SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
H RESTRAINTS
A
B
SECTION SRS
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
PRECAUTIONS .......................................................... 3
Supplemental Restraint System (SRS) “AIR BAG”
and “SEAT BELT PRE-TENSIONER” ...................... 3
Precaution s for SRS “AI R BAG” and “SEAT BEL T
PRE-TENSIONER” Service ..................................... 3
Trouble Diagnosis Precaution .................................. 3
PREPARATIO N ................. .................... ...................... 4
Special Service Tools ............................................... 4
Commercial Service Tools ........................................ 5
SUPPLEMENTAL RESTRAINT SYSTE M (SRS) ....... 6
SRS Configuration ................................................... 6
Front Seat Belt Pre-Tensioner With Load Limiter ..... 7
Front Side Air Bag .................................................... 7
Side Curtain Air Bag ................................................. 7
TROUBLE DIAGNOSIS .............................................. 8
Trouble Diagnoses-Introduction ............................... 8
DIAGNOSIS FUNCTION ....................................... 8
HOW TO PERFORM TROUBLE DIAGNOSIS
FOR QUICK AND ACCURATE REPAIR ............... 8
WORK FLOW ........................................................ 9
SRS Components Parts Location ........................... 10
Schematic ...............................................................11
Wiring Diagram-SRS- ............................................. 12
CONSULT-II Function ............................................ 18
DIAGNOSIS MODE FOR CONSULT-II ............... 18
HOW TO CHANGE SELF-DIAGNOSIS MODE
WITH CONSULT-II .............................................. 18
HOW TO ERASE SELF-DIAGNOSIS RESU LTS ... 18
Self-Diagnosis Function (Without CONSULT-II) ..... 19
HOW TO CHANGE SELF-DIAGNOSIS MODE ... 19
HOW TO ERASE SELF-DIAGNOSIS RESU LTS ... 19
SRS Operation Check ............................................ 20
DIAGNOSTIC PROCEDURE 1 ........................... 20
Trouble Diagnoses with CONSULT–II .................... 22
DIAGNOSTIC PROCEDURE 2 ........................... 22
DIAGNOSTIC PROCEDURE 3 ........................... 24
DIAGNOSTIC PROCEDURE 4 ........................... 24
Trouble Diagnoses without CONSULT-II. ............... 27
CONTENTS
DIAGNOSTIC PROCEDURE 5 ........................... 27
WARNING LAMP FLASH CODE CHART ...........28
Trouble Diagnoses: “AIR BAG” Warning Lamp Does
Not Turn Off ............................................................32
DIAGNOSTIC PROCEDURE 6 ........................... 32
Trouble Diagnoses: “AIR BAG” Warning Lamp Does
Not Turn On ............................................................33
DIAGNOSTIC PROCEDURE 7 ........................... 33
DRIVER AIR BAG MODULE .................................... 34
Removal and Installation ........................................34
REMOVAL ...........................................................34
INSTALLATION ................................................... 35
SPIRAL CABLE ........................................................ 37
Removal and Installation ........................................37
REMOVAL ...........................................................37
INSTALLATION ................................................... 38
FRONT PASSENGER AIR BAG MODULE .............. 39
Removal and Installation ........................................39
REMOVAL ...........................................................39
INSTALLATION ................................................... 39
FRONT SIDE AIR BAG MODULE ............................ 40
Removal and Installation ........................................40
REMOVAL ...........................................................40
INSTALLATION ................................................... 41
SIDE CURTAIN AIR BAG MODULE ........................ 42
Removal and Installation ........................................42
REMOVAL ...........................................................42
INSTALLATION ................................................... 42
CRASH ZONE SENSOR ............. ...... ....... ...... ....... ....43
Removal and Installation ........................................43
REMOVAL ...........................................................43
INSTALLATION ................................................... 43
SIDE AIR BAG (SATELLITE) SENSOR ................... 44
Removal and Installation ........................................44
REMOVAL ...........................................................44
INSTALLATION ................................................... 44
FRONT SEAT BELT PRE-TENSIONER ................... 45
Removal and Installation ........................................45
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SRS-1
DIAGNOSIS SENSOR UNIT .....................................46
Removal and Installation ........................................46
REMOVAL ........................................................... 46
INSTALLATIO N ............ ............. ............. ..............46
ECU DISCRIMINATED NO. .................................46
DISPOSAL OF AIR BAG MODULE AND SEAT BELT
PRE-TENSIONER ..................................................... 47
Caution for Air Bag Module and Seat Belt Pre-ten-
sioner ........................ ..............................................47
CHECKING DEPLOYMENT TOOL .....................47
DEPLOYMENT PROCEDURES FOR AIR BAG
MODULE (OUTSIDE OF VEHICLE) ................... 48
DEPLOYMENT PROCEDURES FOR SEAT
BELT PRE-TENSIONER (OUTSIDE OF VEHI-
CLE) ....................................................................52
DEPLOYMENT OF AIR BAG MODULE AND
SEAT BELT PRE-TENSIONER WHILE
MOUNTED IN VEHICLE ......................................52
DISPOSING OF AIR BAG MODULE AND SEAT
BELT PRE-TENSIONER .................................. ....53
COLLISION DIAGNOSIS ..........................................54
For Frontal Collision ........................ ....... ...... ....... ....54
SRS INSPECTION (FOR FRONTAL COLL I-
SION) ........................ ...........................................54
For Side Collision ............... ....... ...... ....... ...... ....... ....55
WHEN THE SIDE AIR BAG IS ACTIVATED IN
THE SIDE COLLISION: .......................................55
WHEN SRS IS NOT ACTIV ATED IN THE SIDE
COLLISION: .................... ................................. ....55
SRS INSPECTION (FOR SIDE COLLISION) ......56
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SRS-2
PRECAUTIONS
PRECAUTIONS PFP:00001
Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”
EHS0008A
A
The Supplemental Restraint System such as “AIR BAG” and “SEA T BELT PRE-TENSIONER” used along with
a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types
of collision.
WARNING:
● To avoid ren dering the SRS ino perative, whi ch could incr ease the risk of pe rsonal injury or death
in the event of a colli sion which would result in air bag inflation, all m aintenance should be performed by an authorized NISSAN/INFINITI dealer.
● Improper maintenance, inc luding incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system.
● Do not use electrical test equ ipment o n any circu it related to the SRS unless in structed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harness connector.
Precautions for SRS “AIR BAG” and “SEAT BELT PRE-TENSIONER” Service
● Do not use electrical test equipment to check SRS circuits unless instructed to in this Service Manual.
● Before servicing the SRS, turn ignition switch “OFF”, disconnect battery ground cable and wait at least 3
minutes.
For approximate ly 3 minutes after the cable s is removed, it is stil l possible for the air bag an d seat belt
pre-tensioner to deploy. Therefore, do not work on any SRS connectors or wires until at least 3 minutes
have passed.
● Diagnosis sensor unit must always be installed with their arrow marks “⇐” pointing towards the front of the
vehicle for proper operation. Also check diagnosis sensor unit for cracks, deformities or rust before installation and replace as required.
● The spiral ca bl e must be alig ne d w ith th e ne utra l position since i ts rotatio ns a re l im ited. Do not atte mp t to
turn steering wheel or column after removal of steering gear.
● Handle air bag module carefully. Always place driver and front passenger air bag modules with the pad
side facing upward and place front side air bag module standing with stud bolt side setting bottom.
● Conduct self-diagnosis to check entire SRS for proper function after replacing any components.
● After air bag inflates, the front instrument panel assembly should be replaced if damaged.
EHS0008B
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E
F
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SRS
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Trouble Diagnosis Precaution EHS0009L
When you read wiring diagrams, refer to the followings:
● “HOW TO READ WIRING DIAGRAMS” in GI section
● PG-2, "POWER SUPPLY ROUTING" in PG section
When you perform trouble diagnosis, refer to the followings:
● “HOW TO FOLLOW TEST GROUP IN TROUBLE DIAGNOSIS” in GI section
● “HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT” in GI section
Check for any service bulletins before servicing the vehicle.
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SRS-3
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PREPARATION
PREPARATION PFP:00002 Special Service Tools EHS0008C
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool name
HT61961000 and HT62152000
combined
(J38219)
*Special torx bit
S-NT361
KV99105300
(J41246)
Air bag module bracket
S-NT354
Description
Use for special bolts [TAMPER
RESISTANT TORX (Size T50)]
a: 3.5 (0.138) dia.
b: 8.5 - 8.6 (0.335 - 0.339) dia.
c: approx. 10 (0.39) sq.
Unit: mm (in)
Anchoring air bag module
KV99106400
(J38381)
Deployment tool
(J38381-70)
Deployment tool adapter for driver
air bag module
(J38381-65)
Deployment tool adapter for front
passenger air bag
KV99108200
(J38381-50)
Deployment tool adapter for front
seat belt pre-tensioner
Disposing of air bag module and front seat
belt pre-tensioner
S-NT357
Connection between the deployment tool
and driver air bag module
SHIA0172E
Connection between the deployment tool
and front passenger air bag module
SHIA0173E
Connection between the deployment tool
and front seat belt pre-tensioner
ZZA1163D
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SRS-4
PREPARATION
Tool number
(Kent-Moore No.)
