Ingersoll-Rand WSC036E, WSC120E Installation & Operation Manual

Installation, Operation, and Maintenance
Packaged Rooftop Air Conditioners Precedent™ — Heat Pump
Model Numbers
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person could result in death or serious injury.When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are attached to the equipment.
July 2014
WSC036E - WSC120E
SAFETY WARNING
RT-SVX23G-EN
Introduction
Read thismanual thoroughly before operating or servicing this unit.
Warnings, Cautions, and Notices
Safety advisories appear throughout this manual as required.Your personal safety and the proper operation of this machine depend upon the strict observance of these precautions.
The three types of advisories are defined as follows:
WARNING
Proper Field Wiring and Grounding Required!
Failure to follow code could result in death or serious injury. All field wiring MUST be performed by qualified personnel. Improperly installed and grounded field wiring poses FIRE and ELECTROCUTION hazards. To avoid these hazards, you MUST follow requirements for field wiring installation and grounding as described in NEC and your local/state electrical codes.
WARNING
CAUTIONs
NOTICE
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury. It could also be used to alert against unsafe practices.
Indicates a situationthat could result in equipment or property-damage only accidents.
Important Environmental Concerns
Scientific research has shown that certain man-made chemicals can affect the earth’s naturally occurring stratospheric ozone layer when released to the atmosphere. In particular, several of the identified chemicals that may affect the ozone layer are refrigerants that contain Chlorine, Fluorine and Carbon (CFCs) and those containing Hydrogen, Chlorine, Fluorine and Carbon (HCFCs). Not all refrigerants containing these compounds have the same potential impact to the environment.Trane advocates the responsible handling of all refrigerants-including industry replacements for CFCs such as HCFCs and HFCs.
Important Responsible Refrigerant Practices
Trane believes that responsible refrigerant practices are
important to the environment, our customers, and the air conditioning industry. All technicians who handle refrigerants must be certified.The Federal Clean Air Act (Section 608) sets forth the requirements for handling, reclaiming, recovering and recycling of certain refrigerants and the equipment that is used in these service procedures. In addition, some states or municipalities may have additional requirements that must also be adhered to for responsible management of refrigerants. Know the applicable laws and follow them.
WARNING
Personal Protective Equipment (PPE) Required!
Installing/servicing this unit could result in exposure to electrical, mechanical and chemical hazards.
Before installing/servicing this unit, technicians MUST put on all PPE required for the work being undertaken (Examples; cut resistant gloves/sleeves, butyl gloves, safety glasses, hard hat/bump cap, fall protection, electrical PPE and arc flash clothing).
ALWAYS refer to appropriate Material Safety Data
Sheets (MSDS)/Safety Data Sheets (SDS) and OSHA guidelines for proper PPE.
When working with or around hazardous chemicals,
ALWAYS refer to the appropriate MSDS/SDS and
OSHA/GHS (Global Harmonized System of Classification and Labelling of Chemicals) guidelines for information on allowable personal exposure levels, proper respiratory protection and handling instructions.
If there is a risk of energized electrical contact, arc, or flash, technicians MUST put on all PPE in accordance with OSHA, NFPA 70E, or other country-specific requirements for arc flash protection, PRIOR to servicing the unit. NEVER PERFORM ANY SWITCHING, DISCONNECTING, OR VOLTAGE
TESTING WITHOUT PROPER ELECTRICAL PPE AND ARC FLASH CLOTHING. ENSURE ELECTRICAL
METERS AND EQUIPMENT ARE PROPERLY RATED FOR INTENDED VOLTAGE.
Failure to follow instructions could result in death or serious injury.
© 2014 Trane All rights reserved RT-SVX23G-EN
Copyright
This document and theinformation in it are the propertyof Trane, and may not be used or reproduced in whole or in
part without written permission.Trane reserves the right to revise this publication at any time, and to make changes to its content without obligation to notify any person of such revision or change.
Trademarks
All trademarks referenced in this document are the trademarks of their respective owners.
