Infiniti Q45 2002 User Manual

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Edition: March 2001 Revision: April 2004
Publication No. SM2E-1F50U4
QUICK REFERENCE INDEX
GENERAL INFORMATION
B ENGINE
C TRANSMISSION/
TRANSAXLE
D DRIVELINE/AXLE
E SUSPENSION
F BRAKES
G STEERING
H RESTRAINTS
I BODY
J AIR CONDITIONER
K ELECTRICAL
L MAINTENANCE M INDEX
GI
General Information
EM
Engine Mechanical
LU
Engine Lubrication System
CO
Engine Cooling System
EC
Engine Control System
FL
Fuel System
EX
Exhaust System
ACC
Accelerator Control System
AT
Automatic Transmission
PR
Propeller Shaft
RFD
Rear Final Drive
FAX
Front Axle
RAX
Rear Axle
FSU
Front Suspension
RSU
Rear Suspension
WT
Road Wheels & Tires
SCS
Suspension Control System
BR
Brake System
PB
Parking Brake System
BRC
Brake Control System
PS
Power Steering System
STC
Steering Control System
SB
Seat Belts
SRS
Supplemental Restraint System (SRS)
BL
Body, Lock & Security System
GW
Glasses, Window System & Mir­rors
RF
Roof
EI
Exterior & Interior
IP
Instrument Panel
SE
Seat
ATC
Automatic Air Conditioner
SC
Starting & Charging System
LT
Lighting System
DI
Driver Information System
WW
Wiper, Washer & Horn
LAN
LAN System
AV
Audio, Visual,Navigation & Tele­phone System
ACS
Auto Cruise Control System
PG
Power Supply, Ground & Circuit Ele­ments
MA
Maintenance
IDX
Alphabetical Index
A B C D
E
F
G
H
I
J
K
L
M
All rights reserved. No part of this Service Manual may be reproduced or stored in a retrieval system, or transmitted in any form, or by any means, electronic, mechanical, recording or otherwise, without the prior written permission of Nissan Motor Company Ltd., Tokyo, Japan.
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This manual contains maintenance and repair procedure for the 2002 INFINITI Q45.
In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly. It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task.
All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifi­cations and methods at any time without notice.
IMPORTANT SAFETY NOTICE
The proper performance of service is essential for both the safety of the technician and the efficient functioning of the vehicle. The service methods in this Service Manual are described in such a manner that the service may be performed safely and accurately. Service varies with the procedures used, the skills of the technician and the tools and parts available. Accordingly, anyone using service procedures, tools or parts which are not specifically recommended by NISSAN must first be completely satisfied that neither personal safety nor the vehicle’s safety will be jeopardized by the service
method selected.
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PLEASE HELP MAKE THIS SERVICE MANUAL BETTER!
I N F I N I T I
Your comments are important to INFINITI and will help us to improve our Service Manuals.
Use this form to report any issues or comments you may have regarding our Service Manuals.
Please print this form and type or write your comments below. Mail or fax to:
SERVICE MANUAL: Model: Year:
PUBLICATION NO. (Refer to Quick Reference Index ):
Please describe any Service Manual issues or problems in detail:
Page number(s)
R
Nissan North America, Inc. Technical Service Information 39001 Sunrise Drive, P.O. Box 9200 Farmington Hills, MI USA 48331 FAX: (248) 488-3910
Note: Please include a copy of each page, marked with your comments.
Are the trouble diagnosis procedures logical and easy to use? (circle your answer) YES NO
If no, what page number(s)?
Please describe the issue or problem in detail:
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Please comment:
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Note: Please include a copy of each page, marked with your comments.
DATE: YOUR NAME: POSITION:
DEALER: DEALER NO.: ADDRESS:
CITY: STATE/PROV./COUNTRY: ZIP/POSTAL CODE:
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INCH TO METRIC CONVERSION TABLE
(Rounded-off for automotive use)
inches mm inches mm
.100 2.54 .610 15.49 .110 2.79 .620 15.75 .120 3.05 .630 16.00 .130 3.30 .640 16.26 .140 3.56 .650 16.51 .150 3.81 .660 16.76 .160 4.06 .670 17.02 .170 4.32 .680 17.27 .180 4.57 .690 17.53 .190 4.83 .700 17.78 .200 5.08 .710 18.03 .210 5.33 .720 18.29 .220 5.59 .730 18.54 .230 5.84 .740 18.80 .240 6.10 .750 19.05 .250 6.35 .760 19.30 .260 6.60 .770 19.56 .270 6.86 .780 19.81 .280 7.11 .790 20.07 .290 7.37 .800 20.32 .300 7.62 .810 20.57 .310 7.87 .820 20.83 .320 8.13 .830 21.08 .330 8.38 .840 21.34 .340 8.64 .850 21.59 .350 8.89 .860 21.84 .360 9.14 .870 22.10 .370 9.40 .880 22.35 .380 9.65 .890 22.61 .390 9.91 .900 22.86 .400 10.16 .910 23.11 .410 10.41 .920 23.37 .420 10.67 .930 23.62 .430 10.92 .940 23.88 .440 11.18 .950 24.13 .450 11.43 .960 24.38 .460 11.68 .970 24.64 .470 11.94 .980 24.89 .480 12.19 .990 25.15 .490 12.45 1.000 25.40 .500 12.70 2.000 50.80 .510 12.95 3.000 76.20 .520 13.21 4.000 101.60 .530 13.46 5.000 127.00 .540 13.72 6.000 152.40 .550 13.97 7.000 177.80 .560 14.22 8.000 203.20 .570 14.48 9.000 228.60 .580 14.73 10.000 254.00 .590 14.99 20.000 508.00 .600 15.24
METRIC TO INCH CONVERSION TABLE
(Rounded-off for automotive use)
mm inches mm inches
1 .0394 51 2.008 2 .079 52 2.047 3 .118 53 2.087 4 .157 54 2.126 5 .197 55 2.165 6 .236 56 2.205 7 .276 57 2.244 8 .315 58 2.283
9 .354 59 2.323 10 .394 60 2.362 11 .433 61 2.402 12 .472 62 2.441 13 .512 63 2.480 14 .551 64 2.520 15 .591 65 2.559 16 .630 66 2.598 17 .669 67 2.638 18 .709 68 2.677 19 .748 69 2.717 20 .787 70 2.756 21 .827 71 2.795 22 .866 72 2.835 23 .906 73 2.874 24 .945 74 2.913 25 .984 75 2.953 26 1.024 76 2.992 27 1.063 77 3.031 28 1.102 78 3.071 29 1.142 79 3.110 30 1.181 80 3.150 31 1.220 81 3.189 32 1.260 82 3.228 33 1.299 83 3.268 34 1.339 84 3.307 35 1.378 85 3.346 36 1.417 86 3.386 37 1.457 87 3.425 38 1.496 88 3.465 39 1.535 89 3.504 40 1.575 90 3.543 41 1.614 91 3.583 42 1.654 92 3.622 43 1.693 93 3.661 44 1.732 94 3.701 45 1.772 95 3.740 46 1.811 96 3.780 47 1.850 97 3.819 48 1.890 98 3.858 49 1.929 99 3.898 50 1.969 100 3.937
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QUICK REFERENCE CHART Q45
2002
QUICK REFERENCE CHART Q45 PFP:00000
ENGINE TUNE-UP DATA (VK45DE)
Engine model VK45DE
Firing order 1-8-7-3-6-5-4-2
Idle speed A/T (In “N” position) rpm
Ignition timing (BTDC at idle speed)
CO% at idle 0.7 - 9.9 % and engine runs smoothly
Tens i o n s o f d ri v e b e l t s Aut o adj u s t m e nt by a ut o ten s i o n e r
Radiater cap relief pressure
Standard
Cooling system leakage testing pressure
Compression pressure
Standard
Minimum 1,130 (11.5, 164)/300
Spark plug Standard type PLFR5A - 11
kPa (kg/cm
kPa (kg/cm
kPa (kg/cm
Hot type PLFR4A - 11
Cold type PLFR6A - 11
2
,psi)
2
,psi)
2
,psi)/rpm
650±50
17°±5°
98 (1.0 , 14 )
157(1.6, 23)
1,320 (13.5, 191) /300
ELS0003W
FRONT WHEEL ALIGNMENT (Unladen* )
Camber Minimum – 1° 30(–1.50°)
Nominal – 0° 45(–0.75°)
Degree minute Maximum 0° 00(0.00° )
(Decimal degree) Left and right difference 1° (1.00° )orless
Caster Minimum 5° 35(5.58 ° )
Nominal 6° 10(6.17 °)
Degree minute Maximum 6° 55(6.92°)
(Decimal degree) Left and right difference 1° (1.00° )orless
Kingpin inclination MInimum 13° 15(13.25° )
Degree minute Nominal 14° 00(14.00° )
(Decimal degree) Maximum 14° 45(14.75° )
Tota l t oe - i n M i n i m um 0 ( 0 )
Distance (A – B) Nominal 1 ( 0.04 )
mm (in) Maximum 2 ( 0.08 )
Angle (left plus right) MInimum 0(0° )
Degree minute Nominal 3(0.05° )
(Decimal degree) Maximum 6(0.10° )
Wheel turning angle (Full turn) MInimum 41° 45(41.75° )
Inside Degree minute N ominal 42° 45(42.75° )
(Decimal degree) Maximum 45° 45(45.75° )
Outside Degree minute
(Decimal degree)
*:Fuelradiatorcoolantandengineoilfull. Sparetire,jack,handtoolsandmatsindesignatedpositions.
Nominal 33° 50(33.83° )
ELS0003X
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QUICK REFERENCE CHART Q45
2002
REAR WHEEL ALIGNMENT (Unladen*)
Camber
17inch Tire&Wheel
Degree minute Nominal – 0° 35(–0.58° )
(Decimal degree) Maximum 0° 05(0.08° )
Total- i n Dis ta n c e ( A – B ) Minimu m – 1.6 ( – 0 .0 6 3 )
*:Fuel,radiatorcoolantandoilfull.
Spare tire, jack, hand tools and mats in designated positions.
18inch Tire&Wheel
mm ( in ) Maximum 4.0 ( 0.157 )
Angle Minimum – 4(–0.07° )
Degree minute Nominal 3(0.05° )
(Decimal degree) Maximum 10(0.17° )
Minimum – 1° 00(–1.00° )
Nominal – 0° 30(–0.50° )
Maximum 0° 00(0.00° )
Minimum – 1° 05(–1.08°)
Nominal 1.2 ( 0.047)
BRAKE
Front brake
Pad wear limit 2.0 ( 0.079 )
Rotor repair limit 2 6.0 ( 1.024 )
Rear brake
Pad wear limit 2.0 ( 0.079 )
Rotor repair limit 14.0 (0.551 )
Pedal free height 183 - 193 (7.20 - 7.60)
Pedal depressed height* More than 95 (3.74)
*:Underforceof490N(50kg,110lb)withenginerunning.
ELS0003Y
ELS0003Z
Unit : mm ( in )
REFILL CAPACITIES
UNIT Liter US measure
Fuel tank 80 21 - 1/8 gal
Coolant ( With reservoir tank ) 9.8 10 - 3/8 qt
Drain and refill
Engine*
Dry engine ( overhall ) 6.7 7 - 1/8 qt
Transmission A/T 10.1 10 - 5/8 qt
Differential carrier 1.3 2 - 3/4 pt
Power steering system 1.0 1 - 1/8 qt
Air conditioning system
*:Forfurtherdetails, see“ChangeingEngineOil”inMAsection.
Compressor oil 0.230 7.8 fl oz
Refrigerant 0.55 kg 1.21 lb
With oil filter change 5.3 5 - 5/8 qt
Without oil filter change 5.0 5 - 1/4 qt
ELS00040
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WIPER, WASHER & HORN
K ELECTRICAL
A
B
SECTION WW
CONTENTS
PRECAUTION ............................................................ 2
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 2
Wiring Diagrams and Trouble Diagnosis .................. 2
FRONT WIPER AND WASHER SYSTEM .................. 3
System Description .................................................. 3
WIPER OPERATION ............................................ 3
WASHER OPERATION ......................................... 4
Component Parts and Harness Connector Location ..... 4
Schematic ................................................................ 5
Wiring Diagram — WIPER — .................................. 6
Ter min al an d Re fe re nc e Va lu e s fo r BC M . . .. ... .. .. ...... 8
Work Flow ................................................................ 9
Preliminary Inspection .............................................. 9
SETTING CHANGE FUNCTIONS ........................ 9
INSPECTION FOR POWER SUPPLY AND
GROUND CIRCUIT ............................................. 10
CONSULT–II Function ............................................11
CONSULT–II BASIC OPERATION .......................11
WORK SUPPORT ............................................... 12
DATA MONITOR ................................................. 12
ACTIVE TEST ..................................................... 12
On Board Diagnosis ............................................... 13
DIAGNOSIS ITEM FOR FRONT WIPER AND
WASHER SYSTEM ............................................. 13
SWITCH MONITOR ............................................ 13
Intermittent wiper does not operate ........................ 14
Intermittent time of wiper cannot be adjusted ........ 16
Wiper and washer activate individually but not in
combination ............................................................ 16
Intermittent wiper operates, but there is no change in intermittent time between when vehicle is stopped
and moving. ............................................................ 17
Wiper and washer activate individually but intermit­tent wiper and washer combination does not oper-
WIPER, WASHER & HORN
ate. .......................................................................... 17
Removal and Installation for Front Wiper Arms,
Adjustment for Wiper Arms Stop Location .............. 18
Removal and Installation for Wiper Motor and Link-
age .......................................................................... 19
REMOVAL ........................................................... 19
INSTALLATION ................................................... 19
Washer Nozzle Adjustment .................................... 20
Washer Tube Layout .............................................. 20
Removal and Installation for Washer Nozzle .......... 21
REMOVAL ........................................................... 21
INSTALLATION ................................................... 21
Inspection for Washer Nozzle ................................. 21
CHECK VALVE .................................................... 21
Wiper and Washer Switch Circuit Check ................ 21
INSPECTION OF SWITCH CIRCUIT .................. 21
Removal and Installation for Wiper and Washer
Switch ..................................................................... 22
REMOVAL ........................................................... 22
INSTALLATION ................................................... 22
Removal and Installation for Washer Tank ............. 22
Removal and Installation for Washer Pump ........... 22
CIGARETTE LIGHTER ............................................. 23
Wiring Diagram — CIGAR — ................................. 23
Removal and Installation ........................................ 24
POWER SOCKET ..................................................... 25
Wiring Diagram — CIGAR — ................................. 25
Removal and Installation ........................................ 26
HORN ........................................................................ 27
Wiring Diagram — HORN — .................................. 27
Removal and installation ........................................ 28
REMOVAL (HORN HI) ......................................... 28
INSTALLATION (HORN HI) ................................. 28
REMOVAL (HORN LOW) .................................... 28
INSTALLATION (HORN LOW) ............................ 28
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PRECAUTION
PRECAUTION PFP:00011 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision. Information necessary to service the system safely is included in the SRS and SB section of this Service Manual.