Tool name
KV99109000
(J44230)
Deployment tool adapters for side
curtain air bag
KV99108300
(J38381-35)
Deployment tool adapters for front
side air bag
(J-44615)
Air bag lock master key set
ZZA1190D
ZZA1166D
LRS191
Description
Connection between the deploymen t tool
and side curtain air bag module
Connection between the deploymen t tool
and front side air bag module
Removing and installation air bag lock
A
B
C
D
E
F
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SRS
Commercial Service Tools EHS0008Z
Tool name Description
Tamper resistant torx socket Size:T30
S-NT757
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SRS-5
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) PFP:28556 SRS Configuration EHS0009E
SHIA0171E
The air bag de ploys if the dia gnosis senso r unit activa tes while the i gnition swi tch is in the “ON” or “START”
position.
The collision m odes for which su pp le mental restraint sy s tem s are a ct iv ate d are different amon g the SR S sy s tems. For example, the driver air bag module and front passenger air bag module are activated in a frontal collision but not in a side collision.
SRS configurations which are activated for some collision modes are as follows;
SRS configuration Frontal collision Left side collision Right side collision
Driver air bag module × ——
Front passenger air bag module × ——
Front LH seat belt pre-tensioner × ——
Front RH seat belt pre-tensioner × ——
Crash zone sensor × ——
Front LH side air bag module — ××
Front RH side air bag module — — ×
LH side curtain air bag module — × —
RH side curtain air bag module — — ×
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SRS-6
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Front Seat Belt Pre-Tensioner With Load Limiter EHS0009F
The seat belt pre-tensioner system with load limiter is installed to
both the driver's seat and the front passenger's seat. It operates
simultaneously with the SRS air bag sy stem in the event of a fron tal
collision with an impact exceeding a specified level.
When the frontal collision with an impact exceeding a specified level
occurs, seat belt slack resulting from clothing or other factors is
immediately taken up by the pre-tensioner. Vehicle passengers are
securely restrained.
When passengers in a vehicle are t hrown forward in a collision a nd
the restraining fo rce of the seat belt exceeds a spec ified level, the
load limiter permits the specified extension of the seat belt by the
twisting of the ELR shaft, and a relaxation of the chest-area seat belt
SRS444
web tension while maintaining force.
Front Side Air Bag EHS0009G
Front side air bag is built-in type.
The front seat backs with built-in type side air bag have the la bels
shown in figure at right.
A
B
C
D
E
F
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Side Curtain Air Bag EHS0009H
The side curtain air bag have the labels shown in figure at right.
SHIA0170E
BF-2006D
SRS
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SRS-7
TROUBLE DIAGNOSIS
TROUBLE DIAGNOSIS PFP:00004 Trouble Diagnoses-Introduction EHS0008D
CAUTION:
● Do not use electrical test equipment on any circ uit related to the SRS unless instructed to in this
Service Manual. SRS wiring harness can be identified by yellow harness connector.
● Do not attempt to repair, splice or modify the SRS wiring harness. If the harness is damaged,
replace it with a new one.
● Keep ground portion clean.
DIAGNOSIS FUNCTION
The SRS self-diagnosis results can be read by using “AIR BAG” warning lamp and/or CONSULT-II.
The User mode is exclusively prepared for the customer (driver). This mode warns the driver of a system malfunction through the operation of the “AIR BAG” warning lamp.
The Diagnosis mode allows the technician to locate and inspect the malfunctioning part.
The mode applications for the “AIR BAG” warning lamp and CONSULT-II are as follows:
User mode Diagnosis mode Display type
“AIR BAG” warning lamp X X ON-OFF operation
CONSULT-II — X Monitoring
NOTE:
Seat belt pre-tensioner malfunction is indicated by “AIR BAG” warning lamp.
HOW TO PERFORM TROUBLE DIAGNOSIS FOR QUICK AND ACCURATE REPAIR
A good understanding of the malfun ction conditions can make troubleshooting faster and more accurate.
In general, each customer feels differently about a malfunction. It is important to fully understand the symptoms or conditions for a customer complaint.
Information From Custom er
WHAT..... Vehicle model
WHEN..... Date, Frequencies
WHERE..... Road conditions
HOW..... Operating conditions, Symptoms
Preliminary Check
Check that the following parts are in good order.
● Battery [Refer to SC-4, "How to Handle Battery" .]
● Fuse [Refer to PG-2, "Schematic" .]
● System comp onent-to-harness connections
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SRS-8
TROUBLE DIAGNOSIS
WORK FLOW
NOTE:
Seat belt pre-tensioner malfunction is indicated by “AIR BAG” warning lamp.
A
B
C
D
E
F
G
*1: SRS-8 *2: SRS-20 *3: SRS-24
*4: SRS-27
SHIA0175E
SRS
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SRS-9
TROUBLE DIAGNOSIS
SRS Components Parts Location EHS0009I
SHIA0178E
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SRS-10
TROUBLE DIAGNOSIS
Schematic EHS00094
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B
C
D
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F
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SRS
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THWM0001E
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SRS-11
TROUBLE DIAGNOSIS
Wiring Diagram-SRS- EHS0008E
THWM0002E
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SRS-12
TROUBLE DIAGNOSIS
A
B
C
D
E
F
G
SRS
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THWM0003E
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SRS-13
TROUBLE DIAGNOSIS
THWM0004E
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SRS-14
TROUBLE DIAGNOSIS
A
B
C
D
E
F
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SRS
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THWM0005E
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SRS-15
TROUBLE DIAGNOSIS
THWM0006E
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SRS-16
TROUBLE DIAGNOSIS
A
B
C
D
E
F
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SRS
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THWM0007E
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SRS-17
TROUBLE DIAGNOSIS
CONSULT-II Function EHS0009J
DIAGNOSIS MODE FOR CONSULT-II
● “SELF-DIAG [CURRENT]”
A current Self-dia gnosis result (also in dicated by the number o f warning lamp flashe s in the Diagnosis
mode) is displayed on the CONS ULT-II screen in real time. This refers to a malfunct ioning part requ iring
repairs.
● “SELF-DIAG [PAST]”
Diagnosis resul ts previously stored in the memory are dis played on the CONSULT-II screen. Th e stored
results are not erased until memory erasing is executed.
● “TROUBLE DIAG RECORD”
With TROUBLE DIAG RECORD, diagnosis results previously erased by a reset operation can be displayed on the CONSULT-II screen.
● “ECU DISCRIMINATED NO.”
The diagnosis sensor uni t for each ve hicle mode l is assign ed with its own , individu al classifica tion number. This number will be displayed on the CONSULT-II screen, as shown below. When replacing the diagnosis sensor unit, refer to the part number for the compatibility. After installation, replacement with a
correct unit can be checked by confirming this classificati on number on the CONSULT-II screen.
HOW TO CHANGE SELF-DIAGNOSIS MODE WITH CONSULT-II
From User Mode to Diagnosis Mode
After selecting “AIR BAG” on the “SELECT SYSTEM” screen, Us er m ode au to ma tic ally ch an ges to Diag no s is
mode.
SRS803
From Diagnosis Mode to User Mode
To return to User mode from Diagno sis mode, touch “BACK” key of CONSULT-II until “SELECT SYSTEM”
appears, Diagnosis mode automatically changes to User mode.
SRS804
HOW TO ERASE SELF-DIAGNOSIS RESULTS
● “SELF-DIAG [CURRENT]”
A current Self-diagnosis result is displayed on the CONSULT-II screen in real time.
After the malfunction is repaired completely, no malfunction is detected on “SELF-DIAG [CURRENT]”.
● “SELF-DIAG [PAST]”
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SRS-18
TROUBLE DIAGNOSIS
Return to the “SELF-DIAG [CURRENT]” CONSULT-II screen by touching “BACK” key of CONSULT-II and
select “SELF-DIAG [CURRENT]” in SELECT DIAG MODE. Touch “ERASE” in “SELF-DIAG [CURRENT]”
mode.
NOTE:
If the memory of the malfun ction in “SELF-DIAG [PAST]” is not erased, the Use r mode shows th e
system malfunction by the op eration of the warning la mp ev en if the malfunction is repaired co mpletely.
● “TROUBLE DIAG RECORD”
The memory of “TROUBLE DIAG RECORD” cannot be erased
A
B
C
D
E
Self-Diagnosis Function (Without CONSULT-II ) EHS0009K
● The reading of these results is accomplished using one of two modes — “User mode” and “Diagnosis
mode”.
● After a malfunctio n is repaired, turn the igni tion switch “OFF” for at le ast one second, th en back “ON”.
Diagnosis mode returns to the User mode. At that time, the self-diagnostic result is cleared.
HOW TO CHANGE SELF-DIAGNOSIS MODE
SRS701
F
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SRS
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HOW TO ERASE SELF-DIAGNOSIS RESULTS
After a malfunction is repaired, turn the ignition switch “OFF” for at least one second, then back “ON”. Diagnosis mode returns to the User mode. At that time, the self-diagnostic result is cleared.