Revision History
RT-SVX23G-EN (11 July 2014)
Added Low Leak Economizer Factory and Field Installed Option
RT-SVX23F-EN (15 Oct 2013)
Human Interface - 5 inch ColorTouchscreen
Introduction
RT-SVX23G-EN 3
Table of Contents
Introduction ............................. 2
Warnings, Cautions, and Notices ........ 2
Important Environmental Concerns ..... 2
Important Responsible Refrigerant Practices 2
Model Number Description ............... 6
Model Number Notes ................. 7
General Information ..................... 8
Unit Inspection ...................... 8
Storage ............................ 8
Unit Nameplate ..................... 8
Compressor Nameplate ............... 8
Unit Description ..................... 8
Economizer Control Actuator (Optional) . 8
System Input Devices & Functions ...... 9
Low Pressure Control ................. 9
High Pressure Control ............... 10
Power Exhaust Control (Optional) ..... 10
Lead/Lag Control (Dual Circuit Only) . . . 10
Unit Dimensions ........................ 12
Installation ............................. 18
Pre-Installation ....................... 18
Procedure ........................... 18
Foundation .......................... 20
Horizontal Units .................... 20
Ductwork ............................ 20
Roof Curb ........................... 21
Rigging ........................... 22
General Unit Requirements ............ 23
Factory Installed Economizer ......... 24
Temperature Limit Switch Usage for Electric
Heat Units ......................... 24
Horizontal Discharge Conversion WSC036E, WSC048E (3 to 4 Ton Units)
............ 24
Horizontal Discharge Conversion WSC060­120E (5 to 10 Ton Units)
TCO-A Instructions .................. 25
Return Air Smoke Detector ........... 26
............... 24
Main Electrical Power Requirements .....26
Electric Heat Requirements ............27
Low Voltage Wiring
(AC & DC) Requirements ..............27
Condensate Drain Configuration .........27
Filter Installation .....................28
Field Installed Power Wiring ............28
Standard Wiring .....................28
Optional TBUE Wiring (Through-the-Base
Electrical Option) ....................28
Field Installed Control Wiring ..........29
Controls Using 24 VAC ...............29
Controls Using DC Analog Input/Outputs (Standard Low Voltage Multiconductor Wire) 29
Space Temperature Averaging (ReliaTel™
only) ..............................32
Pre-Start ................................36
Voltage Imbalance .....................36
Electrical Phasing (Three Phase Motors) ..36
Compressor Crankcase Heaters (Optional on WSC036E*, WSC048E1, and WSC060E1 -
Standard on Remaining Units) .........37
ReliaTel™ Controls ..................37
Test Modes ...........................38
Unit Start-Up ............................39
Verifying Proper Air Flow ...............39
Units with 5-Tap Direct Drive Indoor Fan .39
Units with Belt Drive Indoor Fan ........39
ReliaTel™ Units with Direct Drive Indoor Fan
(7.5 to 10 Ton Units) ..................40
Return Air Smoke Detector ............41
Economizer Start-Up .................41
Compressor Start-Up .................42
Heating Start-Up ....................42
Final System Setup ..................42
Maintenance ............................43
Fan Belt Adjustment - Belt Drive Units ....43
Monthly Maintenance ..................44
4 RT-SVX23G-EN
Filters ............................. 44
Return Air Smoke Detector Maintenance 44
Condensate Overflow Switch ......... 44
Cooling Season .................... 44
Heating Season .................... 44
Coil Cleaning ....................... 45
Final Process ....................... 46
Troubleshooting ........................ 47
ReliaTel™ Control .................... 47
System Status Checkout Procedure ..... 47
Method 1 .......................... 47
Resetting Cooling and Heating Lockouts 48
Zone Temperature Sensor (ZTS) Service Indi­cator
................................ 49
Clogged Filter Switch ................ 49
Fan Failure Switch .................. 49
Condensate Overflow Switch ......... 49
Zone Temperature Sensor (ZTS) Test ... 49
Test 1 Zone Temperature Thermistor
(ZTEMP) ........................... 49
Test 2 Cooling Set Point (CSP) and Heating
Set Point (HSP) ..................... 49
Test 3 System Mode and Fan Selection . 49
Test 4 LED Indicator Test, (SYS ON, HEAT,
COOL & SERVICE) .................. 49
Programmable & Digital Zone
Sensor Test ........................ 50
Troubleshooting Procedures for Direct Drive Plenum Fan
.......................... 52
Table of Contents
