Infinity CSW-10 Service manual

Download

Page 1

Beta™ SW Series

CSW-10 Subwoofer

SERVICE MANUAL

Infinity Systems, Inc.

250 Crossways Park Dr.

Woodbury, New York 11797 Rev1 9/2004

Page 2

CSW-10

- CONTENTS -

BASIC SPECIFICATIONS …………………………….………………….………..1 DETAILED SPECIFICATIONS…..……………………………………………….…..2 AMPLIFIER ACCESS………………..………………………………………………..3 CONTROLS AND CONNECTIONS…………………………………….…..………..4 OPERATION….……………………………………………………………………..….6

EXPLODED VIEW/PARTS LIST………………………………..……………....……7

TEST SET UP AND PROCEDURE…………….………..………………..…....……8

BULLETIN INF2004-02…..…………………………………….………………….…..9 BLOCK DIAGRAM…………………………..…………………………………..…….11 PCB DRAWINGS………………………………………………………………..….…12 ELECTRICAL PARTS LIST (120/230v) …………………………………………….20 SEMICONDUCTOR PINOUTS…………………………………….………….……..25 SCHEMATICS (120/230v)…………… …………………………...………………...26 PACKING….……………………………………………………………………………30

Basic Specifications CSW-10 Powered Subwoofer

Frequency Range: 22Hz – 150Hz (-3dB) 20Hz – 150Hz (-6dB) Max Amplifier Output: 650 watts RMS Low-Frequency Driver: 10" (254mm) C.M.M.D. Crossover Frequency: 50 -150 Hz (24dB/octave, continuously variable)

Dimensions (H x W x D): 14" x 13-1/4" x 15-3/8"

(356mm x 337mm x 391mm)

Weight: 52 lb (23.6 kg)

Infinity continually strives to update and improve existing products, as well as create new ones. The specifications and construction details in this and related Infinity publications are therefore subject to change without notice.

Page 3

CSW-10

CSW-10 450W Powered Sub/ Plate Amp

LINE VOLTAGE Yes/No Hi/Lo Line Nom. Unit Notes

Parameter Specification Unit Amp Section

Type (Class AB, D, other) D n/a Load Impedance (speaker) 4 Ohms Rated Output Power 450 Watts THD @ Rated Power 0.5 % THD @ 1 Watt 0.1 %

Dynamic Power 450 Watts DC Offset 80 mV-DC

Damping factor >20 DF

Input Sensitivity

Input Frequency 50 Hz

Left or Right inputs 10.29 mVrms

Left & Right with LFE or LP filter OFF Mode selected

Speaker/Hi Level Input 158 mVrms

US 120VAC/60Hz Yes 108-132 120 Vrms

EU 230VAC/50-60Hz Yes 207-264 230 Vrms

QA Test

Limits Conditions Notes

n/a n/a

Nominal

425

1 input driven

22K filter

0.2

22K filter

Power is the average measurement of the first four consecutive peaks of

430

the burst signal

100

@ Speaker Outputs

Measured at amplifier board

Nominal Freq.

±2dB

To 1 Watt

10.17 mVrms

±2dB

To 1 Watt

Normal Operation Normal operation, MOMS required

Bridge type amplifier, None of the speaker terminals must be connected to system GND at any time.

3/20 Cycles @ 50 Hz, burst test into 4 Ohms, input driven 6dB above its maximum sensitivity, volume level at Maximum, RABOS Section OFF

Measured at the speaker cable. 200 Watts, measured at speaker output terminals located at the amp board.

Single input driven, Ap Zo=600 Ohms, LP ON, RABOS OFF, Volume ctrl & crossover at max

Single input driven , Ap Zo=600 Ohms, LP OFF, RABOS OFF, Volume ctrl & crossover at max

Single input driven, Ap Zo=25 Ohms, Normal, RABOS OFF, Volume ctrl & crossover at max

Signal to Noise

SNR-A-Weighted 100 dBA SNR-unweighted 95 dBr SNR rel. 1W-unweighted 70 dBr

Residual Noise Floor 0.5 mVrms

Residual Noise Floor 0.5 mVrms(max)

Input Impedance

Line Input (L, R,LFE) 10K ohms

Speaker/Hi Level Input 10K ohms

Filters

LP 4th order variable 50-150 Hz Subsonic filter (HPF) 3rd Ord Low pass filter OFF Fixed Hz

BOS

Frequency Control --

Range 20-80 Hz Level Control -- -Range -14.1 to 0 dB Width(Q) Control -- -Range 4.5% to 49.5% octave

Limiter

THD at Max. Output Power

Features --

Auto - On -Off YES -Phase switch 0-180 deg Volume pot Taper (lin/log) LOG --

Variable crossover 50-150 Hz YES HP Speaker out YES LP On- Off Select switch YES --

Fixed Hz

YES n/a functional

Relative to rated power (400 Watts)

Relative to 1W Output Volume @max, using RMS reading

DMM/VOM (or A/P) Volume @max, w/ A/P Swept Bandpass Measurement (Line

freq.+ harmonics)

n/a

Nominal

n/a

Nominal

± 10 Refer to AP graph 1 ± 10 Refer to AP graph 1 ± 10 L or R input driven, LP Filter OFF Refer to AP graph 1

functional

functional functional functional A Taper

functional functional Pass through from the speaker input section functional Disables LP filter, intended for LFE

21 detent pot (0.1 oct. steps)

21 detent pot (0.5dB steps)

21 detent pot (5steps/0.1 octave)

A-Weighting filter 22K filter 22K filter

Refer to AP graph 2

Refer to AP graph 3

Refer to AP graph 4

No switch to select the ATO mode is provided, Refer to ATO section

4th Order LP Filter, 2nd order fix and 2nd order variable.

