IPSO DR30SLG, DR30SLS, DR30SLE Owner's Manual

- USA
OWNER'S MANUAL
30 Lb. Laundry Dryer
MODELS
GAS STEAM ELECTRIC
DR30SLG DR30SLS DR30SLE
3101 S. Haven Hwy. 77 Phone: (850)271-8486 Suite A Panama City, FL 32405
THIS MANUAL MUST BE GIVEN TO THE EQUIPMENT OWNER.
MAN2030I (ECN5752) 8/99 5C D0539
Page 1
IMPORTANT NOTICES—PLEASE READ
For optimum efficiency and safety, we recommend that you read the manual before operating the equipment. Store this manual in a file or binder and keep for future reference.
WARNING: Purchaser must post the following notice in a prominent location:
WARNING: For your safety, the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury or death.
- Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Clear the room, building or area of all occupants.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
WARNING: In the event the user smells gas odor, instructions on what to do must be posted in a
prominent location. This information can be obtained from the local gas supplier.
WARNING: Purchaser must post the following notice in a prominent location:
FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WARNING: A clothes dryer produces combustible lint and should be exhausted outside the
building. The dryer and the area around the dryer should be kept free of lint.
WARNING: Be safe, before servicing machine, the main power should be shut off.
WARNING: Wear safety shoes to prevent injuries.
Page 2
ATTENTION: L’ACHETEUR DOIT PLACER L’AVERTISSEMENT SUIVANT DANS UN ENDROIT CLAIR ET VISIBLE:
AVERTISSEMENT. Assurez-vous de bien
suivre les instructions donnees dans cette notice pour reduire au minimum le risque d’incendie ou d’explosion ou pour eviter tuot dommage materiel, toute blessure ou la mort.
__ Ne pas entreposer ni utiliser d’essence ni
d’autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre apparell.
__ QUE FAIRE SI VOUS SENTEZ UNE
ODEUR DE GAZ:
Ne pas tenter d’allumer d’apparell.
Ne touchez a aucun interrupteur. Ne pas
vous servir des telephones se trouvant dans le batiment ou vous vous trouvez.
Evacuez la piece, le batiment ou la zone.
Appelez immediatement votre fournisseur de
gaz depuis un voisin. Suivez les instructions du fournisseur.
Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service des incendies.
__ l’installation et l’entretien doivent etre assures
par un installateur ou un service d’entretien qualifie ou par le fournisseur de gaz.
ATTENTION: L’ACHETEUR DOIT PLACER L’AVERTISSEMENT SUIVANT DANS UN ENDROIT CLAIR ET VISIBLE:
POUR VOTRE SECURITE
Ne pas entreposer ni utiliser d’ essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil.
Page 3
WARNING: To avoid fire hazard, do not dry articles containing foam rubber or similar texture materials.
Do not put into this dryer flammable items such as baby bed mattresses, throw rugs,undergarments (brassieres, etc.) and other items which use rubber as padding or backing. Rubber easily oxidizes causing excessive heat and possible fire. These items should be air dried.
WARNING: Synthetic solvent fumes from drycleaning machines create acids when drawn through the dryer. These fumes cause rusting of painted parts, pitting of bright or plated parts, and completely removes the zinc from galvanized parts, such as the tumbler basket. If drycleaning machines are in the same area as the tumbler, the tumbler's make-up air must come from a source free of solvent fumes.
WARNING: Do not operate without guards in place.
WARNING: Check the lint trap often and clean as needed but at least a minimum of once per day.
WARNING: Alterations to equipment may not be carried out without consulting with the factory and only by a qualified engineer or technician. Only Manufacturers parts may be used.
WARNING: Remove clothes from dryer as soon as it stops. This keeps wrinkles from setting in and
reduces the possibility of spontaneous combustion.
WARNING: Be safe - shut main electrical power and gas supply off externally before attempting service.
WARNING: Never use drycleaning solvents, gasoline, kerosene, or other flammable liquids in the dryer.
FIRE AND EXPLOSION WILL OCCUR. NEVER PUT FABRICS TREATED WITH THESE LIQUIDS INTO THE DRYER. NEVER USE THESE LIQUIDS NEAR THE DRYER..
WARNING: Do not place items exposed to cooking oils in your dryer. Items contaminated with cooking oils may contribute to a chemical reaction that could cause a load to catch fire.
WARNING: Never let children play near or operate the dryer. Serious injury could occur if a child should crawl inside and the dryer is turned on.
WARNING: Never tumble fiberglass materials in the dryer unless the labels say they are machine dryable. Glass fibers break and can remain in the dryer. These fibers cause skin irritation if they become mixed with other fabrics.
WARNING: Before operating gas ignition system - purge air from natural gas or propane gas lines per manufacturer’s instructions.
WARNING: To reduce the risk of electric shock, disconnect this appliance from the power supply before attempting any user maintenance other than cleaning the lint trap. Turning the controls to the OFF position does not disconnect this appliance from the power supply.
Page 4
IPSO DRYER WARRANTY
IPSO warrants all new equipment (and the original parts thereof) to be free from defects in material or workmanship for a period of two (2) years from the date of sale thereof to an original purchaser for use, except as hereinafter provided. With respect to non-durable parts normally requiring replacement in less than two (2) years due to normal wear and tear, and with respect to all new repair or replacement parts for IPSO equipment for which the two (2) year warranty period has expired, or for all new repair or replacement parts for equipment other than IPSO equipment, the warranty period is limited to ninety (90) days from date of sale. The warranty period on each new replacement part furnished by IPSO in fulfillment of the warranty on new equipment or parts shall be for the unexpired portion of the original warranty period on the part replaced.
With respect to electric motors, coin meters and other accessories furnished with the new equipment, but not manufactured by IPSO, the warranty is limited to that provided by the respective manufacturer.
IPSO’s total liability arising out of the manufacture and sale of new equipment and parts, whether under the warranty or caused by IPSO’s negligence or otherwise, shall be limited to IPSO-USA repairing or replacing, at its option, any defective equipment or part returned f.o.b. IPSO’s factory, transportation prepaid, within the applicable warranty period and found by IPSO to have been defective, and in no event shall IPSO be liable for damages of any kind, whether for any injury to persons or property or for any special or consequential damages. The liability of IPSO does not include furnishing (or paying for) any labor such as that required to service, remove or install; to diagnose troubles; to adjust, remove or replace defective equipment or a part; nor does it include any responsibility for transportation expense which is involved therein.
The warranty of IPSO is contingent upon installation and use of its equipment under normal operating conditions. The warranty is void on equipment or parts; that have been subjected to misuse, accident, or negligent damage; operated under loads, pressures, speeds, electrical connections, plumbing, or conditions other than those specified by IPSO; operated or repaired with other than genuine IPSO replacement parts; damaged by fire, flood, vandalism, or such other causes beyond the control of IPSO; altered or repaired in any way that effects the reliability or detracts from its performance, or; which have had the identification plate, or serial number, altered, defaced, or removed.
No defective equipment or part may be returned to IPSO for repair or replacement without prior written authorization from IPSO. Charges for unauthorized repairs will not be accepted or paid by IPSO.
IPSO MAKES NO OTHER EXPRESSED OR IMPLIED WARRANTY, STATUTORY OR OTHERWISE, CONCERNING THE EQUIPMENT OR PARTS INCLUDING, WITHOUT LIMITATION, A WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, OR A WARRANTY OF MERCHANTABILITY. THE WARRANTIES GIVEN ABOVE ARE EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED. IPSO NEITHER ASSUMES, NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT, ANY OTHER WARRANTY OR LIABILITY IN C ON NE C TI ON WITH THE MANUFACTURE, USE OR SALE OF ITS EQUIPMENT OR PARTS.
For warranty service, contact the distributor from whom the IPSO equipment or part was purchased. If the distributor cannot be reached, contact IPSO.
IDENTIFICATION NAMEPLATE
The identification nameplate is located on the rear wall of the dryer. It contains the dryer serial number, product number, model number, electrical specifications and other important data that may be needed when servicing and ordering parts, wiring diagrams, etc. Do not remove this nameplate.
Page 5

TABLE OF CONTENTS

30 LB. LAUNDRY DRYER
PAGE
Model Numbers & Company Address ......................................... 1
Important Notices ...................................................................... 2-4
Dryer Warranty ............................................................................ 5
Table of Contents ......................................................................... 6
Warnings, Cautionary Notes and Symbols ................................. 7-8
Unpacking and General Installation .............................................. 9
Dryer Outline Dimensions (Illustration) ................................. 10-11
General Specifications ........................................................... 12-13
Main Drive Motor List................................................................ 1 4
General Information.................................................................... 15
Grounding Instructions ................................................................ 16
Piping Recommendations............................................................ 17
Gas Piping Installation ........................................................... 18-19
Gas Service Installation .............................................................. 20
Gas Pipe Size Chart.................................................................... 21
Steam Piping Installation........................................................ 22-23
Dryer Installation with Multiple Exhaust ................................ 24-25
Dryer Installation with Separate Exhaust.................................... 26
Make -Up Air Requirements .......................................................... 27
Exhaust and Venting ...................................................................... 28
Rules for Safe Operation of Dryer .................................................. 29
Operating Instructions - Coin Meter Models .................................30-33
PAGE
Service Savers............................................................................ 34
Troubleshooting ..................................................................... 35-38
Direct Spark Ignition.............................................................. 39-40
General Maintenance ............................................................ 41-42
Burner Air Inlet Shutters Adjustment .................................... 43-44
Bearing Replacement Instructions .............................................. 45
Basket Alignment ....................................................................... 46
Shimming the Basket and Spider Assembly ................................ 47
Air Switch Adjustment ............................................................... 48
Dryer - Front View ............................................................... 49-50
Dryer - Rear View ................................................................ 51-52
Control Panel and Access Door ............................................ 53-54
Front Panel and Door Assembly................................................. 5 5
Thermostat Assembly................................................................. 56
Exhaust Duct and Air Switch Assemblies .................................. 5 7
Steam Heating Unit .................................................................... 5 8
Gas Heating Unit ................................................................... 59-60
Electric Heating Unit .................................................................. 61
Electric Bonnet “UR” Model...................................................... 6 2
Electric Heating Circuit .............................................................. 63
Page 6
SYMBOLS
The following symbols are used in this manual and/or on the machine:
Symbol Description
NOTE!