WARNING:
To avoid r e n d e ring the SRS inoperative, which c o u ld inc r e a s e the r is k of p e r s o n a l injury o r death
in the event of a collision which would result in air bag inflation, all maintenance must be per­formed by an authorized NISSAN/INFINITI dealer.
Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module, see the SRS section.
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness connectors.
EKS001IP
Wiring Diagrams and Trouble Diagnosis EKS001IQ
When you read wiring diagrams, refer to the followings:
Refer to GI-14, "How to Read Wiring Diagrams" .
Refer to PG-2, "POWER SUPPLY ROUTING" for power distribution circuit.
When you perform trouble diagnosis, refer to the followings:
Refer to GI-10, "HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES" .
Refer to GI-26, "How to Perform Efficient Diagnosis for an Electrical Incident" .
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FRONT WIPER AND WASHER SYSTEM
FRONT WIPER AND WASHER SYSTEM PFP:28810
System Description EKS001IS
WIPER OPERATION Description
With the ignition switch in the ON position, power is supplied
through 20A fuse [No. 34, located in the fuse block (J/B)NO.2]
to wiper motor terminal 4.
Ground is supplied to wiper switch terminal 17and 20 through body grounds M115 and M25.
A
B
Low (MIST) and High Speed Wiper Operation
When the wiper switch is placed in the LO or MIST position, ground is supplied
through terminal 14 of the wiper switch
to wiper motor terminal 6.
With power and ground supplied, the wiper motor operates at low speed. When the wiper switch is placed in the HI position, ground is supplied
through terminal 16 of the wiper switch
to wiper motor terminal 5.
With power and ground supplied, the wiper motor operates at high speed.
Auto Stop Operation
When the front wiper switch is placed in the OFF position, the front wiper motor will continue to operate until the wiper arms reach the base of the windshield (Auto stop). When the front wiper switch is placed in the OFF position, ground is supplied
from terminal 14 of the wiper switch
to wiper motor terminal 6, in order to continue wiper motor operation at low speed.
Ground is also supplied until the wiper arms reaches the base of the windshield
through terminal 13 of the wiper switch
to wiper relay terminal 3
through terminal 4 of the wiper relay
to wiper motor terminal 3
through terminal 1 of the wiper motor, and
through body grounds E62 and E42.
When the wiper arms reach the base of the windshield, the switch in the front wiper motor moves to the “STOP”position. The ground path is interrupted and the front wiper motor stops.
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Intermittent Operation
Intermittent operation is controlled by the BCM. When the front wiper switch is placed in the INT position, ground is supplied
to BCM terminal 9
from front wiper switch terminal 15
through body grounds M25and m115.
The desired interval time is input
to BCM terminal 48
from front wiper switch terminal 19 and
to BCM terminal 49
from combination meter terminal q18 (vehicle speed pulse).
The desired interval time is input
to front wiper relay terminal 2
to BCM terminal 128
With power and ground supplied, the front wiper relay is activated. When activated, an intermittent ground is supplied
to front wiper motor terminal 5
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FRONT WIPER AND WASHER SYSTEM
through the front wiper switch terminal 14
to front wiper switch terminal 13
through front wiper relay terminal 3
to front wiper relay terminal 5
through body grounds E24 and E44.
Front wiper motor operates at desired interval with BCM terminal 9 grounded. Intermittent operation can be adjusted from: Approx.0.9 -45sec.: (when vehicle is stopped) Approx. 0.4 - 30 sec.: (when vehicle is moving) Judgement on vehicle stopped or moving: Stopped, Moving: More than 5 km/h (3 MPH) Moving, Stopped: Less than 2 km/h (1 MPH)
WASHER OPERATION
With the ignition switch in the ON position, power is supplied
through 20A fuse [No. 34, located in the fuse block (J/B)NO.2]
to washer motor terminal 1.
When the lever is pulled to the WASH position, ground is supplied
to washer motor terminal 2, and
to BCM terminal 4
from terminal 18 of the front wiper switch
through terminal 17 of the front wiper switch, and
through body grounds M25 and M115.
With power and ground supplied, the washer motor operates. The front wiper motor operates at low speed for about 3 seconds. This feature is controlled by the BCM in the same manner as the intermittent operation.
Component Parts and Harness Connector Location EKS001IT
CKIM0009E
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FRONT WIPER AND WASHER SYSTEM
Schematic EKS001IU
A
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TKWM0105E
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FRONT WIPER AND WASHER SYSTEM
Wiring Diagram — WIPER — EKS001IV
TKWM0106E
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FRONT WIPER AND WASHER SYSTEM
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FRONT WIPER AND WASHER SYSTEM
TKWM0108E
Terminal and Reference Values for BCM EKS001IW
CONDITION
TER-
MINAL
4PWasher switch signalONWiper switch
9OR
48 G/OR
WIRE
COLOR ITEM
Wiper switch INT sig­nal
Intermittent wiper vol­ume signal
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IGNI­TION SWIT
CH
ON Wiper switch
ON
CONDITION OR OPERATION
Wiper intermittent interval
WW-8
DATA(DC)
WASH Approx. 0
OFF Approx. 12
INT Approx. 0
OFF Approx. 8
Long. Approx. 3.6
Short. Approx. 0
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FRONT WIPER AND WASHER SYSTEM
CONDITION
TER-
MINAL
49 PU/W
56 B Ground ON - Approx. 0
68 W/B ignition on signal ON - Approx. 12
105 Y/L Battery Power supply OFF - Approx. 12
113 B G round ON - Ap prox . 0
124 SB
128 R/Y
WIRE
COLOR ITEM
Vehi cle speed signal (2-pulse)
Wiper auto Stop signal
Wiper motor Operation signal
IGNI­TION SWIT
CH
ON Vehicle speed approx. 40 km/h
ON
ON Wiper switch: INT position
CONDITION OR OPERATION
Wiper is moving
Wiper while the vehicle is stopped
DATA(DC)
Approx. 0
Approx. 12
ELF1080D
A
B
E
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SKIA0209J
Work Flow EKS001IX
1. Confirm the trouble symptom or customer complaint.
2. Understand the system description, refer to WW-3, "System Description" .
3. Perform preliminary inspection, refer to WW-9, "
Preliminary Inspection" .
4. According to the trouble diagnosis chart, repair or replace the cause of the malfunction.
5. Does wiper function operate normally? If it operates normally, GO TO 6. If not, GO TO 4.
6. End
Preliminary Inspection EKS001IY
SETTING CHANGE FUNCTIONS
With CONSULT-II, each function can be changed in setting, refer to WW-12, "WORK SUPPORT" .
CAUTION:
After the setting was changed, the new setting will be maintained even if the battery was discon­nected.
Setting change mode
Wiper intermittent speed control by vehi­cle speed
CONSULT-ll
(WORK SUPPORT)
ON Activated
OFF Disactivated
Description
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FRONT WIPER AND WASHER SYSTEM
INSPECTION FOR POWER SUPPLY AND GROUND CIRCUIT
Inspection procedure
1. CHECK FUSE
Check wiper and washer fuse is blown.
Unit Power source Fuse No.
Front wiper motor, Front washer motor, Front wiper relay
CAUTION:
For fuse number, refer to WW-4, "
Component Parts and Harness Connector Location" .
Ignition ON or START 34
OK or NG?
OK >> GO TO 2. NG >> If fuse is blown, be sure to eliminate cause of problem before installing new fuse, refer to PG-2,
"POWER SUPPLY ROUTING"
2. POWER SUPPLY CIRCUIT INSPECTION
1. Disconnect front wiper motor, front washer motor and Front wiper relay.
2. Check voltage between terminals listed in the chart below of connector and body ground.
Unit (Connector)
Front wiper motor (E75) 4 (LG)
Front washer motor (E48)
Front wiper relay (E4) 1 (LG)
Te rm i na ls (w i re co l o r)
(+) (–)
1 (LG)
Body ground ON Battery voltage
Ignition switch condition Voltage
OK or NG?
OK >> GO TO 3. NG >> Replace harness of wiper and washer power supply circuit.
3. GROUND CIRCUIT INSPECTION (BCM)
Check for continuity between the following terminals on BCM connector and body ground.
Unit (Connector)
BCM (E204)
OK or NG?
OK >> Inspection end NG >> Replace the harness BCM ground circuit.
Te rm i na ls (w i re co l o r)
(+) (–)
56 (B)
113 (B )
Body ground OFF Continuity should exist
Ignition switch condition Continuity
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FRONT WIPER AND WASHER SYSTEM
CONSULT–II Function EKS001IZ
CONSULT–II executes the following functions by combining data received and command transmitted via
the communication line from the IVMS control unit. IVMS communication inspection, work support by part, self-diagnosis, data monitor, and active test display.
IVMS diagnosis
position
WIPER
BCM PART NUMBER. Displays BCM part No.
CONSULT–II BASIC OPERATION
1. With the ignition switch OFF, connect CONSULT–II to Data Link Connector, and turn the ignition switch ON.
Check item and diagno-
sis mode
WORK SUPPORT Changes the setting for each function.
DATA MONITOR
ACTIVE TEST
Displays data relative to BCM input signals and various control related data for each system.
Turn on/off actuators, relay and according to the commands transmitted by the CONSULT-ll.
Description
A
B
E
F
G
2. Touch “START”.
3. Touch “IVMS”.
SHIA0179E
PIIA0182E
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PIIA0183E
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FRONT WIPER AND WASHER SYSTEM
4. Check the model specification, and touch either “WITH SUN­ROOF” or “WITHOUT SUNROOF” on the “SELECT SYS COND” SCREEN.
5. Touch “OK”.If the selection is wrong, touch “CANCEL”.
6. Select the desired part to be diagnosed on the “SELECT TEST ITEM” screen.
WORK SUPPORT Operation Procedure
1. Touch “WIPER” on the “SELECT TEST ITEM” screen.
2. Touch “WORK SUPPORT” on the “SELECT DIAG MODE” screen.
3. Touch “WIP INT VHCL SPD ADJ”on the “SELECT WORK ITEM”screen.
4. Touch “START”.
Wiper intermittent speed control by vehicle speed can be canceled or resumed.
5. Touch “CURRENT SETTING” for changing “CURRENT SETTING”. For no changing “CURRENT SETTING”, touch “END”.
PIIA0184E
“CURRENT SETTING” Wiper intermittent speed control.
“ON” Activated
“OFF” Disactivated
6. Touch “END” after customizing is completed.
DATA MONITOR Operation Procedure
1. Touch “WIPER” on the “SELECT TEST ITEM” screen
2. Touch “DATA MONITOR” on the “SELECT DIAG MODE” screen.
3. Touch either “ALL SIGNALS” or “SELECTION FROM MENU” on the “DATA MONITOR” screen.
4. Touch “START”.
Date Monitor Item
Monitored item Description
IGN ON SW Indicates “IGN [ON] / ACC or OFF [OFF]” condition of ignition switch signal.
INT SW Indicates “ INT Position [ON] / Others [OFF]” condition of wiper switch signal.
WASH SW Indicates “WASH Position [ON] / Others [OFF]” co ndition of wiper switch signal.
VHCL SPEED SE Indicates “Vehicle is moving [RUN] / Vehicle Stopped [STOP]” condition of vehicle speed signal.
WIPR AUTO STP Indicates “INT or OFF Position [IGN] / LO or HI Position [OFF” condition of wiper switch signal.
INTRESIST Indicates “ Intermittent Resistance Value [approx. 0 to 1]” condition wiper switch signal.
ACTIVE TEST Operation Procedure
1. Touch “WIPER” on the “SELECT TEST ITEM” screen.
2. Touch “ACTIVE TEST” on the “SELECT DIAG MODE” screen.
3. Touch the item to be tested, and check the operation.
Tes t it em “W IP ER A MP ” Wi pe r mo to r op er atio n
“ON” Operate
“OFF” Stop
4. During the operation check, touching “OFF” deactivates the operation.
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FRONT WIPER AND WASHER SYSTEM
On Board Diagnosis EKS001J0
IVMS can check communication diagnosis, switch monitor, and central locking system self diagnosis
using On board diagnosis.
Front map lamps and step lamps (all seats) act as the indicators for the on board diagnosis.
DIAGNOSIS ITEM FOR FRONT WIPER AND WASHER SYSTEM
Diagnosis item Description
Switch monitor It can checks wiper and washer switch.
SWITCH MONITOR How to Perform Switch Monitor
A
B
E
F
G
SIIA0411E
Diagnosis Result Display
Detects the status change (switch ON/OFF operation) of the switch to be checked, and turns on/off the
indicator lamps (the map lamp and step lamp). Also sounds the buzzer for 0.5 seconds.
If a malfunction is detected, no indicator lamp and buzzer react.
SEL960V
Cancel of Switch Monitor
The ignition switch is turned OFF.
Drive the vehicle at more than 7 km/h(4MPH).
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FRONT WIPER AND WASHER SYSTEM
Intermittent wiper does not operate EKS001J1
1. CHECK INTERMITTENT WIPER SWITCH INPUT SIGNAL.
CONSULT-II See “INT SW” in DATA MONITOR mode. When wiper switch is in INT position:
INT SW : ON
When wiper switch is in OFF position:
INT SW :OFF
NOTE:
When “Data monitor” is operating, intermittent wiper do not operate.
ON BOARD Check wiper switch (INT) in Switch monitor mode, refer to WW-13,
"SWITCH MONITOR" .
OK or NG?
OK >> GO TO 2 NG >> Check the following
Front wiper switch.
Harness for open or short between BCM and wiper switch.