Input Configuration

Line In (L,R) & LFE Spkr/Hi Level In YES --

YES --

functional Dual RCA jack, L or R is used in LFE mode

functional Binding post connector L&R

Page 4

CSW-10

Parameter Specification Unit

Signal Sensing (ATO)

Auto-Turn-On (yes/no) YES ATO Input test frequency 50 Hz ATO Level LFE Input 2.5 mV ATO Level Speaker in 30 mV

ATO Turn-on time 2 seconds

Auto Mute/ Turn-OFF Time 15 minutes

Power on Delay time 2 sec.

Transients/Pops

ATO Transient 5 mV-peak Turn-on Transient 50 mV-peak Turn-off Transient 50 mV-peak

Efficiency

Efficiency 68 %

Stand-by Input Power 18

Stand-by Input Power 22 Watts Power Cons. @ 400W 584 Watts

Protection

Short Circuit Protection NO

Thermal Protection YES DC Offset Protection YES Line Fuse Rating USA-Domestic 5 Amps Type-T or Slo Blo-250 V EU 2.5 Amps Type-T or Slo Blo-250 V

QA Test

Limits Conditions Notes

functional functional functional functional

functional

1V-pk-pk 1V-pk-pk

functional

Auto - on selection switch in Auto

Amp connected and AC on, then input signal applied (T) Time before muting, after input

signal is removed

AC Power Applied

n/a

@ Speaker Outputs @ Speaker Outputs @ Speaker Outputs

400W of output power @ nominal line voltage, Amp in

OFF state, RED LED activated

@ nom. line voltage, Amp in On

state, Green LED activated

615

@ nom. line voltage

N/A

@1/8 max unclipped Power

DC present at Speaker Out leads

" " "

Auto turn of time (T) must be 10 > T < 17 Minutes

AC Line cycled from OFF to ON AC Line cycled from ON to OFF

Nominal Line voltage 120 VAC Maximum allowable input power LED in RED, Class D inactive

Maximum allowable input power under nominal Input voltage and frequency, in stand-by mode (HOT or COLD operation, LED GREEN). Class D active but no signal applied. 400 Watts into 4 Ohms nominal line voltage

Temperature rise in accessible metal parts should not exceed 35K rise for domestic version or 30K rise for European versions (refer to requirements sheet). Unit is protected for overtemperature conditions Relay opens during a DC output condition

Internal fuse with UL/SEMKO rated holder

Page 5

™

∞§¶•

‚

⁄

CSW-10

Rear Panel

CONTROLS AND CONNECTIONS

Line-Level Inputs

™

Power Indicator

Subwoofer Level (Volume) Control

Crossover Adjustment

∞

Phase Switch

Normal/LFE Selector

Power Switch

Bass Optimization Controls (see page 5)

•

Bass Optimization System Selector

Center-F requency Adjustment

‚

Bass Optimization System Level Adjustment

⁄

Bass Optimization System Bandwidth Adjustment

CSW-10

Page 6

CSW-10

CONNECTIONS

If you have a Dolby* Digital or DTS®receiver/processor with a low-frequency-effects (LFE) output:

• Set Normal/LFE Switch to LFE.

NOTE:In this case,you do not need to use a Y connector.Simply connect the LFE output on your receiver/processor to either the left or right input on the subwoofer.

SUBWOOFER OR LFE OUTPUT

If your receiver/processor has subwoofer outputs for the left and right channels:

• Set Normal/LFE Switch to Normal.

NOTE:Some receivers have a single subwoofer output (do not confuse this with a single LFE output as described to the left).In that case,it is recommended that you use a Y connector (not included) to maximize performance.

CSW-10

Page 7

CSW-10

Power On

Plug your subwoofer’sAC cord into a wall outlet.Do not use the outlets on the back of the receiver. Initially set the Subwoofer Level (Volume) Control

to the

“min”position. Turn on your sub by pressing the Power Switch

on the

rear panel.

Auto On/Standby

With the Power Switch ¶in the ON position,the Power Indicator LED

™

will remain backlit in red or green to

indicate the On/Standby mode of the subwoofer. RED = STANDBY (No signal detected,Amp Off)

GREEN = ON (Signal detected,Amp On) The subwoofer will automatically enter the Standby mode after

approximately 10 minutes when no signal is detected from your system. The subwoofer will then power ON instantly when a signal is detected.During periods of normal use,the Power Switch

can be left on.You may turn off the Power Switch

for extended periods of nonoperation,e.g., when you are away on vacation.

Adjust Gain

Turn on your entire audio system and start a CD or movie soundtrack at a moderate level. Turn up the Subwoofer Level (Volume) Control

about half way.If no sound emanates from the subwoofer, check the AC-line cord and input cables. Are the connectors on the cables making proper contact? Is the AC

plug connected to a “live”receptacle? Has the Power Switch

been pressed to the “On”position? Once you have confirmed that the subwoofer is active,proceed by playing a CD,record or cassette.Use a selection that has ample bass information.