Wiring Diagrams ....................... 53
Limited Warranty ....................... 54
Heat Pump WCC, WCD, WCH, WCM and WSC
(Parts Only) ........................ 54
Heat Pump WCZ, WCY, WCX, WCC, WCD, WCH, WCM, WCP and WSC (Parts Only) 55
RT-SVX23G-EN 5
Model Number Description
WSC 120 E 4 R 0 A **
123 456 7 8 9 10 11 1213
Digit 1 - Unit Type
W Packaged Heat Pump
3
Digit2-Efficiency
S Standard Efficiency
Digit 3 - Airflow
C Convertible
Digit 4,5,6 - Nominal Gross Cooling Capacity (MBh)
036 3Ton 048 4Ton 060 5Ton 072 6Ton 090 7½Ton, Single Compressor 120 10 Ton
Digit 7 - Major Design Sequence
E R-410A Refrigerant
Digit 8 - Voltage Selection
1 208-230/60/1 3 208-230/60/3 4 460/60/3
W 575/60/3
Digit 9 - Unit Controls
R ReliaTel™ Microprocessor
Digit 10 - Heating Capacity
0=No Electric Heat F=14 kW (1 phase) A=5 kW (1 phase)1G=18 kW (1&3 phase) B=6 kW (3 phase) J=23 kW (3 phase) C=9 kW (3 phase) K= 27 kW (3 phase) D=10 kW (1 phase) E=12 kW (3 phase) P = 54 kW (3 phase)
1
N = 36 kW (3 phase)
Digit 11 - Minor Design Sequence
A First Sequence
Digit 12,13 - Service Sequence
** Factory Assigned
Digit 14 - Fresh Air Selection
0 No Fresh Air
A Manual Outside Air Damper 0-50%
B Motorized Outside Air Damper
C Economizer, Dry Bulb 0-100%
D Economizer, Dry Bulb 0-100%
E Economizer, Reference Enthalpy
F Economizer, Reference Enthalpy
G Economizer, Comparative
H Economizer, Comparative
K Low Leak Economizer with
M Low Leak Economizer with Reference
12
0-50%
without Barometric Relief
with Barometric Relief
5
5
0-100% without Barometric Relief
0-100% with Barometric Relief
Enthalpy 0-100% without Barometric Relief
Enthalpy 0-100% with Barometric
5
Relief
5
5
Barometric Relief
Enthalpy with Barometric Relief
5
P Low Leak Economizer with
Comparative Enthalpy with Barometric Relief
Digit 15 - Supply Fan/DriveType/ Motor
0 Standard Drive 1 Oversized Motor 2 Optional Belt Drive Motor 6 Single Zone Variable Air
Volume (SZVAV)
7 Multi-Speed Indoor Fan
4
16
Digit 16 - Hinged Service
Access/Filters
0 Standard Panels/Standard Filters
A Hinged Access Panels/Standard
Filters B Standard Panels/2” MERV 8 Filters C Hinged Access Panels/2” MERV 8
Filters D Standard Panels/2” MERV 13 Filters E Hinged Access Panels/2” MERV 13
Filters
Digit 17 - Condenser Coil Protection
0 Standard Coil 1 Standard Coil with Hail Guard 2 Black Epoxy Pre-Coated Condenser
1
Coil 3 Black Epoxy Pre-Coated
Condenser Coil with Hail Guard
Digit 18 - Through the Base Provisions
0 NoThrough-the-Base Provisions
A Through-the-Base Electric
Digit 19 - Disconnect/Circuit Breaker (three-phase only)
0 No Disconnect/No Circuit Breaker 1 Unit Mounted Non-Fused
Disconnect
6
2 Unit Mounted Circuit Breaker
2
Digit 20 - Convenience Outlet
0 No Convenience Outlet
A Unpowered Convenience Outlet
B Powered Convenience Outlet
(three-phase only)
7
Digit 21 - Communications Options
0 No Communications Interface 1 Trane Communications Interface 2 LonTalk® Communications Interface 6 BACnet® Communications Interface
Digit 22 - Refrigeration System Option
0 Standard Refrigeration System
Digit 23 - Refrigeration Controls
0 No Refrigeration Control 1 Frostat™
13
2 Crankcase Heater 3 Frostat™ and Crankcase Heater
3
11
11 ,13
Digit 24 - Smoke Detector
0 No Smoke Detector A Return Air Smoke Detector B Supply Air Smoke Detector
14
C Supply and Return Air Smoke
Detectors
9
D Plenum Smoke Detector
9
Digit 25 - System Monitoring Controls
0 No Monitoring Control 1 Clogged Filter Switch 2 Fan Failure Switch 3 Discharge Air Sensing Tube 4 Clogged Filter Switch and Fan
Fail Switch
5 Clogged Filter Switch and Discharge
Air SensingTube
6 Fan Fail Switch and Discharge Air
SensingTube
7 Clogged Filter and Fan Fail Switches
and Discharge Air Sensing Tube
A Condensate Drain Pan Overflow
Switch
B Clogged Filter Switch and
Condensate Drain Pan Overflow Switch
C Fan Failure Switch and Condensate
Drain Pan Overflow Switch
D Discharge Air Sensing and
6
Condensate Drain Pan Overflow Switch
E Clogged Filter Switch, Fan Failure
Switch and Condensate Drain Pan Overflow Switch
F Clogged Filter Switch, Discharge
Air SensingTube and Condensate
6
Drain Pan Overflow Switch
G Fan Failure Switch, Discharge Air
SensingTube and Condensate Drain Pan Overflow Switch
H Clogged Filter Switch, Fan Failure
Switch, Discharge Air Sensing and Condensate Drain Pan Overflow Switch
Digit 26 - System Monitoring Controls
0 No Monitoring Controls A Demand Control Ventilation (CO2) B Low Leak Economizer with FDD
(Fault Detection & Diagnostics)
C FDD (Fault Detection & Diagnostics)
with DCV (Demand Control
8
Ventilation)
