Infiniti M35 2004 User Manual

Page 1
M INDEX
A
B
SECTION
ALPHABETICAL INDEX
C
D
E
F
G
H
I
J
K
L
IDX-1
Page 2
ALPHABETICAL INDEX
A
A/C air flow ...................................................... ATC-32
A/C component layout ..................................... ATC-21
A/C compressor clutch removal and installation ...........
ATC-138
A/C compressor precaution ............................... ATC-8
A/C compressor special service tool ................ ATC-12
A/C control operation (auto A/C) ...................... ATC-30
A/C diagnostic work flow (auto A/C) ................ ATC-34
A/C evaporator ............................................... ATC-146
A/C HFC134a (R134a) system precaution ........ ATC-4
A/C HFC134a (R134a) system service procedure .......
ATC-134
A/C HFC134a (R134a) system service tools ... ATC-12 A/C HFC134a system service equipment precaution ...
ATC-9
A/C lubricant (R134a) ...................................... ATC-22
A/C operational check ...................................... ATC-57
A/C performance chart ..................................... ATC-91
A/C performance test diagnoses ..................... ATC-89
A/C reray .......................................................... ATC-86
A/C self-diagnoses (auto A/C) ......................... ATC-49
A/C trouble diagnoses (auto A/C) .................... ATC-34
A/C, A - Wiring diagram ................................... ATC-38
A/T fluid checking .................................. AT-14, AT-52
A/T fluid cooler cleaning .................................... AT-16
A/T fluid replacement ......................................... AT-14
A/T fluid temperature sensor ........................... AT-154
A/T IND - Wiring diagram .................................... DI-44
A/T indicator ........................................................ DI-44
A/T self-diagnoses ........................................... AT-101
A/T shift lock system ........................................ AT-306
A/T shift lock system - Wiring diagram ............ AT-307
A/T trouble diagnoses ........................................ AT-43
A/T Wiring diagram AT - CAN .......................... AT-104
A/T Wiring diagram AT - D/C ........................... AT-200
A/T Wiring diagram AT - D/CF ......................... AT-206
A/T Wiring diagram AT - E/BRE ...................... AT-175
A/T Wiring diagram AT - FPSW1 ..................... AT-235
A/T Wiring diagram AT - FPSW3 ..................... AT-239
A/T Wiring diagram AT - FPSW5 ..................... AT-243
A/T Wiring diagram AT - FPSW6 ..................... AT-247
A/T Wiring diagram AT - FR/B ......................... AT-190
A/T Wiring diagram AT - FR/BF ....................... AT-195
A/T Wiring diagram AT - FTS .......................... AT-155
A/T Wiring diagram AT - HLR/C ...................... AT-210
A/T Wiring diagram AT - HLR/CF .................... AT-216
A/T Wiring diagram AT - I/C ............................. AT-180
A/T Wiring diagram AT - I/CF .......................... AT-186
A/T Wiring diagram AT - I/LOCK ..................... AT-168
A/T Wiring diagram AT - LC/B ......................... AT-221
A/T Wiring diagram AT - LC/BF ....................... AT-227
A/T Wiring diagram AT - LPSV ........................ AT-135
A/T Wiring diagram AT - MMSW ..................... AT-231
A/T Wiring diagram AT - NONDTC .................. AT-254
A/T Wiring diagram AT - PNP/SW ................... AT-112
A/T Wiring diagram AT - POWER .................... AT-141
A/T Wiring diagram AT - STSIG ...................... AT-107
A/T Wiring diagram AT - TCCSIG .................... AT-130
A/T Wiring diagram AT - TCV .......................... AT-124
A/T Wiring diagram AT - TRSA/T ..................... AT-161
A/T Wiring diagram AT - VSS A/T ................... AT-117
Accelerator control system ............................... ACC-2
Accelerator pedal position (APP) sensor ........ EC-615,
EC-621
Accelerator pedal released position learning ..... EC-44
Accelerator wire adjustment ............................. ACC-3
Aiming adjustment ............................................. LT-39
Air bag .............................................................. SRS-3
Air bag disposal .............................................. SRS-52
Air bleeding for brake system .............................. BR-9
Air cleaner and air duct ..................................... EM-16
Air cleaner filter replacement ............................ MA-14
Air conditioner cut control .................................. EC-30
Air flow meter - See Mass air flow sensor ....... EC-174,
EC-182
Air mix door control linkage adjustment .......... ATC-71
Air mix. door motor ......................... ATC-69, ATC-130
Alternator ........................................................... SC-17
Ambient sensor ............................. ATC-101, ATC-115
Angular tightening application ............................. EM-3
Antenna ............................................................. AV-35
APPS1 - Wiring diagram .................................. EC-617
APPS2 - Wiring diagram .................................. EC-623
APPS3 - Wiring diagram .................................. EC-636
ASCD - Wiring diagram .................................... ACS-8
ASCD (automatic speed control device) ........... ACS-4
Ashtray illumination(Front) ............................... LT-185
Audio ........................ .......................... .................. AV-5
AUDIO - Wiring diagram ...................................... AV-8
Audio and A/C control removal and installation - See
Instrument panel ................................................. IP-11
AUT/DP - Wiring diagram .................................. SE-20
Auto air conditioner - Wiring diagram ............. ATC-38
Auto anti-dazzling inside mirror ....................... GW-58
Automatic amplifier ........................... ATC-47, ATC-60
Automatic drive positioner ................................. SE-13
Automatic transmission fluid replacement ........ MA-20
AV and NAVI control unit ............. DI-65, DI-89, AV-40
AV communication line ......................... DI-103, AV-60
AV control unit ......................................... DI-65, DI-89
Axle .................... ............................................... MA-26
BACK/L - Wiring diagram ................................. LT-106
Back-up lamp ................................................... LT-106
Ball joint (front) ................................................ FSU-12
Ball Joint (rear) ............................................... RSU-10
Basic inspection ................................. ....... ...... ... EC-81
Battery ................................................................. SC-4
Battery/Starting/Charging System Tester(Battery) SC-6 Battery/Starting/Charging System Tester(Charging
system) .............................................................. SC-19
Battery/Starting/Charging System Tester(Starting
system) .............................................................. SC-11
Block heater ....... ...... ....... ...... ....... ...... ............... EM-80
, EC-634
, EC-422
B
IDX-2
Page 3
ALPHABETICAL INDEX
Blower motor .................................. ATC-75, ATC-121
Blower unit ..................................................... ATC-119
Body alignment ................................................. BL-208
Body component parts ...................................... BL-196
Body construction ............................................. BL-207
Body exterior paint color ................................... BL-195
Body repair ....................................................... BL-195
Body sealing ..................................................... BL-204
Bose speaker amp. .............................................. AV-5
Brake booster .................................................... BR-20
Brake fluid change ............................................... BR-9
Brake fluid level ................................................. MA-24
Brake fluid level and line check ........................... BR-9
Brake inspection ................................................ MA-24
Brake lines and cables inspection ..................... MA-24
Brake master cylinder ........................................ BR-13
Brake switch .................................................... EC-610
BRK/SW - Wiring diagram ........................... .... EC-611
Bulb specifications ....................................... ..... LT-189
Bumper, front ....................................................... EI-15
Bumper, rear ........................................................ EI-17
BYPS/V - Wiring diagram .................. EC-586, EC-594
C
Camshaft ........................................................... EM-49
Camshaft inspection .......................................... EM-50
Camshaft position sensor (PHASE) ................ EC-317
CAN - Wiring diagram .......... EC-144, LAN-25, LAN-41
CAN (Controller Area Network) ........ LAN-21, LAN-24,
LAN-40
CAN communication . EC-30, EC-143, AT-32, AT-103,
BRC-10
Canister-See EVAP canister ........................... EC-695
CD auto changer ............................................... AV-30
CD/CHG - Wiring diagram ................................... AV-8
CHARGE - Wiring diagram ................................ SC-18
Charging system ................................................ SC-17
Chassis and body maintenance ........................ MA-19
CHIME - Wiring diagram ..................................... DI-49
CIGAR - Wiring diagram .................................. WW-27
Cigarette lighter ............................................... WW-27
Cigarette lighter illumination ............................. LT-185
Circuit breaker ................................................... PG-13
Clearance lamp ................................................ LT-108
Clock ............................ ................... .................. DI-135
CLOCK - Wiring diagram .................................. DI-135
Closed loop control ............................................ EC-27
Closed loop control (Bank 1) ........................... EC-505
Closed loop control (Bank 2) ........................... EC-505
Coil spring (rear) ............................................. RSU-14
Collision diagnosis . ...... ...... ....... ...... ................. SRS-59
Combination lamp, front, removal and installation ........
LT-42
Combination lamp, rear, removal and installation ........
LT-127
Combination meter ............................................... DI-6
COMM - Wiring diagram ........... DI-103, LAN-9, AV-60
COMPAS - Wiring diagram ................................. DI-23
, DI-7, LAN-21, LAN-24, LAN-40
Compass ......................... ............. ............. .......... DI-21
Component Location (auto A/C) ...................... ATC-35
Compression pressure ...................................... EM-65
Compressor clutch removal and installation .. ATC-138
Compressor special service tool ...................... ATC-12
Condenser ..................................................... ATC-144
Connecting rod .................................. ....... ...... .. EM-98
Console box - See Instrument panel .................. IP-15
CONSULT for engine ....................................... EC-108
CONSULT-II for engine ................................... EC-123
Contaminated refrigerant ................................... ATC-4
Control unit .................................................... ATC-114
Control units (terminal arrangement) ................. PG-56
Control valve (A/T) ............................... AT-37, AT-312
Controller Area Network (CAN) ........ LAN-21, LAN-24,
LAN-40
Converter housing installation ......................... AT-333
COOL/V - Wiring diagram .................. EC-513, EC-581
Coolant replacement ......................................... MA-12
Cooling circuit (engine) ............................. ...... .... CO-7
Cooling fan ............... ....... ...... ....... ...... ....... ...... .. CO-19
Cooling fan control ................ ....... ...... EC-509, EC-578
Cooling fan fluid level ............ ....... ...... ............... MA-18
Cooling fan speed control solenoi d valve ........ EC-578
Corrosion protection ........................................ BL-200
Crankcase ventilation system - See Positive crankcase
ventilation ................. ....... ............. ............. ....... EC-704
Crankshaft ........................................................ EM-81
Crankshaft position sensor (POS) ................... EC-309
Crash zone sensor .......................................... SRS-48
Cylinder block ................................................... EM-80
Cylinder block boring ...................................... EM-101
Cylinder head .................................................... EM-65
D
D/LOCK - Wiring diagram .................................. BL-22
Data link connector .......................................... EC-691
Data link connector for Consult ........................ EC-110
Daytime light system ........................................... LT-44
Daytime running light - See Daytime light system LT-44
DEF - Wiring diagram ......................... GW-63, SE-102
Diagnosis sensor unit ..................................... SRS-51
Diagnostic trouble code (DTC) for OBD system .. EC-9 Diagnostic trouble code (DTC) inspection priority chart
EC-78
Direct clutch solenoid valve ............... AT-199, AT-205
DLC - Wiring diagram ...................................... EC-691
Door glass ........................................... GW-47, GW-53
Door lock ............................................. BL-107, BL-110
Door mirror ...................................................... GW-117
Door trim ............................................................. EI-31
Door, front ........................................... BL-103, GW-47
Door, rear ............................................ BL-103, GW-53
Drive belt .................. ....... ...... ....... ...... ....... ...... .. EM-13
Drive belt inspection .................... ...... ....... ...... .. MA-12
Drive pinion diff. inspection ............................. RFD-13
Drive shaft (rear) .......................... ................... RAX-10
Driver air bag .................................................. SRS-38
A
B
C
D
E
F
G
H
I
J
K
L
IDX-3
Page 4
ALPHABETICAL INDEX
DTC work support ............................................ EC-119
DTRL - Wiring diagram ....................................... LT-49
Duct and grilles .............................................. ATC-131
Duel mode muffler ............................................... EX-6
E
ECM input/output signal ..................................... EC-98
ECM power supply .................... ...... ... EC-133, EC-418
ECM/PW - Wiring diagram ............................... EC-419
ECTS - Wiring diagram .................................... EC-195
Electric sunroof .................................................. RF-10
Electric throttle control actuator ........ EC-440, EC-442,
EC-455
Electrical load signal circuit .............................. EC-685
Electrical unit ..................................................... PG-56
Electrical units location ...................................... PG-49
Electronic ignition (EI) system ........................... EC-28
Electronic key ........................... BL-82, BL-97, BL-158
Engine control circuit diagram ........................... EC-96
Engine control component parts location ........... EC-90
Engine control module (ECM) .......................... EC-410
Engine control system diagram and chart ......... EC-23
Engine coolant .................................................... CO-9
Engine coolant temperature sensor (ECTS) ... EC-193,
EC-205
Engine fail-safe system ................... ....... ...... ...... EC-80
Engine oil ............................................................. LU-6
Engine oil filter replacement ............................. MA-16
Engine oil precautions .......................................... GI-7
Engine oil replacement ..................................... MA-15
Engine removal ................................................. EM-76
Engine room cover ............................................ EM-12
ETC1 - Wiring diagram .................................... EC-443
ETC2 - Wiring diagram .................................... EC-451
ETC3 - Wiring diagram .................................... EC-456
EVAP canister .................................................. EC-695
EVAP canister purge volume control solenoid valve ....
EC-342
EVAP canister vent control valve ...... EC-348, EC-552,
EC-558
EVAP control system (small leak) diagnosis .. EC-333,
EC-370
EVAP control system pressure sensor EC-355, EC-362 EVAP control system purge flow monitoring diagnosis
EC-327
EVAP vapor lines inspection ............................. MA-18
Evaporative emission (EVAP) system ............. EC-692
Evaporator ..................................................... ATC-146
Exhaust manifold .............................................. EM-22
Exhaust system ................................................... EX-3
Exhaust system inspection ..................... EX-3, MA-19
Expansion valve ............................................. ATC-146
F/LID - Wiring diagram ..................................... BL-118
F/PUMP - Wiring diagram ................................ EC-675
Fan switch ........................................................ ATC-31
, EC-544
, EC-378, EC-535, EC-565
F
Final drive removal and installation ................ RFD-11
Finisher, interior - See Trim ................................ EI-34
Finisher, trunk lid ................................................ EI-42
Floor trim ..... ....... ...... ....... ...... ....... ...... ....... .......... EI-38
Flow charts ......................................................... GI-26
FLS1 - Wiring diagram ..................................... EC-388
FLS2 - Wiring diagram ..................................... EC-395
FLS3 - Wiring diagram ..................................... EC-575
Fluid temperature sensor (A/T) ........................ AT-154
Fluorescent leak detector ............................. ATC-148
FPCM - Wiring diagram ................................... EC-521
Freeze frame data ............................................. EC-54
Front axle ........................................................... FAX-4
Front brake solenoid valve ................. AT-189, AT-194
Front bumper ...................................................... EI-15
Front combination lamp removal and installation LT-42
Front disc brake ................................................. BR-23
Front door ........................................... BL-103, GW-47
Front Door Trim .................................................. EI-31
Front passenger air bag .................................. SRS-42
Front seat ......................................................... SE-127
Front seat belt ...................................................... SB-4
Front seat belt pre-tensioner ..... SB-2, SRS-3, SRS-50
Front side air bag ............................................ SRS-44
Front suspension .............................................. FSU-6
Front wiper ......................................................... WW-4
FTTS - Wiring diagram ..................... EC-285, EC-289
Fuel cut control (at no load high engine speed) . EC-30
Fuel gauge ............................................................ DI-6
Fuel injection system (Bank 1) .......... EC-266, EC-275
Fuel injection system (Bank 2) .......... EC-266, EC-275
Fuel injector and fuel tube ................................ EM-31
Fuel level sensor ... EC-387, EC-392, EC-394, EC-574
Fuel lid opener, electric .................................... BL-117
Fuel line inspection .................................. FL-2, MA-14
Fuel precautions ................................................... GI-5
Fuel pressure check .......................................... EC-48
Fuel pressure release ........................................ EC-46
Fuel pump ........................................................ EC-674
Fuel pump and gauge .......................................... FL-3
Fuel pump control module ............................... EC-519
Fuel pump dropping resistor ............................ EC-519
Fuel system ......................................................... FL-2
Fuel tank .............................................................. FL-9
Fuel tank temperature sensor ........... EC-283, EC-288
FUELB1 - Wiring diagram ................. EC-268, EC-277
FUELB2 - Wiring diagram ................. EC-269, EC-278
Fuse ...................................... ............................ PG-13
Fuse and fusible link block ................................ PG-64
Fuse and fusible link box .................................. PG-65
Fuse block ............................................ PG-62, PG-63
Fusible link ........................................................ PG-13
G
Generator ........................ .......................... ......... SC-17
Generator - See Alternator ................................ SC-17
Generic scan tool (GST) .................................. EC-121
Glass ........................ GW-11, GW-13, GW-47, GW-53
IDX-4
Page 5
ALPHABETICAL INDEX
Glove box lamp ................................................. LT-185
GPS antenna ..................................................... AV-39
Grille - See Exterior ............................................. EI-19
Ground distribution ............................................ PG-14
H
H/AIM - Wiring diagram ...................................... LT-75
H/LAMP - Wiring diagram ................................... LT-11
Handling precautions for plastics ...................... BL-219
Harness connector ............................................ PG-53
Harness layout ................................................... PG-27
Hazard warning lamp .......................................... LT-89
Headlamp ............................................................. LT-6
Headlamp aiming control .................................... LT-75
Headlamp leveler - See Headlamp aiming control .......
LT-75
Headlamp removal and installation .................... LT-42
Headlining - See Roof trim .................................. EI-40
Heated oxygen sensor 1 (bank 1) .... EC-214, EC-224,
EC-236
Heated oxygen sensor 1 (bank 2) .... EC-214, EC-224,
EC-236
Heated oxygen sensor 1 heater (bank 1) ........ EC-157
Heated oxygen sensor 1 heater (bank 2) ........ EC-157
Heated oxygen sensor 2 (bank 1) .... EC-245, EC-254,
EC-481
Heated oxygen sensor 2 (bank 2) .... EC-245, EC-254,
EC-481
Heated oxygen sensor 2 heater (bank 1) ........ EC-165
Heated oxygen sensor 2 heater (bank 2) ........ EC-165
Heater and cooling unit (Heater core) ........... ATC-124
HFC134a (R134a) system precaution ............... ATC-4
HFC134a (R134a) system service procedure ATC-134
HFC134a (R134a) system service tools .......... ATC-12
HFC134a system service equipment precaution ATC-9
High & low reverse clutch solenoid valve ....... AT-209,
AT-215
Hood ................................................................... BL-13
Horn ................................... .............................. WW-31
HORN - Wiring diagram ................................... WW-31
How to erase DTC for OBD system ................... EC-62
I/MIRR - Wiring diagram ................................... GW-58
IATS - Wiring diagram ..................................... EC-190
ICC - Wiring diagram ....................................... ACS-48
Identification .................................................... ATC-11
Idle air volume learning ..................................... EC-44
Idle mixture ratio ................................................ EC-33
Idle speed .............................................. EC-33, EC-81
Idle speed control (ISC) ..................... EC-401, EC-403
IGN/SG - Wiring diagram ... ....... ...... ....... ...... .... EC-650
Ignition coil .......................................... EM-28, EC-649
Ignition control system ..................................... EC-649
Ignition timing ........................................ EC-33, EC-81
ILL - Wiring diagram ......................................... LT-175
Illumination ....................................................... LT-173
, EC-468, EC-474 , EC-468, EC-474
, EC-493 , EC-493
I
Illumination control ............................................ LT-185
In vehicle sensor ........................... ATC-103, ATC-116
INF/D - Wring diagram ............................. DI-73, DI-97
INJECT - Wiring diagram ................................. EC-662
Injector ..................... ........................................ EC-661
Input clutch solenoid valve ................. AT-179, AT-185
Instrument panel ................................................. IP-10
Instrument panel speaker .................................. AV-31
INT/L - Wiring diagram ...................................... LT-187
Intake air temperature sensor ............ EC-189, EC-208
Intake door control linkage adjustment ............ ATC-74
Intake door motor ............................ ATC-72, ATC-122
Intake manifold ................................................. EM-18
Intake sensor ................................ ATC-109, ATC-118
Intake valve timing control (Bank 1) ................. EC-146
Intake valve timing control (Bank 2) ................. EC-146
Intake valve timing control position sensor (Bank 1) ....