Set the overall volume control of the preamplifier or stereo to a comfortable level.Adjust the Subwoofer Level (Volume) Control

until you obtain a pleasing blend of bass.Bass response should not overpower the room but rather be adjusted so there is a harmonious blend across the entire musical range.Many users have a tendency to set the subwoofer volume too loud, adhering to the belief that a subwoofer is there to produce lots of bass.This is not entirely true.A subwoofer is there to enhance bass,extending the response of the entire system so the bass can be felt as well as heard.However,overall balance must be maintained or the music will not sound natural.An experienced listener will set the volume of the subwoofer so its impact on bass response is always there but never obtrusive.

OPERATION

Crossover Adjustments

NOTE:This control will have no effect if the Normal/LFE Selector Switch

§ is set to “LFE.”If you have a Dolby Digital or DTS processor/receiver, the Crossover Frequency is set by the processor/receiver. Consult your owner’s manual to learn how to view or change this setting.

The Crossover Adjustment Control

determines the highest frequency at which the subwoofer reproduces sounds.If your main speakers can comfortably reproduce some low-frequency sounds, set this control to a lower frequency setting,between 50Hz and 100Hz. This will concentrate the subwoofer’s efforts on the ultradeep bass sounds required by today’s films and music.If you are using smaller bookshelf speakers that do not extend to the lower bass frequencies,set the Crossover Adjustment Control to a higher setting,between 120Hz and 150Hz.

Phase Control

The Phase Switch ∞ determines whether the subwoofer speaker’s piston-like action moves in and out with the main speakers,0,˚or opposite the main speakers,180˚.Proper phase adjustment depends on several variables such as room size, subwoofer placement and listener position.Adjust the phase switch to maximize bass output at the listening position.

CSW-10

Page 8

CSW-10

Exploded View

9 1

107

CSW-10

Technical Manual

CSW-10

EXPLODED VIEW

ITEM

DESCRIPTION

NO.

1. CSW-10 Amplifier 1 Not for Sale

4. Cup, Grille (Black) 4 333249-001

5. Logo CSW-10 1 351617-001

6. Foot Assembly, Rubber, 4 338037-002

-10 Cabinet

CSW

rim Ring, 10” CSW

T Trim Ring, 10” CSW-10 (Beech/Cherry) 1 352438-002

Cup, Grille (Beech/Cherry) 4 333249-003

Blk w/Threaded Insert

-10 (Black) 1 352438-001

QTY

Not for Sale

T NO.

ITEM

DESCRIPTION

NO.

7. DD Screw (woofer), 10-32 x 1 FIL 8 21754 Screw (trim ring)

8. #8 x 1”, PB, HXS, ZINC

9. Screw (amplifier) 12 900101-016 #8 x 1”, PB, PPH, BLK

10. Woofer, 10” Sub DCR=3.4 ohms ±10% 1 351508-001

11. Grille Assembly, Frnt CSW-10 (Black) 1 352332-003 (Beech/Cherry) 1 352332-004

QTY

T NO.

903802-016

CSW-10

Infinity Systems, 250 Crossways Park Drive, Woodbury, New York 11797

6/04

Page 9

CSW-10

CSW-10 Test Set Up and Procedure

SYSTEM AURAL SWEEP TEST Equipment needed:

• Function/signal generator/sweep generator

• Integrated Amplifier

• Multimeter

• RCA cables

General Unit Function (UUT = Unit Under Test)

Switches/knobs on the amplifier faceplate:

Crossover Frequency Adjust full CW (150Hz) Phase switc h – ei th er posi tio n RABOS On/Off switch – OFF LFE switch - Normal

1. Remove the subwoofer grille.

2. From the signal generator, connect both right and left line level inputs (RCA jacks) – to signal generator and UUT. Use Y-cable if necessary from mono source.

3. On the amplifier, turn the LEVEL cont rol full Counterclockwise (Min).

4. Turn on generator, adj ust to 100mV, 50 Hz.

5. Plug in UUT; turn the power switch ON. Turn LEVEL control full Clo ckwise (Max).

6. LED sh ould now be Gree n; aggre ssive bass response should be se en from woofer – near max imum excursion.

Sweep Function

1. Follow steps 1-6 above, using a sweep generator as a signal source.

2. Sweep generator fr om 20H z t o 1kH z. Li s t en to th e cabinet and driver s for any rattles, clicks , buz ze s or any other noi s es . If any unus ual noi ses are heard, remove wo o fer an d tes t .

Driver Function (Woofer)

1. Remo ve woofer from cabinet; deta ch + and - wire clips.

2. Chec k DC resistance of woofer ; it should be 3.4 ohms ±10%.

3. Connect a pair of speaker cables to driver terminals. Cables should be connected to an integrated amplifier fed by a signal generator. Turn on generator and adjust so that speaker level output is 5.0V.

4. Sweep generator from 20Hz to 1k Hz . Li sten to driver for an y ru bbi n g, bu z zi ng , or other unusual noi ses.

Page 10

CSW-10

Service Bulletin

Service Bulletin INF2004-02 – September 2004 This is considered a Minor repair To: All Infinity Service Centers Model: Beta CSW-10 Subject: Premature Limiting

A small number of CSW-10 subwoofers may limit the amplifer output prematurely when they are driven to high volume levels. This may result in the subwoofer “popping”, and then a lower than normal output. A normal output will not return until the volume is decreased, or the subwoofer is switched Off, then On again.

In the event you receive a CSW-10 subwoofer with a complaint of “Premature Limiting When Driven At High Levels”, follow the procedure below to correct this condition:

Synopsis: Add two diodes to the limiter section on the MAIN PCB, D90 and D91.

1) Remove the amplifier assembly from the cabinet by removing the (12) screws located around the perimeter of the plate (Red circles in image); it will still be connected by the speaker wires.