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SRS-19
TROUBLE DIAGNOSIS
SRS Operation Check EHS0008I
DIAGNOSTIC PROCEDURE 1
Checking Air Bag Operation by Using “AIR BAG” Warning Lamp-User Mode
1. Turn the ignition switch from OFF to ON, and check that the air bag warning lamp blinks.
2. Compar e th e SR S ai r bag w arn in g l am p bl ink in g pattern with the
examples.
BF-1845D
Revision: 2004 April 2002 Q45
SRS-20
TROUBLE DIAGNOSIS
Warning lamp examples
“AIR BAG” warning lamp operation-User mode- SRS condition Reference item
A
B
SHIA0011E
SHIA0012E
SHIA0013E
● No malfunction is det ect ed.
● No further action is necessary.
● The system is malfunctioning and
need to be repaired as indicated.
● Air bag is deployed.
● Seat belt pre-tensio ner is deploy ed.
● Diagnosis sensor uni t is ma lfunction-
ing.
● Air bag power supply circuit is mal-
functioning.
● SRS air bag warning lamp circuit is
malfunctioning.
—
Go to SRS-24, "
PROCEDURE 4" .
Go to SRS-54, "
NOSIS" .
Go to SRS-32, "
“AIR BAG” Warning Lamp Does Not
Turn Off" .
DIAGNOSTIC
COLLISION DIAG-
Trouble Diagnoses:
C
D
E
F
G
SRS
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● Diagnosis sensor uni t is ma lfunction-
ing.
● Air bag warning lamp circui t is mal-
functioning.
SHIA0014E
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SRS-21
Go to SRS-33, "
“AIR BAG” Warning Lamp Does Not
Turn On" .
Trouble Diagnoses:
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TROUBLE DIAGNOSIS
Trouble Diagnoses with CONSULT–II EHS0008J
DIAGNOSTIC PROCEDURE 2
1. Turn ignition switch OFF.
2. Connect CONSULT-II to the data link connector.
SHIA0179E
3. Turn ignition switch ON.
4. Touch “START”.
5. Touch “AIR BAG”.
6. On the “self-diagnosis mode selection” screen of CONSULT-II,
select the desired “self-diagnosis mo de key”.
SRS695
SRS771
SRS697
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SRS-22
TROUBLE DIAGNOSIS
a. Touch “SELF-DIAG [CURRENT]”.
● Diagnostic code is displayed on “SELF-DIAG [CURRENT]”.
SHIA0203E
i. If the m alfunction is displayed i n the “SRS Operati on Check (Air bag warning lamp bl inking) but no mal-
function is displayed in the “SELF-DIAG [CURRENT]”, the following possibilities shall be checked.
● After the malfunction part is repaired, the diagnosis results in “SELF-DIAG [PAST]” has not been
erased.
● An intermittent malfunction
NOTE:
Intermittent malf uncti on is a mal funct ion th at has occurre d onc e in th e past, but s oon re cov ered. Re fer to
SRS-24, "
DIAGNOSTIC PROCEDURE 3" and SRS-24, "DIAGNOSTIC PROCEDURE 4" .
b. Touch “SELF-DIAG [PAST].
● The diagnostic code is displayed until erasing the memory in
the “SELF-DIAG [CURRENT]”.
has been stored in the past.
A
B
C
D
E
F
G
SRS
c. Touch “TROUBLE DIAG RECORD”.
● The diagnosi s res ults (ma lfun ction parts stor ed in th e di agno -
sis sensor unit) s tored in the self-diagnosis results ar e displayed.
● The memory of “TROUBLE DIAG RECORD” cannot be
erased.
7. Each diagnostic code is displayed.
8. Touch “PRINT,” if required.
9. Based on each diagnosis result, repair or replace the malfunction parts.
CAUTION:
Be sure to start the work after the following steps. Turn the
ignition switch OFF, and disconnect the battery ground
cable. Then wait for at least 3 minutes.
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SRS-23
TROUBLE DIAGNOSIS
10. After repairing the malfunction, touch “SELF-DIAG [CURRENT]”
to check that “No DTC IS DETECTED” is displayed.
● After checking the display, touch “ERASE”.
● If any malfunction is displayed on “SELF-DIAG [CURRENT],
repair or replace the malfunctio ning again.
11. Touch “BACK” key of CONSULT-II to “SELECT SYSTEM”
screen. Touch “SELF-DIAG [PAST].
12. Check that no malfunction is detected on “SELF-DIAG [PAST].
● If any malfunc tion is deployed , Touch “ERASE” in the “SEL F-
DIAG [CURRENT]” screen, and check the display.
SRS701
13. Turn ignition switch OFF, then turn of f and disconnect CONSULT-II.
14. Turn ignition switch ON, and check the system with the SRS air bag warning lamp (User mode).
15. Check that no malfunction is detected. Now the diagnosis is complete.
DIAGNOSTIC PROCEDURE 3
Inspecting SRS Malfunctioning Record
If the warning lampreys mode) indicates any malfunction, but no malfunction is detected in “SELF-DIAG
[CURRENT]” on CONSULT-II, carry out the following steps.
● Erase the memory that stored in diagnosis sensor unit.
● Check that no malfunction is detected on “SELF-DIAG [PAST] and “TROUBLE DIAG RECORD” then go
to SRS-24, "
● Check that the battery voltage is 9V or more. If it is below 9V, charge the battery.
DIAGNOSTIC PROCEDURE 3" .
DIAGNOSTIC PROCEDURE 4
Inspecting SRS malfunctioning parts by using CONSULT-II-Diagnosis mode-
● Touch “SELF-DIAG[PAST]” on CONSULT–II, repair or replace
the malfunction part displayed on the screen.
● If no malfunction is displayed on “SELF-DIAG [PAST]”, touch
“BACK” key of CONSULT-II, then touch “TROUBLE DIAG
RECORD”. Malfunction part is displayed on CONSULT–II
screen, and repair or replace the malfu nction part displaye d on
the screen.
SRS702
SHIA0181E
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SRS-24
Diagnostic Code Chart
Diagnostic item Explanation
NO DTC IS
DETECTED.
DRIVER AIRBAG
MODULE
[OPEN]
DRIVER AIRBAG
MODULE
[VB-SHORT]
DRIVER AIRBAG
MODULE
[GND-SHORT]
DRIVER AIRBAG
MODULE
[SHORT]
ASSIST A/B MODULE
[VB-SHORT]
ASSIST A/B MODULE
[OPEN]
ASSIST A/B MODULE
[GND-SHORT]
ASSIST A/B MODULE
[SHORT]
CRASH ZONE SEN
[UNIT FAIL]
CRASH ZONE SEN
[COMM FAIL]
CRASH ZONE SEN
[UNMATCH]
SIDE MODULE LH
[OPEN]
SIDE MODULE LH
[VB-SHORT]
SIDE MODULE LH
[GND-SHORT]
SIDE MODULE LH
[SHORT]
When malfunction is
indicated by the “AIR
BAG” warning lamp in
User mode.
● No malfunct ion is detect ed. —
● Driver air bag module ci rc uit is open (includi ng t he spi ra l cab le). 1.Visually check the wiring harness
● Driver air bag module circuit is shorted to some power supply
circuit (including the spiral cable).
● Driver air bag modu le circui t is short ed to ground (including the
spiral cable).
● Driver air bag modu le circui ts are shorted t o each ot her.
● Front passenger air bag m odul e circ ui t is shor ted to some
power supply circuit.
● Front passenger air bag m odule ci rc ui t is open.
● Front passenger air bag m odule ci rc ui t is shorted to ground.
● Front passenger air bag m odul e circ ui ts are shorted to each
other.
● Crash zone sensor 1.Visually check the wiring harness
● Front LH side air bag module circuit is open. 1.Visually check the wiring harness
● Front LH side air bag mo dul e ci rcu it is shorted t o som e pow er
supply circuit.
● Front LH side air bag module circuit is shorted to ground.
● Front LH side air bag module circuits are shorted to each other.
TROUBLE DIAGNOSIS
Repair order
“Recheck SRS at each replacement”
● Low battery vol tage (Less th an 9V) ● Go to SRS-24, "DIAGNOSTIC PRO-
CEDURE 3" .
● Self-diagnostic result “SELF-DIAG
[PAST]” (previously stored in the
memory) might not be erased after
repair.
● Intermittent ma lfunction has been
detected in the past.
● Go to SRS-22, "DIAGNOSTIC PRO-
CEDURE 2" .
connection.
2.Replace the harness if it has visible
damage.
3.Replace driver air bag module.
(Before disposal, it must be
deployed.)
4.Replace the spiral cable.
5.Replace the diagnosis sensor unit.
6.Replace the related harness.
1.Visually check the wiring harness
connection.
2.Replace the harness if it has visible
damage.
3.Replace front passenger air bag
module. (Before disposal of it, it
must be deployed.)
4.Replace the diagnosis sensor unit.
5.Replace the related harness.
connection.
2.Replace the harness if it has visible
damage.
3.Replace the crash zone sensor.
4.Replace the diagnosis sensor unit.
5.Replace the related harness.
connection.