EC-460
Intake valve timing control position sensor (Bank 2) ....
EC-460
Intake valve timing control solenoid valve (Bank 1) ......
EC-428
Intake valve timing control solenoid valve (Bank 2) ......
EC-428
Intelligent cruise control (ICC) system ............ ACS-34
Interior lamp ...................................................... LT-128
IVCB1 - Wiring diagram ..................... EC-149, EC-429
IVCB2 - Wiring diagram ..................... EC-151, EC-431
IVCSB1 - Wiring diagram ...... ....... ...... ....... ...... . EC-461
IVCSB2 - Wiring diagram ...... ....... ...... ....... ...... . EC-463
IVIS (Infiniti vehicle immobilizer system) precautions ...
GI-3
IVMS (In-Vehicle Multiplexing System) .............. LAN-4
IVMS-System description .................................. LAN-4
J
Joint connector (J/C) .......................................... PG-55
Junction box (J/B) ................................. PG-62, PG-63
K
Keyless entry syst em - See Mult i-remot e control sys tem
BL-51
Knock sensor (KS) ........................................... EC-304
KS - Wiring diagram ......................................... EC-305
L
Laser beam aiming adjustment ....................... ACS-40
Latch (lower anchors and tether for children) system ...
SB-10
License lamp ..................................................... LT-108
Line pressure solenoid valve ........................... AT-134
Line pressure test (A/T) ..................................... AT-53
Liquid gasket application ........................... LU-2, CO-2
LOAD - Wiring diagram .................................... EC-686
Location of electrical units ................................. PG-49
Lock, door ........................................... BL-107, BL-110
A
B
C
D
E
F
G
H
I
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K
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IDX-5
Page 6
ALPHABETICAL INDEX
Low coast brake solenoid valve ......... AT-220, AT-226
Low tire pressure warning system ...................... WT-7
Low tire pressure warning system - trouble diagnoses .
WT-9
Low tire pressure warning system - Wiring diagram .....
WT-10
Lubricant (R134a) A/C ........................ ATC-5, ATC-22
Lubrication circuit (engine) ................................... LU-4
Lubrication oil A/C .......................................... ATC-151
M
MAFS - Wiring diagram ...... EC-177
Magnet clutch ................................. ATC-80, ATC-138
MAIN - Wiring diagram .................................... EC-133
Maintenance (engine) ....................................... MA-12
MAJOR OVERHALL ........................................ AT-334
Major overhaul (Final drive) ............................ RFD-14
Malfunction indicator lamp (MIL) .......... EC-64, EC-413
Mass air flow sensor (MAFS) EC-174, EC-182, EC-422
Master cylinder (brake) ...................................... BR-13
METER - Wiring diagram .................................... DI-10
MIL - Wiring diagram ....................................... EC-414
MIRROR - Wiring diagram ................ GW-84, GW-116
Mirror, door ..................................................... GW-117
Mirror, out side ................................................ GW-117
Misfire .............................................................. EC-298
Mode door control linkage adjustment ............. ATC-68
Mode door motor ............................ ATC-66, ATC-129
Molding - See Exterior ......... EI-23, EI-25, EI-27, EI-29
Mud guard - See Exterior .................................... EI-22
Multiplex communication ............................... ATC-111
Multiport fuel injection (MFI) system .................. EC-26
Multiport fuel injection precautions ....................... GI-6
Multi-remote control system ............................... BL-51
N
NATS - Wiring diagram ....................... BL-162
NAVI - Wiring diagram ....................................... AV-52
Navigation system ............................................. AV-38
Nissan torque demand (NTD) control system .... EC-29
NVH troubleshooting (BR) ................................... BR-5
NVH troubleshooting (ST) .................................... PS-5
NVIS (Nissan vehicle immobilizer system) precautions
GI-3
O
O2H1B1 - Wiring diagram ................................ EC-159
O2H1B2 - Wiring diagram ................................ EC-161
O2H2B1 - Wiring diagram ................................ EC-167
O2H2B2 - Wiring diagram ................................ EC-169
O2S1B1 - Wiring diagram ... EC-216, EC-227, EC-239 O2S1B2 - Wiring diagram ... EC-218, EC-229, EC-241 O2S2B1 - Wiring diagram .. EC-247, EC-257, EC-484,
EC-496
O2S2B2 - Wiring diagram .. EC-249, EC-259, EC-486,
EC-498
, EC-184, EC-424
, BL-176
Oil filter ................................................................. LU-9
Oil pan (engine) ................................................ EM-25
Oil pressure (engine) ........................................... LU-6
Oil pump (engine) .............................................. LU-10
Oil seal replacement (engine) ........................... EM-61
Oil seal replacement (front of final drive) .......... RFD-7
Oil seal replacement (side of final drive) ........... RFD-9
On board diagnostic system ................. EC-49, EC-65
ORVR (On-board Refueling Vapor Recovery) . EC-698
Out side mirror ............................................... GW-117
Overheat .......................................................... EC-509
P
Park/Neutral position switch ............................ EC-600
Park/neutral position switch (A/T) ...... AT-110, AT-250
Parking brake control ........................................... PB-4
Parking drum brake ............................................. PB-5
Parking lamp .................................................... LT-108
PCV (positive crankcase ventilation) ............... EC-704
Personal lamp .... ...... ....... ...... ....... ...... .............. LT-153
PGC/V - Wiring diagram ................... EC-344, EC-546
PHASE - Wiring diagram ................................. EC-318
Piston pin inspection ......................................... EM-96
Piston ring inspection ........................................ EM-97
Piston to bore clearance ................................. EM-101
PNP/SW - Wiring diagram ............................... EC-602
POS - Wiring diagram ...................................... EC-310
POWER - Wiring diagram ..... ....... ....................... PG-3
Power door lock ................................................. BL-19
Power seat ......................................................... SE-93
Power steering fluid level ........................ PS-6, MA-25
Power steering gear ........................................... PS-13
Power steering oil pump .................................... PS-25
Power steering pressure (PSP) sensor ........... EC-405
Power steering system bleeding .......................... PS-6
Power supply routing .......................................... PG-2
Power window .................................................. GW-15
PRE/SE - Wiring diagram ................. EC-357, EC-364
Precautions (General) ........................................... GI-4
Precautions in repairing high strength steel ..... BL-222
Pressure switch 1 .............................. AT-194, AT-234
Pressure switch 2 ............................................ AT-226
Pressure switch 3 .............................. AT-185, AT-238
Pressure switch 5 .............................. AT-205, AT-242
Pressure switch 6 .............................. AT-215, AT-246
Pressure test (A/T) ............................................. AT-53
Propeller shaft ...................................................... PR-4
Propeller shaft on vehicle service ........................ PR-4
Propeller shaft vibration ....................................... PR-4
PS/SEN - Wiring diagram ................................ EC-406
PTT switch (Push To Talk switch) ..................... DI-137
Push To Talk switch (PTT switch) ..................... DI-137
R
Radiator ............................................................ CO-12
Radiator coolant temperature sensor .............. EC-434
Radio - See Audio ................................................ AV-5
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ALPHABETICAL INDEX
RCTS - Wiring diagram ......................... ...... .... EC-436
Rear axle ........................................................... RAX-6
Rear bumper ........................................................ EI-17
Rear combination lamp removal and installation ..........
LT-127
Rear disc brake ................................................. BR-29
Rear door ............................................ BL-103, GW-53
Rear door trim ...................................................... EI-31
Rear parcel shelf finisher ..................................... EI-37
Rear seat ......................................................... SE-133
Rear seat belt ...................................................... SB-6
Rear suspension ............................................... RSU-5
Rear window ..................................................... GW-13
Rear window defogger ...................................... GW-60
Refrigerant connection precaution ..................... ATC-5
Refrigerant discharging evacuating charging ATC-134
Refrigerant general precaution .......................... ATC-5
Refrigerant lines ............................................ ATC-134
Refrigerant pressure sensor ............. EC-680, ATC-86,
ATC-143
Refrigeration cycle ........................................... ATC-16
Relay block ........................................................ PG-64
REMOTE - Wiring diagram ................................ AV-15
Remote keyless entry system ............................. BL-51
Removal and installation (A/T) ........................ AT-331
Reverse interlock door mirror ........................... GW-78
Revolution sensor (A/T) ...................... AT-116, AT-319
Ring gear diff. inspection ................................. RFD-13
Rocker cover ..................................................... EM-36
Roof trim .............................................................. EI-40
Room lamp ......................................... LT-128, LT-152
Room lamp - See Interior lamp ......................... LT-128
ROOM/L - Wiring diagram ........................... ..... LT-133
RP/SEN - Wiring diagram ................................ EC-681
S
S/SIG - Wiring diagram .................................... EC-671
SEAT - Wiring diagram ...................................... SE-94
Seat belt inspection ............................................. SB-7
Seat belt pre-tensioner disposal ...................... SRS-52
Seat belt, front ..................................................... SB-4
Seat belt, rear ...................................................... SB-6
Seat, front ........................................................ SE-127
Seat, rear ......................................................... SE-133
SEN/PW - Wiring diagram ........................... .... EC-532
Sheft warning system ....................................... BL-126
SHIFT - Wiring diagram ............ ...... ....... .......... AT-307
Shift change signal .......................................... EC-608
Shift lock system .... ...... ...... ....... ...... ....... .......... AT-306
Shift schedule ........................... ...... ...... AT-62, AT-397
Shock absorber (adjustable, rear) .................... RSU-9
Shock absorber (rear) ....................................... RSU-9
Side air bag (satellite) sensor .......................... SRS-49
Side bearing preload diff. ... ....... ...... ....... ...... .... RFD-20
Side curtain air bag .......................................... SRS-46
Side flange installation diff. ................................ RFD-9
Side trim ................................... ........................... EI-34
SMJ (super multiple junction) ............................ PG-58
Spark plug ......................................................... EM-29
Spark plug replacement .................................... MA-16
Specification value ........................................... EC-128
Speedometer ........................................................ DI-6
Spiral cable ..................................................... SRS-40
Spot lamp ................. ....... ...... ....... ...... ....... ...... .. LT-152
SROOF - Wiring diagram ................................... RF-12
SRS - See Supplemental Restraint System ..... SRS-6
SRS Trouble diagnoses .................................... SRS-8
Stabilizer bar (front) ......................................... FSU-14
Stabilizer bar (rear) ......................................... RSU-15
Stall test (A/T) .................................................... AT-52
Standardized relay ............................................. PG-60
START - Wiring diagram .................................... SC-10
Start signal ....................................................... EC-670
Starter ...................... ............................................ SC-9
Starting system .................................................... SC-9
Steering gear and linkage inspection ................ MA-25
Steering linkage ................................................. PS-13
Steering wheel and column ....................... PS-7, PS-9
Steering wheel turning force ................................ PS-7
Step lamp ................. ....... ...... ....... ...... ....... ...... .. LT-154
STEP/L - Wiring diagram .................................. LT-157
Stop lamp ................. ....... ...... ....... ...... ....... ...... .. LT-104
Stop lamp switch ............. ...... ....... ...... ....... ....... EC-610
STOP/L - Wiring diagram ...... ....... ...... ....... ...... .. LT-104
Strut (rear) ........................................................ RSU-9
Sun roof, electric ................................................ RF-10
Sunload sensor ............................. ATC-106, ATC-117
Sunroof .............................................................. RF-22
Supplemental Restraint System ....................... SRS-6
Suspension ..................... .................................. MA-26
Symbols and abbreviations ... ..................... GI-9, GI-22
Symptom matrix chart ........................................ EC-86
System readiness test (SRT) code .................... EC-55
T
Tachometer ..................... ............. ............. ............ DI-6
Tail lamp ........................................................... LT-108
TAIL/L - Wiring diagram ..................... ....... ........ LT-111
TCM circuit diagram ........ ...... ....... ...... ....... ...... ... AT-51
TCM inspection table ...................................... ... AT-86
THEFT - Wiring diagram .............. ...... ....... ...... . BL-131
Thermostat ...................... ............. ............. ........ CO-24
Three way catalyst ............................................ EM-22
Three way catalyst function (Bank 1) ............... EC-322
Three way catalyst function (Bank 2) ............... EC-322
Three way catalyst precautions ............................ GI-5
Throttle control motor relay .............................. EC-449
Throttle position sensor (TPS) .......... EC-199, EC-292,
EC-527
Throttle position switch .................................... AT-250
Throttle valve closed position learning ............... EC-44
Tie-rod ............................................................... PS-13
Timing chain ..................................................... EM-38
Tire rotation ....................................................... MA-23
TLID - Wiring diagram ...................................... BL-118
Tooth contact diff. ........................................... RFD-25
, EC-529, EC-531, EC-627
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ALPHABETICAL INDEX
Top tether strap child restraint ........................... SB-11
Torque converter installation ........................... AT-333
Torque convertor clutch solenoid valve AT-123, AT-128
TPS1 - Wiring diagram .................................... EC-294
TPS2 - Wiring diagram .................................... EC-201
TPS3 - Wiring diagram .................................... EC-629
TRANSMT - Wiring diagram ............................ BL-192
Trim ..................................................................... EI-34
Trouble diagnoses .............................................. GI-10
Trunk lid ........................................................... BL-113
Trunk lid finisher ................................................. EI-42
Trunk lid opener, electric ...................... BL-54, BL-117
Trunk lid trim ....................................................... EI-42
Trunk room lamp ............................................... LT-187
Trunk room trim .................................................. EI-42
Turbine revolution sensor ................................ AT-160
TURN - Wiring diagram ...................................... LT-93
Turn signal lamp ................................................. LT-89
Two trip detection logic ...................................... EC-49
V
VACS (voice activated control system) ............. DI-13 7
Vacuum cut valve ............................................ EC-590
Vacuum cut valve bypass valve ........ EC-584, EC-590,
EC-695
Vacuum hose (brake system) ............................ BR-22
Vacuum hose drawing (Engine control) ............. EC-24
Valve clearance ................................................ EM-55
Valve guide ....................................................... EM-71
Valve lifter ......................................................... EM-52
Valve seat ......................................................... EM-73
Valve spring ...................................................... EM-74
Vanity mirror lamp ............................................. LT-187
Variable induction air control system (VIAS) ... EC-641
VDC -Wiring diagram ...................................... BRC-16
Vehicle security (theft warning) system ........... BL-126
Vehicle speed sensor (VSS) .............. EC-399, EC-606
VEHSEC - Wiring diagram ............................... BL-131
VENT/V - Wiring diagram ... EC-350, EC-554, EC-561
VIAS - Wiring diagram ..................................... EC-643
Vice activated control system (VACS) .............. DI-137
VOICE - Wiring diagram ................................... DI-140
Wheel hub (rear) ............................................... RAX-6
Wheel sensor (VDC) ....................................... BRC-63
WINDOW - Wiring diagram .............................. GW-21
Window antenna ................................................ AV-35
Window, door ...................................... GW-47, GW-53
Window, rear .................................................... GW-13
Windshield ....................................................... GW-11
Windshield wiper - See Front wiper ................... WW-4
WIPER - Wiring diagram .................................... WW-8
Wiper and washer .............................................. WW-4
Wiper, front . ....... ...... ....... ...... ....... ...... ....... ...... ... WW-4
Wiring Diagram (Cell code) list ......................... PG-45
Wiring diagrams .................................................. GI-14
WT-T/WARN - Wiring diagram .................. ...... .. WT-10
W
W/ANT - Wiring diagram .................................... AV-34
WARN - Wiring diagram ..................................... DI-29
Warning chime .................................................... DI-46
Warning lamps .................................................... DI-25
Water control valve ........................................... CO-24
Water pump ...................................................... CO-22
Water temperature gauge ..................................... DI-6
Wheel alignment (front) ............................... ...... FSU-6
Wheel alignment (rear) ............. ...... ....... ........... RSU-5
Wheel balance ........................................ WT-5, MA-22
Wheel bearing (front) ......................................... FAX-4
Wheel bearing (rear) ....................... ....... ...... ..... RAX-6
Wheel hub (front) ... ...... ...... ....... ...... ....... ...... ...... FAX-4
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ACCELERATOR CONTROL SYSTEM
B ENGINE
A
ACC
SECTION ACC
ACCELERATOR CONTROL SYSTEM
CONTENTS
ACCELERATOR CONTROL SYSTEM ...................... 2
Removal and Installation .......................................... 2
REMOVAL ............................................................. 2
INSTALLATION ..................................................... 3
INSPECTION AFTER INSTALLATION ................. 3
SERVICE DATA AND SPECIFICATIONS (SDS) ........ 4
Standard and Limit .................................................... 4
Tightening Torque .....................................................4
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ACCELERATOR CONTROL SYSTEM
ACCELERATOR CONTROL SYSTEM PFP:18005 Removal and Installation ABS000NC
SBIA0328E
1. Accelerator wire 2. Accelerator wire bracket 3. Seal rubber
4. Accelerator wire bracket 5. Pedal bracket 6. E-ring
7. Bush 8. Stopper 9. Accelerator pedal
Accelerator wire should be adjusted when removing and replacing any parts of the Accelerator Control Sys­tem, shown in the illustration.
REMOVAL
1. Remove engine cover. Refer to EM-12, "ENGINE ROOM
COVER" .
2. Loosen lock nut, and remove accelerator wire from throttle drum.
3. Remove accelerator wire from accelerator pedal.
4. Remove accelerator wire bracket bolt and nut, and pull acceler­ator wire into vehicle interior.
5. Remove accelerator pedal bracket nuts, then remove accelera­tor pedal and bracket assembly.
SBIA0330E
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ACCELERATOR CONTROL SYSTEM
INSTALLATION
Install in the reverse order of removal procedures, paying extra attention to the items below.
CAUTION:
Do not leave scratches, twist or bends on accelerator wire cores.
Do not apply lubricant to insi de accelerator wire.
Check if accelerator pedal is free from contact with other parts, and releases smoothly.
For ASCD wire adjustment, refer to ACS-30, "ASCD Wire Adjustment" .