2) Remove the (2) screws used to secure the plastic cover to the amp panel (Blue arrows in image), separate the panel from the plastic cover, and unplug the speaker wires from MAIN PCB (Red & Blk).

3) Remove the MAIN PCB from the faceplate: a. Remove the (5) screws used to secure the amp module to the front panel (Pointing fingers in image). b. Unplug P1 Signal Harness (Harness with white wires) c. Remove ground wire (Black wire with ring terminal) d. Unplug Power Transformer wires (Red-White-Red)

4) Locate D90 & D91 trace locations close to the main power capacitors (refer to the image)

5) Solder two RLS4148 SMD Diodes in their designated areas, D90 and D91, Infinity part # 054-414803-100. IMPORTANT: POLARITY - Diodes should be soldered with their cathode facing into the amplifier assembly, anodes facing the PCB edge of the amplifier. You should be able to solder the diodes in place without PCB disassembly from the heatsink plate with care, and a long, pointed soldering tip.

6) Re-Attach the MAIN PCB to the faceplate, following in reverse order items #3a-d. Assure that the power transformer wires are connected with White in the center and Red wires to the outer sides of the rectifier.

Location of D90 & D91

(Installed)

Page 11

CSW-10

TESTING

7) Set the amplifier controls as follows:

a. Gain control to full CCW (MIN) b. Crossover control to full CW (150) c. Phase switch to 0 d. LFE/Normal switch to Normal e. RABOS Switch to OFF f. AC Power switch to OFF

8) Connect the amplifier to an 8 ohm resistive load (250W minimum)

9) Connect a Sine wave signal: 50Hz, 0.250VRMS signal to the amplifier Left or Right input.

10) Connect an oscilliscope to both terminals of the load resistor. IMPORTANT: Make sure that the scope is floating

or isolated; (this amplifier is configured in BRIDGE mode and a Ground connection to any of its terminals could cause a malfunction).

11) Connect the unit to a 120V source (or 230V for 230 models); Turn ON AC Main power switch.

12) Increase the gain control to MAX for few seconds and verify the signal on the scope; clipping must be

symmetrical and should extend to the 60V area (positive & negative peaks). Refer to the sample graph.

13) Reduce the Gain to minimum; turn AC mains switch to OFF and disconnect the unit from the AC source.

14) Re-install the amplifier assembly into the cabinet.

FINAL TEST

15) Connect the unit to a 120V source (or 230V for 230 models); Turn ON AC Main power switch.

16) Connect a Sine wave signal: 50Hz, 0.100VRMS signal to the amplifier Left or Right input.

17) Increase gain control to MAX and make sure that unit produces sound, make sure that there is no evidence of

air leaks or any other objectionable sound by moving the gain control up and down.

18) Turn OFF AC Main power switch, disconnect the unit from the AC source and reset the Gain control to

minimum.

Model IDENTIFICATION STATUS ACTION

CSW-10

Missing All

Modified CSW-10 subwoofers will have one or more

1) Blue mark on the serial number (amp faceplate)

2) Silver/light marker on rear of plastic amp cover

3) “QC” stamp on outer carton near bar code label.

4) Serial Number starts with prefix:

HA0234, HA0235, or HA0236.

5) Serial Numbers:

HA0217-05000 and above HA0226-05000 and above

Indicators Described Below

of the followi ng i ndicators:

