ITV Ice Makers BIN S300, BIN S400, BIN S500, BIN S750, BIN S900 Installation Manual

ICE STORAGE BIN WITH CART

USER MANUAL

EN

ES

FR

DE

PO

IT

TABLE OF CONTENTS		EN

1| INTRODUCTION

1.1 Warnings

2| RECEIPT OF THE MACHINE

3| INSTALLATION

3.1 Unpacking

4| START-UP

4.1Levelling the ice storage bin

4.2Drain connection

4.3Ice paddle holder assembly

5| OPERATION

5.1Position the cart

5.2Break and position the ice

5.3Load the ice

5.4Transport the ice

5.5Ice removal

5.6Water removal

6| MAINTENANCE AND CLEANING

6.1Maintenance

6.2Cleaning and maintenance of the ice storage bin interior

6.3Cleaning of carts

6.4Cleaning of stainless steel parts (body and gates)

THIS MANUAL IS PART OF THE PRODUCT. READ IT CAREFULLY IN ORDER TO USE AND MAINTAIN THE EQUIPMENT CORRECTLY. IT IS IMPORTANT TO KEEP IT FOR FUTURE TROUBLESHOOTING AND REFERENCE.

English_ICE STORAGE BIN WITH CART_01

1| INTRODUCTION

This document describes the installation procedure for the ice storage bin in order to effortlessly store and dispense ice.

The instructions in this manual are applicable for the carts models.

These storage units are compatible with our ice makers and are suitable for all types of ice. The purpose of ice storage bins with carts is to store the ice produced to satisfy the establishment’s needs easily and ergonomically for users.

Carts have been integrated to improve and make the transport of ice easier. They make it possible for users to transport ice to the desired location comfortably and with minimal effort.

1.1WARNINGS

-Before installing and operating the machine, please read this manual carefully and follow the instructions herein to ensure proper installation and smooth operation.

-It is important to keep this manual for future reference.

-Any use of the product which is not for the storage and transport of ice will be considered as inappropriate.

-Modifying or attempting to modify this product, apart from voiding the warranty, is extremely dangerous.

-Toensuretheefficiencyandproperoperationofthisproduct,itisvitaltofollowtheinstructions in this manual, particularly with regard to maintenance and cleaning.

-Do not attempt to repair it yourself. Any work by unqualified persons, apart from being dangerous, can result in damage to the product. In case of a malfunction, contact your distributor. It is advisable to always demand original spare parts.

-The machine should not be used in the open air or exposed to the rain.

-This product is not designed for use by persons (including children) with impaired physical, sensory or mental capacities, or who lack experience or knowledge, except if they have had supervision or instruction in the use of the device from a person responsible for their safety. Children should be supervised to ensure that they do not play with the device.

2| RECEIPT OF THE MACHINE

Visually inspect packaging before removing it. In case you see any damage, make the pertinent report to the transport company.

To check whether the machine has been damaged, UNPACK IT IN THE PRESENCE OF THE HAULIER and make a record—on the delivery receipt or on a separate document—of any damage that the machine may have suffered. Since 1 May 1998, the company has complied with European regulations on the management of Packaging and Packaging Waste.

It is important to always record the machine and model number. This number is marked in three places:

Packaging

There is an external label with the manufacturer’s serial number.

Exterior of the machine

On the back, on a label that is identical to the front.

Name plate

CAUTION: THE PACKAGING ITEMS (plastic bags, cardboard boxes and wooden pallets), MUST NOT BE LEFT WITHIN REACH OF CHILDREN AS THEY ARE A POTENTIAL SOURCE OF DANGER.

3| INSTALLATION

3.1 Unpacking

To unpack the product, it is advisable to follow the steps below:

1.Cut away the plastic packaging.

2.Remove the corner protectors. To do this, cut the straps holding them and take out the ice paddle found on top of the carts.

English_ICE STORAGE BIN WITH CART_02

English_ICE STORAGE BIN WITH CART_03

3.Cut the adhesive strips holding the carts, and take out the carts from under the ice storage bin. The wheels of the cart should have been previously unlocked.

4.Open the lids of the carts and check that there are two bags inside with items within them.

Note: The items that should be inside the bags are: two ice scoops to get ice, a drain hose and this manual.

5.Remove the fasteners securing the ice storage bin to the pallet. There is one on each side and two at the back.

6.Move the ice storage bin off the pallet and put it in its place.

7.Remove the protective plastic film adhesive from the sheet metal.

Once unpacked, check that all items are present:

-Ice storage bin

-Two carts

-One large ice paddle and two small ice scoops

-Ice paddle holder

-Drain hose

4| START-UP

4.1 Levelling the ice storage bin

To level the ice storage bin, use the adjustable legs.

Note: The legs should not exceed a total height of 54 mm.