Adjusting Accelerator Wire
1. Loosen lock nut and adjusting nut.
2. Tighten accelerator adjusting nut until throttle drum starts to move.
3. From that position, turn back adjusting nut 1.5 to 2 turns.
4. Tighten lock nut to specified torque holding adjusting nut.
INSPECTION AFTER INSTALLATION
Check if throttle drum opens fully when accelerato r pedal is fully depressed to th e floor, and operates
smoothly in all process.
Check if throttle drum returns to idle position when pedal is released.
Check if the ASCD wire is not pulling the throttle drum.
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SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS) PFP:00030 Standard and Limit ABS000ND
Turning back of accelerator wire adjusting nut 1.5 - 2 turns (From position throttle drum just starts to move)
Tightening Torque ABS000NE
Unit: N·m (kg-m, in-lb) Accelerator pedal assembly 4.3 - 5.9 (0.43 - 0.61, 38 - 52) Accelerator wire bracket 4.3 - 5.9 (0.43 - 0.61, 38 - 52) Accelerator wire lock nut 7.8 - 10.8 (0.8 - 1.1, 69 - 95)
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AUTO CRUISE CONTROL SYSTEM
K ELECTRICAL
A
B
SECTION ACS
AUTO CRUISE CONTROL SYSTEM
CONTENTS
ASCD
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Wiring Diagrams and Trouble Diagnosis .................. 3
AUTOMA TIC SPEED CONTROL DEVICE (ASCD) ..... 4
Component Parts and Harness Connector Location ..... 4
System Description .................................................. 4
POWER SUPPLY AND GROUND ........................ 4
OPERATION ......................................................... 5
ASCD PUMP OPERATION ................................... 6
Schematic ................................................................ 7
Wiring Diagram — ASCD — .................................... 8
FIG. 1 ..................................................................... 8
FIG. 2 ..................................................................... 9
FIG. 3 ................................................................... 10
FIG. 4 ....................................................................11
FIG. 5 ................................................................... 12
FIG. 6 ................................................................... 13
Fail-Safe System .................................................... 14
DESCRIPTION ................................ .................... 14
MALFUNCTION DETECTION CONDITIONS ..... 14
CONSULT-II Inspection Procedure ........................ 14
CONSULT-II Self-Diagnostic Results ..................... 15
CONSULT-II Data Monitor ...................................... 16
Trouble Diagnoses ................................................. 17
SYMPTOM CHART ............................................. 17
FAIL-SAFE SYSTEM CHECK .. ....... ...... ....... ....... 18
POWER SUPPLY AND GROUND CIRCUIT
CHECK ............................... ...... ........................... 19
ASCD BRAKE/STOP LAMP SWITCH CHECK ... 20
ASCD STEERING SWITCH CHECK .................. 22
VEHICLE SPEED SENSOR CHECK .................. 24
ASCD PUMP CIRCUIT CHECK .......................... 25
ASCD ACTUATOR/PUMP CHECK ..................... 27
ECM SIGNAL CHECK ........................................ 28
TCS MONITOR CHECK ..................................... 29
Electrical Component Inspection ............................ 30
ASCD BRAKE SWITCH AND STOP LAMP
SWITCH .............................................................. 30
PARK/NEUTRAL POSITION RELAY ..................30
ASCD Wire Adjustment ..........................................30
SERVICE DATA AND SPECIFICATIONS (SDS) ......31
Standard and Limit ..................................................31
Tightening Torque ...................................................31
ICC
PRECAUTIONS ........................................................ 32
Precautions for Suppleme ntal Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ...................... ...... ....... ...... ....... ...... ...........32
Precautions for ICC System Service ......................32
Wiring Diagrams and Trouble Diagnosis ................32
PREPARATION ....... ..................................................33
Special Service Tools ............................................. 33
DESCRIPTION ............... ...........................................34
Outline ....................................................................34
VEHICLE-TO-VEHICLE DIST ANCE CONTROL
MODE ............................. .......................... ........... 34
CONVENTIONAL (FIXED SPEED) CRUISE
CONTROL MODE ............................................... 34
BRAKE ASSIST (WITH PREVIEW FUNCTION) ...34
System Diagram .....................................................34
Components Description ........................................35
CAN Communication ..............................................35
CAN COMMUNICATION UNIT ............................35
Switch Operation ............... ....... .............................. 35
ICC System Display .................. ...... ....... ...... ....... .... 36
ACTION TEST ...........................................................37
ICC System Running Test ......................................37
VEHICLE-TO-VEHICLE DIST ANCE CONTROL
MODE ............................. .......................... ........... 37
CONVENTIONAL (FIXED SPEED) CRUISE
CONTROL MODE ............................................... 38
LASER BEAM AIMING ADJUSTMENT ................... 40
Outline ....................................................................40
Preparation ........................ .....................................40
Outline of Adjustment Procedure ............................ 40
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Setting the ICC Target Board ..................................40
ADJUSTING HEIGHT OF THE TARGET ............40
ADJUSTING THE RIGHT-LEFT POSITION OF
THE TARGET ......................................................41
SETTING THE TARGET .....................................41
Aiming Adjustment ..................................................42
CHECK AFTER THE ADJUSTMENT ..................45
ELECTRICAL UNITS LOCATION .............................46
Component Parts and Harness Connector Location ...46
WIRING DIAGRAM ........................ ....... ...... ....... ....... 47
Schematic ................. ..............................................47
Wiring Diagram — ICC — ......................................48
TERMINALS AND REFERENCE VALUE .................55
Terminals and Reference Value for ICC Unit ..........55
T erminals and Reference Value for ICC Radar Sen-
sor ............................. .......................... ....................57
Terminals and Reference Value for ICC Warning
Chime .....................................................................57
TROUBLE DIAGNOSIS — GENERAL DESCRIP-
TION ..........................................................................58
Work Flow ...............................................................58
CONSULT-II Function .............................................59
DESCRIPTION ....................................................59
WORK SUPPORT ...............................................59
SELF-DIAGNOSTIC RESULTS ...........................60
DATA MONITOR ..................................................60
ACTIVE TEST .....................................................62
Self-Diagnostic Function .........................................63
WITH CONSULT-II ..............................................63
WITHOUT CONSULT-II .......................................64
SELF-DIAGNOSIS BY CONSULT-II WILL NOT
RUN ............................. ........................................65
SELF-DIAGNOSIS B Y IC C SY STE M DI SPL AY
WILL NOT RUN ...................................................66
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC
ITEMS ................................ ........................................ 68
Diagnostic Trouble Code (DTC) Chart .................... 68
DTC 11 CONTROL UNIT .......................... ....... .......70
DTC 20 CAN COMM CIRCUIT ...............................70
DTC 31 POWER SUPPLY CIR, DTC 34 POWER
SUPPLY CIR 2 ........................................................70
DTC 41 VHCL SPEED SE CIRC ............................71
DTC 42 THRTL POS SEN CIRC ............................72
DTC 43 ABS/TCS/VDC CIRC ................................73
DTC 45 BRAKE SW/STOP L SW ...........................73
DTC 46 OPERATION SW CIRC .............................75
DTC 61 PRESS SEN CIRCUIT ..............................77
DTC 62 BOOSTER SOL/V CIRCUIT ......................77
DTC 63 RELEASE SW CIRCUIT ...........................78
DTC 65 PRESSURE CONTROL ............................79
DTC 74 LASER BEAM OFF CNTR ........................80
DTC 81 POWER SU PPLY VA LVE [HI VOLTAGE] ...80
DTC 83 VACUUM PUMP [LOW VOLTAGE] ...........81
DTC 85 AIR VALVE [LOW VOLTAGE] ....................82
DTC 87 RELEASE VALVE [LOW VOLTAGE] .........82
DTC 90 STOP LAMP RLY FIX ................................83
DTC 92 ECM CIRCUIT ...........................................88
DTC 97 AT CIRCUIT ...............................................88
DTC 98 GEAR POSITION ......................................88
DTC 102 RADAR STAIN .........................................89
DTC 103 LASER SENSOR FAIL ............................90
DTC 104 LASER AIMING INCMP ..........................90
DTC 107 LASER COMM FAIL ................................90
DTC 109 LASER HIGH TEMP ................................91
TROUBLE DIAGNOSIS FOR SYMPTOMS ..............92
Symptom Chart .......................................................92
Symptom 1: Cruise ON/OFF Does Not Switch ON. (The ICC System Display in the Combination Meter Does Not Illuminate.) Cruise ON/OFF Does Not Switch OFF . (The ICC System Display in the Com-
bination Meter Remains Powered.) .........................93
Symptom 2: The ICC System Cannot Be Set (ON/
OFF Switch Turns On/Off). ............. ....... ...... ....... ....95
Symptom 3: The ICC System Cannot Be Cancelled by the CANCEL Switch, RESUME or Increase the
Set Vehicle Speed, or Change the Distance Setting. ...96
Symptom 4: The ICC System Is Not Cancelled
When the Gear Is in Other Than `D'. ......................97
Symptom 5: Chime Does Not Sound. .....................97
Symptom 6: Chime Does Not Stop. ........................99
Symptom 7: Driving Force Is Hunting. ....................99
Symptom 8: The ICC System Frequently Cannot Detect the Vehicle Ahead/The Detection Zone Is
Short. ......................................................................99
Symptom 9: The System Does Not Detect the Vehi-
cle Ahead at All. ....................................................100
ELECTRICAL COMPONENT INSPECTION ...........101
ICC Steering Switch ..............................................101
ICC Brake Switch and Stop Lamp Switch .............101
Booster Solenoid .......... ...... ....... ...... ......................101
Release Switch .....................................................102
ASCD Actuator ......................................................102
Vacuum Hose ........................................................102
ASCD Pump ..........................................................102
REMOVAL AND INSTALLATION ............................104
ICC Unit ................................................................104
ICC Sensor ...........................................................104
ICC Warning Chime ..............................................105
ICC Steering Switch ..............................................105
ASCD Wire Adjustment .........................................105
SERVICE DATA AND SPECIFICATIONS (SDS) ....107
Standard and Limit ................................................107
Tightening Torque .................................................107
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PRECAUTIONS
[ASCD]
[ASCD]
PRECAUTIONS PFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR B AG” and “SEAT BELT PRE-TENSIONER”
AKS004EO
A
The Supplemental Rest raint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, use d along with a front seat belt, helps to redu ce th e risk or se verit y of i njury to the driv er and front passenge r for ce rtain types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted. Information necessary to service the system safely is included in the SRS and SB section of this Service Man­ual.
WARNING:
To avoid rendering the SRS ino perative, w hich could inc rease the ris k of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per­formed by an authorized NISSAN/INFINITI dealer.
Improper maintenance, inc luding incorrect removal and installation of the SRS, can lead to per-
sonal injury ca use d by unintentional activation of the system . For removal of Spiral Cable and A ir Bag Module, see the SRS section.
Do not use electrical test equ ipment o n any circu it related to the SRS unless in structed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness connectors.
Wiring Diagrams and Trouble Diagnosis AKS002VF
When you read wiring diagrams, refer to the followings:
Refer to GI-14, "How to Read Wiring Diagrams" in GI section
Refer to PG-2, "POWER SUPPLY ROUTING" for power distribution circuit in PG section
When you perform trouble diagnosis, refer to the followings:
Refer to GI-10, "HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES" in GI section
Refer to GI-26, "How to Perform Efficient Diagnosis for an Electrical Incident" in GI section
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AUTOMATIC SPEED CONTROL DEVICE (ASCD)
[ASCD]
AUTOMATIC SPEED CONTROL DEVICE (ASCD) PFP:18930 Component Parts and Harness Connector Location AKS002PB
SKIA3059E
System Description AKS002PC
Refer to Owner's Manual for ASCD operating instructions.
POWER SUPPLY AND GROUND
When ignition switc h is in the ON or S TART position, power is supplied:
through 10A fuse [No. 12, located in the fuse block (J/B) NO.1]
to ASCD control unit terminal 5 and
through ASCD brake switch terminal 1and 2.
to park/neutral position relay terminal 3.
through 10A fuse [No. 9, located in the fuse block (J/B) NO.1]
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AUTOMATIC SPEED CONTROL DEVICE (ASCD)
[ASCD]
to combination meter terminal 40 and 42.
Power is supplied at all times:
through 15A fuse [No. 17, located in the fuse block (J/B) NO.1]
to the stop lamp switch terminal 1.
When park/neutral position is in the P or N position, ground is supplied:
to park/neutral position relay terminal 2
through body grounds E24 and E42.
When MAIN (CRUISE) switch is depressed (ON), ground is supplied:
to ASCD steering switch terminal 2
from ASCD control unit terminal 11.
to ASCD control unit terminal 24
from ASCD steering switch terminal 1.
then ASCD control unit holds CRUISE condition and illuminates CRUISE indicator. Ground is supplied:
to combination meter terminal 60
from ASCD control unit terminal 15.
OPERATION Set Operation
To activate the ASCD, all of following con ditions must exist.
Power supply to ASCD contr ol unit terminal 8. [Brake pedal is released and A/T selector lever is in a posi-
tion other than P or N.]
Ve hicle speed is between 40 km/h (25 MPH) and 144 km/h (89 MPH). (Si gnal from combination meter)
When the SET/COAST switch is depressed, power is supplied:
from ASCD control unit terminal 11
to ASCD steering switch terminal 2.
And then ASCD pump is activated to control throttle wire and ASCD control unit supply ground
to combination meter terminals 61 to illuminate SET indicator.
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A/T Overdrive Control During Cruise Control Driving
When the vehicle speed is approximately 3 km/h (2 MPH) below set speed, a signal is sent
from ASCD control unit terminal 10
to TCM (transmission control module) through combination meter.
When this occurs, the TCM (transmission control module ) cancels overdrive. After vehicle speed is approximately 1 km/h (0.6 MPH) above set speed, overdrive is react ivated.
ASCD Shifting Control
During ASCD cruise, ASCD control unit controls A/T shifting to avoid uncomfortable shifting. This is used to control the signals below.
Throttle position sensor fro m ECM
A/T shift solenoid valve A
Coast Operation
When the SET/COAST switch is depressed during cruise control driving, ASCD actuator returns the throttle cable to decrea se vehicle set speed until the switch is released. An d then ASCD will keep the new set speed.
Accel Operation
When the RESUME/ACCEL switch is depressed, power is supplied
from ASCD control unit terminal 11
to ASCD steering switch terminal 2.
If the RESUME/ACCEL switch is depressed during cruise control driving, ASCD actuator pulls the throttle cable to increa se th e v eh ic le sp ee d u nti l the switch is releas ed or v eh ic le speed reaches the ma x im um sp ee d controlled by the system. ASCD will then keep the new set speed.
ACS
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ACS-5
Page 18
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
[ASCD]
Cancel Operation
When any of following conditions exist, cruise operation will be canceled.
CANCEL switch is depressed. (Power supply to ASCD control unit terminal 11)
Brake peda l is depressed. (Power supply to ASC D control unit ter minal 23 from stop lamp switch)
Brake pedal is depressed or A/T selector lever is shifted to P or N position. (Power supply to ASCD con-
trol unit terminal 8 is inte rrupted.)
If MAIN (CRUISE) switch is turned to OFF during ASCD activation, all ASCD operations will be canceled and vehicle speed memory will be erased.
Resume Operation
When the RESUME /ACCEL switch is depressed after cancel operation other th an when depressing MAIN (CRUISE) switch is performed, vehicle speed will return to last set speed. To resume vehicle set speed, vehi­cle condition must meet following conditions.
Brake ped al is released.
A/T selector lever is in other than P and N position.
Vehicle speed is greater than 40 km/h (25 MPH) and less than 144 km/h (89 MPH).
ASCD PUMP OPERATION
The ASCD pump consists of a vacuum motor, an air valve and a release valve. When the ASCD activates, power is supplied
from ASCD control unit terminal 12
to ASCD pump terminal 1.
Ground is supplied to vacuum motor, air valve and release valve from ASCD control unit depending on the operated condition as shown in the below table. The pump is connected to ASCD actuator by vacuum hose. When the ASCD pump is activated, the ASCD pump vacuum affects the diaphragm of ASCD actu ator to control throttle cable.
Air valve (*1) Release valve (*1) Vacuum motor
ASCD not operating Open Open Stopped Atmosphere
Releasing throttle cable
ASCD operating
*1: When power and ground is supplied, valve is closed. *2: Set position held.
Holding throttle position
Pulling throttle cable Closed Closed Operated Vacuum
Open Closed Stopped Vacuum
Closed Closed Stopped Vacuum (*2)
Actuator inner pres­sure
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ACS-6
Page 19
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
[ASCD]
Schematic AKS002PD
A
B
C
D
E
F
G
H
I
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ACS
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TKWA0667E
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ACS-7
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AUTOMATIC SPEED CONTROL DEVICE (ASCD)
[ASCD]
Wiring Diagram — ASCD — AKS002PE
FIG. 1
TKWA0668E
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ACS-8
Page 21
FIG. 2
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
[ASCD]
A
B
C
D
E
F
G
H
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ACS
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TKWA0669E
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ACS-9
Page 22
FIG. 3
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
[ASCD]
TKWA0670E
Revision: 2004 October 2004 M45
ACS-10
Page 23
FIG. 4
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
[ASCD]
A
B
C
D
E
F
G
H
I
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ACS
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TKWA0671E
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ACS-11
Page 24
FIG. 5
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
[ASCD]
TKWA0672E
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ACS-12
Page 25
FIG. 6
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
[ASCD]
A
B
C
D
E
F
G
H
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ACS
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TKWA0673E
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ACS-13
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AUTOMATIC SPEED CONTROL DEVICE (ASCD)
[ASCD]
Fail-Safe System AKS002PF
DESCRIPTION
When the fail-safe system senses a malfunction, it deactivates ASCD operation. The SET indicator in the combination meter will then flash.
PBIC0201E
MALFUNCTION DETECTION CONDITIONS
Detection conditions
ASCD steering (RESUME/ACCEL, CANCEL, SET/COAST) switch is stuck.
Vacuum motor ground circuit or power circuit is open or shorted .
Air valve ground ci rc uit or po wer circ ui t is open or shor ted .
Release valve ground circuit or power circuit is open or shorted.
Vehicle speed sensor is faulty.
ASCD control uni t inte rna l circuit is malf unct i oni ng.
ASCD brake switch or stop lamp switch is faulty. ● ASCD is deact ivat ed.
ASCD operation during malfunc-
tion detection
ASCD is deact ivat ed.
Vehicle speed memory is can-
celed.
Vehicle speed memory is not
canceled.
CONSULT-II Inspection Procedure AKS002PG
1. Turn ignition switch OFF.
2. Connect CONSULT-II and CONSULT-ll CONVERTER to data link connector.
SHIA0179E
3. Turn ignition switch ON.
4. Turn ASCD main switch ON.
5. Touch START (NISSAN BASED VHCL) (on CONSULT-II dis­play).
6. Touch ASCD. If “ASCD” is not indicate d, go to GI -38, "
Connector (DLC) Circuit" .
CONSULT-II Data Link
SKIA3098E
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ACS-14
Page 27
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
7. Touch SELF-DIAG RESULTS.
Self-diagnostic results are shown on display.