Premature Limiting When

Driven At High Levels

Modified by Factory None Required

Add two RLS4148 SMD

Diodes in location D90 & D91

Page 12

CSW-10

Page 13

CSW-10

Page 14

CSW-10

Page 15

CSW-10

Page 16

CSW-10

Page 17

CSW-10

Page 18

CSW-10

Page 19

CSW-10

Page 20

CSW-10

Page 21

CSW-10

CSW-10 120/230v Electrical parts list

Part number Qty Description Reference Designator

MAIN PCB

Resistors

021-100401-020 1 MOF Resistor 1K 1W J FK TYPE R173

021-560305-020 1 MOF Resistor 560R 5WS J 8x25 KINK R76

022-005105-020 1 Resistor PN:SQM 0R05 5W J 25x13 R2

022-470307-020 1 Winding resistor KNP 470R 7W J (KNP-700S) R78

024-000098-120 1 SMD Resistor 0R 1/8W J 0805 R8

024-100498-120 1 SMD Resistor 1K 1/8W J 0805 R110

024-100598-120 15 SMD Resistor 10K 1/8W J 0805 R5,7,16,118,121,122,125,1,

024-100698-120 2 SMD Resistor 100K 1/8W J 0805 R15,120

024-110598-120 4 SMD Resistor 11K 1/8W J 0805 R187,188,190,191

024-130498-120 2 SMDResistor 1K3 1/W J 0805 R189,192

024-150598-120 2 SMDResistor 15K 1/8W J 0805 R20,21

024-160598-100 2 SMDResistor 16K 1/8W F 0805 R13,13B

024-220298-120 2 SMDResistor 22R 1/8W J 0805 R28,29

024-220498-120 1 SMD Resistor 2K2 1/4W J 1206 R119

024-220498-121 2 SMD Resistor 2K2 1/8W J 0805 R17,31

024-220598-120 2 SMD Resistor 22K 1/8W J 0805 R127,37

024-330498-120 4 SMD Resistor 3K3 1/8W J 0805 R77,79,22,169

024-330598-120 5 SMD Resistor 33K 1/8W J 0805 R4,6,14,60,60B

024-412498-100 1 SMD Resistor 4K12 1/8W F 0805 R63

024-470298-120 4 SMD Resistor 47R 1/8W J 0805 R24-27

024-470398-120 4 SMD Resistor 470R 1/8W J 0805 R145,155,177,186

024-470598-120 2 SMD Resistor 47K 1/8W J 0805 R3,171

024-510498-120 5 SMD Resistor 5K1 1/8W J 0805 R48A,48B,48C,48D,48E

024-560498-120 1 SMD Resistor 5K6 1/8W J 0805 R30

024-680498-120 1 SMD Resistor 6K8 1/8W J 0805 R23

Capacitors

031-100144-106F 2 SMD Cap. 0u01/50V K 0805 X7R C27,28

031-100184-100F 2 SMD Cap. 0u01/250V K 0805 X7R C104,119

031-100344-100F 6 SMD Cap. 0u1/50V K 0805 X7R C10,69,112,115,135,138

031-100384-100F 2 SMD Cap. 0u1/250V K 1206 X7R C5,6

031-220344-300F 1 SMD Cap. 220pF/50V K 0805 NPO C40

031-470144-101F 1 SMD Cap. 0u0047/50V K 0805 X7R C1G1

034-100614-300 1 Electrolytic Cap. 100uF/16V M (R)0611 P:2.5 C8

034-100625-300 1 Electrolytic Cap. 100uF/25V M (R)6.3x11 P:5 C62

034-100695-300 1 Electrolytic Cap. 100uF/63V M (R)1012 P:5 C142

034-220525-300 2 Electrolytic Cap. 22uF/25V M (R)5x11 P:2.5 TAPIN C25,26

034-330625-300 2 Electrolytic Cap. 330uF/25V M (R)1013 P:5 C11,100

034-470415-300 1 Electrolytic Cap. 4u7/50V M (R)0511 P:2.0 C7

032-100484-200 3 ENDMylar Capacitor 1uF/250V K P:15 C37,39,30

033-330444-270 2 NPE Cap. 3u3/50V K10 (R)8x13 SBE C114,137

033-680464-270 2 NPE Cap. 6u8/100V K10 (R)1020 GNE C113,136

034-150895-200 2 Electrolytic cap. 85 15000uF/63V M (R)3555 P:10mm C1,4

Semiconductors

054-000100-100 6 SMD DIODE PN:ES1D 200V 1A D1,23,37,40,44,47

054-001002-100 1 SMD ZENER DIODE PN:BZX84C10 10V SOT-23 D32

054-001501-100 2 SMD ZENER DIODE PN:BZX84C15 15V SOT-23 D2,3

054-033904-100 6 SMD Transistor PN:MMBT3904LT1 SOT23 (ON Q25,28,29,37,50,51

054-033906-100 5 SMD Transistor PN:MMBT3906LT1 SOT23 (ON Q26,27,30,36,52

Page 22

CSW-10

Part number Qty Description Reference Designator

MAIN PCB

054-050601-100 1 SMD ZENER DIODE PN:BZX84C5V6 5.6V SOT-23 TAPIN D30

054-414803-100 16 SMD DIODE PN:LL4148 (Wishay) D4-5,13,14,21,22,31,33,38,

054-540100-100 1 SMD Transistor (PNP) PN:MMBT5401 LT1 SOT-23 Q1

054-555100-100 1 SMD Transistor (NPN) PN:MMBT5551 LT1 (ON) Q2

051-000600-100 1 Transistor NPN PN:MPSW06RLRA TO-92 (ON) Q6

051-005600-100 1 Transistor PNP PN:MPSW56RLRA TO-92 (ON) Q8

051-290700-100 4 Transistor PNP (ON) PN:MPS2907A RLRA TO-92 Q12,14,16,18

051-540101-000 1 Transistor PNP(FAIRCHILD PN:2N5401 TO-92 Q3

051-002301-000 4 MOSFET N CHANNEL PN:FB23N20D Q11,13,15,17

