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EPS1U
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Intel EPS1U User Manual

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SSI
EPS1U Power Supply Design Guide, V1.1
EPS1U
Power Supply Design Guide
A Server System Infrastructure (SSI) Specification
For 1U Rack Chassis Power Supplies
SSI
EPS1U Power Supply Design Guide, V1.1
Disclaimer:
THIS SPECIFICATION IS PROVIDED "AS IS" WITH NO WARRANTIES WHATSOEVER, INCLUDING ANY WARRANTY OF MERCHANTABILITY, NONINFRINGEMENT, FITNESS FOR ANY PARTICULAR PURPOSE, OR ANY WARRANTY OTHERWISE ARISING OUT OF ANY PROPOSAL, SPECIFICATION OR SAMPLE. WITHOUT LIMITATION, THE PROMOTERS (Intel Corporation, NEC Corporation, Dell Computer Corporation, Data General a division of EMC Corporation, Compaq Computer Corporation, Silicon Graphics Inc., and International Business Machines Corporation) DISCLAIM ALL LIABILITY FOR COST OF PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES, LOST PROFITS, LOSS OF USE, LOSS OF DATA OR ANY INCIDENTAL, CONSEQUENTIAL, DIRECT, INDIRECT, OR SPECIAL DAMAGES, WHETHER UNDER CONTRACT, TORT, WARRANTY OR OTHERWISE, ARISING IN ANY WAY OUT OF USE OR RELIANCE UPON THIS SPECIFICATION OR ANY INFORMATION HEREIN.
The Promoters disclaim all liability, including liability for infringement of any proprietary rights, relating to use of information in this specification. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted herein.
This specification and the information herein is the confidential and trade secret information of the Promoters. Use, reproduction and disclosure of this specification and the information herein is subject to the terms of the S.S.I. Specification Adopter's Agreement.
Copyright Intel Corporation, NEC Corporation, Dell Computer Corporation, Data General a division of EMC Corporation, Compaq Computer Corporation, Silicon Graphics Inc., International Business Machines Corporation, 2001.
SSI
EPS1U Power Supply Design Guide, V1.1
Contents
1 Purpose..........................................................................................................................................................5
2 Conceptual Overview....................................................................................................................................5
3 Definitions/Terms/Acronyms .......................................................................................................................6
4 Mechanical Overview....................................................................................................................................7
4.1 High Power Card Edge Form Factor...................................................................................................7
4.2 Alternate Enclosure.............................................................................................................................8
4.3 Airflow Requirements..........................................................................................................................9
4.4 Temperature Requirements ................................................................................................................9
5 AC Input Requirements ..............................................................................................................................10
5.1 AC Inlet Connector............................................................................................................................10
5.2 AC Input Voltage Specification..........................................................................................................10
5.3 Input Under Voltage ..........................................................................................................................10
5.4 Efficiency...........................................................................................................................................11
5.5 AC Line Dropout................................................................................................................................11
5.6 AC Line Fuse.....................................................................................................................................11
5.7 AC Inrush...........................................................................................................................................11
5.8 AC Line Transient Specification........................................................................................................12
5.9 AC Line Fast Transient Specification................................................................................................12
6 DC Output Specification.............................................................................................................................13
6.1 Connector..........................................................................................................................................13
6.2 Grounding..........................................................................................................................................15
6.3 Remote Sense...................................................................................................................................15
6.4 Output Power/Currents......................................................................................................................15
6.4.1 Standby Outputs ...................................................................................................................17
6.5 Voltage Regulation............................................................................................................................18
6.6 Dynamic Loading...............................................................................................................................18
6.7 Capacitive Loading............................................................................................................................19
6.8 Ripple / Noise....................................................................................................................................19
6.9 Timing Requirements........................................................................................................................20
7 Protection Circuits......................................................................................................................................23
7.1 Current Limit......................................................................................................................................23
7.2 240VA Protection ..............................................................................................................................23
7.3 Over Voltage Protection....................................................................................................................24
7.4 Over Temperature Protection............................................................................................................24
8 Control and Indicator Functions................................................................................................................25
8.1 PSON#...............................................................................................................................................25
8.2 PWOK (Power OK)............................................................................................................................26
8.3 ACWarning........................................................................................................................................27
8.4 Field Replacement Unit (FRU) Signals .............................................................................................28
8.4.1 FRU Data..............................................................................................................................28
8.4.2 FRU Data Format..................................................................................................................28
8.5 LED Indicator.....................................................................................................................................30
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EPS1U Power Supply Design Guide, V1.1
9 MTBF.............................................................................................................................................................30
10 Agency Requirements ................................................................................................................................31
Figures
Figure 1: Enclosure Drawing.....................................................................................................................................7
Figure 2: Alternate Enclosure Drawing .....................................................................................................................8
Figure 3: Edge Finger Layout..................................................................................................................................14
Figure 4: Output Voltage Timing.............................................................................................................................20
Figure 5: Turn On/Off Timing (Signal Power Supply) .............................................................................................22
Figure 6: PSON# Signal Characteristics.................................................................................................................25
Tables
Table 1: Definitions, Terms, and Acronyms (listed alphabetically) ...........................................................................6
Table 2: Thermal Requirements................................................................................................................................9
Table 3: AC Input Rating.........................................................................................................................................10
Table 4: AC Line Sag Transient Performance........................................................................................................12
Table 5: AC Line Surge Transient Performance.....................................................................................................12
Table 6: Edge Finger Pinout ...................................................................................................................................13
Table 7: 125 W Load Ratings..................................................................................................................................16
Table 8: 250 W Load Ratings..................................................................................................................................16
Table 9: 350 W Load Ratings..................................................................................................................................17
Table 10: Voltage Regulation Limits .......................................................................................................................18
Table 11: Optional +5V Regulation Limits ..............................................................................................................18
Table 12: Transient Load Requirements.................................................................................................................18
Table 13: Capacitve Loading Conditions ................................................................................................................19
Table 14: Ripple and Noise.....................................................................................................................................19
Table 15: Output Voltage Timing ............................................................................................................................20
Table 16: Turn On/Off Timing .................................................................................................................................21
Table 17: Over Current Protection..........................................................................................................................23
Table 18: Over Current Protection..........................................................................................................................23
Table 19: Over Voltage Limits.................................................................................................................................24
Table 20: PSON# Signal Characteristic...................................................................................................................25
Table 21: PWOK Signal Characteristics.................................................................................................................26
Table 22: ACWarning Signal Characteristics..........................................................................................................27
Table 23: FRU Device Information..........................................................................................................................28
Table 24: FRU Device Product Information Area....................................................................................................28
Table 25: FRU Device MultiRecord Area................................................................................................................29
Table 26: LED Indicators.........................................................................................................................................30
SSI
EPS1U Power Supply Design Guide, V1.1
1 Purpose
This specification defines a non-redundant power supply that supports 1U rack mount entry server systems. The entry-level power supply is not intended to be a hot swap type of power supply. The parameters of this supply are defined in this specification for open industry use. This specification defines a 125W, 250 W and 350 W power supply with six outputs; 3.3 V, 5 V, 12 V, -12 V, and 5 VSB. The form factor fits into a 1U system and provides a wire harness or docking solution for output connections. An IEC connector is provided on the external face for AC input to the power supply. The power supply contains fans for cooling, while meeting acoustic requirements.