Refer to ACS-15, " table.
CONSULT-II Self-Diagnostic Results"
[ASCD]
A
B
C
PEL041P
D
E
F
G
PFA021B
8. Touch DATA MONITOR.
PEL043P
Touch STA RT.
Data monitor results are shown on display.
Refer to ACS-16, "
CONSULT-II Data Monitor" table.
For further information, read the CONSULT-II Operation Manual.
PEL811S
CONSULT-II Self-Diagnostic Results AKS002PH
H
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Diagnostic item Description Repair/Check order
NO DTC IS DETECTED. FURTHER TESTING MA Y BE REQUIRED.
POWER SUPPLY-VALVE
VACUUM PUMP
Revision: 2004 October 2004 M45
Even if no malfunction is indicated, further testing may be
required as far as the customer complains.
The powe r supp ly circui t for the ASCD pum p is open. (A
malfunction high voltage is entered.)
The vacuum mo to r circu it is op en or sh orted. (A m al fun c-
tion high or low voltage is entered.)
ACS-15
ASCD PUMP CIRCUIT CHECK
ACS-25
ASCD PUMP CIRCUIT CHECK
ACS-25
Page 28
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
[ASCD]
Diagnostic item Description Repair/Check order
AIR VALVE
RELEASE VALVE
The air valve circ uit is open or shor ted . (A malfu nct i on
high or low voltage is entered.)
The release val ve circ ui t is open or shor ted . (A malfu nc-
tion high or low voltage is entered.) VHCL SP·S/FAILSAFE The vehi cle speed sensor is malfunctioning.
CONTROL UNIT The ASCD control uni t is malfunctioning. Replace ASCD control unit
BRAKE SW/STOP/L SW
COMMAND SW
The brake swi tch or stop lamp switch circuit is malfunc-
tioning.
The steering switch (SET/COAST switch, RESUME/
ACCEL switch or CANCEL switch) is malfunctioning. ECM The ECM is malfunctioning. ECM SIGNAL CHECK ACS-28
ASCD PUMP CIRCUIT CHECK
ACS-25
ASCD PUMP CIRCUIT CHECK
ACS-25
VEHICLE SPEED SENSOR CHECK ACS-24
ASCD BRAKE/STOP LAMP SWITCH CHECK ACS-20
ASCD STEERING SWITCH CHECK ACS-22
CONSULT-II Data Monitor AKS002PI
Monitored item Description BRAKE SW AT OD MONITOR STOP LAMP SW MAIN SW SET SW RESUME/ACC SW CANCEL SW VHCL SPEED SE SET VHCL SPD VACUUM PUMP AIR VALVE PW SUP-VALVE CRUISE LAMP MAIN LAMP A/T·OD CANCEL FAIL SAFE·LOW FAIL SAFE·SPD TCS MONITOR THRTL POS SEN R/LORD ESTMT
Indicates [ON/OFF] condition of the brake switch and park/neutral position relay.
Indicates [ON /OF F ] condi tion of A/T O/D (s hift sol enoid val ve A).
Indicates [ON/OFF] condition of the stop lamp switch.
Indicates [ON/OFF] condition of MAIN (CRUISE) switch.
Indicates [ON/OFF] condition of the SET switch.
Indicates [ON/OFF] condition of the RESUME/ACCEL switch.
Indicates [ON/OFF] condition of the CANCEL switch.
The present vehi cl e speed computed from the vehicle speed sensor sign al is displayed.
The preset vehi cle speed is displayed.
The operation time of the vacuum pump is displayed.
The operatio n time of the air valve i s displ ayed.
Indicates [ON/OFF] condition of the circuit for the air valve and the release valve.
Indicates [ON/OFF] condition of the set lamp.
Indicates [ON/OFF] condition of cruise lamp.
Indicates [ON/OFF] condition of the OD cancel.
The fail-safe (LO W ) circu it funct ion is displayed.
The fail-safe (SPEED) circuit function is displayed.
Indicates [ON/OFF] condition of TCS.
The voltage of throttle posit io n sensor is displayed.
The present roa d/load computed by ASCD control unit is displayed.
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ACS-16
Page 29
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
[ASCD]
Trouble Diagnoses AKS002PJ
SYMPTOM CHART
PROCEDURE Diagnostic procedure
REFERENCE PAGE (ACS- )
ACS-
18
ACS-19 ACS-20
ACS-22ACS-24ACS-25ACS-27ACS-28ACS-
29
A
B
C
D
SYMPTOM
FAIL-SAFE SYSTEM CHECK
ASCD cannot be set. (“CRUISE” indicator lamp does not ON.)
ASCD cannot be set. (“SET” indicator lamp does not blink.)
ASCD cannot be set. (“SET” indicator lamp blinks.*1)
Vehicle speed does not decrease after SET/ COAST switch has been pressed.
Vehicle speed does not return to the set speed after RESUME/ACCEL switc h has been pressed.*2
Vehicle speed does not increase after RESUME/ACCEL switch has been pressed.
System is not released after CANCEL switch (steering) has been pressed.
Large difference between set speed and actual vehicle speed.
Deceleration is greatest immediately af ter ASCD has been set.
*1: It indicates that sy stem is in f ail-safe. After co mpleting diagn ostic p rocedures, perfor m “FAIL-SAFE SYSTEM CHEC K” ( ACS-18 ) to verify repairs. *2: If vehicle speed is greater than 40 km/h (25 MPH) after system has been released, pressing RESUME/ACCEL switch returns vehicle speed to the set speed previou sly achieved. However, doing so when the ASC D main switc h is turned to “ OFF”, vehicle spe ed will not return to the set speed since the memory is ca ncel ed. *3: Check only main switch built-in steering swi t ch.
XXXXX
POWER SUPPLY AND GROUND CIRCUIT CHECK
XX*3
ASCD BRAKE/STOP LAMP SWITCH CHECK
XXX X
ASCD STEERING SWITCH CHECK
XX
XX
XXX
XX
VEHICLE SPEED SENSOR CHECK
XXX X
XXX X
ASCD PUMP CIRCUIT CHECK
ASCD ACTUATOR/PUMP CHECK
ECM SIGNAL CHECK
TCS MONITOR CHECK
E
F
G
H
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ACS-17
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AUTOMATIC SPEED CONTROL DEVICE (ASCD)
FAI L- SAFE SYS TEM CHECK
1. Turn ignition switch to ON position.
2. Turn ASCD main switch to ON an d check if the “set indicator” blinks.
If the indicator lamp blinks, check the following.
ASCD steering switch. Refer to ACS-22, "ASCD STEERING
SWITCH CHECK" .
3. Drive the vehi cle at mo re th an 40 km/ h (25 MPH) and push S ET/ COAST switch .
If the indicator lamp blinks, check the following.
Vehicle speed sensor. Refer to ACS-24, "VEHICLE SPEED
SENSOR CHECK" .
ASCD pump circuit. Refer to ACS-25, "ASCD PUMP CIR-
CUIT CHECK" .
If vehicle speed sensor and ASCD pump circuit are OK,
replace ASCD control unit.
[ASCD]
SEL417V
4. Depress brake pedal slowly (brake pedal should be depressed more than 5 seconds).
If the indicator lamp blinks, check the following.
ASCD brake/stop lamp switch. Refer to ACS-20, "ASCD
BRAKE/STOP LAMP SWITCH CHECK" .
5. END. (System is OK.)
SEL767P
SAT797A
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ACS-18
Page 31
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
POWER SUPPLY AND GROUND CIRCUIT CHECK
1. CHECK POWER SUPPLY CIRCUIT FOR ASCD CONTROL UNIT
1. Disconnect ASCD control unit connector.
2. Turn ignition switch ON.
3. Check voltage between ASCD control unit harness connector M35 terminal 5 (W/G) and ground.
Dose battery voltage exist?
[ASCD]
A
B
C
D
E
PBIC0203E
Refer to wiring diagram in ACS-8, "
FIG. 1" .
Yes or No
Yes >> GO TO 2. No >> Check the following.
10A fuse [No. 12 located in the fuse block (J/B) NO.1]
Harness for open or short
2. CHECK GROUND CIRCUIT FOR ASCD CONTROL UNIT
Check continu ity be t wee n AS CD c ontr ol un i t ha r ness con ne ct or M3 5 terminal 4 (B/W), 17 (B) and body ground.
Dose continuity exist?
Refer to wiring diagram in ACS-8, " Yes or No
Yes >> Power supply and ground circuit is OK. No >> Repair harness or connector.
FIG. 1" and ACS-13, "FIG. 6" .
SKIA3060E
F
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ACS
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ACS-19
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AUTOMATIC SPEED CONTROL DEVICE (ASCD)
ASCD BRAKE/STOP LAMP SWITCH CHECK
1. CHECK ASCD BRAKE SWITCH CIRCUIT
With CONSULT-II
See “BRAKE SW” in “DATA MONITOR” mode.
When brake pedal is depressed or A/T selector lever is in “N” or “P” range: BRAKE SW
OFF
When brake pedal is released and A/T selector lever is not in “N” or “P” range:
Without CONSULT-II
1. Disconnect ASCD control unit co nnector.
2. Turn ignition switch ON.
3. Check voltage between ASCD control unit harness connector M35 terminal 8 (GY/R) and ground.
BRAKE SW ON
[ASCD]
PBIC0205E
When brake pedal is depressed or A/T selector lever is in “N” or “P” range:
When brake pedal is released and A/T selector lever is not in “N” or “P” range:
OK or NG
OK >> GO TO 2. NG >> Check the following.
ASCD brake switch
Refer to ACS-30, "
Park/neutral position switch
Refer to AT-2 50, "
POSITION SWITCH CIRCUIT" .
Park/neutral position relay
Refer to ACS-30, "
Harness for open or short
Approx. 0 V
Battery voltage
PBIC0206E
should exist.
Electrical Component Inspection" .
PARK/NEUTRAL POSITION, MANUAL MODE, BRAKE AND THROTTLE
Electrical Component Inspection" .
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ACS-20
Page 33
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
[ASCD]
2. CHECK STOP LAMP SWITCH CIRCUIT
With CONSULT-II
See “STOP LAMP” in “DATA MONITOR” mode.
When brake pedal is released : STOP LAMP SW OFF When brake pedal is depressed : STOP LAMP SW ON
Without CONSULT-II
1. Disconnect ASCD control unit connector.
2. Check voltage between ASCD control unit harness connector M35 terminal 23 (R/W) and ground.
When brake pedal is released : 0V When brake pedal is depressed : Approx. 12 V
PBIC0207E
A
B
C
D
E
F
G
H
Refer to wiring diagram in ACS-10, "
FIG. 3" .
OK or NG
OK >> ASCD brake/stop lamp switch is OK. NG >> Check the following.
15A fuse [No. 17, located in the fuse block (J/B) NO.1]
Harness for op en or short between ASCD control unit and stop lamp switch
Harness for op en or short between fuse and stop lamp switch
Stop lamp switc h
Refer to ACS-30, "
Electrical Component Inspection" .
PBIC0208E
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ACS-21
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AUTOMATIC SPEED CONTROL DEVICE (ASCD)
ASCD STEERING SWITCH CHECK
1. CHECK ASCD STEERING SWITCH CIRCUIT FOR ASCD CONTROL UNIT
With CONSULT-II
See “MAIN SW”, “RESUME/ACC SW”, “SET SW” and “CANCEL SW” in “DATA MONITOR” mode.
MAIN SW, RESUME/ACC SW, SET SW and CANCEL SW
When switch is depressed: ON When switch is released: OFF
Without CONSULT-II
1. Turn ignition switch ON.
2. Check voltage between ASCD control unit harness connector M35 terminal 11 (G/OR) and 24 (G).
[ASCD]
PBIC0209E
Switch Condition Voltage [V]
MAIN (CRUISE) SW
SET/COAST SW
RESUME/ACCEL SW
CANCEL SW
Refer to wiring diagram in ACS-11, "
Depressed 0
Released Approx. 4.0
Depressed Approx. 2.0
Released Approx. 4.0
Depressed Approx. 3.0
Released Approx. 4.0
Depressed Approx. 1.0
Released Approx. 4.0
FIG. 4" .
OK or NG
OK >> ASCD steering switch is OK. NG >> GO TO 2.
PKIA2588E
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ACS-22
Page 35
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
[ASCD]
2. CHECK ASCD STEERING SWITCH
1. Disconnect ASCD steering switch.
2. Check resistance between ASCD steering switch terminals 1 and 2 by depressing each switch.
Switch Condition R es is tance [Ω]
MAIN (CRUISE) SW
SET/COAST SW
RESUME/ACCEL SW
CANCEL SW
OK or NG
OK >> Check harness for open or short between ASCD steering switch and ASCD control unit. NG >> Replace ASCD steering switch.
Depressed Approx. 0.3 Released Approx. 4,000 Depressed Approx. 661 Released Approx. 4,000 Depressed Approx. 1,486 Released Approx. 4,000 Depressed Approx. 249 Released Approx. 4,000
A
B
C
D
SKIA3061E
E
F
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ACS-23
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AUTOMATIC SPEED CONTROL DEVICE (ASCD)
[ASCD]
VEHICLE SPEED SENSOR CHECK
1. CHECK SPEEDOMETER OPERATION
Does speedometer op era te no rma ll y?
Yes >> GO TO 2. No >> Check speedometer and vehicle speed sensor circuit. Refer to DI-16, "
Inspection" and AT-43, "TROUBLE DIAGNOSIS" .
Vehicle Speed Signal
2. CHECK VEHICLE SPEED INPUT
With CONSULT-II
See “VHCL SPEED SE” in “DATA MONITOR” mode while driving.
NOTE:
This test may be c on ducted with the driv e wheels lifted in the shop or by d r iv ing th e ve hicle. If a road te st
is expected to be easier, it is unnecessary to lift the vehicle.
Always drive vehicle in safe speed and manner according to traffic conditions and obey all traffic laws.
Is actual vehicle speed indicated?
Without CONSULT-II
1. Apply wheel ch ocks and jack up drive wheels.
2. Disconnect ASCD control unit co nnector.
3. Turn ignition switch ON.
4. Check voltage between ASCD control unit harness connector M35 terminal 22 (PU/W) and ground with turning drive wheels slowly by hand.
Dose voltage pointer deflect?
Refer to wiring diagram in ACS-12, " Yes or No
Yes >> Vehicle speed sensor is OK. No >> Check harness for open or short between ASCD control unit and combination meter.
FIG. 5" .
PBIC0212E
PBIC0213E
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ACS-24
Page 37
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
ASCD PUMP CIRCUIT CHECK
1. CHECK ASCD PUMP
1. Disconnect ASCD pump connector.
2. Measure resistance between ASCD pump terminals 1 an d 2, 3, 4.
Terminals Resistance [Ω]
2 Approx. 65
1
3 Approx. 65 4 Approx. 3
[ASCD]
A
B
C
D
E
PBIC0214E
Refer to wiring diagram in ACS-11, "
FIG. 4" .
OK or NG
OK >> GO TO 2. NG >> Replace ASCD pump.
2. CHECK ASCD PUMP CIRCUIT
1. Disconnect ASCD control unit connector.
2. Check harness for open or short between ASCD control unit terminals and ASCD pump terminals.
Terminal (Wire color)
ASCD control unit ASCD pump Connector M35 E16 ASCD pump power supply 12 (R/ PU ) 1 (LG) Air valve 13 (L/R) 2 (L/R) Release valve 1 (L/Y) 3 (L/Y) Vacuum motor 14 (W/R) 4 (W/R)
Continuity should exist.
OK or NG
OK >> GO TO 3. NG >> Repair harness or connector.
PBIC0215E
F
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ACS-25
Page 38
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
3. CHECK ASCD PUMP POWER SUPPLY
With CONSULT-II
1. Jack up the driv e wheels.
2. Start the engine.
3. See “PW SUP-VALVE” in “DATA MONITOR” mode.
4. Maintain the conditions below.
Vehic le speed is more than 40 km/h (25 MPH). Main switch (CRUISE lamp) is ON. Set/coast switch (SET lamp) is ON.
“PW SUP–VALVE” should be ON.
Without CONSULT-II
1. Jack-up the drive wheels.
2. Start the engine.
3. Maintain the conditions below.
Vehic le speed is more than 40 km/h (25 MPH). Main switch (CRUISE lamp) is ON. Set/coast switch (SET lamp) is ON.
Check voltage betwe en ASCD control unit harness conn ector M35 terminal 12 (R/PU) and ground.
Battery voltage should exist.
[ASCD]
PKIA2377E
OK or NG
OK >> ASCD pump power supply is OK. NG >> Replace ASCD control unit.
PBIC0217E
Revision: 2004 October 2004 M45
ACS-26
Page 39
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
ASCD ACTUATOR/PUMP CHECK
1. CHECK VACUUM HOSE
Check vacuum hose (between ASCD actuator and ASCD pump) for breakage, cracks or fracture.
[ASCD]
A
B
C
D
OK or NG
OK >> GO TO 2. NG >> Repair or replace vacuum hose.
2. CHECK ASCD WIRE
Check wire for improper installation, rust formation or br eaks. OK or NG
OK >> GO TO 3. NG >> Repair or replace wire. Refer to ACS-30, "
ASCD Wire Adjustment" .
3. CHECK ASCD ACTUATOR
1. Disconnect vacuum hose from ASCD actuator.
2. Connect the hose of hand vacuum pump to ASCD actuator.
Apply —40 kPa (—0.41 kg/cm2 , —5.8 psi) vacuum to ASCD actuator with hand vacuum pump.
ASCD wire should move to pull throttle drum. Wait 10 seconds and check for decrease in vacuum
pressure. Vacuum pressure
decrease:
Less than 2.7 kPa (0.028
2
kg/cm
, 0.39 psi)
MEL402G
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OK or NG
OK >> GO TO 4. NG >> Replace ASCD actuator.
Revision: 2004 October 2004 M45
ACS-27
PBIC0218E
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AUTOMATIC SPEED CONTROL DEVICE (ASCD)
4. CHECK ASCD PUMP
1. Disconnect vacuum hose from ASCD pump and ASCD pump connector.
2. If necessary remove ASCD pump.
3. Connect vacuum gauge to ASCD pump.
4. Apply 12V direct current to ASCD pump and check operation.
12V direct current supply ter­minals
(+) (—) Air valve Release valve 3 Close Vacuum motor 4 Operate
1
A vacuum pres sure o f at leas t —40 kPa (—0. 41 kg /cm2 , —5.8 psi) should be generated.
OK or NG
OK >> INSPECTION END. NG >> Replace ASCD pump.
2 Close
Operation
[ASCD]
PBIC0219E
ECM SIGNAL CHECK
1. CHECK THROTTLE POSITION SENSOR SIGNAL CIRCUIT
1. Disconnect ASCD control unit co nnector and ECM connector.
2. Check continuity between ASCD control unit harness connector M35 terminal 3 (R /G) and ECM harn ess connector F1 02 termi­nal 113 (R/Y).
Continuity should exist.
Refer to wiring diagram in ACS-11, " OK or NG
OK >> GO TO 2. NG >> Repair harness or connector.