2.Replace the harness if it has visible
damage.
3.Replace front LH side air bag module.
(Before disposal, it must be
deployed.)
4.Replace the diagnosis sensor unit.
5.Replace the related harness.
A
B
C
D
E
F
G
SRS
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Revision: 2004 April 2002 Q45
SRS-25
TROUBLE DIAGNOSIS
Diagnostic item Explanation
SIDE MODULE RH
● Front RH side air bag modul e circu it is op en. 1.Visually check the wiring harness
[OPEN]
SIDE MODULE RH
[VB-SHORT]
SIDE MODULE RH
● Front RH side air bag modul e circ ui t is shor ted to som e po we r
supply circuit.
● Front RH side air bag modul e circ ui t is shor ted to gr ound .
[GND-SHORT]
SIDE MODULE RH
● Front RH side air bag module ci rc uits are shorte d to eac h oth er.
[SHORT]
SATELLITE SENS LH
● LH side air bag (Satelli te) sens or 1.Visually check the wiring harness
[UNIT FAIL]
SATELLITE SENS LH
[COMM FAIL]
SATELLITE SENS LH
[UNMATCH]
SATELLITE SENS RH
● RH side air bag (Satellite) sensor 1.Visually check the wiring harness
[UNIT FAIL]
SATELLITE SENS RH
[COMM FAIL]
SATELLITE SENS RH
[UNMATCH]
PRE-TEN FRONT LH
● The circuit for front LH pre-te nsi oner is open.
[OPEN]
PRE-TEN FRONT LH
[VB-SHORT]
PRE-TEN FRONT LH
● The circuit for front LH pre-te nsi oner is shorted to some power
supply circuit.
● The circuit for front LH pre-te nsi oner is shorted to ground.
[GND-SHORT]
PRE-TEN FRONT RH
[OPEN]
PRE-TEN FRONT RH
[VB-SHORT]
PRE-TEN FRONT RH
● The circuit for front RH pre-tensioner is shorted to some power
supply circuit.
● The circuit for front RH pre-tensioner is shorted to some power
supply circuit.
● The circuit for front RH pre- ten si oner is shorted t o grou nd.
[GND-SHORT]
Repair order
“Recheck SRS at each replacement”
connection.
2.Replace the harness if it has visible
damage.
3.Replace front RH side air bag module.
(Before disposal, it must be
deployed.)
4.Replace the diagnosis sensor unit.
5.Replace the related harness.
connection.
2.Replace the harness if it has visible
damage.
3.Replace the LH side air bag (satellite) sensor.
4.Replace the diagnosis sensor unit.
5.Replace the related harness.
connection.
2.Replace the harness if it has visible
damage.
3.Replace the RH side air bag (satellite) sensor.
4.Replace the diagnosis sensor unit.
5.Replace the related harness.
1.Visually check the wiring harness
connections.
2.Replace the harness if it has visible
damage.
3.Replace front LH seat belt.
(Before disposing, it must be deactivated.)
4.Replace the diagnosis sensor unit.
5.Replace the related harness.
1.Visually check the wiring harness
connections.
2.Replace the harness if it has visible
damage.
3.Replace front RH seat belt.
(Before disposing, it must be deactivated.)
4.Replace the diagnosis sensor unit.
5.Replace the related harness.
Revision: 2004 April 2002 Q45
SRS-26
TROUBLE DIAGNOSIS
Diagnostic item Explanation
CURTAIN MODULE LH
[OPEN]
CURTAIN MODULE LH
[VB-SHORT]
CURTAIN MODULE LH
[GND-SHORT]
CURTAIN MODULE RH
[OPEN]
CURTAIN MODULE RH
[VB-SHORT]
CURTAIN MODULE RH
[GND-SHORT]
CONTROL UNIT
● The LH side curtain air bag modul e ci rc ui t is open. 1.Visually check the wiring harness
● The LH side curtain air bag modul e circuit is shorted to some
power supply circuits.
● The LH side curtain air bag modul e circuit is sho rted to groun d.
● The RH side curtain air bag mo dul e ci rcu it is open. 1.Visually check the wiring harness
● The RH side curtain air bag module circuit is shorted to some
power supply circuit.
● The RH side curtain air bag module circuit is shorted to ground.
● Diagnosi s senso r uni t is malfun ct ion in g. 1.Visually check the wiring harness
Repair order
“Recheck SRS at each replacement”
connection.
2.Replace the harness if it has visible
damage.
3.Replace LH side curtain air bag
module.
(Before disposal, it must be
deployed.)
4.Replace the diagnosis sensor unit.
5.Replace the related harness.
connection.
2.Replace the harness if it has visible
damage.
3.Replace RH side curtain air bag
module.
(Before disposal, it must be
deployed.)
4.Replace the diagnosis sensor unit.
5.Replace the related harness.
connection.
2.Replace the diagnosis sensor unit.
A
B
C
D
E
F
G
SRS
NOTE:
● Follow the proced ures in nu merical ord er when repairin g malfun ctioni ng parts. Confirm whe ther malf unc-
tion is elimina ted us in g a ir b ag w a rni ng lam p or C ON SU LT-II each time repair is finished. If m al fun c tio n i s
still observed, proceed to the next step. When malfunction is eliminated, further repair work is not
required.
● Follow the procedures in numerical order when repairing malfunctioning parts, then make the system
check.
● The screen contents are the same as the self-diagnosis results, self-diagnosis results “SELF-DIAG [CUR-
RENT]” and “SELF-DIAG [PAST]”.
Trouble Diagnoses without CONSULT-II. EHS0009B
DIAGNOSTIC PROCEDURE 5
CAUTION:
SRS will not enter diagnosis mode if no malfunction is detected in user mode.
1. Turn ignition switch “ON”.
2. After “AIR BAG” warning lamp lights for 7seconds, turn ignition switch “OFF” within 1seconds.
3. Wait more than 3 seconds.
4. Repeat the steps 1 to 2 two times.
5. Turn ignition switch ON”.
6. Compare the number of flashes to Air Bag Warning Lamp Flash Code.
7. Turn the ignition switch OFF, and disconnect the battery ground terminal.
8. Repair the system as out lined b y the “REAPIR ORDER” in “Warning Lamp F lash Cod e Chart” that co rresponds to flash code.
9. After the repairing of malfunction, connect the battery ground cable, and turn the ignition switch ON.
10. Check that no malfu nction is detected.
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Revision: 2004 April 2002 Q45
SRS-27
TROUBLE DIAGNOSIS
WARNING LAMP FLASH CODE CHART
SHIA0026E
SHIA0027E
SHIA0028E
SHIA0029E
Revision: 2004 April 2002 Q45
SRS-28
TROUBLE DIAGNOSIS
A
B
C
SHIA0083E
SHIA0030E
SHIA0031E
D
E
F
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SRS
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SHIA0032E
Revision: 2004 April 2002 Q45
SRS-29
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TROUBLE DIAGNOSIS
SHIA0033E
SHIA0034E
SHIA0035E
SHIA0084E
Revision: 2004 April 2002 Q45
SRS-30
TROUBLE DIAGNOSIS
A
B
C
SHIA0086E
D
E
F
G
SRS
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Revision: 2004 April 2002 Q45
SRS-31
L
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TROUBLE DIAGNOSIS
Tr ouble Diagnoses: “AIR BAG” Warning Lamp Does Not Turn Off EHS00095
DIAGNOSTIC PROCEDURE 6
1. SEE THE DEPLOYMENT OF AIR BAG MODULE
Is air bag module depl oy ed ?
Yes or No
Yes >> Refer to SRS-54, "COLLISION DIAGNOSIS" .
No >> GO TO 2.
2. CHECK THE AIR BAG FUSE
Check the fuse (No.20).
Refer to PG-2, "
OK or NG
OK >> GO TO 4.
NG >>GO TO 3.
POWER SUPPLY ROUTING" .
3. CHECK AIR BAG FUSE AGAIN
Replace “AIR BAG” fuse and turn ignition switch ON.
“AIR BAG” fuse blown again?
Is
Yes >> Repair main harness.
No >> INSPECTION END
4. CHECK DIAGNOSIS SENSOR UNIT
Connect CONSULT-II and touch “START”.
● Is “AIR BAG” displayed on CONSULT-II?
Yes or No
Yes >> GO TO 5.
No >> Visually check the wiring harness connection of diagno-
sis sensor unit. If the ha rne ss co nn ec tion check result i s
OK, replace diagnosis sensor unit.
5. CHECK HARNESS CONNECTION
Is harness connection between warning lamp and diagnosis sensor unit OK?
OK or NG
OK >> Replace diagnosis sensor unit.
NG >> Connect “AIR BAG” warning lamp and diagnosis sensor unit connector properly. If “AIR BAG”
warning lamp still does not go off, replace harness.
SRS771
Revision: 2004 April 2002 Q45
SRS-32
TROUBLE DIAGNOSIS
Trouble Diagnoses: “AIR BAG” Warning Lamp Does Not Turn On EHS00096
DIAGNOSTIC PROCEDURE 7
1. CHECK “METER” FUSE
A
Check the “METER” fuse (No.9).
