ISUZU Giga Service Manual

2008-2011MY

WORKSHOP MANUAL

GENERAL INFORMATION

This Workshop Manual deals only with the screen toned section(s) in the table below.

Section Sub Section
0 GENERAL INFORMATION 0A General Information
1 ENGINE 1A Engine Control System

1B Engine Mechanical
1C Engine Cooling
1D Engine Fuel
1E Engine Electrical
1F Emission Control
1G Engine Exhaust
1H Engine Lubrication
1I Engine Speed Control System
1J Induction
1K Pre-Heating System
1L Power Take-Off (PTO)

2 SUSPENSION 2A1 Air Suspension Control System

2B Front Suspension
2C Rear Suspension
2D Wheel and Tire System

3 DRIVELINE/AXLE 3A1 Front Differential

3A2 Rear Differential
3C1 Propeller Shaft
3C2 Front Axle
3C3 Rear Axle
3D Transfer Case

4 BRAKES 4A2 Brake Control System (Air Over)

4A3 Brake Control System (Full Air)
4B2 Brake (Air Over)
4B3 Brake (Full Air)
4C Anti-Lock Brake (ABS)
4C1 Anti-Lock Brake (ABS)/Anti-Slip Regulator (ASR)
4D Parking Brake
4E Hill Start Aid (HSA)
4F Speed Retarder System
4G Trailer Brake

5 TRANSMISSION/TRANSAXLE 5A Transmission Control System

5B Automatic Transmission
5C Manual Transmission
5E Clutch
5G Power Take-Off (PTO)

5G1 Side Power Take-Off
6 STEERING 6B Power Steering
7 HVAC 7A Heating and Ventilation

7B Manual Air Conditioning

7C Automatic Air Conditioning
8 RESTRAINTS 8A Seat Belt

8B Supplemental Restraint System (SRS)

8C SRS Control System
9 BODY, CAB AND ACCESSORIES 9A Lighting System

9B Wiper/Washer System

9C Entertainment

9D Wiring System

9E Instrumentation/Driver Info.

9F Body Structure

9G Cab

9H Seats

9I Security and Lock

9K Exterior/Interior Trim

9L Cab Mounting

10 CONTROL SYSTEMS 10B Vehicle Control
11 FRAME AND FRAME ACCESSORIES 11A Frame

General Information 0A-1

GENERAL INFORMATION

General Information

TABLE OF CONTENTS

General Information . . . . . . . . . . . . . . . . . . . . . . . 0A-2

General Repair Instructions . . . . . . . . . . . . . . . 0A-2

Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0A-3

Chassis Number/Engine Number Stamping

Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0A-3

Option Code List . . . . . . . . . . . . . . . . . . . . . . . . 0A-4

Vehicle Identification Number (VIN) . . . . . . . . 0A-11

General Precaution . . . . . . . . . . . . . . . . . . . . . . 0A-15

General Precautions . . . . . . . . . . . . . . . . . . . . 0A-15

Lifting Instruction . . . . . . . . . . . . . . . . . . . . . . . . 0A-17

Lifting Instruction . . . . . . . . . . . . . . . . . . . . . . . 0A-17

Caution for The Maintenance of Electrical Parts 0A-20

Battery Cable . . . . . . . . . . . . . . . . . . . . . . . . . 0A-20

Connector Handling Requirements . . . . . . . . . 0A-20

Handling Electronic Parts . . . . . . . . . . . . . . . . 0A-23

Cable Harness . . . . . . . . . . . . . . . . . . . . . . . . 0A-23

Regarding The Scan Tool. . . . . . . . . . . . . . . . . . 0A-25

Trouble Diagnosis Using The Scan Tool . . . . . 0A-25

Recommended Liquid Gasket . . . . . . . . . . . . . . 0A-31

Recommended Liquid Gasket. . . . . . . . . . . . . 0A-31

Recommended Thread Locking Agent. . . . . . . . 0A-33

Recommended Thread Locking Agent . . . . . . 0A-33

Maintenance Schedule. . . . . . . . . . . . . . . . . . . . 0A-34

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . 0A-34

Maintenance Schedule

(for Euro4 specification except Europe) . . . . . 0A-35

Maintenance Schedule

(for Euro2, Euro3 specification). . . . . . . . . . . . 0A-41

Maintenance Schedule (for Europe) . . . . . . . . 0A-45

Maintenance Schedule

(CNG engine for Australia) . . . . . . . . . . . . . . . 0A-50

Maintenance Schedule

(CNG engine for Thailand) . . . . . . . . . . . . . . . 0A-54

Transmission Oil - ZF6S1000/ZF9S1110 Type 0A-58
Transmission Oil - FS8209A/FSO5206B Type 0A-65

RS23/RS40 Type Axle . . . . . . . . . . . . . . . . . . 0A-67

RS25 Type Axle . . . . . . . . . . . . . . . . . . . . . . . 0A-68

Maintenance Schedule for Severe-condition . . . 0A-69

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . 0A-69

Maintenance Schedule for Severe-condition . 0A-69

Recommended Fluids, Lubricants and

Diesel Fuels (except Europe). . . . . . . . . . . . . . . 0A-73

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . 0A-73

Diesel Engine Crankcase with DPD

(Low Ash Oil). . . . . . . . . . . . . . . . . . . . . . . . . . 0A-73

Diesel Engine Crankcase without DPD. . . . . . 0A-74

CNG Engine Crankcase (for Australia) . . . . . . 0A-74

CNG Engine Crankcase (for Thailand) . . . . . . 0A-74

Manual Transmission (MZX/MZW/MLD
models), Transfer Case, Differential

(without LSD) and Oil Lubricated Hub

Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0A-75

Manual Transmission (MZZ models). . . . . . . . 0A-75

Differential (with LSD) . . . . . . . . . . . . . . . . . . . 0A-75

Smoother Clutch Oil (Smoother) . . . . . . . . . . . 0A-75

Automatic Transmission, Power Steering . . . . 0A-76

Center Bearing, Clutch Shift Block,
Grease Lubricated Hub, Water Pump,

Propeller Shaft Sliding Yoke, Universal

Joint (Multi Purpose Grease) . . . . . . . . . . . . . 0A-76

Multi-Purpose Grease Containing

Molybdenum . . . . . . . . . . . . . . . . . . . . . . . . . . 0A-76

Engine Cooling System . . . . . . . . . . . . . . . . . . 0A-76

Electric-hydraulic Cab Tilt Pump . . . . . . . . . . . 0A-77

Clutch and Brake Fluid Reservoir . . . . . . . . . . 0A-77

Diesel Fuel / Applicable Standard . . . . . . . . . . 0A-77

Diesel Fuel / Applicable Standard

(Sulfur content below 50 ppm) . . . . . . . . . . . . 0A-78

Recommended Fluids, Lubricants and

Diesel Fuels (for Europe) . . . . . . . . . . . . . . . . . . 0A-79

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . 0A-79

Diesel Engine Crankcase with DPD

(Low Ash Oil). . . . . . . . . . . . . . . . . . . . . . . . . . 0A-79

Diesel Engine Crankcase without DPD. . . . . . 0A-79

Manual Transmission (MZX/MZW/MZZ/MLD

models), Differential (without LSD) and Oil

Lubricated Hub Bearing . . . . . . . . . . . . . . . . . 0A-80

Differential (with LSD) . . . . . . . . . . . . . . . . . . . 0A-80

Smoother Clutch Oil (Smoother) . . . . . . . . . . . 0A-80

Power Steering . . . . . . . . . . . . . . . . . . . . . . . . 0A-80

Center Bearing, Clutch Shift Block,

Grease Lubricated Hub, Water Pump,

Propeller Shaft Sliding Yoke, Universal

Joint (Multi Purpose Grease) . . . . . . . . . . . . . 0A-81

Engine Cooling System . . . . . . . . . . . . . . . . . . 0A-81

Electric-hydraulic Cab Tilt Pump . . . . . . . . . . . 0A-81

Clutch and Brake Fluid Reservoir . . . . . . . . . . 0A-82

Diesel Fuel / Applicable Standard . . . . . . . . . . 0A-82

Diesel Fuel / Applicable Standard

(Sulfur content below 50 ppm) . . . . . . . . . . . . 0A-82

Oil Viscosity Chart . . . . . . . . . . . . . . . . . . . . . . . 0A-83

Oil Viscosity Chart . . . . . . . . . . . . . . . . . . . . . . 0A-83

Lubrication Chart . . . . . . . . . . . . . . . . . . . . . . . . 0A-84

Lubrication Chart . . . . . . . . . . . . . . . . . . . . . . . 0A-84

Greasing Point . . . . . . . . . . . . . . . . . . . . . . . . . . 0A-97

Greasing Point . . . . . . . . . . . . . . . . . . . . . . . . 0A-97

0A-2 General Information

General Information

General Repair Instructions

1. Park the vehicle on level ground and chock the
front or rear wheels before lifting the vehicle.

2. Use covers on the vehicle body, seats, and floor to
prevent damage and/or contaminations.

3. Disconnect the grounding cable from the battery
before performing service operations.
This will prevent cable damage or burning due to
shortcircuiting.

4. Raise the vehicle with a jack set against the axle or
the frame.

5. Support the vehicle on chassis stands.

6. Handle brake fluid and antifreeze solution with
great care.
Spilling these liquids on painted surfaces will
damage the paint.

7. The use of the proper tool(s) and special tool(s)
where specified is efficient, reliable, and safe
service operations.

8. Always use genuine ISUZU replacement parts.

9. Discard used cotter pins, gasket, O-rings, oil seals,
lock washers, and self-locking nuts at disassembly.
Normal function of these parts cannot be
guaranteed if they are reused.

10. Keep the disassembled parts neatly in groups.
This will facilitate smooth and correct reassembly.

11. Keep fixing nuts and bolts separate.
Fixing nuts and bolts vary in hardness and design
according to installation positions.

12. Clean all parts before inspection or reassembly.

13. Clean the oil ports and other openings with
compressed air to make certain that they are free
of dirt and obstructions.

14. Lubricate the rotating and sliding faces of all
moving parts with oil or grease before installation.

15. Use the recommended liquid gasket to prevent
leakage.

16. Be sure to tighten nuts and bolts to the specified
torque, using a properly maintained torque wrench.

17. When service operation is completed, male a final
check to be sure service has been done properly
and problem has been corrected.

18. When removing or replacing parts that require
refrigerant to the discharged from the Air
conditioning system, be sure to use the ACR4 or
equivalent to recover and recycle Refrigerant ­134a (HFC-134a), to promote the movement for
the protection of the ozone layer covering the
earth.

19. To assure safety, always slowly release air
pressure from the air tanks before disconnecting
pipes, hoses or other parts from any unit under
pressure.

20. Prior to start the welding work, the following
operations are required:

• Disconnect all connectors of electronic control
unit.

• Disconnect battery ground terminal.

• Welding machine ground cable must be
connected near the welding point.

• Turn off the all switches.

Identification

General Information 0A-3

Chassis Number/Engine Number Stamping Position

Chassis number

It is stamped on the front right-hand side face of the
chassis side member.

MFW70ASH000101

Engine number (4HK1 Engine)

The engine number is stamped on the right side of the
cylinder body.

Engine number (6HF1 Engine)

The engine number (1) is stamped on the right side of
the cylinder body.

1

MFW90ASH000101

Engine number (6HK1 Engine)

The engine number is stamped on the right side of the
cylinder body.

LNWB0ASH000101

MFW80ASH000401

Service Parts ID Plate

The service parts ID plate is attached to the passenger
side lower dashboard.
The service parts ID plate has the following information;

• Vehicle identification number (VIN)

• Wheelbase dimensions

• Paint information

• Production options or special equipment installed
on the vehicle at the factory

0A-4 General Information

Refer to the service parts ID plate when ordering
replacement parts.

MFU8Z0SH043301

Option Code List

Option

Code

B14 Hong Kong equipment

B3A

B30 Floor carpet - vinyl

B84 Body side molding

CB7 Colombia equipment

CE4 Head lamp washer

CGA Morocco equipment

CJ6 Country - Ireland

CK1 Pakistan equipment

CL1 Kenya equipment

CT6 Country - Italy

CU9 Country - United Kingdom

CV4 Country - Israel

CX6 Country - New Zealand

Rear wheel parking brake - air
control

Option Description

Option

Code

AJ3 Driver side air bag

AK3

AK5 Driver and passenger side air bag

AU4 Automatic door lock

A31 Power window - front & rear door

A32 Power window - front door

A56 Driver seat - air suspension

A83 Vinyl seat with reclining

BDM Power take off - transmission rear

BFK Transfer TF56

BHW

BJR Brake adjuster - manual

B02 South Africa equipment

Front seat belt & shoulder
with retractor

Power take off - engine rear,
electromagnetic clutch

Option Description

C13 Wiper with intermittent

C2C Transmission oil cooler

C2M Propeller shaft - P60 type

C3N Final differential lock

C3U Air suspension - high control

C4M Air breather with flex hose

C4Z Propeller shaft - P46 type

C41 Heater & defroster

C5K Hub lubrication - oil bath

C5T Propeller shaft - P90 type

C60 Manual air conditioning

C65

C68 Automatic air conditioning

DH2 O/S rear view mirror - long arm

DL8

Manual air conditioning
without heater core

O/S rear view mirror - remote control
with heated

B03 Thailand equipment

B04 Taiwan equipment

B1S Parking brake drum - 8.5 inch

B1T Parking brake drum - 10 inch

B10 Malaysia equipment

B12 Russia equipment

B13 Australia equipment

DNB O/S rear view mirror - pillar mounted

D20 Assist side sun visor

D31 Rear view mirror

D37 Mirror - Outside rear view

D6M User - export government

D8T Iran equipment

D94 Touch-up paint

General Information 0A-5

Option

Code

EAK

EBB Digital tachograph

EBE Front under run protector

ECF Speed limiter - 60km/h

ECY Speed limiter - 70km/h

EDG Header console - driver & assist

EDH Round curtain rail

EDW Speed limiter - 80km/h

EDX Speed limiter - 85km/h

EFE Regulation ECE R29

EFK Floor mat - vinyl mat Var.2

E09 Europe equipment

E11 Mexico equipment

E13 New Zealand equipment

E2N Fuel pipe - steel

E29 Auxiliary steps

E40 Sleeper cab with mattress

E46 Ecuador equipment

FJC

F59 Front stabilizer

GH3 Saudi Arabia equipment

GL6 Rear shock absorber

GN1 Rear stabilizer

G86 Limited slip differential - no spin

JAQ Lighting system - Saudi Arabia

JBF Tire - KD special

JBZ Lighting system - Japanese standard

JCA Anti-noise equipment - ECE R51.02

Disc wheel - 6 studs 19.5x6.75
(136-12)

Disc wheel - 10 studs 20x8.50V
(138-13)

Option Description

Option

Code

K30 Auto cruise

K44 Generator 24V-90A

K89 Generator 24V-50A

M9A Owners manual - Not required

NCR Memory system - Runnig condition

NF7 Fuel tank 200L + 200L

NJW Ireland KD special

NMJ Speed limiter - 90km/h

NMU Speed limiter - 100km/h

NNR 3 speaker system

NT2 Emission system - Euro2

NT3 Emission system - Euro3

NT4 Emission system - Euro4

N02 Fuel tank 100L - frame side mount

N05 Fuel tank cap with key lock

N19 Fuel tank - 140L frame side

N20 Fuel tank 200L - frame side mount

N79 Spare disc wheel

PM1 Rear hook - double

PP7 Pintle hook

PR2 Driving position - wide leg space

PS7 Air dryer

PT1

PT6 Thailand KD special

P10 Spare tire carrier - frame rear mount

P13 Spare tire carrier - frame side mount

P38 Tire delete

QM8

Disc wheel - 8 studs 22.5x6.75
(145-11)

Disc wheel - 10 studs 22.5 x 8.25
(165-13)

Option Description

JDN Compartment - I/P assist side with lid

JDP Compartment - I/P assist side without lid

JE5 Anti-lock brake system

J55 Brake system - heavy duty Var.1

J91 Trailer brake control

KC5 Receptacle - accessory

KE1 Chile equipment

KF0 Fuel filter - low quality

KG2 Generator 24V60A

Q47

Q87

Q5T Turbo - conventional

Q50

Q54

Q58 Disc wheel - 10 studs 20x7.00T

Disc wheel - 8 studs 20x6.50T
(145-10)

Disc wheel - 10 studs 22.5x7.50
(162-12)

Disc wheel - 8 studs 20x6.50T
(152-11)

Disc wheel - 8 studs 20x7.00T
(162-12)

0A-6 General Information

Option

Code

Q62

Q64 Disc wheel - 10 studs 20 x 7.50V

Q87

RC4 Dump control lever

RC5 Tool box with key lock

RE3 Spare tire fixing

RE9

RDV 4HK1-TCC engine

RJS 4HK1-TCS engine

RQZ G.V.W. - 8.0-11.0 ton

RRA G.V.W. - 11.0-14.0 ton

RR9 O/S rear view mirror - under

RSA Manual transmission - MZZ6W

RSW Manual transmission - MZX6P

RSZ Manual transmission - MZW6P

RWE Chevrolet brand

Disc wheel - 8 studs 20x7.50V
(165-13)

Disc wheel - 10 studs 22.5x7.50
(162-12)

Clutch - 15 inch single plate
strap drive

Option Description

Option

Code

SDF Room lamp with all door switch

SDH Fuel tank 400L

SDK Cab suspension - semi floating type

SDP

SEG

SFC

SFT Electric outlet - one

SGA Front under spoiler delete

SGX Vietnam equipment

SG4 Tire inflator device

SG7

SH5

SJA Driver seat - Isringhausen

SKU

Disc wheel - 8 studs 20x7.00T
(152-12)

Disc wheel - 8 studs 205x7.50V
(130-13)

Disc wheel - 6 studs 17.5x6.75
(137-10)

Disc wheel - 6 studs 16x6.00GS
(135-9)

Power take off - transmission side
without lever

Disc wheel - 8 studs 22.5x7.50
(162-13)

Option Description

R32 KD frame

R46 Spare tire & disc wheel

R9A Service cab with electric

R9B Service cab without electric

R9C Deletion - service cab with electric

R9D Deletion - service cab without electric

R9E Service cab conversion with electric

R9F

R9Z Thailand localization spec.

SAQ Front suspension - multi leaf spring

SAR Front suspension - taper leaf spring

SAS Rear suspension - multi leaf spring

SAU

SAY Standard cab

SAZ Ventilator & defroster

Deletion - service cab conversion
without electric

Rear helper suspension - taper leaf
spring

SKV

SK4 Engine overrun buzzer

SLB Front bumper with headlamp

SLC Lighting system - ECE

SLK Anti-noise equipment - ECE

SMS Rear bumper - steel wide

SP9 Assist seat without center seat

SR6 Rearward double tire

SV6 Power take off control

SY8 Spare tire carrier - lifting type

TAF

TAK Anti-noise equipment - Var.2

TAZ Driver seat - rigid without arm rest

TDU Brake regulation - ADR

TDV Brake regulation - ECE

Disc wheel - 8 studs 22.5 x 8.25
(165-13)

O/S rear view mirror - under & side
under

SBB

SBG

Disc wheel - 8 studs 20x6.00S
(135-10)

Disc wheel - 6 studs 17.5x6.00
(135-9)

TEC Roof marker lamp

TEE

TFD Cab all painting

Disc wheel - 8 studs 19.5x6.75
(147-12)

General Information 0A-7

Option

Code

TFN

TGL Anti corrosion package

TM1 Battery - 80D26L

TR6 Headlamp leveling system - manual

TR7 Headlamp leveling system - automatic

TT5 Halogen headlamp

TT6 High intensity discharge headlamp

T1A

T62 Battery - dry

T64 Battery delete

T79 Rear fog lamp

T87 Cornering lamp

T96 Front fog lamp

UC1 Speedometer - miles per hour (MPH)

UC9 Tachograph- Kienzle

UF3 Map lamp

UG3 Engine oil temperature gauge

Driver’s seat belt with pre-tension
reducer

Injection pump Q set - special
+5%Q

Option Description

Option

Code

WC7 Tachograph - 140km/h

WF6

WG3 Brake system - heavy duty Var.2

WH2 Spare tire - front tire

WJ7 Cautions - Arabian

WJ8 Cautions - French

WL5 Inspection lamp

WM3 Interior trim - full trimming

WV2 Automatic cab tilt

WX8 Shift control - assister

W02 Highland zone package

W1G

W1H

W1J

W1K

Clutch - 14 inch single plate
strap drive

Final drive gear ratio - 6.143 (43/7)

14.5 inch hypoid

Final drive gear ratio - 5.571 (39/7)

14.5 inch hypoid

Final drive gear ratio - 6.500 (39/6)

14.5 inch hypoid

Final drive gear ratio - 6.833 (41/6)

14.5 inch hypoid

Option Description

UL5 Radio delete

UT3 AM/FM radio with CD player

U01 Roof marker - 5 lamps

U18 Speedometer - kilometer

U69 AM/FM radio

U95 2 speaker system

VG7

VP1 Front under spoiler

VR7 Two eye rear hook

VTK Owners manual - Arabic language

VTL Owners manual - French language

VTS Owners manual - Spanish language

VT7 Owners manual - English language

VZA VIN model year - 2010

VZB VIN model year - 2011

V22 Radiator grille - chrome

Front bumper reinforcement

- heavy duty

W1L

W1R

W1T

W1U

W12 Front locking hub - manual

W14 Deluxe cab

W16 Cab suspension - full floating

W18 Transfer TF36

W20 Disc wheel special painted (white)

W3B

W3D

W3F

Final drive gear ratio - 6.500 (39/6)

16.5 inch hypoid

Final drive gear ratio - 6.143 (43/7)

15.5 inch hypoid

Final drive gear ratio - 6.500 (39/6)

15.5 inch hypoid

Final drive gear ratio - 4.875 (39/8)

14.5 inch hypoid

Final drive gear ratio - 5.571 (39/7)

16.5 inch hypoid

Final drive gear ratio - 4.875 (39/8)

18.5 inch hypoid

Final drive gear ratio - 6.167 (37/6)

18.5 inch hypoid

V4F Chassis for fire car

V76 Hook - tow

WB7 Electrical horn

W3G

W3K

Final drive gear ratio - 6.667 (40/6)

18.5 inch hypoid

Final drive gear ratio - 5.571 (39/7)

15.5 inch hypoid

0A-8 General Information

Option

Code

W3L

W3M

W3N

W3P

W3S

W3U

W3X

W3Y

W3Z

W4A

W4B

Option Description

Final drive gear ratio - 6.143 (43/7)

16.5 inch hypoid

Final drive gear ratio - 5.125 (41/8)

18.5 inch hypoid

Final drive gear ratio - 4.556 (41/9)

18.5 inch hypoid

Final drive gear ratio - 5.125 (41/8)

16.5 inch hypoid

Final drive gear ratio - 5.857 (41/7)

15.5 inch hypoid

Final drive gear ratio - 7.167 (43/6)

17.5 inch hypoid

Final drive gear ratio - 6.429 (45/7)

17.5 inch hypoid

Final drive gear ratio - 6.143 (43/7)

17.5 inch hypoid

Final drive gear ratio - 5.571 (39/7)

17.5 inch hypoid

Final drive gear ratio - 5.125 (41/8)

17.5 inch hypoid

Final drive gear ratio - 4.875 (39/8)

17.5 inch hypoid

Option

Code

W6M

W6N

W6R

W6S

W66 Disc wheel with step

W71 Cab suspension - rigid type

W8C

W8D

W8F

W8L

X5J Manual transmission - MLD6Q

X7W Manual transmission - MLD6S

X9C Transmission - manual

Final drive gear ratio - 6.43 (45/7)

18.0 inch hypoid Rockwell

Final drive gear ratio - 6.83 (41/6)

18.0 inch hypoid Rockwell

Final drive gear ratio - 4.30 (43/10)

18.0 inch hypoid Rockwell

Final drive gear ratio - 6.14 (43/7)

15.0 inch hypoid Rockwell

Final drive gear ratio - 4.56 (41/9)

18.0 inch hypoid Rockwell

Final drive gear ratio - 6.43 (45/7)

15.0 inch hypoid Rockwell

Final drive gear ratio - 4.555 (41/9)

14.5 inch hypoid

Final drive gear ratio - 6.83 (41/6)

15.0 inch hypoid Rockwell

Option Description

W4C

W4F

W4H

W4T

W4W

W4X

W5M

W5V

W5Z

W6A

W6B

W6C

Final drive gear ratio - 4.556 (41/9)

17.5 inch hypoid

Final drive gear ratio - 5.125 (41/8)

14.5 inch hypoid

Final drive gear ratio - 5.125 (41/8)

15.5 inch hypoid

Final drive gear ratio - 4.333 (39/9)

18.5 inch hypoid

Final drive gear ratio - 6.833 (41/6)

17.5 inch hypoid

Final drive gear ratio - 4.333 (39/9)

14.5 inch hypoid

Final drive gear ratio - 4.100 (41/10)

14.5 inch hypoid

Final drive gear ratio - 6.833 (41/6)

16.5 inch hypoid Rockwell

Final drive gear ratio - 4.89 (44/9)

18.0 inch hypoid Rockwell

Final drive gear ratio - 5.38 (43/8)

18.0 inch hypoid Rockwell

Final drive gear ratio - 5.63 (45/8)

18.0 inch hypoid Rockwell

Final drive gear ratio - 6.14 (43/7)