Digit 27 - Unit Hardware Enhancements
0 No Enhancements 1 Stainless Steel Drain Pan
15
6 RT-SVX23G-EN
Model Number Description
Digit 31 - Advanced Unit Controls
0 Standard Unit Controls 1 Human Interface
Model Number Notes
1. Available on 3-5 ton models.
2. Manual outside air damper will ship factory supplied within the unit, but must be field installed.
3. High pressurecontrol isstandard on all units.
4. Multispeed direct drive standard on single-phase products. Belt drive standard on three-phase 3­7½ ton. Variable speed direct drive standard on 10 ton.
5. Economizer with Barometric Relief is for downflow configured units only. Order Economizer without Barometric Relief for horizontal configuration. Barometric Relief for horizontal configured units mustbe ordered as field installed accessory.
6. Through-the-base electric required when ordering disconnect/circuit breaker options.
7. Requires use of Disconnect or Circuit Breaker.
8. Standard metering devices are
TXVs.
9. The return air smoke detector may not fitup or workproperly on the Precedent™ units when used in conjunction with 3rd party accessories such as bolt on heat wheels, economizers and power exhaust. Do not order the return air smoke detectors when using this type of accessory.
10. Requires hinged access panels.
11. Crankcase heaters are only available as option onWSC036E,
WSC048E1, & WSC060E1. CCH
are standard on all other units.
12. Motorized outside air damper is not available on Multi-Speed or SZVAV (Single Zone Variable Air
Volume) products.
13. Frostat™ standard on Multi­speed and SZVAV (Single Zone
Variable Air Volume) products.
14. Multi-speed indoor fan only available on 10 ton products.
15. Demand Control Ventilation Option includes wiring only.The CO
sensor is a field-installed
2
only option.
16. Only available on 10 ton standard efficiency unit.
RT-SVX23G-EN 7
General Information
Unit Inspection
As soon as the unit arrives at the job site
Verify that the nameplate data matches the data on the sales order and bill of lading (including electrical data).
Verify that the power supply complies with the unit nameplate specifications.
Visually inspect the exterior of the unit, including the roof, for signs of shipping damage.
If the job site inspection of the unit reveals damage or material shortages, file a claim with the carrier immediately.Specify the typeand extent ofthe damage on the “bill of lading” before signing.
Visually inspect the internal components for shipping damage as soon as possible after delivery and before it is stored. Do not walk on the sheet metal base pans.
If concealed damage is discovered, notify the carrier’s terminal of damage immediately by phone and by mail. Concealed damage must be reported within 15 days.
Request an immediate joint inspection of the damage by the carrier and the consignee. Do not remove damaged material from the receiving location.Take photos of the damage, if possible.The owner must provide reasonable evidence that the damage did not occur after delivery.
Notify the appropriate sales representative before installing or repairing a damaged unit.
Storage
Take precautions to prevent condensate from forming
inside the unit’s electrical compartments and motors if:
1. the unit is stored before it is installed; or,
2. the unit is set on the roof curb, and temporary heat is provided in the building. Isolate all side panel service entrances and base pan openings (e.g., conduit holes, Supply Air and Return Air openings, and flue openings) from the ambient air until the unit is ready for start-up.
Note: Do not use the unit’s heater for temporary heat
without first completing the start-up procedure detailed under “Unit Start-Up,” p. 39”.
The manufacturer will not assume any responsibility for
equipment damage resulting from condensate accumulation on the unit’s electrical and/or mechanical components.
Unit Nameplate
A Mylar unit nameplate is located on the unit’s corner
support next to the filter access panel. It includes the unit model number, serial number, electrical characteristics, refrigerant charge, as well as other pertinent unit data.
Compressor Nameplate
The nameplate forthe compressors are locatedon the side
of the compressor.