Refer to PG-2, "
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
POWER SUPPLY ROUTING" .
2. CHECK “METER” FUSE AGAIN
Replace meter fuse and turn ignition switch ON.
Is meter fuse blown again?
Yes >> Repair the related har ness.
No >> INSPECTION END
3. CHECK HARNESS CONNECTION BETWEEN DIAGNOSIS SENSOR UNIT AND COMBINATION
METER
Disconnect diagnosis sensor unit connector and turn ignition switch “ON”.
● Does “AIR BAG” warning lamp turn on?
Yes or No
Yes >> Replace diag no si s sensor unit.
No >> Check the ground circuit of “AIR BAG” warning lamp.
B
C
D
E
F
G
SRS
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Revision: 2004 April 2002 Q45
SRS-33
DRIVER AIR BAG MODULE
DRIVER AIR BAG MODULE PFP:K8510 Removal and Installation EHS0008N
SHIA0186E
REMOVAL
CAUTION:
● Before servicing SRS, turn the ignition switch off, disconnect battery ground cable and wait at
least 3 minutes.
● Always work from the side of driver air bag module.
1. Remove the side lids. Using Tamper resistant torx socket (T30),
remove the special bolts at right and left.
2. Disconnect the air bag harness connector, and remove the air
bag module.
SRS908
SRS909
Revision: 2004 April 2002 Q45
SRS-34
DRIVER AIR BAG MODULE
3. Remove the steering switch from the ai r bag module.
CAUTION:
● Always work from the side of driver air bag module.
● Always place driver air bag module with pad side facing
upward.
● Do not insert any foreign objects (screwdriver, etc.) into
driver air bag module.
● Do not attempt to disassemble driver air bag module.
● Do not use old bolts after removal; replace with new bolts.
A
B
C
SHIA0089E
D
E
F
G
● Do not expose the driver air bag module to temperatures
exceeding 90°C(194°F).
● Replace driver a ir bag module if it has been dropped or
sustained an impact.
● Do not allow oil, grease or water to come in contact with the
front passenger air bag module.
INSTALLATION
To install, reverse the removal procedure sequence.
● After installing the air bag module, check that the contact clear-
ance of the horn switch is in the specified range in the right.
SRS443
SRS
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SHIA0185E
Revision: 2004 April 2002 Q45
SRS-35
DRIVER AIR BAG MODULE
● For installing the air bag module, tighten the special bolts with
the center of the horn pad pressed to make the contacts (RH/
LH) ON.
● After the work is completed, perform self-diagnosis to check that
no malfunction is detected. Refer to SRS-20, "
Check" .
SRS Operation
SHIA0184E
Revision: 2004 April 2002 Q45
SRS-36
SPIRAL CABLE
SPIRAL CABLE PFP:25554
Removal and Installation EHS0008O
A
B
C
D
E
F
REMOVAL
CAUTION:
● Before servicing SRS, turn the ignition switch off, disconnect the battery ground cable and wait at
least 3 minutes.
1. Remove driver air bag module. Refer to SRS-34, "
2. Set the steering wheel in the neutral position.
3. Disconnect the horn connector.
4. Remove the column cover. Refer to IP-10, "
5. Disconnect the horn switch connector, then the spiral cable connector.
CAUTION:
Do not tap or bump the steering wheel.
6. Remove steering wheel with steering wheel puller. Be careful
not to over-tighten puller on steering wheel.
Removal and Installation" .
INSTRUM ENT PA NEL ASSEMBLY" .
SHIA0192E
G
SRS
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SRS676
7. Remove the spiral cable fixing screws, and while pushing the
upper plastic tab, remove the spiral cable.
CAUTION:
● Do not attempt to disassemble spiral cable.
● Do not apply lubricant to the spiral cable.
8. Remove the wiper washer switch and lighting switch from the
spiral cable.
SHIA0193E
Revision: 2004 April 2002 Q45
SRS-37
SPIRAL CABLE
CAUTION:
● The spiral cable may snap due to steering operation if the
cable is installed in an improper position.
● Also, with the steering linkage disconnectedly cable may
snap by turning the steering wheel beyond the limited number of turns. The spiral cable can be turned to the left about
2.5turns from the right end position.
SHIA0091E
INSTALLATION
To install, reverse the removal procedure sequence.
● After the work is completed, perform self-diagnosis to check that no malfunction is detected. Refer to
SRS-20, "
SRS Operation Check" .
Revision: 2004 April 2002 Q45
SRS-38
FRONT PASSENGER AIR BAG MODULE
FRONT PASSENGER AIR BAG MODULE PFP:K8515
Removal and Installation EHS0008Q
REMOVAL
CAUTION:
● Before servicing SRS, turn the ignition switch off, disconnect the battery ground cable and wait at
least 3 minutes.
● Always work from the side of or under front passenger air bag module.
1. Remove the instrument lower cover, and disconnect the passenger air bag har ness connector.
2. Remove the glove box. Refer to IP-10, "
3. Remove the special bolts.
INSTRUMENT PANEL ASSEMBLY" .
SHIA0187E
A
B
C
D
E
F
G
4. Pull the p as seng er air bag modu le t owar d th e rear of the vehicl e,
while being careful not to impact it. Pull it from between the
instrument panel an d the steering wheel mem ber downward to
remove.
CAUTION:
● Always place front passenger air bag module with caution
label side facing upward.
● Do not insert any foreign objects (screwdriver, etc.) into
front passenger air bag module.
● Do not attempt to disassemble front passenger air bagmod-
ule.
● Do not use old bolts after removal; replace with new bolts.
● Replace front passenger air bag module if it has been
dropped or sustained an impact.
● Do not expose the front passenger air bag module to tem-
peratures ex ceeding 90°C(194°F).
● Do not allow oil, grease or water to come in contact with the front passenger air bag module.
● After front passenger air bag module inflates, the instrument panel assembly should be replaced.
SHIA0188E
SBF814E
SRS
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INSTALLATION
To install, reverse the removal procedure.
CAUTION:
● Always work from the side of or under front passenger air bag module.
● After the work is completed, perform self-diagnosis to check that no malfunction is detected.
Refer to SRS-20, "
Revision: 2004 April 2002 Q45
SRS Operation Check"
SRS-39
FRONT SIDE AIR BAG MODULE
FRONT SIDE AIR BAG MODULE PFP:K8EH0 Removal and Installation EHS0008R
SHIA0189E
REMOVAL
WARNING:
● Removal of front side air bag module should only be done to allow deployment of front side air
bag module prior to disposal of seatback assembly.
Only complete seatback assemblies can be replaced. Refer to SEC. 985 SE-117, "
SEATBACK ASSEMBLY"
CAUTION:
● Before servicing SRS, turn the ignition switch off, disconnect the battery ground cable and wait at
least 3 minutes.
● Always wor k from the rear of the front side air bag module.
1. Remove the front seat. Refer to SE-111, "
2. Remove the seat back board.Refer to SE-11 6, "
3. Remove the seat back trim and pad. Refer to SE-116, "
Removal and Installation" .
SEATBACK TRIM AND PAD" .
SEATBACK TRIM AND PAD" .
4. Remove the seat back rear finisher, and remove the retainers securing the seat cushion trim. Refer to SE-
117, "SEAT CUSHION TRIM AND PAD" .
5. Uncap the air bag m od ul e ha rne s s fi xi ng , an d remove the harnes s c on ne ct or o n th e s ide ai r bag from the
seat cushion.
6. Remove the side air bag module fixing nuts, and remove the front side air bag module.
CAUTION:
● When using a clip removal tool to remove the seat back
board, take care not to damage the harness for front side air
bag module.
● Always place the front side air bag module standing with
the stud bolt side setting bottom.
● Do not insert any foreign objects (screwdrivers) into front
side air bag module
● Do not attempt to disassemble front side air bag module.
REMOVAL OF
SRS623
● Do not use old bolts after removal; replace with new bolts.
Revision: 2004 April 2002 Q45
SRS-40
FRONT SIDE AIR BAG MODULE
● Replace front side air bag module if it has been dropped or
sustained an impact.
● Do not expose the front side air bag module to tempera-
tures exceed ing 90°C(194°F).
● Do not allow oil, grease or water to come in contact with the
front side air bag module.
● After front side air bag module inflates, front seatback
assembly must be replaced.
SBF814E
INSTALLATION
To install, reverse the removal procedure.
CAUTION:
● Always work from the rear of the front side air bag module.
● After the work is completed, perform self-diagnosis to check that no malfunction is detected.
Refer to SRS-20, "
SRS Operation Check" .
A
B
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D
E
F
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SRS
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Revision: 2004 April 2002 Q45
SRS-41
SIDE CURTAIN AIR BAG MODULE
SIDE CURTAIN AIR BAG MODULE PFP:985P0 Removal and Installation EHS0008S
SHIA0190E
REMOVAL
CAUTION:
● Before servicing SRS, turn the ignition switch off, disconnect the battery ground cable and wait at
least 3 minutes.
● Always work from the side of the side curtain air bag module.