18.0 inch hypoid Rockwell

X9D Transmission - automatic

YC4

YK3 Rearward single tire

YM9 Reversing warning buzzer

YN1 Caution - Spanish

YS1 O/S rear view mirror - flat type

YT9 Pakistan KD special

Y2C Manual transmission - MLD6W

Y21 Light duty package truck

Y3A

Y3B

Y4F

Y4G

Y4V

Y48 Heavy duty package truck

Y5D Manual transmission - ZF 6S1000

Injection pump - high altitude
compensator, aneroid type

Manual transmission

- Fuller FS8209

Automatic transmission

- Allison MD3560P

Automatic transmission

- Allison LCT2000

Automatic transmission

- Allison MD3060P

Manual transmission

- Fuller FSO5206B

General Information 0A-9

Option

Code

Y5E Manual transmission - ZF 9S1110

Z05

Z06 Brake system - full air dual circuit

Z1V Equipment - additional key

01D KD package - South Africa

01R Tire - front & rear 8.25-20-14 lug

02E KD package - Taiwan

05R Tire - front & rear 8.25R20-14 rib

09X

1D7 6HF1-TCN engine

1D9 6HF1-TCC engine

10T Tire - front & rear 9.00-20-14 rib

10X

Brake system - air over hydraulic
dual circuit

Tire - front 8.25-20-14 rib,
rear 8.25-20-14 lug

Tire - front 9.00-20-14 rib,
rear 9.00-20-14 lug

Option Description

Option

Code

42W Wheel base 4,200mm

43P Tire - front & rear 9R22.5-14

43W Wheel base 4,300mm

45N Tire - front & rear 11R22.5-14 rib

45P Tire - front & rear 275/70R22.5

45R Tire - front & rear 10.00R20-14 rib

46W Wheel base 4,600mm

48W Wheel base 4,800mm

49W Wheel base 4,900mm

49P

5D9

5E0

5E1 Tire - front & rear 10R22.5-14

Tire - front & rear 8.25R20-14
exp block

Tire - front & rear
295/80R22.5-152/148K rib/lug

Tire - front & rear
295/80R22.5-152/148J rib

Option Description

11X

12X

15N Tire - front & rear 9R22.5-14 rib

155 Interior color - Charcoal gray

2G0 Singapore equipment

20D Thailand KD deletion parts

21R Tire - front & rear 9.00-20-14 lug

25R Tire - front & rear 9.00R20-14 rib

27X

30T Tire - front & rear 10.00-20-14 rib

34W Wheel base 3,400mm

35N Tire - front & rear 10R22.5-14 rib

36W Wheel base 3,600mm

37W Wheel base 3,700mm

38W Wheel base 3,800mm

39W Wheel base 3,900mm

40S Tire - front & rear 8.25-16-14 rib

40T Tire - front & rear 10.00-20-16 rib

Tire - front 10.00-20-14 rib,
rear 10.00-20-14 lug

Tire - front 10.00-20-16 rib,
rear 10.00-20-16 lug

Tire - front 11.00-20-16 rib,
rear 11.00-20-16 lug

5G2

5H1

5J6

5J7

5J8 Tire - front & rear 245/70R19.5 rib

5J9 Tire - front & rear 235/75R17.5 rib

5K0 Tire - front & rear 265/70R19.5 rib

5K4

5K5

5L1 Tire - front & rear 12.00R20-18

5L4

5L7

5L8 Tire - front & rear 10.00R-20-16 lug

5N5

Tire - front 295/80R22.5,
rear 11R22.5-16

Tire - front 10.00-20-16 rib,
rear 10.00-20-16 lug

Tire - front 9.5R17.5 129/127L rib,
rear 9.5R17.5 129/127L traction

Tire - front & rear 11R22.5 148/145L
rib

Tire - front & rear 11R22.5 148/145K
rib/lug

Tire - front & rear 12R22.5 152/148K
rib/lug

Tire - front & rear 275/70R22.5
148/145M rib

Tire - front & rear 9.00R-20-14
exp lug

Tire - front & rear 265/70R19.5 140/
138M rib (BS brand)

40W Wheel base 4,000mm

41R Tire - front & rear 10.00-20-14 lug

41W Wheel base 4,100mm

5N6

5P0

Tire - front & rear 235/75R17.5 132/
130M rib (BS brand)

Tire - front & rear 235/75R17.5 132/
130M rib (BS brand)

0A-10 General Information

Option

Code

5P1

5P2

5P3

5P6 Tire - front & rear 225/70R19.5

5P7

50W Wheel base 5,000mm

51R Tire - front & rear 10.00-20-16 lug

51W Wheel base 5,100mm

517 Body color - AL. gray

53W Wheel base 5,300mm

538 Body color - Tool-IPEC yellow

55N Tire - front & rear 11R22.5-16 rib

55P

55R Tire - front & rear 10.00R20-16 rib

55W Wheel base 5,500mm

58N Tire - front & rear 11.00R20-16 rib

58W Wheel base 5,800mm

59W Wheel base 5,900mm

6DY Rear under run protector

6EP HSA system

6HF KD preparatory package

6KK Horn - heavy duty (dual)

6ND OK window

6NF Remote control door lock

6PH

6SZ Power take off - flywheel

6UC Fluorescent lamp

6UH

6VE O/S rear view mirror - door mount

6WX Floor mat - vinyl

6XH ASR system

60W Wheel base 6,000mm

609 Body color - FT orange

Tire - front 295/80R22.5,
rear 11R22.5-16 (6x2, BS brand)

Tire - front 295/80R22.5,
rear 11R22.5-16 (BS brand)

Tire - front & rear 10R22.5-14
exp rib/lug (BS brand)

Tire - front & rear 8.25R16 128/126L
exp rib/lug

Tire - front & rear 295/80R22.5
152/148M rib

LSPV - Load sensing proportioning
valve

O/S rear view mirror - assist side short
stay

Option Description

Option

Code

61P Tire - front & rear 225/90R17.5

63E KD package - Italy

63W Wheel base 6,300mm

64E KD package - Vietnam

64N Tire - front & rear 8.25R20-14 rib

65W Wheel base 6,500mm

668 Body color - Purplish blue

681 Body color - Geranium red

695 Body color - Dark blue

7BC Assist seat with center seat

7DM Tuner band - Latin America

7FL Seat material - cloth

7HZ Rear bumper

7KC Immobilizer system

7NY Multi information display

7SV O/S rear view mirror - heated

7TV KD preparatory package

70T Tire - front & rear 11.00-20-14 rib

71R Tire - front & rear 11.00-20-14 lug

71S Tire - front & rear 7.50-20-12 lug

71W Wheel base 7,100mm

729 Body color - Arc white

736 Body color - Cardinal red

78N Tire - front & rear 8.25R16

79R Tire - front & rear 11.00R20-14

8AA

8AC

8EJ Battery - 65D23L

8GF Transmission with Smoother

8GJ Transmission without Smoother

8JM Diesel particulate diffuser

8LF Rear window glass

8LX Ash tray - assist side

8MA Battery 115E41L

8MH Fuel tank 370L

8ML O/S rear view mirror - middle arm

Good quality ethylene glycol
antifreeze 50%

Good quality ethylene glycol
antifreeze 30%

Option Description

General Information 0A-11

Option

Code

8MV

8NG Decal - vehicle & pet name

8NH Decal - pet name

8NV Bio diesel fuel B10

80L 6HK1-TCS engine

80R Tire - front & rear 11.00-20-16 rib

800 Body color - In white

807 Body color - Woodland green

81L 6HK1-TCC engine

81R Tire - front & rear 11.00-20-16 lug

81U Tire - front & rear 8.25-16-14 lug

812 Body color - Wheatland yellow

82L 6HK1-TCN engine

829 Body color - Sahara beige

O/S rear view mirror - extended long
arm

Option Description

Option

Code

982 Body color - Polar white

989 Body color - Sunbelt green

99D KD package - United Kingdom

99N Tire - front & rear 11R22.5-16

909 Body color - middle bronze green

919 Body color - olive drab

999 Body color - trans blue

Option Description

Vehicle Identification Number (VIN)

The ID plate indicates the vehicle identification number
(VIN).
This single number contains multiple pieces of
information including the vehicle and engine model
codes as shown below.

83N Tire - front & rear 9.5R17.5

84D Colombia Var.2

85N Tire - front & rear 11R22.5-16

85R Tire - front & rear 11.00R20-16 rib

85U Tire - front & rear 8.25R16-14 rib

87N Tire - front & rear 10.00R20-14PR rib

89N Tire - front & rear 9.00R20-14PR rib

89R Tire - front & rear 11.00R20-16PR

89T Tire - front & rear 11.00R20-16

890 Body color - Marine blue

90S Tire - front & rear 8.25-20-14 rib

904 Body color - golden yellow

91D KD package - Philippine Var.2

915 Body color - fire red

92N Tire - front & rear 8.25R16-14PR rib

93N

Tire - front 12.00R20-18,
rear 12.00R20-18 lug

94K Tire - front & rear 10.00R20-16

94N Tire - front & rear 12.00R20-16

944 Body color - Highway orange

95D KD package - Ireland

951 Body color - arc white

97N

Tire - front 295/80R22.5,
rear 11R22.5-16

0A-12 General Information

Typ e 1

JALFRR34L87000001

Legend

1. World manufacturer identifier (WMI)

2. Vehicle model code

3. Engine code

4. Wheel base code

5. Model year code

6. Chassis number

1. World manufacturer identifier (WMI)

654321

MFW80ASF000201

4. Wheel base code

Code

JAL

2. Vehicle model code

Code

FRR 4x2 Truck FRR model

FSR 4x2 Truck FSR model

FTR 4x2 Truck FTR model

FVR 4x2 Truck FVR model

FVZ 6x4 Truck FVZ model

FVM 6x2 Truck FVM model

GVR 4x2 Tractor GVR model

FSS 4x4 Truck FSS model

FTS 4x4 Truck FTS model

3. Engine code

Code

34 6HK1 Engine

86 6HF1 Engine

ISUZU BRAND

Medium & Heavy Duty

Incomplete Vehicle

Code

H

J

K

L

M

N

P

7

R

S

T

3,201 - 3,500 mm

(126.02 - 137.80 in)

3,501 - 3,800 mm

(137.83 - 149.61 in)

3,801 - 4,100 mm

(149.65 - 161.42 in)

4,101 - 4,400 mm

(161.46 - 173.23 in)

4,401 - 4,700 mm

(173.27 - 185.04 in)

4,701 - 5,000 mm

(185.08 - 196.85 in)

5,001 - 5,300 mm

(196.89 - 208.66 in)

5,301 - 5,600 mm

(208.70 - 220.47 in)

5,601 - 5,900 mm

(220.51 - 232.28 in)

5,901 - 6,200 mm

(232.32 - 244.09 in)

6,201 - 6,500 mm

(244.13 - 255.91 in)

90 4HK1 Engine

General Information 0A-13

Typ e 2

Code

U

V

W

5. Model year code

6,501 - 6,800 mm

Code

(255.94 - 267.72 in)

6,801 - 7,100 mm

(267.76 - 279.53 in)

7,101 - 7,400 mm

(279.57 - 291.34 in)

JAL 5K16 87

H

2 431

8 9765

8 2008MY

9 2009MY

A 2010MY

B 2011MY

700001

10

Legend

1. World manufacturer identifier (WMI)

2. Gross vehicle weight (GVW) and brake system

3. Series code

4. Line/Cab type code

5. Chassis code

1. World manufacturer identifier (WMI)

Code

ISUZU BRAND

JAL

Medium & Heavy Duty

Incomplete Vehicle

2. Gross vehicle weight (GVW) and brake system

Code

H

K

M

P

8,846 - 10,659 kg

(19,501 - 23,500 lb)

10,660 - 11,793 kg

(23,501 - 26,000 lb)

11,794 - 14969 kg

(26,001 - 33,000 lb)

14,970 - 18,370 kg

(33,001 - 40,500 lb)

6. Engine code

7. Check digit

8. Model year code

9. Plant code

10. Production sequential number

3. Series code

Code

5FRR

6FSR

7 FTR, FTS, FVR

4. Line/Cab type code

Code

K

M

S

BBC = 1,726 mm (67.95 in),

BBC = 2,066 mm (81.34 in),

BBC = 2,066 mm (81.34 in),

MFW80ASF000301

Tilt cab,

Narrow Cab

Tilt cab,

Narrow Cab

Tilt cab,

Wide Cab

0A-14 General Information

5. Chassis code

Code

1 4x2, 2 Axles, 1 driving

2 4x4, 2 Axles, 1 driving

4 6x4, 3 Axles, 2 driving

6. Engine code

Code

36HK1-TC

64HK1-TC

Typ e 3

8. Model year code

Code

8 2008MY

9 2009MY

A 2010MY

B 2011MY

9. Plant code

Code

7 Fujisawa

3MG FRR 9 0 AM654321

Legend

1. World manufacturer identifier (WMI)

2. General attributes

3. Check digit

1. World manufacturer identifier (WMI)

Code

ISUZU BRAND

3MG

2. General attributes

Code

FRR90 FRR90

Medium & Heavy Duty

Incomplete Vehicle

643 521

MFWB0ASF000101

4. Model year code

5. Plant code

6. Production sequential number

4. Model year code

Code

A 2010MY

B 2011MY

5. Plant code

Code

MMexico (IMEX)

FTR34 FTR34

FVR34 FVR34

General Precautions

General Information 0A-15

General Precaution

Legend

1. Clean and safe costume

2. Installation of Chock blocks

1

2

3

MFW70AMF000201

3. Support by stand after jack up

Work preparations

• Prepare the tools, instruments, and special tools in
advance.

• Prepare the parts that require replacement and
parts that cannot be re-used in advance.

Clothing

• The service technician must wear a clean service
technician uniform, hat, and safety footwear.

Protect the vehicle.

• Make sure to use a seat cover, etc.

• Disconnect the terminal of the battery (–) in
advance.

Always focus on safety

• Make sure to use chock block when the vehicle is
jacked up.

• After jacking up, make sure to support the
specified position using a stand.

• When lifting up the vehicle using a lift, make sure
to set the safety device.

• When performing a procedure with two or more
people, make sure to ensure each other's safety
before performing an action.

• Do not leave the engine running for an extended
period of time or perform painting in a poorly
ventilated working environment.

• Make sure to use only the special tools if the
procedure requires them for the work. Performing
the procedure using other tools may cause
damage to parts or personal injury.

• Do not use tools such as a wrench that has lost its
edges, a hammer with frayed edges, or a chipped
chisel.

• When performing work using a device such as a
grinder, crane, or welder, make sure that a
qualified technician performs the procedure while
paying sufficient attention to the handling
precautions.

0A-16 General Information

• When performing maintenance on fuel systems,
make sure that there is no fuel leakage. (may
possibly catch fire)

• When handling volatile materials, take care that
they do not catch fire.
Also make sure to wipe away any oil that sticks to
rubber parts, as it can cause deterioration.

Work Precaution

• Arrange removed parts in the correct order and
ensure they do not get mixed up with parts that
cannot be re-used.

• Perform sufficient cleaning and washing when
performing assembly / installation.
Also perform sufficient grease removal for areas to
apply liquid gasket, etc.

After-procedure check

• After completing the procedure, perform a final
check to confirm that the problem has been solved.

• Check that there is no fuel, oil, or coolant leakage.

Lifting Instruction

General Information 0A-17

Lifting Instruction

If it necessary to use a lifting device other than the
original equipment jack, see illustration for acceptable
lifting points.
Lifting should only be done at the positions indicated to
prevent possible damage to the vehicle.

CAUTION:

Failure to observe the acceptable lift points may result
in unsatisfactory vehicle performance or a durability
failure which may result in loss of control of the vehicle.

Garage Jack and Safety Stand

Lifting Point and Supportable Point Location

31 24

Lifting Point Positions - Front side

CAUTION:

Do not lift or support on engine oil pan.

F*R/FVM/FVZ/GVR models

MFW80ASH000101

FSS model

Legend

1. Front axle

2. Rear axle center

3. Side member front side

4. Side member rear side

MFW70ASH000201

MFU770SH015801

0A-18 General Information

FTS model

Lifting Point Positions - Rear side

CAUTION:

Do not lift or support on rear axle tube.

FRR/FSR/FTR/FVR/GVR models (with leaf spring
suspension), FSS/FTS models (except rear single­tire model)

MFU8Z0SH025501

MFW80ASH000201

FSS/FTS models (rear single-tire model)

FRR/FSR models (with air suspension)

MFU9Z0SH015301

MFU770SH002801

General Information 0A-19

NOTE:

Let the tire run over a piece of block, etc., and apply the
jack.

FTS model(rear single-tire model)

MFU9Z0SH015401

FVR/FVM/FVZ/GVR models (with air suspension,
except Europe)

FVR model (with air suspension, for Europe)

MFU8Z0SH077401

FVM/FVZ models (with leaf spring suspension)

MFU8Z0SH037501

MFW80ASH000301

0A-20 General Information

Caution for The Maintenance of Electrical Parts

Battery Cable

Disconnecting the battery cables

1. Turn all the switches "OFF".

2. Disconnect the battery ground cable (1).

3. Disconnect the battery plus cable (3).

4. Disconnect the battery cable (2).

CAUTION:

Make sure to disconnect the battery ground cable first.
Disconnecting the plus cable first may cause a short
circuit.

3

1

2

MFW70ASH000401

Connecting the battery cables

Connect the battery cables in the reverse order of the
disconnection procedure.

CAUTION:

Clean the area surrounding the battery terminal, and
apply a thin layer of grease to the terminal to prevent
corrosion.

• Check that no foreign material or water has
entered the inside of the connectors.
Remove any foreign material or water that has
entered the connector using an air brush, etc. If the
material cannot be removed, replace them.

• Check that no foreign material is stuck to the
terminals, and there is no corrosion or
deformation.
Remove any foreign material by cleaning with an
air brush, or clean rag, etc. If the material cannot
be removed by cleaning, or there is corrosion or
deformation, replace them.

• Gently pull the wires to check that no terminals are
missing from the connector and there is no
breakage in the terminal area.
If a terminal is missing, reinsert it until it locks into
place. If you find a disconnection, replace them.

• Insert the male connector into the same female
connector, and check that there is no abnormality
in the terminal contact pressure.
If you find an abnormality, replace them.

• For waterproof connectors, check that there is no
damage or foreign material stuck to the seal parts
(wire seal of wiring, O-ring or waterproofing seal of
connector, etc.) or seal area of the connector
housing.
Remove any foreign material by cleaning with an
air brush, or clean rag, etc. If the material cannot
be removed by cleaning, or there is damage,
replace them.

CAUTION:

• Do not perform polishing that would remove the
plating of the terminals, nor wash the inside of the
connector. If there is dirt that requires washing,
replace them.

• Be careful when attaching the seal areas of
waterproof connectors, as some have specific
positions and directions they must be attached.
Also do not attach them in a twisted state.

Connector Handling Requirements

Visual inspection

With the male and female connectors connected

• Gently pull the connector and check whether the
connector becomes disconnected or partially
disconnected, and that the lock is properly set.
If a problem is found, reconnect the connectors.

• Check that there is no damage to the connector
housing.
If a problem is found, perform replacement.

With the male and female connectors disconnected

Regarding vehicle washing

Even for electric parts that are installed outside the cab
and are waterproofed, try to avoid exposing them
directly to high pressure water when washing the
vehicle (cover them with plastic sheets, etc.) as much
as possible.

General Information 0A-21

Disconnecting the connector

Many connectors have a lock to ensure secure
connections.
The two types of locks generally used are those that
open by lifting the release area of the lock (1), and
those that open by pressing the release area (2).
Before disconnecting the connector, determine in
advance which type of lock the connector is using.

1

2

Connecting the connector

Securely grasp the female side and male side of the
connector, and align them correctly.
Firmly push them together until both sides click into
place.

OK

NO

LNW20ASH001401

LNW20ASH001201

When disconnecting the connector, first securely grasp
the male side and female side of the connector.
Release the lock, and carefully disconnect the
connector.
Do not pull the harness when disconnecting the
connector, as this may cause wires to come out or
break.

OK

NO

Connector circuit inspection requirements

Check the continuity of the connector using a circuit
tester. Insert the probes (1) of the tester from the
harness side of the connector, as indicated in the
diagram.

OK

1

LNW20ASH001501

LNW20ASH001301

0A-22 General Information

Never insert the probes (1) from the connection closure
area of the connector, as this will cause the connector
terminals to break.

NO

1

LNW20ASH001601

Inspection requirements for waterproof connector
circuit

For waterproof connectors, the probes of the tester
cannot be inserted from the wiring side, due to the
structure of the connectors.
Therefore, perform the continuity inspection as
indicated in the diagram, by connecting a testing
connector (1) prepared in advance to the connector (2)
to test, and connect the probes (3) of the tester to the
harness of the testing connector.

2. Push the lock (2) up in the direction of the arrow
using the metal rod to release the lock. In that
state, pull out the harness (3) together with the
terminal (4).

1

5

2

4

LNW20ASH001801

3

—Terminal lock type

1. Insert a metal rod (1) from the connector closure
area (5).

2. As indicated in the diagram, release the terminal
lock (2) by pushing it to the harness side, pull out
the harness (3) together with the terminal (4).

1

2

3

LNW20ASH001701

Disconnecting connector terminals

—Built-in lock type

1. As indicated in the diagram, insert a thin
screwdriver-shaped metal rod (1) from the
connector closure area (5).

1

2

3

45

LNW20ASH001901

Connecting connector terminals

1. Check that the terminal lock (1) area is raised fully
and can be locked.

2. Insert the terminal (3) from the harness (2) side of
the connector, and push it in until the lock area
clicks.

General Information 0A-23

3. Gently pull the harness and check whether the
terminal is completely locked inside the connector.

1

2

3

LNW20ASH002001

Replacing the fuse

WARNING:

If a fuse melts down, make sure to replace it with a non­defective fuse of the same capacity, after identifying the
cause of the melt down.
If you use a fuse with high capacity, the fuse will not
perform its function when excess current flows. This
may cause parts or wires, etc. to burn, and can result in
a vehicle fire.

Handling Electronic Parts

Handle electronic parts with sufficient care, and do not
damage the parts by dropping or throwing them.

LNW20ASH002201

Cable Harness

1. When installing electronic parts, take care to
ensure the harness does not get stuck and do not
forcibly push the harness in.

30A 60A

10

15

LNW20ASH002101

LNW20ASH002301

2. Make sure that all connections are clean and
secure.

0A-24 General Information

3. When the harness will be contacting sharp edges
or surfaces of other parts, protect the harness
using a grommet or tube to prevent damage due to
the contact.

NO

OK

LNW20ASH002401

4. When wiring the harness by diverting it around
other parts, give the harness a sufficient amount of
free length, and use a protective tube (2) and clip
(1) to ensure it does not contact surrounding parts.

5. For wiring between the engine and chassis, give
the wiring sufficient free length to prevent wear and
damage caused by vibrations.

NO

OK

LNW20ASH002601

OK

NO

1

2

LNW20ASH002501

Regarding The Scan Tool

Trouble Diagnosis Using The Scan Tool

Regarding the scan tool (Tech2) / Tech2 24 volt
adaptor 2 /CAN-di module

This tool is effective for diagnosing electrical failures in
electronic control units and performing system checks.
If you connect the Tech2 to the DLC installed in the
vehicle, it performs communication with the control
units of the vehicle, and enables various diagnoses and
tests to be performed.

1

General Information 0A-25

2

Legend

1. PCMCIA card (dedicated)

2. Tech2 (body)

3

HCW35ALF001301

3. DLC cable

0A-26 General Information

Legend

1. Tech2 24V adaptor 2 (body)

2. Signal change switch

[Euro4 specification]

1 2

4

3

LNW7Z0SF000101

3. Tech2 connecting cable

4. DLC connecting cable

3

Legend

1. CAN-di module (body)

2. Tech2 connecting cable

Features and cautions regarding the scan tool
(Tech2) / Tech2 24 volt adaptor 2 / CAN-di module
[Euro4 specification]

• The Tech2 has a 12 V power system. Do not
directly use 24 V power. Do not directly supply
power from the cigar lighter.

• Remove/install the PCMCIA card after turning the
power off.

• The Tech2 has the capacity for two snapshots.

• As the PCMCIA card is sensitive to magnetism and
static electricity, take care when handling it.

1

2

LNW7Z0SF000401

3. DLC connecting cable

• The Tech2 is able to draw graphs of snapshots.

• To select a menu, press the selection key or
choose a menu with a function key and press the
ENTER key.

• You can return to the main menu at any time by
pressing the EXIT key.

• To clear the diagnostic trouble codes (DTC), open
the application menu and select "Clear DTC
Information".

• The Tech2 adaptor 2 has a built-in DC to DC
converter (that converts 24 V to 12 V).

General Information 0A-27

• The Tech2 adaptor 2 has a selector for switching
signals (the signals for each electronic control unit
(ECU)).

Parts of the Tech2

13

14

• The CAN-di module has a built-in signal converter
(that converts CAN serial data to keyword serial
data)

1

2

4

8

3

3

15

16

7

Legend

1. Soft key

2. Selection key (arrow key)

3. Action keys (YES, NO, ENTER, EXIT)

4. Function key (F0 – F9)

5. Help key (?)

6. Control key (PWR or SHIFT)

7. Wide stand

8. Display (liquid crystal display)

9. Vehicle communication interface (VCI) Module

1. Soft keys
When operating the Tech2, the selection box is
displayed on the top of the screen. The soft keys
correspond to that selection box. The soft keys
cannot be used unless the selection box is

56

12

11

9

10

HCW35ALF001401

10. VCI module fastening bar

11. DLC cable connecting connector

12. AC adaptor connector

13. PCMCIA card insertion opening (with cover)

14. PCMCIA card release (removal) button

15. Connector for external communication (RS-485
port)

16. Connector for external communication (RS-232
port)

displayed on the screen.

2. Selection key (arrow key)
Selects menu items on the Tech2 screen, and
switches the display. The highlighted area of the
screen display indicates what is being selected.

0A-28 General Information

3. Action keys (YES, NO, ENTER, EXIT)
Confirm Tech2 operations, respond to screen
instructions/questions, switch/move to the various
menu screens.