Hot! Do Not Touch Heiß! Nicht Beruhren Haute temperature! Ne pas
toucher
Caliente! no tocar
dangerous voltage tension dangereuse Gefährliche elektrische
Spannung
tension peligrosa
on marche Ein conectado
off arrêt Aus desconectado
start demarrage Start arranque de un movimiento
emission of heat in general êmission de chaleur en general Warmeabgabe allgemein emisión de calor
cooling refroidissement Kühlen enfriamiento
Page 7
SYMBOLS
Symbol Description
rotation in two directions rotation dans les deux sens Drehbewigung in zwei Richtungen movimiento rotativo en los dos sentidos
direction of rotation sens de mouvement continu de rotation Drehbewegung in Pfeilrichtung movimiento giratorio o rotatorio en el sentido de la flecha
End of Cycle
caution attention Achtung atencion; precaucion
Page 8
Unpacking/General Installation (All Dryers)
UNPACKING
GENERAL INSTALLATION (ALL DRYERS)
Upon arrival of the equipment, any damage in shipment should be reported to the carrier immediately.
Upon locating permanent location of a unit, care should be taken in movement and placement of equipment.
See outline clearance diagrams for correct dimensions. Remove all packing material such as: tape, manuals, skid, etc. Leveling: Use spirit level on top of dryer. Adjust leveling bolts on
dryer (see adjustable leveling bolts in maintenance section). Check voltage and amperes on rating plate before installing the dryer. The construction of the dryers permits installation side-by-side to
save space or to provide a wall arrangement. Position dryer for the least amount of exhaust piping and elbows, and allow free access to the rear of dryer for future servicing of belts, pulleys and motors. Installation clearance from all combustable material is 0" ceiling clearance, 0" rear clearance, and 0" side clearance.
Before operating dryer, open basket door and remove blocking between front panel and basket. Read the instruction tags, owner's manual, warnings, etc.
IMPORTANT Opening the clothes loading door deactivates the door switch to shut off the motors, fan, gas, steam, or electric element. To restart the dryer, close the door and press in the push to start button and hold briefly.
IMPORTANT This dryer is designed for a capacity maximum load. Overloading it will result in long drying times and damp spots on some clothes.
IMPORTANT Maximum operating efficiency is dependent upon proper air circulation. The lint screen must be kept cleaned daily to insure proper air circulation throughout the dryer.
IMPORTANT Provide adequate clearance for air opening into the combustion chamber.
Page 9
L28UR30 Outline Dimensions—Gas, Steam and Electric Models
Page 10
L28US30 Outline Dimensions—Gas Model
Page 11
General Specifications
GENERAL SPECIFICATIONS FOR 30 lb. LAUNDRY DRYERS
30 lb. GAS ENERGY-SAVER SPECIFICATIONS
Basket Load Capacity ...................................... 30 lb ( 1 3 . 6 kg) Dryweight
Basket Size ................................................... 27 1/4" (720 mm) Diameter x
30 1/4" (760 mm) Deep
Total Amps, Voltage, Cycle ................................. Refer to rating plate on dryer
Floor Space .................................................. UR models: 68 1/2” H (1740 mm)
x 28 3/4" W (730 mm) x
47 1/2" Deep (1207 mm)
US models: 68” H (1727 mm)
x 28 3/4" W (730 mm) x
47 1/2" Deep (1207 mm)
Exhaust Air Duct Size .................................. UR: 8" Diameter (203 mm)
US: 6" Diameter (152 mm)
Pressure Maximum ...................................... 3" Static Pressure
Maximum Air Displacement ........................ 350 cfm (595 m³/h)
*Btu Input ..................................................... 80,000 Btu per hour
(natural and LP gases)
Dryer Gas Burners ....................................... Natural gas—3.5" (8.7 mbar) WC
regulated pressure.
LP gas—11" (27 mbar) WC gas
pressure.
Gas Supply .................................................... 1/2" (DN15) pipe
connection
Net Weight ................................................... 495 lb (225 kg) approx.
Domestic Shipping Weight .......................... 526 lb (239 kg) approx.
(1 carton)
Export Shipping Weight ............................... 664 lb (301 kg) approx.
(1 box)
30 lb. GAS (STANDARD) SPECIFICATIONS
Maximum Air Displacement ........................ 700 cfm (1190 m³/h)
Recommended Operating Range.................. 530-630 cfm
(900-1070 m³/h)
Gas Supply .................................................... 1/2" (DN15) pipe
connection
*Btu Input ..................................................... 100,000 Btu per hour
(natural and LP gases)
Electronic Ignition ....................................... Direct spark ignition
system
Net Weight ................................................... 437 lb (198 kg) approx.
Domestic Shipping Weight .......................... 472 lb (214 kg) approx.
(1 carton)
Export Shipping Weight ............................... 476 lb (216 kg) approx.
(1 box)
Export Shipping Dimensions ....................... 74" L (1880 mm) x 31" W
(787 mm) x 52" H (1321 mm)
* Input ratings as shown are for elevations up to 2000 ft. (610 m). For elevations above 2000 ft., ratings should be reduced 4% for each 1000 ft. (305 m) above sea level.
Page 12
30 lb. STEAM MODEL SPECIFICATIONS
General Specifications
Maximum Air Displacement ........................ 700 cfm (1190 m³/h)
Recommended Operating ............................. 530-630 cfm
Range (900-1070 m³h)
Steam Supply Connection ............................ 3/4" (DN20)
Steam Return Connection ............................ 3/4" (DN20)
30 LB. ELECTRIC MODEL SPECIFICATIONS
Operating Steam Pressure ............................ 7-15 lb (3.18-6.9 kg) low
pressure 100 lb (56.7 kg) high pressure
Steam Consumption ..................................... 3.4 BHP - 117.3 lb
(53.21 kg/h. with normal load - high pressure
2.6 BHP - 89.7 lb (40.69 kg/h. with normal
load - low pressure
Net Weight ................................................... 478 lb (217kg)
Domestic Shipping Weight .......................... 522 lb (237kg)
(approx. 1 carton)
Export Shipping Weight ............................... 526 lb (239 kg)
(approx. 1 box)
Export Shipping Dimensions ....................... 74" L (1880 mm) x 35" W
(889 mm) x 55" H (1397 mm)
Maximum Air Displacement ........................ 700 cfm (1190 m³h)
Recommended Operating ............................. 530-630 cfm
Range (900-1070 m³/h)
Heater Input .................................................. 21 kW/h (18,061 kcal/h)
Total Heater Current .................................... See chart on separate page
Net Weight (approx.) ................................... 463 lb (210 kg)
Domestic Shipping Weight .......................... 498 lb (226kg)
(approx. 1 carton)
Export Shipping Weight ............................... 513 lb (233kg)
(approx. 1 box)
Export Shipping Dimensions ....................... 74" L (1880 mm) x 31" W
(787mm) x 52" H (1321 mm)
NOTE: See electric heating unit section for further specifications.
Page 13
Main Drive Motors
Motor No. Voltage Hz. Phase HP kW Amps RPM
MTR300 115/200-240 60 1 1/2 .37 6.2/3.1 1725
MTR300 200-240 50 1 1/2 .37 3.7 1425
MTR214 208-230/460 60 3 1/2 .37 2.5/1.1 1725
MTR302 200-240/346-415 50 3 1/2 .37 2.0/1.0 1425
MTR302 220/380 60 3 1/2 .37 1.8/0.9 1725
Note: All motors have built-in thermal overload protection.
Page 14
General Information
GENERAL INFORMATION
DRYER COOL-DOWN
The dryer is so designed that when an operator opens the dryer door, the basket and exhaust fan stops. You can expect fast drying from a laundry dryer. Hot, dry air is properly and effectively moved through the basket and exhausted through a lint trap to the atmosphere. The dryer comes equipped with an inclined, self-cleaning lint screen. In this system, lint accumulates on the underside of the screen until a blanket approximately 1/4” (6 mm) thick is formed. This blanket of lint will fall from the screen to the bottom of the dryer cabinet and should be removed daily, or as required, to prevent an over accumulation.
Permanent press, durable press and other modern day fabrics require the care that your laundry dryers now provide.
At the end of the drying cycle, a timed “cool-down” control automatically takes over and continues the rotation of the fan and basket without heat until the garment load reaches a safe cool temperature. This function is performed at the end of each drying cycle and continues for two minutes. Dryers must be electrically grounded by a separate #14 or larger green wire from the grounding terminal within the service connection box to a cold water pipe, or through the fourth green wire properly grounded and connected to the grounding terminal. In all cases, the
Page 15
ELECTRICAL CONNECTIONS
Grounding Instructions (Illustration)
grounding method must comply with local electrical code requirements; or in the absence of local codes, with the National
Electrical Code, ANSI/NFPA 70 or the Canadian Electrical Code, CA C22.1.
ELECTRICAL CONTROLS SERVICING
See wiring diagram furnished with dryer. Your dryer is completely wired at the factory and it is only necessary for the electrician to connect the power leads to the wire connectors within the service connection box on the rear of the dryer. Do not change wiring without consulting factory as you may void the factory warranty. Do not connect the dryer to any voltage or current other than that specified on the dryer rating plate. (Wiring diagram is located on rear wall of dryer.)
Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.
Verify proper operation after servicing.
Attention. Lors des operations d’entretien des commandes, etiqueter tous les fils avant de les deconnecter. Toute erreur de cablage peut etre une source de danger et de panne.
Page 16
Piping Recommendations
PIPING RECOMMENDATIONS
1. Trap each dryer individually. Always keep the trap clean and in good working condition.
2. When dryer is on the end of a line of equipment, extend header at least 4 feet (1.22 m) beyond dryer. Install globe valve, union, check valve and by-pass trap at end of line. If gravity return to boiler, omit trap.
