Infinity BassLink X, BASSLINK with Remote Level Control Service Manual

Page 1
Models:
BassLink BassLink
(Remote Level Cont rol Ready)
BassLink X
Powered Automotive Subwoofer
SERVICE MANUAL
Infinity Systems, Inc.
Woodbury, New York 11797
Rev 0 10/2001
Page 2
Contents
ALL MODELS BASSLINK
SPECIFICATIONS …………………………………………..……………2
CONNECTIONS/APPLICATIONS ………………………………………3
TUNING BASSLINK…………………………………………………….…6
TROUBLESHOOTING ……………………………………………………7
TEST SETUP PROCEDURE ……………..………..……………………8
BASSLINK (Original version without Remote Level Control jack)
SERVICE BULLETIN INF2000-03 ………………………………………10
EXPLODED VIEW …………………………………………….…..………11
MECHANICAL PARTS LIST ……………….………………………….…12
BLOCK DIAGRAM …………..……………..………….………………….13
PCB DRAWINGS …………………………….……………………………14
ELECTRICAL PARTS LIST ………………………………………………24
SCHEMATICS …………………………………………………………..…29
PACKAGING …………………………………………………………….…31
BASSLINK or BASSLINK X (Versions with Remote Level Control jack)
EXPLODED VIEW ………………………….…………………..…………33
MECHANICAL PARTS LIST …………….….……………………………34
BLOCK DIAGRAM ………………………..………….…………………...35
PCB DRAWINGS …………………………….……………………………36
ELECTRICAL PARTS LIST ………………………………………………43
SCHEMATICS …………………………………………………………..…49
PACKAGING …………………………………………………………….…53
ALL MODELS BASSLINK
INTEGRATED CIRCUIT DIAGRAMS ………………………..…………54
Page 3
Basslink/Basslink X
BASSLINK/BASSLINK w/ Remote Level Control/BASSLINK X
Amplifier Power: 200W RMS @10% THD
Frequency Response: 20Hz – 120Hz THD @ 30W 1.0% Input Sensitivity: 50mV – 4V Line-Level Input
Maximum Input Sensitivity 7mV Line-Level Input
(Gain level @ Max) 120mV Universal Interface
Crossover Frequency: 50Hz – 120Hz Crossover Slope: 12dB/octave Bass Boost: –6 to +3 dB @ 40Hz Signal-Noise Ratio 65dB (Wide band w/ 22K LPF)
Max Gain Level Noise 3.0 mV Basslink
(Level pot Max.) 1.8 mV Basslink w/ Remote Level Control
Max Gain Level Noise 2.0 mV Basslink
(Level pot Min.) 1.7 mV Basslink w/ Remote Level Control
Auto On/Off Time From 1 1/2 to 5 min.
Gain boost (min to max) 9.0 dB Fuse: 25A Basslink
Specifications
120W RMS @1% THD
1V – 16V Universal Interface
1.8 mV Basslink X
1.7 mV Basslink X
(depending on last input signal level)
20A Basslink w/ Remote Level Control 20A Basslink X
Maximum Current Draw: 12A Quiescent Current Draw: <800 mA Protection Circuits:
Over/Under voltage 17.5, 8.5 VDC Temperature 95° C Short Circuit w/ 0.1 W resistor DC Offset Yes
Dimensions: 14-1/2" x 12-1/2" x 8-1/2" (L x W x H)
Weight 16 lbs./7.2kg
Infinity continually strives to update and improve existing products, as well as create new ones. The specifications and construction details in this and related Infinity publications are therefore subject to change without notice.
(369mm x 318mm x 216mm)
Page 4
3
Connect power to BassLink, as shown in Figure 5. Also observe these installation tips:
Use at least #12 AWG wire for the +BATT (+12 Vdc) and GND (ground) connections. If needed, use at least a #20 AWG wire for the REM (remote) connection.
Route all power wires through a grommet in the vehicle’s firewall. If a factory grommet is unavailable, install one.
Connect a short GND wire from BassLink to the nearest bare metal surface. For a good connec­tion, scrape away paint from the metal surface and use a screw with a lock (star) washer.
Figure 5. Power connections for BassLink.
Install a fuse holder with a 20 A fuse within 18" of the battery + terminal (see Figure 5).
The REM connection requires +5 to +12 Vdc signal for BassLink to turn on remotely. Most head units with preamp outputs provide this remote voltage signal. For speaker-level appli­cations, a remote connection is not required, since BassLink’s Auto Turn-On feature will sense voltage on the speaker wires to automatically turn on BassLink.
IMPORTANT:To enable BassLink’s Auto Turn-On feature, set AUTO TURN-ON to the AUTO position (see Figure 12 on page 6).
POWER CONNECTIONS
BassLink is equipped with four line-level (RCA) inputs and four speaker-level inputs. Any combina­tion of line-level and speaker-level inputs may be used to provide nonfading bass when connected to a head unit with four outputs.
Figure 6. BassLink audio connections for a head unit with two line-level or subwoofer (RCA) outputs.
To help you plan your installation, we included five system applications in Figures 6 through 10 on pages 3 through 5. For more system ideas, see your authorized Infinity car-audio dealer.
Note: The applications show the optional remote SUB LEVEL control which installs under the dash­board for easy in-car bass level adjustments.
APPLICATIONS
R
L
+BATT
REM
GND
POWER
FUSE20A
PHASE
REMOTE
GAIN
CONTROL
SERVO
UNIVERSAL INTERFACE
REAR
FRONT
FRONT REAR
Ð RIGHT +
Ð
LEFT +
Ð
RIGHT +
Ð
LEFT +
0¡
180¡
OFF
AUTO
AUTO
TURN ON
Chassis Ground (Bare Metal)
BassLink
(right side panel)
Remote Turn-On
Fuse 20 A
Source Unit
18"
Battery
R
L
+BATT
REM
GND
POWER
FUSE20A
PHASE
REMOTE GAIN CONTROL
SERVO
UNIVERSAL INTERFACE
REAR
FRONT
FRONT REAR
ÐRIGHT+
Ð
LEFT+
Ð
RIGHT+
Ð
LEFT+
0¡
180¡
OFF
AUTO
AUTO
TURNON
R
L
PHASE
REMOTE
GAIN
CONTROL
UNIVERSAL INTERFACE
REAR
FRONT
FRONT
REAR
ÐRIGHT +
Ð
LEFT +
Ð
RIGHT+
Ð
LEFT +
0¡
180¡
OFF
AUTO
AUTO
TURNON
LF Speaker
+
RF Speaker
LR Speaker
Subwoofer or
Line-Level
Outputs
(on Source Unit)
Sub Level
Control
(optional)
RL
RR Speaker
+
++
Source Unit
BassLink
(right side)
Sub Level Control
(optional)
+
RCA Stereo Cables
(not supplied)
Note: For the original version Basslink without the AUTO OFF/ON switch and Optional Sub Level Control, references to these items in the Connections, Applications and Controls sections can be ignored - all other information is valid.
Page 5
4
Figure 7. BassLink audio connections for a head unit equipped with four line-level (RCA) outputs.
APPLICATIONS (CONTINUED)
Figure 8. BassLink audio connections for a head unit equipped with two line-level (RCA) outputs and two speaker-level outputs.