052-400080-000 1 Bridge Regulator PN:RS804 400V,8A BR1

053-257400-100 1 IC;DIP,Regulator PN:LM2574 HVN-15V 8PIN (NS) U6

Miscellaneous

044-100100-000 2 SMD FERRITE BEAD PN:321611 600R/100MHz 1206 FB1,FB2

043-300101-000 2 INDUCTOR PN:YT-10033 30uH L9,10

043-560200-000 1 INDUCTOR 56uH YT-10779 L12

043-700100-000 1 INDUCTOR 70uHx2 YT-10024 L8

043-820300-000 1 INDUCTOR 820uH YT-10034 L1

025-010300-000 1 Thermister TSE-103 K L:50mm TH1

025-210100-000 1 Thermister (PTC) PN:PTMS2101RP516B TH2

072-040008-110 1 8P Terminal housing JS-1001-08 P1

072-040039-000 1 Terminal (PCB TYPE) PC205 (t=0.8m/m) T205MA T1

072-040064-000 2 Terminal (PCB TYPE) PC250(t=0.8),T250MA T2,TER6

072-040096-000 2 Terminal T187MA(PCB) (t=0.8mm) PC187(0.8) TER5,TER7

073-111003-000 1 Shorting Strap 54.9x13.6x1mm J7

073-111004-000 2 Shorting Strap 29.5x12.4x0.8m/m J4,9

074-300018-000 1 RELAY PN:943-1C-48D RLY1

DRIVER PCB

024-000098-120 4 SMD Resistor 0R 1/8W J 0805 R313,314,318,320,

024-100298-120 4 SMD Resistor 10R 1/8W J 0805 R89,90,140,150

024-100498-120 10 SMD Resistor 1K 1/8W J 0805 R81,85,96,97,131,137,142,

024-100598-120 12 SMD Resistor 10K 1/8W J 0805 R75,82,83,92,98,132,133,

024-100798-120 2 SMD Resistor 1M 1/8W J 0805 R32,33

024-110598-120 2 SMD Resistor 11K 1/8W J 0805 R74,99

024-200598-120 2 SMD Resistor 20K 1/8W J 0805 R95,141

024-220398-120 2 SMD Resistor 220R 1/8W J 0805 R136,167

024-220498-121 1 SMD Resistor 2K2 1/8W J 0805 R134

024-220598-120 1 SMD Resistor 22K 1/8W J 0805 R37

024-220798-120 2 SMD Resistor 2M2 1/8W J 0805 R87,93

024-270498-120 3 SMD Resistor 2K7 1/8W J 0805 R80,84,157

024-390498-120 2 SMD Resistor 3K9 1/8W J 0805 R130,161

024-390598-120 2 SMD Resistor 39K 1/8W J 0805 R86,94

024-470398-120 1 SMD Resistor 470R 1/8W J 0805 R91

024-470498-120 6 SMD Resistor 4K7 1/8W J 0805 R151-153,183,34,36

024-470598-120 1 SMD Resistor 47K 1/8W J 0805 R35

024-560598-120 1 SMD Resistor 56K 1/8W J 0805 R38

024-680498-120 2 SMD Resistor 6K8 1/8W J 0805 R135,166

Capacitors

034-100625-303 1 Electrolytic Cap. 100uF/25V M (R) P:2.5 C117

034-100715-202 2 Electrolytic Cap. 85 1000uF/16V M (R)1017 P:5 C109,132

Page 23

CSW-10

Part number Qty Description Reference Designator

DRIVER PCB

034-330615-301 1 Electrolytic Cap. 330uF/16V M (R)0812 P:3.5 C32

031-100144-106F 4 SMD Cap. 0u01/50V K 0805 X7R C108,118,131,140

031-100343-100F 2 SMD Cap. 100pF/50V J 0805 NPO C81,84

031-100344-100F 6 SMD Cap. 0u1/50V K 0805 X7R C75-78,82,85

031-180344-100F 2 SMD Cap. 0u18/50V K 0805 X7R C80,83

031-470244-102F 4 SMD Cap. 0u047/50V K 0805 X7R C93,94,101,124

031-560243-100F 4 SMD Cap. 56pF/50V J 0805 NPO C92,102,105,125

031-560343-101F 1 SMD Cap. 560pF/50V J 1206 X7R C79

Semiconductors

051-000600-100 1 Transistor NPN PN:MPSW06RLRA TO-92 (ON) Q31

051-222200-100 2 Trasistor NPN (ON SEM) PN:MPS2222ARLRA TO-92 Q20,22

051-555100-000 2 Transistor NPN PN:2N5551 TO-92 Q21,23

053-211100-000 2 IC;DIP,DRIVER PN:IR2111 8PIN (IR) U7,8

054-000100-100 2 SMD DIODE PN:ES1D 200V 1A D35,43

054-001002-100 2 SMD ZENER DIODE PN:BZX84C10 10V SOT-23 D42,49

054-005501-100 1 SMD ZENER DIODE PN:BZV55C3V6 (PHILIPS) D60

054-007200-100L 2 SMD IC; DUAL OP-AMP PN:M072M-TE1 DMP8 (JRC) U9,10

054-033906-100 2 SMD PNP Transistor PN:MMBT3906LT1 SOT23 (ON Q34,35

054-050601-100 2 SMD ZENER DIODE PN:BZX84C5V6 5.6V SOT-23 TAPIN Z7,8

054-414803-100 5 SMD DIODE PN:LL4148 (Wishay) D36,39,46,52,61

054-540100-100 2 SMD Transistor (PNP) PN:MMBT5401 LT1 SOT-23 Q33,40

054-555100-100 1 SMD Transistor (NPN) PN:MMBT5551 LT1 (ON) Q32

Miscellaneous

072-040229-000 1 HEADER Right Angle PN:211-107-000-400 7PIN PIN2

072-040230-000 1 HEADER Right Angle PN:211-111-000-400 11PIN PIN1

PREAMP/RABOS PCB

021-100398-100 1 MF Resistor 100R 1/8W F R339

021-100498-100 2 MF Resistor 1K 1/8W F R363,381

021-100598-100 9 MF Resistor 10K 1/8W F R338,342,343,346,348,353,