2 Conceptual Overview
In the Entry server market, the bulk power system must source power on several output rails. These rails are typically as follows:
• +3.3 V
• +5 V
• +12 V
• –12 V
• 5V standby
NOTE
Local DC-DC converters shall be utilized for processor power, and will ideally convert power from the +12 V rail, however, they may also convert power from other rails.
The bulk power system may be an n+1 redundant power system or a non-redundant power system.
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EPS1U Power Supply Design Guide, V1.1
3 Definitions/Terms/Acronyms
Table 1: Definitions, Terms, and Acronyms (listed alphabetically)
Required
Recommended
Optional
Full Ranging
CFM Dropout
Latch Off
Monotonically
MTBF Noise Overcurrent
PFC PWOK
Ripple Rise Time
Sag
Surge VSB or Standby Voltage
The status given to items within this design guide, which are required to meet SSI guidelines and a large majority of system applications.
The status given to items within this design guide which are not required to meet SSI guidelines, however, are required by many system applications.
The status given to items within this design guide, which are not required to meet SSI guidelines, however, some system applications may optionally use these features.
A full-ranging power supply automatically senses and adjusts itself to the proper input voltage range (110 VAC or 220 VAC). No manual switches or manual adjustments are needed.
Cubic Feet per Minute (airflow). A condition that allows the line voltage input to the power supply to drop to
below the minimum operating voltage. A power supply, after detecting a fault condition, shuts itself off. Even if the
fault condition disappears the supply does not restart unless manual or electronic intervention occurs. Manual intervention commonly includes briefly removing and then reconnecting the supply, or it could be done through a switch. Electronic intervention could be done by electronic signals in the Server System.
A waveform changes from one level to another in a steady fashion, without intermediate retracement or oscillation.
Mean time between failure The periodic or random signals over frequency band of 0 Hz to 20 MHz. A condition in which a supply attempts to provide more output current than
the amount for which it is rated. This commonly occurs if there is a "short circuit" condition in the load attached to the supply.
Power Factor Corrected. A typical logic level output signal provided by the supply that signals the
Server System that all DC output voltages are within their specified range. The periodic or random signals over a frequency band of 0 Hz to 20 MHz. Rise time is defined as the time it takes any output voltage to rise from
10% to 95% of its nominal voltage. The condition where the AC line voltage drops below the nominal voltage
conditions. The condition where the AC line voltage rises above nominal voltage. An output voltage that is present whenever AC power is applied to the AC
inputs of the supply.
SSI
+/-0.2
+/-0.3
+0.2/-0.5
+/- 0.2
+0/-0.05
+/-0.3
+/-0.3
+/- 0.2
+/- 0.2
All dimensions are i
EPS1U Power Supply Design Guide, V1.1
4 Mechanical Overview
There are two physical sizes of the power supply enclosure intended to accommodate power levels of 125W, 250W and 350W. There are two output connector designs. A card edge solution to provide ease of installation and removal and a wire harness to provide a traditional cabled solution. The chassis for the entry 1U power supply is designed for use in 1U rack mounted systems.
4.1 High Power Card Edge Form Factor
STATUS
Large Power Form
Factor
The high power edge card form factor is intended for use at 250W and 350W power levels. Refer to Figure 1 for details. The supply will provide its output power via a card edge on the interior face of the power supply to provide users and manufacturers easy installation and removal of the power supply into the system.
Top View
Side View
n millimeters.
8.5
80.92
12.54
5.0
Interior Face View
Bi-Color LED (PWR/Fail)
Fan
Exterior Face View
16.4
53.0
IEC Connector Center Line
AC I/P
Fan
106.0
IEC Connector
IEC Connector Center Line
300.0
62 32
1
31
Figure 1: Enclosure Drawing
SSI
+/-0.2
+0.2/-0.5
Exterior Face
+/- 0.2
+/- 0.2
+/- 0.2
All dimensions are in millimeters.