Front wiper switch ground circuit.
SEL503W
2. CHECK WIPER AUTO STOP SIGNAL.
CONSULT-II See “WIP AUTO STOP” in DATA MONITOR mode, and turn wiper switch to LO or HI position. When wiper switch is in INT or OFF position:
WIPR AUTO STOP : IGN
When wiper switch is in LO or HI:
WIPR AUTO STOP :GND
TESTER
1. Turn ignition switch to ON.
2. Turn wiper switch to LO or HI position.
3. Check voltage between BCM connector E204 terminal 124(SB)
and ground.
Wiper is moving : 0V Wiper is stopped : Approx. 12V
OK or NG?
OK >> GO TO 3 NG >> Check the following
Wiper motor.
Wiper ground circuit.
Harness for open or short between BCM and wiper motor.
SEL504W
PKIA0310E
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FRONT WIPER AND WASHER SYSTEM
3. CHECK IGNITION SWITCH ON SIGNAL.
CONSULT-II See“IGN ON SW” in DATA MONITOR mode. When ignition switch is ON:
IGN ON SW : ON
When ignition switch is OFF:
IGN ON SW :OFF
TESTER Check voltage between BCM connector E204 terminal 68(W/B) and ground.
Ignition switch is ON : Approx. 12V Ignition switch is OFF : 0V
OK or NG?
OK >> GO TO 4 NG >> Check the following
10A fuse [No. 1,located in the fuse block (J/B)NO.1].
Harness for open or short between fuse and BCM.
PKIA0311E
PKIA0312E
A
B
E
F
G
4. CHECK WIPER OPERATION.
CONSULT-II See“WIPER AMP” in ACTIVE TEST mode. Perform operation shown on display.
Wiper motor should operate.
NOTE:
If CONSULT-II is not available, skip this procedure and go to WW-
17, "Wiper and washer activate individually but intermittent wiper and washer combination does not operate." .
OK or NG?
OK >> Replace BCM. NG >> GO TO WW-17, "
but intermittent wiper and washer combination does not operate."
Wiper and washer activate individually
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FRONT WIPER AND WASHER SYSTEM
Intermittent time of wiper cannot be adjusted EKS001J2
1. CHECK INTERMITTENT WIPER VOLUME INPUT SIGNAL.
CONSULT-II See “INT RESIST” in DATA MONITOR mode while turning intermit­tent wiper volume.
Short interval : Approx. 0 Long interval : Approx. 1
SEL506W
TESTER Measure resistance between BCM connector E204 terminal 48(G/ OR) and ground while turning intermittent wiper volume.
Short interval : Approx. 0 Long interval : Approx. 1
OK or NG?
OK >> Replace BCM. NG >> GO TO 2
PKIA0313E
2. CHECK FRONT WIPER SWITCH.
Check front wiper switch, refer toWW-21, " OK or NG
OK >> Check the following
Harness for open or short between BCM and intermittent wiper volume.
Intermittent wiper volume ground circuit.
NG >> Replace front wiper switch.
Wiper and washer activate individually but not in combination EKS001J3
Wiper and Washer Switch Circuit Check" .
1. CHECK WASHER SWITCH INPUT SIGNAL.
CONSULT-II See“WASH SW”in DATA MONITOR mode. When washer switch is ON:
WAS H SW : ON
When washer switch is OFF:
WAS H SW :OFF
ON BOARD Check wiper switch (WASH) in Switch monitor mode, refer to WW-
13, "SWITCH MONITOR"
OK or NG?
OK >> Replace BCM. NG >> Check the following
Harness for open or short between BCM and wiper switch.
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SEL507W
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FRONT WIPER AND WASHER SYSTEM
Intermittent wiper operates, but there is no change in intermittent time between when vehicle is stopped and moving.
EKS001J4
1. CHECK SPEEDOMETER OPERATE
A
Does speedometer operate normally? YES or NO?
YES >> GO TO 2 NO >> Check vehicle speed sensor circuit.
2. CHECK VEHICLE SPEED SENSOR PULL UP VOLTAGE.
1. Turn ignition switch to ON.
2. Check voltage between BCM connector E204 terminal 49(PU/ W) and ground.
Approx. 5V should exist.
OK or NG?
OK >> Replace BCM. NG >> Check harness for open or short between BCM terminal
49(PU/W) and combination meter connector M41 termi­nal 18(PU/W).
PKIA0314E
Wiper and washer activate individually but intermittent wiper and washer com­bination does not operate.
EKS001J5
1. CHECK POWER SUPPLY CIRCUIT FOR FRONT WIPER RELAY.
1. Disconnect front wiper relay.
2. Turn wiper switch to OFF or INT position.
3. Turn ignition switch to ON position.
4. Check voltage between front wiper relay connector E4 terminal 1 (LG) or 3 (R)and ground.
Battery voltage should exist.
B
E
F
G
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OK or NG?
OK >> GO TO 2 NG >> Check the following
20A fuse [No. 34,located in the fuse block (J/B) NO.1
Harness for open or short.
PKIA0315E
2. CHECK GROUND CIRCUIT FOR FRONT WIPER RELAY.
Check continuity between front wiper relay connector E4 terminal 5(B) and ground.
Continuity should exist.
OK or NG?
OK >> GO TO 3 NG >> Repair harness
PKIA0316E
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FRONT WIPER AND WASHER SYSTEM
3. CHECK FRONT WIPER RELAY.
Check front wiper relay. OK or NG?
OK >> GO TO 4 NG >> Replace relay.
4. CHECK BCM OUTPUT SIGNAL.
1. Connect front wiper relay.
2. Turn ignition switch to ON.
3. Check voltage between BCM connector E204 terminal 128(R/Y) and ground.
Wash : 0(for 0.7 sec.)V OFF : Approx. 12V
OK or NG?
OK >> Check harness for open or short between front wiper
relay and BCM.
NG >> Replace BCM.
PKIA0317E
Removal and Installation for Front Wiper Arms, Adjustment for Wiper Arms Stop Location
1. Prior to wiper arm installation, turn on wiper switch to operate wiper motor and then turn it “OFF” (Auto Stop).
2. Lift the blade up and then set it down onto glass surface to set the blade center to clearance “L1” & “L2” immediately before tightening nut.
3. Eject washer fluid. Turn on wiper switch to operate wiper motor and then turn it “OFF”.
4. Ensure that wiper blades stop within clearance “L1” & “L2”.
Clearance “L1”: 24.5 - 39.5 mm (0.965 -
1.555 in)
Clearance “L2”: 32.5 - 47.5 mm (1.280 -
1.870 in)
Tighten wiper arm nuts to specified torque.
Front wiper: 20.6 - 26.5 N-m (2.1 - 2.7
kg-m, 16 - 19 ft-lb)
Before reinstalling wiper arm, clean up the pivot area as illus-
trated. This will reduce possibility of wiper arm looseness.
SEL543TA
EKS001J6
SEL024J
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FRONT WIPER AND WASHER SYSTEM
Removal and Installation for Wiper Motor and Linkage EKS001J7
PKIA0318E
1. Wiper link 2. Wiper link 3. Wiper frame
4. Wiper motor
A
B
E
F
G
REMOVAL
1. Operate the wiper motor, and stop it at the auto stop position.
2. Remove wiper arm from the vehicle.
3. Remove the cowl top cover, refer to EI-21, "
COWL TOP" .
4. Disconnect wiper motor connector.
5. Remove bracket and wiper motor assembly.
PKIA0319E
6. Remove wiper link from wiper frame.
7. Remove wiper motor from the wiper frame.
INSTALLATION
1. Connect wiper motor to connector. Turn the wiper switch ON to operate wiper motor, then turn the wiper switch OFF (auto stop).
2. Disconnect wiper motor connector.
3. Install wiper motor to the wiper frame.
4. Install wiper link to the wiper frame and motor arm.
5. Install wiper motor assembly to the vehicle.
6. Connect wiper motor connector. Turn the wiper switch ON to operate the wiper motor, then turn wiper switch OFF (auto stop)
7. Install bracket to the vehicle.
8. Install cowl top cover, refer to EI-21, "
9. Install wiper arm.
COWL TOP" .
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FRONT WIPER AND WASHER SYSTEM
CAUTION:
Do not drop the wiper motor or cause it to contact other parts.
Check the grease conditions of the motor arm and wiper link joint (at retainer). Apply grease if
necessary.
Washer Nozzle Adjustment EKS001J8
Adjust washer nozzle with suitable tool as shown in the figure at
left.
Adjustable range: ±10°
PKIA0321E
Unit:mm (in)
Spray position H (height) L (length)
A202(7.95)548(21.57)80(3.15)
B313(12.32)301(11.85)80(3.15)
C260(10.24)27(1.06)80(3.15)
D172(6.77)146(5.75)80(3.15)
E339(13.35)302(11.89)80(3.15)
F181(7.13)500(19.69)80(3.15)
φ (spray point area)
PKIA0320E
Washer Tube Layout EKS001J9
PKIA0322E
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FRONT WIPER AND WASHER SYSTEM
Removal and Installation for Washer Nozzle EKS001JA
REMOVAL
1. Push washer nozzle firmly toward either left or right to pull out.
2. Remove washer hose from washer nozzle.
SKIA0108J
A
B
INSTALLATION
1. After connecting washer hose, press nozzle from cowl top cover surface.
2. Assemble nozzle and socket.
3. Adjust nozzle injection position.
PKIA0324E
Inspection for Washer Nozzle EKS001JB
CHECK VALVE
Blow air in the injection direction, and check that air flows only
one way. Make sure that the reverse direction (inhale) is not possible.
PKIA0323E
E
F
G
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WW
L
Wiper and Washer Switch Circuit Check EKS001JC
INSPECTION OF SWITCH CIRCUIT
Check continuity between each terminal when wiper washer switch is operating using a circuit tester.
Operation interval (intermittent wiper with vehi-
cle speed detection function)
1, interval (Max.) 0.964
2, 0.659
3, 0.325
4, interval (Min.) 0.008
Revision: 2004 April 2002 Q45
Resistance value (kΩ)
PKIA0325E
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FRONT WIPER AND WASHER SYSTEM
Removal and Installation for Wiper and Washer Switch EKS001JD
REMOVAL
1. Remove steering column cover.
2. Remove wiper washer switch connector.
3. Remove two screws then remove wiper washer switch from the base.
PKIA0326E
INSTALLATION
Installation is in the reverse order of removal.
Removal and Installation for Washer Tank EKS001JE
1. Pull out washer tank inlet.
PKIA0327E
2. Remove fender protector, refer to EI-22, "
FENDER PROTEC-
TOR" .
3. Remove washer pump connector.
4. Remove washer tank installation screw and pawl.
5. Remove washer hose, and remove the washer tank from the vehicle.
CAUTION:
After installation, add water up to the upper level of the washer tank inlet, and check for water leaks.
Washer tank installation screw
PKIA0328E
Tightening torque: 3.9 - 5.0 N-m (0.39 - 0.52
kg-m)
Removal and Installation for Washer Pump EKS001JF
1. Remove fender protector, refer to EI-22, "FENDER PROTECTOR" .
2. Remove washer pump connector and hose.
3. Pull out washer pump in the direction of the arrow in the figure, and remove the washer pump from the washer tank.
CAUTION:
When installing washer pump, there should be no packing twists, etc.
PKIA0329E
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CIGARETTE LIGHTER
CIGARETTE LIGHTER PFP:35330
Wiring Diagram — CIGAR — EKS 001JG
A
B
E
F
G
I
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WW
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M
TKWM0110E
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CIGARETTE LIGHTER
Removal and Installation EKS001JH
1. Remove the A/T finisher, refer to IP-14, "A/T FINISHER" .
2. Pull out the cigarette lighter.
3. Remove socket.
4. Press out ring from the back of ashtray.
PKIA0330E
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POWER SOCKET
POWER SOCKET PFP:253A2
Wiring Diagram — CIGAR — EKS001JI
A
B
E
F
G
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TKWM0110E
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POWER SOCKET
Removal and Installation EKS00145
1. Remove the console finisher, refer to IP-14, "CONSOLE BOX
ASSEMBLY" .
2. Disconnect power socket connector.
3. Remove inner socket and socket from the console finisher while pressing hook on inner socket.
4. Remove socket from inner socket while pressing hook.
PKIA0331E
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HORN
HORN PFP:25610
Wiring Diagram — HORN — EKS001JK
A
B
E
F
G
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WW
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TKWM0109E
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HORN
Removal and installation EKS001JL
REMOVAL (HORN HI)
1. Remove the mass air flow sensor cover, refer to EM-11,
"ENGINE ROOM COVER" .
2. Disconnect horn connector.
3. Remove horn.
PKIA0334E
INSTALLATION (HORN HI)
Tighten horn bolt to specified torque.
Horn bolt : 16 18 N·m(1.6 1.8kg-m, 12 13ft-lb)
REMOVAL (HORN LOW)
1. Remove the front grille, refer to EI-20, "FRONT GRILLE" .
2. Disconnect horn connector.
3. Remove horn.
INSTALLATION (HORN LOW)
Tighten horn bolt to specified torque.