FIG. 4"
PBIC0220E
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ACS-28
Page 41
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
[ASCD]
2. CHECK ECM COMMUNICATION CIRCUIT
1. Disconnect ASCD control unit connector and ECM connector.
2. Check continui ty betwee n ASCD control un it harnes s connec tor M35 terminal 7 (OR/B) and ECM ha rness connector F101 termi­nal 39 (OR/B).
7 - 39 : Continuity should exists
3. Check continui ty betwee n ASCD control un it harnes s connec tor M35 terminal 7 (OR/B) and ground.
7 - ground : Continuity should not
exist
OK or NG
OK >> GO TO 3. NG >> Repair harness or connector.
3. CHECK ECM
1. Check ECM. Refer to EC-410, "
OK or NG
OK >> Refer to EC-132, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . NG >> Replace ECM.
TCS MONITOR CHECK
DTC P0605 ECM" .
A
B
C
D
SKIA3062E
E
F
G
H
1. CHECK TCS MONITOR CIRCUIT
1. Disconnect ASCD control unit connector and VDC/TCS/ABS control unit connector.
2. Check continui ty betwee n ASCD control un it harnes s connec tor M35 terminal 2 (OR/L) and VDC/TCS /ABS control unit harne ss connector E218 terminal 84 (OR/L).
2 - 84 : Continuity should exists
3. Check continui ty betwee n ASCD control un it harnes s connec tor M35 terminal 2 (OR/L) and ground.
2 - ground : Continuity should not
exist
Refer to wiring diagram in ACS-10, " OK or NG
OK >> GO TO 2. NG >> Repair harness or connector.
FIG. 3"
2. CHECK VDC/TCS/ABS CONTROL UNIT
Check VDC/TCS/ABS control unit. Refer to BRC-11, "TROUBLE DIAGNOSIS" .
OK or NG
OK >> VDC/TCS/ABS control unit is OK. NG >> Replace VDC/TCS/ABS control unit.
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Revision: 2004 October 2004 M45
ACS-29
Page 42
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
[ASCD]
Electrical Component Inspect ion AKS002PK
ASCD BRAKE SWITCH AND STOP LAMP SWITCH
Continuity
ASCD brake switch Stop lamp switch When brake pedal is depressed No Yes When brake pedal is released Yes No
Check each switc h after adjustin g brake p edal — refer to BR-6,
"BRAKE PEDAL" .
PBIC0224E
PARK/NEUTRAL POSITION RELAY
Continuity
Between terminals 3 and 4 Battery voltage supply No Battery voltage not supply Yes
PKIA2378E
ASCD Wire Adjustment AKS002PL
SKIA3064E
CAUTION:
Be careful not to twist ASCD wire when removing it.
Do not tense ASCD wire excessively during adjustment.
Adjust the te nsion of ASCD wire in the following manner .
1. Loosen lock nut and adjusting nut.
2. Make sure that acc el erator wi re is pro pe rly ad ju st ed . Ref er to ACC-2, "
TEM" .
3. Tighten adjusting nut just un til thrott le dru m star ts to move.
4. Loosen adjusting nut again 1/2 to 1 turn.
5. Tighten lock nut to specified torque holding the adjusting nut.
ACCELERATOR CONTROL SYS-
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SERVICE DATA AND SPECIFICATIONS (SDS)
[ASCD]
SERVICE DATA AND SPECIFICATIO NS (SDS) PFP:00030
Standard and Limit AKS002PM
Turning back of ASCD cable adjusting nut 1 /2 - 1.0 turns (Fro m po si tion throttle drum just starts to move)
Tightening Torque AKS002PN
Unit: N·m (kg-m, ft-lb) Unit: N·m (kg-m, in-lb)*
ASCD cable lock nut 7.9 - 9.8 (0.8 - 1.0, 70 - 87)*
ASCD actuator
ASCD control unit 2.9 - 3.9 (0.30 - 0.39, 26 - 34)*
Bolt 4.4 - 5.8 (0.45 - 0.59, 39 - 51)* Nut 10.8 - 13.7 (1.1 - 1.3, 8 - 10)
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PRECAUTIONS
[ICC]
[ICC]
PRECAUTIONS PFP:00001 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along with a front sea t belt , helps t o redu ce th e r isk or s everi ty of injury to th e driv er an d front passenge r for c ertain types of collisi on . Thi s s ys te m in cludes seat belt swi tch inp uts an d du al stag e front air bag modules. T he SRS system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted. Information ne ce ss ary t o se rvi ce th e sy stem saf e ly is i nclu de d in th e SR S and SB se ct i on of th is Ser vic e Man­ual.
WARNING:
To avoid rendering the SRS inoperativ e, which cou ld increase the risk of persona l injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per­formed by an authorized NISSAN/INFINITI dealer.
Improper maintenance, incl uding incorrect removal and installation of the SRS, can lead to pe r-
sonal injury caused by unintentional activation of the system. For rem oval of Spiral Cable and Ai r Bag Module, see the SRS section.
Do not use electrical test equipment on any circ uit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness connectors .
AKS004EP
Precautions for ICC System Service AKS002PP
Do not look straight into the laser beam discharger when adjusting laser beam aiming.
Turn the ON/OFF switch OFF in conditions similar to driving, suchlike Free rollers or a chassis dynamom-
eter.
Do not use the ICC sensor removing from vehicle, disassemble, or remodel the sensor.
Erase DTCs when replacing parts of ICC system, then check the operation of ICC system after adjusting
laser beam ai ming if necessary.
Wiring Diagrams and Trouble Diagnosis AKS002PQ
When you read wiring diagrams, refer to the followings:
Refer to GI-14, "How to Read Wiring Diagrams" in GI section
Refer to PG-2, "POWER SUPPLY ROUTING" for power distribution circuit in PG section
When you perfo rm trouble diagnosis, refer to the followings:
Refer to GI-10, "HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES" in GI section
Refer to GI-26, "How to Perform Efficient Diagnosis for an Electrical Incident" in GI section
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PREPARATION
[ICC]
PREPARATION PFP:00002
Special Service Tools AKS002PR
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number (Kent – Moore No.) Tool name
KV99110100 (J-45718) ICC target board
Description
Laser beam aiming adjustment
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DESCRIPTION
[ICC]
DESCRIPTION PFP:00000 Outline AKS00AO0
The Intelligent Cruise Control (ICC) system automatically maintains a selected distance from the vehicle ahead accordi ng to that vehicle's speed, or at the set speed, if the road ahead is clear. The ICC function has two cruise control modes and brake assist (with pr eview function).
VEHICLE-TO-VEHICLE DISTANCE CONTROL MODE
Vehicle-to-vehicle distance control mode, the same speed as other vehic les can be maintained without the constant need to adjust the operating speed as with a normal cruise control system. The system is intended to enhance the operation of the vehicle when following another vehicle in the same lane and direction. If the dist an ce sen sor de tec t s a slow e r mo vi ng ve hi cl e a head , th e syste m w il l r edu ce sp ee d s o th at the ve hi cle ahead can be followed at the selected distance. The system automatically controls the throttle and applies the brakes (up to 25% of vehicle braking power) if necessary. The detection range of the sensor is approximately 390 ft (120 m) ahead. Refer to Owner's Manual for Intelligent Cruise Control System operating instructions.
CONVENTIONAL (FIXED SPEED) CRUISE CONTROL MODE
Conventional (fixed speed) cruise control mode is cruising at preset speeds. Refer to Owner's Manual for Intelligent Cruise Control System operating instructions.
BRAKE ASSIST (WITH PREVIEW FUNCTION)
When the force applie d to brake p edal exc eeds a certain lev el, the Brak e Assist is activated and gene rates a greater braking force than that of a conventional brake booster even with light pedal force. When the Preview Fun ct ion identifies the nee d to app ly the sud de n b r ak e by se ns in g th e vehicle ahead in the same lane and the distance and relative speed from it , it applies the brak e pre-pressure before driver depress the brake peda l and improves brake response by reducing its free pl ay. Refer to Owner's Manual for BRAKE ASSIST (WITH PREVIEW FUNCTION) operating instructions.
System Diagram AKS002PT
SKIA3065E
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DESCRIPTION
[ICC]
Components Description AKS002PU
Conven-
Vehicle-to-
vehicle
Component
ICC unit ×××
ICC sensor ×× ECM ×× Transmits throttle angle signal to ICC unit.
Brake pressure sensor ××Detects fluid pressure in master cylinder.
ASCD actuator ××
Brake booster ××Adjusts brake fluid pressure, based on command from ICC unit.
distance
control
mode
tional (fixed
speed)
cruise
control
mode
Brake assist
(with pre-
view func-
tion)
Description
Operates ASCD actuator and brake boost er bas ed on t hat senso r signals and CAN communication data, then cont rols vehicle dis­tance.
Irradiate laser beam, and receives reflect ed laser beam to measure distance from preceding vehicle.
Based on command from ICC unit, adjust throt tle valve angle with ASCD actuator, using vacuum emerged from vacuum pump.
CAN Communication AKS002PV
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul­tiplex communication line with high data communication speed and excellent error detection ability. Many elec­tric control units are equipped onto a vehicle, and each control unit shares information and links with other control units during opera tion (not independent). In CA N communication, cont rol units are connected with 2 communicatio n lines ( CAN H lin e, CAN L li ne) all owi ng a high ra te of in forma tion tr ans missi on wit h less wir ing. Each control unit transmits/r eceives data but selectively reads required data only.
CAN COMMUNICATION UNIT
Refer to LAN-21, "CAN Communication Unit" .
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Switch Operation AKS002PW
The system is operat ed by a master ON/OFF switc h and four control switches, all mounted on the steering wheel.
SKIA1605E
No. Switch name Description
1 ON/OFF switch Master switch to activate the system 2 ACCELERATE/RESUME switch Resumes set speed or increases speed increm entally
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DESCRIPTION
No. S witch nam e D escription
3 CANCEL switch Deactivates system without er asing set speed 4 DISTANCE switch Changes the following distance from: Long, Middle, short 5 COAST/SET switch Sets desired cruise speed, reduces speed incrementally
ICC System Display AKS00AO1
No. Component Description
1 Set vehicle speed indicator Indicates the set vehicle speed. 2 Vehicle ahead detection indicator Indicates whether it detects a vehicle ahead.
3 Set distance indicator 4 Own vehicle indicator Indicates the base vehicle.
5 ON/OFF switch indicator lamp ( G re en) Indicates that the ON /OFF switch is ON.
Intelligent cruise control system warning
6
lamp (Yellow)
7 Cruise set switch indicator lamp Indicates that the conventio nal cruise control mode is controlled.
Display the selected distance between vehicl es set w ith th e DISTANCE switch.
The light comes on if there is a malfunction in the ICC system.
[ICC]
SKIA6177E
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ACTION TEST
[ICC]
ACTION TEST PFP:00000
ICC System Running Test AKS00ANZ
VEHICLE-TO-VEHICLE DISTANCE CONTROL MODE Set Checking
1. Press the ON/OFF switch for less than 1.5 seconds.
2. Drive the vehicle between 25 MPH (40 km/h for CANADA models) and 90 MPH (1 44 km/h for CANADA models).
3. Push the COAST/SET switch.
4. Confirm that the desired speed is set as hand is released from the COAST/SET switch.
NOTE:
When there is no vehicle ahead, drive at the set speed steadily.
When there is a v ehicle ahead, control to maintain distance fr om the vehicle ahead, watching its speed.
The set vehicle speed is displaye d on the ICC system indicator in the combination meters.
Check For Increase Of The Cruising Speed
1. Set vehi cl e-to-v ehicle distance control mo de at des ire d spe ed .
2. Check if the set speed increases by 1 MPH (1 km/h for CANADA models) as ACCELERATE/RES switch is pushed.
NOTE:
The maximum set speed of t he vehicle-to-v ehicle distance control mode i s 90 MPH (144 km /h for CANADA models).
A
B
C
D
E
F
G
Check For Decrease Of The Cruising Speed
1. Set vehi cl e-to-v ehicle distance control mo de at des ire d spe ed .
2. Check if the set speed decreases by 1 MPH (1 km/h for CANADA models) as COAST/SET switch is pushed.
NOTE:
Vehicle-to-vehicle distance control mode is automatically turned off when the driving speed lowers to 20
MPH (32 km/h for CANADA models) due to the deceleration of the vehicle ahead.
The minimum set sp eed of the vehicle-to-vehicle distance control mode is 25 MPH (40 km/h for CANADA
models).
Check For The Cancellation Of Vehicle-To-Vehicle Distance Control Mode (Normal Driving Condition) In The Following Cases:
1. When the brake pedal is depressed aft er the system is turned on.
2. When the select lever is shifted into other than “D” including manual shift.
3. When the ON/OFF switch is turned off.
4. When CANCEL switch is operated.
Check For Restoring The Speed That Is Set By Vehicle-To-Vehicle Distance Control Mode Before Cancellation
1. Cancel the system by depressing the foot brake.Then, check that the speed before cancellation is restored when pressing ACCELERATE/RES switch with 25 MPH (40 km/h for CANADA models) or above.
2. Cancel the system by shifting the select lever into other than “D”, Then, check if the speed set before the cancellation is restored when ACCELERATE/RES switch is pressed.
3. Check if the speed previously set is restored when ACCELERATE/RES switch is operated with driving 25 MPH (40 km/h for CANADA models), after canceling vehicle-to-vehicle distance control mode by operat­ing the CANCEL switch.
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ACTION TEST
Check For ON/OFF Switch
1. Start the engine.Then, check the following operations are car­ried correctly.
2. Vehicle-to-vehicle dis tance control mode is d isplayed in spee d­ometer illuminates when ON/OFF switch is pressed “ON” for less than 1.5 seconds and ready fo r operation.The illum ination goes off when ON/OFF switch is turned to OFF.
3. “CRUISE” illumination and ICC system display go off when the key switch is turned to OFF while ON/OFF switch is ON (“CRUISE” illumination is ON and vehicle-to-vehicle distance control mode is ready for operation).
Check For ACCELERATE/RES, COAST/SET, CANCEL Switches
1. Check if ACCE LERATE/RES, COAST/ SET, CANCEL switches are operated smoothly.
2. Check if buttons come up as hand is released from the buttons.
Check For DISTANCE Switch
1. Start the engine.
2. Press the ON/OFF switch for less than 1.5 seconds.
3. Press the DISTANCE switch.
4. Check if the set distance indicator changes display in order of: (long)(middle)(short).
NOTE:
The set distance indicator shows 'long' immediately after the engine starts.
[ICC]
SKIA3067E
SKIA1571E
CONVENTIONAL (FIXED SPEED) CRUISE CONTROL MODE Set Checking
1. Press the ON/OFF switch for more than 1.5 seconds.
2. Drive the vehicle between 25 MPH (40 km/h for CANADA models) and 90 MPH (144 km/h for CANADA models).
3. Push the COAST/SET switch.
4. Confirm that the desired speed is set as hand is released from the COAST/SET switch.
NOTE:
ICC system display in the combinati on meters shows nothing .
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ACTION TEST
[ICC]
Check For Increase Of The Cruising Speed
1. Set the conventional (fixed speed) cruise control mode at desired speed.
2. Check if the set sp eed i ncrea ses by 1 MPH (1 .6 km /h f or CAN ADA mod els) as AC CELER ATE/RES switch is pushed.
NOTE:
If the ACCELERATE/RES switch is kept lifting up during cruise control driving, the vehicle speed
increases until the switch is released.
The maximum set speed is 90 MPH (144 km/h for CANA DA models).
Check For Decrease Of The Cruising Speed
1. Set the conventional (fixed speed) cruise control mode at desired speed.
2. Check if the set speed decreases by 1 MPH (1.6 km/h for CANADA models) as COAST/SET switch is pushed.
NOTE:
Conventional (fixed spee d) crui se cont rol mod e is a utom atica lly tu rned o ff when th e driv ing sp eed l owe rs
to 20 MPH (32 km/h for CANADA models) due to the deceleration of the vehicle ahead.
The lowest set speed is 25 MPH (40 km/h for CANADA models).
Check For The Cancellation Of Conventional (Fixed Speed) Cruise Control Mode (Normal Driving Condition) In The Following Cases:
Refer to ACS-37, "Check For The Cancellation Of Vehicle-To-Vehicle Distance Control Mode (Normal Driving
Condition) In The Following Cases:" .
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Check For Restoring The Speed That Is Set By Conventional (Fixed Speed) Cruise Control Mode Before ICC Cancellation
Refer to ACS-37, "Check For Restoring The Speed That Is Set By Vehicle-To-Vehicle Distance Control Mode
Before Cancellation" .
Check For ON/OFF Switch
1. Start the engine.Then, check the following operations are car­ried correctly.
2. “CRUISE” lamp (green) illuminates and ICC system indicator goes off wh en ON /O FF swi t ch is pr e ss ed “ ON” for mor e tha n 1 .5 seconds, and then ready for operation. The illumination goes off when ON/OFF switch is turned to OFF.
3. “CRUISE” illumination go off when the key switch is turned to OFF while ON/OFF switch is ON.
SKIA9495E
Check For ACCELERATE/RES , COAST/SET, CANCEL Switches
1. Check if ACCELERATE/RES, COAST/SET, CANCEL switches are operated smoothly.
2. Check if buttons come up as hand is released from the buttons.
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LASER BEAM AIMING ADJUSTMENT
[ICC]
LASER BEAM AIMING ADJUSTMENT PFP:00026 Outline AKS002PZ
Adjust the laser beam aiming every time the ICC sensor is removed or installed.
CAUTION:
Place the vehicle on the level ground when the laser beam aiming adjustment is operated.
Follow the CONSULT-II when adjusting the Laser beam aiming (Laser beam aiming adjustment
cannot be operated without CONSULT-II).
Preparation AKS002Q0
Keep all tires inflated to correct pressures. Adjust the tire pressure to the specified pressure value.
See that there is no-lo ad in vehi cle ot her tha n the drive r (or equ ivale nt w eigh t plac ed in d river' s posi tio n).
Coolant, engine oil filled up to correct level and full fuel tank.
Shift the gear into “P” posi tion and release the parking brake.
Clean the sensor with a soft cloth.
PKIA2297E
Outline of Adjustment Procedure AKS002Q1
1. Set up the ICC target board [K V99110100 (J-45718)].
2. Adjust the s en s or f ol low i ng th e pro c ed ure on CONSULT-II (Turn manually the screw fo r u p-d ow n po s iti on adjustment. ICC sensor automatically adjust the right-left position).
Setting the ICC Target Board AKS002Q2
Accurate ICC target board setting is required for the lase r beam aiming adj ustment.
CAUTION:
ICC system does not function normally if laser beam aiming is not accurate.
ADJUSTING HEIGHT OF THE TARGET
1. Attach a triangle scale as shown in the right figure.
SKIA1208E
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LASER BEAM AIMING ADJUSTMENT
2. Adjust the heig ht o f t h e t a r get s tand so that the p oi nt of the t ria n­gle aims the center of the ICC sensor.
ADJUSTING THE RIGHT-LEFT POSITION OF THE TARGET
1. Attach a scale (at least 350 mm[14 in] or longer) or stick as shown in the figure.
[ICC]
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PKIA2298E
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E
F
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SKIA1211E
2. Suspend a thread wit h weig ht on th e t ip of the t hr e ad to 32 4 mm (12.7 in) left sid e of th e t ar g et bo ar d from th e ce nter of th e t ar g et board on top.
