. 1
5 223625 Strap 1
6 # Washer, 11/32 x 1 x 0.194 in. 1
7 # Washer, lock, 5/16 in. 1
8 # Screw, M8 x 25 1

9 # Screw, 3/8-16 x 3 1/2 in. 2
10 # Screw, M10 x 75 1
11 223624 Bracket 1
12 # Spacer, 0.423 x 0.675 x 1 in. 2
13 # Washer, 11/32 x 7/8 x .06 in. 1
14 # Washer, lock, M10 1
15 # Nut, M10 1
16 # Nut, 3/8 in. 2
17 223500 Bracket 1
18 # Washer, 13/32 x 23/32 x 0.12 in. 2

# Common hardware, procure locally.

TP26846

(was TP25660)

74

TP-5434 4/03

Group 51b: Alternator Brackets, continued

4

1

7

9

10

8

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

11

2

12

3

5

6

14

13

1

TP53280

Quantity

Variation

Part

Number

Item Number Description 6203

1 # Screw, M10 x 30 5
2 # Nut, flange, M10 1
3 360076 Bushing 1
4 360166 Washer, thrust 1
5 360150 Bracket 1
6 # Screw, M10 x 100 1
7 # Screw, M8 x 25 1
8 # Washer, 8.128 x 15.748 x 3.937 mm 1
9 360156 Bracket 1

10 # Nut, flange, M10 3

11 360155 Support 1
12 # Washer 1
13 # Screw, M10 x 25 2
14 # Screw, M8 x 60 2

# Common hardware, procure locally.

TP-5434 4/03

75

Group 51b: Alternator Brackets, continued

Quantity

Part Variation Number

Item Number Description 6211 6212

1 # Screw, M10 x 16 1 1
2 GM23833 Bracket 1 1
3 # Washer,8.4x24x2mm 1 1
4 GM23835 Spacer 1 1
5 GM23838 Bushing 1 1
6 352836 Pulley 1 1
7 GM17488 Sleeve 1 1
8 # Screw, M10 x 60 1 1

9 # Screw, M8 x 80 1 1
10 # Screw, M8 x 100 1 1
11 — Not applicable
12 GM23834 Bracket 1 1
13 # Screw, M8 x 30 1 1
14 GM23832 Spacer 2
14 GM23837 Spacer 2
15 # Nut, flange, M8 1 1
16 # Screw, M10 x 25 1 1
17 GM23836 Bracket 1 1
18 # Washer, 13/32 x 11/16 x 0.036 in. 1 1

# Common hardware, procure locally.

TP53280

76

TP-5434 4/03

Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.

Group 51c: Alternator Components

TP26835

Quantity

Variation

Part

Number

Item Number Description 1

1 X Terminal 1
2 X Housing 1
3 X Regulator, voltage 1
4 X Holder, carbon brush 1
5 X Screw 1
6 X Screw 1
7 X Screw 2
8 X Stator, 78 amp 1

9 X Rotor 1
10 # Screw, #10 x 1/2 in. 3
11 X Retainer 1
12 X Bearing 1
13 X Shim 1
14 X Housing 1
15 X Nut 1
16 X Washer 1
17 224283 Sheave, pulley, single groove 1
18 224282 Fan 1
19 X Washer, outer 1
20 # Screw, #8 x 5/8 in. 2
21 X Capacitor 1
22 # Nut, .164 in. 3
23 # Washer, #8 3
24 X Diode, trio, negative 1
25 # Screw, #8 x 7/8 in. 1
26 X Rectifier, bridge, positive 1
27 X Bolt 4
28 X Bearing, roller 1
29 224244 Alternator (w/voltage regulator and fan) 1

# Common hardware, procure locally.
X Item not sold separately.

TP-5434 4/03

77

TP-5434 4/03e