Horn bolt : 16 18 N·m(1.6 1.8kg-m, 12 13ft-lb)
PKIA0333E
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ROAD WHEELS & TIRES
E SUSPENSION
A
B
SECTION WT
CONTENTS
PREPARATION ........................................................... 2
Special Service Tools ............................................... 2
Commercial Service Tools ........................................ 2
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 3
NVH Troubleshooting Chart ..................................... 3
ROAD WHEEL ............................................................ 4
Inspection ................................................................. 4
ALUMINUM WHEEL ............................................. 4
STEEL WHEEL ..................................................... 4
ROAD WHEEL TIRE ASSEMBLY .............................. 5
Balancing Wheels (Bonding Weight Type) ............... 5
REMOVAL ............................................................. 5
WHEEL BALANCE ADJUSTMENT ...................... 5
Rotation .................................................................... 6
LOW TIRE PRESSURE WARNING SYSTEM ............ 7
System Components ................................................ 7
System Description .................................................. 7
TRANSMITTER ..................................................... 7
ANTENNA ............................................................. 7
TIRE PRESSURE WARNING CONTROL UNIT ..... 8
DISPLAY ............................................................... 8
TROUBLE DIAGNOSES ............................................ 9
Wiring Diagram ........................................................ 9
ID Registration Procedure ...................................... 13
ID REGISTRATION WITH TRANSMITTER
ACTIVATION TOOL ............................................ 13
ID REGISTRATION WITHOUT TRANSMITTER
ACTIVATION TOOL ............................................ 13
Self-Diagnosis ........................................................ 14
DESCRIPTION .................................................... 14
FUNCTION .......................................................... 14
CONSULT-II ........................................................ 14
How to Perform Trouble Diagnosis for Quick and
Accurate Repair ..................................................... 15
ROAD WHEELS & TIRES
INTRODUCTION ................................................. 15
WORK FLOW ...................................................... 16
Preliminary Check .................................................. 17
Malfunction Code/Symptom Chart .......................... 18
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC
ITEMS ........................................................................ 19
Inspection 1: Transmitter or Low Tire Pressure
Warning Control Unit .............................................. 19
MALFUNCTION CODE NO. 21, 22, 23 OR 24 ... 19
Inspection 2: Transmitter ........................................ 19
MALFUNCTION CODE NO. 31, 32, 33, 34, 35,
36, 37, 38, 41, 42, 43, 44, 45, 46, 47 OR 48 ....... 19
Inspection 3: Low Tire Pressure Warning Control
Unit ......................................................................... 19
MALFUNCTION CODE NO. 51 ........................... 19
TROUBLE DIAGNOSIS FOR SYMPTOMS .............. 20
Inspection 1: Warning Lamp Does Not Come On
When Ignition Switch Is Turned On. ....................... 20
Inspection 2: Warning Lamp Stays On When Ignition
Switch Is Turned On. .............................................. 20
Inspection 3: Warning Lamp Blinks When Ignition
Switch Is Turned On. .............................................. 21
Inspection 4: Hazard Warning Lamp Blinks When
Ignition Switch Is Turned On. ................................. 22
Inspection 5: “TIRE PRESSURE” Information In
Display Does Not Exist. .......................................... 22
Inspection 6: ID Registration Can Not Be Completed ... 23
REMOVAL AND INSTALLATION ............................. 24
Transmitter ............................................................. 24
REMOVAL ........................................................... 24
INSTALLATION ................................................... 24
SERVICE DATA ........................................................ 26
Road Wheel ............................................................ 26
Tire ......................................................................... 26
WT
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Page 36
PREPARATION
PREPARATION PFP:00002 Special Service Tools EES000CZ
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
To ol nu m be r (Kent-Moore No.) To ol na m e
Description
(J45295) Transmitter activation tool
SEIA0051E
ID registration
Commercial Service Tools EES000N6
To ol na m e D es c ri p t io n
Power tool Removing wheel nuts
PBIC0190E
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WT-2
Page 37
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING PFP:00003
NVH Troubleshooting Chart EES000D6
Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
A
B
Reference page
Possible cause and SUSPECTED PARTS
Noise ЧЧЧЧЧЧ ×××× ××××
Shake ЧЧЧЧЧ ×× ×× ××××
Vibration ×××××××
TIRES
Symptom
ROAD WHEEL
×: Applicable
Shimmy ЧЧЧЧЧЧЧ ×× × ××
Judder ЧЧЧЧЧ × ×× × ××
Poor quality ride or handling
Noise ×× × ЧЧЧЧЧ ×××
Shake ×× × × ××× ×××
Shimmy, judder ×× × ××× ××
Poor quality ride or handling
WT-4
Out-of-round
Imbalance
Incorrect tire pressure
Uneven tire wear
Deformation or damage
ЧЧЧЧЧ × ×× ×
×× × ×××
NVH in PR section.
NVH in RFD section.
NVH in FAX and FSU sections.
NVH in RAX and RSU sections.
Refer to TIRES in this chart.
Refer to ROAD WHEEL in this chart.
Non-uniformity
Incorrect tire size
PROPELLER SHAFT
DIFFERENTIAL
FRONT AXLE AND FRONT SUSPENSION
REAR AXLE AND REAR SUSPENSION
TIRES
ROAD WHEEL
NVH in RAX section.
DRIVE SHAFT
NVH in BR section.
NVH in PS section.
BRAKE
STEERING
WT
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ROAD WHEEL
ROAD WHEEL PFP:40300 Inspection EES000D1
ALUMINUM WHEEL
1. Check tires for wear and improper inflation.
2. Check wheels for deformation, cracks and other damage. If deformed, remove wheel and check wheel runout.
a. Remove tire from aluminum wheel and mount on a tire balance
machine.
b. Set dial indicator as shown in the illustration.
Wheel runout (Dial indicator value):
Refer to WT-26, "
STEEL WHEEL
1. Check tires for wear and improper inflation.
2. Check wheels for deformation, cracks and other damage. If deformed, remove wheel and check wheel runout.
a. Remove tire from steel wheel and mount wheel on a tire balance
machine.
b. Set two dial indicators as shown in the illustration. c. Set each dial indicator to 0. d. Rotate wheel and check dial indicators at several points around
the circumference of the wheel.
e. Calculate runout at each point as shown below.
SERVICE DATA"
SFA975B
Radial runout = (A+B)/2 Lateral runout = (C+D)/2
f. Select maximum positive runout value and the maximum nega-
tive value. Add the two values to determine total runout. In case a positive or negative value is not available, use the maximum value (negative or positive) for total runout. If the total runout value exceeds the limit, replace steel wheel.
Wheel runout : Refer to WT-26, "
SERVICE DATA"
SFA981B
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WT-4
Page 39
ROAD WHEEL TIRE ASSEMBLY
ROAD WHEEL TIRE ASSEMBLY PFP:40300
Balancing Wheels (Bonding Weight Type) EES000QX
REMOVAL
1. Remove inner and outer balance weights from the road wheel.
CAUTION:
Be careful not to scratch the road wheel during removal.
2. Using releasing agent, remove double-faced adhesive tape from the road wheel.
CAUTION:
Be careful not to scratch the road wheel during removal.
After removing double-faced adhesive tape, wipe clean traces of releasing agent from the road
wheel.
WHEEL BALANCE ADJUSTMENT
If a tire balance machine has adhesion balance weight mode settings and drive-in weight mode setting,
select and adjust a drive-in weight mode suitable for road wheels.
1. Set road wheel on wheel balancer using the center hole as a guide. Start the tire balance machine.
2. When inner and outer unbalance values are shown on the wheel balancer indicator, multiply outer unbal­ance value by 5/3 to determine balance weight that should be used. Select the outer balance weight with a value closest to the calculated value above and install it to the designated outer position of, or at the designated angle in relation to the road wheel.
CAUTION:
Do not install the inner balance weight before installing the outer balance weight.
Before installing the balance weight, be sure to clean the
mating surface of the road wheel.
Indicated unbalance value × 5/3 = balance weight to be installed Calculation example: 23 g (0.81 oz) × 5/3 = 38.33 g (1.35 oz) = 40 g (1.41 oz) balance weight (closer to calculated balance weight value) Note that balance weight value must be closer to the calculated balance weight value. Example:
37.4 = 35 g (1.23 oz)
37.5 = 40 g (1.41 oz)
SMA054D
A
B
WT
F
G
I
J
K
a. Install balance weight in the position shown in the figure at left. b. When installing balance weight to road wheels, set it into the
grooved area on the inner wall of the road wheel as shown in the figure so that the balance weight center is aligned with the wheel balancer indication position (angle).
CAUTION:
Always use genuine Nissan adhesion balance weights.
Balance weights are unreusable; always replace with new
ones.
Do not install more than three sheets of balance weight.
SMA055D
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ROAD WHEEL TIRE ASSEMBLY
c. If calculated balance weight value exceeds 50 g (1.76 oz), install
two balance weight sheets in line with each other (as shown in the figure).
CAUTION:
Do not install one balance weight sheet on top of another.
3. Start wheel balancer again.
4. Install drive-in balance weight on inner side of road wheel in the wheel balancer indication position (angle).
CAUTION:
Do not install more than two balance weights.
5. Start wheel balancer. Make sure that inner and outer residual unbalance values are 10 g (0.35 oz) each or below.
If either residual unbalance value exceeds 10 g (0.35 oz), repeat installation procedures.
Wheel balance (Maximum allowable unbalance):
SMA056D
Maximum allowable unbalance
Dynamic (at rim flange) 10 g (0.35 oz) (one side)
Stati c (at ri m f la nge) 20 g (0 .71 oz)
Rotation EES000D5
Do not include the T-type spare tire when rotating the tires.
CAUTION:
When installing wheels, tighten them diagonally by dividing the work two to three times in order to prevent the wheels from developing any distortion.
Tightening torque of wheel nut:
98 - 118 N·m (10 - 12 kg-m, 72 - 87 ft-lb)
SMA829C
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WT-6
Page 41
LOW TIRE PRESSURE WARNING SYSTEM
LOW TIRE PRESSURE WARNING SYSTEM PFP:40300
System Components EES000DB
A
B
WT
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SEIA0039E
System Description EES000DC
TRANSMITTER
A sensor-transmitter integrated with a valve is installed on a wheel, and transmits a detected air pressure signal in the form of a radio wave.
SEIA0040E
ANTENNA
Receives the radio wave signal transmitted by the transmitter.
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SEIA0042E
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LOW TIRE PRESSURE WARNING SYSTEM
TIRE PRESSURE WARNING CONTROL UNIT
Reads the radio wave signal received by the antenna, and controls the warning lamp and the buzzer operations as shown below. It also has a judgement function to detect a system malfunction.
Condition Warning lamp Buzzer
Less than 180 kPa (1.8 kg/cm2 , 26 psi) [Low pressure]
2
Less than 70 kPa (0.7 kg/cm
System malfunction ON OFF
, 10 psi) [Flat tire]
DISPLAY
Displays the air pressure of each tire.
After the ignition switch is turned ON, the pressure values are
not be displayed until the data of all four wheels stabilizes.
0.2 sec. OFF
0.2 sec. ON
ON Sounds for 10 sec.
SEIA0041E
OFF
SEIA0044E
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TROUBLE DIAGNOSES
TROUBLE DIAGNOSES PFP:00004
Wiring Diagram EES000EN
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TROUBLE DIAGNOSES
TEWM0002E
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TROUBLE DIAGNOSES
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TEWM0003E
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TROUBLE DIAGNOSES
TEWM0004E
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TROUBLE DIAGNOSES
ID Registration Procedure EES000EO
ID REGISTRATION WITH TRANSMITTER ACTIVATION TOOL
1. Turn ignition switch “OFF”.
2. Connect CONSULT-II to data link connector.
3. Start engine.
4. Touch “START”, “AIR PRESSURE MONITOR”, “WORK SUPPORT” and “ID REGIST”.
5. With the transmitter activation tool (J-45295) pushed against the front-left transmitter, press the button then keep 5 seconds. At this time, check that the LED on the tool turns red.
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SEIA0101E
6. Register the IDs in order from FR LH, FR RH, RR RH, to RR LH. When ID registration of each wheel has been completed, a buzzer sounds and hazard warning lamp blinks.
Activation tire position Buzzer Hazard warning lamp CONSULT-II
1FR LH Once
2FR RH 2 times
3RR RH 3 times
4RR LH 4 times
2 times flashing
“YET”
“DONE”
7. After completing all ID registrations, press “END” to complete the procedure.
NOTE:
Be sure to register the IDs in order from FR LH, FR RH, RR RH, to RR LH, or the self-diagnostic results dis­play will not function properly.
ID REGISTRATION WITHOUT TRANSMITTER ACTIVATION TOOL
1. Turn ignition switch “OFF”.
2. Connect CONSULT-II to data link connector.
3. Start engine.
4. Touch “START”, “AIR PRESSURE MONITOR”, “WORK” SUPPORT” and “ID REGIST”.
5. Adjust the tire pressure to the values shown in the table below for ID registration, and drive the vehicle at 32 km/h (20 MPH) or more for a few minutes.
Tire position
Front-Left 250 (2.5, 36)
Front-Right 230 (2.3, 33)
Rear-Right 210 (2.1, 30)
Rear-Left 190 (1.9, 27)
Tire pressure kPa (k g/cm
2
, psi)
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6. When ID registration of each wheel has been completed, a buzzer sounds and hazard warning lamp blinks.
Activation tire position Buzzer Hazard warning lamp CONSULT-II
1FR LH Once
2FR RH 2 times
3RR RH 3 times
4RR LH 4 times
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2 times flashing
“YET”
“DONE”
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TROUBLE DIAGNOSES
7. After completing all ID registrations, press “END” to complete the procedure.
Self-Diagnosis EES000EP
DESCRIPTION
During driving, the low tire pressure warning system receives the signal transmitted from the transmitter installed in each wheel, and gives alarms when the tire pressure becomes low. The control unit of this system has pressure judgement and trouble diagnosis functions.
FUNCTION
When the low tire pressure warning system detects low inflation pressure or another unusual symptom, the warning lamps on the instrument panel comes on. To start the self-diagnostic results mode, ground the self­diagnostic (check) terminal. The malfunction location is indicated by the warning lamp flashing and the buzzer sounds.
CONSULT-II CONSULT-II Application to Low Tire Pressure Warning System
ITEM SELF-DIAGNOSTIC RESULTS DATA MONITOR
Front - Left transmitter ××
Front - Right transmitter ××
Rear - Left transmitter ××
Rear - Right transmitter ××
Warning lamp ×
Vehic le spe ed ×
Buzzer (in control unit) ×
×: Applicable –: Not applicable
Self-Diagnostic Results Mode
Diagnostic item Diagnostic item is detected when ···
LOW - AIR PRESS - FL LOW - AIR PRESS - FR LOW - AIR PRESS - RR LOW - AIR PRESS - RL
FLAT - TIRE - FL FLAT - TIRE - FR FLAT - TIRE - RR FLAT - TIRE - RL
[NO-DATA] - FL [NO-DATA] - FR [NO-DATA] - RR [NO-DATA] - RL
[CHECKSUM- ERR] - FL [CHECKSUM- ERR] - FR [CHECKSUM- ERR] - RR [CHECKSUM- ERR] - RL
[PRESSDATA- ERR] - FL [PRESSDATA- ERR] - FR [PRESSDATA- ERR] - RR [PRESSDATA- ERR] - RL
[CODE- ERR] - FL [CODE- ERR] - FR [CODE- ERR] - RR [CODE- ERR] - RL
Front-left tire pressure drops to 180kPa(1.8kg/cm2 , 26psi) or less
Front-right tire pressure drops to 180kPa(1.8kg/cm
Rear-right tire pressure drops to 180kPa(1.8kg/cm
Rear-left tire pressure drops to 180kPa(1.8kg/cm
Front-left tire pressure drops to 70kPa(0.7kg/cm
Front-right tire pressure drops to 70kPa(0.7kg/cm
Rear-right tire pressure drops to 70kPa(0.7kg/cm
Rear-left tire pressure drops to 70kPa(0.7kg/cm
Data from front-left transmitter cannot be received. Data from front-right transmitter cannot be received. Data from rear-right transmitter cannot be received. Data from rear-left transmitter cannot be received.