SKIA3069E
SETTING THE TARGET
1. Suspend a thread with weight on tip to splice the center of the front and back bumpers.Then, mark the center point on the ground as each weight points.
2. Link t he fron t a nd ba ck bu m pe r s' c en ter points marked on the ground, and mark a po int 5 m ah ea d of the vehicle, on t he ex te nd ed li n e o f th e p rev io us li nk li n e of t h e b ump er c en t er p oi nt s .T he n, adj us t th e p os iti on of the target board so tha t the w ei gh t co me on the top of the mark e d po in t (5 m ah ea d of the vehicle) and face to the vehicle.
3. Adjus t the pos ition of th e target boa rd so that the exte nded line that links th e cente r of th e re ar wi nd shi eld (t he ce nter of th e rear defogger p atter n) and the ce nte r of th e fro nt wi nd shi eld (t he set ­ting part of the room mirror) align with the weight suspended from the board.
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4. Remove the thread suspended to the left side of board and suspend a thread with weight on tip on the center of the target board.Then mark the point of weight on the ground.
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LASER BEAM AIMING ADJUSTMENT
5. Pivot the ed ge of the target board 20° to either side.
NOTE:
Approx. 50 mm (1.97 in) shift rates the 20° movem ent.
[ICC]
PKIA2589E
SKIA3070E
6. Do not place anything in the space shown in the figure (view from top).
SKIA1216E
NOTE:
In case the space sh own in th e illu st ration is no t ava ilabl e, ma ke s pace by cove ring t he side of the target board with a 400 mm (15.75 in)-siz e frosted black board or black cloth.
Aiming Adjustment AKS002Q3
CAUTION:
Complete all nece ssary work for las er beam adjustment un til the adjustment com pletes as shown in the procedure. If the procedure does not complete, the ICC system is inoperable.
1. Turn ignition switch OFF.
2. Connect CONSULT-II and CONSULT-ll CONVERTER on the data link connector.
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LASER BEAM AIMING ADJUSTMENT
3. Start the engine, wait for at least 10 sec., and touch “START (NISSAN BASED VHCL)”
4. Touch “ICC”. If “ICC” is not indicated, go to GI-38, "
Connector (DLC) Circuit" .
CONSULT-II Data Link
[ICC]
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C
SKIA3098E
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F
G
SKIA1217E
5. Touch “WORK SUPPORT”.
6. Touch “LASER BEAM ADJUST”.
7. Touch “START”.
CAUTION:
If the adjustment screen doe s no t appe ar on CONSULT-II 10 sec. After touching “LASER BEAM ADJUST” screen, the following causes may be considered:
Target is not set accurately.
There is not enough space beside the target.
Deformation of vehicle or the surrounding equipment
unit, bracket, or the surrounding equipment is causing inappropriate installation of sensor and aiming may be set out of the adjustable range.
PKIA8867E
SKIA1219E
SKIA1220E
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LASER BEAM AIMING ADJUSTMENT
The area is not suitable for the adjustment work.
ICC sensor is not clean.
8. After the CONSULT-II displays “ADJUST THE VERTICAL OF LASER” turn the up-down direction adjustment screw until “U/D CORRECT” value is set in the range of ±4.
CAUTION:
Turn the screw slowly. The value change on display is slower than actual m ovement of the ICC s ensor. Wait for 2 seconds every time the screw is turned half a rotation.
NOTE:
Turning the screw to the right lowers the aiming an d to the left lifts the aiming.
[ICC]
SKIA1221E
PKIA2299E
9. When “U/D CORRECT” value indicates ±4, confirm tha t th e m a rgin of value remains w i th in ±4 at least for 2 seconds with no equipment or hand touching the ICC sensor. When “COMPLETED THE VERTICAL AIMING OF LASER BEAM” appears on screen, touch “END”.
CAUTION:
Be sure that the margin of “U/D CORRECT” is within ±4 with ICC sensor unit is untouched.
SKIA1223E
10. Confirm that “ADJUSTING AUTOMATIC HORIZONTAL LASER BEAM AIMING” is on screen and wait for a while (maximum: 10sec).
SKIA1224E
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LASER BEAM AIMING ADJUSTMENT
11. Confirm that “NORMALLY COMPLETED” is displayed on CON­SULT-II and close the aiming adjustment procedure by touching “END”.
CAUTION:
Complete all the procedures once “LASER BEAM ADJ UST” mode is entered in CONS ULT-II. When the procedure is dis­continued, the ICC system is inoperable.
CHECK AFTER THE ADJUSTMENT
Test the ICC system operation by running test. Refer toACS-37, "ICC System Running Test" .
[ICC]
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ELECTRICAL UNITS LOCATION
[ICC]
ELECTRICAL UNITS LOCATION PFP:25230 Component Parts and Harness Connector Location AKS002Q4
SKIA9496E
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WIRING DIAGRAM
[ICC]
WIRING DIAGRAM PFP:00000
Schematic AKS002Q5
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WIRING DIAGRAM
[ICC]
Wiring Diagram — ICC — AKS002Q6
TKWA0675E
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WIRING DIAGRAM
[ICC]
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WIRING DIAGRAM
[ICC]
TKWA0677E
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WIRING DIAGRAM
[ICC]
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E
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WIRING DIAGRAM
[ICC]
TKWA0679E
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WIRING DIAGRAM
[ICC]
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WIRING DIAGRAM
[ICC]
TKWA0681E
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TERMINALS AND REFERENCE VALUE
[ICC]
TERMINALS AND REFERENCE VALUE PFP:00000
Terminals and Reference Value for ICC Unit AKS002Q7
A
TERMINALS
(WIRE COLOR)
ITEM
+-
1(P) 2(P)
4
(L/W)
Ground
5
(R) 6 (L) Release switch power supply ON Approx. 10 8 (G/
24(OR)
OR)
10
(R)
Battery power supply OFF
Wiper motor HI signal ON
CAN L ON
Brake pressure sensor power
supply
Brake booster solenoid
(+) side
IGNI­TION
SWITCH
ON Approx. 5
ON
CONDITION
VOLTAGE (V)
OPERATION
Power supply voltage (Approx.
Wiper HI operating Approx. 0
Wiper HI not operating
Power supply voltage (Approx.
12)
12)
B
C
D
E
F
G
H
SKIA1243E
I
12
Ground
(W)
13
(L/Y)
14
(L)
15
(P)
17
(B/Y)
19(B) 20(B) 46(B)
21(Y) ICC warning chime ON
(R/B)
24(OR) Brake pressur e sensor signal
Ground
22
Brake booster solenoid
(–) side
Wiper motor LO signal ON
CAN H ON
Brake release switch
(normal closed)
Ground ON Approx. 0
Brake release switch
(normally open)
ON
ON
ON
ON
Wiper LO operating Approx. 0
Wiper LO not operating
Depress the brake pedal. Approx. 0 Release the brake pedal. Approx. 10 Release the brake pedal. Approx. 0.5
Depress the brake pedal.
Activated Approx. 0 - 12
Not activated Approx. 12 Depress the brake pedal. Approx. 10 Release the brake pedal. Approx. 0
Power supply voltage (Approx.
12)
Approx. 0.5 - 5
(Note) Voltage becomes higher
depending on effectiveness of
depressing brakes.
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TERMINALS AND REFERENCE VALUE
[ICC]
TERMINALS
(WIRE COLOR)
+-
25
(PU/
W)
29(G)
33(W
/G)
42(W
(R/W)
(Y/R)
(L/W)
(B/Y)58(GY/L)
57(R/
(R/W)
(R/Y)68(B)
(Y/B)
(G/Y)
/G)
38
40
47
49
G) 59
(OR/
G) 67
69
70
71
Ground
Ground
Ground
CONDITION
ITEM
ICC system warning lamp
signal
ICC brake switch (normal
closed)
Ignition switch ON or START ON Battery voltage (Approx.12)
Stop lamp switch
(normally open)
parking brake signal ON
Stop lamp drive output signal ON
ICC steering switch signal ON
Vacuum motor/air valve/
release valve output signal
A/T OD cancel signal O N
Cruise output signal ON
Throttle opening angle signal ON
Release valve signal
Air valve signal
IGNI­TION
SWITCH
ON
Selector
ON
ON
ON Being control led
ON
ON
lever: Not in
“N” or “P”
position
Brake operating with ICC system Battery voltage (Approx.12)
Brake not operating with ICC sys-
When ON/OFF switch is pressed Approx. 0
When CANCEL switch is pressed Approx. 1.1
When DISTANCE adjusting switch
When ACCELERATE/RESUME
When accelerator pedal is fully
When accelerator pedal is fully
OPERATION
When warning lamp is ON Approx. 0
When warning lamp is OFF
Depress the brake pedal.
Release the brake pedal.
Depress the brake pedal. Battery voltage (Approx.12)
Release the brake pedal. Approx. 0
Parking brake is ON
Parking brake is OFF Approx. 0
tem
is pressed
When COAST/SET switch is
pressed
switch is pressed
When no switch is pressed Approx. 4.2
When O/D is canceled Approx. 2 or less
O/D Approx. 5 - 10
Being controlled Approx. 8
Not controlled Approx. 0
released
depressed
When motor is not driving
When motor is driving Approx. 0
When motor is not driving
When motor is driving Approx. 0
Power supply voltage (Approx.
Power supply voltage (Approx.
Power supply voltage (Approx.
Power supply voltage (Approx.
Power supply voltage (Approx.
Power supply voltage (Approx.
VOLTAGE (V)
12)
Approx. 0
12)
12)
Approx. 0
Approx. 2.1
Approx. 2.9
Approx. 3.6
12)
Approx. 0.5
Approx. 4.0
12)
12)
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TERMINALS AND REFERENCE VALUE
[ICC]
TERMINALS
(WIRE COLOR)
+-
72
Ground Vacuum motor signal ON
(L/R)
ITEM
IGNI­TION
SWITCH
CONDITION
VOLTAGE (V)
OPERATION
When motor is not driving
When motor is driving Approx. 0
Power supply voltage (Approx.
12)
Terminals and Reference Value for ICC Radar Sensor AKS002Q8
TERMINALS
(WIRE COLOR)
ITEM
+–
1
(Y/R)
3
Ground
(L)
6
(R)
4(B) Ground ON Approx. 0
Laser radar sensor
power
CAN H ON
CAN L ON
IGNI­TION
SWITCH
ON Battery voltage (Approx.12)
CONDITION
VOLTAGE (V)
OPERATION
Terminals and Reference Value for ICC Warning Chime AKS002Q9
A
B
C
D
E
F
G
H
TERMI-
NALS
(WIRE
COLOR)
1
(BR/W)
2
(Y)
ITEM
Ignition switch ON or
START
ICC warning signal ON
IGNI­TION
SWITCH
CONDITION
OPERATION
ON
Chime output OFF Approx. 12
Chime output ON Approx. 0 - 12
VOLTAGE(V)
Power supply voltage (Approx.
12)
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TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
[ICC]
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION PFP:00004 Work Flow AKS002QA
SKIA1227E
Reference 1··· Refer to ACS-63, "Self-Diagnostic Function" .
Reference 2··· Refer to ACS-68, "Diagnostic Trouble Code (DTC) Chart" .
Reference 3··· Refer to ACS-92, "Symptom Chart" .
Reference 4··· Refer to ACS-65, " SELF-DIAGNOSIS BY CONSULT-II WILL NOT RUN" /ACS-66, "SELF-
DIAGNOSIS BY ICC SYSTEM DISPLAY WILL NOT RUN" .
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TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
[ICC]
CONSULT-II Function AKS002QB
DESCRIPTION
CONSULT-II executes following functions by combining data reception and command transmission via com­munication line from ICC unit.
Test mode Function
WORK SUPPORT
SELF-DIAGNOSTIC RESULTS Displays malfunctioning system memori zed in ICC unit. DATA M ONI TOR Disp lay s rea l-tim e input /o utp ut data of ICC unit. CAN DIAG SUPPORT MNTR The results of transmit/receive diagnosis of CAN communication can be read. ACTIVE TEST Enables operation check of electrical loads by sending driving signal to them. ECU PART NUMBER Displays part number of ICC unit.
WORK SUPPORT Work Item
Operation Function LASER BEAM ADJUST Outputs laser beam, calculates dislocation of the beam, and indicates adjustment direction.
CAUSE OF AUTO-CANCEL Indicates causes of automatic cancellation of the ICC system.
Monitor s aiming di re ction to facilitate laser beam aiming operation.
Indicates cause s of autom at i c cancellation of the ICC system.
A
B
C
D
E
F
G
Laser Beam Adjust
For details, refer to ACS-40, "LASER BEAM AIMING ADJUSTMENT" .
Cause of Auto-Cancel
1. Turn ignition switch OFF.
2. Connect CONSULT-II and CONSULT-ll CONVERTER to data link connector.
3. Turn ignition switch ON.
4. Touch “START” on the display.
5. Touch “ICC” on the selec tion screen. If “ICC” is not indicated, go to GI-38, "
6. Touch “WORK SUPPORT” on the selection screen.
7. Touch “CAUSE OF AUTO-CANCEL” on the selection screen.
8. Cause of automatic cancellation screen will be shown.
CAUTION:
Last five cancel (system cancel) causes are displayed.
CONSULT-II Data Link Connector (DLC) Circuit" .
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TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
Display Item List
Cause of cancellation Description
OPERATING WIPER OPERATI NG ABS ABS was operated.
OPERATING TCS TCS was operated. OPERATING VDC VDC was operated. OPE SW VOLT CIRC Outside the standard control switch input voltage was detected. LASER SUN BEAM Intense light such as sunlight entered ICC sensor light sensing part. LASER TEMP Temperature around ICC sensor becam e low. OP SW DOUBLE TOUCH ICC steering switches were pressed at the same time. VDC/TCS OFF SW VDC OFF switch was pressed. WHEEL SPD UNMATCH Wheel speed became different from AT vehicle speed. TIRE SLIP Wheel slipped. PKB SW ON Parking brake is applied. IGN LOW VOLT Power supply voltage became low. NO RECORD
Windshield wipers were operated at HI or LO speed and the fastest position of intermittent operation.
[ICC]
SELF-DIAGNOSTIC RESULTS
For details, refer to ACS-68, "Diagnostic Trouble Code (DTC) Chart" .
DATA MONITOR
1. Turn ignition switch OFF.
2. Connect CONSULT-II and CONSULT-ll CONVERTER to data link connector.
3. Turn ignition switch ON.
4. Touch “START” on the display.
5. Touch “ICC” on the selection screen. If “ICC” is not indicated, go to GI-38, "
CONSULT-II Data Link Connector (DLC) Circuit" .
6. Touch “DATA MONITOR” on the selection screen.
7. Touch any of “ECU INPUT SIGNALS”, “MAIN SIGNALS”, and “SELECTION FROM MENU” on selection screen.
8. Touch “SETTING”.
9. Display the data monitor.
10. If necessary, touch “PRINT” in turn, and print data.
Monitored Item
×: Applica ble
SELEC-
TION FROM MENU
Description
sor signal.
throttle position sensor.
Monitored Item [unit]
VHCL SPEED SE [km/h] or [mph]
SET VHCL SPD [km/h] or [mph]
THRTL SENSOR [deg]
VACUUM PUMP [msec]
AIR VALVE [msec]
MAIN SIG-
NALS
×××Indicates vehicle speed calculated fro m wheel speed sen-
××Indicates set vehicle speed memorized in ICC unit.
×××Indicates throttle angle calculated from signal voltage of
××Indicates vacuum pump driving pulse width
××Indicates air valve driving pulse width
ECU
INPUT
SIGNALS
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TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
[ICC]
Monitored Item [unit]
ENGINE RPM [rpm]
DISTANCE ADJ [SHOR/MID/LONG]
WIPER SW [OFF/LOW/HIGH]
MAIN SW [ON/OFF] ×××Indicates [ON/OFF] status as judged from control switch
SET/COAST SW [ON/OFF]
CANCEL SW [ON/OFF]
RESUME/ACC SW [ON/OFF]
CRUISE OPE [ON/OFF]
BRAKE SW [ON/OFF] ×××Indicates [ON/OFF] status as judged from ICC brake switch
STOP LAMP SW [ON/OFF]
RELEASE SW NO [ON/OFF]
RELEASE SW NC [ON/OFF]
IDLE SW [ON/OFF]
GEAR [1, 2, 3, 4, 5]
CRUISE SIGNAL [ON/OFF]
BUZZER O/P (ON/OFF)
ICC WARNING [ON/OFF]
VHCL SPD AT [km/h] or [mph]
PRESS SENS [bar]
D RANGE SW [ON/OFF]
AT OD OFF [ON/OFF]
MAIN SIG-
NALS
×××Indicates set distance memorized in ICC unit.
×××Indicates [ON/OFF] status as judged from cont rol sw i tc h
×××Indicates [ON/OFF] status as judged from cont rol sw i tc h
×××Indicates [ON/OFF] status as judged from cont rol sw i tc h
××Indicates whether controlling or not (ON means “control-
×××Indicates [ON/OFF] status as judged from stop lamp switch
×××Indicates brake fluid pressure value calculated from signal
ECU
INPUT
SIGNALS
××Indicates engine speed read by ICC unit via CAN communi-
××Indicates wiper [OFF/LOW/HIGH] status.
××Indicates [ON/OFF] status as judged from release switch
××Indicates [ON/OFF] status as judged from release switch
××Indicates [ON/OFF] status of idle switch read by ICC unit
××Indicates AT gear position read by ICC unit via CAN com-
××Indicates [ON/OFF] status of “D” position read by ICC unit
SELEC-
TION FROM MENU
cation (ECM transmits engine speed via CAN communica­tion).
signal.
signal.
signal.
signal.
ling”).
signal.
signal.
signal. ON when brake is depressed. OFF when brake is not depressed.
signal. OFF when brake is depressed. ON when brake is not depressed.
via CAN communication (ECM transmits ON/OFF status via CAN communication).
munication (TCM transmits gear position via CAN commu­nication).
× Indicates whether controlling or not (ON means “control-
ling”).
× Indicates [ON/OFF] status of ICC war output.
× Indicates [ON/OFF] status of ICC system w arning lamp.
× Indicates vehicle speed calculated from AT vehicle speed
sensor by ICC unit via CAN communication (TCM transmits AT vehicle speed sensor signal via CAN communication).
voltage of pressure sensor.
via CAN communication (TCM transmits ON/OFF condition of “D” position via CAN communication).
× Indicates [ON/OFF] status of OD cancel output under con-
trol.
Description
A
B
C
D
E
F
G
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TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
[ICC]
SELEC-
TION FROM MENU
Description
munication. TCM transmits PNP switch signal via CAN communication.
Monitored Item [unit]
NP RANGE SW (ON /OFF)
STP LMP DRIVE [ON/OFF]
MAIN SIG-
NALS
××Indicates [ON/OFF] status of brake hold relay drive output.
ECU
INPUT
SIGNALS
××Indicates PNP switch signal read by ICC unit via CAN com-
ACTIVE TEST Caution
Do not perf orm the active test while driving.