4.2 Drain connection

The connection for the drain hose of the ice storage bin is found at the bottom of the back. The drain hose found inside the cart should be connected to it.

Place the bent end onto the connection at the bottom of the ice storage bin by force-fitting. The other part will go to an outside drain.

4.3 Ice paddle holder asse

English_ICE STORAGE BIN WITH CART_04

English_ICE STORAGE BIN WITH CART_05

To attach the ice paddle holder, follow the instructions below:

1.Clean the area where the ice paddle holder will be placed thoroughly. Afterwards, dry this area properly.

2.Remove the liner from the adhesive tape.

3.Position it in the desired location and press firly.

5| OPERATION

Ice is accumulated inside the ice storage bin, where it is stored until it is taken out. Removal is done by following the steps below:

1.Position the cart.

2.Break the ice.

3.Load the ice into the cart.

4.Transport the ice.

5.Ice removal.

6.Water removal.

5.1Position the cart

First, check that the lid has been taken off from the cart.

With the lid off, place the cart under the ice storage bin. Check that the cart is pushed all the way to the very end. Its front wheels should touch a tube as shown in the figure.

Then, place the lid on the side of the ice storage bin as shown below.

Immediately after, lock the wheels of the cart. To do this, lower the levers on the rear wheels of the cart. Use your foot to press the levers down.

5.2 Break and position the ice

If the ice has been stored for a long time and it becomes compressed, it will be necessary to break the ice. If there is a small amount of ice left, it will be necessary to position the ice at the door.

1.Break the ice

When the ice has been stored for a certain time, it is possible that it may clump together. Hit the ice with the ice paddle to shake it loose.

2.Position the ice

When there is only a little ice, it is possible that it is not located at the gate, which means that when the gate opens, not all the ice will fall out.

Use the long ice paddle to move the ice to the desired location, so that all of it will fall out.

To do this, it is necessary to lift the door in front of the ice storage bin.

English_ICE STORAGE BIN WITH CART_06

English_ICE STORAGE BIN WITH CART_07

5.3 Load the ice

Once the cart has been placed under the ice storage bin properly, pull the handle of the gate towards you as far as it will go.

Once the handle has been pulled out as far as possible, flip it up and lean it against the ice storage bin. The ice will immediately fall into the cart.

Once the cart is full enough, place the gate back in its original position, cutting off access for the ice.

To do this, lower the handle and push the gate back inside as far as it will go.

5.4 Transport the ice

First, we have to close the drain of the cart by pressing the handle that is in the bottom. Then, we have to remove the brakes on the wheels, lifting them with your foot. In addition, it is necessary to close off the drain on the cart which is found at the bottom of it, to keep water from leaking out while the cart is moving.

Pull the cart handle and take out the cart from under the ice storage bin.

Place the lid on the cart, to better preserve the ice during transport.

With the lid on, the cart is ready to transport the ice.

5.5 Ice removal

Once the cart has been placed in the desired location, the ice is taken out using the ice scoop or

buckets that came with the ice storage bin.

5.6 Water removal

The cart has a drain to evacuate the water which comes from the ice melt in the cart, to better preserve the ice.

To empty the cart, it is advisable to place it under the ice storage bin.

Once in place, there is a manual valve at the bottom of the cart. Open this valve to let the water flow

out. The water will go to the lower drain tray of the ice storage bin.

It is recommended to leave the handle in “open” position, i.e., with the drain connected, when ever the cart is under the bin.

6| MAINTENANCE AND CLEANING

CAUTION: MAINTENANCE AND CLEANING, AS WELL AS MALFUNCTIONS THAT RESULT FROM NOT CARRYING THEM OUT, ARE NOT COVERED BY THE WARRANTY.

Maintenance and cleaning intervals depend on the conditions of the premises where the machine is installed, water quality and time of use.

6.1maintenance

-To maintain proper hygiene, this ice storage bin needs to be cleaned quarterly both externally and internally, including the underside of the cover of the bin.

-The cover of the bin has a detachable front part that enables its removal to facilitate access for interior cleaning.

-Rinse afterwards with plenty of water. A pressure hose is recommended.

-If maintenance is not performed periodically, a significant amount of dirt can accumulate in the bin and even start to cause corrosion.

6.2Cleaning and maintenance of the ice storage bin interior

-The ice storage bin interior should be cleaned and disinfected before use, and it should be cleaned regularly while in use.

-The ice storage bin interior is fitted with polyethylene-lined walls, which should be cleaned and disinfected periodically using a product suitable for food-contact areas.

English_ICE STORAGE BIN WITH CART_08

English_ICE STORAGE BIN WITH CART_09

6.3Cleaning of carts

-The cart interior should be cleaned and disinfected using an approved cleaning product, and it should be cleaned regularly while in use.