Checksum data from front-left transmitter is malfunctioning. Checksum data from front-right transmitter is malfunctioning. Checksum data from rear-right transmitter is malfunctioning. Checksum data from rear-left transmitter is malfunctioning.
Air pressure data from front-left transmitter is malfunctioning. Air pressure data from front-right transmitter is malfunctioning. Air pressure data from rear-right transmitter is malfunctioning. Air pressure data from rear-left transmitter is malfunctioning.
Function code data from front-left transmitter is malfunctioning. Function code data from front-right transmitter is malfunctioning. Function code data from rear-right transmitter is malfunctioning. Function code data from rear-left transmitter is malfunctioning.
2
, 26psi) or less
2
, 26psi) or less
2
, 26psi) or less
2
, 10psi) or less
2
, 10psi) or less
2
, 10psi) or less
2
, 10psi) or less
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TROUBLE DIAGNOSES
Diagnostic item Diagnostic item is detected when ···
[BATT - VOLT - LOW] - FL [BATT - VOLT - LOW] - FR [BATT - VOLT - LOW] - RR [BATT - VOLT - LOW] - RL
RECEIVER - ID - NO - REG No ID registration has been made to the low tire pressure warning control unit.
NOTE:
Before performing the self-diagnosis, be sure to register the ID. Or, the actual malfunction location may be different from that displayed on CONSULT-II.
Battery voltage of front-left transmitter drops. Battery voltage of front-right transmitter drops. Battery voltage of rear-right transmitter drops. Battery voltage of rear-left transmitter drops.
Data Monitor Mode
MONITOR CONDITION SPECIFICATION
VEHICLE SPEED Drive vehicle. Vehicle speed (km/h or MPH)
PRESSURE FL PRESSURE FR PRESSURE RR PRESSURE RL
ID FL ID FR ID RR ID RL
WARNING LAMP
BUZZER
NOTE:
Before performing the self-diagnosis, be sure to register the ID. Or, the actual malfunction location may be different from that displayed on CONSULT-II.
1. Drive vehicle for a few minutes. or
2. Ignition switch ON and activation tool is transmitting activate sig­nals.
Ignition switch ON
Tire pressure (kPa or Psi)
Registration ID: DONE No registration ID: YET
Warning lamp on: ON Warning lamp off: OFF
Buzzer in Low tire pressure warning control unit on: ON Buzzer in Low tire pressure warning control unit off: OFF
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How to Perform Trouble Diagnosis for Quick and Accurate Repair EES000DF
INTRODUCTION
Before troubleshooting, verify customer complaints.
If a vehicle problem is hard to reproduce, harnesses, harness connectors or terminals may often be mal-
functioning. Hold and shake these parts by hand to make sure they are securely connected.
When using a circuit tester to measure voltage or resistance of each circuit, be careful not to expand con-
nector terminals.
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WORK FLOW
TROUBLE DIAGNOSES
SEIA0100E
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TROUBLE DIAGNOSES
Preliminary Check EES000EQ
BASIC INSPECTION
1. CHECK ALL TIRES PRESSURES
Check all tires pressures.
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Tire pressure
Tire pressure is OK?
YES >> GO TO 2. NO >> Adjust tire pressure to specified value. GO TO 2.
: 230 kPa (2.3 kg/cm
2
, 33 psi)
2. CHECK WARNING LAMP ACTIVATION
Check warning lamp activation.
Does warning lamp activate for 1 second when ignition switch is turned “ON”?
OK or NG
OK >> Warning lamp turns off. GO TO 4
Warning lamp turns off. GO TO 3
NG >> Check fuse and combination meter. Then repair or replace malfunctioning parts.
3. CHECK CONNECTOR
1. Disconnect low tire pressure warning control unit harness connector.
2. Check pin terminals for damage.
3. Reconnect harness connector. OK or NG
OK >> GO TO 4. NG >> Repair or replace damaged parts.
4. CHECK TRANSMITTER ACTIVATION TOOL
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Check transmitter tool battery.
OK or NG
OK >> Carry out self-diagnosis. NG >> Replace transmitter activation tool battery.
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TROUBLE DIAGNOSES
Malfunction Code/Symptom Chart EES 000ER
Code/Symptom Malfunction part
21 22 23 24
31 32 33 34
35 36 37 38
41 42 43 44
45 46 47 48
51 Low tire pressure warning control unit WT-19
Warning lamp does not come on when igni­tion switch is turned on.
Warning lamp stays on when ignition switch is turned on.
Warning lamp blinks when ignition switch is turned on.
Hazard warning lamp blinks when ignition switch is turned on.
“TIRE PRESSURE” information in display does not exist.
ID registration can not be operated.
Transmitter no data (front - left) Transmitter no data (front - right) Transmitter no data (rear - right) Transmitter no data (rear - left)
Transmitter checksum error (front - left) Transmitter checksum error (front - right) Transmitter checksum error (rear - right) Transmitter checksum error (rear - left)
Transmitter pressure data error (front - left) Transmitter pressure data error (front - right) Transmitter pressure data error (rear - right) Transmitter pressure data error (rear - left)
Transmitter function code error (front - left) Transmitter function code error (front - right) Transmitter function code error (rear - right) Transmitter function code error (rear - left)
Transmitter battery voltage low (front - left) Transmitter battery voltage low (front - right) Transmitter battery voltage low (rear - right) Transmitter battery voltage low (rear - left)
Fuse or combination meter Low tire pressure warning control unit connector or circuit Low tire pressure warning control unit
Fuse or combination meter Low tire pressure warning control unit connector or circuit Low tire pressure warning control unit
Low tire pressure warning control unit harness connector or circuit Low tire pressure warning control unit
Low tire pressure warning control unit harness connector or circuit Low tire pressure warning control unit
Fuse Display Low tire pressure warning control unit
Transmitter Antenna harness connector or circuit Antenna
Reference
page
WT-19
WT-19
WT-19
WT-19
WT-19
WT-20
WT-20
WT-21
WT-22
WT-22
WT-23
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TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS PFP:00000
Inspection 1: Transmitter or Low Tire Pressure Warning Control Unit EES000DI
MALFUNCTION CODE NO. 21, 22, 23 OR 24
A
1. CHECK CONNECTOR
Disconnect low tire pressure warning control unit connector. Check terminals for damage or loose connec-
tions. Then reconnect connector.
Carry out self-diagnosis again.
OK or NG
OK >> INSPECTION END. NG >> GO TO 2.
2. CHECK ANTENNA CONNECTOR
Check antenna and feeder connector for damage or loose connections.
OK or NG
OK >> GO TO 3. NG >> Repair or replace antenna or feeder connector.
3. CHECK ANTENNA CIRCUIT
Check antenna circuit continuity.
Does continuity exit?
YES >> Check transmitter and transmitter activation tool. NO >> Replace antenna circuit.
Inspection 2: Transmitter EES000DJ
MALFUNCTION CODE NO. 31, 32, 33, 34, 35, 36, 37, 38, 41, 42, 43, 44, 45, 46, 47 OR 48
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1. ID REGISTRATION
Carry out ID registration.
Drive the vehicle for 5 minutes or longer for malfunction codes No. 31, 32, 33, 34, 35, 36, 37, 38, 41, 42,
43, or 44, for 20 minutes or longer for malfunction codes No. 45, 46, 47, or 48.
Does warning lamp activate?
YES >> GO TO 2. NO >> INSPECTION END.
2. REPLACE TRANSMITTER
Replace the transmitter of malfunctioning part.
Does warning lamp still activate again?
YES >> GO TO 1. NO >> INSPECTION END.
Inspection 3: Low Tire Pressure Warning Control Unit EES000DK
MALFUNCTION CODE NO. 51
1. SELF-DIAGNOSIS
Carry out self-diagnosis.
Does warning lamp still activate again?
YES >> Replace low tire pressure warning control unit. NO >> INSPECTION END.
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TROUBLE DIAGNOSIS FOR SYMPTOMS
TROUBLE DIAGNOSIS FOR SYMPTOMS PFP:00007 Inspection 1: Warning Lamp Does Not Come On When Ignition Switch Is Turned
On.
DIAGNOSTIC PROCEDURE
EES000DL
1. CHECK COMBINATION METER
Check combination meter operation.
OK or NG
OK >> GO TO 2. NG >> Check combination meter and repair or replace.
2. CHECK WARNING LAMP
Disconnect low tire pressure warning control unit connector.
Does the warning lamp activate?
YES >> Replace combination meter. NO >> GO TO 3.
3. CHECK COMBINATION METER CIRCUIT
Check continuity between low tire pressure warning control unit
connector M48 (unit side) terminal 3 and ground.
Carry out self-diagnosis again.
Does continuity exist?
YES >> Repair or replace harness connector. NO >> Check combination meter.
SEIA0056E
Inspection 2: Warning Lamp Stays On When Ignition Switch Is Turned On. EES000DM
DIAGNOSTIC PROCEDURE
1. CHECK CIRCUIT
Disconnect combination meter connector M43.
Check continuity between low tire pressure warning control unit
connector (body side) terminal No.3 and combination meter con­nector (body side) terminal No.54.
Does continuity exist?
YES >> Check combination meter. NO >> Repair or replace harness connector.
SEIA0060E
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TROUBLE DIAGNOSIS FOR SYMPTOMS
2. CHECK POWER SUPPLY CIRCUIT
Check voltage between low tire pressure warning control unit
terminal No.1 and ground.
Carry out self-diagnosis again.
Does battery voltage exit when ignition switch is turned
“ON”?
YES >> GO TO 3. NO >> Repair or replace power supply harness connector.
3. CHECK POWER SUPPLY CIRCUIT
Check voltage between low tire pressure warning control unit terminal 2 and ground.
2 - Ground : Battery voltage
Does battery voltage exist?
YES >> GO TO 4. NO >> Repair or replace harness connector.
4. CHECK GROUND CIRCUIT
Check continuity between low tire pressure warning control unit
terminal No.11 and ground.
Carry out self-diagnosis again.
Does continuity exist?
YES >> Replace low tire pressure warning control unit. NO >> Repair or replace ground circuit harness connector.
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SEIA0058E
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Inspection 3: Warning Lamp Blinks When Ignition Switch Is Turned On. EES000DN
DIAGNOSTIC PROCEDURE
1. CHECK CIRCUIT
Disconnect low tire pressure warning control unit connector.
Check continuity between low tire pressure warning control unit
connector (body side) terminal No.8 and ground.
Does continuity exist?
YES >> Repair or replace harness connector. NO >> Replace low tire pressure warning control unit.
SEIA0053E
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TROUBLE DIAGNOSIS FOR SYMPTOMS
Inspection 4: Hazard Warning Lamp Blinks When Ignition Switch Is Turned On.
EES000DO
DIAGNOSTIC PROCEDURE
1. CHECK GROUND CIRCUIT
Check continuity between low tire pressure warning control unit
terminal No.11 and ground.
Carry out self-diagnosis again.
Does continuity exist?
YES >> Replace low tire pressure warning control unit. NO >> Repair or replace ground circuit harness connector.
SEIA0057E
Inspection 5: “TIRE PRESSURE” Information In Display Does Not Exist. EES000D P
DIAGNOSTIC PROCEDURE
1. CHECK FUSE
Check 10A fuse No. 21 for low tire pressure warning control unit.
OK or NG
OK >> GO TO 2. NG >> Replace fuse.
2. CHECK CIRCUIT
Ignition switch is turned “ON”.
Check voltage between low tire pressure warning control unit
connector M84 terminal 4 and ground.
4 - Ground : Battery voltage
Does battery voltage exist?
YES >> Check display. DI-68, "VEHICLE INFORMATION AND
INTEGRATED SWITCH SYSTEM"
NO >> GO TO 3.
3. CHECK CONTROL INPUT SIGNAL
Ignition switch is turned “ON”.
Check voltage between low tire pressure warning control unit
terminal 5 or 6 and ground.
5, 6 -Ground:
0V (Min.) and 5V (Max.) are alternately repeated
OK or NG
OK >> Check combination meter. NG >> Replace harness connector between low tire pressure
warning control unit and multi function switch.
SEIA0052E
SEIA0054E
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TROUBLE DIAGNOSIS FOR SYMPTOMS
Inspection 6: ID Registration Can Not Be Completed EES000DQ
DIAGNOSTIC PROCEDURE
1. ID REGISTRATION (ALL)
Carry out ID registration of all transmitter.
Can ID registration of all transmitter be completed?
YES or NO?
YES >> INSPECTION END. NO >> Go To Inspection 1: Transmitter or Low Tire Pressure Warning Control Unit.
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REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION PFP:00000 Transmitter EES000DS
REMOVAL
1. Deflate tire. Unscrew transmitter retaining nut and allow transmitter to fall into tire.
2. Gently bounce tire so that transmitter falls to bottom of tire. Place on tire changing machine and break both tire beads ensuring that the transmitter remains at the bottom of the tire.
SEIA0047E
3. Turn tire so that valve hole is at bottom and bounce so that transmitter is near valve hole. Carefully lift tire onto turntable and position valve hole (and transmitter) 270 degree from mounting/ dismounting head.
4. Lubricate tire well and remove first side of the tire. Reach inside the tire and remove the transmitter. Remove second side of tire.
INSTALLATION
1. Put first side of tire onto rim.
2. Mount transmitter on rim and tighten nut.
SEIA0048E
SEIA0049E
SEIA0040E
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REMOVAL AND INSTALLATION
3. Place wheel on turntable of tire machine. Ensure that transmitter is 270 degree from mounting head when second side of tire is fitted.