Unit Description
Before shipment, each unit is leak tested, dehydrated, charged with refrigerant and compressor oil, and run tested for proper control operation.
The condenser coils are aluminum fin, mechanically
bonded to copper tubing.
Direct-drive, vertical discharge condenser fans are provided with built-in thermal overload protection.
The ReliaTel™ ControlModule is a microelectronic control
system that is referred to as “Refrigeration Module” (RTRM).The acronym RTRM is used extensively throughout this document when referring to the control system network.
These modules through Proportional/Integral control
algorithms perform specific unit functions that governs unit operation inresponse to; zone temperature, supply air temperature, and/or humidity conditions depending on the application.The stages of capacity control for these units is achieved by starting and stopping the compressors.
The RTRM is mounted in the control panel and is factory
wired to the respective internal components.The RTRM receives and interpret information from other unit modules, sensors, remote panels, and customer binary contacts to satisfy the applicable request for cooling.
Economizer Control Actuator (Optional)
The ECA monitors the mixed air temperature, return air
temperature, minimum position setpoint (local or remote), power exhaust setpoint, CO ambient dry bulb/enthalpy sensor or comparative humidity (return air humidity against ambient humidity) sensors, if selected, to control dampers to an accuracy of +/- 5% of stroke.The actuator is spring returned to the closed position any time that power is lost to the unit. It is capable of delivering up to 25 inch pounds of torque and is powered by 24 VAC.
RTCI - ReliaTel™ Trane® Communication Interface (Optional)
This module is used when the application calls for an
ICSTM building management type control system. It allows the control and monitoring of the system through an ICS panel.The module can be ordered from the factory or ordered as a kit to be field installed. Follow the installation instruction that ships with each kit when field installation is necessary.
setpoint, CO2, and
2
8 RT-SVX23G-EN
General Information
RLCI - ReliaTel™ LonTalk® Communication Interface (Optional)
This module is used when the application calls for an
ICSTM building management type control system that is LonTalk. Itallows the control and monitoringof the system through an ICS panel.The module can be ordered from the factory or ordered as a kit to be field installed. Follow the installation instruction that ships with each kit when field installation is necessary.
RBCI - ReliaTel™ BACnet® Communications Interface (Optional)
This module is used when the application calls foran open
BACnet protocol. It allows the control and monitoring of the system through an ICS panel.The module can be ordered from the factory or as a kit to be field installed. Follow the installation instructions that ships with each kit when field installation is necessary.
RTOM – ReliaTel™ Options Module
The RTOMmonitors the supply fan proving, cloggedfilter,
supply air temperature, exhaust fan setpoint, supply air tempering, Frostat™ and smoke detector. Refer to system input devices and functions for operation.
This module is standard on 10 ton products.
System Input Devices & Functions
The RTRM must have a zone sensor or thermostat input in
order to operate the rooftop unit.The flexibility of having several mode capabilities depends upon the type of zone sensor thermostat selected to interface with the RTRM.
The descriptions of the following basic InputDevices used
within the RTRM network are to acquaint the operator with their function as they interface with the various modules. Refer to the unit’s electrical schematic for the specific module connections.
The following controls are available from the factory for
field installation.
Supply Fan Failure Input (Optional)
The Fan Failure Switch can be connected to sense indoor
fan operation:
FFS (Fan Failure Switch) If air flow through the unit is not proven by the differential pressure switch connected to the RTRM (factory set point 0.07 “w.c.) within 40 seconds nominally, the RTRM will shut off all mechanical operations, lock the system out, send a diagnostic to ICS, and the SERVICE output will flash.The system will remain locked out until a reset is initiated either manually or through ICS.
Clogged Filter Switch (Optional)
The unit mounted clogged filter switch monitors the
pressure differential across the return air filters. It is mounted in the filter section and is connected to the RTOM. A diagnostic SERVICE signal is sent to the remote
panel if the pressure differential across the filters is at least
0.5" w.c.The contacts will automatically open when the pressure differential across the filters decreases to approximately 0.4" w.c.The clogged filter output is energized when the supply fan is operating and the clogged filter switch has been closedfor at least 2 minutes.
The system will continue to operate regardless of the
status of the filter switch.
Note: On units equipped with factory installed MERV 13
filters, a clogged filter switch with different pressure settings will be installed. This switch will close when the differential pressure is approximately 0.8' w.c. and open when the differential falls to 0.7" w.c.