6.4Cleaning of stainless steel parts (body and gates)

-Stainless steel surfaces can be cleaned using a special stainless steel cleaner.

-Remove the protective plastic film adhesive for stainless steel equipment immediately. If left in place, the plastic will crack over time and products and grease—which are damaging to stainless steel—will accumulate.

-Do not use abrasive cleaners or metal scourers that are NOT SUITABLE for stainless steel.

-When using special stainless steel cleaners, always follow the manufacturer’s instructions, and rinse off the treated area with plenty of water and dry it off properly.

CLEANING TIPS:

-Keep the ice paddle clean and in good condition to prevent contamination of the ice.

-Do not use metal or abrasive scourers.

-Follow the direction of the polish lines (if any). Making circles with the scourer could damage the appearance of the surface.

-The formation of limescale, salt or grease deposits, among others, can also cause corrosion.

-Clean regularly. It is easier to remove stains before they dry out. They can attack stainless steel.

-Keep the use of metal scourers to a minimum and make the use of cloths on glossy surfaces mandatory.

PRODUCTS THAT MUST NOT COME INTO CONTACT WITH STAINLESS STEEL:

-Concentrated and/or hot bleach.

-Concentrated or hot disinfectants.

-Hydrochloric acid (descaling of tiles) despite being diluted or cold.

-Steel brushes or metal scourers, particularly those made of stainless steel.

-Any other product that attacks steel or the plastic of the interior.

ÍNDICE		ES

1| INTRODUCCIÓN

1.1 Advertencias

2| RECEPCOIÓN DE LA MÁQUINA

3| INSTALACIÓN

3.1 Desembalaje

4| PUESTA EN MARCHA

4.1Nivelar el silo

4.2Conexión del desagüe

4.3Montaje del soporte para la pala

5| FUNCIONAMIENTO

5.1Posicionar el carro

5.2Romper el hielo

5.3Cargar el hielo en el carro

5.4Transporte del hielo

5.5Extracción del hielo

5.6Extracción del agua

6| MANTENIMIENTO Y LIMPIEZA

6.1Mantenimiento

6.2Limpieza y mantenimiento del interior del silo

6.3Limpieza de los carros

6.4Limpieza de las partes de acero inoxidable (carrocería y tajaderas)

ESTE MANUAL FORMA PARTE DEL PRODUCTO. LEA DETENIDAMENTE ESTE DOCUMENTO PARA UN CORRECTO USO Y MANTENIMIENTO DEL EQUIPO. ES IMPORTANTE SU CONSERVACIÓN PARA POSIBLES CONSULTAS POSTERIORES.

English_ICE STORAGE BIN WITH CART_10

Español_SILO CON CARRO_11

1| INTRODUCCIÓN

En el presente documento se describirá el proceso de instalación del silo para el almacenamiento de hielo y reparto sin esfuerzo.

Los modelos que cumplen con las instrucciones de este manual son los silos con carro.

Estos almacenes son compatibles con nuestras máquinas de hielo, y sirven para todo tipo de hielo. La misión del silo con carros es almacenar la producción de hielo para satisfacer la necesidad del local de una forma fácil y ergonómica para los usuarios.

Para mejorar y facilitar el transporte de hielo, se han incorporado carros. Esto hace que el usuario pueda transportar con comodidad y con el mínimo esfuerzo el hielo hasta el lugar deseado.

1.1ADVERTENCIAS

-Antes de su instalación y funcionamiento lea y siga detalladamente el manual para asegurarse una correcta instalación y buen funcionamiento.

-Es importante la conservación del documento para posibles consultas posteriores.

-Cualquier utilización del producto que no sea para almacén y transporte de hielo será considerada como inadecuado.

-Modificar o tratar de modificar este producto, además de anular cualquier tipo de garantía, es extremadamente peligroso.

-Paragarantizarlaeficienciadeesteproductoysucorrectofuncionamiento,esimprescindible ceñirse a las indicaciones del manual, sobre todo en lo que concierne a las operaciones de mantenimiento y limpieza.

-No tratar de repararlo por uno mismo. La intervención de personas no cualificadas, además de ser peligrosa, pueda causar desperfectos al producto. En caso de avería, contactar con su distribuidor. Se recomienda exigir siempre repuestos originales.

-No debe ser utilizado al aire libre ni expuesto a la lluvia.

-Este producto no está destinado para ser utilizado por personas (incluidos niños) cuyas capacidades físicas, sensoriales o mentales estén reducidas, o carezcan de experiencia o conocimiento, salvo si han tenido supervisión o instrucciones relativas al uso del aparato por una persona responsable de su seguridad. Los niños deberían ser supervisados para asegurar que no juegan con el aparato.

2| RECEPCIÓN DE LA MÁQUINA

Inspeccionar visualmente el embalaje antes de quitarlo, en caso de apreciar cualquier desperfecto realizar la oportuna reclamación a la agencia de transporte.

