This manual is intended for Jamo retailers and their appointed service representatives. Jamo assume that basic service procedures inherent to
the industry, and specifi cally Jamo products, are already known and understood by the users and will for that reason not be restated here.
WARNINGFailure to follow appropriate service and safety procedures when servicing this product may result in personal injury,
destruction of expensive components and equipment or/and shortening the product life or/and failure of the product
to perform as specifi ed. For these reasons Jamo strongly advice product owners that all service required should be
performed by an authorized Jamo retailer or the appointed service representative.
WARNINGStatic discharge can destroy expensive components, equipment or/and shorten the product life. Discharge any static
electricity accumulated in your body or materials in the vicinity of the workplace by grounding.
IMPORTANTThis manual does not in its self constitute authorization, certifi cation or establish a principle agent or partner
relationship of any form.
IMPORTANTJamo continually strive to improve their products and as a consequence of these modifi cations are inevitable. Specifi cations
are subject to change without notice or obligation to retrofi t. Should any discrepancy appear in this manual, please
contact Jamo Call center.
IMPORTANT
Disconnect all mains power before disassembly or part replacement. Recheck all work before reapplying mains power to the unit.
Contents
To service personnel .......... 2 - 4 Faultfi nding .................... 9 Remote control ................................ 56
If possible, use the original packing material for any shipping. Otherwise, repack the product
using:
• A reinforced cardboard box, strong enough to carry the weight of the product.
• At least 6 cm / 2.36 inches of shock-absorbing material around the product.
• Nonabrasive dust-free material for the other parts.
• Nonabrasive wrapping for the product. (Dust and dirt cover)
• Repack the product in a manner to ensure that it cannot shift in the box during transport.
Never ship products, like speakers and subwoofers, with spikes mounded. Spikes can penetrate
the cardboard and other packing material causing serious damage.
Never pack accessories, mains cord etc. in a way that it could damage the product.
The Jamo warranty does not cover damage during shipment. The product warranty is described
in the user’s manual and on the Jamo homepage.
Receiving products
When products are received, the following procedure should be followed:
1. Inspect the outer box for damage.
2. Carefully unpack all items from the box and check for damage.
3. Check that nothing is missing according to the delivery note.
4. If you note any physical damage not stated in the fault description or missing items,
contact the sender immediately and clarify the matter.
Damage during transport is not covered by the Jamo warranty.
How to order spare parts
When ordering spare parts, we would like you to state both the Part description and Item no.
This is to avoid times consuming misunderstandings and extra shipments.
DVR 50 Serial No.:
On all DVR 50 units you will fi nd a Serial number on the rear panel. Fig. 44-0401/8
The number is made up of tree sections. The fi st section is the factory code (two digits). The
XX
next section is the revision number (two digits). The rest of the serial number is a running serial
number starting with 3001001100.
DVR 50 models:
Item No. Rear labelTuner modelRegion codePower cable Video cable TV SystemCountries
On the front page, in bottom right hand corner, you will fi nd the manual revision number. The
number is basically the release date followed by a product status number. (day month year status No.)
The following list shows the products status No.:
• 1 is for products still in production.
• 2 is for discontinued products for which spare parts are still available.
• 3 is for discontinued products for which spare parts are no longer available.
Please note! The latest service manuals are available for download on the Jamo homepage.
DVR 50 - Rev. 011105-2
4
Page 3
Specifi cations
System .....................................................................................................................................................................DVD-Receiver
PowerConsumption ................................................................................................................................................. Max 120W
RatedOutput6Ohm1Khz10 ......................................................................................................................... 2 x 50/50/2 x 50
RatedOutput6Ohm1Khz1 ........................................................................................................................... 2 x 35/35/2 x 35
VideoInputs ................................................................................................................................................................................ No
PowerConsumption ................................................................................................................................................. Max 120W
The following guide is base on service reports sent in by service partner’s world wide. Try the suggested corrections in
the same order as they are listed.
Before replacing modules and components always make sure that product in front of you has the latest Firmware
version. The Firmware version can be checked in the hidden menu. To access the hidden menu:
Press LOAD to open the loader tray
Press INFO followed by 2,7,6 and you have now accessed the hidden menu.
Press MENU to close the hidden menu again.
The latest Firmware (instructions included) can be downloaded from the Jamo website under download.