3. Insulate steam supply and return line for safety of operator and safety while servicing dryer.
4. Keep dryer in good working condition. Repair or replace any worn or defective parts.
STEAM HEATING UNITS
1. Keep steam coils clean.
2. Check periodically and clean as often as required.
3. Remove lint and dirt accumulation from coil fins periodically as dirty lint-laden coil fins decrease the efficiency of steam­heated dryers.
Page 17
Gas Piping Installation
GAS PIPING INSTALLATION
1. The installation must conform with local codes, or in the
absence of local codes with the National Fuel Gas Code,
ANSI Z223.1 or the CAN/CGA-B149, Installation Codes.
2. Check identification nameplate for type of gas for dryer.
3. Check the altitude of dryer.
4. Check with utilities company for proper gas pressure and gas supply line.
5. Natural gas only—check the gas pressure inlet supply to dryer, 11 inches (27 mbar) water column maximum. Manifold pressure—3.5 inches (8.7 mbar) water column pressure.
6. L.P. gas only—manifold pressure—13 inches (32 mbar) water column maximum.
CAUTION: Low gas pressure and intermittent gas will cause gas ignition problems and inadequate drying of laundry.
Page 18
Gas Piping Installation (Illustration)
The dryer and it’s individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa).
The dryer must be isolated from the gas supply piping system by closing it's individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.5 kPa).
Page 19
Gas Service Installation Instructions
GAS SERVICE INSTALLATION INSTRUCTIONS
The size of the gas service pipe is dependant upon many variables, such as tees, lengths, etc. Specific pipe size should be obtained from the gas supplier. Refer to the “Gas Pipe Size” chart in this manual for general gas pipe size information.
CAUTION: Gas loop piping must be installed as illustrated to maintain equal gas pressure for all dryers connected to a single gas service
Other gas-using appliances should be connected upstream from the loop.
GAS PRESSURE REGULATOR FOR LIQUIFIED PETROLEUM GASES
WARNING: LIQUIFIED PETROLEUM GASES ONLY !
A gas pressure regulator for liquified petroleum gases is not furnished on gas heated clothes dryers. This regulator is normally furnished by the installer. In accordance with American Gas Association (AGA) standards, a gas pressure regulator, when installed indoors, must be equipped with a vent limiter or a vent line must be installed from the gas pressure regulator vent to the outdoors.
Page 20
Gas Pipe Size Chart
TOTAL BTU/HR
(for LP Gas correct
total BTU/HR below by
multiplying by .6)
60,000
80,000 100,000 120,000 140,000 160,000 180,000 200,000 300,000 400,000 500,000 600,000 700,000 800,000 900,000
1,000,000 1,100,000 1,200,000 1,300,000 1,400,000 1,500,000 1,600,000 1,700,000 1,800,000 1,900,000 2,000,000 2,200,000 2,400,000 2,600,000 2,800,000 3,000,000 3,200,000 3,400,000 3,600,000 3,800,000 4,000,000
TOTAL
KCAL
HOUR
15000 20000 25200 30200 35200 40300 45300 50400
75600 100800 126000 151200 176400 202000 230000 250000 270000 300000 330000 350000 380000 400000 430000 450000 480000 504000 550000 605000 650000 705000 750000 806000 850000 907000 960000
1000000
(25 ft.) 7,62 m
3/4 3/4 3/4 3/4 3/4 3/4
1 1
1 1 1/4 1 1/4 1 1/2 1 1/2 1 1/2
2
2
2
2
2
2
2
2
2 2 1/2 2 1/2 2 1/2 2 1/2 2 1/2 2 1/2 2 1/2 2 1/2
3
3
3
3
3
GAS PIPE SIZE FOR 1000 BTU (250 KCAL) NATURAL GAS
In figuring total length of pipe, make allowance for tees and elbows.
(50 ft.)
15,24 m
3/4 3/4 3/4
1 1/4 1 1/4 1 1/2 1 1/2
2 1/2 2 1/2 2 1/2 2 1/2 2 1/2 2 1/2 2 1/2 2 1/2
3 1/2 3 1/2 3 1/2 3 1/2
AT 7” (17.8 CM) W.C. PRESSURE
(75 ft.)
22,86 m
3/4 3/4
1 1 1 1 1 1
2 2 2 2 2 2
3 3 3 3 3 3
1
1
1
1
1 1/4 1 1/4 1 1/2 1 1/2
2
2
2
2
2
2 1/2 2 1/2 2 1/2 2 1/2 2 1/2 2 1/2 2 1/2
3
3
3
3
3
3
3
3 1/2 3 1/2 3 1/2 3 1/2 3 1/2 3 1/2
(100 ft.) 30,48 m
3/4
1 1 1
1 1 1/4 1 1/4 1 1/4 1 1/2 1 1/2
2
2
2
2 2 1/2 2 1/2 2 1/2 2 1/2 2 1/2 2 1/2 2 1/2
3
3
3
3
3
3
3 3 1/2 3 1/2 3 1/2 3 1/2 3 1/2 3 1/2
4
4
(125 ft.)
38,1 m
3/4
1 1 1
1 1 1/4 1 1/4 1 1/4 1 1/2 1 1/2
2
2
2 2 1/2 2 1/2 2 1/2 2 1/2 2 1/2 2 1/2
3
3
3
3
3
3
3 3 1/2 3 1/2 3 1/2 3 1/2 3 1/2 3 1/2
4
4
4
4
(150 ft.) 45,72 m
3/4
1 1
1 1 1/4 1 1/4 1 1/4 1 1/2 1 1/2
2
2
2 2 1/2 2 1/2 2 1/2 2 1/2 2 1/2 2 1/2
3
3
3
3
3
3
3 3 1/2 3 1/2 3 1/2 3 1/2 3 1/2
4
4
4
4
4
4
Page 21
Steam Piping Installation Instructions
STEAM PIPING INSTALLATION INSTRUCTIONS
1. Set and anchor dryer in position. Machine should be level to assure proper steam circulation.
2. To prevent condensate draining from headers to dryer, piping should have a minimum 12" (305 mm) above respective header. Do not make steam connection to header with a horizontal or downwardly facing tee or elbow.
3. Whenever possible, horizontal runs of steam lines must drain, by gravity, to respective steam header. Water pockets, or an imporperly drained steam header will provide wet steam, causing improper operation of dryer. If pockets or improper drainage cannot be eliminated, install a by-pass trap to drain condensate from the low point in the steam supply header to the return.
4. In both steam supply and steam retyrn line, it is recommended that each have a 3/4" (DN 20) union and 3/4" (DN 20) globe valve. This will enable you to disconnect the steam connections and service the dryer while your plant is in operation.
5. Before connecting trap and check valve to dryer, open globe valve in steam supply line and allow steam to flow through dryer to flush out any dirt and scale from dryer. This will assure proper operation of trap when connected.
6. After flushing system, install bucket trap (with built-in strainer) and check valve. For successful operation of dryer, install trap 18" (457 mm) below coil and as near to the dryer as possible. Inspect trap carefully for inlet and outlet markings and install according to trap manufacturer's instructions. If steam is gravity returned to boiler, omit trap but install check valve in return line near dryer.
7. Install union and globe valve in return line and make final pipe connections to return header.
Page 22
Steam Piping Installation (Illustration)
Page 23
Dryer Installation With Multiple Exhaust
For Exhaust Duct less than 14 feet (4.3 m) and 2 elbows equivalent and less than 0.3 inches (7.6 mm) water column static pressure.
DRYER EXHAUSTS
Area of section “A-A” must be equal to the sum of dryer exhaust pipes entering multiple exhaust pipe. (See chart below.)
No. of dryers Duct diameter
(in inches) (in cm)
No. of dryers Duct diameter
(in inches) (in cm)
No. of dryers Duct diameter
(in inches) (in cm)
MODELS: L28FD30, L28US30, L36FD30, L36US30, L36US36, L44FD42
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 6 9 11 12 14 15 16 17 18 19 20 21 22 23 23 24 25 26 26 27 28 28 29 30
15 23 27 30 35 38 41 43 46 48 51 53 56 58 58 61 63 66 66 68 71 71 73 76
MODELS: L28CD30, L28UR30, L36CD30, L36UR30, L36UR36, L36AR36, L44FD42
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 8 1214161820222324262728293031323334353637383940
20 30 25 41 46 51 56 58 61 66 68 71 73 76 78 81 84 86 89 91 94 97 99 100
MODELS: L44CD42, L50CD42
123456789101112 12 17 21 24 27 30 32 34 36 38 40 42 30 43 53 61 68 76 81 86 91 97 100 106
AUTOMATIC ELECTRICAL CONTROL FOR EXHAUST FAN
For one or more dryers to start fan.
Exhaust
Booster Fan
Power Supply
to Fan
Relay Coils
Start and Stop
Switches on
Dryers
_ _ _ _
_ _ _ _
Page 24
_ _ _ _
_ _ _ _
_ _ _ _
_ _ _ _
Dryer InstallationWith Multiple Exhaust
DRYER INSTALLATION WITH MULTIPLE EXHAUST
For Exhaust Duct more than 14 feet (5 m) and 2 elbows equivalent and more than 0.3 inches (8 mm) water column static pressure.
(See illustration on next page.)
1. Make-up air from outside building may enter enclosure from top or side walls. (See Dryer Make-up Air Requirements Chart)
2. Use constant diameter duct with area equal to the sum of dryer duct areas. EXAMPLE: 6-8 inches (203 mm) diameter duct = 1-19.6 inches (498 mm) diameter duct in area. Use 20 inches (508 mm) diameter duct or diameter to match tube-axial fan.
3. Enclosure (plenum) with service door. This separates the dryer air from room comfort air. If dryers use room air instead of outside air, the heat loss can be another 25 Btu/h (6.3 kcal/h) for each cubic foot per minute (cfm) used.
4. Zero inches clearance to combustible material allowed on sides and at points within 4 inches (100 mm) of front on top.
5. Heat loss into laundry room from dryer fronts only is about 60 Btu/h per square foot (15 kcal/h per 0.1m²).
6. Flange mounted, belt driven tube-axial fan. Fan must run when one or more dryers are running. See suggested Automatic Electrical Control Wiring Diagram on previous page. Must meet local electrical codes. Fan air flow (cfm) (m³/h.) is equal to sum of dryer air flows, but static pressure (SP) is dependent on length of pipe and number of elbows.