Active test cannot be started while ICC system warning indicator illuminates.
1. Turn ignition switch OFF.
2. Connect CONSULT-II and CONSULT-ll CONVERTER to data link connector and start engine.
3. Touch “ST ART”, “ICC”, and “ACTIVE TEST” on CONSULT-II display in turn. If “ICC” is not indicated, go to GI-38, "
CONSULT-II Data Link Connector (DLC) Circuit" .
4. Touch necessary test item.
5. Touch “ST ART”.
6. Active test screen will be shown.
ICC Buzzer 1
Touch “ON” and “OFF” to check that ICC warning chime oper-
ates as in the following chart.
BUZZER O/P ON OFF Buzzer sound Beep Not activated
ICC Warning Lamp
Touch “ON” and “OFF” to check that ICC warning lamp operates
as in the following chart.
ICC WARNING LAMP ON OFF ICC system warning
lamp (Orange)
Lamp ON La mp OFF
Meter Lamp
St art engine.
SKIA1228E
SKIA1229E
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TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
To uch “ON” and “OFF” to check that ICC system display oper-
ates as in the fo llowing chart.
METER LAMP ON OFF ICC system display Full illumination OFF
Stop Lamp
Touch “ON” and “OFF” to check that stop lamp operates as in
the followi ng chart.
STP LMP DRIVE ON OFF Stop lamp Lamp ON Lamp OFF
[ICC]
A
B
C
SKIA1231E
D
E
F
G
Booster SOL/V 3
To uc h a ny o f “MODE 1 ” , “MO DE 2 ” , “M OD E 3 ” to ch ec k th at fol-
lowing operatio n condition is caused by operating monitor and brake pedal.
“START” is displayed 10 seconds after operation start. (Active
test is comple ted.)
SKIA1232E
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SKIA1233E
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PKIA0363J
Self-Diagnos tic Function AKS002QC
WITH CONSULT-II
1. Go to operation check after asking the customer for symptom information. Refer to ACS-37, "ACTION
TEST" .
2. Stop vehicle, turn ignition switch OFF, then connect CONSULT-II and CONSULT-ll CONVERTER to data link connecto r.
3. With engine started, touch “START”, “ICC”, “SELF-DIAG RESULTS” on CONSULT-II screen in this order.
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TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
[ICC]
CAUTION:
If “ICC” cannot be shown after several attempt s , the ICC unit may have had malfunction. Repair or replace it. Refer to ACS-65, "
4. Self-diagnostic result appears on screen. If “NO DTC ···” is shown, check ICC warning lamp. If any mal­function is indicated, GO TO step 5.
5. According to ACS-68, "
Diagnostic Trouble Code (DTC) Chart" , perform appropriate check, and repair or
replace malf unctioning part as necessary.
6. Turn ignition switch OFF.
7. Start engine and touch “START”, “ICC”, “SELF-DIAG RESULT”, and “ERASE” on CONSULT-II display in turn to erase the memory.
CAUTION:
If the memory does not erase, go to 5.
8. Perform ICC system running test (drive vehicle with ICC system ON), and make sure that ICC warning lamp does not illuminate.
WITHOUT CONSULT-II
1. Go to operation check after asking the customer for symptom information. Refer to ACS-37, "ACTION
TEST" .
2. Stop the vehicle to start the self-diagnosis.
3. Turn ignition switch OFF.
4. Turn ignition switch ON, and within 5 to 10 seconds, press ACCELERATE/RESUME switch 5 times. Then press COAST/ SET switch 5 times to start self-diagn os is .
CAUTION:
Do not start the engine.
Do not turn the ON/OFF switch ON.
When operation above is not completed wi thin 5 to 10 sec-
onds, start again from above go to 3.
If self-diagnosis mode cannot be start after several
attempts, the ICC unit may have had malfunction. Repair or replace it. Refer to ACS-66, "
TEM DISPLAY WILL NOT RUN" .
5. When self-diagnosis mode is started, DTCs are shown on set vehicle speed indicator.
SELF-DIAGNOSIS BY CONSULT-II WILL NOT RUN" .
SELF-DIAGNOSIS BY ICC SYS-
SKIA1235E
SKIA1236E
CAUTION:
DTCs will disappear after 5 minutes.
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TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
[ICC]
When more than one malfunctio ns are det ected, a m aximum of 3 code num bers can be stored;
the latest malfunction will be displayed first.
6. Check ACS-68, "
7. After repair, erase DTCs stored in the ICC unit.
8. DTC 55 will be shown.
9. Turn ignit ion switch OFF to exit the diagnosis.
10. Perform ICC system ru nning test (drive vehicle with ICC sy stem ON), and ma ke sure that ICC warn ing lamp does not illuminate.
Self-Diagnostic Erasing Method
1. Stop the vehicle and turn the ignition switch OFF.
2. Turn ignition switch ON and start self-diagnosis.
3. During self-diagnosis mode, press CANCEL switch 5 times, and DISTANCE switch 5 times in this order.
CAUTION:
Press them within 10 seconds after pressing CANCEL switch at first.
When operation is not completed within 10 seconds, start again from above go to 2.
4. DTC 55 will be shown.
CAUTION:
DTCs of an existing malfunction will not be erased.
5. Turn ignit ion switch OFF to exit the diagnosis.
6. Perform ICC system running test (drive vehicle with ICC system ON), and make sure that ICC system warning lamp (orange) does not illuminate.
SELF-DIAGNOSIS BY CONSULT-II WILL NOT RUN
Diagnostic Trouble Code (DTC) Chart" , and repair or replace if necessary.
A
B
C
D
E
F
G
H
Possible Irregular Conditi on
Open or short lines Trouble phenomenon Malfunction causes ICC unit power supply malfunction No voltage supply from ign iti on swi tc h Ignition relay malf unct ioned
Fuse blown Harness open Harness shorted
Ground cable not connected Harness open
Harness shorted
ICC unit malfunction
1. CHECK CONSULT-II SYSTEM
Can CONSULT-II call other systems?
Yes or No
Yes >> GO TO 2. No >> Check CONSULT-ll SYSTEM. Refer to GI-38, "
CONSULT-II Data Link Connector (DLC) Circuit" .
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TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
[ICC]
2. CHECK POWER SUPPLY FOR ICC UNIT
Is ICC unit turned ON?
Yes or No
Yes >> GO TO 3. No >> Check power supply system, and repair if necessary.
3. CHECK HARNESS FOR DATA LINK CONNECTOR
Is continuity between ICC unit and data link connector normal?
Yes or No
Yes >> GO TO 4. No >> Harness repair
4. SELF-DIAGNOSIS CHECK
Disconnect ICC unit connector, and check terminals for bend and looseness. Securely connect it again.
Enter self-diagnosis mode?
Yes or No
Yes >> Inspection is completed. No >> ICC unit replacement
SELF-DIAGNOSIS BY ICC SYSTEM DISPLAY WILL NOT RUN
Possible Irregular Condition
Open or short lines Trouble phenomenon Malfunction causes ICC unit power supply malfunction No voltage supp ly from igni tion sw it ch Fuse blown
Harness open Harness shorted
Ground cable not connected Har ness open
Harness shorted
ICC steering switch malfunction No signal transmitted Harness open
Harness shorted Spiral cable open Spiral cable shorted Switch malfunction
CAN communication system mal fu nct io n Signal not transmitted Harness open
Harness shorted CAN communication outside the stan-
dard
Combination meter system malfu nct io n Indication not possible Indicator malfunction
Indicator segments disappear.
ICC unit malfunction
SKIA1239E
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TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
[ICC]
1. CHECK ICC SYSTEM DISPLAY
When ignition switch is ON, do all displays illuminate?
Yes or No
Yes >> GO TO 2. No >> GO TO 5.
2. CHECK ICC STEERING SWITCH
Check ICC steering swit ch. Refer to ACS-101, "ICC Steering Switch" .
OK or NG
OK >> GO TO 3. NG >> Replace ICC steering switch.
3. CHECK HARNESS BETWEEN ICC UNIT AND ICC STEERING SWITCH
Check harness and spiral cable between ICC unit and ICC steering switch for open or short circuit.
OK or NG
OK >> GO TO 4. NG >> Repair or replace harness or spiral cable between ICC unit and ICC steering switch.
4. CHECK SELF-DIAGNOSIS
Disconnect c onne ct or of I CC u ni t , and c he ck te rm ina l s f or be nd an d lo os en es s. Sec ur e ly co nn ec t it aga in .
Enter self-diagnosis mode?
Yes or No
Yes >> Inspection is completed. No >> GO TO 5.
A
B
C
D
E
F
G
H
I
5. CHECK POWER SUPPLY FOR ICC UNIT
Check ICC unit po wer supply, and repair if necessary.
When ignition switch is ON, do all displays illuminate?
Yes or No
Yes >> Perform self-diagnosis agai n. No >> GO TO 6.
6. CHECK CONNECTOR FOR ICC UNIT
Disconnect c onne ct or of I CC u ni t , and c he ck te rm ina l s f or be nd an d lo os en es s. Sec ur e ly co nn ec t it aga in .
When ignition switch is ON, do all displays illuminate?
Yes or No
Yes >> Perform self-diagnosis agai n. No >> GO TO 7.
7. CHECK CAN COMMUNICATIO N
Perform self-diagnosis with CONSULT-II, and check CAN communication system for malfunction.
OK or NG
OK >> Replace combination meter. NG >> CAN communication inspection. Refer to ACS-70, "
DTC 20 CAN COMM CIRCUIT" .
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TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
[ICC]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS PFP:00000 Diagnostic Trouble Code (DTC) Chart AKS002QD
×:Applicable
Fail-safe Conven-
tional (fixed
speed)
cruise
control
mode
Brake assist
(with pre-
view
function)
Refer-
Malfunctions detected where...
ence page
ICC unit internal malfunction ACS-70
ICC unit dete cted CA N co mmuni-
cation malfunction.
ICC unit power supply voltage is
excessively low. (less than 8V)
ICC unit power supply voltage is
excessively high.
Wheel sensor malfunction.
VDC/TCS/ABS control unit mal-
function
AT vehicle speed sensor mal-
ACS-70
ACS-70
ACS-70
ACS-71
function
TCM ma l fu nct io n
Throttle posi t ion sensor harness
is open or shorted.
Throttle posi t ion sensor input is
HI or fixed to LO.
Closed t hrott le position sw i t ch is
ACS-72
ON or stuck to OFF.
ABS/TCS/VDC system malfunc-
tion
Brake and stop l am p switch har-
ACS-73
ness is open or shorted.
Brake and stop l am p switch is
ON or stuck to OFF.
Brake and stop l am p switch is
ACS-73
stuck to ON.
ICC steer in g switch harness or
spiral cable is open or shorted.
ICC steer in g sw itch m alfu nct io n
Brake pressure sensor harness is
ACS-75
open or shorted.
Brake pressur e sensor malfunc-
tion
Brake pressur e sensor input cir-
ACS-77
cuit malfunction
Solenoid har ness is open or
shorted.
Solenoid is open.
Solenoid drive circuit malfunction
ACS-77
DTC
No.
CONSULT-II screen terms
ICC
system
warn-
ing
lamp
Vehicle-
to-vehi-
cle dis-
tance
control
mode
11 CONTROL UNIT ××××
20 CAN COMM CIRCUIT ××××
31 POWER SUPPLY CIR ××××
34 POWER SUPPLY CIR2 ××××
41 VHCL SPEED SE CIRC ××××
42 THRTL POS SEN CIRC ××××
43 ABS/TCS/VDC CIRC ××××
45 BRAKE SW/ STOP L SW ××××
46 OPERATION SW CIRC ×× ×
61 PRESS SEN CIRCUIT ××××
62 BOOSTER SOL/V CIRCUIT ××××
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TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
[ICC]
Fail-safe Conven-
tional
(fixed
speed)
cruise
control
mode
Brake assist
(with pre-
view
function)
Malfunctions detected where...
Release switch harness is open
Refer-
ence page
DTC
No.
CONSULT-II screen terms
ICC
system
warn-
ing
lamp
Vehicle-
to-vehi-
cle dis-
tance
control
mode
or shorted.
63 RELEASE SW CIRCUIT ××××
Release swi tc h ma lfunc tion
Release switch input circuit mal-
ACS-78
function
65 PRESSURE CONTROL ××××● Booster malfunction ACS-79
74 LASER BEAM OFF CNTR ×× ×
POWER SUPPLY VALVE
81
[HI VOLTAGE]
×× ×
Laser beam of IC C sensor is off
Power sup pl y rel ay t o vacuum
Power supply wire to release
the aiming point.
pump, air valve, and release valve in ICC unit is stuck closed.
ACS-80
ACS-80
valve is shorted to power supply.
VACUUM PUMP
82
[HI VOLTAGE]
VACUUM PUMP
83
[LOW VOLTAGE]
×× ×
×× ×
Vacuum pump drive circuit in ICC
unit.
Vacuum pump drive circuit in ICC
unit is irregular condition.
Vacuum pump control line is
ICC unit
malfunc-
tion
ACS-81
shorted to ground.
AIR VALVE
84
[HI VOLTAGE]
AIR VALVE
85
[LOW VOLTAGE]
×× ×
×× ×
Air valve drive circui t in ICC uni t
is irregular condition.
Air valve drive circui t in ICC uni t
is irregular condition.
Air valve control line is shorted to
ICC unit
malfunc-
tion
ACS-82
ground.
RELEASE VALVE
86
[HI VOLTAGE]
×× ×
Release valv e dr i ve c ir cu it i n ICC
unit is irregular condition.
Release valv e dr i ve c ir cu it i n ICC
ICC unit
malfunc-
tion
unit is irregular condition.
Power sup pl y rel ay t o vacuum
pump, air valve, and release
RELEASE VALVE
87
[LOW VOLTAGE]
×× ×
valve in ICC unit is stuck to OFF.
Release valve control line is
ACS-82
shorted.
Power suppl y line to vacu um
pump, air valve, and release valve is open.
90 STOP LAMP RLY FIX ××××
92 ECM CIRCUIT ××××
Normally open terminal of stop
lamp relay is stuck.
ECM malfunction
Throttle position sensor malfunc-
tion
ICC unit malfunction
ACS-83
ACS-88
97 AT CIRCUIT ×× × TCM malfunction ACS-88
A
B
C
D
E
F
G
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TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
[ICC]
Fail-safe
ICC
DTC
CONSULT-II screen terms
No.
98 GEAR POSITION ×× ×
102 RADAR STAIN ×× ×
103 LASER SENSOR FAIL ×× ×● ICC sensor internal malfunction ACS-90
104 LASER AIMING INCMP ×× ×
107 LASER COMM FAIL ×× ×
109 LASER HIGH TEMP ×× ×
system
warn-
ing
lamp
Vehicle-
to-vehi-
cle dis-
tance
control
mode
Conven-
tional (fixed
speed)
cruise
control
mode
Brake assist
(with pre-
view
function)
Malfunctions detected where...
TCM ma l fu nct io n
AT turbine revolution sensor mal-
function
AT vehicle speed sensor mal-
function
ICC sen sor body win dow has
contamination.
Laser beam aiming of ICC sensor
is not adjusted.
CAN data received by ICC sen-
sor is strange (from ICC unit).
Temperature around ICC sensor
is excessively high.
Refer-
ence page
ACS-88
ACS-89
ACS-90
ACS-90
ACS-91
DTC 11 CONTROL UNIT AKS002QE
1. DIAGNOSTIC CHECK
1. Are any items other than “DTC 11 CONTROL UNIT” indi cated on self-diagnosis display? Yes or No
Yes >> Repair or replace applicable item. Erase DTC and perform ICC system running test. Then perform
self-diagnosis of ICC system again.
No >> Rep lace ICC unit. Erase DT C and perform ICC system running test. Th en perform self-diagno sis
of ICC system again.
DTC 20 CAN COMM CIRCUIT AKS002QF
1. CHECK CAN COMMUNICATION
With CONSULT- II
1. Perform self-diagnosis.
2. Print self-diagnostic result.
>> After printing self-diagnos tic result, go to “CAN s ystem”. Refer to LAN-21, "
CAN Communication
Unit" .
DTC 31 POWER SUPPLY CIR, DTC 34 POWER SUPPLY CIR 2 AKS002QG
1. CHECK CONNECTOR ICC UNIT
1. Turn ignition switch OFF.
2. Disconnec t ICC unit connector, and connect it secu rely again. Then erase DTC. After that perform self ­diagnosis of ICC system again.
OK or NG
OK >> GO TO 2. NG >>
Poor connector connection
Check conn ector. (Check connector housing fo r disconnected , loose, bent, and collapsed ter-
minals. If any m alfunction is de tec te d, repair applicable part. ) Aft er repair, erase DTC , an d p er­form ICC running test. Then perform self-diagnosis of ICC system again.
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TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
[ICC]
2. CHECK POWER SUPPLY CIRCUIT FOR ICC UNIT
1. Turn ignition switch ON.
2. Check voltage between ICC unit harness connector B244 termi­nal 33 (W/G), 42 (W/G) and ground.
Battery voltage should exist. (more than 8V)
OK or NG
OK >> GO TO 3. NG >>
Repair ICC unit power supply harness.
After repair, erase DTC and perform ICC sy stem run-
ning test. Then , perfo rm sel f-dia gnos is of I CC syst em again.
3. CHECK GROUND CIRCUIT FOR ICC UNIT
1. Turn ignition switch OFF.
2. Disconnect ICC unit connector.
3. Check continuity between ICC unit harness connector B243 ter­minal 19 (B), 20 (B), B244 terminal 46 (B) and ground.
Continuity should exist.
OK or NG
OK >> After repl acing ICC unit, erase DTC, and perform ICC
system running tes t. Then perform self-d ia gn os is of ICC system again.
NG >>
Repair ICC unit ground harness.
After repair, erase DTC and perform ICC system running test. Th en, perform self-dia gnosis of
ICC system again.
A
B
C
D
SKIA1173E
E
F
G
H
SKIA1174E
I
DTC 41 VHCL SPEED SE CIRC AKS002QH
1. ICC UNIT SELF-DIAGNOSIS CHECK
1. Perform self-diagnosis. Is “DTC 43 ABS/TCS/VDC CIRC” or “DTC 20 CAN COMM CIRCUIT” indicated in self-diagnosis item display?
Yes or No
Yes >> Repair or replace applicable item. Erase DTC and perform ICC system running test. Then perform
self-diagnosis of ICC system again.
No >> GO TO 2
2. CHECK A T VEHICLE SPEED SENSOR
With CONSULT-II
With data monitor, check “VHCL SPD AT”operate normally. Refer to ACS-60, "DATA MONITOR" .
OK or NG
OK >> Replace ICC unit. Erase DTC and perform ICC system running test. Then perform self-diagnosis
of ICC system again.
NG >>
Check TCM.
After repair, erase DTC and perform ICC system running test. Th en, perform self-dia gnosis of
ICC system again.
J
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TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
[ICC]
DTC 42 THRTL POS SEN CIRC AKS002QI
1. CHECK CONNECTOR FOR ICC UNIT
1. Turn ignition switch OFF.
2. Disconnec t ICC unit connector, and connect it secu rely again. Then erase DTC. After that perform self ­diagnosis of ICC system again.