021-100798-100 1 MF Resistor 1M 1/8W F R356

021-100898-100 1 MF Resistor 10M 1/8W F R362

021-110698-100 1 MF Resistor 110K 1/8W F R347

021-120598-100 2 MF Resistor 12K 1/8W F R354,369

021-140598-100 1 MF Resistor 14K 1/8W F R380

021-150198-100 1 MF Resistor 1K5 1/8W F R341

021-162398-100 1 MF Resistor 162R 1/8W F R384

021-267498-100 1 MF Resistor 2K67 1/8W F R336

021-330498-100 1 MF Resistor 3K3 1/8W F R204

021-330598-100 1 MF Resistor 33K 1/8W F R383

021-340398-100 2 MF Resistor 340R 1/8W F R357,371

021-357498-100 1 MF Resistor 3K57 1/8W F R335

021-470598-100 1 MF Resistor 47K 1/8W F R214

021-549398-100 1 MF Resistor 549R 1/8W F R344

021-590498-100 1 MF Resistor 5K9 1/8W F R382

021-619498-100 2 MF Resistor 6K19 1/8W F R359,374

021-680398-100 1 MF Resistor 680R 1/8W F R360

021-787398-100 2 MF Resistor 787R 1/8W F R350,364

021-909398-100 1 MF Resistor 909R 1/8W F R385

021-931498-100 1 MF Resistor 9K31 1/8W F R351

Page 24

CSW-10

Part number Qty Description Reference Designator

PREAMP/RABOS PCB

024-000097-120 3 SMD Resistor 0R 1/4W J 1206 R302,303,297

024-100498-121 3 SMD Resistor 1K 1/4W J 1206 R238,264,298

024-100598-121 14 SMD Resistor 10K 1/4W J 1206 R202,206,207,212,222,

024-150498-121 1 SMD Resistor 1K5 1/4W J 1206 R251

024-150598-121 1 SMD Resistor 15K 1/4W J 1206 R223

024-200598-121 1 SMD Resistor 20K 1/4W J 1206 R256

024-220298-121 1 SMD Resistor 22R 1/4W J 1206 R249

024-226598-100 4 SMD Resistor 22K6 1/4W F 1206 R208,209,231,232

024-237597-100 1 SMD Resistor 23K7 1/4W F 1206 R281

024-270498-121 1 SMD Resitor 2K7 1/4W J 1206 R237

024-300398-121 1 SMD Resistor 300R 1/4W J 1206 R258

024-300598-121 1 SMD Resistor 30K 1/4W J 1206 R260

024-330498-101 2 SMD Resistor 3K3 1/4W F 1206 R203,215

024-330498-121 1 SMD Resistor 3K3 1/4W J 1206 R240

024-470598-120 2 SMD Resistor 47K 1/8W J 0805 R280,283

024-470698-121 1 SMD Resistor 470K 1/4W J 1206 R259

024-470798-120 1 SMD Resistor 4M7 1/8W J 0805 R244

024-470798-121 1 SMD Resistor 4M7 1/4W J 1206 R243

024-510398-121 1 SMD Resitor 510R 1/4W J 1206 R261

024-560598-121 1 SMD Resistor 56K 1/4W J 1206 R224

024-620398-121 2 SMD Resistor 620R 1/4W J 1206 R221,226

024-680498-121 1 SMD Resistor 6K8 1/4W J 1206 R247

024-680598-121 1 SMD Resistor 68K 1/4W J 1206 R250

024-820598-121 1 SMD Resistor 82K 1/4W J 1206 R263

031-100244-101F 4 SMD Resistor 0u01/50V K 1206 X7R C12,13,224,280

031-100344-102F 7 SMD Resistor 0u1/50V K 1206 X7R C227,229,230,232-235

031-100344-104F 1 SMD Resistor 100pF/50V K NPO 1206 C222

031-100345-300F 2 SMD Resistor 0u1/50V M 1206 X7R C305,306

031-220344-103F 4 SMD Resistor 220pF/50V K NPO 1206 C200,210,215,216

031-330445-100F 1 SMD Resistor 3300pF/50V M 1206 X7R C281

031-470444-101F 1 SMD Resistor 4700pF/50V K X7R 1206 C2G1

031-680444-100F 1 SMD Resistor 6800pF/50V K X7R 1206 C212

026-100595-001 2 VR 10KAx2 (NOBLE) XV012311YGPJ25F15A10K-21PC/1 VR302,303

026-100595-002 1 VR 10KCx2 (NOBLE) XV012311YGPJ25F15C10K-21PC/1 VR301

026-500595-254 1 VR 50KA P/N:RK163111R405-EJ R216

026-500595-267 1 VR 50KBx4 PN:RD1631411001D-50KBx4 (EJ) R233

Capacitors

034-100515-300G 1 Electrolytic Cap. 10uF/16V M (R)0511 P:2 C220

034-100615-301 1 Electrolytic Cap. 100uF/16V M (R)0611 P:5 C221

034-220516-301 2 Electrolytic Cap. 22uF/16V M (R)0511 P:2 C223,225

034-220525-300 4 Electrolytic Cap. 22uF/25V M (R)5x11 P:2.5 TAPIN C303,304,14,15

035-100363-300 5 PE Cap. 0u1/100V J P:5m/m C322,323,328,380,381

035-220243-100 1 PECap. FE-M 0u022/63V J P:5m/m C202

035-330293-300 2 PE Cap. 0u033/63V J P:5 C209,218

035-470353-301 2 PE Cap FE-M 0u47/63V J P:5m/m C207,208

035-680253-300 2 PE Cap FE-M 0u068/63V J P:5m/m C201,213

Semiconductors

054-007200-100L 7 SMD IC; DUAL OP-AMP PN:M072M-TE1 DMP8 (JRC) U200-205,301

054-007400-100 1 SMD IC; QUAD OP-AMP PN:TL074CDR (TI) U300

054-011400-100 1 SMD NPN Transistor PN:DTC114TKA SMT3 (ROHM Q202

