Ingersoll-Rand TP10445SXXXXXXXX User Manual

OPERATOR’S MANUAL TP1044S5XXXXXXXX

INCLUDING: OPERATION, INSTALLATION AND MAINTENANCE.

INCLUDE MANUALS: AF1044SXXXXXX-XX-X Extrusion Pump (pn 97999-1522), 66516-X Follower Assembly
(pn 97999-854), 67195-X Follower Assembly (pn 97999-841), RM552S-XX Heavy Duty Two Post Lift / Ram (pn
97999-1445), & S-636 General Information (pn 97999-636).

RELEASED: 5-12-10
(REV. 01)

10” AIR MOTOR
44:1 RATIO
6” STROKE

EXTRUSION PUMPING SYSTEM

For use with 55 gallon drums

READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.

It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

SERVICE KITS

104468 for repair of  lter section of P39124 -100  lter / regulator.
104302
104326 for repair of  lter section of P39344 -100  lter/regulator..
637489 for repair of air motor section.
637466 for repair of lift / ram seals.
637348-XXD for repair of lower pump end section.

for repair of regulator section of P39124-100  lter / regulator.

The original language of this manual is English.

TP10445SXXXXXXXX EXTRUSION SYSTEM

MODEL DESCRIPTION CHART

TP 10 44 S 5 XXXXX XX X

Packing Type

TP - Two Post

Air Motor Size

10 - 10”

Pump Ratio

44 - 44 : 1

Check Type / Wetted Materials

S - Primer Piston, Carbon Steel Nickel-Plated

Container Suitability

55 Gallon (400 lbs)

Pump Options

Refer to pump Operator’s Manual

Follower Assembly

AC - 66517 TB - 66517-7 TN - 67196-6
AA - 66517-1 AM - 67196-1 TV - 67196-7
AB - 66517-2 AN - 67196-2 AS - 67196-8
TC - 66517-5 AV - 67196-3 TS - 67196-9
TA - 66157-6 TM - 67196-5

Package Options

0 – None - Basic control for Ram only
2 - Advanced Pump and Ram controls

Figure 1

GENERAL DESCRIPTION

By delivering a smooth, continuous bead of the proper size, an
ARO® system helps the operator maintain both production rate
and produce high quality standards. Maintained quality standards
assures that the material bene ts are realized. To further maximize
operator production time, the ARO system has a built-in lift / ram
feature for quick and easy drum changeover and easy lifting of the
pump assembly from the container.

ARO systems are totally enclosed, sealing the material in the sys­tem from air and moisture, preventing premature cure-out of the
material. This allows for either continuous or intermittent use of the
system and allows the need for daily system clean-up.

INGERSOLL RAND COMPANY LTD

209 NORTH MAIN STREET – BRYAN, OHIO 43506

[phone] y FAX [phone]



www.ingersollrandproducts.com

© 2010 CCN 15339062

INSTALLATION

The TP1044S5XXXXXXXX Extrusion System comes completely
assembled. Remove the unit from the crate and place on a level
surface. Install the material hose and dispensing device as required.
When the following instructions are observed, heavy paste

OPERATING INSTRUCTIONS

OPERATING INSTRUCTIONS / INITIAL SET-UP PROCEDURE

WARNING

Read the warnings on page 3 of RM552S-XX Two Post Lift / Ram
Operator’s Manual.

Stand clear when raising or lowering the lift.

AIR CONTROLS

Pump air supply valve

Ram air iter /
regulator

Gauge

(1/4 - 18 N.P.T.)

Air Inlet

materials can be pumped directly from their original drum
without air inclusion or excessive waste. The follower plate creates
an air tight seal as well as clean-wiping action in its progressive
downward movement into the drum.

place and center an opened drum of material on the lift / ram
base and securely against the barrel guides, adjusting if neces­sary.
Lubricate the lower follower wiper plate seal with grease. NOTE:

6.
Make certain the grease is compatible with the material being
dispensed. This ensures a smooth  t into the drum, as well as
prevents curing type compounds from bonding to the seal.
Check the vent plug on the follower plate to be sure it easily

7.
threads in and out. It is recommended to lubricate the threads
of the plug to help prevent possible set-up of the compound at
this point.