7. Barometric bypass damper—Adjust to closed flutter position with all dryers and exhaust fan running. Must be located within enclosure.
CAUTION: Never install hot water heaters or other gas appliances in the same room as dryers. Never install cooling exhaust fans in the same room as dryers.
CAUTION: Never exhaust dryers with other types of equipment.
Page 25
Dryer Installation With Separate Exhaust (Preferred)
DRYER INSTALLATION WITH SEPARATE EXHAUST (PREFERRED)
For ductwork less than 14 feet (5 m) and 2 elbows equivalent and less than
0.3 inches (8 mm) water column static pressure:
NEVER exhaust the dryer into a chimney. NEVER install wire mesh screen over the exhaust or make-up air area. NEVER exhaust into a wall, ceiling, or concealed space.
1. Make-up air opening from outside the building may enter the enclosure from the top or side walls. (See Dryer Make-up Air Requirements
Chart)
2. Enclosure (plenum) with service door. This separates the dryer air from the room comfort air. If dryers use room air instead of outside air, additional heat loss can be another 25 Btu/h (6.3 kcal/h) for each cubic foot per minute (cfm) (1.8 m³/h) used.
3. Zero inches (mm) clearance to combustible material allowed on sides and at points within 4 inches (100 mm) of front on top.
4. Heat loss into laundry room from dryer front panels is about 60 Btu/h per square foot (15 kcal/h per 0.1m²).
Page 26
Suggested Minimum Dryer Make-up Air Requirements
Dryer Dryer Pocket Maximum Air Duct Size Required Model Capacity Flow Rate For Service Make-up Air
per Pocket Connection Area per Pocket
lb kg cfm m3/h inch mm sq. inch cm2
C 30 30 13.6 700 1190 8 203 135 871 C 30 E/S 30 13.6 400 68 0 6 153 77 497 C 30 ST 30 13.6 450 765 6 1 53 87 561 C 50 50 22.7 800 1360 8 203 154 994 C 50 E/S 50 22.7 450 765 6 153 87 561 C 75 75 3 4 1000 1700 8 203 192 1239 C 75 E/S 75 34 536 911 6 153 103 665 C 75 ST 75 34 1000 1700 12 305 192 1239 HD80 80 36.3 1465 2490 10 254 282 1819 C 110 110 50 2200 3740 12 305 422 2723 C 110 E/S 11 0 50 85 0 1445 8 203 163 1052 C 125 125 56.7 2000 3400 12 305 384 2477 C 150 150 68 2250 3825 12 305 432 2787 HD175 175 79.4 2780 4726 12 305 534 3445 HD190 190 86.2 3000 5100 12 305 576 3716 WMC/HD20 20 9.1 45 0 765 6 15 3 87 561 WMC/HD30 30 13.6 625 1063 8 203 120 774 WMC/HD50 50 22.7 700 1190 8 203 135 871 WMC/HD75 75 34 750 1275 8 203 144 929
Notes:
1) The Model C 30 ST has 2 pockets per dryer, each pocket has the above listed characteristics; each pocket is exhausted separately with a 6" (152 mm) duct.
2) The Model C 75 ST has 2 pockets per dryer, each pocket has the above listed characteristics; both pockets have one 8" (203 mm) exhaust manifolded into one 12" (305 mm) exhaust duct for connection.
3) For the C 30 ST and the C 75 ST Models, the Required Make-up Air Area shown in the table should be doubled since it is shown per pocket, only.
4) E/S indicates an Energy Saving Model.
Page 27
Exhaust and Venting
DRYER AIR FLOW INSTALLATION
EXHAUST DUCT
Nothing is more important than air flow for the proper operation of a clothes dryer. A dryer is a pump which draws make-up air from the out-of-doors, through the heater, through the clothes and then forces the air through the exhaust duct back to the out-of-doors. Just as in a fluid water pump, there must be a fluid air flow to the inlet of the dryer, if there is to be the proper fluid air flow out of the exhaust duct. In summary, there must be the proper size out-of-doors inlet air opening 4-6 times the combined areas of the air outlet) and an exhaust duct, size and length of which allows flow through the dryer with no more than 0.3 inches (7.6 mm) water column static pressure in the exhaust duct. In some instances, special fans are required to supply make-up air, and/or boost exhaust fans are required for both regular and energy saving models.
FOR BEST DRYING:
1. Exhaust duct maximum length 14 feet (4.3 m) of straight duct and
maximum of two 90° bends.
2. Use 45° and 30° elbows wherever possible.
3. Exhaust each dryer separately.
4. Use 2 feet (0.6 m) of straight duct on dryer before installing an elbow
on Energy-Saver models only.
5. Do not install wire mesh or other restrictions in the exhaust duct.
6. Use clean-outs in the exhaust duct and clean periodically when needed.
7. Never exceed 0.3 inches (7.6 mm) water column static pressure in the
exhaust duct.
8. Inside surface of the duct must be smooth.
9. Recommend pop rivets for duct assembly.
MAKE-UP AIR
OTHER RECOMMENDATIONS
TROUBLESHOOTING
FOR BEST DRYING:
1. Provide opening to the out-of-doors in accordance with the following:
For each dryer— 6 inches (152 mm) diameter exhaust requires a 1 square feet (0.1 m²) opening for make-up air. 8 inches (203 mm) diameter exhaust requires a 2 square feet (0.2 m
2
opening for make-up air. 12 inches (305 mm) diameter exhaust requires a 4 square feet (0.4 m2) opening for make-up air.
2. Use barometric shutters in the inlet air opening to control air when
dryers are not running.
Other Recommendations
To assure compliance, consult local building code requirements.
Troubleshooting
Hot dryer surfaces, scorched clothes, slow drying, lint accumulations, or air switch malfunction are indicators of exhaust duct and/or make-up air problems.
)
Page 28
Rules for Safe Operation of Dryer
RULES FOR SAFE OPERATION OF DRYER
1. Be sure your dryer is installed properly in accordance with the recommended instructions.
2. CAUTION Be safe—shut main electrical power supply and gas supply off externally before attempting service.
3. CAUTION Never use drycleaning solvents: gasoline, kerosene, or other flammable liquids in the dryer. Fire and explosion will occur.
Never put fabrics treated with these liquids into the dryer. Never use these liquids near the dryer. Always keep the lint screen clean. Never use heat to dry items that contain plastic, foam or sponge rubber,
or rags coated with oils, waxes or paints. The heat may damage the material or create a fire hazard. Rubber easily oxidizes, causing excessive heat and possible fire. Never dry the above items in the dryer.
4. Never let children play near or operate the dryer. Serious injury will occur if a child should crawl inside and the dryer is turned on.
5. Never use dryer door opening and top as a step stool.
6. Read and follow manufacturer’s instructions on packages of laundry and cleaning aids. Heed any warnings or precautions.
7. Never tumble fiberglass materials in the dryer unless the labels say they are machine dryable. Glass fibers break and can remain in the dryer and could cause skin irritation if they become mixed into other fabrics.
8. Reference: Lighting and shut-down instructions and wiring diagrams are located on the rear wall of the dryer cabinet.
9. The dryer must not be installed or stored in an area where it will be exposed to water and/or weather.
ENERGY-SAVING TIPS
1. Install dryer so that you can use short, straight venting. Turned elbows and long vent tubing tend to increase drying time. Longer drying time means the use of more energy and higher operating costs.
2. Operate dryer using full-size loads. Very large loads use extra energy. Very small loads waste energy.
3. Dry light-weight fabrics separately from heavy fabrics. You will use less energy and get more even drying results by drying fabrics of similar weight together.
4. Clean the lint screen area daily. A clean lint screen helps give faster, more economical drying.
5. Do not open the dryer door while drying. You let warm air escape from the dryer into the room.
6. Unload the dryer as soon as it stops. This saves having to re-start your dryer to remove wrinkles.
Page 29
Operating Instructions—Coin Meter Models
OPERATING INSTRUCTIONS—COIN METER MODELS
OPERATING INSTRUCTIONS—COIN METER MODELS
1. After loading the dryer with water washed clothes, close the loading door.
2. ELECTRO-MECHANICAL COIN METER: Insert proper coin(s) in slot and turn knob until it stops. COMPUTERIZED COIN METER: Insert coin. Amount of drying time will appear on the digital display. Maximum time is 99 minutes. Additional coins may be vended any time during the cycle.
3. Select temperature setting using proper push button.
HIGH—185° F (85° C) exhaust temperature, heavy fabrics and hard to dry, (cottons and linens). MEDIUM—150° F (66° C) exhaust temperature, permanent press, synthetic blends.
LOW—135° F (57° C) exhaust temperature, delicate, sheer fabrics.
4. Press the “Start” button to start the drying and cooling cycles.
ELECTRO-MECHANICAL COIN METER COMPUTERIZED COIN METER
WHAT IS HAPPENING AFTER STEP 4:
1. Digital Display will count down time remaining in cycle (Computerized Coin Meter).
2. The fan motor and basket will revolve.
3. The heat source will be energized.
4. The heated air will mix with the wet clothes and evaporate the moisture.
5. The thermostats will operate at a safe temperature.
6. The heat will shut off and the cooling cycle will begin.
Page 30
Operating Instructions—Coin Meter Models
IMPORTANT
IMPORTANT
If the tumbler door is opened during the drying cycle, the fan and heat will shut off. Press “START” button to resume the cycle.
This dryer is designed for a capacity maximum load. Overloading it will result in longer drying time and damp spots on some of the load.
Maximum operating efficiency depends on proper air flow. The lint screen must be kept clean daily to insure proper circulation of air throughout the dryer.
This commercial dryer has keys for the lint door and access door to burners and controls. This is for the safety of the user.
Page 31
Setting Time On Computerized Coin Meter (Illustration)
COMPUTERIZED COIN METER
DIP Switch Banks are located here
Page 32
Setting Time On Computerized Coin Meter
INSTRUCTIONS FOR SETTING TIME ON COMPUTERIZED COIN METER
1. This control is equipped with two banks of four DIP switches.
2. Each DIP switch bank consists of 4 small switches each with a specified amount of time (minutes), as shown:
ON
OFF
1 min.