EPS1U Power Supply Design Guide, V1.1
4.2 Alternate Enclosure
STATUS
Small Power Form Factor
Systems may require a smaller power supply enclosure. Figure 2 details a smaller power supply enclosure for such systems. This form factor accommodates power levels of 250W and 125W. The supply will provide output power via a wire harness out the interior face of the supply. Refer to the Entry Electronics Bay Specification at the SSI web site (http://www.ssiforum.org/docs/entry_elecbay_spec_v2_0.pdf) for possible output connector configurations. Due to different system board layouts the wire harness length may vary.
40.0
Bi-Color LED (PWR/Fail)
Fan
16.4
53.0
IEC Connector Center Line
AC I/P
Fan
106.0
IEC Connector
IEC Connector Center Line
215.0
Interior Face
Figure 2: Alternate Enclosure Drawing
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EPS1U Power Supply Design Guide, V1.1
4.3 Airflow Requirements
STATUS
Recommended
The power supply shall have a two-speed fan(s) and provide cooling to both the supply and the system. During low-speed fan operation, the power supply shall not exceed a noise level of 38 dBA measured at one meter on all faces. At low fan speed, the power supply shall provide a minimum of 6 CFM of airflow with 0.003 inH2O of system backpressure. At high fan speed, the power supply shall provide a minimum of 10 CFM with 0.006 inH2O of system backpressure.
4.4 Temperature Requirements
STATUS
Recommended
The power supply shall operate within all specified limits over the Top temperature range. The average air temperature difference (∆Tps ) from the inlet to the outlet of the power supply shall not exceed the values shown in Table 2. All airflow shall pass through the power supply and not over the exterior surfaces of the power supply.
Table 2: Thermal Requirements
Item Description MIN MAX Units
Top Operating temperature range. 0 45
∆Tps
T
non-op
Temperature rise from inlet air to outlet air of power supply. 125 W output power, 10 CFM, Sea level, 25 °C inlet air. 125 W output power, 6 CFM, Sea level, 25 °C inlet air. Temperature rise from inlet air to outlet air of power supply. 250 W output power, 10 CFM, Sea level, 25 °C inlet air. 250 W output power, 6 CFM, Sea level, 25 °C inlet air. 350 W output power, 10 CFM, Sea level, 25 °C inlet air. 350 W output power, 6 CFM, Sea level, 25 °C inlet air.
Non-operating temperature range. -40 70
30
15 25
20 30
40
°C
°C °C
°C °C °C °C °C
The power supply must meet UL enclosure requirements for temperature rise limits. All sides of the power supply, with exception to the air exhaust side, must be classified as “Handle, knobs, grips, etc. held for short periods of time only”.
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EPS1U Power Supply Design Guide, V1.1
5 AC Input Requirements
STATUS
Required
The power supply shall incorporate universal power input with active power factor correction, which shall reduce line harmonics in accordance with the EN61000-3-2 and JEIDA MITI standards.
5.1 AC Inlet Connector
STATUS
Required
The AC input connector shall be an IEC 320 C-14 power inlet. This inlet is rated for 15 A / 250 VAC.
5.2 AC Input Voltage Specification
STATUS
Required
The power supply must operate within all specified limits over the following input voltage range. Harmonic distortion of up to 10% THD must not cause the power supply to go out of specified limits. The power supply shall operate properly at 85 VAC input voltage to guarantee proper design margins.
Table 3: AC Input Rating
Parameter MIN Rated MAX MAX Input
Current (125W)
Voltage (110) 90 V Voltage (220) 180 V
100-127 V
rms
200-240 V
rms
140 V
rms
264 V
rms
2.4 A
rms
1.2 A
rms
rms rms
Frequency 47 Hz 63 Hz
1. Maximum input current at low input voltage range shall be measured at 90VAC. A 125W output load shall be applied to the 125W version, a 250 W output load shall be applied for the 250 W version and a 350 W output load shall be applied to the 350 W version.
2. Maximum input current at high input voltage range shall be measured at 180 VAC. A 125W output load shall be applied to the 125W version, a 250 W output load shall be applied for the 250 W version and a 350 W output load shall be applied to the 350 W version.
3. This is not to be used for determining agency input current markings.
4. Maximum rated input current is measured at 100 VAC and 200 VAC.
1,3
4.2 A
2,3
MAX Input Current (250W)
2.1 A
rms rms
1,3 2,3
MAX Input Current (350W)
5.9 A
3.0 A
MAX Rated Input Current (125W/250W/350W)
1,3
2.2 / 3.8 / 5.3A
rms
2,3
rms
1.1 / 1.9 / 2.7 A
rms
rms
4
4
5.3 Input Under Voltage
STATUS
Required
The power supply shall contain protection circuitry such that application of an input voltage below the minimum specified in section 5.2 shall not cause damage to the power supply.
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EPS1U Power Supply Design Guide, V1.1
5.4 Efficiency
STATUS
Required
The power supply shall have a minimum efficiency of 68% at maximum load and over the specified AC voltage. There is no efficiency requirement for the 125W version.
5.5 AC Line Dropout
STATUS
Required
An AC line dropout is defined to be when the AC input drops to 0 VAC at any phase of the AC line for any length of time. During an AC dropout of one cycle or less the power supply must meet dynamic voltage regulation requirements over the rated load. An AC line dropout of one cycle or less shall not cause any tripping of control signals or protection circuits. If the AC dropout lasts longer than one cycle, the power supply should recover and meet all turn on requirements. The power supply must meet the AC dropout requirement over rated AC voltages, frequencies, and output loading conditions. Any dropout of the AC line shall not cause damage to the power supply.
5.6 AC Line Fuse
STATUS
Required
The power supply shall incorporate one input fuse on the LINE side for input over current protection to prevent damage to the power supply and meet product safety requirements. Fuses should be slow blow type or equivalent to prevent nuisance trips. AC inrush current shall not cause the AC line fuse to blow under any conditions. All protection circuits in the power supply shall not cause the AC fuse to blow unless a component in the power supply has failed. This includes DC output load short conditions.