R
L
+BATT
REM
GND
POWER
FUSE20A
PHASE
REMOTE
GAIN
CONTROL
SERVO
UNIVERSAL INTERFACE
REAR
FRONT
FRONT REAR
ÐRIGHT+
Ð
LEFT+
Ð
RIGHT+
Ð
LEFT+
0¡
180¡
OFF
AUTO
AUTO
TURNON
R
L
PHASE
REMOTE
GAIN
CONTROL
UNIVERSAL INTERFACE
REAR
FRONT
FRONT
REAR
ÐRIGHT +
Ð
LEFT +
Ð
RIGHT+
Ð
LEFT +
0¡
180¡
OFF
AUTO
AUTO
TURNON
LF Speaker
+
RF Speaker
LR Speaker
Line-Level Outputs
(on Source Unit)
Sub Level
Control
(optional)
RFLRRR LF
RR Speaker
+
++
Source Unit
BassLink
(right side)
Sub Level Control
(optional)
+
RCA Stereo Cables
(not supplied)
R
L
+BATT
REM
GND
POWER
FUSE20A
PHASE
REMOTE
GAIN
CONTROL
SERVO
UNIVERSAL INTERFACE
REAR
FRONT
FRONT REAR
ÐRIGHT+
Ð
LEFT+
Ð
RIGHT+
Ð
LEFT+
0¡
180¡
OFF
AUTO
AUTO
TURNON
R
L
PHASE
REMOTE
GAIN
CONTROL
UNIVERSAL INTERFACE
REAR
FRONT
FRONT
REAR
ÐRIGHT +
Ð
LEFT +
Ð
RIGHT+
Ð
LEFT +
0¡
180¡
OFF
AUTO
AUTO
TURNON
LF Speaker
+
RF Speaker
LR Speaker
Line-Level
Outputs
(on Source Unit)
Sub Level
Control
(optional)
RF LF
Speaker Wires
(spliced)
RR LR
RR Speaker
+
++
Source Unit
BassLink
(right side)
Sub Level Control
(optional)
VIOLET GREEN/BLACK
VIOLET/BLACK GREEN
+
RCA Stereo Cables (not supplied)
Splices
(not supplied)
Splices
(not supplied)
Page 6
5
Figure 9. BassLink audio connections for a head unit equipped with four speaker-level outputs.
APPLICATIONS (CONTINUED)
Figure 10. BassLink audio connections for a head unit equipped with two speaker-level outputs.
R
L
+BATT
REM
GND
POWER
FUSE20A
PHASE
REMOTE
GAIN
CONTROL
SERVO
UNIVERSAL INTERFACE
REAR
FRONT
FRONT REAR
ÐRIGHT+
Ð
LEFT+
Ð
RIGHT+
Ð
LEFT+
0¡
180¡
OFF
AUTO
AUTO TURNON
R
L
PHASE
REMOTE
GAIN
CONTROL
UNIVERSAL INTERFACE
REAR
FRONT
FRONT REAR
ÐRIGHT +
Ð
LEFT +
Ð
RIGHT+
Ð
LEFT +
0¡
180¡
OFF
AUTO
AUTO
TURNON
LF Speaker
+
RF Speaker
LR Speaker
Sub Level
Control
(optional)
Speaker Wires
(spliced)
RR LR
RR Speaker
+
++
Source Unit
BassLink
(right side)
Sub Level Control
(optional)
VIOLET GREEN/BLACK
VIOLET/BLACK GREEN
Speaker Wires
(spliced)
RF LF
GRAY WHITE/BLACK
GRAY/BLACK WHITE
+
Splices
(not supplied)
Splices
(not supplied)
R
L
+BATT
REM
GND
POWER
FUSE20A
PHASE
REMOTE GAIN
CONTROL
SERVO
UNIVERSAL INTERFACE
REAR
FRONT
FRONT REAR
ÐRIGHT+
Ð
LEFT+
Ð
RIGHT+
Ð
LEFT+
0¡
180¡
OFF
AUTO
AUTO TURNON
R
L
PHASE
REMOTE
GAIN
CONTROL
UNIVERSAL INTERFACE
FRONT
FRONT
REAR
ÐRIGHT +
Ð
LEFT +
Ð
RIGHT+
Ð
LEFT +
0¡
180¡
OFF
AUTO
AUTO
TURNON
REAR
L Speaker
+
R Speaker
Sub Level
Control
(optional)
Speaker Wires
(spliced)
R L
+
Source Unit
BassLink
(right side)
Sub Level Control
(optional)
GRAY WHITE/BLACK
GRAY/BLACK WHITE
+
Splices
(not supplied)
Splices
(not supplied)
Page 7
6
BassLink provides several controls and indicators that simplify sonic integration with virtually any vehicle’s unique acoustic properties. They are located on the front and side panels, as shown in Figures 11 and 12.
Figure 11. BassLink controls on the front panel.
POWER LED:This indicator will glow red when
BassLink is operational.
GAIN Control: Use this control to adjust the rela­tive volume (loudness) of BassLink with respect to the other speakers in the vehicle.
CROSSOVER: Use this control to adjust the amount of high-frequency information present in BassLink’s output. A lower value signifies less high frequencies will be amplified.
BASS BOOST: Use this control to correct any perceived peak or dip in the bass response (typically around 40Hz in most vehicles). Set the control to any value between –6dB and + 3dB, according to what sounds best.
Figure 12. BassLink controls on right side panel.
PHASE Control: Use this switch to reverse the
phase of BassLink’s output with respect to its input. Choose the position (0° or 180°) that sounds the best.
Note: Depending on BassLink’s orientation and location in a vehicle, reversing the phase may may (or may not) increase or decrease the amount of upper bass being reproduced.
AUTO TURN-ON: For speaker-level connections, use this switch to activate (or deactivate) BassLink’s automatic turn-on circuit. For most speaker-level applications, slide the switch to AUTO. However, if your system produces false turn-on signals or uses a remote (REM) connection, slide the switch to OFF.
REMOTE GAIN CONTROL: Use this RJ-11 jack to connect the optional remote SUB LEVEL control.
SERVO LED:This indicator glows green when the subwoofer is at maximum excursion and the amplifier is modifying the output to maintain maximum performance. Be sure to monitor this indicator during BassLink setup (see Tuning BassLink). When properly tuned, the SERVO LED should light momentarily during high-level bass transients. Avoid adjustments that cause the LED to remain lit for extended periods.
CONTROLS AND FUNCTIONS
1. Make sure the head unit is off and its volume control is set to minimum.
2. On BassLinks front panel, initially set all con­trols to their midpoint positions, as shown in Figure 11. On BassLink’s side panel, initially set PHASE to 0° and AUTO TURN-ON to AUTO, as shown in FIgure 12.
3. Turn on the head unit and play a favorite music track that has substantial bass. Set the volume control to 75 percent of the total output (approximately 3 oclock on rotary controls).
4. Adjust the GAIN control clockwise until the SERVO LED (on BassLink’s side panel) begins to flash with each bass note but doesnt stay lit continuously.
5. Listen to your system, making a mental note of the amount of upper bass being reproduced.
6. Switch the PHASE control to 180° and listen again for upper bass content. There may be more upper bass, less upper bass, or no change at all. The position that provides the most upper bass is correct, but choose either setting according to your taste.
7. Adjust the CROSSOVER control clockwise or counterclockwise until you hear only low-fre­quency information. For example, you should NOT hear any vocals coming from BassLink when seated in the normal listening position.
8. Adjust the BASS-BOOST control clockwise or counterclockwise to suit your taste.
9. Recheck the SERVO LED to make sure its flashing in time with the bass but is not lit continuously. If it is lit continuously, adjust the GAIN control counterclockwise until the SERVO LED only flashes.
Note: In most cases, the above steps will provide satisfactory tuning. However, the actual process may require several readjustments of each control, since the settings will interact with each other. If necessary, consult your authorized Infinity car audio dealer for help in tuning your system.
TUNING BASSLINK
Power
Gain
Min Max
50 Hz
Crossover
120 Hz
Bass Boost
-6 (dB) +3
R
L
+BATT
REM
GND
POWER
FUSE20A
PHASE
REMOTE
GAIN
CONTROL
SERVO
UNIVERSAL INTERFACE
REAR
FRONT
FRONT REAR
Ð RIGHT+
Ð
LEFT +
Ð
RIGHT +
Ð
LEFT +
0¡
180¡
OFF
AUTO
AUTO
TURN ON
Page 8
Basslink/Basslink X
TROUBLESHOOTING
• PROBLEM:
POWER LED not lit.
CAUSES and SOLUTIONS:
1. Fuse is blown and needs replacement.
2. Head unit not functioning properly. Check remote voltage, and power, ground or remote connections.
• PROBLEM:
POWER LED is lit but there is no bass.
CAUSES and SOLUTIONS:
1. Inputs are not connected. Check connections.
2. Head-unit fader control is not set properly. Adjust head-unit fader control to feed audio signals to BassLink.
• PROBLEM:
BassLink sounds muddy or distorted.
CAUSES and SOLUTIONS:
1. Gain is set too high and SERVO LED is lit constantly. Readjust GAIN control (see Tuning BassLink on the previous page).
2. Bass is set too high. Readjust BASS BOOST control (see Tuning BassLink on the previous page).
3. Head-unit output is distorted or blown. See your authorized Infinity car audio dealer.
APPLICABLE TO BASSLINK WITH LEVEL CONTROL JACK AND BASSLINK X ONLY:
• PROBLEM:
BassLink turns on before head unit is completely on and produces a “thump” sound.
