JKS 2002 User Manual

INSTALLATION
INSTRUCTIONS
517-278-1226 • tech@jksmfg.com • www.jksmfg.com
491 W. Gareld Avenue, Coldwater, MI 49036
Product: Quicker Disconnects™
Part Number: JKS2000 - JKS2001 - JKS2002
Welcome
CONGRATULATIONS on purchasing a set of new Quicker Disconnects™ from JKS Manufacturing. We are committed to providing you with the best products
available and your satisfaction is our rst priority.
PLEASE READ these Installation Instructions careful­ly, and save them for future reference, as they contain important installation and maintenance information.
Important
NOT COMPATIBLE WITH aftermarket swaybars. Install product with Original Equipment swaybar only.
SOME VEHICLES MAY REQUIRE extended front brake hoses or other modications to compensate for ad­ditional suspension travel.
NEVER DISCONNECT swaybar when operating vehicle on public roads.
WHEN DISCONNECTED, swaybar must be secured to prevent interference with other suspension compo­nents or axle.
Tools Required
 Metric/Standard Socket Wrench Set
 (17mm and 3/4” sockets)
 Torque Wrench
 Tie Rod End Remover *
 6mm Allen Head Socket
 6mm Allen Wrench
 1/4" Allen Wrench *
 15/16” Open-End Wrench
 #1 Philips Screwdriver or Small Punch
 F” Drill Bit (0.257” equiv.) *
 5/16” x 18TPI Tap *
 Angle Measuring Tool
 Grease Gun with Zerk Fitting Coupler
 Wheel Bearing Grease
* Asterisk denotes tools that are not required for some applica-
tions. Thoroughly read instructions rst to determine which tools will be required for your application.
JKS2000 / JKS2001 / JKS2002JKS Quicker Disconnect Installation
Page 1
Parts
Installation
 1. REMOVE ORIGINAL EQUIPMENT (OE)
SWAYBAR LINKS\
 Remove front swaybar drop links and mounting
hardware per the factory service manual instruc­tions for your vehicle. H I N T: If difcult to remove,
use special factory removal tool PN MB991113 (Miller Special Tools, 800-801-5420) or similar tie rod end removal tool.
A
U-Strap
B
10mm x 35mm Button Head Bolt
C
10mm Nylock Nut
D
10mm x 50mm Button Head Bolt (with factory-applied thread locking compound)
E
1.25” Aluminum Sleeve
F
Stainless Steel Post
G
Spherical Bushing
H
Click Pin
I
Grease Zerk Cap
J
Press-In Grease Zerk
K
1/2” NF Nylock Nut
L
Offset Polyurethane Spacer
M
5/8” Jam Nut
N
Upper Male Threaded End
O
Lower Female Threaded End
P
Flat Washer
Q
Storage Pin
R
5/16” x 1-1/2” NC Allen Bolt
S
10mm External Tooth Lock Washer
 2. INSTALL UPPER U-STRAPS
 Mount U-Strap (A) on top of swaybar with thread-
ed leg of U-Strap positioned inboard.
IMPORTANT: U-Strap must be mounted ABOVE swaybar, NOT BELOW
 Insert 10mm x 35mm Button Head Bolt (B) and
Flat Washer (P) – only if required – upward through swaybar and U-Strap (A). Secure with 10mm Nylock Nut (C).
2 Page
JKS2000 / JKS2001 / JKS2002
JKS Quicker Disconnect Installation
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