STATUS
Optional
Some system applications may require a second input fuse in the NEUTRAL side of the AC input. In this case two fuses would be required; one in the LINE side and one in the NEUTRAL side of the AC inlet to the power supply.
5.7 AC Inrush
STATUS
Required
The power supply must meet inrush requirements for any rated AC voltage, during turn on at any phase of AC voltage, during a single cycle AC dropout condition, during repetitive ON/OFF cycling of AC, and over the specified temperature range (Top). The peak inrush current shall be less than the ratings of its critical components (including input fuse, bulk rectifiers, and surge limiting device).
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STATUS
Recommended
An additional inrush current limit is recommended for some system applications that require multiple systems on a single AC circuit. AC line inrush current shall not exceed 30 A peak for one-quarter of the AC cycle, after which, the input current should be no more than the specified maximum input current from Table 3.
EPS1U Power Supply Design Guide, V1.1
5.8 AC Line Transient Specification
STATUS
Recommended
AC line transient conditions shall be defined as “sag” and “surge” conditions. Sag conditions (also referred to as “brownout” conditions) will be defined as the AC line voltage dropping below nominal voltage. Surge will be defined as the AC line voltage rising above nominal voltage.
The power supply shall meet the requirements under the following AC line sag and surge conditions.
Table 4: AC Line Sag Transient Performance
Duration Sag Operating AC Voltage Line Frequency Performance Criteria
Continuous 10% Nominal AC Voltage ranges 50/60 Hz No loss of function or performance 0 to 1 AC cycle 100% Nominal AC Voltage ranges 50/60 Hz No loss of function or performance > 1 AC cycle >10% Nominal AC Voltage ranges 50/60 Hz Loss of function acceptable, self-
recoverable
Table 5: AC Line Surge Transient Performance
Duration Surge Operating AC Voltage Line Frequency Performance Criteria
Continuous 10% Nominal AC Voltages 50/60 Hz No loss of function or performance 0 to ½ AC cycle 30% Mid-point of nominal AC
Voltages
50/60 Hz No loss of function or performance
5.9 AC Line Fast Transient Specification
STATUS
Recommended
The power supply shall meet the EN61000-4-5 directive and any additional requirements in IEC1000-4-5:1995 and the Level 3 requirements for surge-withstand capability, with the following conditions and exceptions:
• These input transients must not cause any out-of-regulation conditions, such as overshoot and undershoot, nor must it cause any nuisance trips of any of the power supply protection circuits.
• The surge-withstand test must not produce damage to the power supply.
• The supply must meet surge-withstand test conditions under maximum and minimum DC-output load
conditions.
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EPS1U Power Supply Design Guide, V1.1
6 DC Output Specification
6.1 Connector
STATUS
Required
The power supply uses a blind mating type connector with edge fingers (see Figure 1) to connect the power supply’s output voltages and signals to a connector located in the system. The card edge pin assignments are listed in Table 6. Figure 3 shows the card edge layout for the power supply. The connector located in the system is an AMP 1364999-1 or equivalent.
Signals that can be defined as low true or high true use the following convention: signal# = low true. Reserved pins are reserved for future use.
Table 6: Edge Finger Pinout
Description Pin# Pin# Description
-12V 1 62 PSON# PWOK 2 61 SDA Reserved 3 60 SCL ACWarning 4 59 PSAlert# 5VSB 5 58 ReturnS Removed pin 6 57 Reserved Reserved 7 56 Reserved Reserved 8 55 3.3VS Reserved 9 54 Reserved Reserved 10 53 Reserved 12V2 11 52 12V2 Keying notch between positions 11 and 12 12V2 12 51 12V2 12V2 13 50 12V2 12V1 14 49 12V1 12V1 15 48 12V1 12V1 16 47 12V1 Ground 17 46 Ground Ground 18 45 Ground Ground 19 44 Ground Ground 20 43 Ground Ground 21 42 Ground Ground 22 41 Ground Ground 23 40 Ground Ground 24 39 Ground Ground 25 38 Ground 5V 26 37 5V 5V 27 36 5V 5V 28 35 5V
3.3V 29 34 3.3V
3.3V 30 33 3.3V
3.3V 31 32 3.3V
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5VSB
PSON#
ACWarning
PWOK
3.3V
5V
12V2
-12V
PSAlert#
3.3VS
Retu
rnS
Removed pin (NC)
Reserved
Reserved
12V2
GROUND
5V
3.3V
12V1
12V1
Reserved
51.89 +/
-
0.05
1.07 +/
-
0.05 1.27 1.27 +/
-
0.05
5.08 MIN
6.35 +/
-
0.05
6.35 +/
-
0.05 21.59 +/
-
0.05
6.35 +/
-
0.05
6.35 +/
-
0.05
7.62
MIN
All dimensions are in millimeters.
EPS1U Power Supply Design Guide, V1.1
62
1
SCL
SDA
9 spaces @ 2.54
29.03 +/-0.05
Top View of Power Supply
Keying Notch
Reserved
Reserved
Reserved
Reserved
GROUND
32
31
1.57 x 45
1.6
0.38 x 45
Reserved
Reserved
Bottom view of power supply
Figure 3: Edge Finger Layout
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EPS1U Power Supply Design Guide, V1.1
6.2 Grounding
STATUS
Required
The ground of the pins of the power supply wire harness provides the power return path. The wire harness ground pins shall be connected to safety ground (power supply enclosure).