3. To set the time on the DIP bank simply set the appropriate switch to the ON (up) position to total the desired amount of time.
2 min.
4 min.
8 min.
NOTE OFF (down) position equals 0 minute.
EXAMPLE: 25¢ for 12 minutes
MINUTES: 0 + 0 + 4 + 8 = 12 min.
Page 33
Service Savers
TROUBLESHOOTING
DRYER WON’T START
DRYER WON’T HEAT
To help you troubleshoot the dryer, we list below the most common reasons for service calls and some answers to the problems. Before you call service, please review the following items:
DRYER WON’T START
1. Is the door completely closed?
2. Are the controls set to the “on” position?
3. Did you push the “start” control?
4. Has a fuse blown or a circuit breaker tripped?
5. Are the fuses tight?
6. Check for low voltage.
7. Has the bonnet thermostat (gas only) tripped? If so, push to reset.
DRYER WON’T HEAT
1. Is the dryer set for “cooling time” rather than “drying time”?
2. Are the gas valve in the dryer and the valve on the main gas line turned on?
3. Check for low or intermittant gas pressure.
4. Check spark ignition module diagnostic light.
CLOTHES ARE NOT SATISFACTORILY DRY
GAS DRYER IGNITION
VERY IMPORTANT
CLOTHES ARE NOT SATISFACTORILY DRY
1. Timed cycle—Did you allow enough heating time before the cool-down part of the cycle?
2. Is the lint screen blocked?
3. Is the exhaust duct to the outside clean and not blocked? (A
blocked exhaust will cause slow drying and other problems.)
GAS DRYER IGNITION
Refer to the page on “Instructions for the Direct Ignition System Operation”. Check to see if the manual gas valve is
open. Then reset the dryer controls. All panels, covers, and doors must be in place and closed before starting the dryer.
VERY IMPORTANT When calling the factory for service, always refer to the model number and serial number.
Page 34
Troubleshooting Chart
T roubleshooting Chart
TROUBLE CAUSE REMEDY
Motor will not start.
No power.
Incorrect power.
Time off.
Loose wiring connections.
Loading door open. Door switch out of adjustment.
Defective door switch. Defective basket motor contactor.
Check fuses on circuit breakers. Make sure main control switch is “on”. Check bonnet thermostat (gas only). Check power source; voltage, phase and frequency must be the same as specified on electrical rating plate. Check timer for proper setting or check coin meter for properly vending. Check wire connections in electrical box on rear of dryer. Close door. Adjust switch by removing front panel and bend actuator lever to clear switch button 3/8" with front panel in place. Replace switch. Replace contractor.
Motor tripping on thermal.
Dryer does not stop at end of time period. Motor runs but basket will not revolve.
Tripped/defective safety thermostat on gas bonnet. Low voltage.
Inadequate wiring.
Loose connections.
Inadequate air.
Poor housekeeping.
Defective timer.
V-belt broken. V-belt loose. Motor pulley loose. Basket overloaded.
Reset/replace thermostat.
Check voltage at motor terminals. Voltage must be within + 10% of voltage shown on motor rating plate. If not, check with local power company for recommended corrective measures.
Check with local power company to insure that wiring is adequately sized for load. Check all electrical connections and tighten any loose connections. Check installation sheet for recommended make-up air openings. Clean lint accumulation on and around motors.
Replace timer.
Replace V-belt. Adjust belt tension. Tighten set screw. Remove load.
Page 35
Troubleshooting Chart
T roubleshooting Chart
TROUBLE CAUSE REMEDY
Dryer noisy or vibrating.
Dryer runs, but no heat.
Not leveled. Fan out of balance.
Basket rubbing.
V-belt sheaves.
Belt. Foreign objects.
Incorrect voltage. No voltage.
Direct spark ignition module defective. Defective gas valve. Gas turned off. Defective door switch. Air switch not operating.
Check manual for proper leveling procedures. Accidental damage to the fan blade can change the dynamic balance. Damaged fans should be replaced.
Adjust basket clearance.
Tighten set screws. Make sure sheaves are in proper alignment. Adjust belt tension. Occasionally screws, nails, etc, will hang in the basket perforations and drag against the sweep sheets surrounding the basket. Such foreign objects should be removed immediately. Check for correct control voltage - 120V. Check power supply, check secondary voltage on transformer and check wiring and wiring diagram.
Replace direct spark ignition module.
Replace coil assembly. Turn manual gas valve on. Replace door switch. Clean out lint compartment daily. Check back draft damper for foreign objects, lint accumulation or other causes that may prevent damper from opening. Check duct work for lint build-up. Check installa­tion sheet to insure that duct work and make-up air openings are adequately sized. Check exhaust outlet. If a screen has been improperly installed on the outlet, it may be clogged with lint or frozen over in winter. NEVER install a screen on the exhaust outlet. Vacuum within dryer drops to .09 inches of water column, or less, for normal operation of dryer. Vacuum reading (in inches of water) should range between .15 and .3 inches. Vacuum reading can be made with a vacuum U-gauge by removing a sheet metal screw in the front panel of dryer and inserting the rubber tube of the vacuum gauge into screw opening.
Page 36
Troubleshooting Chart
Troubleshooting Chart
TROUBLE CAUSE REMEDY
Dryer runs, but no heat. (continued)
Main burners burning improperly.
Main burner cycles on and off. Low or high gas flame.
Air switch out of adjustment. Air switch defective. Gas pressure too low.
Improper orifice.
Electric power to heating unit turned off. Line fuse or heater circuit fuse blown to unit. Defective relay. Defective electric elements. Defective thermostat. Defective safety overload thermo­stat. Lint compartment door open. Burner air shutters closed. Dirt in burner. High gas pressure. Orifice too large. Restricted or blocked exhaust. Direct spark ignition defective. Incorrect main burner orifices.
See air switch adjustment sheet. Replace air switch. Check manifold pressure and adjust to pressure specified on rating plate. If this pressure cannot be obtained, have gas supplier check main pressure.
Orifices have been sized for type of gas specified on rating plate. Check with gas supplier to determine specifications for gas being used. If different from rating plate, contact factory and obtain proper orifices.
Turn power on.
Replace fuse. Replace relay. Replace elements. Replace thermostat. Replace thermostat.
Close door. Open for blue flame. Blow out. Adjust gas pressure per rating plate. Send to factory for correct orifices. Clean exhaust. Replace direct spark igniter.
Replace orifices. Check factory for correct size.
Page 37
Troubleshooting Chart
Troubleshooting Chart
TROUBLE CAUSE REMEDY
Dryer too hot.
Dryer runs no steam to coils.
Incorrect main burner orifice.
Inadequate make-up air.
Lint accumulated. Exhaust duct dampers. High gas pressure. Partially restricted or inadequately sized exhaust system.
Defective thermostat. Valve closed.
Steam trap blocked. Solenoid valve.
Thermostat.
Check valve installed incorrectly. Strainer clogged.
Replace orifices. Check factory for correct size.
Make-up air must be 4 to 6 times the exhaust area of the dryer. Remove lint. Must be full open or replace. Adjust gas pressure per rating plate. Check service section for recommended sizes. Remove obstructions or lint build up from duct work. NEVER use smaller size exhaust duct. ALWAYS use larger size. Replace thermostat. Check all valves in steam supply and return. Make sure they are open. Remove and clean. Replace if defective. On dryers using solenoid temperature control, check operation of solenoid valve by advancing thermostat. On dryers using solenoid temperature control, thermostat controls operation of solenoid valve. If defective, replace thermostat. Check for inlet and outlet marking on check valve and invert if necessary. Remove plug and blow down strainer or remove and clean thoroughly if heavily clogged.
Water in steam line.
Steam piping installed incorrectly. Trap not functioning.
Check piping per steam installation instructions.
Check trap for size and capacity. If dirty and sluggish, clean thoroughly or replace. Check return line for high back pressure, or another trap charging against the trap functioning improperly.
Page 38
Direct-Spark Ignition Operation
DIRECT SPARK IGNITION OPERATION
NOTE: Some models are equipped with a dual ignition system.
The dual ignition system contains two direct spark ignition modules in parallel. Each module has its own flame sense circuit and acts independently of the other. If either bonnet limit thermostat opens because of high heat or flame impingement, the entire ignition system will shut down.
1. When a call for heat is received from the control supplying 24VAC to the ignition control module, the pre-purge delay timer begins. This delay time allows any air/sediment to be ejected prior to burner ignition. Following the pre-purge delay period, the gas valve is energized and the spark ignitor sparks for the trial ignition period.
2. When a flame is detected during the trial for ignition period, the spark ignitor shuts off and the gas valve remains energized.
3. If no flame is detected by the flame sense circuit, the ignition control module will go into safety lockout. The valve will be turned off immediately. If the module has multiple retries and no flame is detected, the gas valve is de-energized and the module goes into an interpurge delay. After this delay, the module will attempt another trial for the ignition period. This will continue until the number of retries has been used up. At the time, the module will go into safety lockout.
4. Recovery from safety lockout requires one of the following: a. A manual reset by opening and closing the loading door. b. After one hour if the control thermostat is still calling for
heat, the module will automatically reset and the trial for ignition period will start over.
5. Opening the loading door will cause the flame to extinguish. Closing the door and starting the dryer will restart the trial for ignition period.
6. Once the control thermostat has been satisfied and/or the drying timer has been timed out, the ignition control module(s) will be de-energized, the gas valve(s) will be de­energized and the flames will extinguish.
7. The machine will continue to run in a cooldown mode without heat. This process will cool the load to the touch and help to eliminate wrinkling.
Page 39
DIRECT SPARK
IGNITION OPERATION
FLOW CHART
Page 40
General Maintenance
GENERAL MAINTENANCE
1. Clean lint trap daily. Remove lint before or after each day of
operation. A clean lint trap will increase the efficiency of the dryer and the moisture-laden air will be exhausted outside more quickly.
2. Keep basket and sweep sheets clean. Clean as often as
needed. The basket and sweep sheets are accessible by removing the front panel of the dryer.