4. Function keys (F0 - F9)
Confirm menu functions displayed on the screen.
Also when "F0" etc., is displayed on the menus on
the screen, the keys correspond to that display.

5. Help key (?)
Displays a screen explaining the Tech2 function
being used.

6. Control key (PWR or SHIFT)
The PWR key turns the power of the Tech2 ON/
OFF. The SHIFT key is used when adjusting the
screen contrast. The LED (orange) lights up when
the SHIFT key is available. At this time, the key
and functions other than the selection key are
locked. The LED (green) lights up when the power
is turned ON.

7. Wide stand
Used as a stand. The operating angle of the stand
is 0 to 180°.

8. Display (liquid crystal display)
The liquid crystal display has a contrast
adjustment function. Displays the ECM information
and the various instruction screens.

9. Vehicle communication interface (VCI) module
The module that enables communication between
the vehicle and Tech2.

10. VCI module fastening bar
Operate the bar to attach/fix, or remove the VCI.

11. DLC cable connecting connector
Connector for using (connecting) the Tech2 with
the vehicle. Connect the DLC cable.

12. AC adaptor connector
Connector for connecting the included AC adaptor.
Enables the Tech2 to be used away from the
vehicle.

13. PCMCIA card insertion opening (with cover)
Open the cover to insert a PCMCIA card into the
Tech2. Insert the PCMCIA card with the cover
opened. Never insert/remove the PCMCIA card
with the Tech2 turned ON.

14. PCMCIA card release (removal) button
Used when removing the PCMCIA card from the
Tech2. The PCMCIA card can be removed when
the button is pressed. Never remove the PCMCIA
card with the Tech2 turned ON.

15. Connector for external communication
(RS-485 port)
This port is for connecting to a telephone line, but
is currently not used for the Tech2. Do not connect
a telephone line, etc., to this port.

16. Connector for external communication
(RS-232 port)
This port is for connecting the Tech2 to another
computer.

Parts of the Tech2 24 V adaptor 2

2

1. Signal change switch
The Tech2 adaptor 2 has a selector for switching
signals (the signals for each electronic control unit
(ECU)).
(The position of the switch is free for other than the
following device)

•“1” : —

•“2” : HSA

1

3

LNW7Z0SF000301

• “3” : —

2. DLC connecting cable
Connects the Tech2 adaptor 2 to the vehicle DLC
(pole 16, blue).

3. Tech2 connecting cable
Connects the Tech2 adaptor 2 to the Tech2.

Parts of the CAN-di module [Euro4 specification]

General Information 0A-29

1

1. Tech2 connecting cable
Connects the CAN-di module to the Tech2.

2. DLC connecting cable
Connects the CAN-di module to the Tech2 adaptor

2.

Connection method

1. Insert the ISUZU system PCMCIA card into the
Tech2 unit.

2. Connect the DLC cable to the Tech2 unit.

3. Connect the CAN-di module to the DLC cable.
[Euro4 specification]

4. Connect the Tech2 24 V adaptor 2 to the CAN-di
module. [Euro4 specification]
Connect the Tech2 24 V adaptor 2 to the DLC
cable. [Except Euro4 specification]

5. Confirm that the ignition is turned "OFF".

6. Connect the Tech2 24 V adaptor 2 to the vehicle
side DLC connector (pole 16, blue).

RHD model

9

1

10

2

11

3

12

4

13

5

14

6

15

7

16

8

2

LNW7Z0SF000501

LHD model

9

1

10

2

11

3

12

4

13

5

14

6

15

7

16

8

MFW82ASH000401

NOTE:

The CNG engine becomes sensitive to fluctuation of
the power voltage when the temperature of ECM unit is
high while or after driving, and communication failures
may occur.
To avoid this situation, input 12 V power supply from a
12 V battery using a battery power cable, separately
from the power for the Tech2 24 V adaptor 2.

• Do not input 24 V battery power supply to the Tech2
unit. Do not use the cigar lighter power supply on
the vehicle side, which is also 24 V.

MFA7Z0SH000201

0A-30 General Information

1

2

3

4

5

MFW90ASH000401

Legend

1. Tech2

2. Battery power cable

3. 3 A fuse

4. Clip (black)

5. Clip (red)

• If the power supply is not input, check the 3 A fuse.

7. Turn the ignition "ON", and press the "PWR" key of
the Tech2.

8. Confirm the display of the Tech2.

Press (ENTER) To Continue

HCW46ESH001901

CAUTION:

Remove/install the PCMCIA card after confirming that
power is not being supplied to the Tech2.

Recommended Liquid Gasket

Recommended Liquid Gasket

Type Product name Manufacturer name Area used (reference)

General Information 0A-31

ThreeBond 1207B

Silicon type

(Room temperature

vulcanization process)

ThreeBond 1207C
ThreeBond 1215
ThreeBond 1216
ThreeBond 1281

Water Base ThreeBond 1141E ThreeBond

ThreeBond 1102

Solvent

ThreeBond 1104
ThreeBond 1194

LOCTITE 515

Anaerobic

LOCTITE 518
LOCTITE 17430
FMD127

• Make sure to use a liquid gasket with the above
product name or equivalent.

• Do not use LOCTITE 515, 518 or FMD 127, as
they are anaerobic, and do not provide sufficient
effect when there is a gap larger than 0.25 mm
(0.010 in) between the contact surfaces of metals.

• Use an appropriate amount of liquid gasket. Follow
the handling precautions for the product.

ThreeBond
ThreeBond
ThreeBond
ThreeBond
ThreeBond

ThreeBond
ThreeBond
ThreeBond

LOCTITE
LOCTITE
LOCTITE
LOCTITE

Application method

1. Wipe any water or oil from the contact surface.

2. Apply liquid gasket of the specified bead width to

Engine oil seal retainer
Engine oil pan
Timing gear case
Cylinder head cover
Fuel pump
Water pump
Rear axle
Etc.

Engine oil seal retainer
Water pump
Transaxle
Etc.

Make sure the contact surface is dry.

one side of the contact surface. Make sure there
are no cuts in the beads.

1.Completely remove lubricant and moisture from the connecting surfaces.
 The surfaces must be perfectly dry.

2.Apply specified bead width of liquid gasket to one of the connecting surfaces.
 There must be no gaps in the bead.

mm (in)

SCREW

HOLE

13

(0.040.12)

13

(0.040.12)

DEPRESSION

More than

2 (0.08)

JUDGE

MENT

OK

OK

NG

Depression

Apply liquid gasket to
the bolt hole interior

Example

Anaerobic Type:2-3 mm (0.08-0.12 in)
Others :2-6 mm (0.08-0.24 in)

Specified
bead width

MFW70AMF000101

0A-32 General Information

NOTE:

If the repair manual specifies an application method,
follow that method.

Recommended Thread Locking Agent

Recommended Thread Locking Agent

Type Color

LOCTITE 242 Blue

LOCTITE 262 Red

LOCTITE 271 Red

Work procedure

1. Completely wipe off any water or oil from the
contact surface of the bolt and bolt hole, and the
threaded portion of nut. Make sure the contact
surface is dry.

2. Apply LOCTITE to the end 1/3 of the screw.

General Information 0A-33

LNW20ASH003201

3. Tighten the bolt at the specified torque.

CAUTION:

After tightening, do not apply excessive torque or
vibrations for at least an hour until the Loctite hardens.

0A-34 General Information

Maintenance Schedule

Introduction

When performing the checks on the following items,
regular inspection items should also be checked.

Abbreviations Used in This Manual

I : Inspect, clean, or repair or replace as required
A : Adjust
R : Replace
T : Tighten to the specified torque
L : Add lubricant

Maintenance Schedule (for Euro4 specification except Europe)

for Euro4 specification except Europe (1/6)

Odometer reading or months,

whichever comes first

or every 15 months

or after 6th cleaning : R

Every 6 months : I

or every 3 months : I

every 6 months : R

or every 6 months

General Information 0A-35

or every 3 months : I

every 15 months : R

x1,000 miles 0.6 3 5 6 9 12 15 18 21 24 27 31 34 37 40 43 46 49 52 55 59 62 65

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

-----------R---------R-

T----------T---------T-orevery 15 months

A----------A---------A-orevery 15 months

-----------I---------I-orevery 15 months

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

R-- I-R- I-R- I-R- I-R-I-R-

- - - - - R - - - R - - - R - - - R - - - R - or every 6 months

- - - - - R - - - R - - - R - - - R - - - R - or every 6 months

-----R---R---R---R---R-

-----R---R---R---R---R-

Every 12 months : R

-------R-----R-----R---orevery 9 months

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

-----------I---------I-orevery 15 months

-----------I---------I-orevery 15 months

-----------I---------I-orevery 15 months

I - - I - I - I - I - I - I - I - I - I - I - or every 3 months

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

I - - I - I - I - I - I - I - I - I - I - I - or every 3 months

Every 24 months : I

Every 24 months : R (When Isuzu recommended coolant is used)

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

--- I- I- I- I-R-I- I- I- I-R-

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

Every 48 months : R

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

I : Inspect, clean, or repair or replace as required A : Adjust R : Replace T : Tighten to the specified torque L : Lubricate

Service Interval x1,000 km 1 5 8 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105

Engine startability and abnormal noise

Idling speed and acceleration

Air cleaner element

Valve clearance

Intake and exhaust manifolds

Compression pressure for each cylinder

Oil contamination

Fuel injection timing

Air compressor, governor and unloader valve

functions

Radiator cap or radiator sub-tank cap function

Damage to fan belt

Loose or otherwise improper installation of

exhaust pipe

Engine oil (main and partial) filter (combined type)

Engine oil main filter (separate type)

Engine oil partial filter (separate type)

Engine oil separator (6HK1 engine model)

Engine oil

Engine oil separator (4HK1 engine model)

Fuel filter

Fuel tank strainer

Inside fuel tank

Fuel injection pressure and spray pattern

Cooling circuit and radiator

Engine coolant

Turbocharger to air duct connection and gasket

Clutch fluid (manual transmission)

Clutch pedal free play and stroke

(manual transmission)

Clutch system function (manual transmission)

Clutch booster exhaust cover (manual transmission)

Rubber parts and gaskets of clutch booster

(manual transmission)

: The vehicle needs to be maintained more often if it is driven in severe condition. Refer to "Maintenance Schedule for Severe-condition" in this section.

MFWB0AXF002001

0A-36 General Information

for Euro4 specification except Europe (2/6)

or 2,000 hours

or 24 months : R

or 2,000 hours

Odometer reading or months,

whichever comes first

or every 3 months : I

every 15 months : R

or every 3 months : I

every 15 months : R

or 24 months : R

or 1,000 hours

or 12 months : R

or 1,000 hours

or 12 months : R

or every 3 months : I

or every 3 months : I

every 15 months : R

or every 3 months : I

every 15 months : R

every 15 months : R

or every 3 months : I

every 15 months : R

or every 3 months : I

every 15 months : R

Replace the filter at overhaul

Refer to Maintenance Schedule (Transmission Oil - FS8209A/FSO5206B Type)

Refer to Maintenance Schedule (Transmission Oil - ZF6S1000/ZF9S1110 Type)

Refer to Maintenance Schedule (Transmission Oil - FS8209A/FSO5206B Type)

-----------------R-----orevery 24 months

--R--------------R-----

-----------------R-----

--R------R-------R-----orevery 12 months

--R------R-------R-----

Refer to Maintenance Schedule (Transmission Oil - ZF6S1000/ZF9S1110 Type)

R--I-I-I-I-R-I-I-I-I-R-

R--I-I-I-I-R-I-I-I-I-R-

x1,000 miles 0.6 3 5 6 9 12 15 18 21 24 27 31 34 37 40 43 46 49 52 55 59 62 65

Replace the filter at overhaul

---------R-------R-----

R--I-I-I-I-R-I-I-I-I-R-

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

R--I-I-I-I-R-I-I-I-I-R-

-----------I---------I-orevery 15 months

-----------I---------I-orevery 15 months

-----------I---------I-orevery 15 months

-----------I---------I-orevery 15 months

R--I-I-I-I-R-I-I-I-I-R-

Refer to Maintenance Schedule (RS23/RT40 type Axle)

R--I-I-I-I-R-I-I-I-I-R-

R--I-I-I-I-R-I-I-I-I-R-

-----------R---------R-orevery 15 months

I : Inspect, clean, or repair or replace as required A : Adjust R : Replace T : Tighten to the specified torque L : Lubricate

Service Interval x1,000 km 1 5 8 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105

Transmission oil (MZX/MZW/MZZ model)

Transmission oil (MLD model)

Transmission oil (ZF9S1110 model)

Transmission oil (ZF6S1000 model)

Transmission oil (FSO5206B model)

Transmission oil (FS8209A model)

Transmission fluid (ALLISON2500 model)

Transmission main filter (ALLISON2500 model)

Transmission cooling system filter

(ALLISON2500 model)

Transmission internal filter (ALLISON2500 model)

Transmission main filter (ALLISON3000/3500 models)

Transmission fluid (ALLISON3000/3500 models)

Transmission cooling system filter

(ALLISON3000/3500 models)

Transmission internal filter

(ALLISON3000/3500 models)

Smoother clutch oil

(Vehicle equipped with the Smoother system)

Loose gear control mechanism

Transfer gear case oil (F S models)

Function of transfer gear control mechanism

Loose propeller shaft joints

(F S models)

Worn propeller shaft universal joint and splines

Loose propeller shaft bearing and related parts

Rear axle differential gear oil

(Vehicle equipped with Isuzu production axle)

Rear axle differential gear oil (Vehicle equipped

with Arvin Meritor production axle)

Rear wheel hub bearing oil (FVM model-Vehicle

equipped with Arvin Meritor production axle)

Inter-differential gear oil (FVZ model)

MFWB0AXF002601

Rear wheel hub bearing grease

: The vehicle needs to be maintained more often if it is driven in severe condition. Refer to "Maintenance Schedule for Severe-condition" in this section.

for Euro4 specification except Europe (3/6)

or every 3 months : I

every 15 months : R

or every 3 months : I

Odometer reading or months,

whichever comes first

every 15 months : R

General Information 0A-37

or every 3 months : I

every 15 months : R

I : Inspect, clean, or repair or replace as required A : Adjust R : Replace T : Tighten to the specified torque L : Lubricate

Service Interval x1,000 km 1 5 8 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105

x1,000 miles 0.6 3569121518212427313437404346495255596265

-----------I---------I-orevery 15 months

Damaged or distorted rear axle case

-----------R---------R-orevery 15 months

R--I-I-I-I-R-I-I-I-I-R-

Front wheel hub bearing grease

Front axle differential gear oil (F S models)

R--I-I-I-I-R-I-I-I-I-R-

Front wheel hub bearing oil

)

Vehicle equipped with Arvin Meritor production axle

(

-----------I---------I-orevery 15 months

T----------T---------T-orevery 15 months

Damaged or distorted front axle case

Leaf spring U-bolt nuts

T----------T---------T-orevery 15 months

Air suspension's beam bolt nuts/U-bolt nuts

(Air suspension model)

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

-----------I---------I-orevery 15 months

Damaged leaf spring

Uneven suspension due to leaf spring fatigue

-------I-----I-----I---orevery 9 months

-------I-----I-----I---orevery 9 months

Loose or damaged leaf spring mounting

Spring leaves for misalignment

-------I-----I-----I---orevery 9 months

-------I-----I-----I---orevery 9 months

Oil leaks from or damage to shock absorbers

Loose shock absorber mounting

Loose or damaged air suspension main support

-----------I---------I-orevery 15 months

members (Air suspension model)

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

Air leaks from air suspension (Air suspension model)

Damaged air spring (Air suspension model)

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

-----------I---------I-orevery 15 months

Loose or damaged air suspension mounting

(Air suspension model)

Air spring height (Air suspension model)

-----------I---------I-orevery 15 months

Function of height sensor or leveling valve

(Air suspension model)

-----------I---------I-orevery 15 months

-----------I---------I-orevery 15 months

- - - - - I - - - I - - - I - - - I - - - I - or every 6 months

Loose or damaged torque rod (if so equipped)

Loose or damaged traverse rod (if so equipped)

Loose or damaged V-rod (if so equipped)

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

T - - T - T - T - T - T - T - T - T - T - T - or every 3 months

Wheel nuts

Foreign object in wheels

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

-----------I---------I-orevery 15 months

Damaged disc wheels

Loose front wheel hub bearings

-----------I---------I-orevery 15 months

--- I- I- I- I-R-I- I- I- I-R-

Loose rear wheel hub bearings

Power steering fluid

MFWB0AXF005001

: The vehicle needs to be maintained more often if it is driven in severe condition. Refer to "Maintenance Schedule for Severe-condition" in this section.

0A-38 General Information

for Euro4 specification except Europe (4/6)

Odometer reading or months,

whichever comes first

or every 3 months

or every 3 months : I

every 12 months : R

or every 3 months

or every 3 months : I

every 24 months : R

x1,000 miles 0.6 3 5 6 9 12 15 18 21 24 27 31 34 37 40 43 46 49 52 55 59 62 65

-----------I---------I-orevery 15 months

--- I- I- I- I- I- I- I- I- I- I-

-----------I---------I-orevery 15 months

-- I- I- I- I- I- I- I- I- I- I-

I or every 3 months

-----------I---------I-orevery 15 months

-----------I---------I-orevery 15 months

-----------I---------I-orevery 15 months

- - - - - - - - - - - I - - - - - - - - - I - or every 15 months

---I-I-I-I-R-I-I-I-I-R-

- - - - - - - - - - - I - - - - - - - - - I - or every 12 months

--- I- I- I- I- I- I- I- I- I- I-

---I-I-I-I-R-I-I-I-I-R-

- - - - - - - - - - - I - - - - - - - - - I - or every 12 months

- - - I - I - I - I - I - I - I - I - I - I - or every 12 months

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

- - - - - - - - - - - I - - - - - - - - - I - or every 15 months

- I - I - I - I - I - I - I - I - I - I - I - or every 3 months

- - - - - - - - - - - I - - - - - - - - - I - or every 12 months

- - - - - - - - - - - I - - - - - - - - - I - or every 12 months

Change the desiccant, filter and rubber parts of air dryer

Every 24 months : RABS modulator (Vehicle equipped with ABS)

at 100,000 km (62,000 miles) or every 12 months.

Every 12 months : RRubber parts of wheel cylinder

Every 24 months : R

Every 3 months : I

Every 24 months : R

Every 24 months : R

I : Inspect, clean, or repair or replace as required A : Adjust R : Replace T : Tighten to the specified torque L : Lubricate

Service Interval x1,000 km 1 5 8 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105

Power steering fluid filter

Excessive play in power steering bearing

Loose power steering system mounting

Damage to, loose or excessive play in power

steering joints

Knuckle-to-front axle clearance

Wheel alignment

Steering angle range for right and left turns

King pin-to-bearing clearance

Brake fluid (Vehicle equipped with the air-over

hydraulic brake system)

Brake lining wear

Brake drum wear or damage

Brake hose

Function of brake valves (Vehicle equipped with

the air-over hydraulic brake system)

Brake booster exhaust cover (Vehicle equipped

with the air-over hydraulic brake system)

Leaks from, damage to, or loose connection of

brake hose or pipe

Excessively worn cams and wheel brakes (Vehicle

equipped with Arvin Meritor production axle)

Brake chamber rod stroke (Vehicle equipped with

the full-air brake system)

Function of brake chamber (Vehicle equipped with

the full-air brake system)

Functions of brake and relay valves (Vehicle

equipped with the full-air brake system)

Air dryer

Rubber parts of HSA valve

(Vehicle equipped with HSA)

Rubber parts of brake valve, relay valve, parking

brake valve, quick release valve, reducing valve,

double check valve, multi-protection valve, AIR

MASTER, TCV, LSPV

Rubber parts of brake chamber

: The vehicle needs to be maintained more often if it is driven in severe condition. Refer to "Maintenance Schedule for Severe-condition" in this section.

MFWB0AXF001901

for Euro4 specification except Europe (5/6)

Odometer reading or months,

whichever comes first

General Information 0A-39

or every 9 months : I

every 24 months : R

Every 12 months : I

Every 36 months : R

Every 36 months : overhaul

-----------I---------I-orevery 15 months

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

-----------I---------I-orevery 12 months

-----------I---------I-orevery 12 months

- - - I - - - I - - - - - I - - - - - I - - - or every 3 months

- I - I - I - I - I - I - I - I - I - I - I - or every 3 months

- I - I - I - I - I - I - I - I - I - I - I - or every 3 months

-----------I---------I-orevery 12 months

- I - I - I - I - I - I - I - I - I - I - I - or every 3 months

-------I-----I-----I---

-----------I---------I-orevery 15 months

-------I-----I-----I---orevery 9 months

-------I-----I-----I---orevery 9 months

x1,000 miles 0.6 3 5 6 9 12 15 18 21 24 27 31 34 37 40 43 46 49 52 55 59 62 65

---------R-------R-----orevery 12 months

---------------------I-orevery 12 months

I : Inspect, clean, or repair or replace as required A : Adjust R : Replace T : Tighten to the specified torque L : Lubricate

Service Interval x1,000 km 1 5 8 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105

Brake chamber piggy-bag

Brake expander

Worn parking brake lining

(center parking brake model)

Worn or damaged parking brake drum

Loose parking brake system mounting

(center parking brake model)

Damaged or loosely connected rod or cable

Function of parking brake control valve system

(wheel parking brake model)

Function of brake chamber

(wheel parking brake model)

Brake chamber rod stroke

(wheel parking brake model)

Electro-hydraulic cab tilt pump oil

Function of cab tilt system

(Electro-hydraulic cab tilt model)

Specific gravity of battery fluid

Function of starter motor

Wear of starter motor brushes

Function of generator

Damage to or loose connection of wiring harness

terminals

Exhaust pressure check or filter cleaning

Exhaust differential pressure sensor rubber piece

MFWB0AXF005701

0A-40 General Information

for Euro4 specification except Europe (6/6)

Odometer reading or months,

whichever comes first

I : Inspect, clean, or repair or replace as required A : Adjust R : Replace T : Tighten to the specified torque L : Lubricate

Service Interval x1,000 km 1 5 8 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105

x1,000 miles 0.6 3 5 6 9 12 15 18 21 24 27 31 34 37 40 43 46 49 52 55 59 62 65

------L----L----L----L-orevery 6 months

- L- LLLLLLLLLLLLLLLLLLLLorevery month

Engine water pump bearing (6HK1 engine model)

Front spring pins

- L- LLLLLLLLLLLLLLLLLLLLorevery month

- L- LLLLLLLLLLLLLLLLLLLLorevery month

Front spring shackles

King pin

(Vehicle equipped with Isuzu production axle)

King pin

Every 80,000 km (50,000 miles) or every 12 months: L

(Vehicle equipped with Arvin Merltor production axle)

Every 80,000 km (50,000 miles) or every 12 months: L

------L----L----L----L-orevery 6 months

Tie rod ends (FTR/FVR/FVM/FVZ models-Vehicle

equipped with Isuzu production axle)

Tie rod ends

(Vehicle equipped with Arvin Merltor production axle)

- L- LLLLLLLLLLLLLLLLLLLLorevery month

------L----L----L----L-orevery 6 months

Shimmy damper (F S models)

Drag link (maintenace type)

- L- LLLLLLLLLLLLLLLLLLLLorevery month

- L - L L L L L L L L L L L L L L L L L L L L or every month

Transfer input flange (F S models)

Propeller shaft universal joints and sliding sleeves

- L - L L L L L L L L L L L L L L L L L L L L or every month

- L- LLLLLLLLLLLLLLLLLLLLorevery month

Propeller shaft center bearing

Rear spring pins

- L- LLLLLLLLLLLLLLLLLLLLorevery month

Rear spring shackle pins or rear spring sliding

shackles

- L- LLLLLLLLLLLLLLLLLLLLorevery month

Trunnion shaft

(FVM/FVZ models, with leaf spring suspension)

Rear spring pads

- L- LLLLLLLLLLLLLLLLLLLLorevery month

- L- LLLLLLLLLLLLLLLLLLLLorevery month
)

Vehicle equipped with Arvin Meritor production axle

(FVM/FVZ models, with leaf spring suspension)

Front wheel brake cam shaft and slack adjuster

(

- L- LLLLLLLLLLLLLLLLLLLLorevery month
)

Vehicle equipped with Arvin Meritor production axle

Rear wheel brake cam shaft and slack adjuster

(

- L- LLLLLLLLLLLLLLLLLLLLorevery month

Steering shaft sliding sleeve

Clutch shift block

- L- LLLLLLLLLLLLLLLLLLLLorevery month

- L- LLLLLLLLLLLLLLLLLLLLorevery month

Clutch booster joint pin

(except ZF6S1000 transmission)

(FSO5206B/ZF9S1110/MLD transmission)

- L- LLLLLLLLLLLLLLLLLLLLorevery month

Cab mounting (if so equipped)

MFWB0AXF002701

Maintenance Schedule (for Euro2, Euro3 specification)

for Euro2, Euro3 specification (1/4)

Odometer reading or months,

whichever comes first

or every 3 months : I

every 12 months : R

after 6th cleaning : R

or every 3 months : I

every 6 months : R

General Information 0A-41

or every 3 months : I

every 15 months : R

x1,000 miles 0.6 3569121518212427313437404346495255596265

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

---I-I-I-I-R-I-I-I-I-R-

T----------T---------T-orevery 15 months

A----------A---------A-orevery 15 months

-----------I---------I-orevery 15 months

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

R-- I-R- I-R- I-R- I-R-I-R-

-----R---R---R---R---R-orevery 6 months

-----R---R---R---R---R-orevery 6 months

Every 12 months : R

-----R---R---R---R---R-orevery 6 months

-------R-----R-----R---orevery 9 months

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

-----------I---------I-orevery 15 months

-----------I---------I-orevery 15 months

-----------I---------I-orevery 15 months

I - - I - I - I - I - I - I - I - I - I - I - or every 3 months

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

I - - I - I - I - I - I - I - I - I - I - I - or every 3 months

Every 24 months : I

Every 24 months : R (When Isuzu recommended coolant is used)

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

--- I- I- I- I-R-I- I- I- I-R-

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

Every 48 months : R

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

I : Inspect, clean, or repair or replace as required A : Adjust R : Replace T : Tighten to the specified torque L : Lubricate

Service Interval x1,000 km 1 5 8 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105

Engine startability and abnormal noise

Idling speed and acceleration

Air cleaner element

Valve clearance

Intake and exhaust manifolds

Compression pressure for each cylinder

Oil contamination

Fuel injection timing

Air compressor, governor and unloader valve

functions

Radiator cap or radiator sub-tank cap function

Damage to fan belt

Loose or otherwise improper installation of

exhaust pipe

Engine oil (main and partial) filter (combined type)

Engine oil main filter (separate type)

Engine oil partial filter (separate type)

Engine oil

Engine oil separator (Euro3 specification)

Fuel filter

Fuel tank strainer

Inside fuel tank

Fuel injection pressure and spray pattern

Cooling circuit and radiator

Engine coolant

Turbocharger to air duct connection and gasket

Clutch fluid (manual transmission)

Clutch pedal free play and stroke

(manual transmission)

Clutch system function (manual transmission)

Clutch booster exhaust cover (manual transmission)

Rubber parts and gasket of clutch

booster (manual transmission)

: The vehicle needs to be maintained more often if it is driven in severe condition. Refer to "Maintenance Schedule for Severe-condition" in this section.