6.3 Remote Sense
STATUS
Optional
The power supply may have remote sense return (ReturnS) to regulate out ground drops for all output voltages; +3.3 V, +5 V, +12 V1, +12 V2, -12 V, and 5 VSB. The power supply may use remote sense (3.3VS) to regulate out drops in the system for the +3.3 V output. The +5 V, +12 V1, +12 V2, –12 V, and 5 VSB outputs only use remote sense referenced to the ReturnS signal. The remote sense input impedance to the power supply must be greater than 200 Ω on 3.3 VS and ReturnS. This is the value of the resistor connecting the remote sense to the output voltage internal to the power supply. Remote sense must be able to regulate out a minimum of 200 mV drop on the +3.3 V output. The remote sense return (ReturnS) must be able to regulate out a minimum of 200 mV drop in the power ground return. The current in any remote sense line shall be less than 5 mA to prevent voltage sensing errors. The power supply must operate within specification over the full range of voltage drops from the power supply’s output connector to the remote sense points.
6.4 Output Power/Currents
The following tables define three power and current ratings for a 125W, 250 W and a 350 W power supply. These were selected to cover different types of systems and configurations. The 125W power level is targeted for use in “today’s” low power server systems. The 250W power level is targeted for use in “today’s” higher power 1U server systems. The 350W power level is directed at “tomorrow’s” higher power 1U server systems. The combined output power of all outputs shall not exceed the rated output power. The tables show the load ranges for each of the two power supply power levels. The power supply must meet both static and dynamic voltage regulation requirements for the minimum loading conditions.
SSI
STATUS
Low Power Recommendation
Voltage Minimum Continuous Maximum Continuous Peak
+3.3 V 0.5 A 6 A +5 V 0.5 A 12 A +12 V1 0.25 A 3 A 6 A +12 V2 Not used for 125W version.
-12 V 0 A 0.2 A
+5 VSB 0.1 A 1.0 A
1. Maximum continuous total DC output power should not exceed 125 W.
2. Peak total DC output power should not exceed 161 W.
3. Peak power and current loading shall be supported for a minimum of 12 seconds.
STATUS
Medium Power Recommendation
Voltage Minimum Continuous Maximum Continuous Peak
+3.3 V 1.5 A 16 A +5 V 1.0 A 12 A +12 V1 1.5 A 16 A See note 2 +12 V2 0.5 A 10 A See note 2
-12 V 0 A 0.5 A
EPS1U Power Supply Design Guide, V1.1
Table 7: 125 W Load Ratings
Load Range
Table 8: 250 W Load Ratings
Load Range 1
+5 VSB 0.1 A 2.0 A
Load Range 2
Voltage Minimum Continuous Maximum Continuous Peak
+3.3 V 0.2 A 5.0 A +5 V 0.2 A 5.0 A +12 V1 0.2 A 8.0 A +12 V2 0.2 A 2.0 A 4.0 A
-12 V 0 A 0.5 A +5 VSB 0.1 A 2.0 A
1 Maximum continuous total DC output power should not exceed 250 W. 2 Peak load on the combined 12 V output shall not exceed 22 A. 3 Maximum load on the combined 12 V output shall not exceed 18 A. 4 Peak total DC output power should not exceed 300 W. 5 Peak power and current loading shall be supported for a minimum of 12 seconds.
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EPS1U Power Supply Design Guide, V1.1
STATUS
High Power Recommendation
Table 9: 350 W Load Ratings
Load Range 1
Voltage Minimum Continuous Maximum Continuous Peak
+3.3 V 1.5 A 16 A +5 V 1.0 A 12 A +12 V1 1.5 A 16 A See note 2 +12 V2 1.5 A 16 A See note 2
-12 V 0 A 0.5 A +5 VSB 0.1 A 2.0 A
Load Range 2
Voltage Minimum Continuous Maximum Continuous Peak
+3.3 V 0.2 A 5.0 A +5 V 0.2 A 5.0 A +12 V1 0.2 A 8.0 A +12 V2 0.2 A 2.0 A 5.0 A
-12 V 0 A 0.5 A +5 VSB 0.1 A 2.0 A
1. Maximum continuous total DC output power should not exceed 350 W.
2. Peak load on the combined 12 V output shall not exceed 32 A.
3. Maximum load on the combined 12 V output shall not exceed 28 A.
4. Peak total DC output power should not exceed 400 W.
5. Peak power and current loading shall be supported for a minimum of 12 seconds.
6.4.1 Standby Outputs
STATUS
Required
The 5 VSB output shall be present when an AC input greater than the power supply turn on voltage is applied.
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EPS1U Power Supply Design Guide, V1.1
6.5 Voltage Regulation
STATUS
Required
The power supply output voltages must stay within the following voltage limits when operating at steady state and dynamic loading conditions. These limits include the peak-peak ripple/noise specified in Section 6.8. All outputs are measured with reference to the return remote sense (ReturnS) signal. The 5 V, 12 V1, 12 V2, –12 V and 5 VSB outputs are measured at the power supply connectors referenced to ReturnS. The +3.3 V is measured at its remote sense signal (3.3 VS) located at the signal connector.
Table 10: Voltage Regulation Limits
Parameter MIN NOM MAX Units Tolerance
+3.3 V +3.20 +3.30 +3.46 V +5 V +4.80 +5.00 +5.25 V +12 V1 +11.52 +12.00 +12.60 V +12 V2 +11.52 +12.00 +12.60 V
+5/-3%
rms
+5/-4%
rms
+5/-4%
rms
+5/-4%
rms
-12 V -11.40 -12.20 -13.08 V +5 VSB +4.85 +5.00 +5.25 V
+9/-5%
rms
+5/-4%
rms
STATUS
Optional
Some system applications may require tighter regulation limits on the +5 V output. The optional regulation limits are shown below.