SymptomPossible causeCorrection
The unit will not power up.• Bad internal cable connections.• Burned FUSE
The unit will not BOOT.• Faulty or incorrectly burned Firmware CD.•
No light in the display.• Bad internal cable connections.• Defective
The LOADER tray will not open.• Bad internal cable connections.• Defective
“Noisy” LOADER• Out of balance- or off centred discs.• Loos
• Bad internal cable connections.• Defective
MPEG module.
• No batteries are inserted in the remote
control.• The batteries are worn out.• Bad
internal cable connections.• Defective VFD
module.• Defective MPEG module.
• Power supply fl uctuations or other
abnormalities such as static electricity may
interrupt correct operation.• The DVR 50
operation may have been interrupted by a non
standard disc.
• Operations may not be permitted by the disc. • Read the instructions on the disc.
• Secure all cable connections.*(1)• Replace
FUSE and check unit.*(2)• Replace the PSU
module.
• Open the loader tray*(3) and try with a new
CD.• Secure all cable connections.• Replace the
MPEG module.• Replace the LOADER module.
• Secure all cable connections.• Replace the
VFD module.• Replace the PSU module.•
Replace the MPEG module.
• Secure all cable connections.• Replace the
Audio module.• Replace the MPEG module.•
Replace the VFD module.• Replace the LOADER
module.
• Discard the bad discs.• Tighten the LOADER
bracket. (see instruction under LOADER
module)• Some copy protection systems will
disrupt the playing of music. Check with other
discs.• Discard the bad discs.• Replace the
LOADER module.
• Some copy protection systems will disrupt
the playing of music. Check with other discs.•
Secure all cable connections.• Replace the
Audio module.• Replace the PSU module.
• Secure all cable connections.• Replace the
Audio module.• Replace the MPEG module.
• Secure all cable connections.• Replace the
MPEG module.
• Insert new batteries.(2 x “AAA” R6P)• Replace
with new batteries.(2 x “AAA” R6P)• Secure all
cable connections.• Replace the VFD module.•
Replace the MPEG module.
• In order to completely reset the DVR 50,
unplug the power cable from the AC outlet.
Wait at least 30 seconds to allow all capacitors
to fully discharge. (personal settings will not
be affected)
*(1) Especially REV. 01 units are prone to bad internal cable connections do to cable length and ferrite blocks.
*(2) The PSU module FUSE is located under the heat sink. Warning! Do not replace the FUSE unless the mains cord has
been removed! High voltage Warning! Do not touch the heat sink during operation!
*(3) The loader module can be opened by pressing the STANDBY button simultaneously with powering up the unit.
(Reconnecting the power cable)
DVR 50 - Rev. 011105-2
9
Page 8
DVR 50 Audio board
DVR 50 Electronic moduls
Ref. No.Item No.
1
74101PCB assy Audioboard DVR-50
Replacing the DVR 50 Audio board
• Disconnect the power cord from the AC outlet and take all necessary ESD
precaution.
• Remove the Lid. (See instruction under Lid)
• Disconnect all cables going to and from the Audio board.
• Unscrew the 4 screws holding the Audio board. See picture 44-0400/3
• Replace the board with a new Audio board. Note 1
• Reconnect the cables. Note 2
• Test the DVR 50 unit.
Important notes!
Note 1:
If washers is present. Be careful not to loose any of the isolation washers when
removing the board. There must be two plastic washers between the Audio
board and the PSU heat sink. See picture 44-0400/2. after Rev. 4 boards dos not
have washers.
Part description
PCS.
1
Fig. 44-0400/3
Fig. 44-0400/2
Remarks
Rev. ≥ 4
Note 2:
Early models (approximately 30 units) got a sliced up Audio - MPEG cable. Special
care should be taken when refi tting it after service. The sliced cables are only
seen on board Rev. 2 boards. See picture 44-0401/4
• Disconnect the power cord from the AC outlet and take all necessary ESD precaution.
• Remove the Lid and Plastic front. (See instruction under these parts)
• Disconnect the two cables to the VFD board.
• Unscrew the 4 screws holding the VFD board in the plastic Front. On some units the VFD board is glued. Cautiously break
the glue using a small screwdriver. See picture.
• Mount the new VFD board in the Plastic Front. If the VFD board was glued, clean the board and glue the VFD board using a
small amount LOCTITE. Note! Be careful not to remove the colored plastic film mounded on the display of the VFD board.