NOTE:
Do not touch transmitter at mounting head.
SEIA0048E
4. Lubricate tire well and fit second side of tire as normal. Ensure that tire does not rotate relative to rim.
5. Inflate tire and fit to appropriate wheel position.
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SERVICE DATA
SERVICE DATA PFP:00030 Road Wheel EES000DT
Kind of wheel Aluminum Steel for emergency use
Deflection limit
Allowable quantity of residual unbalance
Lateral deflection Less than 0.3 mm
(0.012 in)
Vertical defle ction Less than 0. 3 mm
(0.012 in)
Dynamic (at rim flange)
Static (at rim flange)
Less than 10g (0.35oz) (per side)
Less than 20g (0.70 oz)
Less than 1.0 mm
(0.039 in)
Less than 1.2 mm
(0.047 in)
Tire EES000DU
Unit: kPa (kg/cm2 , psi)
Tire size
225/55R17 245/45R18
T145/90D16 420 (4.2, 60) 420 (4.2, 60)
Front wheel Rear wheel
230 (2.3, 33) 230 (2.3, 33)
Air pressure
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STEERING CONTROL SYSTEM
G STEERING
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SECTION STC
STEERING CONTROL SYSTEM
CONTENTS
EPS
ELECTRICALLY CONTROLLED POWER STEER-
ING SYSTEM .............................................................. 2
Precautions .............................................................. 2
BEFORE DIAGNOSING THE POWER STEER-
ING SYSTEM, ENSURE THAT ............................. 2
Description ............................................................... 2
SYSTEM DESCRIPTION ...................................... 2
FAI L-SA FE FUNCTION ............ .... ......... ................ 2
HYDRAULIC CIRCUIT .......................................... 3
Component Parts Location ....................................... 3
Trouble Diagnosis ..................................................... 4
WIRING DIAGRAM ............................................... 4
PRECAUTIONS FOR DIAGNOSIS ....................... 6
INSPECTION BEFORE TROUBLE DIAGNOSIS ..... 6
DIAGNOSIS PROCEDURE .................................. 6
Control Unit Inspection Table .................................... 9
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ELECTRICALLY CONTROLLED POWER STEERING SYSTEM
[EPS]
[EPS]
ELECTRICALLY CONTROLLED POWER STEERING SYSTEM PFP:28500 Precautions EGS0007V
BEFORE DIAGNOSING THE POWER STEERING SYSTEM, ENSURE THAT Vehicle Stopped
1. Power steering components (gears, oil pump, pipes, etc.) Are free from leakage, and that oil level is cor­rect.
2. Tires are inflated to specified pressure and are of specified size, and that steering wheel is a genuine Nis­san part.
3. Suspension utilizes the original design, and is free of modifications which increase vehicle weight.
4. Wheel alignment is adjusted properly.
Vehicle In Operation
1. Understand the trouble symptom.
2. Engine is operation properly
Description EGS0007W
SYSTEM DESCRIPTION
The power steering system is a twin orifice type, which uses a vehicle-speed sensing, electronic control design. Solenoid valve sensitivity is controlled in response to vehicle speed to achieve optimum steering effort.
FAIL-SAFE FUNCTION
The fail-safe function operates to regulate solenoid valve operation in response to engine speed, thereby maintaining the required steer­ing force.
SST696CA
SST697CB
Fail-Safe Input Conditions
Fail-safe input conditions Release conditions
No vehicle speed signal entered for at least 10 seconds while driving at an engine speed of greater than 1,500 rpm.
A vehicle speed signal of greater than 30 km/h (19 MPH) or abruptly drops below 2 km/h (1 MPH).
NOTE:
When the engine is revved up to 1,500 rpm or more for at least 10 seconds with vehicle at standstill, the fail­safe function operates; however, this is not a matter of concern. The fail-safe function can be released by driv­ing vehicle of a speed of greater than 1.4 km/h (0.9 MPH) or by turning ignition switch from “OFF” to “ON”.
A vehicle speed signal of greater than 1.4 km/h (0.9 MPH) is
entered,
Ignition switch is turned from OFF to ON.
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ELECTRICALLY CONTROLLED POWER STEERING SYSTEM
HYDRAULIC CIRCUIT
[EPS]
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SST838C
NOTE:
On models equipped with active damper suspension system, the solenoid valve is controlled by active damper suspension control unit, as shown in the above drawing. For Wiring Diagrams and Trouble Diagnoses of these models. Refer to SCS-2, "
TROUBLE DIAGNOSIS FOR ACTIVE DAMPER SUSPENSION" .
Component Parts Location EGS0007X
SGIA0042E
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ELECTRICALLY CONTROLLED POWER STEERING SYSTEM
[EPS]
Trouble Diagnosis EGS0007Y
WIRING DIAGRAM
TGWM0001E
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ELECTRICALLY CONTROLLED POWER STEERING SYSTEM
[EPS]
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TGWM0002E
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ELECTRICALLY CONTROLLED POWER STEERING SYSTEM
[EPS]
PRECAUTIONS FOR DIAGNOSIS
Intermittent problems may be caused by malfunctioning harness, harness connector or terminal. Move har­nesses, harness connectors or terminals by hand to make sure that there is no contact malfunction. If a circuit tester for measuring voltage is used for check, be careful not to forcibly spread any connector termi­nals.
INSPECTION BEFORE TROUBLE DIAGNOSIS
Check power steering fluid level and check for any leak. Refer to PS-6, "POWER STEERING FLUID" .
DIAGNOSIS PROCEDURE Symptom:
Heavy steering operation during stationary turns
Light steering operation during high-speed driving
Inspection procedure
1. CHECK VEHICLE SPEED SIGNAL
Start engine and gradually increase the vehicle speed from 0 to
100 km/h (0 to 62 MPH).
Measure voltage between power steering control unit terminal 3
(PU/W) and body ground.
Check that voltage changes from approximately 5.5V to approx-
imately 2.5V. Refer to STC-2, "
OK or NG
OK >> GO TO 5. NG >> GO TO 2.
SYSTEM DESCRIPTION" .
SGIA0046E
2. CHECK ENGINE SPEED SIGNAL
When engine is running at idle, change the engine speed to approximately 1,600 rpm and then to approx-
imately 3,000 rpm.
Measure voltage between power steering control unit terminal 5 (W/G) and body ground.
Check that voltage changes from approximately 5.5V to approximately 2.1V in steps. Refer to STC-2,
"SYSTEM DESCRIPTION" .
OK or NG
OK >> GO TO 3. NG >> GO TO 9.
3. CHECK SPEEDOMETER AND VEHICLE SPEED SENSOR
Check speedometer for proper operation.
Check that vehicle speed sensor is not regarded as malfunction in the self-diagnosis of A/T (ECM).
OK or NG
OK >> GO TO 4. NG >>
Check meter and any malfunctioning parts.
CAUTION:
If rear wheels are rotated when they are off the ground, “the ABS wheel speed sensor is malfunctioning” is display on the screen.
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ELECTRICALLY CONTROLLED POWER STEERING SYSTEM
[EPS]
4. CHECK VEHICLE SPEED SIGNAL INPUT
With rear wheels raised, rotate them by hand.
Measure voltage between terminals on power steering control unit.
When the wheels are rotated slowly by hand:
3 (PU/W ) – 2 (B) : Reading fluctuates between 0V and 5V. 3 (PU/W) – Body ground : Reading fluctuates between 0V and 5V.
OK or NG
OK >> Replace power steering control unit. NG >> Repair or replace harness.
5. CHECK SOLENOID VALVE
Disconnect the connectors for power steering control unit and
solenoid valve.
Check for continuity between power steering control unit termi-
nal 7 (LG) and solenoid valve terminal 1 (GY).
7 (LG) – 1 (GY) : Continuity should exist.
OK or NG
OK >> GO TO 6. NG >> Repair or replace harness.
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STC
SGIA0047E
6. SOLENOID VALVE HARNESS INSPECTION
Check for continuity between the solenoid valve terminal 2 (B)
and body ground.
2 (B) – Body ground : Continuity should exist.
OK or NG
OK >> GO TO 7. NG >> Repair or replace harness.
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ELECTRICALLY CONTROLLED POWER STEERING SYSTEM
7. SOLENOID VALVE INSPECTION
Disconnect the solenoid valve connector.
Check solenoid valve by listening for its operation sound while
applying battery voltage to terminals 1 (LG) and 2 (B).
Measure resistance value between the following solenoid valve
terminals.
1 (LG) - 2 (B) : Approx. 4 - 6
OK or NG
OK >> GO TO 8. NG >> Replace solenoid valve.
[EPS]
SGIA0049E
8. STEERING WHEEL TURNING FORCE INSPECTION
Check steering wheel turning force. OK or NG
OK >> END NG >> Adjust steering gear assembly adjusting screw and check pump discharge pressure. Refer to PS-
23, "CHECKING HYDRAULIC SYSTEM" .
9. CHECK POWER STEERING CONTROL UNIT INPUT SIGNAL
Measure the voltage between power steering control unit terminal 1 (GY) and body ground.
1 (GY) - Body ground : Approx. 12V
OK or NG
OK >> GO TO 10. NG >> Repair or replace fuse or harness.
SGIA0050E
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ELECTRICALLY CONTROLLED POWER STEERING SYSTEM
[EPS]
10. POWER STEERING CONTROL UNIT GROUND INSPECTION
Check for continuity between the power steering control unit terminal 2 (B) and body ground.
2 (B) - Body ground : Continuity should exist
OK or NG
OK >> GO TO 11. NG >> Repair or replace harness.
11. ENGINE REVOLUTION SIGNAL INSPECTION
Check power steering control unit terminal 5 (W/G),. Refer to STC-9,
"Control Unit Inspection Table" .
OK or NG
OK >> GO TO 1. NG >> Check harness between ECM and control unit or ECM.
Repair or replace harness if necessary.
A
B
SGIA0051E
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STC
SGIA0052E
Control Unit Inspection Table EG S0007Z
The standard values (voltage), measured with an analog tester in contact with control unit terminal, are shown below:
Inspection terminal
(Power steering control unit)
1
2Ground0V
3Vehicle speed signal
5
7 Solenoid valve
Condition Application Standard
Power Battery voltage (approx. 12V)
Ignition switch ON
Engine revolution signal
Engine running
When the speed is very low, the voltage fluctu­ates between approximately 0V and approxi­mately 5V or higher.
Measure the tachometer drive signal. Refer to EC-109, "
Term in al Lay ou t"
Normal
0 km/h ((0 MPH) : Approx. 4.4 - 6.6V 100 km/h (62 MPH): Approx. 2.4 - 3.6V
When the fail-safe function is activated:
0 - 1,500 rpm : Approx. 4.4 - 6.6V 1,500 - 3,000 rpm : Approx. 3.5V 3,000 rpm or more: Approx. 2.1V
ECM Harness Connector
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ELECTRICALLY CONTROLLED POWER STEERING SYSTEM
[EPS]
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SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
H RESTRAINTS
A
B
SECTION SRS
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
CONTENTS
PRECAUTIONS .......................................................... 3
Supplemental Restraint System (SRS) “AIR BAG”
and “SEAT BELT PRE-TENSIONER” ...................... 3
Precautions for SRS “AIR BAG” and “SEAT BELT
PRE-TENSIONER” Service ..................................... 3
Trouble Diagnosis Precaution .................................. 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
Commercial Service Tools ........................................ 5
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) ....... 6
SRS Configuration ................................................... 6
Front Seat Belt Pre-Tensioner With Load Limiter ..... 7
Front Side Air Bag .................................................... 7
Side Curtain Air Bag ................................................. 7
TROUBLE DIAGNOSIS .............................................. 8
Trouble Diagnoses-Introduction ............................... 8
DIAGNOSIS FUNCTION ....................................... 8
HOW TO PERFORM TROUBLE DIAGNOSIS
FOR QUICK AND ACCURATE REPAIR ............... 8
WORK FLOW ........................................................ 9
SRS Components Parts Location ........................... 10
Schematic ...............................................................11
Wiring Diagram-SRS- ............................................. 12
CONSULT-II Function ............................................ 18
DIAGNOSIS MODE FOR CONSULT-II ............... 18
HOW TO CHANGE SELF-DIAGNOSIS MODE
WITH CONSULT-II .............................................. 18
HOW TO ERASE SELF-DIAGNOSIS RESULTS ... 18
Self-Diagnosis Function (Without CONSULT-II) ..... 19
HOW TO CHANGE SELF-DIAGNOSIS MODE ... 19
HOW TO ERASE SELF-DIAGNOSIS RESULTS ... 19
SRS Operation Check ............................................ 20
DIAGNOSTIC PROCEDURE 1 ........................... 20
Trouble Diagnoses with CONSULT–II .................... 22
DIAGNOSTIC PROCEDURE 2 ........................... 22
DIAGNOSTIC PROCEDURE 3 ........................... 24
DIAGNOSTIC PROCEDURE 4 ........................... 24
Trouble Diagnoses without CONSULT-II. ............... 27
DIAGNOSTIC PROCEDURE 5 ........................... 27
WARNING LAMP FLASH CODE CHART ........... 28
Trouble Diagnoses: “AIR BAG” Warning Lamp Does
Not Turn Off ............................................................ 32
DIAGNOSTIC PROCEDURE 6 ........................... 32
Trouble Diagnoses: “AIR BAG” Warning Lamp Does
Not Turn On ............................................................ 33
DIAGNOSTIC PROCEDURE 7 ........................... 33
DRIVER AIR BAG MODULE .................................... 34
Removal and Installation ........................................ 34
REMOVAL ........................................................... 34
INSTALLATION ................................................... 35
SPIRAL CABLE ........................................................ 37
Removal and Installation ........................................ 37
REMOVAL ........................................................... 37
INSTALLATION ................................................... 38
FRONT PASSENGER AIR BAG MODULE .............. 39
Removal and Installation ........................................ 39
REMOVAL ........................................................... 39
INSTALLATION ................................................... 39
FRONT SIDE AIR BAG MODULE ............................ 40
Removal and Installation ........................................ 40
REMOVAL ........................................................... 40
INSTALLATION ................................................... 41
SIDE CURTAIN AIR BAG MODULE ........................ 42
Removal and Installation ........................................ 42
REMOVAL ........................................................... 42
INSTALLATION ................................................... 42
CRASH ZONE SENSOR ........................................... 43
Removal and Installation ........................................ 43
REMOVAL ........................................................... 43
INSTALLATION ................................................... 43
SIDE AIR BAG (SATELLITE) SENSOR ................... 44
Removal and Installation ........................................ 44
REMOVAL ........................................................... 44
INSTALLATION ................................................... 44
FRONT SEAT BELT PRE-TENSIONER ................... 45
Removal and Installation ........................................ 45
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DIAGNOSIS SENSOR UNIT ..................................... 46
Removal and Installation ........................................ 46
REMOVAL ........................................................... 46
INSTALLATION .................................................... 46
ECU DISCRIMINATED NO. ................................. 46
DISPOSAL OF AIR BAG MODULE AND SEAT BELT
PRE-TENSIONER ..................................................... 47
Caution for Air Bag Module and Seat Belt Pre-ten-
sioner ...................................................................... 47
CHECKING DEPLOYMENT TOOL ..................... 47
DEPLOYMENT PROCEDURES FOR AIR BAG
MODULE (OUTSIDE OF VEHICLE) ................... 48
DEPLOYMENT PROCEDURES FOR SEAT BELT PRE-TENSIONER (OUTSIDE OF VEHI-
CLE) .................................................................... 52
DEPLOYMENT OF AIR BAG MODULE AND
SEAT BELT PRE-TENSIONER WHILE
MOUNTED IN VEHICLE ......................................52
DISPOSING OF AIR BAG MODULE AND SEAT
BELT PRE-TENSIONER ......................................53
COLLISION DIAGNOSIS ..........................................54
For Frontal Collision ................................................54
SRS INSPECTION (FOR FRONTAL COLLI-
SION) ...................................................................54
For Side Collision ....................................................55
WHEN THE SIDE AIR BAG IS ACTIVATED IN
THE SIDE COLLISION: .......................................55
WHEN SRS IS NOT ACTIVATED IN THE SIDE
COLLISION: .........................................................55
SRS INSPECTION (FOR SIDE COLLISION) ...... 56
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PRECAUTIONS
PRECAUTIONS PFP:00001
Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TEN­SIONER”
EHS0008A
A
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER” used along with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision.