054-033904-100 2 SMD NPN Transistor PN:MMBT3904LT1 SOT23 (ON Q203,204

Page 25

CSW-10

Part number Qty Description Reference Designator

PREAMP/RABOS PCB

054-414803-100 8 SMD DIODE PN:LL4148 (Wishay) D201,204,207,209,212,216,

050-505200-001 1 LED PN:LT-2402-21 LED1

Miscellaneous

072-010058-000 1 RCA JACK 2P PN:0502000W1G (Red,White) J201

072-040007-000 2 7P Terminal hous SWA101 JS-1001-07 P3,4

072-040008-110 1 8P Terminal housing JS-1001-08 P2

073-010021-000 3 Screw fixing house PN:PCB-2(M3) 4PIN T1,2,3

074-030002-000 3 TOGGLE SW PN:L101-T2B4QE SW200-202

FUSE PCB

043-324300-000 1 INDUCTOR 324uH YT-10778 L13

072-040064-000 1 Terminal (PCB TYPE) PC250(t=0.8),T250MA TER2

072-040096-000 3 Terninal T187MA(PCB) (t=0.8mm) PC187(0.8) TER1,3,4

039-220180-100 1 X2 Safety Cap. 0u22/250V 18x16.5x8.5mm PN:XG275M224VHS2 CXAC1

073-050001-000 2 FUSE CLIP P/N:CFFH1206 F1,B1

091-000200-000 1 FUSE (230V) T2.5A/250V φ5x20m/m F1

093-205205-300 1 FUSE (120V) T5A/250V φ5x20m/m, 120V version F1

MISCELLANEOUS

008-060302-072 4 GASKET (UL) PORON PN:MO-48C 25x18 t=5mm PSA X'FORMER

008-061215-000 1 GASKET C4305 12x15 t=5mm CR PSA Thermister

008-062401-032 4 GASKET 235.3x11mm t=2mm PSA COVERx2,PANELx2

008-062501-022 4 GASKET 253.3x11mm t=2mm PSA COVERx2,PANELx2

042-010139-000 1 Transformer PN:YT-13438 CSW-10 120V/60Hz PT1

042-010142-000 1 Transformer PN:PT-3034 CSW-10 230V/50Hz PT1

061-001052-000 2 Knob w/white dot indicator PN:49001-W (18teeth)D=15.1 H=14.5 R233,216

061-016001-000 3 φ16x14.8mm D TYPE P.P+TPR for VR301-303

061-100016-000 3 Partition PN:BCMS-8 L=8mm NYLON 66(UL) Power PCB

061-314002-000 2 Strain Relief P/N SB4F-2 PANEL,COVER

061-700044-000 2 Mica 13x18mm TO-220 holeless for Q13,17

061-700090-900 2 Ceramic Gasket 16x21mm t=2mm alum. Oxide, wht for Q11,15

062-252506-000 1 Bucket (CSW-10) 10"x10"x4.89" HIPS UL94 V0 blk

063-010010-000 5 Bracket for IC P/N:TRK-2 for Q11,13,15,17,TH1

063-252604-900 1 Panel 10"x10"x.0984" SPCC silver painting

073-014084-500 1 Bracket 6.64"x3.5"x3.2" SPCC cadium plated

074-020018-000 1 ROCKER SW (POWER) PN:RF1003-BB4-0 SW4

082-022611-000 1 Wire set #26 UL1007 L=110mm blk+whtx6 XH7Px2 RABOS TO PRE

082-082620-000 1 Wire set #26 UL1007 L=200mm XH8Px2 Blk/wht MAIN TO PRE

086-021836-000 1 Power Cord SPT-2 #18 12feet+T187 sleeve

181-911800-338 1 Wire set #18AWG UL1007 blk L=110mm Ring type C211

181-921400-002 1 Wire set #14AWG UL1015 blk 625mm T205/T205(t=0.8)+ sleeve SPE-

181-921422-002 1 Wire set #14AWG UL1015 red 625mm T250/T250+ sleeve SPE+

181-921600-000 1 Blk Wire #16 UL1015 T187 transparent sleeve L:140mm FUSE TO SW

181-921699-000 1 Wht wire #16 UL1015 T187 transparent sleeve L:160mm FUSE TO SW

Page 26

CSW-10

Page 27

CSW-10

01 02

New DESIGN

Page 28

CSW-10

01 02

New DESIGN

Page 29

CSW-10

01 02

New DESIGN

Page 30

CSW-10

01 02

New DESIGN

Page 31

CSW-10

Packaging

762

CSW-10

Technical Manual

CSW-10

PACKAGING

ITEM NO. DESCRIPTION QTY. PART NO.

352332-003

Assembly

Grille

1. (Beech/Cherry) 1 352332-004

2. Owner’s Manual CSW-10 (120v) 1 352519-001

3. Outer Carton CSW-10 120v (Black) 1 352517-001

’

Owner

Outer Carton CSW-10 120v (Beech) 1 352517-002 Outer Carton CSW-10 120v (Cherry) 1 352517-003

, Frnt CSW

s Manual CSW

-10 (Black)

-10 (230v) 1 352519-002

ITEM NO. DESCRIPTION QTY. PART NO.

352517-004

Outer Carton CSW

3. Outer Carton CSW-10 230v (Beech) 1 352517-005 Outer Carton CSW-10 230v (Cherry) 1 352517-006 End Pad,

5. Spacer Pad 1 353100-001

6. Warranty Card, 3/5 Year, Infinity 1 352004-001

7. Spike Foot Set 1 338076-001

8. RABOS Kit 1 335852-003

-10 230v (Black)

op & Bot CSW-10 2 352518-001

CSW-10

Infinity Systems, 250 Crossways Park Drive, Woodbury, New York 11797

6/04

Infinity CSW-10 Service manual

Specifications and Main Features

Frequently Asked Questions

User Manual