Table 11: Optional +5V Regulation Limits
Parameter MIN NOM MAX Units Tolerance
+5 V +4.85 +5.00 +5.25 V
+5/-3%
rms
6.6 Dynamic Loading
STATUS
Required
The output voltages shall remain within the limits specified in Table 10 for the step loading and within the limits specified in Table 12 for the capacitive loading. The load transient repetition rate shall be tested between 50 Hz and 5 kHz at duty cycles ranging from 10%-90%. The load transient repetition rate is only a test specification. The ∆ step load may occur anywhere within the MIN load to the MAX load shown in Table 8 and Table 9.
Table 12: Transient Load Requirements
Output
+3.3 V 30% of max load +5 V 30% of max load 12 V1+(12 V2) 65% of max load +5 VSB 25% of max load
∆ Step Load Size
Load Slew Rate Capacitive Load
0.5 A/µs 100 µF
0.5 A/µs 100 µF
0.5 A/µs 1,000 µF
0.5 A/µs 1 µF
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EPS1U Power Supply Design Guide, V1.1
6.7 Capacitive Loading
STATUS
Required
The power supply shall be stable and meet all requirements with the following capacitive loading ranges.
Table 13: Capacitive Loading Conditions
Output MIN MAX Units
+3.3 V 10 6,800 +5 V 10 4,700 +12 V 10 11,000
-12 V 1 350 +5 VSB 1 350
6.8 Ripple / Noise
STATUS
Required
The maximum allowed ripple/noise output of the power supply is defined in Table 14 below. This is measured over a bandwidth of 0 Hz to 20 MHz at the power supply output connectors. A 10 µF tantalum capacitor in parallel with a 0.1 µF ceramic capacitor are placed at the point of measurement.
µF µF µF
µF µF
Table 14: Ripple and Noise
+3.3 V +5 V +12 V -12 V +5 VSB
50 mVp-p 50 mVp-p 120 mVp-p 120 mVp-p 50 mVp-p
SSI
Vout
Vout
T
vout_rise
T
vout_on
V1 V2
V3
EPS1U Power Supply Design Guide, V1.1
6.9 Timing Requirements
STATUS
Required
These are the timing requirements for the power supply operation. The output voltages must rise from 10% to within regulation limits (T rise at about the same time. All outputs must rise monotonically. The +5 V output needs to be greater than the +3.3 V output during any point of the voltage rise. The +5 V output must never be greater than the +3.3V output by more than 2.25 V. Each output voltage shall reach regulation within 50 ms (T on of the power supply. Each output voltage shall fall out of regulation within 400 ms (T during turn off. Figure 4 and Figure 5 show the turn ON and turn OFF timing requirements. In Figure 5 the timing is shown with both AC and PSON# controlling the ON/OFF of the power supply.
Item Description MIN MAX Units
T T
T
Output voltage rise time from each main output. 5 70 ms
vout_rise
All main outputs must be within regulation of each
vout_on
All main outputs must leave regulation within this
vout_off
other within this time.
time.
10%
) within 5 to 70 ms. The +3.3 V, +5 V and +12 V output voltages should start to
vout_rise
) of each other during turn
vout_on
) of each other
vout_off
Table 15: Output Voltage Timing
50 ms
400 ms
T
vout_off
Figure 4: Output Voltage Timing
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EPS1U Power Supply Design Guide, V1.1
Table 16: Turn On/Off Timing
Item Description MIN MAX Units
Tsb_on_delay Delay from AC being applied to 5 VSB being
within regulation.
T ac_on_delay Delay from AC being applied to all output
voltages being within regulation.
Tvout_holdup Time all output voltages stay within regulation
after loss of AC.
Tpwok_holdup Delay from loss of AC to deassertion of PWOK 17 ms Tpson_on_delay Delay from PSON# active to output voltages
within regulation limits.
T pson_pwok Delay from PSON# deactive to PWOK being
deasserted.
Tpwok_on Delay from output voltages within regulation
limits to PWOK asserted at turn on.
T pwok_off Delay from PWOK deasserted to output
voltages (3.3 V, 5 V, 12 V, -12 V) dropping out of regulation limits.
Tpwok_low Duration of PWOK being in the deasserted state
during an off/on cycle using AC or the PSON# signal.
Tsb_vout Delay from 5 VSB being in regulation to O/Ps
being in regulation at AC turn on.
1500 ms
2500 ms
18 ms
5 400 ms
50 ms
100 1000 ms
1 ms
100 ms
50 1000 ms
STATUS
Recommended
Item Description MIN MAX UNITS
T
vout_holdup
T
pwok_holdup
T
sb_holdup
Time all output voltages stay within regulation
after loss of AC.
Delay from loss of AC to deassertion of PWOK. 20 ms
Time 5VSB output voltage stays within regulation
after loss of AC.
21 ms
70 ms
SSI
AC Input
Vout
AC turn on/off cycle
EPS1U Power Supply Design Guide, V1.1
T
vout_holdup
T
PWOK
5VSB
sb_on_delay
T
AC_on_delay
T
sb_vout
T
T
T
pwok_on
T
pwok_holdup
Tsb_holdup
pwok_off
pwok_low
T
sb_on_delay
PSON turn on/off cycle
T
T
pson_on_delay
pwok_on
T
T
pson_pwok
pwok_off
Figure 5: Turn On/Off Timing (Signal Power Supply)
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EPS1U Power Supply Design Guide, V1.1
7 Protection Circuits
STATUS
Required
Protection circuits inside the power supply shall cause only the power supply’s main outputs to shutdown. If the power supply latches off due to a protection circuit tripping, an AC cycle OFF for 15 seconds and a PSON# cycle HIGH for 1 second shall be able to reset the power supply.