• Reconnect the cables. 44-0399/5/7. Make sure that the short cable is fixed!
• Remount the Plastic Front. Note! The grounding clip most connect to the Chassis below the white PSU plastic cover.
44-0399/3
• Test the DVR 50 unit.
Fig. 44-0399/7Fig. 44-0399/5
Fig. 44-0399/3
DVR 50 - Rev. 011105-2
23
Page 22
A B C D E F
1
2
3
DVR 50 - Rev. 011105-2
24
4
5
Components having special characteristics or critical for safety are
identifi ed by
specifi ed by the manufacturer.
mark and must be replaced with components
Schematic diagram is subject to change without notice.
Schematic diagram - VFD board 1/1
24
Page 23
DVR 50 MPEG board Rev. 2
Ref. No.Item No.Part descriptionPCS.
1
74104PCB assy MPEG board DVR-50
Replacing the DVR 50 MPEG board:
• Disconnect the power cord from the AC outlet and take all necessary ESD precaution.
• Remove the lid. (See instructions under Lid)
• Disconnect all cables.
• Dismount the tuner. (See instructions under Tuner)
• Unscrew all screw holding the in- and outputs on the rear panel. (Look under System
overview)
• Unscrew the MPEG board and replace it with a new. See picture 44-0398/4
• Reassemble the DVR 50 unit in the reverse order of disassembling it!
• Test the DVR 50 unit.
Note!
Early models (approximately 30 units) got a sliced up Audio - MPEG cable. Special care should
be taken when refitting it after service. The sliced cables are only seen on Rev. 2 boards. See
picture 44-0401/4
Board revision numbers:
All electronic modules are labeled with a part number.
At the end of the part number you will find the revision number.
Revision 2 board: P/N: 30XXXXXXX – 02
Revision 4 board: P/N: 30XXXXXXX – 04
There are no revision 3 Audio- and MPEG boards!
units with a serial number lower that S/N: 3001001697 are produced with Rev. 2
DVR 50
Audio- and MPEG boards. DVR 50 units with a serial number higher than S/N: 300100
are produced with Rev. 4 Audio- and MPEG boards.
Functionally is basically the same but Rev. 2 boards and Rev. 4 boards are not interchangeable.
In case of fault Rev. 2 Audio- and MPEG boards both the Audio and MPEG board must be
change. Remember to order new Rev. 4 cables as well.
Note! Rev. 2 boards are not available.
Item No. 74120 and Item No. 74121.
1697
Fig. 44-0398/4
1
Remarks
Rev. ≥ 4
Fig. 44-0401/4
DVR 50 - Rev. 011105-2
25
Page 24
1
DVD Receiver - EM8500
Page Index
2
3
4
5
6
7
8
10
11
Block Diagram/Notes
Power, FIP input, Reset
9
EM8500 Main I/Os
EM8500 Power and de coupling
EM8500 Sys SDRAM + Flash
Video Out + Scart
09: Audio In + HDTV Conn.
EM8500 MPEG SDRAM + UART
1
IDE / DVD LOADER
(Debug) UARTs
(Debug) Flash Emulator
EM8500
PWR: 3.3V/1.8V
IDE Connector
Video
DACs
SDRAM
EEPROM
2Mx32
F.I.Pannel
Audio
OUT
Fiber In
SDRAM
2Mx32
27MHz
FLASH
2MB
Emulator conn.
Debug Only
COM 1
COM 2
96kHz
Clock
RESET
AUX
LFE
Coax. in
SCART
HDTV OUT
TV OUT
VCR
TUNER
OUT
Fiber Out
S-video/ CVBS
R
B
G
Component
Analog Audio
DSP2
DownMix
DSP1
DSP Interface 1 I2S12
1314DSP Interface 2 Audio
FM Tuner Interface
Mux
DSP3
Tuner interface
I2C & Audio
interface
Audio video
I2C Tuner Interface15
I2C
I2S
PIO
2
3
4
A B C D E F
5
Components having special characteristics or critical for safety are
identifi ed by
specifi ed by the manufacturer.
