ION 30ACi+, 30ACi Deluxe, 35ACi Deluxe, 35ACi+ Operation Manual

30ACi+, 30ACi Deluxe, 35ACi+ and 35ACi Deluxe
Battery Backup System
OPERATION MANUAL
Dated: 02/10/2015 Document Name: 30-35ACi+&Deluxe_OM
Page 1 of 12
30ACi+
2 2
1 1
3 3
4 4
5 5
1. 600 va Inverter, PN: TW20313
2. Battery Box, PN: EP0----300
3. WC33M, PN: M5235033MN
4. Ion+ Switch/Alarm, PN: iNP20306
5. Ion Pipe Mount Bracket, PN: iN-SPB-1
6. Battery Leads, PN: TW20354
6 6
35ACi+
1. 800 va Inverter, PN: TW20315
2. Battery Box, PN: EP0----300
3. BA33M, PN: HP20180
4. Ion+ Switch/Alarm, PN: iNP20306
5. Ion Pipe Mount Bracket, PN: iN-SPB-1
6. Battery Leads, PN: TW20354
30ACi Deluxe
2 2
1 1
4
30ACi Deluxe
1. 600 va Inverter, PN: TW20313
2. Battery Box, PN: EP0----300
3. (2) WC33M, PN: M5235033MN
4. Ion Genesis, PN: iNG2-10-1B
5. Battery Leads, PN: TW20354
35ACi Deluxe
3
5 5
4
35ACi Deluxe
1. 800 va Inverter, PN: TW20315
2. Battery Box, PN: EP0----300
3. (2) BA33M, PN: HP20180
4. Ion Genesis, PN: iNG2-10-1B
5. Battery Leads, PN: TW20354
3
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30ACi+, 30ACi Deluxe, 35ACi+ and 35ACi Deluxe
Battery Backup System
OPERATION MANUAL
Dated: 02/10/2015 Document Name: 30-35ACi+&Deluxe_OM
Page 2 of 12
IntroductIon
Reasonable care and safe methods should be practiced. Check local codes and requirements before installation. This manual contains important information for the safe use of this product. Read this manual completely before using this product and refer to it often for continued safe product use.
Note: This manual covers the installation of the inverter, regardless of what pump, switch or controller combination is included in the system you purchased. For more detailed installation information and troubleshooting regarding the pump, switch or controller, please refer to their individual manuals. Although the inverters for the 30ACi and 35ACi systems are slightly different, they both operate on 12 volts with identical connections.
DO NOT THROW AWAY OR LOSE THIS MANUAL. Keep it in a safe place so that you may refer to it when needed.
Important Safety InStrutIonS
Before proceeding further, kindly go through the safety instructions carefully.
Always disconnect the unit from the receptacle power source and battery before handling or making any adjustments to the system.
Battery Backup Warning:
WARNING: Risk of electrical shock this unit
has not been investigated for use in outdoor
areas.
WARNING: Risk of electrical shock. Connect
only to a properly grounded, three pronged grounding type receptacle. Under any circumstances, do not remove the grounding prong from the power cord.
WARNING: Do not smoke, use spark able
electrical devices or open ame when working
on this unit!
WARNING: Do not install unit in locations
classied as hazardous per N.E.C., ANSI/
NFPA 70 - 1999.
FAILURE TO HEED ABOVE CAUTIONS COULD RESULT IN INJURY OR DEATH.
WARNING: These systems are designed to
operate only one pump at a time, the one(s) supplied with the unit. Using anything other than the pump supplied with the system will cause damage to the unit and void the warranty.
General Precautions
Before using the inverter, read all instructions and caution markings on the inverter, the batteries & all appropriate sections of this instruction manual.
WARNING: Do not expose the inverter to any
type of chemicals. The inverter is designed for interior use only.
WARNING: Do not disassemble the inverter;
take it to a qualied service center when service or repair is required. Opening by unqualied personnel can lead to electrical shock or re hazard
and void the warranty.
To reduce risk of electric shock, disconnect all wiring before cleaning.
WARNING: Avoid exposing the inverter or
batteries to any type of explosive gases (in the vicinity, as batteries generate explosive gases during normal operation). Provide proper ventilation. The battery enclosures should be designed to prevent accumulation and concentration by hydrogen gas in “pockets” at the top of the compartment. Vent the battery compartment from the highest point. A sloped
lid can also be used to direct the ow to the vent
opening location. To reduce the risk of the battery explosion, follow all the instructions of the battery supplier or any equipment you intend to use in the vicinity of batteries.
WARNING: Use the correct insulated tools to
make AC/DC wiring connections.
WARNING: Do not install this inverter on or
near ammable materials (plywood,
chemicals, gas online etc.)
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30ACi+, 30ACi Deluxe, 35ACi+ and 35ACi Deluxe
Battery Backup System
OPERATION MANUAL
Dated: 02/10/2015 Document Name: 30-35ACi+&Deluxe_OM
Page 3 of 12
Personal Precautions
CAUTION: Someone should be within the
range of your voice to come to your aid when
you work near batteries.
CAUTION: Have plenty of fresh water and soap nearby in the event that battery acid
contact skin, clothing or eyes.
CAUTION: Wear complete eye and clothing protection.
CAUTION: Avoid touching eyes while working near batteries. Wash your hands when done.