MFWB0AXF002801

0A-42 General Information

for Euro2, Euro3 specification (2/4)

or every 3 months : I

every 15 months : R

or every 3 months : I

Odometer reading or months,

whichever comes first

every 15 months : R

or every 3 months : I

or every 3 months : I

or every 3 months : I

or every 3 months : I

every 15 months : R

every 15 months : R

or every 3 months : I

every 15 months : R

every 15 months : R

every 15 months : R

I : Inspect, clean, or repair or replace as required A : Adjust R : Replace T : Tighten to the specified torque L : Lubricate

Service Interval x1,000 km 1 5 8 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105

x1,000 miles 0.6 3 5 6 9 12 15 18 21 24 27 31 34 37 40 43 46 49 52 55 59 62 65

R--I-I-I-I-R-I-I-I-I-R-

Transmission oil (MZX/MZW/MZZ models)

R--I-I-I-I-R-I-I-I-I-R-

Transmission oil (MLD model)

Refer to Maintenance Schedule (Transmission Oil - ZF6S1000/ZF9S1110 Type)

Refer to Maintenance Schedule (Transmission Oil - ZF6S1000/ZF9S1110 Type)

Transmission oil (ZF9S1110 model)

Transmission oil (ZF6S1000 model)

Refer to Maintenance Schedule (Transmission Oil - FS8209A/FSO5206B Type)

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

Transmission oil (FSO5206B/FS8209A models)

Loose gear control mechanism

-----------I---------I-orevery 15 months

R--I-I-I-I-R-I-I-I-I-R-

Function of transfer gear control mechanism

Transfer gear case oil (F S models)

-----------I---------I-orevery 15 months

-----------I---------I-orevery 15 months

Loose propeller shaft joints

Worn propeller shaft universal joint and splines

-----------I---------I-orevery 15 months

Loose propeller shaft bearing and related parts

Rear axle differential gear oil

R--I-I-I-I-R-I-I-I-I-R-

R--I-I-I-I-R-I-I-I-I-R-

Inter-differential gear oil (FVZ model)

-----------R---------R-orevery 15 months

-----------I---------I-orevery 15 months

Rear wheel hub bearing grease

Damaged or distorted rear axle case

-----------R---------R-orevery 15 months

R--I-I-I-I-R-I-I-I-I-R-

Front wheel hub bearing grease

Front axle differential gear oil (F S models)

-----------I---------I-orevery 15 months

T----------T---------T-orevery 15 months

Damaged or distorted front axle case

Leaf spring U-bolt nuts

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

-----------I---------I-orevery 15 months

Damaged leaf spring

Uneven suspension due to leaf spring fatigue

-------I-----I-----I---orevery 9 months

-------I-----I-----I---orevery 9 months

Loose or damaged leaf spring mounting

Spring leaves for misalignment

-------I-----I-----I---orevery 9 months

-------I-----I-----I---orevery 9 months

Oil leaks from or damage to shock absorbers

Loose shock absorber mounting

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

T - - T - T - T - T - T - T - T - T - T - T - or every 3 months

Wheel nuts

Foreign object in wheels

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

-----------I---------I-orevery 15 months

-----------I---------I-orevery 15 months

Damaged disc wheels

Loose front wheel hub bearings

Loose rear wheel hub bearings

MFWB0AXF002901

--- I- I- I- I-R-I- I- I- I-R-

Power steering fluid

: The vehicle needs to be maintained more often if it is driven in severe condition. Refer to "Maintenance Schedule for Severe-condition" in this section.

for Euro2, Euro3 specification (3/4)

Odometer reading or months,

whichever comes first

General Information 0A-43

or every 3 months : I

or every 3 months : I

every 12 months : R

I

every 15 months : R

- or every 12 months

x1,000 miles 0.6 3 5 6 9 12 15 18 21 24 27 31 34 37 40 43 46 49 52 55 59 62 65

-----------I---------I-orevery 15 months

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

-----------I---------I-orevery 15 months

I------ I-----I-----I---orevery 9 months

-----------I---------I-orevery 15 months

-----------I---------I-orevery 15 months

-----------I---------I-orevery 15 months

-----------I---------I-orevery 15 months

---I-I-I-I-R-I-I-I-I-R-

- - - I - I - I - I - I - I - I - I - I - - or every 3 months

-----------I---------I

---I-I-I-I-R-I-I-I-I-R-

-----------I---------I-orevery 12 months

- - - I - I - I - I - I - I - I - I - I - I - or every 12 months

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

- I - I - I - I - I - I - I - I - I - I - I - or every 3 months

-----------I---------I-orevery 12 months

-----------I---------I-orevery 12 months

Change the desiccant, filter and rubber parts of air dryer

at 100,000 km (62,000 miles) or every 12 months.

Every 24 months : R

Every 12 months : RRubber parts of wheel cylinder

Every 24 months : R

Every 3 months : I

Every 24 months : R

I : Inspect, clean, or repair or replace as required A : Adjust R : Replace T : Tighten to the specified torque L : Lubricate

Service Interval x1,000 km 1 5 8 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105

Power steering fluid filter

Excessive play in power steering bearing

Loose power steering system mounting

Damage to, loose or excessive play in power

steering joints

Knuckle-to-front axle clearance

Wheel alignment

Steering angle range for right and left turns

King pin-to-bearing clearance

Brake fluid (Vehicle equipped with the air-over

hydraulic brake system)

Brake lining wear

Brake drum wear or damage

Brake hose (Vehicle equipped with the air-over

hydraulic brake system)

Function of brake valves (Vehicle equipped with

the air-over hydraulic brake system)

Brake booster exhaust cover (Vehicle equipped

with the air-over hydraulic brake system)

Leaks from, damage to, or loose connection of

brake hose or pipe

Brake chamber rod stroke (Vehicle equipped with

the full-air brake system)

Function of brake chamber (Vehicle equipped with

the full-air brake system)

Functions of brake and relay valves (Vehicle

equipped with the full-air brake system)

Air dryer

Rubber parts of HSA valve

Rubber parts of brake valve, relay valve, parking

brake valve, quick release valve, reducing valve,

double check valve, multi-protection valve,

AIR MASTER, trailer control valve, LSPV

Rubber parts of brake chamber

MFWA0AXF004601

: The vehicle needs to be maintained more often if it is driven in severe condition. Refer to "Maintenance Schedule for Severe-condition" in this section.

0A-44 General Information

for Euro2, Euro3 specification (4/4)

Odometer reading or months,

whichever comes first

Every 12 months : I

Every 36 months : R

Every 36 months : overhaul

- - - - - - - - - - - I - - - - - - - - - I - or every 15 months

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

-----------I---------I-orevery 12 months

-----------I---------I-orevery 12 months

---I--- I-----I-----I---orevery 3 months

- I - I - I - I - I - I - I - I - I - I - I - or every 3 months

- I - I - I - I - I - I - I - I - I - I - I - or every 3 months

-----------I---------I-orevery 12 months

- I - I - I - I - I - I - I - I - I - I - I - or every 3 months

-----------I---------I-orevery 15 months

-------I-----I-----I---orevery 9 months

-------I-----I-----I---orevery 9 months

x1,000 miles 0.6 3 5 6 9 12 15 18 21 24 27 31 34 37 40 43 46 49 52 55 59 62 65

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

------L----L----L----L-orevery 6 months

- L - L L L L L L L L L L L L L L L L L L L L or every month

- L - L L L L L L L L L L L L L L L L L L L L or every month

- L- LLLLLLLLLLLLLLLLLLLLorevery month

- L- LLLLLLLLLLLLLLLLLLLLorevery month

- L- LLLLLLLLLLLLLLLLLLLLorevery month

- L- LLLLLLLLLLLLLLLLLLLLorevery month

- L- LLLLLLLLLLLLLLLLLLLLorevery month

- L- LLLLLLLLLLLLLLLLLLLLorevery month

- L- LLLLLLLLLLLLLLLLLLLLorevery month

- L- LLLLLLLLLLLLLLLLLLLLorevery month

- L- LLLLLLLLLLLLLLLLLLLLorevery month

- L- LLLLLLLLLLLLLLLLLLLLorevery month

------L----L----L----L-orevery 6 months

- L- LLLLLLLLLLLLLLLLLLLLorevery month

- L- LLLLLLLLLLLLLLLLLLLLorevery month

- L - L L L L L L L L L L L L L L L L L L L L or every month

I : Inspect, clean, or repair or replace as required A : Adjust R : Replace T : Tighten to the specified torque L : Lubricate

Service Interval x1,000 km 1 5 8 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105

Brake chamber piggy-bag

Brake expander

Worn parking brake lining

(center parking brake model)

Worn or damaged parking brake drum

(center parking brake model)

Loose parking brake system mounting

Damaged or loosely connected rod or cable

Function of parking brake control valve system

(wheel parking brake model)

Function of brake chamber

(wheel parking brake model)

Brake chamber rod stroke

(wheel parking brake model)

Function of cab tilt system

Specific gravity of battery fluid

Function of starter motor

Wear of starter motor brushes

Function of generator

Damage to or loose connection of wiring harness

terminals

Engine water pump bearing (6HK1 engine model)

Front spring pins

King pin

Front spring shackles

Transfer input shaft (F S models)

Shimmy damper (F S models)

Propeller shaft universal joints and sliding sleeves

Propeller shaft center bearing

Rear spring pins

Rear spring shackle pins or rear spring sliding

shackles

Trunnion shaft

(FVM/FVZ models, with leaf spring suspension)

Rear spring pads

(FVM/FVZ models, with leaf spring suspension)

Steering shaft sliding sleeve

Drag link (maintanance type)

MFWB0AXF006401

Clutch shift block

(MLD/FSO5206B/ZF9S1110 model transmissions)

Clutch booster joint pin (manual transmission)

Cab mounting

Maintenance Schedule (for Europe)

for Europe (1/5)

or every 3 months

whichever comes first

71.7

68.3

64.9

61.5

58.1

54.6

51.2

47.8

44.4

41.0

37.5

34.1

30.7

27.3

23.9

20.5

17.0

13.6

10.2

6.8

3.4

0.6

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

-

or every 3 months

or every 15 months

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

-

or after 6th cleaning : R

every 6 months : I

or every 15 months

or every 15 months

or every 15 months

or every 3 months

or every 3 months : I

or every 6 months : R

or every 6 months

or every 6 months

or every 6 months

-

-

-

-

-

-

-

-

-

-

-

-

-

-

R

TAI

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

R

TAI

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

T

I

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

A

R

RRR

-

-

-

-

-

-

I

I

-

-

-

-

-

-

-

-

-

I

-

R

RRR

-

-

-

-

-

-

I

I

-

-

-

I

-

-

-

-

I

-

I

-

-

-

I

-

-

-

I

-

-

-

I

-

-

-

-

-

-

R

-

I

-

R

-

I

-

R

-

I

-

R

-

-

-

-

RRR

-

-

-

-

-

-

RRR

-

-

-

-

-

-

RRR

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

Odometer reading or months,

115.5

110

104.5
99

93.5

88

82.5

77

71.5

66

60.5

55

49.5

44

38.5

33

27.5

22

16.5

11

5.5

1.1

General Information 0A-45

or every 9 months

-

-

-

R

-

-

-

-

-

-

R

R

-

-

-

-

-

-

R

-

-

-

-

-

-

-

Every 12 months : R

R

R

-

-

-

-

-

-

-

R

-

-

-

-

-

-

-

-

or every 3 months

or every 3 months

or every 15 months

or every 15 months

or every 15 months

or every 3 months

or every 3 months

-

---

I

I--

-

---

I

I

-

---

I

I

-

---

I

I

-

---

I

I

-

---

I

I--

Every 3 months : I

-

-II

Every 48 months : R

I

I

-

---

I

I

-

---

I

I

-

---

I

I

-

---

-

---

-

-

-

-

I

I

-

-

-

I

I

I

I

-

-

-

-

-

-

-

-

-

-

-

-

-

-

I

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

I

-

-

I

I

-

-

I

I

-

-

I

I

-

-

I

I

-

-

Every 48 months : I

I

I

-

-

I

I

-

-

I

I

-

-

I

I

-

-

I

I

or every 3 months

or every 3 months : I

every 15 months : R

or every 3 months

or every 3 months

-

-

-

-

- or every 3 months

I

-

I

-

I

-

I

-

I

-

I

Every 24 months : I

-

Every 24 months : R

I

-

I

-

I

-

I

-

-

I

I

R

-

-

I

I

-

-

I

I

-

-

I

I

-

-

I

I

-

-

I

R

-

-

I

I

-

-

I

I

-

-

I

I

-

-

I

I

-

-

-

-

I

-

-

I

I

-

-

I

I

-

-

I

I

-

-

I

I

-

-

I

I

Every 3 months : I

-

-

Every 48 months : R

Every 48 months : R

I

I

-

-

I

I

-

-

I

I

-

-

I

I

-

-

-

-

I : Inspect, clean, or repair or replace as required A : Adjust R : Replace T : Tighten to the specified torque L : Lubricate

Service Interval x1,000 km

x1,000 miles

Engine startability and abnormal noise

Idling speed and acceleration

Air cleaner element

Valve clearance

Intake and exhaust manifolds

Compression pressure for each cylinder

Oil contamination

Fuel injection timing

Air compressor, governor and unloader valve

functions

Radiator cap or radiator sub-tank cap function

Damage to fan belt

Loose or otherwise improper installation of

exhaust pipe

Engine oil (main and partial) filter (combined type)

Engine oil main filter (separate type)

Engine oil partial filter (separate type)

Engine oil separator (6HK1 engine model)

Engine oil

Engine oil separator (4HK1 engine model)

Fuel filter

Fuel hose

Fuel tank strainer

Inside fuel tank

Fuel injection pressure and spray pattern

Cooling circuit and radiator

Engine coolant

Turbocharger to air duct connection and gasket

Clutch fluid (manual transmission)

Clutch system function (manual transmission)

Clutch booster exhaust cover (manual transmission)

Clutch pedal free play and stroke

(manual transmission)

Clutch hose (manual transmission)

Rubber parts and gaskets of clutch

booster (manual transmission)

MFWB0AXF004401

: The vehicle needs to be maintained more often if it is driven in severe condition. Refer to "Maintenance Schedule for Severe-condition" in this section.

0A-46 General Information

for Europe (2/5)

or every 3 months : I

Odometer reading or months,

whichever comes first

115.5

110

104.5
99

93.5

88

82.5

77

71.5

66

60.5

55

49.5

44

38.5

33

27.5

22

16.5

11

5.5

0.6 3.4 6.8 10.2 13.6 17.0 20.5 23.9 27.3 30.7 34.1 37.5 41.0 44.4 47.8 51.2 54.6 58.1 61.5 64.9 68.3 71.7

1.1

every 15 months : R

or every 3 months : I

every 15 months : R

-

R

R

-

I

-

I

-

I

-

I

-

R

R

-

I

-

I

-

I

-

I

-

R

Refer to Maintenance Schedule (Transmission Oil - FS8209A/FSO5206B Type)

or every 3 months : I

every 15 months : R

or every 15 months

or every 15 months

or every 15 months

or every 3 months

or every 15 months

or every 9 months

or every 9 months

or every 9 months

or every 15 months

or every 15 months

or every 3 months : I

every 15 months : R

or every 3 months

-

-

I

R

-

-

I

I

-

-

I

I

-

-

I

I

-

-

I

I

-

-

I

R

-

-

I

I

-

-

I

I

-

-

I

I

-

-

I

I

-

-

-

R

or every 15 months

-

-

I

I

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

I

I

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

or every 15 months

or every 3 months : I

-

I

-

-

-

-

-

-

-

-

-

I

-

-

-

-

-

-

-

-

-

-

every 15 months : R

-

R

-

I

-

I

-

I

-

I

-

R

-

I

-

Refer to Maintenance Schedule (RS25 Type Axle)

I

-

I

-

I

-

R

or every 15 months

---

I

R

---

-I-

---

-I-

---

-I-

---

-I-

---

I

R

---

-I-

---

-I-

---

-I-

---

-I-

---

-R-

or every 15 months

-

R

-

-

-

-

-

-

-

-

-

R

-

-

-

-

-

-

-

-

-

-

-

-

-

-

---

I

T

R

-

-

-

I

-

-

-

-

-

I

-

-

-

-

-

I

-

-

-

-

-

I

-

-

-

-

-

I

T

R

-

-

-

I

-

-

-

-

-

I

-

-

-

-

-

I

-

-

-

-

-

I

-

-

-

-

-

-

T

R

)

T

-

-

-

-

-

-

-

-

-

T

-

-

-

-

-

-

-

-

-

T

I

I

---

I

-

---

I

---

---

I

---

---

I

-

---

I

I

---

I

---

---

I

-

---

I

---

---

I

---

---

---

-

I

I

-

I

or every 9 months

-

-

-

-

-

-

-

-

-

I

I

I

-

-

-

-

-

-

-

-

-

-

-

-

-

I

I

I

-

-

-

-

-

-

-

-

-

-

-

-

-

-

I

I

I

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

I : Inspect, clean, or repair or replace as required A : Adjust R : Replace T : Tighten to the specified torque L : Lubricate

Service Interval x1,000 km

x1,000 miles

Transmission oil (MZW model)

Transmission oil (MLD model)

Transmission oil (ZF9S1110 model) Refer to Maintenance Schedule (Transmission Oil - ZF6S1000/ZF9S1110 Type)

Transmission oil (FSO5206B model)

Smoother clutch oil

(Vehicle equipped with the Smoother system)

Loose gear control mechanism

Loose propeller shaft joints

Worn propeller shaft universal joint and splines

Loose propeller shaft bearing and related parts

Rear axle differential gear oil (Vehicle equipped

Rear axle differential gear oil (Vehicle equipped

with Isuzu production axle)

with Arvin Meritor production axle)

Damaged or distorted rear axle case

Rear wheel hub bearing grease

Front wheel hub bearing grease

Front wheel hub bearing oil

Vehicle equipped with Arvin Meritor production axle

(

Damaged or distorted front axle case

Leaf spring U-bolt nuts

Air suspension's beam bolt nuts/U-bolt nuts

(Air suspension models)

Uneven suspension due to leaf spring fatigue

Damaged leaf spring

Loose or damaged leaf spring mounting

Spring leaves for misalignment

Oil leaks from or damage to shock absorbers

Loose shock absorber mounting

: The vehicle needs to be maintained more often if it is driven in severe condition. Refer to "Maintenance Schedule for Severe-condition" in this section.

MFWB0AXF004501

for Europe (3/5)

Odometer reading or months,

whichever comes first

0.6 3.4 6.8 10.2 13.6 17.0 20.5 23.9 27.3 30.7 34.1 37.5 41.0 44.4 47.8 51.2 54.6 58.1 61.5 64.9 68.3 71.7

1.1 5.5 11 16.5 22 27.5 33 38.5 44 49.5 55 60.5 66 71.5 77 82.5 88 93.5 99 104.5 110 115.5

or every 15 months

-

I

-

-

-

-

-

-

-

-

-

I

-

-

-

-

-

-

-

-

-

-

or every 3 months

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

-

or every 3 months

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

-

or every 3 months

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

-

or every 15 months

or every 15 months

---

I

I

---

---

---

---

---

---

---

---

---

I

I

---

---

---

---

---

---

---

---

---

---

or every 15 months

or every 6 months

-

I

I

-

-

-

I

-

-

-

I

-

I

-

-

I

-

-

-

I

-

-

-

-

or every 3 months

or every 3 months

-

-

I

T

-

-

I

T

-

-

I

T

-

-

I

T

-

-

I

T

-

-

I

T

-

-

I

T

-

-

I

T

-

-

I

T

-

-

I

T

-

-

-

T

or every 3 months

or every 15 months

-

-

I

I

-

-

I

-

-

-

I

-

-

-

I

-

-

-

I

-

-

-

I

I

-

-

I

-

-

-

I

-

-

-

I

-

-

-

I

-

-

-

-

-

or every 15 months

or every 3 months : I

-

I

-

-

-

-

-

-

-

-

-

I

-

-

-

-

-

-

-

-

-

-

General Information 0A-47

or every month

or every 3 months

or every 15 months

or every 15 months

or every 15 months

or every 15 months

or every 3 months : I

every 12 months : R

or every 3 months

or every 15 months

every 15 months : R

-

-

I

R

-

-

I

-

-

-

I

-

-

-

I

-

-

-

I

-

-

-

I

R

-

-

I

-

-

-

I

-

-

-

I

-

-

-

I

-

-

-

-

-

or every 3 months

or every 15 months

-

-

-

---

I

I

I

III

-

-

-

---

I

I

-

-

-

I

-

-

-

I

-

-

-

I

-

-

-

I

I

Every 3 months : I

-

-

Every 48 months : R

I

-

-

-

I

-

-

-

I

-

-

-

I

-

-

-

-

-

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

---

---

---

---

---

---

---

---

III

---

---

---

---

---

---

---

---

---

---

-

I

-

-

-

-

-

-

-

-

-

I

-

-

-

-

-

-

-

-

-

-

or every 12 months

-

-

-

I

-

R

-

-

-

I

I

I

-

-

-

I

I

-

-

-

-

I

I

-

-

-

-

I

I

-

-

-

-

I

-

R

-

-

I

I

I

-

-

-

-

I

I

-

-

-

-

I

I

-

-

-

-

I

I

-

-

-

-

-

-

-

or every month

I

I

- or every 12 months

I

I

-

I

I

-

I

I

-

I

I

-

I

I

-

I

I

-

I

I

I

I

I

-

I

I

-

I

I

-

I

I

-

I

I

-

I

I

-

I

I

I

I

I

-

I

I

-

I

I

-

I

I

-

I

I

-

I

I

-

-

-

-

I : Inspect, clean, or repair or replace as required A : Adjust R : Replace T : Tighten to the specified torque L : Lubricate

Service Interval x1,000 km

x1,000 miles

Loose or damaged air suspension main support

members (Air suspension models)

Damaged air spring

(Air suspension models)

Air leaks from air suspension

(Air suspension models)

Loose or damaged air suspension mounting

(Air suspension models)

Air spring height (Air suspension models)

Loose or damaged torque rod (if so equipped)

Loose or damaged traverse rod (if so equipped)

Loose or damaged V-rod (if so equipped)

Foreign object in wheels

Wheel nuts

Damaged disc wheels

Loose front wheel hub bearings

Power steering fluid

Loose rear wheel hub bearings

Power steering fluid filter

Power steering hose

Excessive play in power steering bearing

Loose power steering system mounting

Damage to, loose or excessive play in power

steering joints

Wheel alignment

Knuckle-to-front axle clearance

Steering angle range for right and left turns

King pin-to-bearing clearance

Brake fluid (Vehicle equipped with the air-over

hydraulic brake system)

Brake lining wear

Brake pad wear

Brake drum wear or damage

(Vehicle equipped with disc brake)

(Vehicle equipped with disc brake)

Clearance between brake pad and brake disc

MFWB0AXF004601

Brake disc wear or damage

(Vehicle equipped with disc brake)

: The vehicle needs to be maintained more often if it is driven in severe condition. Refer to "Maintenance Schedule for Severe-condition" in this section.