Schematic diagram is subject to change without notice.
mark and must be replaced with components
Schematic diagram - MPEG board 1/16
26
Page 25
A B C D E F
PSU_STB
Vcc5V
Vcc3V3
Vcc1V8
Vcc5VVcc3V3
-12VVcc5V
Vcc12VVcc5VVcc3V3
Vcc12VSTB5V
STB5V-12V
Vcc3V3
J_FIP_FSTB
J_FIP_IR
J_FIP_DATA
J_FIP_CLKO
RESET#
IDE_RESET#
J_FIP_DIN
PSU_STB
PIO_9
Title
SizeDocument Number
Sigma Designs
355 FairViewWayMilpitas CA 95035Referencedesigns
23-000703-01
Reset / Fip / Power
B
DVD Receiver - EM850
CONFIDENT
Reset
Panel cn
PowerInput
1.8V Regulator
3.3V Regulator
DF3-6P-2H(20) HIROSE
DF3-10P-2H(20) HIROSE
74HC04
U11B
34
7
14
74HC04
U11D
98
7
14
C10210uF/16V
L24
BEAD
L21
Not Mounted
C2000
0.1uF
12
R71 10K
L23
BEAD
C2003
0.1uF
12
C66 100pF
L46
BEAD
J14
HDR1x2
1
2
C51 100pF
L22
BEAD
C64 100pF
C55 100pF
C176 100pF
C2001
0.1uF
12
74HC04
U11E
1110
7
14
L48
BEAD
C2004
0.1uF
12
J41
Conn-RJ-10
1
2
3
4
5
6
7
8
9
10
11
12
74HC04
U11C
56
7
14
J40
Conn-RJ-06
1
2
3
4
5
6
7
8
T71
1
T76
1
T73
1
R197 301
T72
1
R195 301
T75
1
Z1
AMS1117 Adj
GND
1
OUT
2
VIN
3
4
4
C123 22pF
R72 10K
R196 130
C124 22pF
R198 510
C50 100pF
C122 22pF
R46 22
L47
BEAD
C13847uF/16V
C121 22pF
C13747uF/16V
T77
1
R11 1K5
C13947uF/16V
T79
1
C152.7nF
T81
1
C120 22pF
R47 22
C12647uF/16V
T78
1
T82
1
L26
BEAD
T80
1
L27
BEAD
L29
BEAD
L28
BEAD
C2247uF/16V
R73
1K
74HC04
U11A
12
7
14
74HC04
U11F
1312
7
14
Z2
AMS1117 Adj
GND1OUT
2
VIN
3
4
4
R70 47K
D12
Dual
2
3
1
T74
1
1
2
3
4
5
Schematic diagram - MPEG board 2/16
Components having special characteristics or critical for safety are
identifi ed by
specifi ed by the manufacturer.
Schematic diagram is subject to change without notice.
R21 Not Mounted
R20 10K
R23 Not Mounted
R22 10K
R25 Not Mounted
R24 10K
R65 Not Mounted
R66 10K
R93 Not Mounted
R77 10K
R94 10K
R78 Not Mounted
R95 10K
R79 Not Mounted
R96 10K
R64 Not Mounted
Conn, SMD, 24P,1.0MMpitch PCB to FCC/
FPC, Straight
Conn, SMD, 24P,1.0MMpitch PCB to FCC/
FPC, Straight
Connector, SMD 40 Pole, Pitch 2.54MM
Straight,
Assembly Wave Soldering DVR-50 Mpeg1
Label PCB 40*8MM18*40MMANYBODY FOLLOWING SPEC.
10MV16VC10MD55TPSamyoung
10ANYBODY FOLLOWING SPEC.
10ECEV1CA100SRPANASONIC
10MV16VC47MF55TPSamyoung
69MB201209-0030NSMachrone
69EBM201209A300Selmag
69BLM21PG300SN1DMurata
69BEAD,31 OHM @100MHZ 0805ANYBODY FOLLOWING SPEC.