Condensate Drain Pan Overflow Switch (Optional)
ReliaTel™ Option
This input incorporates the Condensate Overflow Switch
(COF) mounted on the drain pan and the ReliaTel Options Module (RTOM).When the condensate level reaches the trip point for 6 continuous seconds, the RTOM will shut down all unit functions until the overflow condition has cleared.The unit will return to normal operation after 6 continuous seconds with the COF in a non-tripped condition. If the condensate level causes unit shutdown more than 2 times in a 3 days period, the unit will be locked-out of operation requiring manual reset of diagnostic system through Zone Sensor or Building Automation System (BAS). Cycling unit power will also clear the fault.
Compressor Disable (CPR1/2)
This input incorporates the low pressure control (LPC) of
each refrigeration circuit and can be activated by opening a field supplied contact installed on the LTB.
If this circuit is open before the compressor is started, the compressor will not be allowed to operate. Anytime this circuit is opened for 1 continuous second during compressor operation, the compressor for that circuit is immediately turned “Off”. The compressor will not be allowed to restart for a minimum of 3 minutes should the contacts close.
If four consecutive open conditions occur during the first three minutes of operation,the compressor for that circuit will be locked out, a diagnostic communicated to the remote panel (if installed), and a manual reset will be required to restart the compressor.
Low Pressure Control
When the LPC is opened for 1 continuous second, the
compressor for that circuit is turned off immediately.The compressor will not be allowed to restart for a minimum of 3 minutes.
If four consecutive open conditions occur during an active call for cooling, the compressor will be locked out, a
RT-SVX23G-EN 9
General Information
diagnostic communicated to ICS™, if applicable, and a manual reset required to restart the compressor. On dual compressor units only the affected compressor circuit is locked out.
High Pressure Control
The high pressure controls are wiredin series between the
compressor outputs on the RTRM and the compressor contactor coils. If the high pressure control switch opens, the RTRM senses a lack of current while calling for cooling and locks the compressor out.
If four consecutive open conditions occur during an active call for cooling, the compressor will be locked out, a diagnostic communicated to ICS™, if applicable, and a manual reset required to restart the compressor. On dual compressor units only the affected compressor circuit is locked out.
Power Exhaust Control (Optional)
The power exhaust fan is started whenever the position of
the economizer dampers meets or exceed the power exhaust setpoint when the indoor fan is on.
The setpoint panel is located in the return air section and
is factory set at 25%.
Lead/Lag Control (Dual Circuit Only)
Lead/Lag is a selectable input located on the RTRM.The RTRM is configured from the factory with the Lead/Lag control disabled.To activate the Lead/Lag function, simply cut the wire connected to J3-8 at the RTRM. When it is activated, each time the designated lead compressor is shut off due to the load being satisfied, the lead compressor or refrigeration circuit switches. When the RTRM is powered up, i.e. after a power failure, the control will default to the number one circuit compressor.
Zone Sensor Module (ZSM) (BAYSENS107*)
This electronic sensor features three system switch
settings (Heat, Cool, and Off) and two fan settings (On and
Auto). It is a manual changeover control with single
setpoint. (Cooling Setpoint Only)
Zone Sensor Module (ZSM) (BAYSENS109*)
This electronic sensorfeatures four system switch settings
(Heat, Cool, Auto, and Off) and two fan settings (On and
Auto). It is a manual or auto changeover control with dual
setpoint capability. It can be used with a remote zone temperature sensor BAYSENS077*.
Programmable Zone Sensor - (BAYSENS119*)
This 7 day programmable sensor features 2, 3 or 4 periods
for Occupied or Unoccupied programming per day. If the power is interrupted, the program is retained in permanent memory. If power is off for an extended period of time, only the clock and day may have to be reset.
The zone sensor allowsselection of 2, 3 or 4 system modes
(Heat, Cool, Auto, and Off), two fan modes (On and Auto). It has dual temperatureselection with programmable start time capability.
The occupied cooling set point ranges between 45 and 98
degrees Fahrenheit.The heating set point ranges between 43 and 96 degrees Fahrenheit.
A liquid crystal display (LCD) displays zone temperature,
temperature set points, day of the week, time, and operational mode symbols.
The Option Menu is used to enable or disable applicable
functions, i.e.; Morning Warm-up, Economizer minimum position override during unoccupied status, Fahrenheit or Centigrade, Supply air tempering, Remote zone temperature sensor, 12/24 hour time display, Smart fan, and Computed recovery.
During an occupied period, an auxiliary relay ratedfor 1.25 amps @ 30 volts AC with one set of single pole double throw contacts is activated.
Status Inputs (4 Wires Optional).The ZSM can be wired to receive four (4) operating status signals from the RTRM (HEAT, COOL, SYSTEM “ON”, SERVICE). Four (4) wires from the RTRM should be connected to the appropriate terminals (7, 8,9&10)ontheZSM.