0A-48 General Information

for Europe (4/5)

Odometer reading or months,

whichever comes first

1.1 5.5 11 16.5 22 27.5 33 38.5 44 49.5 55 60.5 66 71.5 77 82.5 88 93.5 99 104.5 110 115.5

0.6 3.4 6.8 10.2 13.6 17.0 20.5 23.9 27.3 30.7 34.1 37.5 41.0 44.4 47.8 51.2 54.6 58.1 61.5 64.9 68.3 71.7

or every 12 months

-

-

-

I

-

-

-

-

-

-

-

-

I

-

-

-

-

-

-

-

-

-

or every 3 months

or every 3 months

I

-

I

-

-

-

I

-

-

-

I

I

-

-

I

-

-

-

I

-

I

-

I

-

-

-

I

-

-

-

I

I

-

-

I

-

-

-

I

I

I

-

-

-

Every 12 months : I

Every 36 months : overhaul

or every 12 months

-

-

-

I

-

-

-

-

-

-

-

-

I

-

-

-

-

-

-

-

-

-

or every 3 months : I

every 24 months : R

or every 12 months

or every 12 months

or every 3 months

or every 3 months

or every 12 months

I

-

I

-

I

-

I

R

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

R

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

-

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

-

-

-

- or every 12 months

I

I

-

-

I

-

-

-

I

I

I

I

I

-

-

-

I

I

-

-

I

-

-

-

I

I

-

-

I

-

-

-

I

I

-

-

I

-

-

-

I

I

-

-

I

I

I

I

I

I

I

I

I

-

I

-

I

-

I

-

I

-

I

I

-

I

Every 12 months : RRubber parts of wheel cylinder

Every 24 months : R

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

- - - - - - - - - - - - - - - - - - R - - - or every 12 months

Every 3 months : I

Every 24 months : R

Every 24 months : R

Every 36 months : R

I : Inspect, clean, or repair or replace as required A : Adjust R : Replace T : Tighten to the specified torque L : Lubricate

Service Interval x1,000 km

x1,000 miles

Brake hose

Function of brake valves (Vehicle equipped with

the air-over hydraulic brake system)

Brake booster exhaust cover (Vehicle equipped

with the air-over hydraulic brake system)

Leaks from, damage to, or loose connection of

brake hose or pipe

Brake chamber rod stroke (Vehicle equipped with

the full-air brake system)

Function of brake chamber (Vehicle equipped with

the full-air brake system)

Functions of brake and relay valves (Vehicle

equipped with the full-air brake system)

Desiccant, filter and rubber parts of air dryer

Rubber parts of HSA valve

(Vehicle equipped with HSA)

Rubber parts of brake valve, relay valve, parking

brake valve, quick release valve, reducing valve,

double check valve,multi-protection valve,

AIR MASTER, TCV

Rubber parts of brake chamber

Brake chamber piggy-bag

Brake expander

Worn parking brake lining

(center parking brake model)

Worn or damaged parking brake drum

Loose parking brake system mounting

(center parking brake model)

Damaged or loosely connected rod or cable

MFWB0AXF004701

for Europe (5/5)

General Information 0A-49

Odometer reading or months,

whichever comes first

1.1 5.5 11 16.5 22 27.5 33 38.5 44 49.5 55 60.5 66 71.5 77 82.5 88 93.5 99 104.5 110 115.5

0.6 3.4 6.8 10.2 13.6 17.0 20.5 23.9 27.3 30.7 34.1 37.5 41.0 44.4 47.8 51.2 54.6 58.1 61.5 64.9 68.3 71.7

or every 3 months

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

I

-

or every 12 months

-

-

-

I

-

-

-

-

-

-

-

-

I

-

-

-

-

-

-

-

-

-

or every 3 months

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

I

-

or every 9 months : I

---

-I-

---

I-I

---

---

---

---

---

I-I

---

-I-

---

---

---

I-I

---

---

---

---

---

---

every 24 months : R

or every 9 months

or every 9 months

-

I

-

-

-

-

I

-

-

-

-

I

-

-

-

-

I

-

-

-

-

-

or every 15 months

or every 3 months

-

-

I

-

-

-

I

I

-

-

I

-

-

-

I

-

-

-

I

-

-

-

I

-

I

-

I

-

-

-

I

-

-

-

I

-

-

-

I

-

-

-

-

-

or every 3 months

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

-

or every 12 months

or every 12 months

-

-

-

-

-

-

I

-

-

-

-

R

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

R

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

or every 6 months

or every month

-

L

LLL

-

L

-

L

-

L

-

L

LLL

-

L

-

L

-

L

-

L

LLL

-

L

-

L

-

L

-

L

LLL

-

L

-

L

-

L

-

L

-

-

or every month

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

-

or every month

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

-

or every 12 months

-

-

-

-

-

-

-

L

-

-

-

-

-

-

-

-

-

-

-

-

-

-

or every 12 months

-

-

-

-

-

-

-

L

-

-

-

-

-

-

-

-

-

-

-

-

-

-

or every month

or every 6 months

-

LLL

LLL

L

-

LLL

-

LLL

-

LLL

-

LLL

LLL

L

-

LLL

-

LLL

-

LLL

-

LLL

LLL

L

-

LLL

-

LLL

-

LLL

-

LLL

LLL

L

-

LLL

-

LLL

-

LLL

-

LLL

-

-

or every month

or every month

-

-

or every month

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

-

or every month

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

-

or every month

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

-

or every 15 months

L or every month

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

-

or every month

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

-

I : Inspect, clean, or repair or replace as required A : Adjust R : Replace T : Tighten to the specified torque L : Lubricate

Service Interval x1,000 km

x1,000 miles

Function of parking brake control valve system

(wheel parking brake model)

Function of brake chamber

(wheel parking brake model)

Brake chamber rod stroke

(wheel parking brake model)

Electro-hydraulic cab tilt pump oil

Specific gravity of battery fluid

(Electro-hydraulic cab tilt model)

Function of starter motor

Wear of starter motor brushes

Function of generator

Damage to or loose connection of wiring harness

terminals

Exhaust pressure check or filter cleaning

Exhaust differential pressure sensor rubber piece

Engine water pump bearing (6HK1 engine model)

Front spring pins

King pins

Front spring shackles

(Vehicle equipped with Isuzu production axle)

King pins (Vehicle equipped with Arvin Meritor

production axle)

Tie rods (Vehicle equipped with Arvin Meritor

production axle)

Drag link (maintenance type)

Propeller shaft universal joints and sliding sleeves

Propeller shaft center bearing

Rear spring pins

Rear spring shackle pins or rear spring sliding

shackles

Clutch shift block (manual transmission)

Steering shaft sliding sleeve

Function of cab tilt system

Cab mounting (if so equipped)

Clutch booster joint pin (manual transmission)

MFWB0AXF004801

0A-50 General Information

Maintenance Schedule (CNG engine for Australia)

CNG engine for Australia (1/4)

Odometer reading or months,

whichever comes first

or every 3 months

or every 15 months

or after 6th cleaning : R

Every 3 months : I

or every 3 months

or every 6 months

or every 3 months

or every 6 months

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

-- - I- I- I- I- I- I- I- I- I- I-

x1,000 miles0.63569121518212427313437404346495255596265

Every 3 years : I

Every 3 months : I

Every 15 years : R

--------

Check the valve clearances every 100,000 km (62,000 miles) or 36 months.

If the valve clearances are not the specified value, make adjustment them.

-------R-----R-

- - -R - R- R- R- R- R- R- R- R- R-

- - -- - R- - - R- - - R- - - R- - - R-

- - -R - R- R- R- R- R- R- R- R- R-

- - -- - R- - - R- - - R- - - R- - - R-

Every 12 months : ILoose or damaged CNG container mounting

Every 24 months : R

I - - I - I - I - I - I - I - I - I - I - I - or every 3 months

----------- I---------I-or every 15 months

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

Every 24 months : I

Every 24 months : R

Every 250,000 km (155,000 miles) : R

I - - I - I - I - I - I - I - I - I - I - I - or every 3 months

-------------R---------Spark plug

I : Inspect, clean, or repair or replace as required A : Adjust R : Replace T : Tighten to the specified torque L : Lubricate

Service Interval x1,000 km 1 5 8 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105

Engine oil (When using ISUZU genuine)

Engine oil filter (When using ISUZU genuine

Engine startability and abnormal noise

Idling speed and acceleration

Air cleaner element

Valve clearance

engine oil)

Engine oil (When using FUCHS)

Damage to CNG container (CNG cylinder)

Leaks from, damage to rigid fuel line,

Engine oil filter (When using FUCHS engine oil)

flexible fuel line and fitting

Automatic valve

Air compressor, governor and unloader valve

functions

Radiator sub-tank cap function

Damage to fan belt

Loose or otherwise improper installation of

Pressure regulator Every 250,000 km (155,000 miles) : R

exhaust pipe

Engine coolant

Turbocharger

Cooling circuit and radiator

: The vehicle needs to be maintained more often if it is driven in severe condition. Refer to "Maintenance Schedule for Severe-condition" in this section.

MFW90AXF001401

CNG engine for Australia (2/4)

Odometer reading or months,

whichever comes first

or every 3 months : I

every 15 months : R

or every 3 months : I

- I - I - or every 3 months

General Information 0A-51

or every 3 months : I

every 15 months : R

every 15 months : R

-

-I- -I-R-

II

I - I - I - I - I - or every 3 months

-I-I-I-I-R-

R

-I-I-I-I

I

-I-I

I

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

---I-I

R- - I - - I - - -

--- I- I- I- I- I-

-----------I---------I-orevery 15 months

---I-I-I-I-R

x1,000 miles 0.6 3 5 6 9 12 15 18 21 24 27 31 34 37 40 43 46 49 52 55 59 62 65

-I- -I-R

II

RII

RR

-----------I---------I-orevery 15 months

-----------I---------I-orevery 15 months

R- - I - - I - - -

----------- --------- -orevery 15 months

-----------I---------I-orevery 15 monthsDamaged or distorted front axle case

-----------I---------I-orevery 15 months

----------- --------- -orevery 15 monthsFront wheel hub bearing grease RR

T----------T---------T-orevery 15 months

I - I - I - I - I - or every 3 months

--- I- I- I- I- I-

-----------I---------I-orevery 15 months

-------I-----I-----I---orevery 9 months

-------I-----I-----I---orevery 9 months

-------I-----I-----I---orevery 9 months

-------I-----I-----I---orevery 9 months

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

T - - T - T - T - T - T - T - T - T - T - T - or every 3 monthsWheel nuts

-----------I---------I-orevery 15 monthsLoose front wheel hub bearings

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

-----------I---------I-orevery 15 monthsLoose rear wheel hub bearings

I : Inspect, clean, or repair or replace as required A : Adjust R : Replace T : Tighten to the specified torque L : Lubricate

Service Interval x1,000 km 1 5 8 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105

Clutch fluid

Clutch pedal free play and stroke

Clutch system function

Clutch booster exhaust cover

Transmission oil

Worn propeller shaft universal joint and splines

Loose gear control mechanism

Loose propeller shaft joints

Loose propeller shaft bearing and related parts

Uneven suspension due to leaf spring fatigue

Loose or damaged leaf spring mounting

Spring leaves for misalignment

Rear axle differential gear oil

Rear wheel hub bearing grease

Damaged or distorted rear axle case

Leaf spring U-bolt nuts

Damaged leaf spring

Oil leaks from or damage to shock absorbers

Loose shock absorber mounting

Foreign object in wheels

Damaged disc wheels

: The vehicle needs to be maintained more often if it is driven in severe condition. Refer to "Maintenance Schedule for Severe-condition" in this section.

MFW90AXF001501

0A-52 General Information

CNG engine for Australia (3/4)

or every 3 months : I

every 15 months : R

Odometer reading or months,

whichever comes first

RR

or every 3 months : I

every 12 months : R

RR-- - I- I- I- I- - I- I- I- I- -

or every 3 months : I

every 15 months : R

RR-- - I- I- I- I- - I- I- I- I- -

Every 12 months : R

Every 24 months : R

at 100,000 km (62,000 miles) or every 12 months.

Change the desiccant, filter and rubber parts of air dryer

Every 3months : I

Every 24 months : R

Every 12 months : I

Every 24 months : R

Every 36 months : R

or every 3 months

or every 12 months

Every 36 months : overhaul

or every 3 months

I : Inspect, clean, or repair or replace as required A : Adjust R : Replace T : Tighten to the specified torque L : Lubricate

Service Interval x1,000 km 1 5 8 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105

----------- I---------I-or every 15 months

-- - I- I- I- I- - I- I- I- I- -

x1,000 miles 0.6 3 5 6 9 12 15 18 21 24 27 31 34 37 40 43 46 49 52 55 59 62 65

Power steering fluid

Power steering fluid filter

- - I - I - I - I - I - I - I - I - I - I - or every 3 months

I

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

----------- I---------I-or every 15 monthsExcessive play in power steering bearing

Damage to, loose or excessive play

Loose power steering system mounting

----------- I---------I-or every 15 months

----------- I---------I-or every 15 months

----------- I---------I-or every 15 months

Knuckle-to-front axle clearance

in power steering joints

----------- I---------I-or every 15 months

Wheel alignment

Steering angle range for right and left turns

King pin-to-bearing clearance

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

Brake fluid

Brake lining wear

- - - I - I - I - I - I - I - I - I - I - I - or every 12 months

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

----------- I---------I-or every 12 months

Brake drum wear or damage

----------- I---------I-or every 12 months

Function of brake valves

Brake booster exhaust cover

Leaks from, damage to, or loose connection of

Brake hose

brake hose or pipe

Air dryer

--- I---I----- I-----I---or every 3 months

-I-I-I-I-I-I-I-I-I-I-I-or every 3 months

Rubber parts of wheel cylinder

Rubber parts of brake valve, parking brake valve,

Rubber parts of HSA valve

Rubber parts of brake chamber

quick release valve, multi-protection valve, AIR

MASTER

Brake expander

Loose parking brake system mounting

Brake chamber piggy-bag

Damaged or loosely connected rod or cable

-I-I-I-I-I-I-I-I-I-I-I-

Function of parking brake control valve system

(wheel parking brake model)

-I-I-I-I-I-I-I-I-I-I-I-

----------- I---------I-

Function of brake chamber

(wheel parking brake model)

Brake chamber rod stroke

(wheel parking brake model)

MFW90AXF001601

: The vehicle needs to be maintained more often if it is driven in severe condition. Refer to "Maintenance Schedule for Severe-condition" in this section.

CNG engine for Australia (4/4)

General Information 0A-53

Odometer reading or months,

whichever comes first

52 55 59 62 65

85 90 95 100 105

I - - - - - I - - - or every 9 months

or every month
L

or every month

or every month-L -L LLLLLLLLLLLLLLLLLLL

I : Inspect, clean, or repair or replace as required A : Adjust R : Replace T : Tighten to the specified torque L : Lubricate

Service Interval x1,000 km 1 5 8 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80

x1,000 miles 0.6 3 5 6 9 12 15 18 21 24 27 31 34 37 40 43 46 49

-------I-----I-----I---orevery 9 months

-----------I---------I-orevery 15 months

Function of cab tilt system

Specific gravity of battery fluid

-------I-----

Function of starter motor

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

-----------I---------I-orevery 15 monthsWear of starter motor brushes

Function of generator

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

Damage to or loose connection of

wiring harness terminals

------L----L----L----L-orevery 6 months

-L -L LLLLLLLLLLLLLLLLLL

Engine water pump bearing

Front spring pins

-L -L LLLLLLLLLLLLLLLLLLLorevery month

-L -L LLLLLLLLLLLLLLLLLLLorevery month

King pin

Front spring shackles

-L -L LLLLLLLLLLLLLLLLLLLorevery month

-L -L LLLLLLLLLLLLLLLLLLLorevery month

Propeller shaft universal joints and sliding sleeves

Propeller shaft center bearing

-L -L LLLLLLLLLLLLLLLLLLLorevery month

Rear spring pins

-L -L LLLLLLLLLLLLLLLLLLL

Rear spring shackle pins

-L -L LLLLLLLLLLLLLLLLLLLorevery month

Steering shaft sliding sleeve

Cab mounting

: The vehicle needs to be maintained more often if it is driven in severe condition. Refer to "Maintenance Schedule for Severe-condition" in this section.

MFW90AXF001701

0A-54 General Information

Maintenance Schedule (CNG engine for Thailand)

CNG engine for Thailand (1/4)

or every 15 months

or after 6th cleaning : R

Odometer reading or months,

whichever comes first

Every 6 months : I

or every 3 months

or every 3 monthsEngine oil filter

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

x1,000 miles0.63569121518212427313437404346495255596265

-----R-

R

R- - R- R- R- R

--RR--RR--R-

--------

Check the valve clearances every 100,000 km (62,000 miles) or 36 months.

If the valve clearances are not the specified value, make adjustment them.

--- - - - -R

- - - R- R- R- R- - R R--RR--R-

-

Every 5 years : I

Every 20 years : R

Every 10,000 km (6,200 miles)

Drain oil every 5,000 km (3,100 miles)

I - - I - I - I - I - I - I - I - I - I - I - or every 3 months

----------- I---------I-or every 15 months

I - - I - I - I - I - I - I - I - I - I - I - or every 3 months

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

Every 24 months : I

Every 24 months : R

Every 250,000 km (155,000 miles) : R

Every 250,000 km (155,000 miles) : R

-------------R---------Spark plug

I : Inspect, clean, or repair or replace as required A : Adjust R : Replace T : Tighten to the specified torque L : Lubricate

Service Interval x1,000 km 1 5 8 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105

Engine oil

Fuel filter

Engine startability and abnormal noise

Idling speed and acceleration

Valve clearance

Air cleaner element

Engine coolant

Damage to CNG container (CNG cylinder)

Air compressor, governor and unloader valve

functions

Radiator cap function

Damage to fan belt

Loose or otherwise improper installation of

Pressure regulator Every 250,000 km (155,000 miles) : R

exhaust pipe

Turbocharger

Cooling circuit and radiator

VSV

: The vehicle needs to be maintained more often if it is driven in severe condition. Refer to "Maintenance Schedule for Severe-condition" in this section.

MFW90AXF001801

CNG engine for Thailand (2/4)

Odometer reading or months,

whichever comes first

or every 3 months : I

every 15 months : R

or every 3 months : I

every 15 months : R

- I - I - or every 3 months

or every 3 months : I

every 15 months : R

-

General Information 0A-55

-I- -I-R-

I - I - I - I - I - or every 3 months

II

-I-I-I-I-R-

R

-I-I-I-I

I

-I-I

I

---I-I-I-I-R

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

--- I-I

x1,000 miles 0.6 3 5 6 9 12 15 18 21 24 27 31 34 37 40 43 46 49 52 55 59 62 65

R- - I - - I - - -

---I-I-I-I-I-

----------- I---------I-or every 15 months

-I- -I-R

II

RII

RR

----------- I---------I-or every 15 months

----------- I---------I-or every 15 months

----------- I---------I-or every 15 months

----------- --------- -or every 15 months

R- - I - - I - - -

----------- I---------I-or every 15 monthsDamaged or distorted front axle case

----------- --------- -or every 15 monthsFront wheel hub bearing grease RR

T----------T---------T-or every 15 months

I - I - I - I - I - or every 3 months

----------- I---------I-or every 15 months

------- I-----I----- I---or every 9 months

------- I-----I----- I---or every 9 months

---I-I-I-I-I-

------- I-----I----- I---or every 9 months

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

------- I-----I----- I---or every 9 months

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

T - - T - T - T - T - T - T - T - T - T - T - or every 3 monthsWheel nuts

----------- I---------I-or every 15 monthsLoose front wheel hub bearings

----------- I---------I-or every 15 monthsLoose rear wheel hub bearings

I : Inspect, clean, or repair or replace as required A : Adjust R : Replace T : Tighten to the specified torque L : Lubricate

Service Interval x1,000 km 1 5 8 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105

Clutch fluid

Clutch booster exhaust cover

Clutch pedal free play and stroke

Clutch system function

Transmission oil

Worn propeller shaft universal joint and splines

Loose gear control mechanism

Loose propeller shaft bearing and related parts

Loose propeller shaft joints

Damaged or distorted rear axle case

Rear axle differential gear oil

Rear wheel hub bearing grease

Leaf spring U-bolt nuts

Loose shock absorber mounting

Foreign object in wheels

Uneven suspension due to leaf spring fatigue

Loose or damaged leaf spring mounting

Spring leaves for misalignment

Damaged leaf spring

Oil leaks from or damage to shock absorbers

Damaged disc wheels

: The vehicle needs to be maintained more often if it is driven in severe condition. Refer to "Maintenance Schedule for Severe-condition" in this section.

MFW90AXF001901

0A-56 General Information

CNG engine for Thailand (3/4)

or every 3 months : I

every 15 months : R

Odometer reading or months,

whichever comes first

- - - I - or every 15 monthsExcessive play in power steering bearing

-

--

or every 3 months : I

every 12 months : R

or every 3 months : I

every 15 months : R

RR

----------- I---------I-or every 15 months

-- - I- I- I- I- - I- I- I- I- -

x1,000 miles 0.6 3 5 6 9 12 15 18 21 24 27 31 34 37 40 43 46 49 52 55 59 62 65

-

- I------

-

----

--

I - - - - I - - - I - - - I - - or every 9 months

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

------

----------- I---------I-or every 15 months

----------- I---------I-or every 15 months

----------- I---------I-or every 15 months

----------- I---------I-or every 15 months

RR-- - I- I- I- I- - I- I- I- I- -

II- - - - - I - - - I - - - I - - or every 3 monthsII I II

RR-- - I- I- I- I- - I- I- I- I- -

----------- I---------I-or every 12 months

- - - I - I - I - I - I - I - I - I - I - I - or every 12 months

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

----------- I---------I-or every 12 months

Every 24 months : R

Change the desiccant, filter and rubber parts of air dryer at 100,000 km (62,000 miles) or every 12 months.

----------- I---------I-or every 12 months

----------- I---------I-or every 12 months

---I--- I----- I-----I---or every 3 months

---I- I- I-I- I-I- I-I- I-I-or every 3 months

I : Inspect, clean, or repair or replace as required A : Adjust R : Replace T : Tighten to the specified torque L : Lubricate

Service Interval x1,000 km 1 5 8 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105

Power steering fluid

Loose power steering system mounting

Power steering fluid filter

Knuckle-to-front axle clearance

Damage to, loose or excessive play

Wheel alignment

in power steering joints

Function of brake valves

Brake booster exhaust cover

Leaks from, damage to, or loose connection of

Brake fluid

Brake lining wear

Brake drum wear or damage

Steering angle range for right and left turns

King pin-to-bearing clearance

Brake hose

brake hose or pipe

Air dryer

Rubber parts of brake valve,multi-protection valve,

AIR MASTER

Worn parking brake lining (center parking brake

model)

Worn or damaged parking brake drum

(center parking brake model)

Loose parking brake system mounting

Rubber parts of wheel cylinder Every 12 months : R

Damaged or loosely connected rod or cable

: The vehicle needs to be maintained more often if it is driven in severe condition. Refer to "Maintenance Schedule for Severe-condition" in this section.

MFW90AXF002001

CNG engine for Thailand (4/4)

General Information 0A-57

Odometer reading or months,

whichever comes first

52 55 59 62 65

85 90 95 100 105

or every month
L

I - - - - - I - - - or every 9 months

I : Inspect, clean, or repair or replace as required A : Adjust R : Replace T : Tighten to the specified torque L : Lubricate

Service Interval x1,000 km 1 5 8 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80

x1,000 miles 0.6 3 5 6 9 12 15 18 21 24 27 31 34 37 40 43 46 49

-------I-----I-----I---orevery 9 months

-----------I---------I-orevery 15 months

Function of cab tilt system

Specific gravity of battery fluid

-------I-----

Function of starter motor

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

-----------I---------I-orevery 15 monthsWear of starter motor brushes

Function of generator

- - - I - I - I - I - I - I - I - I - I - I - or every 3 months

Damage to or loose connection of

wiring harness terminals

------L----L----L----L-orevery 6 months

-L -L LLLLLLLLLLLLLLLLLL

Engine water pump bearing

Front spring pins

-L -L LLLLLLLLLLLLLLLLLLLorevery month

-L -L LLLLLLLLLLLLLLLLLLLorevery month

King pin

Front spring shackles

-L -L LLLLLLLLLLLLLLLLLLLorevery month

-L -L LLLLLLLLLLLLLLLLLLLorevery month

Propeller shaft universal joints and sliding sleeves

Propeller shaft center bearing

-L -L LLLLLLLLLLLLLLLLLLLorevery month

Rear spring pins

-L -L LLLLLLLLLLLLLLLLLLLorevery month

Rear spring shackle pins or rear spring sliding

shackles

-L -L LLLLLLLLLLLLLLLLLLLorevery month

-L -L LLLLLLLLLLLLLLLLLLLorevery month

Steering shaft sliding sleeve

Clutch shift block (MLD model transmission)

-L -L LLLLLLLLLLLLLLLLLLLorevery month

Cab mounting

: The vehicle needs to be maintained more often if it is driven in severe condition. Refer to "Maintenance Schedule for Severe-condition" in this section.

MFW90AXF000701

0A-58 General Information

Transmission Oil - ZF6S1000/ZF9S1110 Type

The transmission of the vehicle can stay in good condition through regular maintenance. Above all, make sure to
replace the transmission oil regularly in accordance with the specified maintenance schedule.

Oil Class

Driving Condition

02A 02B 02D/02L

02E

(ZF-Ecofluid M)

Service condition

(local/long-haul transport,

tough operating

conditions)

Normal condition
(long-haul goods

transport)

Change oil at the above-indicated distance or time, whichever comes first.

Low Temperature Limits

Oil Pan Temperature SAE Viscosity Rating Oil Type

- 25°C (- 13°F) or above 80W/80W-85/80W-90 02A/02B

- 40°C (- 40°F) or above 75W/75W-80/75W-85/75W-90 02E (ZF-Ecofluid M)/02D/02L

Oil Classes and Approved Trade Products (except
Europe)

Oil Class 02A

• Gear oil of viscosity grades: SAE 80W/80W-85
/80W-90/85W-90/90

60,000 km

(36,000 miles)

or 12 months

90,000 km

(54,000 miles)

or 12 months

120,000 km

(72,000 miles)

or 12 months

160,000 km

(96,000 miles)

or 12 months

NOTE:

In moderate climate zones, shift quality is impaired if
viscosity grades higher than SAE 80W are used.