Desembalar la máquina en PRESENCIA DEL TRANSPORTISTA, si se aprecia el mínimo daño en el producto, hay que notificarlo en el documento de recepción del producto y comunicar el daño al servicio técnico (SERVICE) de la compañía. Además, en el documento de recepción, o en un escrito aparte, dejar constancia de los daños que pueda tener el producto.

Importante hacer constar siempre el número de la máquina y modelo. Este número está impreso en tres lugares:

Embalaje

Exteriormente lleva una etiqueta con el número de fabricación.

Exterior aparato

En la parte trasera, en una etiqueta igual a la anterio.

Placa de características

ATENCIÓN: TODOS LOS ELEMENTOS DEL EMBALAJE (bolsas de plástico, cajas de cartón y palets de madera), NO DEBEN SER DEJADOS AL ALCANCE DE LOS NIÑOS POR SER UNA POTENCIAL FUENTE DE PELIGRO.

3| INSTALACIÓN

3.1 DESEMBALAJE

Para desembalar el producto se recomienda seguir los siguientes pasos:

1.Cortar los plásticos de embalaje.

2.Quitar las cantoneras de protección, para ello corte las cintas que las sujetan y quitar la pala de la parte superior de los carros.

Español_SILO CON CARRO_12

Español_SILO CON CARRO_13

3.Cortar las cintas adhesivas que sujetan los carros, y retirar los carros de debajo del silo, anteriormente, desbloquear las ruedas del carro.

4.Abrir las tapas de los carros y comprobar que existen dos bolsas en el interior con componentes dentro.

Nota: Los componentes que deben estar en las bolsas son: dos palas para extraer el hielo, un tubo de desagüe y este manual.

5.Quitar sujeción del silo con el pallet. Hay uno en cada uno de los laterales y dos en la parte trasera.

6.Desplazar el silo fuera del pallet y colocarlo en su lugar.

7.Quitar las protecciones de las chapas.

Una vez desembalado, comprobar que existen todos los componentes:

-Silo

-Dos carros

-Una pala grande y dos pequeñas

-Soporte de la pala

-Tubo desagüe

4| PUESTA EN MARCHA

4.1 Nivelar el silo

Para nivelar el silo se utilizan las patas regulables.

Nota: Las patas no deben sobrepasar una altura total de 54mm.

4.2 Conexión del desagüe

En la parte inferior trasera del silo se encuentra la conexión del tubo de desagüe del silo. En ella hay que conectar el tubo que desagüe que había dentro de un carro.

Colocar la parte acodada en la conexión del inferior del silo a presión. La otra parte irá a un desagüe exterior.

4.3 Montaje soporte pala

Español_SILO CON CARRO_14

Español_SILO CON CARRO_15

Para fijar el soporte de la pala se han de seguir las siguientes instrucciones:

1.Limpiar bien la zona donde va a ser colocada la pala, posteriormente secar esta zona.

2.Retirar el protector de la cinta adhesiva.

3.Posicionar en la zona deseada y presionar.

5| FUNCIONAMIENTO

El hielo se acumula en el silo, donde permanecerá almacenado hasta que se produzca la extracción. La extracción se realiza siguiendo la siguiente secuencia:

1.Posicionar el carro.

2.Romper el hielo.

3.Cargar el hielo en el carro.

4.Transporte del hielo.

5.Extracción del hielo.

6.Extracción del agua.

5.1Posicionar el carro

Primeramente, se comprueba que en el carro esté la tapa quitada.

Con la tapa quitada, colocar el carrito debajo del silo. Comprobar que el carro hace tope con el fondo. Las ruedas delanteras tocarán con un tubo como se muestra en la imagen.

Posteriormente, colocar la tapa en el lateral del silo como se muestra en la siguiente figura.

Acto seguido, bloquear las ruedas del carro. Para ello, hay que bajar las palancas de las ruedas traseras del carro, utilizar los pies para bajar las palancas.

5.2 Romper y posicionar el hielo

Este paso no tiene por qué ser necesario. Sí que lo es en caso de que el hielo esté acumulado durante un tiempo. O en caso de quedar poca cantidad de hielo, será necesario posicionar el hielo en la compuerta.

1.Romper el hielo

Cuando el hielo se encuentra cierto tiempo acumulado, es posible que el hielo se apelmace.

2.Posicionar el hielo

Colocar el hielo en la tajadera. Cuando quede poco hielo puede que este no esté situado en la tajadera, esto que cuando se abra la tajadera no caería todo el hielo. Para que caiga todo se utiliza la pala larga ubicando el hielo en la zona deseada.

Para estas dos acciones, es necesario subir la puerta del frente del silo.

Español_SILO CON CARRO_16

Español_SILO CON CARRO_17