7.1 Current Limit
STATUS
Required
The power supply shall have current limit to prevent the +3.3 V, +5 V, and +12 V outputs from exceeding the values shown in Table 17. If the current limits are exceeded, the power supply shall shutdown and latch off. The latch will be cleared by toggling the PSON# signal or by an AC power interruption. The power supply shall not be damaged from repeated power cycling in this condition. –12 V and 5 VSB shall be protected under over current or shorted conditions so that no damage can occur to the power supply. All outputs shall be protected so that no damage occurs to the power supply under a shorted output condition.
Table 17: Over Current Protection
Voltage Over Current Limit (Iout limit)
+3.3 V 110% minimum; 150% maximum +5 V 110% minimum; 150% maximum +12 V 110% minimum; 150% maximum
7.2 240VA Protection
STATUS
Recommended
System designs may require user access to energized areas of the system. In these cases the power supply may be required to meet regulatory 240VA limits for any power rail. Since the +12V rail combined power exceeds 240VA it must be divided into separate channels to meet this requirement. Each separate rail needs to be limited to less than 20A for each +12V rail. The separate +12V rails do not necessarily need to be independently regulated outputs. They can share a common power conversion stage. The +12V rail is divided into two rails for the 250W and 350W power levels. +12V1 is dedicated for providing power to the input of the processor voltage regulator(s). The +12V2 rail is used to power the rest of the main board +12V power needs and peripherals devices.
Table 18: Over Current Protection
Voltage Over Current Limit (Iout limit)
+3.3 V 110% minimum; 150% maximum +5 V 110% minimum; 150% maximum +12V1 18A minimum; 20A maximum +12V2 18A minimum; 20A maximum
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EPS1U Power Supply Design Guide, V1.1
7.3 Over Voltage Protection
STATUS
Required
The power supply over voltage protection shall be locally sensed. The power supply shall shutdown and latch off after an over voltage condition occurs. This latch shall be cleared by toggling the PSON# signal or by an AC power interruption. Table 19 contains the over voltage limits. The values are measured at the output of the power supply’s connectors. The voltage shall never exceed the maximum levels when measured at the power pins of the power supply connector during any single point of fail. The voltage shall never trip any lower than the minimum levels when measured at the power pins of the power supply connector.
Table 19: Over Voltage Limits
Output Voltage MIN (V) MAX (V)
+3.3 V 3.9 4.5 +5 V 5.7 6.5 +12 V1, 2 13.3 14.5
-12 V -13.3 -14.5 +5 VSB 5.7 6.5
7.4 Over Temperature Protection
STATUS
Recommended
The power supply will be protected against over temperature conditions caused by loss of fan cooling or excessive ambient temperature. In an OTP condition the PSU will shutdown. When the power supply temperature drops to within specified limits, the power supply shall restore power automatically. The OTP circuit must have built in hysteresis such that the power supply will not oscillate on and off due to temperature recovering condition. The OTP trip level shall have a minimum of 4 °C of ambient temperature hysteresis.
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EPS1U Power Supply Design Guide, V1.1
8 Control and Indicator Functions
The following sections define the input and output signals from the power supply. Signals that can be defined as low true use the following convention:
signal# = low true
8.1 PSON#
STATUS
Required
The PSON# signal is required to remotely turn on/off the power supply. PSON# is an active low signal that turns on the +3.3 V, +5 V, +12 V, and –12 V power rails. When this signal is not pulled low by the system, or left open, the outputs (except the +5 VSB and Vbias) turn off. This signal is pulled to a standby voltage by a pull-up resistor internal to the power supply. Refer to Figure 5 for the timing diagram.
Table 20: PSON# Signal Characteristic
Signal Type PSON# = Low
PSON# = Open or High
Logic level low (power supply ON) Logic level high (power supply OFF) Source current, Vpson = low Power up delay: T PWOK delay: T
pson_on_delay
pson_pwok
Accepts an open collector/drain input from the system. Pull-up to VSB located in power supply.
ON
OFF
MIN MAX
0 V 1.0 V
2.0 V 5.25 V 4 mA
5 ms 400 ms
50 ms
Disabled
Hysteresis ≥ 0.3V and/or other de-bounce method
≤ 1.0 V
PS is
enabled
≥ 2.0 V
PS is
disabled
Enabled
0V
1.0V
2.0V
5.25V
Figure 6: PSON# Signal Characteristics
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EPS1U Power Supply Design Guide, V1.1
8.2 PWOK (Power OK)
STATUS
Required
PWOK is a power OK signal and will be pulled HIGH by the power supply to indicate that all the outputs are within the regulation limits of the power supply. When any output voltage falls below regulation limits or when AC power has been removed for a time sufficiently long so that power supply operation is no longer guaranteed, PWOK will be de-asserted to a LOW state. See Figure 5 for a representation of the timing characteristics of PWOK. The start of the PWOK delay time shall be inhibited as long as any power supply output is in current limit.
Table 21: PWOK Signal Characteristics
Signal Type PWOK = High
PWOK = Low
Logic level low voltage, Isink=4 mA Logic level high voltage, Isource=200 µA Sink current, PWOK = low Source current, PWOK = high PWOK delay: T PWOK rise and fall time Power down delay: T
pwok_on
pwok_off
Open collector/drain output from power supply. Pull-up to VSB located in power supply.
Power OK
Power not OK
MIN MAX
0 V 0.4 V
2.4 V 5.25 V 4 mA 2 mA
200 ms 1000 ms
1 ms
100 µs
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EPS1U Power Supply Design Guide, V1.1
8.3 ACWarning
STATUS
Optional
This is an output signal from the power supply which provides a warning to the system that the power supply has lost its AC input. This signal also provides a signal to synchronize the turn on of multiple power supplies. At turn on, this signal is pulled LOW when the supply’s internal bulk voltage has reached a level that allows it to turn on. At turn off ACWarning goes HIGH when the internal bulk voltage drops low enough. The characteristics of the ACWarning signal is shown in Table 22: ACWarning Signal Characteristics. Refer to Figure 5 for timing diagram.