Remote Zone Sensor (BAYSENS073*)
This electronic sensor features remote zone sensing and
timed override with override cancellation. It is used with a
Trane Integrated Comfort™ building management
system.
Remote Zone Sensor (BAYSENS074*)
This electronic sensor features single setpoint capability
and timed override with override cancellation. It is used with aTrane Integrated Comfort™ building management system.
Remote Zone Sensor (BAYSENS016*)
This bullet type temperature sensor can be used for;
outside air (ambient) sensing, return air temperature sensing, supply air temperature sensing, remote temperature sensing (uncovered). Wiring proceduresvary according to the particular application and equipment involved. Refer to the unit’s wiring diagrams for proper connections.
Remote Zone Sensor (BAYSENS077*)
This electronic sensor can be used with BAYSENS106*,
108*, 110*, 119* Remote Panels.When this sensor is wired to a BAYSENS119* remote panel, wiring must be 18AWG shielded twisted pair (Belden 8760 or equivalent). Refer to the specific remote panel for wiring details.
Wireless Zone Sensor (BAYSENS050*)
This electronic sensor features five system settings (Auto,
Off, Cool, Heat, and Emergency Heat) and with On and
10 RT-SVX23G-EN
General Information
Auto fan settings. It is amanual or auto changeover control
with dual setpoint capability. Other features include a timed override function, lockable system settings, and Fahrenheit or Celsius temperature display. Included with the wireless zone sensor will be a receiver that is to be mounted inside the unit, a mounting bracket, and a wire harness.
High Temperature Sensor (BAYFRST001*)
This sensor connects to the RTRM Emergency Stop Input
located on the LTB and provides high limit “shutdown” of the unit and requires a manual reset.The sensor is used to detect high temperatures due to fire in the air conditioning or ventilation ducts.The sensor is designed to mount directly to the sheet metal duct. Each kit contains two sensors.The return air duct sensor (X1310004001) is set to open at 135°F.The supply air duct sensor (X1310004002) is set to open at 240°F. The control can be reset after the temperature has been lowered approximately 25°F below the cutout setpoint.
Evaporator Frost Control
This input incorporates theFrostat™ control (FOS) located
on the indoor coil and can be activated by closing a field supplied contact installed in parallel with the FOS.
If this circuit is closed before thecompressor is started, the compressor will not be allowed to operate. Anytime this circuit is closed for 1 continuous second during compressor operation, the compressor for that circuit is immediately turned “Off”. The compressor will not be allowed to restart for a minimum of 3 minutes should the FOS open.
Frostat™ is standard on multi-speed indoor motors and single zone VAV products (SZVAV).
Smoke Detector Sensor (Optional)
This sensor is only applicable on units equipped with a
RTOM. It provides high limit “shutdown” of the unit and requires a manual reset.The sensor is used to detect smoke due to fire in the air conditioning or ventilation ducts.
Important:
The supply air smoke detector samples supply air.The
return and plenum air smoke detectors sample return air.The smoke detectors are designed to shut off the unit if smoke is sensed in the supply air stream or return air stream.This function is performed by sampling the airflow entering the unit at the return air opening. Follow the instructions provided below to assure that the airflow through the unit is sufficient for adequate sampling. Failure to follow these instructions will prevent the smoke detectors from performing it's design function.
Airflow through the unit is affected by the amount of dirt and debris accumulated on the indoor coil and filters.To insure that airflow through the unit is adequate for proper sampling by the return air smoke
detector, complete adherence to the maintenance procedures, including recommended intervals between filter changes, and coil cleaning is required.
Periodic checks and maintenance procedures must be performed on the smoke detector to insure that it will function properly. For detailed instructions concerning these checks and procedures, refer to the appropriate section(s) of the smoke detector Installation and Maintenance Instructions provided with the literature package for this unit.
In order for the supply air smoke detector or return air smoke detector to properly sense smoke in the supply air stream or return air stream, the air velocity entering the smoke detector unit must be between 500 and 4000 feet per minute. Equipment covered in this manual will develop an airflow velocity that falls within these limits over the entire airflow range specified in the evaporator fan performance tables.
Phase Monitoring protection
Precedent units with 3-phase power are equipped with phase monitoring protection as standard.These devices protect motors andcompressors against problems caused by phase loss, phase imbalance, and phase reversal indication.
This sensor monitors voltage between the 3 conductors of
the 3 phase power supply.Two LED lights are provided.