240,000 km

(144,000 miles)

or 24 months

300,000 km

(180,000 miles)

or 24 months

Manufacturer (02A) Trade name (02A)

ADDINOL LUBE OIL GMBH, LEUNA/D ADDINOL GETRIEBEÖL GS 80W
ADDINOL LUBE OIL GMBH, LEUNA/D ADDINOL GETRIEBEÖL GS 80W-90
AGIP SCHMIERTECHNIK GMBH, WÜRZBURG/D AUTOL GETRIEBEÖL 80W-90
ARAL AG, BOCHUM/D ARAL GETRIEBEOL EP 80W
ARAL AG, BOCHUM/D ARAL GETRIEBEOL EP 85W-90
AVIA MINERALÖL-AG, MÜNCHEN/D AVIA GEAR OIL MZ 80
AVIA MINERALÖL-AG, MÜNCHEN/D AVIA GEAR OIL MZ 90
BAYWA AG, MÜNCHEN/D BAYWA MEHRZWECKGETRIEBEÖL SAE 80
BAYWA AG, MÜNCHEN/D TECTROL UNIGEAR 80
BEHRAN OIL CO., TEHRAN/IR BEHRAN SAMAND MB 80W-90
BELGIN MADENI YAGLAR, GEBZE KOCAELI/TR BELGEAR EP MB 80
BLASER SWISSLUBE AG, HASLE-RÜEGSAU/CH EP-GETRIEBEÖL 80W-100
BLASER SWISSLUBE AG, HASLE-RÜEGSAU/CH EP-GETRIEBEÖL 80W-68
BLASER SWISSLUBE AG, HASLE-RÜEGSAU/CH EP-GETRIEBEÖL 80W90
BP INTERNATIONAL, PANGBOURNE, READING/GB BP ENERGEAR EP 80W
BP INTERNATIONAL, PANGBOURNE, READING/GB BP ENERGEAR EP 80W-90
BP INTERNATIONAL, PANGBOURNE, READING/GB OJS FRONTOL MEHRZWECK-GETRIEBEÖL MZ

80W-90
BP INTERNATIONAL, PANGBOURNE, READING/GB OJS FRONTOL MEHRZWECKGETRIEBEÖL MZ 80
BUCHER AG LANGENTHAL, LANGENTHAL/CH MOTOREX GEAR OIL EP 80W
BUCHER AG LANGENTHAL, LANGENTHAL/CH MOTOREX GEAR OIL EP 80W/90

General Information 0A-59

Manufacturer (02A) Trade name (02A)

CASTROL INTERNATIONAL, PANGBOURNE
READING/GB

CASTROL INTERNATIONAL, PANGBOURNE
READING/GB
CEPSA LUBRICANTS S.A., MADRID/E CEPSA TRANSMISIONES 80W-90
CEPSA LUBRICANTS S.A., MADRID/E ERTOIL TRANSMISIONES 80W-90

CEPSA LUBRICANTS S.A., MADRID/E ERTOIL TRANSMISIONES F SAE 80
CHEVRON BRASIL LTDA., RIO DE JANEIRO/BRAZIL UNIVERSAL EP SAE 80W
CHEVRONTEXACO, GHENT/B GEARTEX EP-A 80W
CHEVRONTEXACO, GHENT/B GEARTEX EP-A 80W-90
CHEVRONTEXACO, GHENT/B GEARTEX EP-A 85W-90
CLAAS KGAA MBH, HARSEWINKEL/D CLAAS AGRISHIFT 4SC 80W90
COMP.BRASIL. D. PETRO. IPIRANGA, RIO DE
JANEIRO/BR
CONDAT LUBRIFIANTS, CHASSE SUR RHONE/F GEAR A (80W)
DE OLIEBRON B.V., ZWIJNDRECHT/NL TOR MULTIPURPOSE GEAR OIL SAE 80W90
EKOIL LTD, UFA/RUS EKOIL ECO TRANS SAE 80W-85 API GL-4
ENI S.P.A. REFINING & MARKETING DIVISION,
ROME/I
ENI S.P.A. REFINING & MARKETING DIVISION,
ROME/I
EXXON MOBIL CORPORATION, FAIRFAX,
VIRGINIA/USA
EXXON MOBIL CORPORATION, FAIRFAX,
VIRGINIA/USA
FUCHS PETROLUB AG, MANNHEIM/D TITAN GEAR MP SAE 80W
GAZPROMNEFT-ONPZ, OMSK/RUS TRANS KP-2 (SAE 80W85)
GAZPROMNEFT-ONPZ, OMSK/RUS TRANS KP-4 (SAE 80W-90)
GULF OIL INTERNATIONAL, PITTSBURG/USA GULF GEAR XP 80W
GULF OIL INTERNATIONAL, PITTSBURG/USA GULF GEAR XP 80W-90
HUILES BERLIET S.A., SAINT PRIEST/F RTO EP 80W
HUILES BERLIET S.A., SAINT PRIEST/F RTO EP 80W-90
IGOL FRANCE SA, AMIENS/F TRANS EPA SAE80W-85W
INDIAN OIL CORPORATION LTD., MUMBAI/IND SERVO GEAR HP 80W(T)
INDIAN OIL CORPORATION LTD., MUMBAI/IND SERVO GEAR HP 80W-90(T)
INDIAN OIL CORPORATION LTD., MUMBAI/IND SERVO GEAR HP 90(T)
KOMPRESSOL-OEL VERKAUFS GMBH, KÖLN/D KOMPRESSOL-MEHRZWECK-GETRIEBEOEL SAE

KRAFFT S.L., ANDOAIN/E HIDROIL SAE 80W90
KROON-OIL B.V., ALMELO/NL GEARLUBE GL-4 80W-90
KUWAIT PETROLEUM R&T B.V., EUROPOORT RT/

NL
KUWAIT PETROLEUM R&T B.V., EUROPOORT RT/
NL
KUWAIT PETROLEUM R&T B.V., EUROPOORT RT/
NL
LIQUI MOLY GMBH, ULM/D LIQUI MOLY GETRIEBEÖL GL 4 SAE 80W
LIQUI MOLY GMBH, ULM/D LIQUI MOLY GETRIEBEÖL GL 4 SAE 85W-90
LLK FINLAND OY, HAMINA/FIN TEBOIL EP SAE 80W
LLK FINLAND OY, HAMINA/FIN TEBOIL EP SAE 80W-90
MAZIVA ZAGREB D.O.O, ZAGREB/HR INA TRANSMOL DB 80W
MAZIVA ZAGREB D.O.O, ZAGREB/HR INA TRANSMOL HD 80W-90
MEGUIN GMBH & CO. KG MINERALOELWERKE,
SAARLOUIS/D

CASTROL EP 80W

CASTROL EP 80W90

IPIRGEROL EP 80W

ROTRA HY 80W-90

ROTRA HY DB 80W

ESSO GEAR OIL GP-D 80W

MOBILUBE GX-A 80W

80W-90

Q8 T 35 SAE 80 W

Q8 T 35 SAE 80W-90

Q8 T 35 SAE 90

MEGOL MEHRZWECKGETRIEBEOEL GL 4 SAE

80W

0A-60 General Information

Manufacturer (02A) Trade name (02A)

MEGUIN GMBH & CO. KG MINERALOELWERKE,
SAARLOUIS/D

MOL-LUB KFT., ALMÁSFÜZITÖ/H MOL HYKOMOL 80W
MOTUL SA, AUBERVILLIERS CEDEX/F MOTUL GEAR MB 80W
NESTE MARKKINOINTI OY, ESPOO/FIN NESTE GEAR EP 80W-90
NEW PROCESS AG, TÜBACH/CH EP GEAROIL SAE 80W
OEST, GEORG MINERALÖLWERK,
FREUDENSTADT/D
OEST, GEORG MINERALÖLWERK,
FREUDENSTADT/D
OMV REFINING & MARKETING GMBH, WIEN/A OMV GEAR OIL MP SAE 80W-85
OMV REFINING & MARKETING GMBH, WIEN/A OMV GEAR OIL MP SAE 85W-90
OOO LUKOIL-VOLGOGRADNEFTEPERERABOTKA,
VOLGOGRAD/RUS
OOO LUKOIL-VOLGOGRADNEFTEPERERABOTKA,
VOLGOGRAD/RUS
OPET PETROLCÜLÜK A.S., IZMIR/TR ORSA EP MT 80W
ORLEN OIL SP. Z O.O., KRAKOW/PL HIPOL SUPER GL-4 80W/90
ORLEN OIL SP. Z O.O., KRAKOW/PL PLATINUM GEAR GL-4 80W
ORLEN OIL SP. Z O.O., KRAKOW/PL PLATINUM GEAR GL-4 80W/90
PAKELO MOTOR OIL S.R.L, SAN BONIFACIO (VR)/I PAKELO GEAR OIL EP/FZ SAE 80W
PAKELO MOTOR OIL S.R.L, SAN BONIFACIO (VR)/I PAKELO GEAR OIL EP/FZ SAE 80W/90
PANOLIN AG, MADETSWIL/CH PANOLIN EP GEAR 80W
PANOLIN AG, MADETSWIL/CH PANOLIN EP GEAR 80W/90
PETROGAL S.A., LISBOA/P GALP TRANSOIL 80W90
PETROGAL S.A., LISBOA/P GALP TRANSOIL 80W
PRISTA OIL EAD, ROUSSE/BG PRISTA EP 80W
PT PERTAMINA (PERSERO), JAKARTA/RI RORED EP-A SAE80W-90
PT PERTAMINA (PERSERO), JAKARTA/RI RORED EP-A SAE90
PTT PUBLIC COMPANY LIMITED, BANGKOK/TH PTT EUROTRAN 341 SAE 80W-90
REPSOL YPF LUBRICANTES Y ESPECIALIDADES,
MADRID/E
S-OIL CORPORATION, SEOUL/KOREA DRAGON GEAR TM 80W
S-OIL TOTAL LUBRICANTS CO. LTD., SEOUL/ROK TOTAL EP 80W-90
S.A.E.L., MADRID/E GULF GEAR LUBRICANT 80W-85
SHELL BRASIL, BARRA DA TIJUCA - RIO DE
JANEIRO/BR
SHELL INTERNATIONAL PETROLEUM COMP LTD,
LONDON/GB
SHELL INTERNATIONAL PETROLEUM COMP LTD,
LONDON/GB
SRS SCHMIERSTOFF VERTRIEB GMBH,
SALZBERGEN/D
SRS SCHMIERSTOFF VERTRIEB GMBH,
SALZBERGEN/D
SRS SCHMIERSTOFF VERTRIEB GMBH,
SALZBERGEN/D
TOTAL LUBRIFIANTS S.A., PARIS/F FINA PONTONIC N 80W-85
TOTAL LUBRIFIANTS S.A., PARIS/F FINA PONTONIC N 80W-90
TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL EP 80W-85
TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL EP 80W-90
TOTAL LUBRIFIANTS S.A., PARIS/F TRANSELF EP 80W
TOTAL LUBRIFIANTS S.A., PARIS/F TRANSELF EP 80W-90
UNIL OPAL, SAUMUR CEDEX/F UNIL OPAL GEAR EP SAE 80W85W
YACCO, ST PIERRE LES ELBEUF/F BVX M 100 80W85

MEGOL MEHRZWECKGETRIEBEOEL GL 4 SAE

85W-90

OEST MEHRZWECK-GETRIEBEÖL SAE 80W

OEST MEHRZWECK-GETRIEBEÖL SAE 80W-90

LUKOIL TRANSMISSION TM-4 SAE 80W-85

LUKOIL TRANSMISSION TM-4 SAE 80W-90

CS EP M SAE 80W

SHELL SPIRAX G 80W (IN BRASIL ONLY)

SEHLL SPIRAX EP 80

SHELL SPIRAX MA 80W

SRS WIOLIN MEHRZWECK-GETRIEBEÖL 80

SRS WIOLIN MEHRZWECK-GETRIEBEÖL 80W-90

SRS WIOLIN MEHRZWECK-GETRIEBEÖL 90

General Information 0A-61

Manufacturer (02A) Trade name (02A)

YPF S.A., ENSAENADA/RA HELICOIDAL M (80W)

Oil Class 02B

• Gear oil of viscosity grades: SAE 75W-80
/75W-85/75W-90/80W/80W-85/80W-90
/85W-90/90

Manufacturer (02B) Trade name (02B)

ADDINOL LUBE OIL GMBH, LEUNA/D ADDINOL GETRIEBEÖL GX 80 W 90 ML
AGIP SCHMIERTECHNIK GMBH, WÜRZBURG/D AGIP ROTRA TRUCK GEAR S, SAE 75W-90
ARAL AG, BOCHUM/D ARAL GETRIEBEOL EP PLUS 80W-90
ARAL AG, BOCHUM/D ARAL GETRIEBEÖL SNA-E 75W-90
AVIA MINERALÖL-AG, MÜNCHEN/D AVIA SYNTOGEAR FE 75W-90 EP
AVIA MINERALÖL-AG, MÜNCHEN/D AVIA SYNTOGEAR FE 80W-90
BAYWA AG, MÜNCHEN/D BAYWA SUPER 8090 MC
BAYWA AG, MÜNCHEN/D TECTROL MULTIGEAR PLUS 8090
BEHRAN OIL CO., TEHRAN/IR BEHRAN SAMAND OEM 1 80W-90
BP INTERNATIONAL, PANGBOURNE, READING/GB BP ENERGEAR DL 80W-90
BP INTERNATIONAL, PANGBOURNE, READING/GB BP ENERGEAR HT 80W-90
BP INTERNATIONAL, PANGBOURNE, READING/GB ENERGEAR SHX-M SAE 75W-90
BUCHER AG LANGENTHAL, LANGENTHAL/CH GEAR ZX TP SAE 80W/90 GL4/5
BUCHER AG LANGENTHAL, LANGENTHAL/CH MOTOREX UNISYNT TX
CASTROL INTERNATIONAL, PANGBOURNE
READING/GB
CASTROL INTERNATIONAL, PANGBOURNE
READING/GB
CASTROL INTERNATIONAL, PANGBOURNE
READING/GB
CEPSA LUBRICANTS S.A., MADRID/E CEPSA TRANSMISIONES EP FE+LD 75W-90
CHEVRONTEXACO, GHENT/B MULTIGEAR 80W-90
CHEVRONTEXACO, GHENT/B MULTIGEAR S 75W-90
CHEVRONTEXACO, SYDNEY/AUS CALTEX TRANSLUBE LD SAE 80W
CHEVRONTEXACO, SYDNEY/AUS CALTEX TRANSLUBE LD SAE 90
DAF TRUCKS N.V., EINDHOVEN/NL DAF SUPER 80W90
DE OLIEBRON B.V., ZWIJNDRECHT/NL TOR UNIGEAR 75W90 LD
ENI S.P.A. REFINING & MARKETING DIVISION,
ROME/I
ENI S.P.A. REFINING & MARKETING DIVISION,
ROME/I
EXXON MOBIL CORPORATION, FAIRFAX,
VIRGINIA/USA
EXXON MOBIL CORPORATION, FAIRFAX,
VIRGINIA/USA
FALCON OIL COMPANY LTD., SHARJAH/UAE FALCON SUPER EP GEAR OIL 80W/90 GL-4
FINKE MINERALÖLWERK GMBH, VISSELHÖVEDE/
D
FUCHS PETROLUB AG, MANNHEIM/D TITAN SUPERGEAR MC 80W-90
GENOL GMBH & CO., WIEN/A GENOL GEAR-SYN 80W-90
GINOUVES GEORGES SA, LA FARLEDE/F YORK 793 80W90
GINOUVES GEORGES SA, LA FARLEDE/F YORK 896
GRUPA LOTOS SA, GDANSK/PL TITANIS SUPER GL-5 80W/90
GULF OIL INTERNATIONAL, PITTSBURG/USA GULF GEAR MZ 80W
GULF OIL INTERNATIONAL, PITTSBURG/USA GULF GEAR MZ 80W-90
GULF OIL INTERNATIONAL, PITTSBURG/USA GULF GEAR MZ 85W-90

NOTE:

In moderate climate zones, shift quality is impaired if
viscosity grades higher than SAE 80W are used.

CASTROL DYNADRIVE 80W-90

CASTROL DYNADRIVE PLUS 75W90

CASTROL MULTIDRIVE 80W90

ROTRA LSX 75W-90

ROTRA TRUCK GEAR 80W-90

MOBILUBE 1 SHC 75W-90

MOBILUBE S 80W-90

AVIATICON FINKOGEAR SUPER 80W-90

0A-62 General Information

Manufacturer (02B) Trade name (02B)

GULF OIL INTERNATIONAL, PITTSBURG/USA GULF GEAR MZ 90
GULF OIL INTERNATIONAL, PITTSBURG/USA GULF GEAR TDL 80W-90
GULF OIL INTERNATIONAL, PITTSBURG/USA GULF SYNGEAR 75W-90
HANDEL MIJ NOVIOL B.V., NIJMEGEN/NL KENDALL TOTAL DRIVE LINE ED 75W90
HUILES BERLIET S.A., SAINT PRIEST/F RTO LONGEVIA P ECO 80W-90
HUILES BERLIET S.A., SAINT PRIEST/F RTO LONGEVIA TCX ECO 75W-90
IGOL FRANCE SA, AMIENS/F GEAR M 80W90
IGOL FRANCE SA, AMIENS/F SYNTHEGEAR SAE75W90
KROON-OIL B.V., ALMELO/NL TRANSMISSION OIL SP 1011
KUWAIT PETROLEUM R&T B.V., EUROPOORT RT/

NL
KUWAIT PETROLEUM R&T B.V., EUROPOORT RT/

NL
LIQUI MOLY GMBH, ULM/D HYPOID GETRIEBEÖL TDL SAE 80W-90
MAZIVA ZAGREB D.O.O, ZAGREB/HR INA HIPENOL SHD 75W-90
MAZIVA ZAGREB D.O.O, ZAGREB/HR INA HIPENOL TDL 80W-90
MEGUIN GMBH & CO. KG MINERALOELWERKE,
SAARLOUIS/D
MEGUIN GMBH & CO. KG MINERALOELWERKE,
SAARLOUIS/D
MILLERS OILS LIMITED, BRIGHOUSE/GB SYNTRAN FE
MINERALÖL-RAFFIN. DOLLBERGEN, UETZE­DOLLBERGEN/D
MINERALÖL-RAFFIN. DOLLBERGEN, UETZE­DOLLBERGEN/D
MINERALÖL-RAFFIN. DOLLBERGEN, UETZE­DOLLBERGEN/D
MODRICA OIL REFINERY, MODRICA/BIH TRANSLUBE GL-4 SAE 80W
MODRICA OIL REFINERY, MODRICA/BIH TRANSLUBE GL-4 SAE 90
MORRIS LUBRICANTS, SHREWSBURY/GB LODEXOL SS 80W
MORRIS LUBRICANTS, SHREWSBURY/GB SERVOL EP 80W/90
MOTUL SA, AUBERVILLIERS CEDEX/F MOTUL GEAR SYNT TDL 75W-90
NESTE MARKKINOINTI OY, ESPOO/FIN NESTE HYPOIDI TDL S 75W-90
NEW PROCESS AG, TÜBACH/CH GEAROIL SYNTH
OEST, GEORG MINERALÖLWERK,
FREUDENSTADT/D
OEST, GEORG MINERALÖLWERK,
FREUDENSTADT/D
OK NEDERLAND, STAPHORST/NL OK UNI-CARDAN OIL LD-SAE 75W/90
OK NEDERLAND, STAPHORST/NL QUINTOL TRANSMISSION OIL VS-45 SAE 75W/90
OMV REFINING & MARKETING GMBH, WIEN/A OMV GEAR OIL XD-4 SAE 80W-85
OMV REFINING & MARKETING GMBH, WIEN/A OMV UNIGEAR S SAE 75W-90
OMV REFINING & MARKETING GMBH, WIEN/A OMV UNIGEAR SAE 80W-90
PAKELO MOTOR OIL S.R.L, SAN BONIFACIO (VR)/I PAKELO GLOBAL GEAR CBS SAE 75W/85
PAKELO MOTOR OIL S.R.L, SAN BONIFACIO (VR)/I PAKELO GLOBAL GEAR SA SAE 80W
PAKELO MOTOR OIL S.R.L, SAN BONIFACIO (VR)/I PAKELO GLOBAL GEAR SA SAE 80W/85
PAKELO MOTOR OIL S.R.L, SAN BONIFACIO (VR)/I PAKELO GLOBAL GEAR SA SAE 80W/90
PAKELO MOTOR OIL S.R.L, SAN BONIFACIO (VR)/I PAKELO GLOBAL GEAR SA SAE 85W/90
PAKELO MOTOR OIL S.R.L, SAN BONIFACIO (VR)/I PAKELO GLOBAL MULTIGEAR TS SAE 75W/90
PANOLIN AG, MADETSWIL/CH PANOLIN SUPER DUTY SYNTH 75W/90
PANOLIN AG, MADETSWIL/CH PANOLIN TOPGEAR 80W/90
PETROGAL S.A., LISBOA/P GALP TRANSVEX TDL 75W90
REPSOL YPF LUBRICANTES Y ESPECIALIDADES,
MADRID/E
S.A.E.L., MADRID/E GULF SYTHETIC GEAR LUBRICANT 75W-90

Q8 GEAR OIL XG SAE 80W-90

Q8 TRANS XGS SAE 75W-90

MEGOL GETRIEBEOEL TRUCK-SYNTH SAE 75W­90
MEGOL HYPOID-GETRIEBEOEL TDL SAE 80W-90

PENNASOL MEHRZWECK-GETRIEBEOEL GL 4
SAE 80W
PENNASOL MEHRZWECK-GETRIEBEOEL GL 4
SAE 85W-90

PENNASOL MEHRZWECK-GETRIEBEOEL GL 4
SAE 90

OEST MEHRZWECK-GETRIEBEÖL FE SAE 80W-90

OEST SYNTH GETRIEBEÖL SAE 75W-90

CARTAGO FE LD 75W90

General Information 0A-63

Manufacturer (02B) Trade name (02B)

SHARJAH NATIONAL LUBE OIL CO. LTD.,
SHARJAH/UAE

SHELL INTERNATIONAL PETROLEUM COMP LTD,
LONDON/GB
SHELL INTERNATIONAL PETROLEUM COMP LTD,
LONDON/GB
SHELL INTERNATIONAL PETROLEUM COMP LTD,
LONDON/GB

SRS SCHMIERSTOFF VERTRIEB GMBH,
SALZBERGEN/D
SRS SCHMIERSTOFF VERTRIEB GMBH,
SALZBERGEN/D
STATOIL LUBRICANTS, STOCKHOLM/S GEARWAY G4 80W

STRUB + CO AG, REIDEN/CH STRUB MULTIGEAR SGO 80W-90
STRUB + CO AG, REIDEN/CH VULCOGEAR SYNT SGX 75W-90
TEDEX PRODUCTION SP.Z.O.O., TOMASZOW
MAZOWIECKI/PL
TEDEX PRODUCTION SP.Z.O.O., TOMASZOW
MAZOWIECKI/PL
TOTAL LUBRIFIANTS S.A., PARIS/F FINA PONTONIC FDL 75W-90
TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL TRANSMISSION MDL 80W-90
TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL TRANSMISSION RS FE 80W-90
TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL TRANSMISSION SYN FE 75W-90
TOTAL LUBRIFIANTS S.A., PARIS/F TRANSELF SYNTHESE FE 75W-90
TOTAL LUBRIFIANTS S.A., PARIS/F TRANSELF UNIVERSAL FE 80W-90
VALVOLINE EUROPE, DORDRECHT/NL SYNPOWER GEAR OIL TDL 75W-90
VIAL OIL LTD., MOSCOW/RUS CONSOL TRANS LUX SAE 75W-90
VIAL OIL LTD., MOSCOW/RUS CONSOL TRANS LUX SAE 80W-90
YACCO, ST PIERRE LES ELBEUF/F BVX 1000
ZELLER + GMELIN GMBH & CO., EISLINGEN/D DIVINOL GEAR OIL STO SAE 80W-90
ZF FRIEDRICHSHAFEN AG, FRIEDRICHSHAFEN/D ZF-ECOFLUID X

SHARLU EP GEAR LUBE 80W/90 (GL-4)

SHELL SPIRAX GX 80W

SHELL SPIRAX GX 80W-90

SHELL SPIRAX MX 80W-90

SRS GETRIEBEFLUID SML 80W-90

SRS WIOLIN RSG 80

TEDEX GEAR OIL SAE 80W

TEDEX SUPER GEAR OIL (3343M) SAE 80W90

Oil Class 02D

• Gear oil of viscosity grades: SAE 75W-80 (semi­synthetic, synthetic)

Manufacturer (02D) Trade name (02D)

AGIP SCHMIERTECHNIK GMBH, WÜRZBURG/D AUTOL GETRIEBEÖL VSL-4 75W-80
ARAL AG, BOCHUM/D ARAL GETRIEBEÖL SNS SAE 75W-80
AVIA MINERALÖL-AG, MÜNCHEN/D AVIA MULTIGEAR SL 75W-80W
BP INTERNATIONAL, PANGBOURNE, READING/GB CASTROL SYNTRANS Z
BUCHER AG LANGENTHAL LANGENTHAL/CH MOTOREX PRISMA TF 75W/80
CEPSA LUBRICANTS S.A., MADRID/E CEPSA TRANSMISIONES FE+LD 75W-80
CHEVRONTEXACO, GHENT/B MULTIGEAR MTF 75W-80W
COMERCIAL ROSHFRANS, S.A. DE C.V., MEXICO,
D.F/MEX
DAF TRUCKS N.V., EINDHOVEN/NL DAF PREMIUM 75W80W
DE OLIEBRON B.V., ZWIJNDRECHT/NL TOR MT/LD GEAR OIL 75W80
ENI S.P.A. REFINING & MARKETING DIVISION,
ROME/I
EXXON MOBIL CORPORATION, FAIRFAX,
VIRGINIA/USA
FUCHS PETROLUB AG, MANNHEIM/D TITAN CYTRAC LD 75W-80
GINOUVES GEORGES SA, LA FARLEDE/F YORK 894 75W-80
GULF OIL INTERNATIONAL, PITTSBURG/USA GULF GEAR TX 75W-80