1. Remove rear pillar finisher.Refer to EI-38, "
2. Disconnect the side curtain air bag module connector.
3. Remove headlining. Refer to EI-48, "
4. Remove side curtain air bag module fixing bolts, and remove the side curtai n air bag module.
CAUTION:
● Always place the side curtain air bag module with the caution label facing upward.
● Do not attempt to disassemble side curtain air bag module.
● Do not insert any foreign objects (screwdriver, etc.) into air
bag module connector.
● Replace side curtain air bag module if it h as been dropped
or sustained an impact.
● Do not expose the air bag module to temperatures exceed-
ing 90°C (194°F).
● Do not allow oil, grease or water to come in contact with the
side curtain air bag module.
Removal and Installation" .
Removal and Installation" .
SBF814E
INSTALLATION
To install, reverse the removal procedure sequence.
CAUTION:
● Always work from the side of the side curtain air bag module.
● After replacement of side curtain air bag module, perform self-diagnosis to check that no malfunc-
tion is detected. Refer to SRS-20, "
Revision: 2004 April 2002 Q45
SRS Operation Check" .
SRS-42
CRASH ZONE SENSOR
CRASH ZONE SENSOR PFP:98531
Removal and Installation EHS0009M
REMOVAL
CAUTION:
● Before servicing SRS, turn the ignition switch off, disconnect the battery ground cable and wait at
least 3 minutes.
1. Remove front grille. Refer to EI-20, "
2. Remove crash zone sensor connector.
3. Remove crash zo ne sensor fixing nuts.
Removal and Installation" .
A
B
C
D
E
CAUTION:
● Replace crash zone sensor if it has been dropped or sustained an impact.
● Do not attempt to disassemble crash zone se nso r.
INSTALLATION
To install, reverse the removal procedure sequence.
CAUTION:
● Check crash zone sensor for prope r installation.
● After the work is complete, pe rform se lf-di agn osi s to ch ec k th at no malfunction is detecte d. Re fer
to SRS-20, "
SRS Operat ion Check" .
SHIA0191E
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SRS
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Revision: 2004 April 2002 Q45
SRS-43
SIDE AIR BAG (SATELLITE) SENSOR
SIDE AIR BAG (SATELLITE) SENSOR PFP:98830 Removal and Installation EHS0008U
REMOVAL
CAUTION:
● Before servicing SRS, turn the i gnition sw itch off, disconnect the battery ground ca ble and wait
at least 3 minutes.
1. Remove seat belt pre-tensioned. Refer to EI-38, "
TRIM" and SB-3, "Removal and Installation of Front Seat Belt" .
2. Remove side air bag (satellite) sensor fixing nuts.
3. Remove the side air bag (sat el lit e) se ns or co nnector.
CAUTION:
● Do not use old bolts, replace with new ones.
● Check side air bag (satellite) sensor to ensure they are free of deformities, dents, cracks or rust. If
it shows any visible signs of damage, replace it with new one.
● Do not attempt to disassemble side air bag (satellite) sensor.
● Replace side air bag (satellite) sensor if it has been dropped or sustained an impact.
● When the front side air bag or side curtain air bag deploys, always replace it with a new one.
BODY SIDE
SHIA0194E
INSTALLATION
To install, reverse the removal procedure sequence.
CAUTION:
● Check side air bag (satellite) sensor for proper installation.
● After replacement of side air bag (satellite) sensor, perform self-diagnosis to check that no mal-
function is detected. Refer to SRS-20, "
SRS Operation Check" .
Revision: 2004 April 2002 Q45
SRS-44
FRONT SEAT BELT PRE - TE NS ION E R
FRONT SEAT BELT PRE-TENSIONER PFP:86884
Removal and Installation EHS0008V
To removal and installation procedures, refer to SB-3, "Removal and Installation of Front Seat Belt" .
A
B
C
D
E
F
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SRS
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Revision: 2004 April 2002 Q45
SRS-45
DIAGNOSIS SENSOR UNIT
DIAGNOSIS SENSOR UNIT PFP:28556 Removal and Installation EHS0008W
REMOVAL
CAUTION:
● Before servicing SRS, turn the ignition switch off, disconnect the battery ground cable and wait at
least 3 minutes.
1. Disconnect each ha rness connecto r for the air bag module and
seat belt pre-tensioner.
2. Remove center con s ole . Refer to IP-10, "
ASSEMBLY" .
3. Disconnect diagnosis sensor unit connector.
4. To remove special bolts, using TAMPER RESISTANT TORX
(T50) from diagnosis sensor unit.
CAUTION:
● Do not use old bolts. Replace with new ones.
● Check diagnosis sensor unit brackets to ensure it is free of
deformities, dents, cracks or rust. If it shows any visible
signs of damage, replace it with new one.
● Replace diagnosis sensor unit if it has been dropped or sustained an impact.
INSTRUMENT PANEL
SHIA0098E
INSTALLATION
To install, reverse the removal procedure sequence.
CAUTION:
● Check the diagnosis sensor unit for proper installation.
● After replacement of diagnosis sensor unit, perform self-diagnosis to check that no malfunction is
detected. Refer to SRS-20, "
SRS Operation Check" .
ECU DISCRIMINATED NO.
After replacing the diagnosis sensor unit, confirm that the diagnosis sensor unit identification No. is F317.
Revision: 2004 April 2002 Q45
SRS-46
DISPOSAL OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER
DISPOSAL OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER PFP:00014
Caution for Air Bag Module and Seat Belt Pre-tensioner EHS0009A
● Before dispos ing of a ir ba g modu le and s eat be lt pre- tension er, or vehicles e quippe d with su ch sys tems,
deploy the systems. If such systems have already been deployed due to an accident, dispose of them as
indicated in SRS-53, "
● When deploying the air bag module and seat belt pre-tensioner, always use the Special Service Tool;
Deployment tool [KV99106400 (J38381)].
● When deploying th e air bag mod ule and seat belt pre-tens ioner, stand at least 5 m (16 ft) away fro m the
deployment component.
● When deploying air bag module and seat belt pre-tensioner, a fairly loud noise is made, followed by
smoke being re leas ed. The s mok e is not p oiso nous, ho wever, be careful n ot to inh ale s mok e sin ce i t irritates the thr oat and can cause choking.
● Always activate one air bag module at a time.
● Due to heat, leave air bag module unattended for more than 30 minutes after deployment. Also leave seat
belt pre-tensioner unattended f or more than 10 minutes after deployment.
● Be sure to wear gloves when handling a deployed air bag module and seat belt pre-tensioner.
● Never apply water to the deployed air bag module and seat belt pre-tensioner.
● Wash your hands clean after fi nishing work.
● Place the vehicle outdoors with an open space of at least 6 m (20 ft) on all sides when deploying air bag
module and seat belt pre-tensioner while mo un te d in ve hic le .
● Use a voltmeter to make sure the vehicle battery is fully charged.
● Do not dispose of the air bag module and seat belt pre-tensioner un-deployed.
DISPOSING OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER"
A
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SRS
CHECKING DEPLOYMENT TOOL
Connecting to Battery
CAUTION:
The battery must show voltage of 9.6V or more.
Remove the battery from the vehicle and place it on dry wood blocks
approximately 5 m (16 ft) away from the ve hicle.
● Wait 3 minutes after the veh icle battery is disconne cted before
proceeding.
● Connect red clip of deployment too l to battery positive terminal
and black clip t o negative terminal.
Make sure the polarity is correct. The right side lamp in the tool,
marked “deployment tool power”, should glow with a green
light. If the rig ht side lamp g lows red, reverse th e connections
to the battery.
Deployment Tool Check
Press the deployment tool switch to the “ON” position. The left side
lamp in the tool, marked “air bag connector voltage” should illuminate. If it do es not illuminate, replace the tool.
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SBF266H
Revision: 2004 April 2002 Q45
SRS-47
DISPOSAL OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER
Air Bag Deployment Tool Lamp Illumination Chart (Battery connected)
Left side lamp, green*
Switch operation
OFF OFF ON
ON ON ON
*: If this lamp glows red, the tool is connected to the batter y in cor rec tly. Reverse the connections and make su re the la mp glows green.
“AIR BAG CONNECTOR
VOLTAGE”
Right side lamp, green*
“DEPLOYMENT TOOL
POWER”
DEPLOYMENT PROCEDURES FOR AIR BAG MODULE (OUTSIDE OF VEHICLE)
Unless the v ehicle is being scrapped, deploying the air bag in the
vehicle is not recommended. This may cause damage to the vehicle
interior.
Anchor air bag module bracket [KV99105300 (J41246)] in a vise
secured to a firm foundation during deployment.
SRS232-C
Deployment of Driver Air Bag Modu le (Ou tside of vehicle)
1. Using wire, secure air bag module to air bag module bracket
[SST: KV99105300 (J41246)] at two places.
CAUTION:
Use wire of at least 1 mm (0.04 in) diameter.
2. Firmly secure air bag module bracket [SST: KV99105300
(J41246)] w ith air bag module attached, in a vise.
3. Connect deployment tool adapter (SST: J38381-70) to deployment tool [SST: KV99106400 (J38381)] to ai r bag module connector.