WARNING:
To avo i d rendering the SRS ino perativ e , which c o u l d increase t h e risk o f personal i n j u r y or d e a t h
in the event of a collision which would result in air bag inflation, all maintenance should be per­formed by an authorized NISSAN/INFINITI dealer.
Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system.
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harness connec­tor.
Precautions for SRS “AIR BAG” and “SEAT BELT PRE-TENSIONER” Service
EHS0008B
Do not use electrical test equipment to check SRS circuits unless instructed to in this Service Manual.
Before servicing the SRS, turn ignition switch “OFF”, disconnect battery ground cable and wait at least 3
minutes. For approximately 3 minutes after the cables is removed, it is still possible for the air bag and seat belt pre-tensioner to deploy. Therefore, do not work on any SRS connectors or wires until at least 3 minutes have passed.
Diagnosis sensor unit must always be installed with their arrow marks “” pointing towards the front of the
vehicle for proper operation. Also check diagnosis sensor unit for cracks, deformities or rust before instal­lation and replace as required.
The spiral cable must be aligned with the neutral position since its rotations are limited. Do not attempt to
turn steering wheel or column after removal of steering gear.
Handle air bag module carefully. Always place driver and front passenger air bag modules with the pad
side facing upward and place front side air bag module standing with stud bolt side setting bottom.
Conduct self-diagnosis to check entire SRS for proper function after replacing any components.
After air bag inflates, the front instrument panel assembly should be replaced if damaged.
B
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SRS
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Trouble Diagnosis Precaution EHS0009L
When you read wiring diagrams, refer to the followings:
“HOW TO READ WIRING DIAGRAMS” in GI section
PG-2, "POWER SUPPLY ROUTING" in PG section
When you perform trouble diagnosis, refer to the followings:
“HOW TO FOLLOW TEST GROUP IN TROUBLE DIAGNOSIS” in GI section
“HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT” in GI section
Check for any service bulletins before servicing the vehicle.
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PREPARATION
PREPARATION PFP:00002 Special Service Tools EHS0008C
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
To ol nu m be r (Kent-Moore No.) To ol na m e
HT61961000 and HT62152000 combined (J38219) *Special torx bit
S-NT361
KV99105300 (J41246) Air bag module bracket
S-NT354
Description
Use for special bolts [TAMPER RESISTANT TORX (Size T50)]
a: 3.5 (0.138) dia. b: 8.5 - 8.6 (0.335 - 0.339) dia. c: approx. 10 (0.39) sq.
Unit: mm (in)
Anchoring air bag module
KV99106400 (J38381) Deployment tool
(J38381-70) Deployment tool adapter for driver air bag module
(J38381-65) Deployment tool adapter for front passenger air bag
KV99108200 (J38381-50) Deployment tool adapter for front seat belt pre-tensioner
Disposing of air bag module and front seat belt pre-tensioner
S-NT357
Connection between the deployment tool and driver air bag module
SHIA0172E
Connection between the deployment tool and front passenger air bag module
SHIA0173E
Connection between the deployment tool and front seat belt pre-tensioner
ZZA1163D
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PREPARATION
To ol nu m be r (Kent-Moore No.) To ol na m e
KV99109000 (J44230) Deployment tool adapters for side curtain air bag
KV99108300 (J38381-35) Deployment tool adapters for front side air bag
(J-44615) Air bag lock master key set
ZZA1190D
ZZA1166D
LRS191
Description
Connection between the deployment tool and side curtain air bag module
Connection between the deployment tool and front side air bag module
Removing and installation air bag lock
A
B
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SRS
Commercial Service Tools EHS0008Z
To ol na m e D e sc r ip t io n
Tamper resistant torx socket Size:T30
S-NT757
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SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) PFP:28556 SRS Configuration EHS0009E
SHIA0171E
The air bag deploys if the diagnosis sensor unit activates while the ignition switch is in the “ON” or “START” position. The collision modes for which supplemental restraint systems are activated are different among the SRS sys­tems. For example, the driver air bag module and front passenger air bag module are activated in a frontal col­lision but not in a side collision. SRS configurations which are activated for some collision modes are as follows;
SRS configuration Frontal collision Left side collision Right side collision
Driver air bag module × ——
Front passenger air bag module × ——
Front LH seat belt pre-tensioner × ——
Front RH seat belt pre-tensioner × ——
Crash zone sensor × ——
Front LH side air bag module ××
Front RH side air bag module ×
LH side curtain air bag module ×
RH side curtain air bag module ×
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SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Front Seat Belt Pre-Tensioner With Load Limiter EHS0009F
The seat belt pre-tensioner system with load limiter is installed to both the driver's seat and the front passenger's seat. It operates simultaneously with the SRS air bag system in the event of a frontal collision with an impact exceeding a specified level. When the frontal collision with an impact exceeding a specified level occurs, seat belt slack resulting from clothing or other factors is immediately taken up by the pre-tensioner. Vehicle passengers are securely restrained. When passengers in a vehicle are thrown forward in a collision and the restraining force of the seat belt exceeds a specified level, the load limiter permits the specified extension of the seat belt by the twisting of the ELR shaft, and a relaxation of the chest-area seat belt
SRS444
web tension while maintaining force.
Front Side Air Bag EHS0009G
Front side air bag is built-in type. The front seat backs with built-in type side air bag have the labels shown in figure at right.
A
B
E
F
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SHIA0170E
Side Curtain Air Bag EHS0009H
The side curtain air bag have the labels shown in figure at right.
BF-2006D
SRS
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TROUBLE DIAGNOSIS
TROUBLE DIAGNOSIS PFP:00004 Trouble Diagnoses-Introduction EHS0008D
CAUTION:
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harness can be identified by yellow harness connector.
Do not attempt to repair, splice or modify the SRS wiring harness. If the harness is damaged,
replace it with a new one.
Keep ground portion clean.
DIAGNOSIS FUNCTION
The SRS self-diagnosis results can be read by using “AIR BAG” warning lamp and/or CONSULT-II. The User mode is exclusively prepared for the customer (driver). This mode warns the driver of a system mal­function through the operation of the “AIR BAG” warning lamp. The Diagnosis mode allows the technician to locate and inspect the malfunctioning part. The mode applications for the “AIR BAG” warning lamp and CONSULT-II are as follows:
User mode Diagnosis mode Display type
“AIR BAG” warning lamp X X ON-OFF operation
CONSULT-II X Monitoring
NOTE: Seat belt pre-tensioner malfunction is indicated by “AIR BAG” warning lamp.
HOW TO PERFORM TROUBLE DIAGNOSIS FOR QUICK AND ACCURATE REPAIR
A good understanding of the malfunction conditions can make troubleshooting faster and more accurate. In general, each customer feels differently about a malfunction. It is important to fully understand the symp­toms or conditions for a customer complaint.
Information From Customer
WHAT..... Vehicle model
WHEN..... Date, Frequencies
WHERE..... Road conditions
HOW..... Operating conditions, Symptoms
Preliminary Check
Check that the following parts are in good order.
Battery [Refer to SC-4, "How to Handle Battery" .]
Fuse [Refer to PG-2, "Schematic" .]
System component-to-harness connections
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TROUBLE DIAGNOSIS
WORK FLOW
NOTE: Seat belt pre-tensioner malfunction is indicated by “AIR BAG” warning lamp.
A
B
E
F
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*1: SRS-8 *2: SRS-20 *3: SRS-24
*4: SRS-27
SHIA0175E
SRS
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TROUBLE DIAGNOSIS
SRS Components Parts Location EHS0009I
SHIA0178E
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TROUBLE DIAGNOSIS
Schematic EHS00094
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SRS
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THWM0001E
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SRS-11
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TROUBLE DIAGNOSIS
Wiring Diagram-SRS- EHS0008E
THWM0002E
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SRS-12
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TROUBLE DIAGNOSIS
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SRS
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THWM0003E
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SRS-13
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TROUBLE DIAGNOSIS
THWM0004E
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SRS-14
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TROUBLE DIAGNOSIS
A
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SRS
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THWM0005E
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SRS-15
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TROUBLE DIAGNOSIS
THWM0006E
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SRS-16
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TROUBLE DIAGNOSIS
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SRS
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TROUBLE DIAGNOSIS
CONSULT-II Function EHS0009J
DIAGNOSIS MODE FOR CONSULT-II
“SELF-DIAG [CURRENT]”
A current Self-diagnosis result (also indicated by the number of warning lamp flashes in the Diagnosis mode) is displayed on the CONSULT-II screen in real time. This refers to a malfunctioning part requiring repairs.
“SELF-DIAG [PAST]”
Diagnosis results previously stored in the memory are displayed on the CONSULT-II screen. The stored results are not erased until memory erasing is executed.
“TROUBLE DIAG RECORD”
With TROUBLE DIAG RECORD, diagnosis results previously erased by a reset operation can be dis­played on the CONSULT-II screen.
“ECU DISCRIMINATED NO.”
The diagnosis sensor unit for each vehicle model is assigned with its own, individual classification num­ber. This number will be displayed on the CONSULT-II screen, as shown below. When replacing the diag­nosis sensor unit, refer to the part number for the compatibility. After installation, replacement with a correct unit can be checked by confirming this classification number on the CONSULT-II screen.
HOW TO CHANGE SELF-DIAGNOSIS MODE WITH CONSULT-II
From User Mode to Diagnosis Mode
After selecting “AIR BAG” on the “SELECT SYSTEM” screen, User mode automatically changes to Diagnosis mode.
SRS803
From Diagnosis Mode to User Mode
To re tu rn to U se r m od e f ro m D ia gno sis m od e, t ou ch “B AC K” k ey o f C ON SU LT-I I u nt il “ SEL EC T SY ST EM ” appears, Diagnosis mode automatically changes to User mode.
SRS804
HOW TO ERASE SELF-DIAGNOSIS RESULTS
“SELF-DIAG [CURRENT]”
A current Self-diagnosis result is displayed on the CONSULT-II screen in real time. After the malfunction is repaired completely, no malfunction is detected on “SELF-DIAG [CURRENT]”.
“SELF-DIAG [PAST]”
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TROUBLE DIAGNOSIS
Return to the “SELF-DIAG [CURRENT]” CONSULT-II screen by touching “BACK” key of CONSULT-II and select “SELF-DIAG [CURRENT]” in SELECT DIAG MODE. Touch “ERASE” in “SELF-DIAG [CURRENT]” mode.
NOTE: If the memory of the malfunction in “SELF-DIAG [PAST]” is not erased, the User mode shows the system malfunction by the operation of the warning lamp even if the malfunction is repaired com­pletely.
“TROUBLE DIAG RECORD”
The memory of “TROUBLE DIAG RECORD” cannot be erased
A
B
E
SRS701
Self-Diagnosis Function (Without CONSULT-II) EHS0009K
The reading of these results is accomplished using one of two modes — “User mode” and “Diagnosis
mode”.
After a malfunction is repaired, turn the ignition switch “OFF” for at least one second, then back “ON”.
Diagnosis mode returns to the User mode. At that time, the self-diagnostic result is cleared.
HOW TO CHANGE SELF-DIAGNOSIS MODE
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SRS
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SHIA0183E
HOW TO ERASE SELF-DIAGNOSIS RESULTS
After a malfunction is repaired, turn the ignition switch “OFF” for at least one second, then back “ON”. Diagno­sis mode returns to the User mode. At that time, the self-diagnostic result is cleared.
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TROUBLE DIAGNOSIS
SRS Operation Check EHS0008I
DIAGNOSTIC PROCEDURE 1 Checking Air Bag Operation by Using “AIR BAG” Warning Lamp-User Mode
1. Turn the ignition switch from OFF to ON, and check that the air bag warning lamp blinks.
2. Compare the SRS air bag warning lamp blinking pattern with the examples.
BF-1845D
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TROUBLE DIAGNOSIS
Warning lamp examples
“AIR BAG” warning lamp operation-User mode- SRS condition Reference item
A
B
SHIA0011E
SHIA0012E
SHIA0013E
No malfunction is detected.
No further action is necessary.
The system is malfunctioning and
need to be repaired as indicated.
Air bag is deployed.
Seat belt pre-tensioner is deployed.
Diagnosis sensor unit is malfunction-
ing.