CAUSE and SOLUTION: For speaker-level connections, head unit is producing a false turn-on signal. On BassLink’s side panel, slide AUTO TURN-ON to OFF.
• PROBLEM:
BassLink’s POWER LED remains on after head unit is turned off.
CAUSE and SOLUTION: For speaker-level connections, this is normal operation when AUTO TURN-ON is set to ON. BassLink will remain on another 5 to 10 minutes after sensing that audio signals are not present before shutting down. If you prefer immediate shut­down, set AUTO TURN-OFF to OFF.
• PROBLEM:
No output from BassLink when head-unit fader control set to front or rear (in a 4-channel connection).
CAUSE and SOLUTION: Input connections are improperly wired. Verify all connections (see Applications section)
Page 9
BassLink/BassLink X
8
Equipment needed:
• Function/signal generator/sweep generator
• Integrated/Power Amplifier (capable of driving 2 ohm loads)
• 14 volt DC power supply 20A or greater with current-limit protection
• Multimeter
• RCA cable, Universal Interface molex connector, Speaker cables
General Unit Function (UUT = Unit Under Test)
Switch/Controls:
GAIN control full counterclockwise (Min) CROSSOVER full clockwise (120 Hz) BASS BOOST at center (12 o’clock) PHASE, AUTO-ON - either position
1) From the signal generator, connect one line level (RCA) cable to the Basslink Line Level Input jacks (Front,L/R) on the UUT. Use a Y-cable from a mono source if necessary to connect to both inputs.
2) Turn on generator, adjust to 100mV, 40 Hz.
3) Attach 14v DC source to Power terminals on UUT, including +14v to Remote connection. Red LED should ON. Turn LEVEL con­trol full clockwise (Max)
4) Bass response should be heard and felt. Green servo light should not be illuminated.
5) Adjust the generator to 175mV, 40 Hz. Green servo light should turn ON. DO NOT DRIVE THE BASSLINK FOR MORE THAN A FEW SECONDS AT THIS LEVEL OR THE UUT MAY GO INTO THERMAL PROTECTION
6) Turn off generator, turn GAIN control fully counterclockwise, disconnect RCAcable.
7) Optional: Attach the Universal Interface molex connector (Infinity part# 162A600D001) to the Basslink Universal Interface Jack (Front,L/R) on the UUT. Both front/rear negative wires should be twisted and connected together; positive wires should be treated likewise. Cables should be connected to an integrated amplifier fed by the signal generator.
8) Turn on generator and adjust so that speaker level input at the amplifier is 275mV, 40 Hz. Turn GAIN control full clockwise.
9) Bass response should be heard and felt. Green servo light should not be illuminated.
10) Adjust the generator to 500mV, 40 Hz. Green servo light should be ON. DO NOT DRIVE THE BASSLINK FOR MORE THAN A FEW SECONDS AT THIS LEVEL OR THE UUT MAY GO INTO THERMAL PROTECTION
Sweep Function
1) Follow steps 1-3 above, using a sweep generator as a signal source – adjust the generator to 50mV, 40 Hz.
2) Sweep generator from 20Hz to 300Hz. Listen for any rattles, clicks, buzzes or any other noises. If any unusual noises are heard, test woofer according to the instructions below.
Driver Function
1) Remove amplifier from the enclosure; (instructions in bulletin INF2000-03 page 8); detach connector M101 two-wire molex on the main amplifier PCB.
2) Check DC resistance of woofer; it should be 2.3 ohms ±10%
3) Connect a pair of speaker cables to woofer terminals. Cables should be connected to an integrated amplifier fed by a signal gen­erator. Turn on generator and adjust so that speaker level output is 6.0V.
4) Sweep generator from 20Hz to 1kHz. Listen to driver for any rubbing, buzzing, or other unusual noises.
SIGNAL
GENERATOR
AMPLIFIER
AC VOLT
METER (10V)
BASSLINK
UNDER TEST
00432
-
+
14V DC
Test Set Up Procedure
Page 10
Basslink
(Original version without remote
level control jack)
Page 11
Service Bulletin
Service Bulletin INF2000-03 - October 2000 Warranty labor rate: MINOR repair
To: All Infinity Service Centers
Model: Basslink (version w/o AUTO-ON switch or REMOTE GAIN)
Subject: Unit will not turn off
In the event you receive a Basslink subwoofer with the complaint: “The unit will not turn off, even when the audio signal is removed, and the Remote power connection is switched off” (indicated by the Basslink’s red LED remaining ON), perform the following modification:
1) Set the unit on a padded surface and remove all external cables.
2) On the amplifier faceplate, remove only the (14) Phillips mounting screws as shown in Figure 1.
3) Remove the amplifier assembly from the enclosure. If the amp is turned around and supported correctly, no other connectors need to be unplugged.
4) Add these two components:
1.0 Meg ohm 1/8W resistor, Infinity part# 299-1M
.01uf, 100v mylar capacitor, Infinity part# 140-PF2A103F Solder these parts in parallel (See Figure 2); and attach to original location shown (See Figure 3), which is in a narrow cavity between main power supply caps and transformer T101. There are two empty pads on the PCB for these parts with marked designators R272 and C273.
5) New gaskets must be added to the amplifier mating surface; two pairs are required, four gaskets total:
Infinity part# 723D150 and #723C150
6) Replace the amplifier assembly and tighten all mounting screws. Use caution; a hand tool is
recommended to prevent stripping the threads in the enclosure.
7) Connect +12v to the unit and a signal cable, after the unit cycles ON, (red LED should be lit), remove the
signal and remote connection only (or shut off the music source if using the Universal Interface). Unit should turn OFF after 3 - 10 minutes (as indicated by the red LED turning OFF).
Models Serial number Status Action
Basslink
All serial numbers affected
(version w/o AUTO-ON switch or REMOTE GAIN)
Infinity Systems Inc. 250 Crossways Park Dr. Woodbury, New York 11797 (516) 496-3400
The unit will not turn off when the
signal is removed, and Remote
connection is switched off
Add:
R272 1 Meg ohm 1/8W Resistor
C273 .01uf 100v Mylar Capacitor
New amplifier gaskets #723D150, 723C150
Page 12
BassLink
11
Exploded View
J
M
1
2
L
K
3
4
5
12
8
11
13
9
8
29
28
6
7
8
12
J
H
G
F
E
D
28
7
13
9
35
29
G
H
I
F
E
K
31
6
16
25
24
42
32
27
K
26
17
25
11
43
15
H
22
23
19
20
18
J
I
6
19
15
44
2
30
9
10 21
9
14
C
B
A
1
2
3
4
5
6
7
8
12
9
10
11
4
13
14
15
39
39
M
16
L
1
K
38
34
D
15
B
15
39
14
36
5
3
37
40
F
E
37
G
D
38
40
41
C
40
B
A
36
39
J
H
G
F
E
D
12
40
12
1
C
A
36
36
33
12
9
10
11
13
14
15
C
B
A
16
NOTE: THIS DRAWING AND MECHANICAL PARTS LIST ARE FOR REFERENCE PURPOSES ONLY; THE MAIN ENCLOSURE OF THE BASSLINK SUBWOOFER, WITH THE EXCEPTION OF THE AMPLIFIER ASSEMBLY, IS
NON-SERVICABLE.
COMPLETE ENCLOSURE W/ DRIVERS PART# BASSLINK/ASSEMBLY
00425
Page 13
BassLink
12
Mechanical Parts List
Page 14
BassLink
13
Block Diagram
Page 15
BassLink
14
Main PCB
Page 16
BassLink
15
Main PCB (Cont.)
Page 17
BassLink
16
Main PCB (Cont.)
Page 18
BassLink
17
Main PCB (Cont.)
Page 19
BassLink
18
Main PCB (Cont.)
Page 20
BassLink
19
Main PCB (Cont.)
Page 21
BassLink
20
Tone Control/Switching Controller PCB
Page 22
BassLink
21
Tone Control/Switching Controller PCB (Cont.)