3. Gas burners, steam coils, electric coils. Check and clean
often.
4. Pulleys and belts. Keep clean as oil and dirt will shorten the
life of a belt. Check periodically for alignment. Pulley shafts must be parallel and the grooves must be aligned. Check belt tension periodically. Adjust tension by movement of idler bracket. Lubricate idler pulley once every two months using six grams of high temperature grease. Do not over-grease.
5. Electric motor. Keep motor clean and dry. Motors are
packed with sufficient grease for 10 years normal service. After that, bearings and housing should be cleaned and repacked one third full with Chevron grease No. SR1-2. See label on motor for further information.
If motor overheats, check voltage and wiring. Low voltage, inadequate wiring and loose connections are the main cause of motor failures.
6. Adjustable leveling bolts. One at each corner permits
accurate alignment of dryer. To adjust: Block one corner of dryer up off the floor, loosen hex nut. With wrench, turn bolt clockwise to raise dryer, opposite to lower. Rear bolts are outside of dryer and front bolts are inside lint trap compartment.
Page 41
General Maintenance
GENERAL MAINTENANCE
7. Periodically clean and examine exhaust system.
8. Keep dryer area clean and free of gasoline, combustible materials and other flammable liquids or vapors.
9. Do not obstruct the flow of combustion (make-up) air and ventilating air.
10. Check gas pressure periodically.
11. Gas burners air inlet shutters can be adjusted for proper flame by following instructions outlined on separate page of this manual.
12. Main Basket Bearings. Lubricate once every six months using six grams of high temperature grease. Do not over­grease.
13. Steam Heating Units. Keep steam coils clean. Check periodically and clean as often as required. Remove lint and dirt accumulation from coil fins to avoid decreasing their efficiency.
14. Clean Out Panel (Energy Saver Gas Models Only). Remove this panel located on the energy saver heating unit and clean the inside area of lint and dirt on a regular basis.
Page 42
Burner Air Inlet Shutter Adjustment
BURNER AIR INLET SHUTTER ADJUSTMENT
AIR SHUTTER ADJUSTMENT
Burner air inlet shutters are correctly adjusted when the flame is primarily blue.
BURNER AIR INLET
TYPE OF GAS SHUTTER ADJUSTMENT
Natural gas 1/2 Open Liquid petroleum 1/4 Open Manufactured gas 1/16 Open
AIR SHUTTER ADJUSTMENT:
Proper Method
Close air shutters to yellow tip, then open air shutters to blue flame tip. Orange tips are impurities in the air such as lint, dust, etc.
Page 43
CORRECT
Burner Air Inlet Shutter Adjustment
BURNER AIR INLET SHUTTER ADJUSTMENT
Burner air inlet shutters are adjusted closed. Insufficient air is admitted through the burner. Flame pattern is straight up and flame is yellow.
WRONG—NEED TO ADJUST SHUTTER
BURNER AIR INLET SHUTTER ADJUSTMENT
This flame pattern indicates the burner air inlet shutters are correctly adjusted, but air through the dryer is insufficient. This condition indicates excessive lint in the lint compartment, lack of make-up air in the room, restricted exhaust duct, or a vacuum in the room caused by an exhaust fan.
WRONG—NEED TO PROVIDE CORRECT AIRFLOW
THROUGH THE DRYER
Page 44
Bearing Replacement Instructions
BEARING REPLACEMENT INSTRUCTIONS
Step 1 Remove belt guard, V-belt, spacer and basket
sheave.
Step 2 Loosen set screws on the flange bearing and on the
pillow block bearing.
Step 3 Remove the bolts holding the pillow block bearing
and take it off the shaft.
Step 4 Remove the nuts and washers holding the flange
basket bearing and take it off the dryer.
Step 5 Inspect the bearings for damage and replace as
necessary, in reverse order of removing them. Before tightening securely, align basket per instructions on separate instruction sheet.
Step 6 Lubrication guide---Bearings never need lubrication.
They have been permanently lubricated by the supplier with a high temperature grease.
Page 45
Basket Alignment Instructions
BASKET ALIGNMENT INSTRUCTIONS
Step 1 Loosen the set screws on the flange and pillow block
bearings.
Step 2 Loosen the 4 side bolts, “1, 2, 3, 4” on the basket
bearing bracket. (see figure 3) Loosen the two adjusting
bolts and locknuts “5, 6” inside the bracket. Loosen the bolts “7” on the pillow block bearing.
Step 3 Place one “A” and two “B” diameter pins inside the
drying compartment between the rim of the basket opening and the rim of the door opening in the positions shown in figures 1 and 2. Check the two “B” pins for equal clearance.
NOTE Push the basket toward the rear
Step 4 With the pins in position, tighten the set screws on the
bearing races.
Step 5 Tighten the side bolts “1, 2, 3, 4” in numerical order.
Tighten the bolts “7” on the pillow block bearing. And tighten the bolts “5” and locknuts “6.”
Step 6 Remove the aligning pins.
CAUTION Check to see that the set screws are wrench tight on the bearings.
Page 46
Basket Shimming Instructions
BASKET SHIMMING INSTRUCTIONS
This procedure is normally necessary when replacing either the basket or the spider assembly on any dryer. Proper shimming is crucial to obtain a true running basket.
A. Align the basket as per instructions in the manual. B. Rotate the basket to determine where the most out-of-round
point is (where the basket scrapes or comes closest to scraping the sweep sheet).
C. Mark this position and the nearest rib to this position. D. Remove the basket (do not loosen the alignment bolts). E. With the basket on the floor (spider up), place one or two
shims between the spider leg and the back of the basket at the marked rib position. (See drawing.)
F. Re-insert spider and basket assembly and re-check cylinder. G. If at this point, basket is still out-of-round, procedure must be
repeated starting with Step “B”.
H. Upon completion of shimming process, realignment of basket
is necessary.
NOTE If the point mentioned in Step “B” is between two ribs, both ribs might have to be shimmed.
Page 47
Air Switch Adjustment (Illustration)
AIR SWITCH ADJUSTMENT
1. Shut off current; disconnect leads and remove air switch.
2. Lay air switch assembly on flat surface. Adjust air blade at “A” (FIGURE 1) so that air blade lays flat and surface “B” is parallel to the flat surface.
3. Place 3/8" (10 mm) x 5/8" (16 mm) spacer bar or equivalent “C” (FIGURE 2) under air blade in position shown; hold switch mounting bracket firmly and adjust switch actuator “D” with needle nose pliers at “E” by twisting actuator right or left whichever is needed so that switch closes when end of air blade engages bar “C”.
4. Maximum opening of air switch must be no greater than 3/4" (FIGURE 3). Bend tab “F” in or out to maintain this dimension.
5. Re-install air switch assembly on rear of dryer.
6. Re-check operation of air blade. Switch must close before air blade engages face of opening and re-open before stop “F” engages.
Page 48
30 lb. Dryer—Front View (Illustration)
Page 49
Parts—30 lb. Dryer (Front of Dryer)
1 TU7733 #8X1/2" Self Drill Screw 2 TU1771 #6 Twin Nut 3 TU1979 Door Switch 4 TU1770 Insulator 5 TU2373 Switch Bracket 6 TU3219 #6 x 1" S.M.S. 7 TU10010 Jacket Welded Assembly 8 TU4937 3/8"-16 Jam Nut
9 TU3211 3/8"-16 x 2 1/2" Leveling Bolt 10 TU10290 Lint Screen Housing 11 TU10362 Lint Screen Only
TU5225 Frame Only
12 TU9035 Lock JWC2
TU2844 Key JWC2 TUB1867 Lock & Key JWC2
TU8928 Cam 13 TU14559WHT Lint Door (Specify Color) 14 TU14555 Lint Door Handle 15 SB-00949-0 Fastener, Plastic 16 TU14557 Kickplate
17 TU2620 Solid Top (Gas Model)
TU6129 Solid Top (Electric Model)
18 TU2877 #10 Speed Nut 19 TU2483 Sweep Sheet Gaskets 20 TU5887 Key 21 TU2882 1/2"-20 Hex Nut 22 TU2831 1/2" Split Lockwasher 23 TU10651 Cover Plate (Steam) 2 4 K20 Spider Replacement Kit 25 TU10284 Lint Trap Front Support 26 TU10177 Spacer 27 TU8457 Thermostat Cover 28 TU9225 Coin Vault, Lock and Key 29 TU14602 Front Panel and Door Assembly
(Specify Color)
30 TU2083 Basket Welded Assembly
TU7188 Basket/Spider Assembly
31 TU2883 1/2" Cut Washer 32 TU2313 Tie Rod 33 GA-00765-0 Direct Spark Igniter
TU14176 “CE” Direct Spark Igniter
TU14675 Australian Direct Spark
Igniter
34 *TU9111 Thermostat Assembly
(Coin Meter Model Only) 3 5 GA-00803-0 Cable, Hi-Voltage DSI 36 TU7690 Insulation
39 SB-00836-0 Screw, Phillips, Pancake Head
40 TU8152 Insulation—US Model Only 41 TU7735 Insulation—US Model Only 42 TU8108 Insulation—US Model Only 43 TU7736 Insulation—US Model Only 45 P104 1/4" Washer (Pkg of 6) 46 TU9384 Adjustment Strip 47 TU3479 #10-32 x 7/16" Truss Head
Screw 48 TU2842 Hex Nut 50 TU2878 #10 x 5/8" Screw
51 CA-00841-0 Label - Clean Lint Trap 52 CA-00655-0 Trim - Rubber Insert 53 TU2853 Gasket - Lint Door
* See separate page for exploded view.
(51- 53 Not Shown)
Page 50
30 lb. Dryer—Rear View (Illustration)
Page 51
Parts—30 lb. Dryer (Rear of Dryer)
1 TU7733 #8 x 1/2" Self Drill Screw 2 TU3211 3/8-16 x 2-1/2" Leveling Bolts 3 TU4937 3/8-16 Jam Nut 5 TU4787 3/8-16 Hex Nut 6 VSB134 3/8" Split Lockwasher 7 TU12803 Idler Bracket 8 TU12576 3/8-16 x 1" Carriage Bolt
9 TU3247 Retaining Ring 10 TU7184 Sleeve Bearings (2 required) 11 TU5217 14" Idler Sheave (50/60 Cy.) 12 TU3395 V-Belt (4L580) 50 Hz.