TO LOWER LIFT:

WARNING

PINCH HAZARD. Follower can descend quickly,

causing injury. Keep hands clear when aligning with con­tainer. Read the warnings on page 3 of RM552S-XX Two Post

Lift / Ram Operator’s Manual.

NOTE: Be certain the follower plate vent plug has been removed
so that the air trapped between the follower and the material is al­lowed to escape from this vent.

Control Lever

Follower Plate
Air Supply Valve

Figure 2

TO RAISE THE LIFT, (the  rst time):

Take note of the pump / drum clearance above. Be certain the

1.
lift / ram is clear of any objects above. Also, refer to “Operating
and Safety Precautions” found on page 3 of RM552S-XX Two
Post Lift / Ram Operator’s Manual.
Connect the air supply (100 p.s.i. max.) to the air inlet. Adjust

2.
the air pressure on the lift / ram pressure regulator (turn the
knob clockwise) to 30 - 40 p.s.i. (2.1 - 2.8 bar).
Shift the control valve lever to the “up” position.

3.
Raise the lift / ram high enough to clear the height of the drum.

4.
Stop the lift upward travel by moving the control valve lever to
the “neutral” (center) position.
Once the lift / ram assembly and pump are in the “up” position,

5

.

NOTE: The lift / ram may hesitate momentarily before starting
downward. The air pressure inside the post air chamber must de­crease before it will begin to descend.

1.

Shift the control valve lever to the “down” position and proceed
to lower the pump.

2.

Replace the vent plug once the material begins to ooze from
the vent opening.

3.

The unit is now ready for operation. Adjust the air pressure
on the pump  lter / regulator (turn the pump regulator knob
clockwise) until the pump begins to cycle.

4.

Trigger the gun to prime the pump with material.

TO RAISE LIFT, (normal operation):

1.

Adjust the follower plate air valve pressure up to approximately
8 p.s.i.g. (0.55 bar). DO NOT OVER PRESSURIZE THE DRUM to
avoid damage. NOTE: Air from this valve will only pass when
the control lever is in the “up” position.

2.

Shift the control valve lever to the “up” position.

3.

Raise the lift / ram high enough to clear the height of the drum.
Stop the lift upward travel by moving the control valve lever to
the “neutral” (center) position.

TO CHANGE THE DRUM:

NOTE: The control valve lever must be in the “neutral” position.

1.

Remove the old drum.

2.

Place and center a new drum into position.

Page 2 of 8 TP1044S5XXXXXXXX (en)

Y45-9-C Reducing

Bushing

Y43-5-C Pipe

PARTS LIST / TP1044S5XXXXXXXX

94810 Muer

AF1044S1XXXX Pump
Assembly

Y44-65-C Nipple

96927 Elbow

RM552S-XX Two Post

Lift / Ram

Y6-66-C

Screw (4)

Y12-106-C Nut (4)
Y14-616 Lock

Washer (4)

Y6-65-C Screw (4)
Y12-6-C Nut (4)
Y14-616 Lock

Washer (4)

92362 Bracket (2)

(see page 4 for Bracket
Assembly)

96614 (1 1/4-11 1/2 NPT)
Nipple

Y43-317-C
Elbow

Y99-84-C Screw (3)

Follower Assembly

(see model description
chart on page 1)

(1 1/4-11 1/2 NPT)

94980-XXX-X
Tubing

(5/16” o.d. x 44”) 



94980-100 Bulk Tubing

(5/16” o.d. x 100”)

59474-158 Connector

Figure 3

TP1044S5XXXXXXXX (en) Page 3 of 8