12417RJ-06-SMNeltron Industrial Co., Ltd
12417RJ-10-SMNeltron Industrial Co., Ltd
21224SM-24-30Neltron Industrial Co., Ltd
21.0E-24PBOLE WOLFF ELEKTRONIK A/S
12316SMD-40G 2.54MMNeltron Industrial Co., Ltd
RefDesPart NameQTYspecVendor
J47
J36
J46
J46
J37
J42
J44
J35Connector, Lead 4*Stereo RCA, GOLD Pl1OW8-8.4-13 White/Red, Gold pl.OLE WOLFF ELEKTRONIK A/S
J34Connector, Lead 21pin Single Scart1OW-101OLE WOLFF ELEKTRONIK A/S
DSP3Connector, Lead,13p, 1.25MM Pitch,
Conn,Lead 1p single Jack RCA,COAX,
Orange,GOLD
Connector, Lead,Optical Fiber Transmit
w/Door
Connector, Lead,Optical Fiber Receive
w/Door
Connector, Lead,Optical Fiber Receive
w/Door
Conn,Lead 1p single Jack RCA,Blue
,GOLD
Connector, Combined S-Video/Video
(RCA)
Conn, Lead. RCA3P Green, Blue, Red,
Golden Metal
Straight
1OW-8.4-15 Orange GoldOLE WOLFF ELEKTRONIK A/S
1OWO805T-001OLE WOLFF ELEKTRONIK A/S
1OW-OC08ROLE WOLFF ELEKTRONIK A/S
1OWO805R-001OLE WOLFF ELEKTRONIK A/S
1OWO-84-15 Gold/BlueOLE WOLFF ELEKTRONIK A/S
1OW-04019OLE WOLFF ELEKTRONIK A/S
1
12323S-13ANeltron Industrial Co., Ltd
OW3-8.4-13-PB(FG) Red/ Blue/ Green,
Gold
DVR 50 - Rev. 011105-2
OLE WOLFF ELEKTRONIK A/S
44
Page 43
DVR 50 Turner EU/US Rev. 2
Ref. No.Item No.Part descriptionPCS.Remarks
174105Tuner DVD Receiver Module “EU” DVR-501
274106Tuner DVD Receiver Module “US” DVR-501
Replacing the DVR 50 Tuner:
• Disconnect the power cord from the
AC outlet and take all necessary ESD
precaution.
• Remove the lid. (See instructions under
Lid)
• Disconnect and remove the tuner cable.
• Unscrew the tuner and replace with new.
44-0401/1 Note! Make sure that it is the
right type of tuner. EU/US
Reconnect the tuner cable. Note! The
tuner cable and connectors have only one
connect surface. If this contact surface is
not orientated correctly in the Tuner or
MPEG connecter the Tuner will not work.
44-0401/2
• Test the DVR 50 unit.
Fig. 44-0401/1
Model KST - MV114MA1 - B0
Model KST - MV011MA0 - B0
Fig. 44-0401/2
DVR 50 - Rev. 011105-2
45
Page 44
DVR 50 PSU/AMP board Rev. 2
Ref. No.Item No.Part descriptionPCS.Remarks
174100PSU 633B W/TI Amp. DVR-501
Replacing the DVR 50 PSU/AMP
• Disconnect the power cord from the AC outlet and take all necessary ESD precaution.
• Remove the lid. (See instructions under Lid)
• Disconnect all cables going to and from the PSU board and MPEG board.
• Dismount and remove the MPEG board. (See instructions under MPEG board.)
• Unscrew the screws holding the speaker outputs and AC inlet on the rear panel. 44-0398/2/1/3
• Dismount and remove the PSU board. Note! Due to tolerance problems some of the early models require the Plastic
Front to be remove in order to get the PSU board out.
Important notice! When mounting or dismounting the PSU board BE VERY CAREFULL! when working on the screws
located under the heat sink. The screw heads are close to the sesitive SMD components. Especially sensitive are C222,
C223, C224 and C225 located in the RF output circuit as well as C 324, C326 and C327 located in the RS output circuit.
Of the same reason are the screwheads on these screw smaller than normal. Do not mix these screws as this may
damage the PSU board.
• Mount the new PSU Board and assemble the DVR 50 unit in the reverse order of disassembling it
Fig. 44-0398/2
Caution High voltage!
The PSU main heat sink is connected to the power supplies fl oating ground.
Touching the heat sink may cause electrical shock.
When connecting the loader power cable to CON5 or CON6 be carefull not
to turn the connetcor the wrong way. Connecting the power cable wrong will
damage the loader.
When connecting the Audio board power cable to CON7 be carefull not to
turn the connetcor the wrong way. Connecting the power cable wrong will damage the PSU board.
Fig. 44-0398/3
Fig. 44-0398/1
DVR 50 - Rev. 011105-2
46
Page 45
A B C D E F
1
2
3
DVR 50 - Rev. 011105-2
47
4
Components having special characteristics or critical for safety are
identifi ed by
5
specifi ed by the manufacturer.