CAUTION: If battery acid comes in contact with skin or clothing, wash immediately with
soap and water.
KnowIng your Inverter
In its most basic form, an inverter transforms Direct Current (DC) to Alternating Current (AC). The battery acts as a reserve to ensure continuous supply of power whenever mains supply from utility power is not available. The inverter is used to charge the battery when normal utility power is available and converts the battery’s DC to AC voltage to run the pump when utility power is lost.
Battery Safety
A battery can present a risk of severe burn and injury from high short circuit current. The following precautions should be observed when working on batteries.
CAUTION: Do not dispose of battery in a re.
The battery may explode.
CAUTION: A battery can present a risk of
severe burn and injury from high short circuit current. The following precautions should be observed when working on batteries.
CAUTION: The electrolyte is a dilute sulfuric
acid that is harmful to the skin and eyes. It is electrically conductive and corrosive. The following procedures should be observed:
a. If electrolyte contacts the skin, wash it off
immediately.
b. If electrolyte contacts the eyes, ush
thoroughly and immediately with water. Seek medical attention.
c. Spilled electrolyte should be washed down
with a suitable acid neutralizing agent. A
common practice is to use a solution of approximately one pound (500 grams) bicarbonate of soda to approximately one gallon (4 liters) of water. The bicarbonate of soda solution be added until the evidence of reaction (foaming) has ceased. The
resulting liquid should be ushed with
water and the area dried.
CAUTION: Do not reverse the battery
connections, as it will blow the battery fuse. A power cord has been provided to connect the inverter to incoming AC wall outlet.
Battery requIrementS
Your unit operates on 12 VDC battery power when
in the power fail mode. A UL recognized deep cycle
marine battery should be used. There are two principal types of batteries: starting and deep cycle. There are several different types of battery constitutions including liquid lead acid, nickel iron, nickel cadmium, alkaline and maintenance free. Batteries are sealed or vented.
Starting Batteries
Starting batteries are designed for high cranking power but not deep cycling. Do not use them with your inverter. They do not affect the inverter, but they will simply not last long in a deep cycle application. They
use lot of thin plates to maximize the surface area of
the battery. This allows very high starting current but less run time when the battery is cycled.
CAUTION: Do not open or mutilate the battery. Released electrolyte is harmful to the
skin and eyes. It may be toxic.
Deep Cycle Batteries
Deep cycle batteries are best suited for use with the inverter. They are designed to have the majority
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30ACi+, 30ACi Deluxe, 35ACi+ and 35ACi Deluxe
Battery Backup System
OPERATION MANUAL
Dated: 02/10/2015 Document Name: 30-35ACi+&Deluxe_OM
Page 4 of 12
of their capacity used before recharge. Available
in many sizes and types, be sure to use at least a
100AH battery.
BATTERIES NOT INCLUDED
Battery maIntenance
If you are using AGM maintenance free batteries you do not need to perform any maintenance to your batteries. For all other batteries refer to the manufacturer recommended battery maintenance section.
Maintenance or replacement of batteries should be performed or supervised by personnel knowledgeable of batteries and the required precautions.
replacIng Battery
Wear full eye protection and protective clothing.
When replacing the battery/batteries, use the same
type and size battery/batteries. See left, Battery Requirements.
DANGER: The electrolyte is a dilute sulfuric
acid that is harmful to the skin and eyes. It is electrically conductive and corrosive. The following procedures should be observed:
Do not lay tools or metal objects on top of the
batteries
Use tools with insulated handles
2. Push and hold the Power button on the front of the inverter for 3 – 5 seconds.
toolS needed
A pipe wrench, insulated pliers, insulated adjustable wrench, and insulated screwdriver will be needed.
InStallatIon InStructIonS
Remove all packing and contents from the battery box enclosure. an inverter, battery box, pig tail with Anderson connector, inverter power cord and pump with vertical switch.
Find a suitable place to set the unit. Keep in mind that the unit should be placed in a area where water and moisture will not splash or drip on the unit, the fan inlet on the sides of the enclosure will not be obstructed and where a properly grounded three prong dedicated receptacle is within reach of the power cord.
Remove watches, rings, or other metal objects.
Use tools with insulated handles.
Do not lay tools or metal parts on top of batteries.
1. Install the 12 volt deep cycle marine battery into the plastic battery box. Make sure that the MCB (main circuit breaker) on the back of your inverter is in the OFF position.
2. Connect the black negative (-) wire of the pig tail to the negative (-) terminal of the 12 volt battery.
When Inverter is Operating on AC Power
1. Unplug the unit from the wall.
2. Follow the Installation Instructions of this manual, starting with step 8 and working back to step 1.
3. Remove and safely dispose of old batteries.
4. Install new battery, starting with Step 1 of the Installation Instructions.
When Inverter is Operating on DC Power
1. Follow Steps 1 – 4 above.
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3. Connect the red positive (+) wire of the pig tail to the positive (+) terminal of the 12 volt battery.
4. Lay wires over the side of the battery box so the Anderson connector is on the outside of the battery box. Install the plastic cover on the battery box so that the red and black wires come out of the battery box and set the inverter on top of the battery box cover.
5. Plug the Anderson connector from the inverter into the Anderson connector from the battery, insuring that the wire colors match on both
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