Page 23
Power Amp PCB
Page 24
Power Amp PCB (Cont'd)
Page 25
BassLink
24
Electrical Parts List
Main PCB
Resistors 11016472j26 R212,R217,R281,R282,R283,R284 8 RES,CB 4.7K 1/6W ±5%
R260,R288
11016103j26 R117,R118,R119,R122,R123,R124 22 RES,CB 10K 1/6W ±5%
R132,R133,R137,R138,R140,R166 R167,R168,R201,R204,R208,R213
R265,R266,R269,R270 11016470j26 R165 1 RES,CB 471/6W ±5% 11016223j26 R121,R134,R164 3 RES,CB 22K 1/6W ±5% 11016393j26 R163,R157 2 RES,CB 39K 1/6W ±5 11016100j26 R162 1 RES,CB 101/6W ±5% 11016562j26 R159 1 RES,CB 5.6K 1/6W ±5% 11016102j26 R136,R158 1 RES,CB 1K 1/6W ±5% 11016222j26 R216,R243,R244,R245 1 RES,CB 2.2K 1/6W ±5% 11016182j26 R145 1 RES,CB 1.8K 1/6W ±5% 11016221j26 R156 1 RES,CB 2201/6W ±5% 11016270j26 R126,R127 1 RES,CB 271/6W ±5% 11016104j26 R120,R135,R255 1 RES,CB 100K 1/6W ±5% 11112332j10 R143,R144 1 RES,CB 3.3K 1/2W ±5% 11016473j26 R148 1 RES,CB 47K 1/6W ±5% 11016513j26 R202,R203,R214,R215,R261,R262 8 RES,CB 51K 1/6W ±5%
R263,R264 11016105j26 R280 1 RES,CB 1M 1/6W ±5% 11016106j26 R271 1 RES,CB 10M 1/6W ±5% 11016204j26 R205,R206,R207,R209,R258,R259 8 RES,CB 200K 1/6W ±5%
R267,R268 11016243j26 R210,R211 2 RES,CB 24K 1/6W ±5% 161506520 R171,R170,R172 3 RES,CB 0R JUMPER 11030621jk3 R141,R142 3 RES,MF 6203W ±5% 11016471j26 R130,R128 2 RES,CB 4701/6W ±5% 11016101j26 R129,R131 2 RES,CB 1001/6W ±5% 11202102JK1 R147 1 RES,CB 1k 2W ±5% 11350s68j00 R155 1 RES,CEW 0.0685W ±5% 1091ttc802j0 TH1 1 NTC,TTC-802(JS)
Capacitors 1302f104z500 C154 1 CAP, CA Disc 0.1U 50V 1302f104z503 C101,C104,C113,C122,C127,C128 12 CAP, CA Disc0.1U 50V
C144,C152,C153,C160,C224,C227 132273J503 C143 1 CAP, MY 0.027uF 50V 5% 132104kb04 C121 1 CAP, MY 0.1uF 200V 10% 132104JA03 C115,C119,C120 3 CAP, MY 0.1uF 100V ±5% 1353227m10 C161 1 CAP, E 220U 10V ±20% 1353335m50 C116 1 CAP, E3.3uF 50V ±20% 1354108c80 C117,C118 2 CAP, E 1000uF 80V 135433816 C102 1 CAP, E 3300uF 16V ±20% 1353226m50 C201,C203 2 CAP, E 22U 50V ±20% 1353227m16 C272 1 CAP, E 220U 16V ±20% 1353106m50 C205 1 CAP, E 10U 50V ±20% 1353107m16 C129,C130 2 CAP, E 100uF 16V ±20% 1353337m16 C114 1 CAP, E 330uF 16V ±20%
Part# Reference Designator Qty Description
Page 26
BassLink
25
Electrical Parts List (Cont.)
1353476m16 C123,C124 2 CAP, E 47U 16V ±20% 1302b221k503 C202,C204,C219 3 CAP, CA Disc 220p 50V ±10% 132103ja03 C155,C156 2 CAP, MY 0.01V 100V ±5%
Semiconductors 19006m45581 U201 1 I.C. NJRC NJM4558LD Dual Op-Amp 19510204gd LD1 1 LED, 3mm Green 192027c1815gr Q108,Q110,Q115,Q120,Q121,Q151 9 Trans NPN 60V .15A 2SC1815GR
Q271,Q272,Q273 192021d669a Q117 1 Trans NPN 180V 1.5A2SD669A 192027c2235y Q150 1 Trans NPN 120V 0.8A 2SC2235 192028a1015gr Q107,Q109,Q113,Q114,Q116,Q152 6 Trans PNP 50V .15A 2SC1015GR 192022b649a Q118 1 Trans PNP 180V 1.5A 2SB649A 19216355ne06 Q111,Q112 2 FET N-CH 60V 50A IRFZ44/STP55NE06 197131n4148 D102,D103,D104,D110,D113,D143 12 Diode 1N4148
D159,D160,D275,D276,D277,D278 19730sf16 D107 1 Diode SF16 197101n5402 D101 1 Diode 1N5402 197301604gd D105,D106 2 Diode SF1604GD 19915001503 D108,D109 2 Zener 15V 1/2W
Connectors 1751b08v01 M202 1 Wafer 8Pin PH2.0mm 1759d02v01 M101 1 Wafer 2Pin VH3.96mm 1745te112j JK101 1 Terminal TE1-12J 1759h04v01 JK202,JK203 2 Wafer 4Pin 4.2mm 174040124bg JK201 1 RCAJACK JK040124BG
Wires 162a040d001 W101 1 2Pin spk Wires conn Asy 162a600d001 W202(1-8Pin) 1 8Pin Flat Wire conn Asy 162a600d002 W202(9-12Pin) 1 4Pin Multi-Wires Asy
Miscellaneous 180p752209 SW1 1 SW SSP752209-25JJ1 PHASE 1201000003 FB104,FB101,FB102,FB103,FB105 5 Ferrite BEAD 154k025a800 F101 1 Fuse A TC 25A 12214050K4160 L101 1 Inductor 5uH/15A 171urwh112d RLY1 1 RELAY, RWH112D 150r29191501 T101 1 Transformer YT802-007A 1559f30240 F101 1 Fuse holder
Switching Controller PCB
Resistors 11016682j26 R113 1 RES, CB 6.8K 1/6W ±5% 11016102j26 R103,R115 2 RES, CB 1K 1/6W ±5% 11016221j26 R102 1 RES, CB 2201/6W ±5% 11016222j26 R112 1 RES, CB 2.2K 1/6W ±5% 11016681j26 R106,R107 2 RES, CB 6801/6W ±5% 11016472j26 R111,R116 2 RES, CB 4.7K 1/6W ±5% 11016103j26 R108,R110,R151 3 RES, CB10K 1/6W ±5% 11016432j26 R105 1 RES,CB4.3K 1/6W ±5%
Part# Reference Designator Qty Description
Page 27
BassLink
26
Electrical Parts List (Cont.)
11016104j26 R114,R150 2 RES, CB 100K 1/6W ±5% 11016100j26 R109 1 RES, CB 101/6W ±5% 11016123j26 R104 1 RES, CB 12K 1/6W ±5% 11016562j26 R100 1 RES, CB 5.6K 1/6W ±5% 11016183j26 R152 1 RES, CB 18K 1/6W ±5% 11016471j26 R153 1 RES, CB 4701/6W ±5%
Capacitors 1302f104z503 C106,C107,C109,C111,C112,C133 6 CAP, CA Disc 0.1uF 50V +80/-20% 1303f272ka04 C110 1 CAP, CADisc 2700P 100V ±10% 1353226m16 C108 1 CAP, E22U 16V ±10% 1353337m16 C134 1 CAP, E330uF 16V ±10%
Semiconductors 197131n4148 D114,D111 2 Diode 1N4148 19915000623 D112 1 Zener 6.2V 1/2W 192028a965y Q103 1 Trans PNP 120V 0.8A 2SA965Y 192028a1015gr Q105,Q119 2 Trans PNP 50V .15A 2SC1015GR 192027c1815gr Q104,Q106 2 Trans NPN 60V .15A 2SC1815GR 19301494cn U101 1 I.C.TI TL494CN PWM
Miscellaneous 1759f40hr2 M100 1 PIN Header 10Pins 2.54mm
Tone Control PCB
Resistors 11016123j26 R227,R234 2 RES, CB 12K 1/6W ±5% 11016103j26 R221,R229,R285,R294 4 RES, CB 10K 1/6W ±5% 11016474j26 R220,R278 2 RES, CB 470K 1/6W ±5% 11016102j26 R219,R222,R233 3 RES, CB 1K 1/6W ±5% 11016393j26 R223 1 RES, CB 39K 1/6W ±5% 11016222j26 R228 1 RES, CB 2.2K 1/6W ±5% 11016204j26 R237 1 RES, CB 200K 1/6W ±5% 11016243j26 R225 1 RES, CB 24K 1/6W ±5% 11016562j26 R238 1 RES, CB 5.6K 1/6W ±5% 11016392j26 R224 1 RES, CB 3.9K 1/6W ±5% 11016223j26 R240,R241,R242,R250,R254,R287 6 RES, CB 22K 1/6W ±5% 11016471j26 R239 1 RES, CB 4701/6W ±5% 11016153j26 R218,R252 2 RES, CB 15K 1/6W ±5% 11016683j26 R251 1 RES, CB 68K 1/6W ±5% 11016333j26 R253,R277 2 RES, CB 33K 1/6W ±5% 11016122j26 R295 1 RES, CB 1.2K 1/6W ±5% 11016511J26 R200,R256,R286 3 RES, CB 5101/6W ±5% 11016432j26 R279 1 RES, CB 4.3K 1/6W ±5% 11016755j26 R293 1 RES, CB 7.5M 1/6W ±5% 11016472j26 R275,R276 1 RES, CB 4.7K 1/6W ±5% 11016273j26 R274 1 RES, CB 27K 1/6W ±5% 11016473j26 R257,R273,R290 3 RES, CB 47K 1/6W ±5% 115v503b101 VR201 1 POT 50KGAIN 115v503b101 VR202 1 POT 50KBASS BOOST 115v503b201 VR203 1 POT 50KΩ X 2 LP FREQ.