GEAR OIL EUROFLEET SAE 75W-80

ROTRA MULTIGEAR 75W-80

MOBILUBE XHP 75W-80

0A-64 General Information

Manufacturer (02D) Trade name (02D)

HANDEL MIJ NOVIOL B.V., NIJMEGEN/NL KENNOCO FLEET TRANSMISSION LUBE ED SAE

75W-80W
HUILES BERLIET S.A., SAINT PRIEST/F RTO LONGEVIA ECO 75W-80
IGOL FRANCE SA, AMIENS/F TRANS GEAR ZF 75W80
KROON-OIL B.V., ALMELO/NL GEAR SYNTH MT/LD 75W-80
KUWAIT PETROLEUM R&T B.V., EUROPOORT RT/

NL
LIQUI MOLY GMBH, ULM/D HOCHLEISTUNGS-GETRIEBEÖL GL 3+ SAE 75W-

MAZIVA ZAGREB D.O.O, ZAGREB/HR INA TRANSMOL HD 75W-80
MEGUIN GMBH & CO. KG MINERALOELWERKE,

SAARLOUIS/D
MOTUL SA, AUBERVILLIERS CEDEX/F MOTUL MOTYLGEAR 75W-80
OK NEDERLAND, STAPHORST/NL OK CARDAN OIL MT/LD SAE 75W/80
OMV REFINING & MARKETING GMBH, WIEN/A OMV GEAR OIL LDI SAE 75W-80
PAKELO MOTOR OIL S.R.L, SAN BONIFACIO (VR)/I PAKELO GOLDENGEAR LD SAE 75W/80
PANOLIN AG, MADETSWIL/CH TRANSGEAR 75W/80W
PETROGAL S.A., LISBOA/P GALP TRANSVEX TDL ULTRA 75W80
PETRONAS LUBRICANTS INTERN., KUALA
LUMPUR/MAL
PETRONAS LUBRICANTS INTERN., KUALA
LUMPUR/MAL
RALOY LUBRICANTES S.A. DE C.V.,
TIANGUISTENCO/MEX
REPSOL YPF LUBRICANTES Y ESPECIALIDADES,
MADRID/E
S.A.E.L., MADRID/E GULF INTARDER GEAR OIL 75W-80
SHELL INTERNATIONAL PETROLEUM COMP LTD,
LONDON/GB
TOTAL LUBRIFIANTS S.A., PARIS/F FINA PONTONIC TI 75W-80
TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL TRANSMISSION TI 75W-80
TOTAL LUBRIFIANTS S.A., PARIS/F TRANSELF LD 75W-80
UNIL OPAL, SAUMUR CEDEX/F GERION LD 75W80
VALVOLINE EUROPE, DORDRECHT/NL DURABLEND GEAR OIL GL-4 SAE 75W-80
YACCO, ST PIERRE LES ELBEUF/F BVX Z-500 75W-80

Q8 T 60 SAE 75W-80

80

MEGOL HOCHLEISTUNGSGETRIEBEOEL GL 4 SAE

75W-80

TUTELA TRUCK GEAR FE (SAE 75W80)

TUTELA TRUCK GEARLITE SAE 75W80

NEW EXPERIENCE SYNTHETIC OIL 341

REPSOL CARTAGO FE LD 75W-80

SHELL TRANSMISSION OIL ZFLD 75W-80

Oil Class 02E

• Gear oil of viscosity grades: SAE 75W-80
(synthetic)

Manufacturer (02E) Trade name (02E)

CASTROL INTERNATIONAL, PANGBOURNE
READING/GB
ZF FRIEDRICHSHAFEN AG, FRIEDRICHSHAFEN/D ZF-ECOFLUID M

Oil Class 02L

• Gear oil of viscosity grades: SAE 75W-80 (semi­synthetic, synthetic)

Manufacturer (02L) Trade name (02L)

BAYWA AG, MÜNCHEN/D TECTROL SYNTOGEAR MA 7580
FUCHS PETROLUB AG, MANNHEIM/D FUCHS TITAN CYTRAC MAN SYNTH 75W-80
HUILES BERLIET S.A., SAINT PRIEST/F RTO LONGEVIA BZV ECO 75W-80
TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL TRANSMISSION XS FE 75W-80

CASTROL SYNTRANS MAX 75W-80

General Information 0A-65

About Oil Types (for Europe)

• Oil Class 02A
Oils with a viscosity corresponding to any of the
following numbers :
SAE 80W/80W-85/80W-90/85W-90/90

NOTE:

If you use a transmission oil with a viscosity number of
SAE 80W or above in a moderate ambient temperature
condition, gears will become difficult engage.

• Oil Class 02B
Oils with a viscosity corresponding to any of the
following numbers :
SAE 75W-80/75W-85/75W-90/80W/80W-85/80W­90/85W-90/90

NOTE:

If you use a transmission oil with a viscosity number of
SAE 80W or above in a moderate ambient temperature
condition, gears will become difficult engage.

•Oil Class 02D
Semi-synthetic and synthetic oils with a viscosity
corresponding to the following number :
SAE 75W-80

•Oil Class 02L
Semi-synthetic and synthetic oils with a viscosity
corresponding to any of the following number :
SAE 75W-80

• Oil Class 02E (ZF-Ecofluid M)
Synthetic oils with a viscosity corresponding to any
of the following number :
SAE 75W-80

Transmission Oil - FS8209A/FSO5206B Type

Carry out periodic maintenance on the transmission in order to maintain its original performance. It is particularly
important to replace the transmission oil according to the Maintenance Schedule.
The Maintenance Schedule varies according to the type of oil used.

Mineral Oil

Operating

conditions

Highway

use

Off-highway

use

Recommended lubricants

Type Grade (SAE) Outside temperature

Heavy Duty Engine Oil

API-CD

Replacement interval Inspection and replacement item

First 5,000 to 10,000 km

(3,000 to 6,000 miles)

or every 12 months

Change transmission oil at the driver’s discretion

Every 20,000 km

(12,000 miles)

Every 100,000 km

(62,000 miles)

First 30 hours Change transmission oil at the driver’s discretion

Every 40 hours Check oil level and inspect for leakage

Every 500 hours Change transmission oil (driving on unpaved roads)

Every 1,000 hours Change transmission oil (driving on normal paved roads)

Check oil level and inspect for leakage

Change transmission oil

50 - 12°C (10°F) or higher

40 - 12°C (10°F) or higher

30 Up to - 12°C (10°F)

Mild EP Gear Oil

API-GL-4

90 - 12 to 38°C (10 to 100°F)

80W - 26 to 21°C (-15 to 70°F)

0A-66 General Information

Synthetic Oil

Operating

conditions

Highway

use

Off-highway

use

Recommended oil

• COGNIS (HENKEL/EMERY)MTF4200

Semi-Synthetic Oil

Replacement interval Inspection and replacement item

Every 20,000 km

(12,000 miles)

Every 500,000 km

(300,000 miles)

or 36 months

Every 400,000 km

(240,000 miles)

or 36 months

Every 300,000 km

(180,000 miles)

or 36 months

Every 40 hours

Every 500 hours

Every 36 months

Check oil level and inspect for leakage
(all recommended oils)

Change transmission oil
[when COGNIS (HENKEL/EMERY)MTF4200 is used]

Change transmission oil
[when CASTROL SYNTRANS is used]

Change transmission oil
[when MOBILUBE 1 SHC is used]

Check oil level and inspect for leakage
(all recommended oils)

Change transmission oil
(all recommended oils; driving on unpaved roads)

Change transmission oil
(all recommended oils; driving on normal paved roads)

• CASTROL SYNTRANS

•MOBILUBE 1 SHC

Operating

conditions

Highway

use

Off-highway

use

Recommended oil

• ELF TRANSELF 75W/80W (known as RVI
Longevia)

• MOBIL MOBILUBE XHP

• KUWAIT Q8 T 60

• FUCHS DEA DEAGEAR LD & TITAN CYTRAC LD

• FIAT LUBRIFICANTI TUTELA TRUCK GEAR FE

• DE OLIEBRON TOR MT/LD GEAR OIL

• OMV AKTIENGESELLCHAFT OMVLDL 75W-80

• PAKELO MOTOR OIL PAKELO GOLDENGEAR
LD

• TEXACO MULTIGEAR MTF 75W/80W

Replacement interval Inspection and replacement item

Every 20,000 km

(12,000 miles)

Every 300,000 km

(180,000 miles)

or 36 months

Every 40 hours

Every 500 hours

Every 36 months

Check oil level and inspect for leakage
(all recommended oils)

Change transmission oil
(all recommended oils)

Check oil level and inspect for leakage
(all recommended oils)

Change transmission oil
(all recommended oils; driving on unpaved roads)

Change transmission oil
(all recommended oils; driving on normal paved roads)

NOTE:

• When an oil filter elements is installed, replace it
when changing the oil.

• If your vehicle is used under service conditions,
change the oil accordingly.

RS23/RS40 Type Axle

The differential gear of your vehicle can stay in good
conditions through regular maintenance. Above all,
make sure to replace the differential oil and filter
element regularly in accordance with the specified
maintenance schedule.

General Information 0A-67

Driving

conditions

Off-highway

use

Highway

use

Recommended Oil

Type API/MIL rating SAE viscosity rating

Mineral oil (O-76A) GL5/MIL-L-2105D SAE 85W-140

Synthetic oil (O-76M)

Inspection and refilling

(as required)

Every 5,000 km

(3,000 miles)

Every 5,000 km

(3,000 miles)

(if approved by the body manufacturer)

Differential oil change

After first 5,000 km

(3,000 miles)

or first regular service time

(whichever is earlier)

After first 5,000 km

(3,000 miles)

or first regular service time

(whichever is earlier)

GL5/MIL-L-2105D

Differential oil change and
filter element replacement

Every 80,000 km

(whichever is earlier)

Every 160,000 km

(100,000 miles)

(whichever is earlier)

SAE 75W-140/75W-90

(50,000 miles)

or 6 months

or 6 months

0A-68 General Information

RS25 Type Axle

The differential gear of your vehicle can stay in good
conditions through regular maintenance. Above all,
make sure to replace the differential oil and filter
element regularly in accordance with the specified
maintenance schedule.

Check and Replacement Interval

Construction, Refuse, Yard

Vocation or Vehicle

Operation

Initial Oil Change Not required Not required Not required

Line-haul City Delivery

Tractor, Logging, Heavy

Haul, Mining, Oil Field,

Rescue

Check Oil Level

Add the correct type

and amount of oil as

required.

Petroleum-Based Oil

Change on Axles

Synthetic Oil

Change on Axles [2]

[1] For continuous heavy-duty operation, check the oil level every 1,600 km (1,000 miles).

[2] These intervals apply to approved semi-synthetic and full-synthetic oils only. For a list of approved extended-

drain axle oils, refer to TP-9539, Approved Rear Drive Axle Lubricants.

Recommended Oil

Type API/MIL rating SAE viscosity rating

Every 40,000 km

(25,000 miles)

or the fleet maintenance

interval, whichever comes

first

Every 160,000 km

(100,000 miles)

or annually, whichever

comes first

Every 800,000 km

(500,000 miles)

or every 4 years, whichever

comes first

Every 16,000 km

(10,000 miles),

once a month or the fleet

maintenance interval,

whichever comes first

Every 80,000 km (50,000

miles) or annually,

whichever comes first

Every 400,000 km

(250,000 miles)

or every 3 years, whichever

comes first

Every 8,000 km

(5,000 miles),

once a month or the fleet

maintenance interval,

whichever comes first [1]

Every 40,000 km

(25,000 miles)

or annually, whichever

comes first

Every 160,000 km

(100,000 miles)

or every 2 years, whichever

comes first

Mineral oil (O-76A) GL5/MIL-L-2105D SAE 85W-140

Synthetic oil (O-76M)

(if approved by the body manufacturer)

GL5/MIL-L-2105D

SAE 75W-140/75W-90

Maintenance Schedule for Severe-condition

Introduction

The vehicle needs to be maintained more often if it is
driven in severe condition.

A : Driving with a trailer
B : Operation involving frequent starts and stops
C : Driving on rough roads, mountain roads or uphill

roads

D : Driving in dusty areas

Driving on snowy roads or along the seashore

Maintenance Schedule for Severe-condition

General Information 0A-69

Engine Oil

Item Distance covered

Air Cleaner Element

4HK1 Engine model
6HK1 Engine model

(Except 6HK1-TCN/TCC

Engine model for Australia)

6HK1-TCN/TCC Engine

model for Australia

Replace

every 24,000 km

(15,000 miles)

or

after 6th cleaning

Change

every 10,000 km

(6,000 miles)

Change

every 10,000 km

(6,000 miles)

[Engine oil SAE

10W-40 is

recommended for

use]

Condition

ABCDEB+E

D

ADB+E

If one of the following applies to the
usage conditions.

• The length of time for PTO use is
20% or longer of the engine
operating time.

• The length of time for idling is 50%
or longer of the engine operating
time.

• The average vehicle speed is 10
km/h(6 MPH) or slower.

6HF1 Engine model

for Thailand

6HF1 Engine model

(When using ISUZU genuine

for Australia)

6HF1 Engine model

(When using FUCHS for

Australia)

Change

every 5,000 km

(3,000 miles)

Change

every 10,000 km

(6,000 miles)

Change

every 5,000 km

(3,000 miles)

ADB+E

ADB+E

ADB+E

0A-70 General Information

Item Distance covered

4HK1 Engine model
6HK1 Engine model

6HF1 Engine model

for Thailand

Engine Oil Filter

6HF1 Engine model

(When using ISUZU genuine

engine oil for Australia)

6HF1 Engine model

(When using FUCHS engine

oil for Australia)

Engine Oil Separator

(6HK1 Engine model for Euro3 specification)

(4HK1 Engine model for Euro4 / Euro3 specification)

Loose or otherwise improper installation

of Exhaust Pipe

MZX/MZW/MZZ model

Change

every 10,000 km

(6,000 miles)

Change

every 5,000 km

(3,000 miles)

Change

every 10,000 km

(6,000 miles)

Change

every 5,000 km

(3,000 miles)

Change

every 10,000 km

(6,000 miles)

Inspect

every 2,000 km

(1,250 miles)

Replace

every 24,000 km

(15,000 miles)

Condition

ABCDEB+E

ADB+E

ADB+E

ADB+E

ADB+E

ADB+E

ABC E

AC

Transmission Oil

Transmission Fluid

Transmission

Main Filter

Replace

MLD model

ZF6S1000 model Refer to “Maintenance Schedule” in this section.

ZF9S1110 model Refer to “Maintenance Schedule” in this section.

FSO5206B model Refer to “Maintenance Schedule” in this section.

FS8209A model Refer to “Maintenance Schedule” in this section.

ALLISON2500 model

ALLISON3000/3500 model

ALLISON2500 model

ALLISON3000/3500 model

every 24,000 km

(15,000 miles)

Replace

every 20,000 km

(12,000 miles)

Replace

every 20,000 km

(12,000 miles)

Replace

every 20,000 km

(12,000 km),

500 hours

or 6 months

Replace

every 20,000 km

(12,000 km),

500 hours

or 6 months

AC

ABC

ABC

ABC

ABC

General Information 0A-71

Item Distance covered

ALLISON2500 model

Transmission

Cooling System

Filter

ALLISON3000/3500 model

Clutch fluid Manual Transmission Vehicle

Smoother
Clutch Oil

Transfer

Gear Case Oil

Vehicle equipped

with the Smoother System

4WD model

Replace

every 20,000 km

(12,000 km),

500 hours

or 6 months

Replace

every 20,000 km

(12,000 km),

500 hours

or 6 months

Change

every 24,000 km

(15,000 miles)

Change

every 24,000 km

(15,000 miles)

Replace

every 12,000 km

(7,500 miles)

Condition

ABCDEB+E

ABC

ABC

B

AC

AC

Worn Propeller Shaft Universal Joints

and Splines

Rear Axle Differential

Gear Oil

Rear Axle Differential Oil

Rear Wheel Hub

Bearing Oil

Inter-differential

Gear Oil

Front Axle Differential

Gear Oil

Front Wheel Hub

Bearing Oil

ARVIN MERITOR

ARVIN MERITOR

ARVIN MERITOR

Vehicle equipped

with ISUZU

produced Axle

FVR model

with

produced Axle

FVM model

with

produced Axle

FVZ model

4WD model

Vehicle equipped

with

produced Axle

Inspect

every 24,000 km

(15,000 miles)

Change

every 24,000 km

(15,000 miles)

Refer to “Maintenance Schedule” in this section

Change

every 24,000 km

(15,000 miles)

Change

every 24,000 km

(15,000 miles)

Change

every 24,000 km

(15,000 miles)

Replace

every 24,000 km

(15,000 miles)

AC

for RS25 type axle.

AC

AC

AC

AC

C

Leaf Spring U-bolt Nuts

Tighten to the
Specified Torque
every 24,000 km

(15,000 miles)

C

0A-72 General Information

Item Distance covered

Air Suspension’s Beam Bolt

Nuts/U-bolt Nuts

Loose or damaged air

suspension main support

members

Damage to, or Looseness or

Excessive Play

in Power Steering Joint

Brake Lining Wear

Brake Drum Wear or Damage

Air Suspension

model

Air Suspension

model

except Europe

for Europe

Tighten to the
Specified Torque
every 24,000 km

(15,000 miles)

Inspect

every 24,000 km

(15,000 miles)

Inspect

every 6,000 km

(3,750 miles)

Inspect

every 2,500 km

(1,500 miles)

Inspect

every 2,500 km

(1,500 miles)

Inspect

every 20,000 km

(12,000 miles)

Condition

ABCDEB+E

C

C

C

C

ABCD

ABCD

Brake Pad Wear

(Vehicle equipped with Disc Brake)

Brake Disc Wear or Damage

(Vehicle equipped with Disc Brake)

Inspect

every 2,500 km

(1,500 miles)

Inspect

every 20,000 km

(12,000 miles)

or every 6 months

ABCD

ABCD

General Information 0A-73

Recommended Fluids, Lubricants and Diesel Fuels (except Europe)

Introduction

In order to obtain the maximum performance and the
longest service life from your ISUZU vehicles, it is very
important to select and use correctly best lubricant and
diesel fuels.
When lubricating, be sure to use ISUZU genuine
lubricants or recommended lubricants listed below,
according to the maintenance schedule for each
vehicle model.
The lubrication intervals in the maintenance schedule
and the coverage and period of new vehicle warranty
are based on the use of ISUZU genuine lubricants or
recommended lubricants as given in the chart which
will serve as a guide for selecting lubricants of proper
brand name.

Diesel Engine Crankcase with DPD (Low Ash Oil)

MAKE BRAND

ISUZU GENUINE BESCO CLEAN SUPER (10W-40) DH-2

ISUZU GENUINE BESCO CLEAN (10W-30, 40) DH-2

Shell Rimula R6 LM (10W-40)

ExxonMobil Delvac XHP LE (10W-40) E6

ExxonMobil Delvac MX ESP (15W-40) CJ-4 DH-2

ExxonMobil Delvac 1300 Super (15W-40) CJ-4 DH-2

Castrol Tection Global ES (15W-40) CJ-4

BP Vanellus Eco (10W-40) E6

BP Vanellus Multi Fleet Eco (15W-40) CJ-4

Caltex/Chevron/
Texaco

Caltex/Chevron/
Texaco

Caltex/Chevron/
Texaco

Delo 400 LE (15W-40) CJ-4 E9 DH-2

Delo XLE Multigrade (10W-40) E6/E7

Ursa Ultra X (10W-40) E6/E7

API ACEA JASO

CI-4/CH-4/

CG-4/CF-4/CFE7/E6/E4 DH-2

GRADE

NOTE:

The oils recommended in the "Diesel Engine
Crankcase" list can also be used for DPD-equipped
vehicles.
If you use a low ash content engine oil, increased
exhaust pressure may extend the required distance
between DPD filter cleanings.

0A-74 General Information

Diesel Engine Crankcase without DPD

MAKE BRAND

ISUZU GENUINE BESCO MULTI-Z TYPE CF-4 (10W-30) CF-4

ISUZU GENUINE BESCO S-3 (10W), (20W), (30), (40) CD

Shell Rimula R3X (15W-40)

Shell Rimula R2 Extra (15W-40) CF-4/CF E2

Shell Rimula R2 (30), (40) CF

Shell Rimula Ultra XT (5W-40)

ExxonMobil Mobil Delvac MX (15W-40) CI-4

Castrol Tection J-Max (15W-40) CH-4 E3 DH-1

BP Vanellus C6 Extra (15W-40) CH-4 E3/E5

Caltex/Chevron Delo Gold (30), (40) CF E2

Caltex/Chevron Delo Gold Multigrade (15W-40) CH-4/CF E3

Caltex/Chevron Delo 400 Multigrade (15W-40) CI-4 Plus E7 DH-1

API ACEA JASO

CH-4/CG-4

CF-4/CF

CH-4/CG-4/

CF-4/CF

GRADE

E5/E3 DH-1

CNG Engine Crankcase (for Australia)

MAKE BRAND

ISUZU GENUINE BESCO CNG ENGINE OIL (10W-30)

FUCHS TITAN CNG MC (10W-40)

CNG Engine Crankcase (for Thailand)

MAKE BRAND

ISUZU GENUINE BESCO CNG ENGINE OIL (10W-30)

PTT DYNAMIC LA (15W-40)

GRADE

API ACEA JASO

GRADE

API ACEA JASO

Manual Transmission (MZX/MZW/MLD
models), Transfer Case, Differential (with­out LSD) and Oil Lubricated Hub Bearing

General Information 0A-75

MAKE BRAND

API ACEA JASO

ISUZU GENUINE BESCO GEAR OIL SH (80W-90), (90), (140) GL-5

ExxonMobil Mobilube HD (80W-90) GL-5

Castrol Dynadrive (80W-90) GL-5

BP Hypogear (80W-90) GL-5

Caltex Thuban GL-5 EP (80W-90), (85W-140) GL-5

Manual Transmission (MZZ models)

MAKE BRAND

API ACEA JASO

ISUZU GENUINE BESCO GEAR OIL SH (80W-90), (90) GL-5

ExxonMobil Mobilube HD (80W-90) GL-5

Castrol Dynadrive (80W-90) GL-5

BP Hypogear (80W-90) GL-5

Caltex Thuban GL-5 EP (80W-90) GL-5

GRADE

GRADE

Differential (with LSD)

MAKE BRAND

API ACEA JASO

Shell Spirax A LS 90 (90) GL-5

ExxonMobil Mobilube LS (85W-90) GL-5

Castrol LSX (85W-140) GL-5

BP Limslip (85W-140) GL-5

Caltex Gear Oil LSD (90) GL-5

Smoother Clutch Oil (Smoother)

MAKE BRAND

API ACEA JASO

ISUZU GENUINE BESCO ATF III

GRADE

GRADE

0A-76 General Information

Automatic Transmission, Power Steering

MAKE BRAND

ISUZU GENUINE BESCO ATF II (Power Steering only)

ISUZU GENUINE BESCO ATF III

Shell Donax TG (Dexron

Castrol TQ DIII (Dexron

BP Autoran DXIII (Dexron

Caltex/Texaco Texamatic 1888 (Dexron



III)



III)



III)



III)

Center Bearing, Clutch Shift Block, Grease
Lubricated Hub, Water Pump, Propeller
Shaft Sliding Yoke, Universal Joint (Multi
Purpose Grease)

MAKE BRAND

ISUZU GENUINE BESCO L-2 GREASE (No.2)

GRADE

API ACEA JASO

GRADE

API ACEA JASO

ISUZU GENUINE BESCO L-3 GREASE (No.3)

Shell Retinax LX2 (No.2)

ExxonMobil Mobilgrease XHP 222/223 (No.2), (No.3)

Caltex/Texaco Starplex-2 (No.2)

Multi-Purpose Grease Containing Molybde­num

MAKE BRAND

API ACEA JASO

Shell Retinax HDX2 (No.2)

Caltex Molytex Grease EP2 (No.2)

Engine Cooling System

MAKE BRAND

ISUZU GENUINE BESCO LLC SUPER TYPE E, AS

GRADE

Caltex/Texaco/Chevron Extended Life Coolant

Caltex/Texaco/Chevron Havoline XLC

Caltex/Texaco/Chevron Delo ELC

General Information 0A-77

Engine coolant prevents engine damage due to
freezing and protects the cooling system from
corrosion. Use a mixture of the engine coolant
concentrate solution and distilled water or deionized
water as the engine coolant. Use only an Isuzu­recommended engine coolant solution. Mix with for 30
or 50% solution and the rest water.

Coolant concentration

Usage region Outside temperature

Isuzu genuine coolant

Warm region Up to -12°C(10°F) 30% 50%

Cold region Up to -30°C(-22°F) 50% 50%

Other than Isuzu

genuine coolant*

*For other than Isuzu genuine coolant(TEXACO/
CALTEX/CHEVRON, etc.), it is recommended to use
directly “ 50/50 Pre-diluted” product which is already
diluted to 50% concentration.

If the mixture contains over 60% engine coolant, the
possibility of overheating increases; conversely, if the
mixture contains less than 30%, protection against
corrosion will be inadequate. Accordingly, the mixture
should contain between 30% and 50% engine coolant.

NOTE:

• If the engine or vehicle is used at -30°C(-22°F) or
below, the coolant concentration of 55% is
recommended.

• Using coolant at any coolant concentration other
than that specified may reduce anti-freezing
performance, and engine coolant may freeze.