TU7021 V-Belt (4L570) 60 Hz. 13 TU3395 V-Belt (4L580) 50/60 Hz. 14 TU5887 Key 15 TU7016 15" Basket Sheave (50/60 Cy.) 16 TU10676 Pillow Block Bearing** 17 TU13147 Bearing Support Bracket 18 TU2831 1/2" Split Lockwasher 19 RC347 1/2"-13 x 1-1/2" Cap Screw 20 TU13372 3/8"-16 Jam Nut w/Nylon Insert 21 TU10002 Flange Basket Bearing** 22 TU13480 Transformer - 240V/24V
TU13515 Transformer - 120V/24V
TU13514 Transformer - 460V/24V
TU13642 Transformer - 575V/24V
TU13643 Transformer - 380-415V/24V 23 TU8206* Air Switch Assembly 25 TU6263 Hex Hd. Screw 26 IB140 3/8" Washer 27 TU5890 Control Box Cover 28 TU13463 Relay - 9A, 3 Pole w/Aux.
TU13516 Relay - 12A, 3 Pole w/Aux. 29 TU8746 Fan, 60 Hz. W/Set Screws
TU5874 Fan, 50 Hz. W/Set Screws 30 TU9272 5/16" Nylon Patch Set Screw 31 TU2476 Felt Seal 32 TU2473 Side Gasket (2 Required) 33 C249 5/16"-18 Hex Nut 34 TU2814 5/16" Split Lockwasher 35 TU4787 3/8"-16 Hex Nut 3 6 VSB130 5/16" Cut Washer
37 TU5439 5/16"-18 x 3/4" Hex Head Screw
3 8- - Motor (Specify Motor No.,
Voltage, Cycle and Horsepower) 39 TU4684 Key 41 TU6559 Motor Sheave—60 Hz.
TU7603 Motor Sheave—50 Hz. 4 2 VSB134 3/8" Lockwasher 43 CFB3000 Cable—1/2" x 30" Lg. 44 PT196 Cable Strap 45 TU5850 Motor Mount—50/60 Hz. 46 TU4790 Straight Connector (2 Req’d) 47 TU2474 Gasket (2 Required) 48 TU4684 Key 49 TU13408 5/16"-18 x 1/2" Set Screw Nylok 50 TU11708 Rear Guard—“UR” Models
TU10134 Rear Guard—“US” Models
TU10131 Right Rear Cover—”US” Models 51 TU10433 Locking Collar Label 52 TU10418 Lubrication Label 53 TU10010 Jacket Welded Assembly 54 OP251 1/2" Int. Tooth Lockwasher 55 OP233 1/2" Hex Nut 56 TU2195 1/2"-13 x 1-3/4" Cap Screw 57 TU2883 1/2" Flat Washer 62 TU10651 Mechanism Box Cover
(Steam Dryer Only) 63 TU10177 Spacer (Mounted Inside Jacket) 64 SB170 Junction Box Cover 65 TU2372 Snap Bushing 67 TU10359 Motor Adapter—3 Ph. Only 68 TU13044 Motor Adapter—1 Ph. Only
* See separate page for exploded view.
** Eccentric Locking Collar W/Set Screws Included
Page 52
Parts—Access Door and Control Panel—Computerized Coin Meter
Access Door Assembly
Ref. Nos. 1, 6-8, 30-31, 37-38
TU14567
1 TU14662 Logo Decal 2 TU3479 #10-32 x 7/16" Truss Head Screw 3 P104 1/4" Cut Washer 4 FB187 #10 Lockwasher 5 TU2842 #10-32 Hex Nut 6 TU14568WHT Access Door W/A (Specify Color) 7 TU9386 Lock JWC3
7A TU8995 Cam
8 TU9387 Key JWC3 9 F1300 Motor Relay
1 0 - - - Coin Rejector (Specify Coin
Number and Denomination) TU9006 Rejector Single Chute (25 cents) TU9008 Rejector Dual Chute (25/10 cents) TU9897 10 cents Coin Switch Replacement TU9898 25 cents Coin Switch Replacement
11 TU9426 4-40 x 5/8" Machine Screw 12 TU9427 4-40 Hex Nut 13 TU13469 Digital Display Assembly
14 TU1771 Twin Clip (Pkg. 12)
15 TUT191A Push Button Switch Plate
Control Panel Assembly
TU13724 - 24V 50/60 Hz. Gas
16 TU11510 Push Button Switch 17 TU3400 Nut 18 SV136 #6-32 x 15/16" Truss Head Screw 19 M271 #8 - Int. Tooth Lockwasher 21 TU11668 Standoff 22 TU9524 #6 x 5/16" Screw 23 TU13412 C/M Control (24V) F/1-Slot
TU9329 C/M Control (12V) F/2-Slot 24 TU9347 P.C. Board Support 27 TU13857 Control Panel Plate Asm. 28 TU9514 Reset Label 29 TUT316 Indicator Lamps 24V 30 TU14553 Trim Access Door 31 TU5739 Door Support Arm 32 TU13842 Control Panel Nameplate 34 TU8629 Terminal Board 35 TU13942 Spacer 36 TU9898 Transformer 24V/12V
(Used with TU9329 C/M Control) 37 SB-00951-0 Screw #8 x 7/16 Phillips 38 CA-13098-0 Gasket Access Door (Not Shown)
Page 53
Parts—Access Door and Control Panel—Electro-Mechanical Coin Meter
Access Door Assembly
Ref. Nos. 1, 5-7, 18, 20, 29-30
TU14567
1 TU14568WHT Access Door Weldment (Specify Color) 2 TU3479 #10-32 x 7/16" Truss Head Screw 3 P104 1/4" Cut Washer 4 TU2842 #10-32 Hex Nut 5 TU9386 Lock-JWC3
5A TU8995 C am
6 TU9387 Key - JWC3 7 TU14662 Logo Decal 8 TU3400 Nut
9 TU13843 Control Panel Nameplate 10 TUT191A Push Button Switch Plate 11 TU4958 #8-32 x 3/8" Machine Screw
*12 CM7364 25¢/15 Min. - 24V
CM7365 25¢/12 Min. - 24V CM7366 25¢/10 Min. - 24V CM7368 25¢/7-1/2 Min. - 24V CM7370 25¢/6 Min. - 24V CM7372 25¢/5 Min. - 24V
13 TU3266 #8-32 x 11/32" Hex Nut
Control Panel Assembly
TU13721 - 24V 50/60 Hz. Gas
TU13847 - 24V 50/60 Hz. S/E
14 FB187 #10 Lockwasher 15 P104 1/4" Cut Washer 16 TUT316 Indicator Lamp—24V 17 TU13858 Control Panel Plate Asm. 18 TU5739 Support Rod 19 M262 Screw 20 TU14553 Trim Access Door 21 TU8629 Terminal Board 22 TU1771 Twin Clip 23 TU9524 #6 x 5/16" Screw 24 TU11510 Push Button Switch 25 TU14701 Spacer 26 TU3266 Nut 2 7 SV136 #6-32 x 15/16" Truss Head Scr.
28 M271 #8 Int. Tooth Lockwasher 29 SB-00951-0 Screw #8 x 7/16 Phillips 30 CA-13098-0 Gasket Access Door (Not Shown)
* Call factory for Coin Meter part number for 50 Cy.
Page 54
TU14602 - Front Panel and Door Assembly (Illustration)
1 TU14601 Front Panel W/Door Catch - c/m 2 M262 #8-32 x 3/8" Truss Head Screw 3 TU2194 Door Switch Actuator 4 TU2105 Door Switch Spring 5 FB187 #8 Split Lockwasher 6 TU3266 #8-32 Hex Nut 7 TU2836 5/16" - 18 x 1/2" Hex Head Screw 8 TU2878 #10 x 5/8" Sheet Metal Screw
9 TU5158 Door Catch Assembly 10 TU2236 Hinge Post 11 PIF172 Delrin Bearing (Pkg. 2)
NOTE: TU4827---Actuator Assembly Consists of Ref. No. 2, 3, 4, 5, and 6
TU9040 ---Door Assembly Consists of Ref. No. 11-19 (Specify Color)
12 TU2090 Basket Door Seal 13 TU4839 #10-32 x 3/8" Machine Screw 14 TU7862 Door GLass (Plain)
TU7862C Door Glass (w/Logo) 15 TU7171 Basket Door (Specify Color) 16 TU3215 #10-32 x 3/8" Taptite Screw 18 TU2874 Basket Door Handle 19 TU7169 Rubber Gasket
Page 55
Parts—Thermostat Assembly (Coin Meter Models) TU9111 (w/Illustration)
1 TU3240 Safety High Limit Thermostat 2 TU3240 185° F (85° C) Thermostat 3 TU5150 150° F (66° C) Thermostat 4 TU7244 135° F (57° C) Thermostat 5 TU5143 Mounting Bracket 6 TU3624 #6-32 x 1/4" Round Head Screw (6 each) 7 TU3400 #6-32 Hex Nut 8 TU7733 #8 x 1/2" Self Drill Screw 9 TU6067 #8 Speed Clip (2 each)
Page 56
Parts—Exhaust Duct Assembly (Energy-Saver Model Only) (w/Illustration)
TU10269—Vertical Assembly Complete
TU10336—Horizontal Assembly Complete
1 TU7733 #8 x 1/2" Self Drill Screw 2 TU8052 Tee - 8" x 6" x 6" 3 TU8176 Pipe - 8" x 17 1/2" 4 TU9161 Installation Label 5 TU10268 Elbow - 8" 6 TU10335 Tee—8" x 6" x 6" 7 TU8053 Elbow—6" 8 TU8054 Pipe—6" x 15 1/2" 9 TU8055 Pipe—6" x 23 1/2"
Parts—Air Switch Assembly TU8206 (w/Illustration)
1 F888 “E” Ring 2 TU2463 Actuator Arm 3 TU3476 Air Switch Decal 4 TU1771 6" Tinnerman Nut 5 TU8155 Air Switch 6 TU1770 Insulator 7 TU8171 Air Switch Bracket 8 TU7733 #8 - 18 1/2" Self Drilling Screw 9 TU3219 #6 x 1" Round Head S.M.S.