Part# Reference Designator Qty Description
Page 28
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27
Electrical Parts List (Cont.)
Capacitors 129a224j633 C215 1 CAP F 0.22uF 63V ±5% 129a823j633 C216 1 CAP F 0.082U 63V ±5% 129a334j633 C260,C261,C262,C263 4 CAP F 0.33uF 63V ±5% 1302b101k503 C214C217,C242,C252,C253 5 CAP CA Disc 100P 50V ±10% 1302f104z503 C229,C231,C233,C234,C235 8 CAP CA Disc 0.1U 50V +80/-20%
C268,C269,C274 132103j503 C270,C271 2 CAP MY 0.01U 50V ±5% 129a104j633 C211 1 CAP F 0.1U 63V ±5% 129a394j633 C210 1 CAP F 0.39uF 63V ±5% 1353106m50 C228,C230,C232,C266,C267 5 CAP E 10U 50V ±20% 1353476m16 C251 1 CAP E 47U 16V ±20% 1353226m16 C264 1 CAP E 22U 16V ±20%
Semiconductors 19006m45581 U200,U203,U204,U205,U206 5 I.C. NJRC NJM4558LDual Op-Amp 19510204gd LD201 1 LED, 3mm RED 192027c1815gr Q200,Q201 2 Trans NPN 60V .15A 2SC1815GR 192028n1015gr Q202 1 Trans PNP 50V .15A 2SC1015GR 197131n4148 D201,D202 2 Diode 1N4148
Power Amp PCB
Capacitors 141c0101k50 C4 1 CAP, CA 1206 100pF 50V 10% 141c0220k50 C5 1 CAP, CA 1206 22pF 50V 10% 141c0561k50 C6 1 CAP, CA 1206 560pF 50V10% 141c6104m50 C2,C3,C7,C8,C9 8 CAP, CA1206 0.1uF 50V 20%
C10,C11,C15 141c7223k50 C13 1 CAP, CA 1206 0.022uF 50V 10% 141d7104ka0 C12,C14,C18,C19,C20 5 CAP, CA1210 0.1uF 100V 10% 141d7104kb0 C1 1 CAP, NP 1210 0.1uF 200V 10% 128e106ma0,1 C16,C17 2 CAP, E NP 10uF 100V 10% 1302f104z503 C152 1 CAP, CA Disc 0.1uF 50V
Resistors 1181206100j R22,R23, 2 RES, 101206 5% 1181206100j R2,R11,R29,R30 4 RES, 1K 1206 5% 1181206103j R7,R9,R25 3 RES, 10K 1206 5% 1181206122j R31,R32,R33,R34,R35,R36,R37,R38 16 RES, 1.2K 1206 5%
R39,R40,R41,R42,R43,R44,R45,R46 1181206203j R26 1 RES, 20K 1206 5% 1181206222j R6,R13,R16 3 RES, 2.2K 1206 5% 1181206272j R10 1 RES, 2.7K 1206 5% 1181206301j R24 1 RES, 3001206 5% 1181206332j R14,R15,R27,R28 4 RES, 3.3K 1206 5% 1181206393j R3 1 RES, 39K 1206 5% 1181206470j R20,R21 2 RES, 471206 5% 1181206471j R8 1 RES, 4701206 5% 1181206472j R1,R5,R12 3 RES, 4.7K 1206 5% 1181206473j R17 1 RES, 47K 1206 5% 1181206475j R4 1 RES, 4.7M 1206 5%
Part# Reference Designator Qty Description
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BassLink
28
Electrical Parts List (Cont.)
Semiconductors 19016t1072dts IC1 1 I.C TL072CDT DualOp-Amp SMD 19209124126qs Q1,Q4,Q5 3 TRANS, NPN 50V 0.15A 2SC2412K 19209139066qs Q2,Q8 2 TRANS, NPN 120V 005A 2SC3906K 19209210376qs Q7,Q9 2 TRANS, PNP 50V 0.15A 2SA1037K 19209215146rs Q3,Q6 2 TRANS, PNP 120V 0.05A 2SA1514K 19703rls4148s D1,D2,D3,D4,D5,D6 6 DIODE RLS4148 19915000563s Z1,Z2 2 ZENER 5.6V 5% BZX84-C5V6 19915001203s Z5,Z6 2 ZENER 12V 5% BZX84-C12 19915001503s Z3,Z4 2 ZENER 15V 5% BZX84-C15 192231irf640 Q11 1 MOSFET IRF640 IR TO220N-CH 192232irf9640 Q10 1 MOSFET IRF9640 IR TO220P-CH
Miscellaneous 12214121j4180 L1 1 INDUCTOR 120uH 12214350j4180 L2 1 INDUCTOR 35uH 1759f40hr2 1 Pin Header 8Pin 2.54mm
Part# Reference Designator Qty Description
Page 30
BassLink
29
Schematics
Page 31
BassLink
30
Schematics (Cont.)