Electric-hydraulic Cab Tilt Pump

GRADE

MIL-H-5606E aviation oil or equivalent

Clutch and Brake Fluid Reservoir

MAKE BRAND GRADE*

ISUZU GENUINE BESCO brake fluid super DOT 3

AC Delco

TM

Delco supreme11 DOT 3

* : This material meets GENERAL MOTORS
ENGINEERING STANDARDS GM4653M,FMVSS 116
or SAE J1703 requirements.

Diesel Fuel / Applicable Standard

Japanese Industrial Standards (JIS) Based on K2204 : 1997 Diesel Fuel

Deutsche Industrie Normen (DIN) Based on EN590 : 1997

American Society for Testing and Materials (ASTM) Based on D975-04c NO.1-D S500 or NO.2-D

S500 (below 500 ppm)

British Standards (BS) Based on EN590 : 1997

0A-78 General Information

Diesel Fuel / Applicable Standard (Sulfur content below 50 ppm)

Japanese Industrial Standards (JIS) Based on K2204 : 2007 Diesel Fuel

Deutsche Industrie Normen (DIN) Based on EN590 : 2004

American Society for Testing and Materials (ASTM) Based on D975-04c NO.1-D S15 or NO.2-D S15

(below 15 ppm)

British Standards (BS) Based on EN590 : 2004

CAUTION:

Be sure to use low-sulfur diesel fuel (with sulfur content
no higher than 50 ppm) or extra-low-sulfur diesel fuel
(with sulfur content no higher than 10 ppm).
If you supply the vehicle with poor-quality fuel, water­removal additive or other additive, gasoline, kerosene
or alcohol-based fuel, it could harm the fuel filter,
prevent proper movement of fuel-lubricated parts in the
injectors and adversely affect engine components,
possibly resulting in a breakdown.
If you accidentally put the wrong fuel in the tank, drain it
all out. Starting the engine with the wrong fuel in the
tank could result in a fire and engine damage.

General Information 0A-79

Recommended Fluids, Lubricants and Diesel Fuels (for Europe)

Introduction

In order to obtain the maximum performance and the
longest service life from your ISUZU vehicles, it is very
important to select and use correctly best lubricant and
diesel fuels.
When lubricating, be sure to use lubricants listed below,
according to the maintenance schedule for each
vehicle model.
The lubrication intervals in the maintenance schedule
and the coverage and period of new vehicle warranty
are based on the use of lubricants whose grade is listed
in the chart which will serve as a guide for selecting
lubricants of proper brand name.

Diesel Engine Crankcase with DPD (Low Ash Oil)

GRADE

API ACEA JASO OTHER

CJ-4 E6 DH-2

E9

NOTE:

The oils recommended in the "Diesel Engine
Crankcase" list can also be used for DPD-equipped
vehicles.
If you use a low ash content engine oil, increased
exhaust pressure may extend the required distance
between DPD filter cleanings.

Diesel Engine Crankcase without DPD

GRADE

API ACEA JASO OTHER

CF E4 DH-1

CF-4 E7

CH-4

CI-4

0A-80 General Information

Manual Transmission (MZX/MZW/MZZ/MLD models), Differential (without LSD) and Oil Lu­bricated Hub Bearing

GRADE

API ACEA JASO OTHER

GL-5 BESCO GEAR OIL SH (80W-90), (90), (140) (ISUZU GENUINE)

Mobilube HD (80W-90) (ExxonMobil)

Dynadrive (80W-90) (Castrol)

Hypogear (80W-90) (BP)

Thuban GL-5 EP (80W-90), (85W-140) (Caltex)

Differential (with LSD)

GRADE

API ACEA JASO OTHER

GL-5 BESCO GEAR OIL LSD (140) (ISUZU GENUINE)

Spirax A LS 90 (90) (Shell)

Mobilube LS (85W-90) (ExxonMobil)

LSX (90) (Castrol)

Limslip (85W-140) (BP)

Gear Oil LSD (90) (Caltex)

Smoother Clutch Oil (Smoother)

GRADE

API ACEA JASO OTHER

BESCO ATF III (ISUZU GENUINE)

Power Steering

GRADE

API ACEA JASO OTHER

BESCO ATF III (ISUZU GENUINE)

Dexron



III or equivalent

Center Bearing, Clutch Shift Block, Grease
Lubricated Hub, Water Pump, Propeller
Shaft Sliding Yoke, Universal Joint (Multi
Purpose Grease)

GRADE

API ACEA JASO OTHER

NLGI #2 or #3 multi purpose type grease

Engine Cooling System

OTHER

GENERAL MOTORS ENGINEERING STANDARDS GM 6277-M or equivalent

Engine coolant prevents engine damage due to
freezing and to protects the cooling system from
corrosion. Use a mixture of the engine coolant
concentrate solution and distilled water or deionized
water as the engine coolant. Use only an Isuzu­recommended engine coolant solution. Mix with for
50% solution and the rest water.

General Information 0A-81

Usage region Outside temperature Coolant concentration*

Warm region Up to -12°C(-10°F) 50%

Cold region Up to -30°C(-22°F) 50%

*Direct use of “ 50/50 Pre-diluted” product which is
already diluted to 50% concentration is recommended.

NOTE:

• If the engine or vehicle is used at -30°C(-22°F) or
below, the coolant concentration of 55% is
recommended.

• Using coolant at any coolant concentration other
than that specified may reduce anti-freezing
performance, and engine coolant may freeze.

Electric-hydraulic Cab Tilt Pump

GRADE

MIL-H-5606E aviation oil or equivalent

0A-82 General Information

Clutch and Brake Fluid Reservoir

MAKE BRAND GRADE*

ISUZU GENUINE BESCO brake fluid super DOT 3

AC Delco

* : This material meets GENERAL MOTORS
ENGINEERING STANDARDS GM4653M,FMVSS 116
or SAE J1703 requirements.

TM

Delco supreme11 DOT 3

Diesel Fuel / Applicable Standard

Japanese Industrial Standards (JIS) Based on K2204 : 1997 Diesel Fuel

Deutsche Industrie Normen (DIN) Based on EN590 : 1997

American Society for Testing and Materials (ASTM) Based on D975-04c NO.1-D S500 or NO.2-D

S500 (below 500 ppm)

British Standards (BS) Based on EN590 : 1997

Diesel Fuel / Applicable Standard (Sulfur content below 50 ppm)

Japanese Industrial Standards (JIS) Based on K2204 : 2007 Diesel Fuel

Deutsche Industrie Normen (DIN) Based on EN590 : 2004

American Society for Testing and Materials (ASTM) Based on D975-04c NO.1-D S15 or NO.2-D S15

(below 15 ppm)

British Standards (BS) Based on EN590 : 2004

CAUTION:

Be sure to use low-sulfur diesel fuel (with sulfur content
no higher than 50 ppm) or extra-low-sulfur diesel fuel
(with sulfur content no higher than 10 ppm).
If you supply the vehicle with poor-quality fuel, water­removal additive or other additive, gasoline, kerosene
or alcohol-based fuel, it could harm the fuel filter,
prevent proper movement of fuel-lubricated parts in the
injectors and adversely affect engine components,
possibly resulting in a breakdown.
If you accidentally put the wrong fuel in the tank, drain it
all out. Starting the engine with the wrong fuel in the
tank could result in a fire and engine damage.

Oil Viscosity Chart

[Single grade]

*

-

-

-

25 C

30 C0C15C25C30C

-

13 F5F

22 F32F59F77F86F

General Information 0A-83

Oil Viscosity Chart

ENGINE OIL VISCOSITY CHART

ENGINE OIL VISCOSITY GRADE - AMBIENT TEMPERATURE

SAE 30

SAE 20, 20W

SAE 10W

-

15 C

SAE 40, 50

*

[Multi grade]

[Single grade]

SAE 10W

DO NOT USE SYNTHETIC OILS.

At ambient temperatures below

*

heater, block heater, etc.) are recommended to prevent hard starting
and other engine problems.

-

30

SAE 10W

SAE 5W

SAE 15W

-

40

-

40

-

40, 20W-40, 20W-50

-

25 C(-13 F), starting aids (oil pan

GEAR OIL VISCOSITY CHART

(ISUZU production components)

GEAR OIL VISCOSITY GRADE - AMBIENT TEMPERATURE

SAE 90

MFW80AMF000101

SAE 140

-

-

[Multi grade]

SAE 80W

SAE 75W

-

25 C0C15C30C

13 F14F32F59F86F

10 C

SAE 75W

-

90

SAE 80W

-

90

SAE 80W

-

140

35

95

C

F

MFW80AMF000301

0A-84 General Information

Lubrication Chart

Lubrication Chart

FRR/FSR/FTR/FVR/GVR models without FG941 (MFS66) Type Axle (for Euro4 specification except Europe)

CHECK or SUPPLY ....ENGINE OIL ...BRAKE FLUID

CHANGE ....GEAR OIL ...AUTOMATIC TRANSMISSION FLUID

....MULTIPURPOSE TYPE GREASE

....MULTIPURPOSE TYPE GREASE or WHEEL BEARING GREASE

M/T Clutch fluid

Water pump bearing grease

(6HK1 engine)

Wheel hub bearing

grease

Tie rod end grease

(FTR/FVR model)

Power steering fluid

Drag link front and rear

*Engine oil

(maintenance type)

SA

Smoother clutch oil

AHB Brake fluid

Transmission oil

MZX/MZW/MZZ/MLD model

Transmission oil

FS8209A/FSO5206B model

(Refer to "Maintenance

Schedule" in this section.)

ZF6S1000/ZF9S1110 model

(Refer to "Maintenance

Schedule" in this section.)

Transmission oil

ALLISON2500 model

Wheel hub bearing

grease

Differential gear oil

B

M/W

A

A

B

G

A

M/W

G GG

B

M

M

A

EE

E

M

A

A
B

GG

Initial 1,000 km (600 miles)
Every 3 months or 10,000 km (6,000 miles)
Every 6 months or 20,000 km (12,000 miles)
Every 6 months or 25,000 km (15,000 miles)
Every 12 months or 50,000 km (31,000 miles)
Every 15 months or 50,000 km (31,000 miles)
Every 24 months or 80,000 km (49,000 miles)

M/T

: Manual transmission vehicle
: Vehicle equipped with the Smoother system

SA

AHB

: Vehicle equipped with the air-over hydraulic brake system

MFWB0AXF003001

General Information 0A-85

FVR model with FG941 (MFS66) Type Axle (for Euro4 specification except Europe)

CHECK or SUPPLY ....ENGINE OIL ...BRAKE FLUID

CHANGE ....GEAR OIL ...AUTOMATIC TRANSMISSION FLUID

....MULTIPURPOSE TYPE GREASE

....MULTIPURPOSE TYPE GREASE or WHEEL BEARING GREASE

M/T Clutch fluid

Water pump bearing

grease

(6HK1 engine)

Wheel hub bearing

oil

King pin

Tie rod end

Power steering fluid

*Engine oil

Drag link front and rear

(maintenance type)

Transmission oil
FS8209A model

(Refer to "Maintenance

Schedule" in this section.)

ZF9S1110 model

(Refer to "Maintenance

Schedule" in this section.)

Transmission oil

ALLISON3000 model

Differential gear oil

B

G

M
M

A

A A

G GG

B

M

G

G

A

E

M

EE

M/T

: Manual transmission vehicle

Initial 1,000 km (600 miles)
Initial 8,000 km (5,000 miles)
Every 3 months or 10,000 km (6,000 miles)
Every 6 months or 20,000 km (12,000 miles)
Every 6 months or 25,000 km (15,000 miles)
Every 12 months or 40,000 km (24,000 miles)
Every 15 months or 50,000 km (31,000 miles)
Every 12 months or 80,000 km (50,000 miles)

MFWB0AXF004901

0A-86 General Information

FRR/FSR/FTR/FVR/GVR models (for Euro3 specification and Euro2 specification)

CHECK or SUPPLY ....ENGINE OIL ...BRAKE FLUID

CHANGE ....GEAR OIL

....MULTIPURPOSE TYPE GREASE

....MULTIPURPOSE TYPE GREASE or WHEEL BEARING GREASE

...POWER STEERING FLUID

Clutch fluid

Water pump

bearing grease

(6HK1 engine)

Wheel hub bearing

grease

Power steering fluid

*Engine oil

Drag link front and rear

(maintenance type)

AHB Brake fluid

Transmission oil

MZX/MZW/MZZ/MLD model

Transmission

FSO5206B model

(Refer to "Maintenance Schedule"

in this section.)

ZF9S1110 model

(Refer to "Maintenance Schedule"

in this section.)

Differential gear oil

Wheel hub bearing

grease

B

M

M/W

P

E

M

B

G GG

G GG

M/W

B

P

EE

B

Initial 1,000 km (600 miles)
Every 3 months or 10,000 km (6,000 miles)
Every 6 months or 20,000 km (12,000 miles)
Every 6 months or 25,000 km (15,000 miles)
Every 12 months or 50,000 km (31,000 miles)
Every 15 months or 50,000 km (31,000 miles)

AHB

: Vehicle equipped with the air-over hydraulic brake system

MFWB0AXF003201

FVM/FVZ models (for Euro4 specification)

CHECK or SUPPLY ....ENGINE OIL ...BRAKE FLUID

CHANGE ....GEAR OIL ...AUTOMATIC TRANSMISSION FLUID

General Information 0A-87

....MULTIPURPOSE TYPE GREASE

....MULTIPURPOSE TYPE GREASE or WHEEL BEARING GREASE

M/T Clutch fluid

Water pump bearing grease

(6HK1 Engine)

ISZ Wheel hub bearing

grease

MER

Wheel hub bearing

oil

MER

King pin

ISZ

Tie rod end
Tie rod end

MER

Power steering fluid

*Engine oil

Drag link front and rear

(maintenance type)

Transmission oil
ZF6S1000 model
ZF9S1110 model

(Refer to "Maintenance

Schedule" in this

section.)

Transmission oil

ALLISON3500 model

Wheel hub bearing

ISZ

grease

Differential gear oil

Wheel hub bearing

MER

oil (FVM model)

B

M/W

G

M

M

A

M/W

G GG

G GG

B

M

G

G

M

A

E

M

EE

AA

Initial 1,000 km (600 miles)
Initial 8,000 km (5,000 miles)
Every 3 months or 10,000 km (6,000 miles)
Every 6 months or 20,000 km (12,000 miles)
Every 6 months or 25,000 km (15,000 miles)
Every 12 months or 40,000 km (24,000 miles)
Every 15 months or 50,000 km (31,000 miles)
Every 12 months or 80,000 km (50,000 miles)

: Manual transmission vehicle

M/T

: Vehicle equipped with Isuzu production transmission or axle

ISZ

MER

: Vehicle equipped with

Arvin Meritor production axle

MFWB0AXF004201

0A-88 General Information

FVM/FVZ models (for Euro3 specification and Euro2 specification)

CHECK or SUPPLY ....ENGINE OIL ...BRAKE FLUID

CHANGE ....GEAR OIL

....MULTIPURPOSE TYPE GREASE

....MULTIPURPOSE TYPE GREASE or WHEEL BEARING GREASE

...POWER STEERING FLUID

Clutch fluid

Water pump

bearing grease

(6HK1 engine)

Wheel hub bearing

grease

Tierod end

Power steering fluid

*Engine oil

Drag link front and rear

(maintenance type)

Transmission oil

ZF6S1000 model

(Refer to "Maintenance Schedule"

in this section.)

ZF9S1110 model

(Refer to "Maintenance Schedule"

in this section.)

Differential gear oil

Wheel hub bearing

grease

Differential gear oil

(FVZ model only)

B

M

M/W

M

P

E

M

G GG

M/W

G GG

B

P

EE

Initial 1,000 km (600 miles)
Every 3 months or 10,000 km (6,000 miles)
Every 6 months or 20,000 km (12,000 miles)
Every 6 months or 25,000 km (15,000 miles)
Every 15 months or 50,000 km (31,000 miles)

MFWB0AXF004301

FSS/FTS models (for Euro4 specification)

CHECK or SUPPLY ....ENGINE OIL ...BRAKE FLUID

CHANGE ....GEAR OIL

General Information 0A-89

...POWER STEERING FLUID

....MULTIPURPOSE TYPE GREASE

....MULTIPURPOSE TYPE GREASE or WHEEL BEARING GREASE

Water pump bearing

Clutch fluid

grease

(6HK1 engine)

Front axle

differential gear oil

Wheel hub bearing

grease

Power steering fluid

*Engine oil

Drag link front and rear

(maintenance type)

AHB Brake fluid

Transmission oil

MZX/MZW/MLD model

Transfer case

Wheel hub bearing

grease

Differential gear oil

B

M

G

M/W

P

E

M

B

G GG

G GG

M/W

G GG

B

G

G

P

EE

B

Initial 1,000 km (600 miles)
Every 3 months or 10,000 km (6,000 miles)
Every 6 months or 20,000 km (12,000 miles)
Every 6 months or 25,000 km (15,000 miles)
Every 12 months or 50,000 km (31,000 miles)
Every 15 months or 50,000 km (31,000 miles)

AHB

: Vehicle equipped with the air-over hydraulic brake system

MFWB0AXF005101

0A-90 General Information

FSS/FTS models (for Euro2 specification)

CHECK or SUPPLY ....ENGINE OIL ...BRAKE FLUID

CHANGE ....GEAR OIL

...POWER STEERING FLUID

....MULTIPURPOSE TYPE GREASE

....MULTIPURPOSE TYPE GREASE or WHEEL BEARING GREASE

Water pump bearing

Clutch fluid

grease

(6HK1 engine)

Front axle

differential gear oil

Wheel hub bearing

grease

Power steering fluid

*Engine oil

Drag link front and rear

(maintenance type)

Brake fluid

Transmission oil

MZX/MZW/MLD model

Transfer case

Wheel hub bearing

grease

Differential gear oil

B

M

G

M/W

P

E

M

B

G GG

G GG

M/W

G GG

B

G

G

P

EE

B

Initial 1,000 km (600 miles)
Every 3 months or 10,000 km (6,000 miles)
Every 6 months or 20,000 km (12,000 miles)
Every 6 months or 25,000 km (15,000 miles)
Every 12 months or 50,000 km (31,000 miles)
Every 15 months or 50,000 km (31,000 miles)

MFWB0AXF004101

FRR/FSR models with leaf suspension (for Europe)

CHECK or SUPPLY ....ENGINE OIL ...BRAKE FLUID

CHANGE ....GEAR OIL ...AUTOMATIC TRANSMISSION FLUID

....MULTIPURPOSE TYPE GREASE

....MULTIPURPOSE TYPE GREASE or WHEEL BEARING GREASE

General Information 0A-91

M/T Clutch fluid

Water pump bearing grease (6HK1 engine)

Wheel hub bearing grease

*Engine oil

Power steering fluid

AHB Brake fluid

SA Smoother clutch oil

Transmission oil

MZX/MZW model

Transmission oil

MLD model

Differential gear oil

Wheel hub bearing grease

M

B

E

E E

A

B

A

B

M/W

A

B

A A

G GG

G GG

G GG

M/W

Initial 1,100 km (600 miles)
Every 3 months or 11,000 km (6,800 miles)
Every 6 months or 22,000 km (13,600 miles)

Every 6 months or 27,500 km (17,000 miles)
Every 12 months or 55,000 km (34,100 miles)
Every 15 months or 55,000 km (34,100 miles)

M/T

: Manual transmission vehicle
: Vehicle equipped with the Smoother system

SA

AHB

: Vehicle equipped with the air-over hydraulic brake system

MFWB0AXF003701

0A-92 General Information

FRR/FSR models with air suspension (for Europe)

CHECK or SUPPLY ....ENGINE OIL ...BRAKE FLUID

CHANGE ....GEAR OIL ...AUTOMATIC TRANSMISSION FLUID

....MULTIPURPOSE TYPE GREASE

....MULTIPURPOSE TYPE GREASE or WHEEL BEARING GREASE

M/T Clutch fluid

Water pump bearing grease (6HK1 engine)

Wheel hub bearing grease

*Engine oil

Power steering fluid

AHB Brake fluid

SA Smoother clutch oil

Transmission oil

MZX/MZW model

Transmission oil

MLD model

Differential gear oil

Wheel hub bearing grease

M

B

E

E E

A

B

A

B

M/W

A

B

A A

G GG

G GG

G GG

M/W

Initial 1,100 km (600 miles)
Every 3 months or 11,000 km (6,800 miles)

Every 6 months or 22,000 km (13,600 miles)
Every 6 months or 27,500 km (17,000 miles)
Every 12 months or 55,000 km (34,100 miles)
Every 15 months or 55,000 km (34,100 miles)

M/T

: Manual transmission vehicle
: Vehicle equipped with the Smoother system

SA

AHB

: Vehicle equipped with the air-over hydraulic brake system

MFWB0AXF003801

FVR model with leaf suspension (for Europe)

CHECK or SUPPLY ....ENGINE OIL ...BRAKE FLUID

CHANGE ....GEAR OIL

General Information 0A-93

...POWER STEERING FLUID

....MULTIPURPOSE TYPE GREASE

....MULTIPURPOSE TYPE GREASE or WHEEL BEARING GREASE

B

EE

G

B

M

E

GG

M

PP

Clutch fluid

Water pump bearing grease
(6HK1 engine)

*Engine oil

Front hub bearing oil

King pins

M

Drag link front and near
(maintenance type)

Tie rod ends

M

Power steering fluid

Transmission oil
ZF9S1110 model
(Refer to "Maintenance

Schedule" in this

section.)
Transmission oil
FSO5206B model
(Refer to "Maintenance

Schedule" in this

section.)
Differential gear oil

(Refer to "Maintenance

Schedule" in this

section.)

Initial 1,100 km (600 miles)

Every 3 months or 11,000 km (6,800 miles)

Every 6 months or 22,000 km (13,600 miles)

Every 6 months or 27,500 km (17,000 miles)

Every 15 months or 55,000 km (34,100 miles)

Every 12 months or 77,000 km (47,800 miles)

MFWB0AXF003901

0A-94 General Information

FVR model with air suspension (for Europe)

CHECK or SUPPLY ....ENGINE OIL ...BRAKE FLUID

CHANGE ....GEAR OIL

...POWER STEERING FLUID

....MULTIPURPOSE TYPE GREASE

....MULTIPURPOSE TYPE GREASE or WHEEL BEARING GREASE

EE

G

BB

M

E

GG

M

PP

Clutch fluid

Water pump bearing grease
(6HK1 engine)

*Engine oil

Front hub bearing oil

King pins

M

Drag link front and near
(maintenance type)

Tie rod ends

M

Power steering fluid

Transmission oil
ZF9S1110 model
(Refer to "Maintenance

Schedule" in this

section.)
Transmission oil
FSO5206B model
(Refer to "Maintenance

Schedule" in this

section.)
Differential gear oil

(Refer to "Maintenance

Schedule" in this

section.)

Initial 1,100 km (600 miles)

Every 3 months or 11,000 km (6,800 miles)

Every 6 months or 22,000 km (13,600 miles)

Every 6 months or 27,500 km (17,000 miles)

Every 15 months or 55,000 km (34,100 miles)

Every 12 months or 77,000 km (47,800 miles)

MFWB0AXF004001

FSR model (CNG engine for Australia)

General Information 0A-95

CHECK or SUPPLY

CHANGE

Clutch fluid

Water pump

bearing grease

Wheel hub bearing

grease

Power steering fluid

*Engine oil (When using

ISUZU genuine)

*Engine oil (When using

FUCHS)

Brake fluid

Transmission oil

Differential gear oil

....ENGINE OIL

....GEAR OIL

....MULTIPURPOSE TYPE GREASE

....MULTIPURPOSE TYPE GREASE or WHEEL BEARING GREASE

B

M/W

P

B

G GEG

G GG

B

M

P

E

B

...BRAKE FLUID

...POWER STEERING FLUID

Wheel hub bearing

grease

M/W

Initial 1,000 km (600 miles)
Every 3 months or 10,000 km (6,200 miles)
Every 6 months or 20,000 km (12,000 miles)
Every 6 months or 25,000 km (15,000 miles)
Every 12 months or 50,000 km (31,000 miles)
Every 15 months or 50,000 km (31,000 miles)

MFW90AXF002101

0A-96 General Information

FTR model (CNG engine for Thailand)

CHECK or SUPPLY
CHANGE

Clutch fluid

Water pump

bearing grease

Wheel hub bearing

grease

Power steering fluid

*Engine oil

Transmission oil

Brake fluid

Differential gear oil

....ENGINE OIL

....GEAR OIL

....MULTIPURPOSE TYPE GREASE

....MULTIPURPOSE TYPE GREASE or WHEEL BEARING GREASE

B

M/W

P

G GG

B

G GG

B

M

P

E

B

...BRAKE FLUID
...POWER STEERING FLUID

Wheel hub bearing

grease

M/W

Initial 1,000 km (600 miles)

Every 3 months or 10,000 km (6,200 miles)

Every 6 months or 25,000 km (15,000 miles)

Every 12 months or 50,000 km (31,000 miles)

MFU9Z0XF000101

Greasing Point

Greasing Point

FRR/FSR/FTR/FVR/GVR models with leaf suspension (except Europe)

Every month or every 5,000km (3,000miles)

General Information 0A-97

123

23 59 7 8 10

1.

Steering shaft sliding sleeve

2.

Front spring pin

3.

Kingpin

4.

Propeller shaft center bearing

5.

Front shackle pin

6.

Propeller shaft universal joint

7.

Propeller shaft sliding yoke

8.

Rear spring pin

9.

Clutch shift block
(MLD, FSO 5206B transmission)

11 12

56 468610

13

10.

Rear shackle pin or
Rear spring sliding pad

11.

Clutch shift block
(ZF9S1110 transmission)

12.

Clutch booster joint pin
(MZW, MLD, FSO 5206B

transmission)

13.

Clutch booster joint pin
(ZF9S1110 transmission)

MFWB0AXF001301