Air bag power supply circuit is mal-
functioning.
SRS air bag warning lamp circuit is
malfunctioning.
Go to SRS-24, "
DIAGNOSTIC
PROCEDURE 4" .
Go to SRS-54, "
COLLISION DIAG-
NOSIS" .
Go to SRS-32, "
Trouble Diagnoses: “AIR BAG” Warning Lamp Does Not Turn Off" .
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F
G
SRS
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Diagnosis sensor unit is malfunction-
ing.
Air bag warning lamp circuit is mal-
functioning.
SHIA0014E
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SRS-21
Go to SRS-33, "
“AIR BAG” Warning Lamp Does Not Turn On" .
Trouble Diagnoses:
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TROUBLE DIAGNOSIS
Trouble Diagnoses with CONSULT–II EHS0008J
DIAGNOSTIC PROCEDURE 2
1. Turn ignition switch OFF.
2. Connect CONSULT-II to the data link connector.
SHIA0179E
3. Turn ignition switch ON.
4. Touch “START”.
5. Touch “AIR BAG”.
6. On the “self-diagnosis mode selection” screen of CONSULT-II, select the desired “self-diagnosis mode key”.
SRS695
SRS771
SRS697
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TROUBLE DIAGNOSIS
a. Touch “SELF-DIAG [CURRENT]”.
Diagnostic code is displayed on “SELF-DIAG [CURRENT]”.
SHIA0203E
i. If the malfunction is displayed in the “SRS Operation Check (Air bag warning lamp blinking) but no mal-
function is displayed in the “SELF-DIAG [CURRENT]”, the following possibilities shall be checked.
After the malfunction part is repaired, the diagnosis results in “SELF-DIAG [PAST]” has not been
erased.
An intermittent malfunction
NOTE:
Intermittent malfunction is a malfunction that has occurred once in the past, but soon recovered. Refer to
SRS-24, "
DIAGNOSTIC PROCEDURE 3" and SRS-24, "DIAGNOSTIC PROCEDURE 4" .
b. Touch “SELF-DIAG [PAST].
The diagnostic code is displayed until erasing the memory in
the “SELF-DIAG [CURRENT]”.
has been stored in the past.
A
B
E
F
G
SRS
c. Touch “TROUBLE DIAG RECORD”.
The diagnosis results (malfunction parts stored in the diagno-
sis sensor unit) stored in the self-diagnosis results are dis­played.
The memory of “TROUBLE DIAG RECORD” cannot be
erased.
7. Each diagnostic code is displayed.
8. Touch “PRINT,” if required.
9. Based on each diagnosis result, repair or replace the malfunc­tion parts.
CAUTION:
Be sure to start the work after the following steps. Turn the ignition switch OFF, and disconnect the battery ground cable. Then wait for at least 3 minutes.
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TROUBLE DIAGNOSIS
10. After repairing the malfunction, touch “SELF-DIAG [CURRENT]” to check that “No DTC IS DETECTED” is displayed.
After checking the display, touch “ERASE”.
If any malfunction is displayed on “SELF-DIAG [CURRENT],
repair or replace the malfunctioning again.
11. Touch “BACK” key of CONSULT- I I t o “SE L E C T S Y S TEM” screen. Touch “SELF-DIAG [PAST].
12. Check that no malfunction is detected on “SELF-DIAG [PAST].
If any malfunction is deployed, Touch “ERASE” in the “SELF-
DIAG [CURRENT]” screen, and check the display.
SRS701
SRS702
13. Turn ignition switch OFF, then turn off and disconnect CONSULT-II.
14. Turn ignition switch ON, and check the system with the SRS air bag warning lamp (User mode).
15. Check that no malfunction is detected. Now the diagnosis is complete.
DIAGNOSTIC PROCEDURE 3 Inspecting SRS Malfunctioning Record
If the warning lampreys mode) indicates any malfunction, but no malfunction is detected in “SELF-DIAG [CURRENT]” on CONSULT-II, carry out the following steps.
Erase the memory that stored in diagnosis sensor unit.
Check that no malfunction is detected on “SELF-DIAG [PAST] and “TROUBLE DIAG RECORD” then go
to SRS-24, "
Check that the battery voltage is 9V or more. If it is below 9V, charge the battery.
DIAGNOSTIC PROCEDURE 3" .
DIAGNOSTIC PROCEDURE 4 Inspecting SRS malfunctioning parts by using CONSULT-II-Diagnosis mode-
To uc h “ S EL F- DI AG [PA S T] ” o n C O NS ULT – II , r e pa ir o r r e pl a ce
the malfunction part displayed on the screen.
If no malfunction is displayed on “SELF-DIAG [PAST]”, touch
“BACK” key of CONSULT-II, then touch “TROUBLE DIAG RECORD”. Malfunction part is displayed on CONSULT–II screen, and repair or replace the malfunction part displayed on the screen.
SHIA0181E
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TROUBLE DIAGNOSIS
Diagnostic Code Chart
Diagnostic item Explanation
NO DTC IS DETECTED.
DRIVER AIRBAG MODULE [OPEN]
DRIVER AIRBAG MODULE [VB-SHORT]
DRIVER AIRBAG MODULE [GND-SHORT]
DRIVER AIRBAG MODULE [SHORT]
ASSIST A/B MODULE [VB-SHORT]
ASSIST A/B MODULE [OPEN]
ASSIST A/B MODULE [GND-SHORT]
ASSIST A/B MODULE [SHORT]
CRASH ZONE SEN [UNIT FAIL] CRASH ZONE SEN [COMM FAIL] CRASH ZONE SEN [UNMATCH]
SIDE MODULE LH [OPEN]
SIDE MODULE LH [VB-SHORT]
SIDE MODULE LH [GND-SHORT]
SIDE MODULE LH [SHORT]
When malfunction is indicated by the “AIR BAG” warning lamp in User mode.
No malfunction is detected.
Driver air bag module circuit is open (including the spiral cable). 1. Visually check the wiring harness
Driver air bag module circuit is shorted to some power supply
circuit (including the spiral cable).
Driver air bag module circuit is shorted to ground (including the
spiral cable).
Driver air bag module circuits are shorted to each other.
Front passenger air bag module circuit is shorted to some
power supply circuit.
Front passenger air bag module circuit is open.
Front passenger air bag module circuit is shorted to ground.
Front passenger air bag module circuits are shorted to each
other.
Crash zone sensor 1. Visually check the wiring harness
Front LH side air bag module circuit is open. 1. Visually check the wiring harness
Front LH side air bag module circuit is shorted to some power
supply circuit.
Front LH side air bag module circuit is shorted to ground.
Front LH side air bag module circuits are shorted to each other.
Repair order
“Recheck SRS at each replacement”
Low battery voltage (Less than 9V) Go to SRS-24, "DIAGNOSTIC PRO-
CEDURE 3" .
Self-diagnostic result “SELF-DIAG
[PAST]” (previously stored in the
Go to SRS-22, "DIAGNOSTIC PRO-
CEDURE 2" .
memory) might not be erased after repair.
Intermittent malfunction has been
detected in the past.
connection.
2. Replace the harness if it has visible damage.
3. Replace driver air bag module. (Before disposal, it must be deployed.)
4. Replace the spiral cable.
5. Replace the diagnosis sensor unit.
6. Replace the related harness.
1. Visually check the wiring harness connection.
2. Replace the harness if it has visible damage.
3. Replace front passenger air bag module. (Before disposal of it, it must be deployed.)
4. Replace the diagnosis sensor unit.
5. Replace the related harness.
connection.
2. Replace the harness if it has visible damage.
3. Replace the crash zone sensor.
4. Replace the diagnosis sensor unit.
5. Replace the related harness.
connection.
2. Replace the harness if it has visible damage.
3. Replace front LH side air bag mod­ule. (Before disposal, it must be deployed.)
4. Replace the diagnosis sensor unit.
5. Replace the related harness.
A
B
E
F
G
SRS
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Revision: 2004 April 2002 Q45
SRS-25
Page 96
TROUBLE DIAGNOSIS
Diagnostic item Explanation
SIDE MODULE RH
Front RH side air bag module circuit is open. 1. Visually check the wiring harness
[OPEN]
SIDE MODULE RH [VB-SHORT]
SIDE MODULE RH
Front RH side air bag module circuit is shorted to some power
supply circuit.
Front RH side air bag module circuit is shorted to ground.
[GND-SHORT]
SIDE MODULE RH
Front RH side air bag module circuits are shorted to each other.
[SHORT]
SATELLITE SENS LH
LH side air bag (Satellite) sensor 1. Visually check the wiring harness
[UNIT FAIL] SATELLITE SENS LH [COMM FAIL] SATELLITE SENS LH [UNMATCH]
SATELLITE SENS RH
RH side air bag (Satellite) sensor 1. Visually check the wiring harness
[UNIT FAIL] SATELLITE SENS RH [COMM FAIL] SATELLITE SENS RH [UNMATCH]
PRE-TEN FRONT LH
The circuit for front LH pre-tensioner is open.
[OPEN]
PRE-TEN FRONT LH [VB-SHORT]
PRE-TEN FRONT LH
The circuit for front LH pre-tensioner is shorted to some power
supply circuit.
The circuit for front LH pre-tensioner is shorted to ground.
[GND-SHORT]
PRE-TEN FRONT RH [OPEN]
PRE-TEN FRONT RH [VB-SHORT]
PRE-TEN FRONT RH
The circuit for front RH pre-tensioner is shorted to some power
supply circuit.
The circuit for front RH pre-tensioner is shorted to some power
supply circuit.
The circuit for front RH pre-tensioner is shorted to ground.
[GND-SHORT]
Repair order
“Recheck SRS at each replacement”
connection.
2. Replace the harness if it has visible
damage.
3. Replace front RH side air bag mod-
ule. (Before disposal, it must be deployed.)
4. Replace the diagnosis sensor unit.
5. Replace the related harness.
connection.
2. Replace the harness if it has visible
damage.
3. Replace the LH side air bag (satel-
lite) sensor.
4. Replace the diagnosis sensor unit.
5. Replace the related harness.
connection.
2. Replace the harness if it has visible
damage.
3. Replace the RH side air bag (satel-
lite) sensor.
4. Replace the diagnosis sensor unit.
5. Replace the related harness.
1. Visually check the wiring harness
connections.
2. Replace the harness if it has visible
damage.
3. Replace front LH seat belt.
(Before disposing, it must be deacti­vated.)
4. Replace the diagnosis sensor unit.
5. Replace the related harness.
1. Visually check the wiring harness
connections.
2. Replace the harness if it has visible
damage.
3. Replace front RH seat belt.
(Before disposing, it must be deacti­vated.)
4. Replace the diagnosis sensor unit.
5. Replace the related harness.
Revision: 2004 April 2002 Q45
SRS-26
Page 97
TROUBLE DIAGNOSIS
Diagnostic item Explanation
CURTAIN MODULE LH [OPEN]
CURTAIN MODULE LH [VB-SHORT]
CURTAIN MODULE LH [GND-SHORT]
CURTAIN MODULE RH [OPEN]
CURTAIN MODULE RH [VB-SHORT]
CURTAIN MODULE RH [GND-SHORT]
CONTROL UNIT
The LH side curtain air bag module circuit is open. 1. Visually check the wiring harness
The LH side curtain air bag module circuit is shorted to some
power supply circuits.
The LH side curtain air bag module circuit is shorted to ground.
The RH side curtain air bag module circuit is open. 1.Visually check the wiring harness
The RH side curtain air bag module circuit is shorted to some
power supply circuit.
The RH side curtain air bag module circuit is shorted to ground.
Diagnosis sensor unit is malfunctioning. 1. Visually check the wiring harness
Repair order
“Recheck SRS at each replacement”
connection.
2. Replace the harness if it has visible
damage.
3. Replace LH side curtain air bag
module. (Before disposal, it must be deployed.)
4. Replace the diagnosis sensor unit.
5. Replace the related harness.
connection.
2. Replace the harness if it has visible
damage.
3. Replace RH side curtain air bag
module. (Before disposal, it must be deployed.)
4. Replace the diagnosis sensor unit.
5. Replace the related harness.
connection.
2. Replace the diagnosis sensor unit.
A
B
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SRS
NOTE:
Follow the procedures in numerical order when repairing malfunctioning parts. Confirm whether malfunc-
tion is eliminated using air bag warning lamp or CONSULT-II each time repair is finished. If malfunction is still observed, proceed to the next step. When malfunction is eliminated, further repair work is not required.
Follow the procedures in numerical order when repairing malfunctioning parts, then make the system
check.
The screen contents are the same as the self-diagnosis results, self-diagnosis results “SELF-DIAG [CUR-
RENT]” and “SELF-DIAG [PAST]”.
Trouble Diagnoses without CONSULT-II. EHS0009B
DIAGNOSTIC PROCEDURE 5
CAUTION:
SRS will not enter diagnosis mode if no malfunction is detected in user mode.
1. Turn ignition switch “ON”.
2. After “AIR BAG” warning lamp lights for 7seconds, turn ignition switch “OFF” within 1seconds.
3. Wait more than 3 seconds.
4. Repeat the steps 1 to 2 two times.
5. Turn ignition switch ON”.
6. Compare the number of flashes to Air Bag Warning Lamp Flash Code.
7. Turn the ignition switch OFF, and disconnect the battery ground terminal.
8. Repair the system as outlined by the “REAPIR ORDER” in “Warning Lamp Flash Code Chart” that corre­sponds to flash code.
9. After the repairing of malfunction, connect the battery ground cable, and turn the ignition switch ON.
10. Check that no malfunction is detected.
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Revision: 2004 April 2002 Q45
SRS-27
Page 98
TROUBLE DIAGNOSIS
WARNING LAMP FLASH CODE CHART
SHIA0026E
SHIA0027E
SHIA0028E
SHIA0029E
Revision: 2004 April 2002 Q45
SRS-28
Page 99
TROUBLE DIAGNOSIS
A
B
SHIA0083E
SHIA0030E
SHIA0031E
E
F
G
SRS
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J
K
SHIA0032E
Revision: 2004 April 2002 Q45
SRS-29
L
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Page 100
TROUBLE DIAGNOSIS
SHIA0033E
SHIA0034E
SHIA0035E
SHIA0084E
Revision: 2004 April 2002 Q45
SRS-30
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