Schematic diagram is subject to change without notice.
Schematic diagram - PSU/AMP board 1/7
mark and must be replaced with components
47
Page 46
A B C D E F
1
2
3
DVR 50 - Rev. 011105-2
48
4
Components having special characteristics or critical for safety are
identifi ed by
5
specifi ed by the manufacturer.
Schematic diagram is subject to change without notice.
and must be replaced with components
specifi ed by the manufacturer.
5
Schematic diagram is subject to change
without notice.
53
Schematic diagram - PSU/AMP board 7/7
Page 52
DVR 50 Loader Rev. 2
Ref. No.Item No.Part descriptionPCS.Remarks
174103DVD Loader Toshiba SDM 1712 DVR-501
Replacing the DVR 50 Loader
• Disconnect the power cord from the AC outlet and take all necessary ESD
precaution.
• Remove the Lid and Plastic front. (See instruction under these parts)
• Disconnect and unscrew the loader (44-0396/7)
• Make sure that the rubber tape isn’t removed. 44-0396/6
• Remove the loader brackets from the faulty loader and mount them on the
new loader. 44-0396/3
• Remove the Plastic Part from the faulty loader tray and mount it on the new
loader. 44-0423/50
• Mount the new loader. See fi g. (44-0396/7) The loader must be mounted as far
back in the DVR 50 units as possible.
• Reconnect the loader. 44-0399/8/9/10/11
• Remount the Plastic front.
• Test the DVR 50 unit.
NOTE ! On early DVR 50 units the loader can become stock on the loader cover
when retracting. To correct the problems loosen the DVD loader screws and realign
the loader. When realigned tighten and glue the screws again. All new units do not
require any form of alignment.
The 1802 and 1712 Toshiba
loaders are interchangeable
Fig. 44-0396/7
Fig. 44-0396/6
Fig. 44-0399/8
Fig. 44-0399/011
Fig. 44-0399/9
Fig. 44-0399/10
Fig. 44-0396/3
Fig. 44-0423/50
DVR 50 - Rev. 011105-2
Front
54
Page 53
How to take of 1802 loader front panel
12
345
67
DVR 50 - Rev. 011105-2
55
Page 54
DVR 50 Remote control
Ref. No.Item No.Part descriptionPCS.Remarks
1
74122Remote control DVR 50
1
Standart model
DVR 50 - Rev. 011105-2
56
Page 55
Lid Grey DVR 50
Ref. No.Item No.Part descriptionPCS.Remarks
174107Lid Gray DVR-501
Replacing the Lid Grey DVR 50
• Disconnect the power cord from the AC
outlet and take all necessary ESD precaution.
• Remove the Lid screws (7 screws in all)
44-0402/4/5
• Gently pull both sides of the Lid out and
open the DVR 50 unit. 44-0402/2
• The fore-end of the lid is connected
to the Plastic Front by two plastic loops.
Gently open the lid and remove. 44-0402/1
Note! If the angel of the lid gets too steep
the plastic loops may break!
• Mount the new lid in the reverse order of
removing it.
Fig. 44-0402/1
Fig. 44-0402/2
Fig. 44-0402/4
Fig. 44-0402/5
DVR 50 - Rev. 011105-2
57
Page 56
Chassis Sub assy w/feet DVR-50
1
2
Ref. No.Item No.Part descriptionPCS.Remarks
Ref. No.Item No.Part descriptionPCS.Remarks
174108Chassis Sub assy w/feet DVR-501
174108Chassis Sub assy w/ feet DVR 501
Comes whitout the loader brackets
Comes whitout the loader brackets
274655Brackets2
Replacing the DVR 50 Chassis Sub. Assy
Replacing the DVR 50 Chassis Sub. Assy
• Disconnect the power cord from the AC outlet and take all necessary ESD precaution.
• Remove the Lid and Plastic front. (See instruction under these parts)
• Disconnect the power cord from the AC outlet and take all necessary ESD precaution.
• Disconnect the loader cables.
• Remove the Lid and Plastic front. (See instruction under these parts)
• Dismount the loader by unscrewing the 4 bracket screws. See picture 44-0396/7
• Disconnect the loader cables.