Table 22: ACWarning Signal Characteristics
Signal Type
ACWarning = Low
ACWarning = High
MIN MAX Logic level low voltage, Isink=4mA Logic level high voltage, Isink=50µA Sink current, ACWarning = low Sink current, ACWarning = high ACWarning Delay: T ACWarning rise and fall time Power supply turn on voltage
acwarning_delay
Open collector/drain output from power supply. Pull­up to VSB located in system. Input voltage within operating range and power supply is ready to turn on. Input voltage is less than the operating range and the power supply is turning off.
0V 0.4V
5.25V
4mA
8msec
75VAC 85VAC
50µA
100µsec
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EPS1U Power Supply Design Guide, V1.1
8.4 Field Replacement Unit (FRU) Signals
STATUS
Optional
Two pins will be allocated for the FRU information on the power supply connector. One pin is the Serial Clock (SCL). The second pin is used for Serial Data (SDA). Both pins are bi-directional and are used to form a serial bus. The FRU circuits inside the power supply must be powered off of 5 VSB output and grounded to ReturnS (remote sense return). The Write Control (or Write protect) pin should be tied to ReturnS inside the power supply so that information can be written to the EEPROM.
8.4.1 FRU Data
FRU data shall be stored starting in address location 8000h through 80FFh. The FRU data format shall be compliant with the IPMI specifications. The current version of these specifications is available at http:\\developer.intel.com/design/servers/ipmi/spec.htm.
8.4.2 FRU Data Format
The information to be contained in the FRU device is shown in the following table.
Table 23: FRU Device Information
Area Type Description
Common Header As defined by the FRU document Internal Use Area Not required, do not reserve Chassis Info Area Not applicable, do not reserve Board Info Area Not applicable, do not reserve
8.4.2.1 Product Info Area
As defined by the IPMI FRU document. Product information shall be defined as follows:
Table 24: FRU Device Product Information Area
Field Name Field Description
Manufacturer Name {Formal name of manufacturer} Product Name {Manufacturer’s model number} Product part/model
number Product Version Customer current revision Product Serial Number {Defined at time of manufacture} Asset Tag {Not used, code is zero length byte} FRU File ID {Not required} PAD Bytes {Added as necessary to allow for 8-byte offset to next area}
Customer part number
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EPS1U Power Supply Design Guide, V1.1
8.4.2.2 MultiRecord Area
As defined by the IPMI FRU document. The following record types shall be used on this power supply:
• Power Supply Information (Record Type 0x00)
• DC Output (Record Type 0x01)
• No other record types are required for the power supply.
MultiRecord information shall be defined as follows:
Table 25: FRU Device MultiRecord Area
Field Name (PS Info) Field Information Definition
Overall Capacity (W) 350 {Low power versions would be 250 or 125} Peak VA 400 {Low power versions would be 300 or 161} Inrush current (A) 30 Inrush interval (ms) 5 Low end input voltage
range 1
High end input voltage range 1
Low end input voltage range 2
High end input voltage range 2
A/C dropout tol. (ms) 20 Binary flags Set for: Not Hot Swap support, Auto-switch, and PFC Peak Wattage Set for: 12 s, 400 W {Low power versions would be 300W or 161W} Combined wattage Set for 5 V & 3.3 V combined wattage of 113 W {Low power versions would be 113W
Predictive fail tach support
Field Name (Output) Field Description: Six outputs are to be defined from #1 to #6, as follows: +3.3 V, +5
Output Information Set for: Standby on +5 VSB, No Standby on all others. All other output fields Format per IPMI specification, using parameters in the EPS1U specification.
90
140
180
264
or 80} Not supported, 00h value
V, +12 V1, +12V2, -12 V, and +5 VSB.
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EPS1U Power Supply Design Guide, V1.1
8.5 LED Indicator
STATUS
Required
There will be a single GREEN LED to indicate power supply status. When AC is applied to the PSU and standby voltages are available the LED shall BLINK GREEN. The LED shall turn ON GREEN to indicate that all the power outputs are available. Refer to Table 26 for conditions of the LED.
Table 26: LED Indicators
Power Supply Condition Power Supply LED
No AC power to PSU or PSU failure OFF AC present / Only Standby Output ON BLINK GREEN Power supply DC outputs ON and OK GREEN
The LED shall be visible on the power supply’s exterior face. The LED location shall meet ESD requirements. LED shall be securely mounted in such a way that incidental pressure on the LED shall not cause it to become displaced.
9 MTBF
STATUS
Recommended
The power supply shall have a minimum MTBF at continuous operation of 1) 100,000 hours at 100% load and 45° C, as calculated by Bellcore RPP, or 2) 250,000 hours demonstrated at 100% load and 45° C.
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EPS1U Power Supply Design Guide, V1.1
10 Agency Requirements
STATUS
Recommended
The power supply must comply with all regulatory requirements for its intended geographical market. Depending on the chosen market, regulatory requirements may vary. Although a power supply can be designed for worldwide compliance, there may be cost factors that drive different versions of supplies for different geographically targeted markets.
This specification requires that the power supply meet all regulatory requirements for the intended market at the time of manufacturing. Typically this includes:
• UL
• CSA
• A Nordic CENELEC
• TUV
• VDE
• CISPR Class B
• FCC Class B
The power supply, when installed in the system, shall meet immunity requirements specified in EN55024. Specific tests are to be EN61000-4-2 ,-3, -4, -5, -6, -8, and -11. The power supply must maintain normal performance within specified limits. This testing must be completed by the system EMI engineer. Conformance must be designated with the European Union CE Marking. Specific immunity level requirements are left to customer requirements.
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