4. Connect red clip of deployment tool to battery positive terminal
and black clip to negative terminal.
5. The lamp on the right side of the to ol, marked “deploym ent tool
power”, should glow green, not red.
6. Press the button on the deployment tool. The left side lamp on
the tool, marked “ai r bag connector voltage ”, will illuminate and
the air bag module will deploy.
CAUTION:
When deploying the driver air bag module, stand at least 5 m
(16 ft) away from the air bag module.
SRS233
SRS906
SRS235
Revision: 2004 April 2002 Q45
SRS-48
DISPOSAL OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER
Deployment of Front Passenger Air Bag Module (Outside of v eh i cle)
1. Make an 8.5 mm (0.335 in) diameter hole in air bag module
bracket [SST: KV99105300 (J41246)] at the position shown in
figure at right.
2. Firmly secure air bag module bracket [SST: KV99105300
(J41246)] in a vise.
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3. Match the two holes in air bag module bracket (held in vise) and
front passenger air bag module and fix them with two bolts [M8 ×
25 - 30 mm (0.98 - 1.18 in)].
CAUTION:
If a gap exists between front passenger air bag module and
air bag module bracket, us e a piec e of woo d inserted in the
gap to stabilize the air bag module.
4. Connect deployment tool adapter (SST: J38381-65) to deployment tool [SST: KV99106400 (J38381)] connector and front passenger air bag module connector.
5. Connect red c lip of deployment t ool to battery positi ve terminal
and black clip t o negative terminal.
6. The lamp on the righ t side of the tool, ma rked “deploy ment tool
power”, should glow green, not red.
SRS232-C
SHIA0195E
SHIA0196E
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7. Press the butto n on the deployment too l. The left side lamp on
the tool, marked “air bag connector voltage”, will illuminate and
the air bag modu le will deploy.
CAUTION:
● When deploying the front passenger air bag module, do not
stand on the deploying side.
● Stand at least 5 m (16 ft) away from the air bag module.
SRS020-B
Revision: 2004 April 2002 Q45
SRS-49
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DISPOSAL OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER
Deployment of Front Side Air Bag Module (Outside of vehicle)
1. Make 6.5 mm (0.256 in) diameter holes in air bag module
bracket [SST: KV99105300 (J41246)] at the position shown in
figure at left.
2. Firmly secure air bag module bracket [SST: KV99105300
(J41246)] in a vise.
3. Insert the stud bolts of side air bag module into the two holes in
air bag module bracket (held in vise) and fix them with two M6
nuts.
CAUTION:
Side air bag module should be se cured to air bag module
bracket [SST: KV99105300 (J41246)] in a vise with stud bolt
side setting bottom.
SRS490-B
4. Connect deploym ent tool adapter [SST: KV99108300 (J38381-
35)] to deployment tool [SST: KV99106400 (J38381)] connector
and connector on air bag module.
5. Connect red clip of deployment tool to battery positive terminal
and black clip to negative terminal.
6. The lamp on the right side of the to ol, marked “deploym ent tool
power”, should glow green, not red.
7. Press the button on the deployment tool. The left side lamp on
the tool, marked “ai r bag connector voltage ”, will illuminate and
the air bag module will deploy.
CAUTION:
When deploying the front side air bag module, stand at
least 5 m (16 ft) away from the air bag module.
SHIA0197E
SHIA0176E
SHIA0199E
Revision: 2004 April 2002 Q45
SRS-50
DISPOSAL OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER
Deployment of Side Curtain Air Bag Module (Outside of vehicle)
1. Cut the inflator from side curtain air bag module.
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B
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2. Connect deployment tool adapter [SST:KV99109000 (J44230)]
to the inflator.
3. Put the inflator connected with the deployment tool adaptor
[SST:KV99109000(J44230)] into a tire without wheel.
SHIA0198E
SHIA0200E
SHIA0201E
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SRS
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4. Put the tire with the in flator onto anot her tire without wheel. Add
an additional tire without wheel and then a tire mounted on a
wheel on top.
CAUTION:
Tie all tires together with a strap in order kee p them standing.
5. Connect red c lip of deployment t ool to battery positi ve terminal
and black clip t o negative terminal.
6. The lamp on the righ t side of the tool, ma rked “deploy ment tool
power”, should glow green, not red.
7. Press the butto n on the deployment too l. The left side lamp on
SHIA0202E
the tool, marked “air bag connector voltage”, will illuminate and the air bag module will deploy.
CAUTION:
When deploying the sid e curtain air bag modul e, stand at least 5 m (1 6 ft) away from the s ide curtain air bag module.
Revision: 2004 April 2002 Q45
SRS-51
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DISPOSAL OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER
DEPLOYMENT PROCEDURES FOR SEAT BELT PRE-TENSIONER (OUTSIDE OF VEHICLE)
1. Firmly grip pre-tensioner in a vise and cut the webbing off.
SRS689
2. Connect deploym ent tool adapter [SST: KV99108200 (J38381-
50)] to deployment tool [SST: KV99106400 (J38381)] connector
and front seat belt pre-tensioner connector.
3. Connect red clip of deployment tool to battery positive terminal
and black clip to negative terminal.
4. The lamp on the right side of the to ol, marked “deploym ent tool
power”, should glow green, not red.
5. Press the button on the deployment tool. The left side lamp on
the tool, marked “seat belt pre-tensioner connector voltage”, will
illuminate and the seat belt pre-tensioner will deploy.
CAUTION:
When deploying the front seat belt pre-te nsioner, stand at
least 5 m (16 ft) away from the seat belt pre-tensioner.
DEPLOYMENT OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER WHILE MOUNTED IN VEHICLE
When disposing of a vehicle, deploy air bag module and seat belt pre-tensioners while they are mounted in
vehicle.
CAUTION:
When deploying air bag module or seat belt pre-tensioner, ensure vehicle is empty.
1. Disconnect both the vehicle battery cables and wait 3 minutes.
2. Disconnect air bag module and seat belt pre-tensioner connector.
3. Connect deployment tool [SST: KV99106400 (J38381)] to air bag module or seat belt pre-tensioner.
For driver air bag module, attach deployment tool adap ter (SST: J38381-70) to the tool connector.
For front passenger air bag module, attach deployment tool adapter (SST: J38381-65) to the tool connector. For side air bag module, attach deployment tool ada pte r [SST: KV99108300 (J38381-35)]. For curtain
air bag module, a t tach de pl oy m en t to ol ad ap te r [SST: KV99109000(J44 23 0)] , For seat belt pre-t en si on er,
attach deployment tool adapter [SST: KV99108200 (J38381-50)] to the tool connector.
SRS690
SRS242
Revision: 2004 April 2002 Q45
SRS-52
DISPOSAL OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER
4. Connect red c lip of deployment t ool to battery positi ve terminal
and black clip t o negative terminal.
5. The lamp on the righ t side of the tool, ma rked “deploy ment tool
power”, should glow green, not red.
6. Press the butto n on the deployment too l. The left side lamp on
the tool, marked “air bag connector voltage”, will illuminate and
the air bag module or seat belt pre-tensioner will deploy.
CAUTION:
Activate only one air bag module or seat belt pre-tensione r
at a time.
SRS006-C
DISPOSING OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER
Deployed air bag module and seat belt pre-tensioner are very hot. Before disposing of air bag module, and
seat belt pre-tensioner wait at least 30 minutes, and 10 minutes, respectively. Seal them in a plastic bag
before disposal .
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CAUTION:
● Never apply water to a deployed air bag module and seat
belt pre-tensioner.
● Be sure to wear gloves when handlin g a deployed air bag
module and seat belt pre-tensioner.
● No poisonous gas is produced upon air bag module
deployment. However, be careful not to inhale ga s since it
irritates throat and can cause choking.
● Do not attempt to disassemble air bag module and seat belt
pre-tensioner.
● Air bag module and seat belt pre-tensioner cannot be
reused.
● Wash your hands clean after finishing work.
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SRS
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Revision: 2004 April 2002 Q45
SRS-53
COLLISION DIAGNOSIS
COLLISION DIAGNOSIS PFP:00015 For Frontal Collision EHS00098
To repair the SRS, perform the following steps.
When SRS (except the front side air bag and side curtain air bag modules) is activated in a collision:
1. Replace the diagnosis sensor unit.
2. Remove the air bag mo dule s (exc ept the fron t side ai r bag modul e and side curt ain air ba g modul e), cr ash
zone sensor assembly, bracket and seat belt pre-tensioner assemblies.
3. Check the SRS components using the table shown below:
– Replace any SRS components showing visible signs of damage (dents, cracks and de formation).
4. Install new air bag mo dules (except the fr ont side air bag module and side curtain air bag m odule) and
seat belt pre-tensioner assemblies.
5. Conduct self-diagnosis using CONSULT-II or “AIR BAG” warning lamp. Refer to SRS-20, "
Check" for details. Ensure entire SRS operation properly.
When SRS is not activated in a collision:
1. Check the SRS components using the table shown below:
– Replace any SRS components showing visible signs of damage (dents, cracks and de formation).