• Remove the tuner. (See instructions under Tuner)
• Dismount the loader by unscrewing the 4 bracket screws. See picture 44-0396/7
• Remove the rear panel. (See instruction under Rear panel replacement)
• Remove the tuner. (See instructions under Tuner)
• Disconnect all cables between the Audio board and MPEG board.
• Remove the rear panel. (See instruction under Rear panel replacement)
• Unscrew the 4 screws holding the PSU board, including the Audio board.
• Disconnect all cables between the Audio board and MPEG board.
(See also instruction on how to replace the PSU board.)
• Unscrew the 4 screws holding the PSU board, including the Audio board.
• Remove the PSU/Audio board assembly.(See also instruction on how to replace the PSU board.)
• Remove the MPEG board. See picture 44-0398/4
• Remove the PSU/Audio board assembly.
• Build up (assemble) the DVR 50 on the new Chassis Sub. Assy. by mounting
• Remove the MPEG board. See picture 44-0398/4
the boards in the reverse order of disassembling the DVR 50 units.
• Build up (assemble) the DVR 50 on the new Chassis Sub. Assy. by mounting
• Test the DVR 50 unit.the boards in the reverse order of disassembling the DVR 50 units.
• Test the DVR 50 unit.
Fig. 44-0396/7
Fig. 44-0396/7
Fig. 44-0398/4
Fig. 44-0398/4
DVR 50 - Rev. 011105-2
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DVR 50 Plastic front
Ref. No.Item No.Part descriptionPCS.Remarks
Comes w
174109Ass Plastic Front “EU” DVR-501
hitout the VFD board
174110Ass Plastic Front “US” DVR-501
Replacing the DVR 50 Plastic front
• Disconnect the power cord from the AC
outlet and protect the unit agents ESD.
• Remove the Lid.
(See instruction under Lid)
• Unscrew the Plastic Front. One screw in
each side. 44-0399/4
•
Remove the Plastic Front by un clicking it.
44-0399/2
• Disconnect the two cables to the VFD
board.
• Unscrew the VFD board from the
plastic Front. On some units the VFD
board is glued. Gently break the glue
using a small screwdriver.
• Mount the VFD board in the new Plastic
Front. If the VFD board was glued, clean
the board and glue the VFD board using a
small amount LOCTITE.
• Reconnect the cables. 44-0399/5/7. Make
sure that the short cable is fixed!
• Remount the Plastic Front.
Note! The grounding clip most connect to
the Chassis below the white PSU plastic
cover. 44-0399/3
• Test the DVR 50 unit.
Note! When working on the DVR 50 do
not pull the unit by the dark display
cover!
Fig. 44-0399/4
Fig. 44-0399/5
Fig. 44-0399/7
Comes w
Fig. 44-0399/2
Fig. 44-0399/3
hitout the VFD board
DVR 50 - Rev. 011105-2
59
Page 58
Rear Black DVR-50
Ref. No.Item No.Part descriptionPCS.Remarks
174111Rear Black DVR-501
Replacing the Rear Black DVR-50
• Disconnect the power cord from the AC outlet and take all necessary ESD precaution.
• Remove the Lid. (See instruction under Lid)
• Remove the Tuner. (See instruction under Tuner)
• Remove all the screws on the rear panel. (See under system overview)
• Replace the rear panel with a new panel.
• Re-mount all the screws on the rear panel.
• Transfer the Serial number from the old rear panel.
• Re-mount the Tuner. (See instruction under Tuner)
• Test the DVR 50 unit.
Comes whitout the serial number label
DVR 50 - Rev. 011105-2
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Plastic part DVD front DVR-50
Ref. No.Item No.Part descriptionPCS.Remarks
174112Plastic part DVD front DVR-501
Replacing the DVR 50 Plastic Part
• Connect the power cord to the AC outlet and turn ON the DVR 50.
• Press LOAD (Eject) on the Remote control or on the front panel.
• When the loader tray is fully ejected turn OFF the Mains power.
This will leave the loader tray out of the DVR 50.
• Gently pull or slide the Plastic Part upwards. The Plastic Part should
now come off with a click! Note! If the Plastic Part are missing or
parts of it is missing make sure that it is not inside the DVR 50 unit.
• Click on the new Plastic Part. See picture 44-0423/50
• Turn ON the DVR 50 and make sure that the loader tray is running
smoothly in and out of the DVR 50. If not see instruction under
replacing the DVR 50 loader.