The green light indicates that a balanced 3 phase supply
circuit is properly connected.The red light indicates that unit operation has been prevented.There are two conditions that will prevent unit operation.The power supply circuit is not balanced with the proper phase sequence of L1, L2, L3 for the 3 conductors of a 3 phase circuit.The line to line voltage is not between180 volts and 633 volts.
Human Interface - 5 Inch Color Touchscreen (Optional)
The 5 inchColorTouchscreenHuman Interface provides an
intuitive user interface to the rooftop unit that speeds up unit commissioning, shortens unit troubleshooting times, and enhances preventative maintenance measures.The human interface includes several features including:
Data trending capabilities by means of time series graphs
Historical alarm messages
Real-time sensor measurements
On board system setpoints
USB port that enables the downloading of component runtime information as well as trended historical sensor data
Customized reports
RT-SVX23G-EN 11
Unit Dimensions
Figure 1. Typical installation clearances for single & multiple unit applications
WSC036-048E Units
12 RT-SVX23G-EN
WSC060-120E Units
Figure 2. Heat pump - 3-4 ton standard efficiency
Note: All dimensions are in inches/millimeters.
 
Unit Dimensions
Figure 3. Heat pump - 3-4 ton standard efficiency - unit clearance and roof opening
Note: All dimensions are in inches/millimeters.
CLEARANCE 36” (914 MM)
RT-SVX23G-EN 13
Unit Dimensions
44 MMMM
44 MMMM
1038 MMMM
1053 MMMM
Figure 4. Heat pump - 3-4 ton standard efficiency - roof curb
Note: All dimensions are in inches/millimeters.
44
44
7
Figure 5. Heat pumps - 5-6 ton standard efficiency
Note: All dimensions are in inches/millimeters.
1038
1053
14 RT-SVX23G-EN
Figure 6. Heat pump - 7½ ton standard efficiency
Note: All dimensions are in inches/millimeters.
Unit Dimensions
Figure 7. Heat pump - 5-7½ ton - unit clearance and roof opening
Note: All dimensions are in inches/millimeters.
RT-SVX23G-EN 15
Unit Dimensions
/8”(
)
Figure 8. Heat pump - 5-7½ ton - roof curb
Note: All dimensions are in inches/millimeters.
(356 MM)
Figure 9. Heat pump - 10 ton standard efficiency
Notes:
1. All dimensions are in inches/millimeters.
2. 2" Electrical Connection: Single Point Power When Heat Installed (WSC Models only.)
INDOOR TOP PANEL
OUTDOOR TOP PANEL
UNIT CONTROL WIRE
22MM
DIA HOLE
7
CONTROL BOX SECTION ACCESS PANEL
EVAPORATOR SECTION ACCESS PANEL
ALTERNATE CONDENSATE DRAIN CONNECTION 3/4-14 NPT DIA.HOLE
(2130 MM)
50 7/8”
1292 MM
27 5/8”
701 MM
47 7/8”
1216 MM
99 11/16”
2” ELECTRICAL CONNECTION (SINGLE POINT POWER WHEN HEAT INSTALLED)
2532 MM
UNIT POWER WIRE 1 3/8” (35MM) DIA. HOLE
16 RT-SVX23G-EN
SERVICE GAUGE PORT ACCESS 1 3/8” (35MM) DIA. HOLE
63 3/16”
1605 MM
COMPRESSOR ACCESS PANEL
CONDENSER COIL
Figure 10. Heat pump - 10 ton standard efficiency - unit clearance and roof opening
(
)
(
)
(
)
(
)
(
)
(
)
(
)
(
)
(
)
Notes:
1. All dimensions are in inches/millimeters.
99 11/16”
(2532 MM)
63 3/16”
(1605 MM)
Unit Dimensions
Figure 11. Heat pump - 10 ton standard efficiency - roof curb
Notes:
1. All dimensions are in inches/millimeters.
18 1/2”
14”
356 MM
13/4”
44 MM
56 3/8”
(1432 MM)
34 3/8”
(873 MM)
84 1/2”
(2146 MM)
25 MM
1”
51 MM
(470 MM)
2”
51 MM
65/8”
168 MM
1”
25 MM
34 3/8”
(873 MM)
2”
CLEARANCE36”(914MM) FOR DOWNFLOW
CLEARANCE 18” (457 MM) FOR HORIZONTAL
83 7/8”
(2130 MM)
18 1/2”
(470 MM)
1”
25 MM
80 1/2”
(2045 MM)
60 3/8”
(1534 MM)
59 7/8”
1521 MM
RT-SVX23G-EN 17
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