Page 32
BassLink
31
Packaging
1
2
2
3
3
3
3
4
4
5
7
8
9
10
6
G
J
1
K
H
2
3
4
5
F
E
D
C
G
6
7
8
9
J
10
11
12
K
H
E
F
C
D
B
A
1
3
2
5
4
7
6
9
8
A
B
10
12
11
00431
704A150 706SB150
PLASTIC BAG RIGHT/LEFT FOAM PACKING
1 2
1
2
REF
#
PART
NUMBER
DESCRIPTION
Q'TY
703BH150
3
BRACKET (H) 215 x 81 x 33 x 5mm
4
BRACKET (V) 255 x 864 x 33 x 5mm
703BV150
4
2
PLASTIC BAG
IN HEX BOLT M5x0.8Px180L
704B150 650HB150
5 6
1
4
VIO/BLK, GRN/BLK, WIRE CONNECTOR WHT/BLK, GRY/BLK, WIRE CONNECTOR OWNER'S MANUAL
162A600D002 162A600D001 8521B150
7 8 9
1 1 1
851A150
10
BASSLINK OUTER CARTON
1
Page 33
Basslink
(Version with remote
level control jack)
Basslink X
Page 34
Page 35
LEGEND TO EXPLODED VIEW BASSLINK (W/REMOTE LEVEL CONTROL) BASSLINK X
Ref# Part#
1
700LC150-1 1 BASSLINK LOWER ENCLOSURE 366.5*322*101.5H BLACK ABS 715LC150W 1 BASSLINK X - LOWER ENCLOSURE 366.5*322*101.5H BLACK ABS
2
700TC150-1 1 BASSLINK TOP ENCLOSURE 366.5*322*105.25H BLACK ABS 715LC150X 1 BASSLINK X - TOP ENCLOSURE 366.5*322*105.25H BLACK ABS
3
25PF12FJ-CW01 1 Basslink Woofer 10" 4 ohm 25PF12FJ-CW02 1 Basslink X - Woofer 10" 4 ohm
4
SZ579-1 1 LOGO INFINITY
5
PR-255000 1 Basslink PASSIVE RADIATOR PR-255002 1 Basslink X - PASSIVE RADIATOR
6
1932M1813 6 MICA ISOLATOR TO-220 18 X 13mm
7
06-T21001 2 SCREW 2 X 10mm P Type
8
06-T30804 4 SELF-TAPPING SCREW 3 x 8mm
9
06-T31004 5 SCREW M3 X 10mm
10
06-T31014 2 SELF-TAPPING SCREW 3 x 10mm P Type
11
06-M30809 2 SCREW M3 x 8 x 0.5 Type C
12
06-T41209 10 SELF-TAPPING SCREW 4 x 12mm P Type
13
06-M31204 6 SCREW M3 X 12mm C Type
14
06-T41403 16 SCREW 4 X 14mm P Type
15
06-T42009 13 SCREW 4 X 20mm
16
06-M31204 4 SCREW M3 X 12mm
17
06-M31603 1 SCREW M3 X 16mm
18
06-N3H01 1 HEXAGON NUTS M3
19
06-T30804 4 SCREW 4 X 8mm
20
06-W03P02 2
21
06-W03P03 3
22
06-W04P01 1
23
652M3T03 1 SOLDER TERMINAL M3 t=0.3
24
650IH125 4
25
653HS150 2 HEAT SINK 78 x62x2.5t
26
712PS150 1
27
700SH150 1 SPACE HOLDER
28
723D150 2 EVA 182.5*18.5*2t
29
723C150 2 EVA 143*10.75*2t
30
723E156 1 EVA 92 x 4 x 1T
31
725B150 1 RUBBER SEAL
32
725C150 1 RUBBER SEAL
33
631PM150-1 1 PUNCH MESH 3*4P*1T BLACK
34
631PM150 1 PUNCH MESH 3*4P*1T BLACK
35
640RP150A-1 1 REAR PANEL 228*143*27*3t
36
650HB150 4 IN HEX-BOLT M5*0.8P*180L
37
650SN150 6
38
703BV150 2 Basslink BRACKET(V) 255 x 64.5 x 33 x 5T BLACK 703BV150W 2 Basslink X - BRACKET(V) 255 x 64.5 x 33 x 5T WHITE
39
703BH150-1 4 Basslink BRACKET(H) 215.7 x 81 x 33 x 5T BLACK 703BH150W 4 Basslink X - BRACKET(H) 215.7 x 81 x 33 x 5T WHITE
40
723A150A 4 EVA PACKING(A) 9.5*2t
41
723A150 1 RUBBER SEAL 2.5 X 1100L 42 1010DS150-1 43 101SDS150-1 44 1010HG150FN-1
Qty
1 1 1
Description
FIBER WASHER 3mm x 8mm x 0.3t FIBER WASHER 3mm x 8mm x 0.5t FLAT WASHER 10mm x 4.2mm x 0.8t
IC HOLDER
PCB SPACER 6.3 x 12L
SPEED NUT 16X13X1T SECC 20/20
AMP ASS'Y PCB SMD ASS'Y HG150 PCB ASS'Y
Page 36
Block Diagram
Page 37
Switching Controller/Tone Control PCB's
Page 38
Switching Controller/Tone Control PCB's (Cont.)
Page 39
Main PCB
Page 40
Main PCB (Cont.)
Page 41
Main PCB (Cont.)
Page 42
Power Amp PCB
Page 43
Power Amp PCB (Cont'd)
Page 44
BASSLINK (w Level Control jack) ELECTRICAL PARTS LIST
#
,
0
BASSLINK X
Part
Main PC Board Assembly
Resistors
11016000j26 R170,171,172 3 RES, 0 ohms 1/6W ±5% CF 26mm 11016101j26 R129,131 2 RES, 100 ohms 1/6W ±5% CF 26mm 11016102j26 R136 1 RES, 1K 1/6W ±5% CF 26mm 11016103j26 R132,133,137,138,140,201,204,208,213,
11016104j26 R135,255 2 RES, 100K 1/6W ±5% CF 26mm 11016182j26 R145 1 RES, 1.8K 1/6W ±5% CF 26mm 11016201j26 R205,206,207,209,258,259,267,268 8 RES, 200K 1/6W ±5% CF 26mm 11016221j26 R156 1 RES, 220 ohms 1/6W ±5% CF 26mm 11016222j26 R216,243,244,245 4 RES, 2.2K 1/6W ±5% CF 26mm 11016223j26 R134 1 RES, 22K 1/6W ±5% CF 26mm 11016243j26 R210,211 2 RES, 24K 1/6W ±5% CF 26mm 11016270j26 R126,127 1 RES, 27 ohms 1/6W ±5% CF 26mm 11016471j26 R128,130 2 RES, 470 ohms 1/6W ±5% CF 26mm 11016472j26 R212,217,260,281,282,283,284,288 8 RES, 4.7K 1/6W ±5% CF 26mm 11016473j26 R148 1 RES, 47K 1/6W ±5% CF 26mm 11016513j26 R202,203,214,215,261,262-264 8 RES, 51K 1/6W ±5% CF 26mm 11120102jk1 R147 1 RES, METAL OXIDE 1K 2W ±5% 11350s68j00 R155 1 RES, CEW 0.068 ohms 5W 1091ttc802j0 TH1 1 NTC, TTC-802(JS)
Description QtyDescription
13 RES, 10K 1/6W ±5% CF 26mm
265
266,269,27
Capacitors
1302b101k503 C151 1 CAP, CA 100P 50V ±10% 1302b221k503 C202,204,219 3 CAP, CA 220P 50V ±10% 1302f104z503 C101,104,122,152,153,154,224,227 8 CAP, CA 0.1U 50V +80/-20% 132104ja03 C115,119,120 3 CAP, MY 0.1U 100V ±5% 132104kb04 C121 1 CAP, MY 0.1U 200V ±10% 132273ja03 C143 1 CAP, MY 0.027U 100V ±5% 1353106m50 C205,222,223 3 CAP, E 10U 50V ±20% 1353226m50 C201,203 2 CAP, E 22U 50V ±20% 1353335m50 C116 1 CAP, E 3.3U 50V ±20% 1354338m25 C102 1 CAP, E 3300U 25V ±20% 135c108m80 C117,118 2 CAP, E 1000U 80V
Semiconductors
19006m4558l U201 1 I.C. NJRC NJM4558L Dual Op-Amp 192027c1815gr Q115 1 TRANS, 2SC1815GR NPN 192027c2235y Q150 1 TRANS, 2SC2235Y NPN 192028a1015gr Q113,114,116 3 TRANS, 2SA1015GR PNP 19216355ne06 Q111,112 2 TRANS, STP55NE06 MOSFET 19510204gd LD1 1 LED Green 3mm FOR ON 197131n4148 D103,104,110,143,160,275-278 9 Diode IN4148 26mm 197301604gd D105,106 2 Diode SF1604G-D
Page 45
Part
#
,
2
Description QtyDescription
197306a20 D101 1 Diode 6A 200V 6A20 19730sf16 D107 1 Diode SF16