Page 57
Parts—Steam Heating Unit (w/Illustration)
TU13689—9 Section Steam Bonnet Assembly w/Solenoid Valve 24V
1 TU2546 Housing Weldment 2 TU2547 Front Coil Retainer 3 TU2548 Rear Coil Retainer 4 TU2413 Steam Coil Manifold 5 TU2414 3/4" - 16 x 3/8" Straight Connector 6 TU2405 Steam Coil (9 required) 7 3/4" W x 1 5/8" H x 26" L 7 CB36 #1/4" - 20 x 1/2" Hex Head Screw (Pkg. of 6) 8 TU7733 #8 x 1/2" S.M.S. (Pkg. of 6)
9 TU2598 Air Filter 16" x 25" x 1" 10 TU2735 1" x 3/4" Reducer 11 TU4608 3/4" x 2" Pipe Nipple 12 TU13517 Solenoid Valve 24V - 50/60 Hz. 13 CFB2100 Greenfield Cable, 1/2" (Specify 21" Long) 14 TU4790 1/2" Straight Conn. (2 required) 15 TU10651 Mechanism Box Cover
Page 58
Gas Heating Unit (Regular Gas Fired Model) (Illustration)
TU13673—(Natural Gas)
TU13715—(LP Gas)
1 TU8631 Bonnet 2 TU13695 Bonnet Thermostat Bracket 3 TU13212 1/2" Pipe Nipple—24" 4 390401021 1/2" Pipe Nipple—2 1/2" 5 TU13523 1/2" Valve Combination
(Natural Gas)
TU13513 1/2" Valve Combination
(LP Gas) 6 SC505 Coupling 7 TU2226 Mounting Bracket 8 TU10946 Manifold Plug 9 TU13678 Thermostat, Man. Reset 300º
10 390501053 1/2" Elbow 11 GA-00764-0 Electrode Spark Igniter 12 CB36 1/4"—20 x 1/2 Hex Hd. Scr.
13 TU2846 1/4" Split Lockwasher 14 TU4934 1/4"—20 Hex Nut 15 TU2847 1/4"—Flat Washer 16 TU2224 1/8" Pipe Plug 17 TU3539 Gas Burner Orifice
(specify size) 18 TU8288 Manifold Assembly 19 TU7840 Burner 20 TU13826 Electrode Spark Mounting
Bracket 21 TU8645 Caution Label 22 TU11181 Burner Locator Angle 23 C1365 Connector T&B 24 TU13914 DSI Instruction 25 TU7733 #8 Self Drill Scr. (Pkg. of 6)
Page 59
Parts—Gas Heating Unit (Energy-Saver Gas Model)
TU13786—(Natural Gas)
TU13785—(LP Gas)
1 TU9048 Bonnet 1A TU8651 Door and Hinge 1B TU7775 Top Panel (for TU8640
order separately) 2 TU2842 #10 - 32 Hex Nut 3 TU13212 1/2" Pipe Nipple—24" 4 TU13523 1/2" Valve Combination
(Natural Gas)
TU13513 1/2" Valve Combination
(LP Gas) 5 TU2226 Mounting Bracket 6 TU7294 Upper Rear Air Deflector 7 TU13695 Bonnet Thermostat Bracket 8 TU13678 Thermostat, Man. Reset 300º 9 C1365 Connector T&B
10 GA-00764-0 Electrode Spark
Igniter
11 TU13826 Electrode Spark Mounting
Plate
12 CB36 1/4"—20 x 1/2" Hex
Head Screw
13 TU2846 1/4" Split Lockwasher
14 TU2847 1/4" Flat Washer 15 TU4934 1/4"—20 Hex Nut 16 TU2224 1/8" Pipe Plug 17 TU3539 Gas Burner Orifice
(specify size) 18 TU7840 Burner 19 TU8288 Manifold Assembly 20 TU10946 Manifold Plug 21 TU2877 #10 Tinnerman Nut 22 TU2878 #10 x 5/8" S.M.S. 23 TU3479 #10—32 x 7/16" Truss
Head Screw 24 TU8645 Caution Label 25 TU13914 DSI Instruction 26 P104 1/4" Cut Washer 27 TU2853 Gasket Material 28 TU11181 Burner Locator Angle 29 SC505 Coupling 30 390401021 1/2" Pipe nipple 2 1/2" 31 390501053 1/2" Elbow 32 TU7733 #8 Self Drill Scr. (Pkg. of 6)
Page 60
Electric Heating Unit (Illustration)
1 TU3103 Bonnet Weldment 2 TU3102 Hold Down Plate 3 TU9205 Control Box Weldment 4 TU9207 Terminal Box Cover 5 TU12454 Top Cover 7 TU3104 Air Inlet Cover 8 TU3767 Contact Strap (4 required)
9 TU3768 Contact Strap (1 required) 10 TU3253 Insulators 11 TU13866 Fuse Holder 12 TU7738 Grounding Lug 13 TU9254 High Voltage Label
for 415V Only 14 TU9258 Ground Label 15 CB36 1/4"-20 x 1/2" Hex Screw
(Pkg. of 6)
16 TU5958 Bushing (2 required) 17 CFB0700 Cable—1/2" x 7" Lg. 18 TU4790 Straight Connector
(2 required) 21 TU7244 Thermostat—135°F 22 TU13588 Motor Fuse Holder
A see next page Control Box Less Wiring B “ Contactor C “ Terminal Block D “ Fuse
E “ Bonnet with Elements F “ Heater Elements
G “ Motor Fuse
Page 61
30 lb. Electric Bonnet “UR” Model—21 KW Elements Only
A
Control Box
Less Wiring
TU13781
208V 1PH
TU13782
240V 1PH
TU13783
208V 3PH
TU13980
240V 3PH
TU13784
480V 3PH
TU13794
240/415V 3PH
B
Contactor (24V
Coil)
TU13520
30/45 AMP
TU13520
30/45 AMP
TU13520
30/45 AMP
TU13520
30/45 AMP
TU13520
30/45 AMP
TU13520
30/45 AMP
C
Terminal Block
TU9142
(2 required)
TU9142
(2 required)
TU9143
TU9143
TU9143
TU9143*
TU9142**
D
Heater Fuse
Block
TU11096
TU11096
TU11096
TU11096
TU9141
TU11096
E
Heater Fuses
TU7224 40 AMPS 3 required
TU7224 40 AMPS 3 required
TU7224 40 AMPS 3 required
TU7224 40 AMPS 3 required
TU7072 40 AMPS 3 required
TU7224 40 AMPS 3 required
F
Bonnet with
Elements
TU7590 -
22.5KW
208V, 1 PH
TU7588 -
21KW
240V, 1 PH
TU7590 -
22.5KW
208V, 3 PH
TU7588 -
21KW
240V, 3 PH
TU7588 -
21KW
480V, 3 PH
TU7588 -
21KW
240 or 415V,
3 PH
G
Heater Element
HE11080, 240V,
30KW
Used for 208V,
22.5KW
HE11540, 240V,
21KW
HE11080, 240V,
30KW
Used for 208V,
22.5KW
HE11540, 240V,
21KW
HE11540, 240V,
21KW
Used for 480V,
21KW
HE11540, 240V,
21KW
H
Motor Fuse
Block
TU8201
TU8201
TU8201
TU8201
TU8200
TU8200
I
Motor Fuses
TU819710
10 AMPS
2 required
TU819710
10 AMPS
2 required
TU819710
10 AMPS
3 required
TU819710
10 AMPS
3 required
TU819908
8 AMPS
3 required
TU819908
8 AMPS
3 required
TU13884
208V 3PH
w/1 PH motor
TU13884
240V 3PH
w/1 PH motor
TU13885
240/415V 3PH
w/1 PH motor
30/45 AMP
30/45 AMP
30/45 AMP
* 3 Pole
** 1 Pole (Neutral)
TU13520
TU13520
TU13520
TU9143
TU9143
TU9143*
TU9142**
TU11096
TU11096
TU11096
TU7224 40 AMPS 3 required
TU7224 40 AMPS 3 required
TU7224 40 AMPS 3 required
TU7590 -
22.5KW
208V, 3 PH
TU7588 -
21KW
240V, 3 PH
TU7588 -
21KW
240 or 415V,
3 PH
HE11080, 240V,
30KW
Used for 208V,
22.5KW
HE11540, 240V,
21KW
HE11540, 240V,
21KW
TU8201
TU8201
TU8200
TU819710
10 AMPS
2 required
TU819710
10 AMPS
2 required
TU819908
8 AMPS
2 required
Page 62
Rated Heater Input
Power Supply for Electric Heating Circuit—30 lb. Dryers
Heater
Amperes, Motor
Amperes,
Control
Amperes, Total
Amperes at Rated
Voltage
Minimum Size Supply
Hz.
Wire Based On 60C
(140ºF) Insulated
Copper Conductor
Circuit
Minimum
Conduit Trade
Size
Branch
Circuit Maxi-
mum Fuse Size
21KW@208V/1PH
21KW@208V/3PH*
21KW@208V/3PH
21KW@240V/1PH
21KW@240V/3PH*
21KW@240V/3PH
21KW@480V/3PH
21KW@240/414/3PH
21KW@550V/3PH
109 AMPS
66 AMPS
62 AMPS
95 AMPS
59 AMPS
55 AMPS
28 AMPS
55 AMPS
25 AMPS
60
60
60
60
60
60
60
50
60
1AWG
4AWG
4AWG
1AWG
4AWG
4AWG
10AWG
4AWG
10AWG
1-1/2
1-1/4
1-1/4
1-1/2
1-1/4
1-1/4
3/4
1-1/4
3/4
110
70
70
100
60
60
30
60
25
CAUTION: This machine has one power supply connection point. Disconnect power supply before servicing machine.
* Single Phase Motors
Page 63
Page 64
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