2. Conduct self-diagnosis using CONSULT-II or “AIR BAG” warning lamp. Refer to SRS-20, "
Check" for details. Ensure entire SRS operation properly.
SRS Operation
SRS Operation
SRS INSPECTION (FOR FRONTAL COLLISION)
Part SRS is activated SRS is NOT activated
Air bag module
(driver and front passenger air bag module)
Crash zone sensor REPLACE the crash
Seat belt pre-tensioner assembly
Diagnosis sensor unit REPLACE
REPLACE
Install with new bolts.
zone sensor and
bracket with new
nuts.
REPLACE
Install seat belt pretensioner with new
bolts.
Install with new bolts.
1.Remove air bag module. Check harness cover and con nect or s for dam age, terminals for deformities, and harness for binding.
2.
– Install driver air bag module into the steering wheel to check fit and alignment with
the wheel .
– Install passenger air bag module into the instrument panel to check fit with the
instrument panel.
3.No damage found, reinstall with new bolts.
4.If damaged—REPLACE. Install air bag modules with new special bolts
Air bag must be deployed before discarding.
1.Remove the crash zone sensor. Check harness connectors for damage, term inal s
for deformities, and harness for binding.
2.Check for visible signs of damage (dents, cracks, deformation) of the crash zone
sensor and bracket.
3.Install the crash zone sensor to check fit.
4.If no damage is found, reinstall the crash zone sensor with new nuts agent.
5.If damaged—REPLACE the crash zone sensor and bracket with new nuts
1.Remove seat belt pre-tensioners.
Check harness cover and connectors for damage, terminals for deformities, and
harness for binding.
2.Check belts for damage and anchors for loose mounting.
3.Check retractor for smooth operation.
4.If no damage is found, reinstall seat belt pre-tensioner assembly.
5.If damaged—REPLACE. Install the seat belt pre-tensioners with new bolts.
Seat belt pre-tensioners must be deployed before di scar ding.
1.Check case for dents, cracks or deformities.
2.Check connectors for damage, and terminals for deformities.
3.If no damage is found, reinstall with new bolts and ground bolt.
4.If damaged—REPLACE. Install diagnosis sensor unit with new bolts and ground
bolt.
Revision: 2004 April 2002 Q45
SRS-54
COLLISION DIAGNOSIS
Part SRS is activated SRS is NOT activated
Steering wheel 1.Visually check steering wheel for deformities.
2.Check harness (built into steering wheel) and connec tors fo r dam age, and terminals for deformities.
3.Install air bag module to check fit or alignment with steering wheel.
4.Check steering wheel for excessive free play.
5.If no damage is found, reinstall with bolts.
6.If damaged—REPLACE.
Spiral cable 1.Visually check spiral cable and combination switch for damage.
2.Check connectors and protective tape for damage.
3.Check steering wheel for noise, binding or heavy operati on.
4.If no damage is found, reinstall with bolts.
5.If damaged—REPLACE.
Harness and Connectors
Instrument panel 1.Visually check instrumental panel for damage.
1.Check connectors for poor connection, damage, and te rmin al s for def orm i ties .
2.Check harness for binding, chafing, cuts, or deformities.
3.If no damage is found, reinstall the harness and connectors.
4.Damaged—REPLACE damaged section of harness. Do not attempt to repair, splice or modify any SRS
harness.
2.If no damage is found, reinstall the instrument panel.
3.If damaged—REPLACE the instrument panel with bolts.
For Side Collision EHS00099
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SRS
WHEN THE SIDE AIR BAG IS ACTIVATED IN THE SIDE COLLISION:
1. Replace the following component:
– All parts of front sea t ba ck (in cl ud in g fro nt se at b ac k fram e ) wi th fron t s ide ai r ba g m od ul e (o n th e s id e o n
which front side air bag is acti va ted )
– Curtain air bag module (on the side on which side curtain air bag is activated)
– Diagnosi s se ns or un it
– Satellite sensor (on the side on which side air bag and side curtain air bag is activated)
2. Check the SRS components and the related parts using the table shown below.
– Replace any SRS components and the related parts showing visible signs of damage (dents, cracks,
deformation).
3. Conduct self-diagnosis using CONSULT-II or “AIR BAG” warning lamp. Refer to SRS-20, "
SRS Operation
Check" . Ensure entire SRS operation properly.
WHEN SRS IS NOT ACTIVATED IN THE SIDE COLLISION:
1. Check the SRS components and the related parts using the table shown below.
– Replace any SRS components and the related parts showing visible signs of damage (dents, cracks,
deformation).
2. Conduct self-diagnosis using CONSULT-II or “AIR BAG” warning lamp. Refer to SRS-20, "
Check" . Ensure entire SRS operation properly.
SRS Operation
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Revision: 2004 April 2002 Q45
SRS-55
COLLISION DIAGNOSIS
SRS INSPECTION (FOR SIDE COLLISION)
Front side air bag and
Part
(LH or RH) side curtain air bag module
Front (LH or RH) side
air bag module
(LH or RH) side air
bag (satellite) sensor
Diagnosis sensor unit REPLACE the diag-
Seat belt pre-tensioner assembly
Seat with front side
air bag
side curtain air bag is
activated
1.Check for visible signs of damage (dents, tears, deformation) of the center pillar on
Replace the side curtain air bag module.
(Repair the center pillar inner, etc. before
installing new one if
damaged.)
REPLACE all parts of
seat back with
deployed front side
air bag module.
REPLACE the side
air bag (satellite)
sensor on the collision side with new
nuts.
(Repair the center pillar inner, etc. before
installing new one if
damaged.)
nosis sensor unit with
the new bolts.
1.Check if the seat belt can be extended smoothly.
If the seat belt cannot be extended smoothly,
– Check for deformities of the center pillar inner.
– If the center pillar inner has no damage, REPLACE the seat belt pre-tensioner assembly.
2.Remove the seat belt pre-tensioner assembly on the collis io n side . Che ck har ness cover and connectors
for damage, terminals for deformities, and harn ess f or bindi ng.
3.Check for visible signs of damage (dents, cracks, deformation) of the seat belt pre-tensioner assembly.
4.If no damage is found, reinstall the seat belt pre-tensioner assembly.
5.If damaged—REPLACE the seat belt pre-tensioner assembl y with new bolts.
The seat belt pre-tensioner assembly mus t be deplo yed bef or e di sposing of it.
REPLACE all parts of
front seat back
(inclu ding front seat
back frame)
2.If damaged— Remove the side curtain air bag module.
3.Check for visible signs of damaged (tears etc.) of the side curtain air bag mo dule.
4.Check harness and connectors for damage, and terminals for deformities.
5.If no damage is found, reinstall the side curtain air bag module with new bolts.
6.If damaged—REPLACE the side curtain air bag module with new bolts.
1.Check for visible signs of damage (dents, tears, deformation) of the sea t bac k on
2.If damaged—REPLACE the damaged seat parts with new bolts and remove the
3.Check for visible signs of damaged (tears etc.) of the front side air bag m odul e.
4.Check harness and connectors for damage, and terminals for deformities.
5.If no damaged is found, reinstall the front side air bag module with new nuts.
6.If damaged—REPLACE the front side air bag module with new nut.
1.Remove the side air bag (satellite) sensor on the collision side. Ch eck harness
2.Check for visible signs of damage (dents, cracks, deformation ) of the side ai r bag
3.Install the side air bag (satellite) sensor to check fit.
4.If no damage is found, reinstall the side sir bag (satellite) sensor with new nuts.
5.If damaged—REPLACE the side air bag (satellite) sensor with new nuts.
1.Check case and bracket for dents, cracks or deformities.
2.Check connectors for damage, and terminals for def orm ities.
3.If no damage is found, reinstall the diagnosis sensor unit with new bolts and
4.If damaged—REPLACE the diagnosis sensor unit with new bolts and ground bolt.
1.Visually check the seat on the collision side.
2.Remove the seat on the collision side and check the followin g for damage and
– Harness, connectors and terminals
– Frame and recliner (for front and rear seat), and also adjuster and slides (for front
3.If no damage is found, reinstall the seat.
4.If damaged—REPLACE the damaged seat parts with new bolts.
Front side air bag and side curtain air bag is NOT activated
the collision side.
Air bag must be deployed before disposing of it.
the collision side.
front side air bag module.
Air bag must be deployed before disposing of it.
connectors for damage, terminals for deform i ties , and harne ss fo r bindi ng.
(satellite) sensor.
ground bolt.
deformities.
seat)
Revision: 2004 April 2002 Q45
SRS-56
COLLISION DIAGNOSIS
Front side air bag and
Part
Center pillar inner 1.Check the center pillar inner on the collision side for damage (dents, cracks, deformation).
Trim 1.Check for visible signs of damage (dents, cracks, deformation) of the interior trim on th e col lision si de.
side curtain air bag is
activated
2.If damaged—REPAIR the center pillar inner.
2.If damaged—REPLACE the damaged trim parts.
Front side air bag and side curtain air bag is NOT activated
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SRS
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Revision: 2004 April 2002 Q45
SRS-57
COLLISION DIAGNOSIS
Revision: 2004 April 2002 Q45
SRS-58
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