Miscellaneous
1201000003 FB101,2,3,4,5 5 Ferrite BEAD 12214050k4160 L101 1 Inductor 5uH 15A 150r29191501 T101 1 Power Transf YT-802-007A 154k020a800 F101 1 ATC Fuse 20A 32V UL/CSA 1559f30240 F101 1 Fuse holder 156b010024 TH1 1 PVC SLEEVING 1.0 24mm 171urwh112d RLY1 1 RELAY, RWH112D 180p752209 SW1,2 2 PUSH SW SSP752209-25JJ1 1932m1813 Q111,2,D105,6 4 Mica Pad TO-220 18*13mm 1745te112j JK101 1 Power Supply Con Nectn TE1-12J 1749mjd0604 M104 1 PHONE JACK D/S 6P4C 1751b12v01 M202 1 Wafer 12PIN PITCH=2.0mm 1759d02v01 M101 1 Wafer 2PIN PITCH=3.96mm 1759h04v01 JK202,3 2 4PIN Universal Interface Connector 174040124bg JK201 1 RCA JACK 4PIN 162a040d001 W101 1 SPEAKER WIRE ASS'Y #1015 400mm
Switching Controller Assembly
Resistors
11016100j26 R109,162 2 RES, 10 ohms 1/6W ±5% CF 26mm 11016102j26 R103,115,158 3 RES, 1K 1/6W ±5% CF 26mm 11016103j26 R108,110,117,118,119,122-124,151,166,
167
168,305,307,308,31
16 RES, 10K 1/6W ±5% CF 26mm
11016104j26 R114,120,150,300 4 RES, 100K 1/6W ±5% CF 26mm 11016105j26 R272,280 2 RES, 1M 1/6W ±5% CF 26mm 11016106j26 R271 1 RES, 10M 1/6W ±5% CF 26mm 11016123j26 R104 1 RES, 12K 1/6W ±5% CF 26mm 11016151j26 R311 1 RES, 150 ohms 1/6W ±5% CF 26mm 11016153j26 R304,309 2 RES, 15K 1/6W ±5% CF 26mm 11016154j26 R310 1 RES, 150K 1/6W ±5% CF 26mm 11016183j26 R152 1 RES, 18K 1/6W ±5% CF 26mm 11016221j26 R102 1 RES, 220 ohms 1/6W ±5% CF 26mm 11016222j26 R112 1 RES, 2.2K 1/6W ±5% CF 26mm 11016223j26 R121,164 2 RES, 22K 1/6W ±5% CF 26mm 11016303j26 R306 1 RES, 30K 1/6W ±5% CF 26mm 11016393j26 R157,163 2 RES, 39K 1/6W ±5% CF 26mm 11016432j26 R105 1 RES, 4.3K 1/6W ±5% CF 26mm 11016470j26 R165 1 RES, 47 ohms 1/6W ±5% CF 26mm 11016471j26 R153 1 RES, 470 ohms 1/6W ±5% CF 26mm 11016472j26 R111,116 2 RES, 4.7K 1/6W ±5% CF 26mm 11016511j26 R302,303 2 RES, 510 ohms 1/6W ±5% CF 26mm 11016562j26 R100,159 2 RES, 5.6K 1/6W ±5% CF 26mm 11016681j26 R106,107 2 RES, 680 ohms 1/6W ±5% CF 26mm 11016682j26 R113 1 RES, 6.8K 1/6W ±5% CF 26mm 11016822j26 R301 1 RES, 8.2K 1/6W ±5% CF 26mm
Page 46
Part
#
,
,
Description QtyDescription
11112332j10 R143,144 2 RES,MF 3.3K 1/2W ±5% 11130621jk3 R141,142 2 RES,MF 620 ohms 3W ±5%
Capacitors
1302f104z503 C106,107,109,111,112,113,127,128,133,
160,305,306
144
13 CAP, CA 0.1U 50V +80/-20%
1303f272ka03 C110 1 CAP, CA 2700pF 100V ±10% 132103j503 C273 1 CAP, MY 0.01U 50V ±5% 1353105m50 C303 1 CAP, E 1U 50V ±20% 1353106m50 C301,302 2 CAP, E 10U 50V ±20% 1353107m16 C129,130 2 CAP, E 100uF 16V ±20% 1353226m16 C108 2 CAP, E 22U 16V ±20% 1353227m16 C161 1 CAP, E 220U 16V ±20% 1353337m16 C114 1 CAP, E 330U 16V ±20% 1353475m50 C304 1 CAP, E 4.7U 50V ±20% 1353476m16 C123,124 2 CAP, E 47U 16V ±20% 1353476m25 C272 1 CAP, E 47U 25V ±20% 1354337m25 C134 1 CAP, E 330U 25V ±20%
Semiconductors
19915000625 D112 1 Diode 6.2V 1/2W 52mm TAP 19915001505 D108,109 2 Diode 15V 1/2W 52mm TAP 192011d669a Q117 1 TRANS, 2SD669A 192012b649a Q118 1 TRANS, 2SB649A 192027c1815gr Q104,106,108,110,120,121,151,271,272,
273
301
11 TRANS, 2SC1815GR TAP
192028a1015gr Q105,107,109,119,152 5 TRANS, 2SA1015GR TAP 192028a965y Q103 1 TRANS, 2SA965Y TAP 197131n4148 D102,111,113,114,159,201,202 7 Diode 1N4148 26mm TAP 19006m13700n U301 1 LM13700N JRC/NS.Dual Op-Amp 19013494cn U101 1 NJ TL494CN P.W.M.
Misc.
1759f40hr2 M100,102 0.6 Wafer 40PIN PITCH=2.54mm HR2*40
Tone Control PC Board Assembly
Resistors
11016102j26 R219,222,233,239 4 RES, 1K 1/6W ±5% CF 26mm 11016103j26 R221,229,285,294 4 RES, 10K 1/6W ±5% CF 26mm 11016122j26 R295 1 RES, 1.2K 1/6W ±5%CF 26mm 11016123j26 R227,234 2 RES, 12K 1/6W ±5% CF 26mm 11016153j26 R218,252 2 RES, 15K 1/6W ±5% CF 26mm 11016204j26 R237 1 RES, 200K 1/6W ±5% CF 26mm 11016222j26 R228 1 RES, 2.2K 1/6W ±5% CF 26mm 11016223j26 R240,241,242,250,254,287 6 RES, 22K 1/6W ±5% CF 26mm 11016243j26 R225 1 RES, 24K 1/6W ±5% CF 26mm 11016273j26 R274 1 RES, 27K 1/6W ±5% CF 26mm
Page 47
Part
#
)
Description QtyDescription
11016333j26 R253,277 2 RES, 33K 1/6W ±5% CF 26mm 11016392j26 R224 1 RES, 3.9K 1/6W ±5% CF 26mm 11016393j26 R223 1 RES, 39K 1/6W ±5% CF 26mm 11016432j26 R279 1 RES, 4.3K 1/6W ±5% CF 26mm 11016472j26 R275,276 2 RES, 4.7K 1/6W ±5% CF 26mm 11016473j26 R257,273,290 3 RES, 47K 1/6W ±5% CF 26mm 11016474j26 R220,278 2 RES, 470K 1/6W ±5% CF 26mm 11016511j26 R200,256,286 3 RES, 510 ohms 1/6W ±5% CF 26mm 11016562j26 R238 1 RES, 5.6K 1/6W ±5% CF 26mm 11016683j26 R251 1 RES, 68K 1/6W ±5% CF 26mm 11016755j26 R293 1 RES, 7.5M 1/6W ±5% CF 26mm 115v503b101 VR201 1 POT 50KB R0901N-5KD1-B50K 115v503b201 VR202,203 2
POT 50KBX2 R0901G-5KD1-B50K Bass Boost/Crossover
Capacitors
129a104j633 C211 1 CAP, F 0.1U 63V ±5% MSC 129a224j633 C215 1 CAP, F 0.22UF 63V ±5% MSC 129a334j633 C260,261,262,263 4 CAP, F 0.33uF 63V ±5% MSC 129a394j633 C210 1 CAP, F 0.39uF 63V ±5% MSC 129a823j633 C216 1 CAP, F 0.082U 63V ±5% MSC 1302b101k503 C214 1 CAP, CA 100P 50V ±10% 1302b101k503 C217,242,252,253 4 CAP, CA 100P 50V ±10% 1302f104z503 C229,231,233-235,268,269,274 8 CAP, CA 0.1U 50V +80/-20% 132103j503 C270,271 2 CAP, MY 0.01U 50V ±5% 1353106m50 C228,230,232,266,267 5 CAP, E 10U 50V ±20% 1353226m16 C264 1 CAP, E 22U 16V ±20% 1353476m16 C251 1 CAP, E 47U 16V ±20%
Semiconductors
19006m4558l U200,203-206 5 I.C. NJRC NJM4558L Dual Op-Amp 192027c1815gr Q200,201 2 TRANS, 2SC1815GR NPN 192028a1015gr Q202 1 TRANS, 2SA1015GR PNP 19510204hd LD201 1 LED RED 3mm POWER (BASSLINK ONLY) 19510204ubd LD201 1 LED BLUE 3mm POWER (BASSLINK X ONLY 197131n4148 D201,202 2 Diode 1N4148 26mm
Miscellaneous
16250269001 W202 1 12Pins Multi Wires Connector Ass'y
Power Amplifier PC Board Assembly
Resistors
11812061001j R2,11,29,30 4 RES, 1K 1206 5% 11812061002j R7,9,25 3 RES, 10K 1206 5% 118120610r0j R22,23 2 RES, 10 ohms 1206 5% 11812061201j R31-46 16 RES, 1.2K 1206 5% 11812062002j R26 1 RES, 20K 1206 5% 11812062201j R6,13,16 3 RES, 2.2K 1206 5%
Page 48
Part
#
Description QtyDescription
11812062701j R10 1 RES, 2.7K 1206 5% 11812063000j R24 1 RES, 300 ohms 1206 5% 11812063301j R14,15,27,28 4 RES, 3.3K 1206 5% 11812063902j R3 1 RES, 39K 1206 5% 11812064700j R8 1 RES, 470 ohms 1206 5% 11812064701j R1,5,12 3 RES, 4.7K 1206 5% 11812064702j R17 1 RES, 47K 1206 5% 11812064704j R4 1 RES, 4.7M 1206 5% 118120647r0j R20,21 2 RES, 47 ohms 1206 5%
Capacitors
141c0101k50 C4 1 CAP,CA 100pF 50V 10% 1206 NPO 141c0220k50 C5 1 CAP,CA 22pF 50V 10% 1206 SMT NPO 141c0561k50 C6 1 CAP,CA 560pF 50V 10% 1206 NPO 141c6104m50 C2,3,7,8,9,10,11,15 8 CAP,CA 0.1uF 50V 20% 1206 Z5U 141c7223k50 C13 1 CAP,CA 0.022uF 50V 10% 1206 X7R 141d7104ka0 C12,14,18,19,20 5 CAP,NP 0.1uF 100V 10% 1210 X7R 141d7104kb0 C1 1 CAP,NP 0.1uF 200V 10% 1210 X7R 128e106ma01 C16,17 2 CAP,E NP 10uF 100V 20%
Semiconductors
19016tl072dts IC1 1 SMD I.C TL072CDT Dual Op-Amp 19209124126qs Q1,4,5 3 TRANS, 2SC2412K-T146Q/R ROHM NPN 19209139066rs Q2,8 2 TRANS, 2SC3906K-T146R ROHM NPN 19209210376qs Q7,9 2 TRANS, 2SA1037K-T146Q/R ROHM NPN 19209215146rs Q3,6 2 TRANS, 2SA1514K-T146R ROHM NPN 192232irf9640 Q10 1 TRANS, IRF9640 IR PNP TO220 192233irf640 Q11 1 TRANS, IRF640 IR FET N-CH TO-220 19703rls4148s D1,2,3,4,5,6 6 Diode RLS4148-TE11 ROHM 19915000563s Z1,2 2 Diode 5.6V 5% ZENER BZX84-C5V6 19915001203s Z5,6 2 Diode 12V 5% ZENER BZX84-C12 19915001503s Z3,4 2 Diode 15V 5% ZENER BZX84-C15
Miscellaneous
12214121m4191 L1 1 Ferrite core LS-A6206-ST EFD-30 12214350j4180 L2 1 Inductor 35uH 1759f40hr2 0.2 Wafer 40PIN PITCH=2.54mm HR2*40
MISCELLANEOUS/MECHANICAL (See pages 31-32 for more external parts)
602p4300800 PCB TO P/S-1 1 SCREW M3*8 602p4301200 H/S TO IC-4 4 SCREW M3*12 607p4300800 PCB TO H/S-2 2 SCREW 3*8 622r030803 AC JK-2 2 FIBER WASHER 3*8*0.3t 712led-10.5 1 LED HOLDER 10.5H 606c8401410 10"SUB SPK-8 8 SCREW 4*14 606c8401410 FAKE SPK-8 8 SCREW 4*14 1302f104z500 C152(DS150 TO GND) 1 CAP, CA 0.1u 50V 162a040d001 W101 1 SPEAKER WIRE ASS'Y #1015 400mm
Page 49
Part
#
Description QtyDescription
162a600d001 1 ACESSRY WIRE 6000mm 162a600d002 1 ACESSRY WIRE 6000mm 193201815t2 Q10,1 2 CERAMIC ISOLATOR 600n8402000 T/C TO L/C-13 13 SCREW 4*20 602p8300800 R/P TO PS-1 1 SCREW M3*8 602p8301200 R/P TO T/L COVER-6 6 SCREW M3*12 602p8301600 H/S TO DS-100 PCB-1 1 SCREW M3*16 606c8301008 PCB TO BOSS-2 2 SCREW 3*10 606p8201000 FUSE HOLDER-2 2 SCREW 2*10 606p8301000 RCA JK-1/AC JK-2,PCB TO BOSS-2 5 SCREW 3*10 606p8401200 R/P TP T/L COVER-8,L/C TO T/C-2 10 SCREW 4*12 607p4300800 PCB TO H/S-2 2 SCREW 3*8 607p8300800 R/P TO H/S-4 4 SCREW 3*8 610hm3b 1 SCREW M3 620f2421008 1 WASHER 4.2*10*0.8T 622r030805 PCB-1 1 FIBER WASHER 3*8*0.5t 723a10 2 EVA 300*14.2*1t 723c150-2 2 EVA 143*10.75*2t 723d150-2 2 EVA 182.5*18.5*2t 723e150-3 2 EVA 160*4*1t 723h150-1 2 EVA 35*6*1t 725a150 1 RUBBER SEAL 2.5*1100L 725b150-1 1
RUBBER PACKING DOUBLE SIDE ADHESIVE 93.3*83.3*2
725d150 1 RUBBER PACKING SINGLE SIDE ADHESIVE 65*24*1T
Page 50
Main/Tone Control/Switching Controller
Page 51
Schematics
Main/Tone Control/Switching Controller Part1
Page 52
Main/Tone Control/Switching Controller Part2
Page 53
Schematics (Cont.)
Page 54
Ref# Part# Description Qty
1 704A150 PLASTIC BAG 1 2 706SB150 BASSLI NK FOAM ENDS 2 3 703BH150-1 BASSLINK - BRACKET(H) 215.7*81*33*5T (BLACK) 4
703BH150W BASSLINK X - BRACKET(H) 215.7*81*33*5T (WHITE) 4
4 703BV150 BASSLI NK - BRACKET(V) 255*64.5*33*5T (BLACK) 2
703BV150W BASSLINK X - BRACKET(V) 255*64.5*33*5T (WHITE) 2 5 704B150 PLASTIC BAG 1 6 650HB150 BASSLINK HEX BOLTS M5x0.8P x 180L 4
650HB150W BASSLINK X HEX BOLTS M5x0.8P x 180L 7 162A600D002 VIO/BLK, GRN/BLK CABLES 1 8 162A600D001 WHT/BLK, GRY/BLK CABLES 1 9 862IB150-1 BASSLINK OWNER’S MANUAL 1
10 851A150 BASSLINK OUTER CARTON 1
851A150-V2 BASSLINK X OUTER CARTON 1
Page 55
54
Integrated Circuit Diagrams
MOSFET IRFZ44/STP55NE06
Q111, 112
1. G
2. D
3. S
12
3
IC TL494 PWM U101
MOSFET, TO220 IRF640, 9640 Q11, 10
1. G
2. D
3. S
12
TRANS, PNP, 2SA1015GR, 2SA965Y Q107, 109, 113, 114, 116, 152, 118 202, 103, 105, 119
TRANS NPN, PNP 2SD669A, 2SB649A Q117, 118
TRANS, NPN 2SC2412K, 2SC3906K PNP, 2SA1514K, 2SA1037K 2SC1815GR, 2SA965Y Q1, 2, 3, 4, 5, 6, 7, 8, 9
TRANS, NPN, 2SC1815GR, 2SC2235
E
C
B
Q108, 110, 115, 118, 120, 121, 151, 271 272, 273, 117, 150, 200, 201, 301, 104, 106
3
OPAMP, DUAL 8 PIN, TLO72 IC1
BEVEL
OPAMP, DUAL 8 PIN 4558L U201, 200, 203, 204, 205, 206
DIODE BIAS A
+ INPUT
– INPUT
OUTPUT A
BUFFER INPUT A
BUFFER OUTPUT A
OPAMP, DUAL 16 PIN NJM13700N U301
A B
V–
AMP BIAS INPUT BAMP BIAS INPUT A
DIODE BIAS B
+ INPUT B
– INPUT B
OUTPUT B
V+
BUFFER INPUT B
BUFFER OUTPUT B
00433
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