OK or NG
OK >> Poor connector connection
Check conn ector. (Check connector housing fo r disconnected , loose, bent, and collapsed ter-
minals. If any m alfunction is de tec te d, repair applicable part. ) Aft er repair, erase DTC , an d p er­form ICC system running test. Then perform self-diagnosis of ICC system again.
NG >> GO TO 2.
2. CHECK THROTTLE POSITION SENSOR AND IDLE SWITCH
With CONSULT- II
With data monitor, check that “THRTL SENSOR” and “IDLE SW” switches operate normally. Refer to
ACS-60, "
OK or NG
OK >> Repla ce ICC unit. Er ase DTC and pe rform ICC syste m runnin g test. Then perf orm self-d iagnosis NG >> GO TO 3.
DATA MONITOR" .
of ICC system again.
3. CHECK THROTTLE POSITION SIGNAL FOR ICC UNIT
Check voltage between ICC unit harness c onne ct or B245 termi-
nal 69 (R/Y) and 68 (B).
Approx 0.5V (Throttle full closed) Approx 4.0V (Throttle full open)
OK or NG
OK >> GO TO 5. NG >> GO TO 4.
4. CHECK HARNESS BETWEEN ICC UNIT AND ECM
1. Turn ignition switch OFF.
2. Disconnect connectors of ICC unit and ECM.
3. Check continuity between ICC unit harness connector B245 ter­minal 69 (R/Y) and ECM harness connecto r F102 terminal 113 (R/Y).
Continuity should exist.
4. Check continuity between ICC unit harness connector B245 ter­minal 69 (R/Y ) and ground.
SKIA1177E
Continuity should not exist.
OK or NG
OK >> Check ECM.
After repair, erase DTC and perform ICC system running test. Then, perform self-diagnosis of
ICC system agai n.
NG >>
Revision: 2004 October 2004 M45
Repair harness between ICC unit and ECM
After repair, erase DTC, and perform ICC system running test. Then perform self-diagnosis of
ICC system agai n.
ACS-72
SKIA1178E
Page 85
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
[ICC]
5. DIAGNOSIS CHECK 1
With CONSULT-II
Perform self-diagnosis. Is “CAN COMM CIRCUIT” indicated?
Yes or No
Yes >> Repair or replace applicable item. Erase DTC and perform ICC system running test. Then perform
self-diagnosis of ICC system again.
No >> GO TO 6.
6. DIAGNOSIS CHECK 2
With CONSULT-II
Perform self-diagnosis of ECM with CONSULT-II. Is m alfunction indicated?
Yes or No
Yes >> Repair or replace applicable item. Erase DTC and perform ICC system running test. Then perform
self-diagnosis of ICC system again.
No >> Replace ICC unit. Erase DTC and perform ICC system running test. Then perform self-diagnosis
of ICC system again.
DTC 43 ABS/TCS/VDC CIRC AKS002QJ
1. DIAGNOSIS CHECK 1
With CONSULT-II
Perform self-diagnosis. Is “CAN COMM CIRCUIT” indicated?
Yes or No
Yes >> Repair or replace applicable item. Erase DTC and perform ICC system running test. Then perform
self-diagnosis of ICC system again.
No >> GO TO 2.
A
B
C
D
E
F
G
H
I
2. DIAGNOSIS CHECK 2
With CONSULT-II
Perform self- diagnosis of ABS/TCS/VDC contr ol unit. Is malfunction indicated ?
Yes or No
Yes >> Repair or replace applicable item. Erase DTC and perform ICC system running test. Then perform
self-diagnosis of ICC system again.
No >> Replace ICC unit. Erase DTC and perform ICC system running test. Then perform self-diagnosis
of ICC system again.
DTC 45 BRAKE SW/STOP L SW AKS002QK
1. CHECK CONNECTOR FOR ICC UNIT
1. Turn ignition switch OFF.
2. Disco nnect ICC unit co nnector, and connect it secure ly again. Then era se DTC. After tha t, perform self­diagnosis of IC C system again.
OK or NG
OK >> Poor connecto r conn ec ti on
Check connector. (Check connector housing for disconnected, loose, bent, and collapsed ter-
minals. If any malfunction is detected, repair applicable part.) After repair, erase DTC, and per­form ICC system r unning test. Then perform self-diagnosis of ICC system again.
NG >> GO TO 2.
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TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
[ICC]
2. CHECK STOP LAMP SWITCH AND ICC BRAKE SWITCH
With CONSULT- II
With data monitor, check if “STOP LAMP SW” and “BRAKE SW” are operated normally. Refer to ACS-60,
"DATA MONITOR" .
OK or NG
OK >> Repla ce ICC unit. Er ase DTC and pe rform ICC syste m runnin g test. Then perf orm self-d iagnosis
of ICC system again.
NG >>
BRAKE SW: GO TO 3.
STOP LAMP SW: GO TO 5.
3. BRAKE SWITCH INSTALLATION AND ADJUSTMENT INSPECTION
Check brake switch for proper ins tal lat ion and a djus t if n ecess ary. Refer to BR-6, "BRAKE PEDAL" in BR.
OK or NG
NG >> After adjustment, erase DTC and perform ICC system runn ing test. Then perform self-d iagnosis
of ICC system again.
OK >> GO TO 4.
4. CHECK ICC BRAKE SWITCH
Check ICC brake switch. Refer to ACS-101, "ICC Brake Switch and Stop Lamp Switch" .
OK or NG
OK >> Repla ce ICC unit. Er ase DTC and pe rform ICC syste m runnin g test. Then perf orm self-d iagnosis
of ICC system again.
NG >> Replace ICC brake switch. Erase DTC and perform ICC system running test. Then perform self-
diagnosis of ICC sys te m ag ain.
5. CHECK STOP LAMP ILLUMINATION
Check stop lamp illumination.
OK or NG
NG >> Check stop lamp circuit.
After repair, erase DTC and perform ICC system running test. Then, perform self-diagnosis of
ICC system agai n.
OK >> GO TO 6.
6. CHECK ICC BRAKE HOLD RELAY
1. Turn ignition switch OFF.
2. Remove ICC brake hold relay.
3. Check continuity between ICC brake hold relay.
6 - 7 Continuity should not exist. 3 - 4 Continuity should exist.
OK or NG
NG >> Replace brake hold re lay. Erase DTC and p erform ICC
system running te st . Th en perform self-diagnosi s o f IC C system again.
OK >> GO TO 7.
Revision: 2004 October 2004 M45
ACS-74
SKIA1180E
Page 87
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
[ICC]
7. CHECK ICC BRAKE HOLD RELAY CIRCUIT
1. Disconnect connectors of ICC unit and stop lamp switch.
2. Check continuity between ICC unit harness connector B244 ter­minal 38 (R/W) and ICC brake hold relay harness connector E38 terminal 7 (R/W).
Continuity should exist.
3. Check continuity between ICC unit harness connector B244 ter­minal 38 (R/W) and stop lamp switch harness connect or M402 terminal 2 (R/W).
Continuity should exist.
OK or NG
NG >> Repair harness between ICC unit and ICC brake hold
relay.
After repair, erase DTC and perform ICC system running test. Th en, perform self-dia gnosis of
ICC system again.
OK >> Replace ICC unit. Erase DTC and perform ICC system running test. Then perform self-diagnosis
of ICC system again.
SKIA1274E
DTC 46 OPERATION SW CIRC AKS002QL
1. CHECK CONNECTORS ICC UNIT, COMBINATION SWITCH AND ICC STEERING SWITCH
Check ICC unit, combination switch and ICC steering switch terminals (ICC unit side, combination switch
side, switch side, and harness side) for looseness and bend.
OK or NG
NG >> Check conn ector. (Check connector hous ing for disconnect ed, loose, bent, and collapsed termi-
nals. If any malf unction i s detected, repair applic able part.) Afte r repair, erase DTC, and perfo rm ICC system running test. Then perform self-diag nosis of ICC system again.
OK >> GO TO 2.
A
B
C
D
E
F
G
H
I
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TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
2. CHECK ICC STEERING SWITCH SIGNAL CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect connectors of ICC unit and spiral cable.
3. Check continuity between ICC unit harness connector B245 ter­minal 49 (B/Y), 58 (GY/L) and spiral cable (on vehicle) M53 ter­minal 5 (G/OR), 4 (G).
49 - 5, 58 - 4 Continuity should exist.
4. Check con tin ui ty be tw ee n s p iral c ab le (on vehicle) M53 terminal 5 (G/OR), 4 (G) and spiral cable (on switch) M441 terminal 14 (Y), 13 (L).
5 - 14, 4 - 13 Continuity should exist.
[ICC]
SKIA3072E
SKIA1589E
5. Check continuity between spiral cable M441 terminal 14 (Y), 13 (L) and ICC steering switch h arness co nnector M 443 term inal 2 (Y), 1 (L).
14 - 2, 13 - 1 Continuity should exist.
OK or NG
NG >> Repair harness b etween ICC unit and spiral cable.
After repair, erase DTC and pe rform ICC system run-
ning test. Then, p erform self-d iagn osis of ICC sys tem again.
OK >> GO TO 3.
SKIA3073E
3. CHECK ICC STEERING SWITCH
Check ICC steering switch, refer to ACS-101, "ICC Steering Switch" .
OK or NG
NG >> Replace ICC steering switch. Erase DTC and perform ICC system running test. Then perform
self-diagnosis of ICC system again.
OK >> Repla ce ICC unit. Er ase DTC and pe rform ICC syste m runnin g test. Then perf orm self-d iagnosis
of ICC system again.
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TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
[ICC]
DTC 61 PRESS SEN CIRCUIT AKS002QM
1. CHECK CONNECTOR BRAKE PRESSURE SENSOR AND ICC UNIT
1. Turn ignition switch OFF.
2. Disconnect connectors of brake pressure sensor and ICC unit, and connect them securely again. Then erase DTC. After that, perform self-diagnosis of ICC system again.
OK or NG
OK >> Poor connecto r conn ec ti on
Check connector. (Check connector housing for disconnected, loose, bent, and collapsed ter-
minals. If any malfunction is detected, repair applicable part.) After repair, Erase DTC, and per­form ICC system r unning test. Then perform self-diagnosis of ICC system again.
NG >> GO TO 2.
A
B
C
D
2. CHECK HARNESS BETWEEN BRAKE PRESSURE SENSOR AND ICC UNIT
1. Turn ignition switch OFF.
2. Disconnect connectors of ICC unit and brake pressure se nsor.
3. Check continuity between ICC unit harness connector B243 ter­minal 8 (G/OR), 17 (B/Y ), 24 (OR) and brake pressure sensor harness connector E82 terminal 3 (G/OR), 2 (B /Y), 1 (OR).
8 - 3, 17 - 2, 24 - 1 Continuity should exist.
OK or NG
NG >> Repair harness between brake pressure sensor and
ICC unit
After repair, erase DTC and perform ICC sy stem run-
ning test. Then, perform self-diagnosis of ICC system again.
OK >> GO TO 3.
3. CHECK POWER SUPPLY CIRCUIT FOR BRAKE PRESSURE SENSOR
1. Connect ICC unit.
2. Turn ignition switch ON.
3. Check voltage between ICC unit harness connector B243 termi­nal 8 (G/OR) and 24 (OR).
8 (+) - 24 (–) Approx. 5V
E
F
G
H
SKIA1591E
I
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ACS
L
OK or NG
NG >> Replace ICC unit. Clear DTC and perform driving check.
Then perform self-diagnosis of ICC system again.
OK >>
Brake pressure sensor malfunction
Replace master cylinder assembly. Erase DTC and
perform ICC sys tem running test. T hen perform self-diagnosis of ICC system again.
SKIA1268E
DTC 62 BOOSTER SOL/V CIRCUIT AKS002QN
1. CHECK SOLENOID/RELEASE SWITCH AND ICC UNIT CHECK CONNECTOR
1. Turn ignition switch OFF.
2. Disconnect connectors of brake booster solenoid/release and ICC un it, and connect them securely again . Then erase DTC. After that perform self-diagnosis of ICC system again.
OK or NG
OK >> Poor connecto r conn ec ti on
Check connector. (Check connector housing for disconnected, loose, bent, and collapsed ter-
minals. If any malfunction is detected, repair applicable part.) After repair, erase DTC, and per­form ICC system r unning test. Then perform self-diagnosis of ICC system again.
NG >> GO TO 2.
Revision: 2004 October 2004 M45
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M
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TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
[ICC]
2. CHECK HARNESS BETWEEN SOLENOID/RELEASE SWITCH AND ICC UNIT
1. Turn ignition switch OFF.
2. Disconnect ICC unit connector and brake booster solenoid release switch connector.
3. Check continuity between ICC unit harness connector B243 ter­minal 10 (R), 12 (W) and b rake booster h arness connect or E81 terminal 4 (R), 6 (W).
10 - 4, 12 - 6 Continuity should exist.
OK or NG
NG >> Repair harness between brake booster solenoid/
release switch and ICC unit
After repair, Erase DTC and perform I CC system running test. T hen, perform self-diagn osis of
ICC system agai n.
OK >> GO TO 3.
SKIA1269E
3. CHECK BOOSTER SOLENOID
Check booster solenoid. Refer to ACS-101, "Booster Solenoid" .
OK or NG
NG >> Replace Boo st er solenoid
Replace booster solenoid. Erase DTC and perform ICC system running test. Then perform self-
diagnosis of IC C system again.
OK >> Repla ce ICC unit. Er ase DTC and pe rform ICC syste m runnin g test. Then perf orm self-d iagnosis
of ICC system again.
DTC 63 RELEASE SW CIRCUIT AKS002QO
1. CHECK SOLENOID/RELEASE SWITCH AND ICC UNIT CHECK CONNECTOR
1. Turn ignition switch OFF.
2. Disconnect brake booster solenoid/release switch connector and ICC unit connector, and connect them securely again. Then erase DTC. After that, perform self-diagnosis of ICC system again.
OK or NG
OK >> Poor connector connection
Check conn ector. (Check connector housing fo r disconnected , loose, bent, and collapsed ter-
minals. If any m alfunction is de tec te d, repair applicable part. ) Aft er repair, erase DTC , an d p er­form ICC system running test. Then perform self-diagnosis of ICC system again.
NG >> GO TO 2.
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TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
[ICC]
2. CHECK HARNESS SOLENOID/RELEASE SWITCH AND ICC UNIT
1. Turn ignition switch OFF.
2. Disconnect brake booster solenoid/release switch connector and ICC unit connec to r.
3. Check continuity between ICC unit harness connector B243 ter­minal 6 (L), 15 (P), 22 (R/B) and Brake booster harness connec­tor E81 terminal 1 (L), 3 (P), 2 (R/B).
6 - 1, 15 - 3, 22 - 2 Continuity should exist.
OK or NG
NG >> Repair harness between brake booster solenoid/
release switch and ICC unit
After repair, Erase DTC and perform ICC sys tem running te st. Then, perfo rm self-dia gnosis of
ICC system again.
OK >> GO TO 3.
3. CHECK RELEASE SWITCH POWER SUPPLY CIRCUIT
1. Connect ICC unit connector.
2. Turn ignition switch ON.
3. Check voltage between ICC unit harness connector B243 termi­nal 6 (L) and ground.
Approx. 10V
A
B
C
D
SKIA1183E
E
F
G
H
OK or NG
NG >> Replace ICC unit. Erase DTC and perform ICC system
running test. Then p erfo r m se lf-d ia gn os is of I C C sy stem again.
OK >> GO TO 4.
SKIA1184E
4. CHECK RELEASE SWITCH
Check release swit ch. Refer to ACS-102, "Release Sw itch" .
OK or NG
NG >> Release switch malfunction
Replace booster. Erase DTC and perform ICC system run ning test. Then perform self-d iagno-
sis of ICC system again.
OK >> Replace ICC unit. Erase DTC and perform ICC system running test. Then perform self-diagnosis
of ICC system again.
DTC 65 PRESSURE CONTROL AKS002QP
1. OPERATION CHECK
Check foot brak e pedal operates normally.
OK or NG
NG >> Check brake circuit .
After repair, Erase DTC, and perform active test (BOOSTER SOL/ V3) with CONSULT-II. Then
perform self-diagnosis of ICC system again.
OK >> GO TO 2.
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TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
[ICC]
2. CHECK BOOSTER SOLENOID
Check booster solenoid. Refer to ACS-101, "Booster Solenoid" .
OK or NG
NG >> Solenoid malfunction
Replace boo ster. Erase DTC and perform ICC s ystem running test. Then pe rform self-di agno-
sis of ICC system again.
OK >> GO TO 3.
3. CHECK HARNESS BETWEEN SOLENOID/RELEASE SWITCH AND ICC UNIT
1. Turn ignition switch OFF.
2. Disconnect ICC unit connector and brake booster solenoid/ release switch connector.
3. Check continuity between ICC unit harness connector B243 ter­minal 10 (R), 12 (W) and brake booster solenoid/release har­ness connector E81 terminal 4 (R), 6 (W).
10 - 4, 12 - 6 Continuity should exist.
OK or NG
NG >> Repair harness between brake booster solenoid/
release switch and ICC unit
After repair, Erase DTC and perform I CC system running test. T hen, perform self-diagn osis of
ICC system agai n.
OK >> Repla ce ICC unit. Er ase DTC and pe rform ICC syste m runnin g test. Then perf orm self-d iagnosis
of ICC system again.
SKIA1269E
DTC 74 LASER BEAM OFF CNTR AKS002QQ
1. DIAGNOSTIC CHECK
1. Adjust laser beam aiming. Then erase DTC, and perform ICC system ICC system running test.
2. After that, perform self-diagnosis of ICC system. Is DTC 74 LASER BEAM OFF CNTR indicated?
Yes or No
Yes >> Replace ICC sensor, and adjust laser beam aiming.
After that, Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC
system again.
No >> Insp ec tio n is com pl eted.
DTC 81 POWER SUPPLY VALVE [HI VOLTAGE] AKS002QR
1. CHECK ICC UNIT REFERENCE SIGNAL
1. Start the engine.
2. Turn ON/OFF switch ON.
3. Check voltage between ICC unit harness connector B245 termi­nal 57 (R/G) and ground.
Approx. 0V
OK or NG
NG >> GO TO 2. OK >> GO TO 3.
PKIA2590E
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TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
[ICC]
2. CHECK HARNESS BETWEEN ICC UNIT AND ASCD PUMP
1. Turn ignition switch OFF.
2. Disconnect ASCD pump connector.
3. Check voltage between ASCD pump harness connector E15 terminal 1 (R/G) and ground.
Approx. 0V
OK or NG
NG >> Repair harness between ICC unit and ASCD pump
After repair, erase DTC and perform ICC sy stem run-
ning test. Then , perfo rm sel f-dia gnos is of I CC syst em again.
OK >> Replace ICC unit. Erase DTC and perform ICC system running test. Then perform self-diagnosis
of ICC system again.
SKIA3074E
3. CHECK ICC UNIT REFERENCE SIGNAL
1. Connec t ASC D pum p co nn ec to r.
2. Start engine.
3. Turn ON/OFF switch ON.
4. Check voltage between ICC unit harness connector B245 termi­nal 70 (Y/B) and ground.
Approx. 0V
A
B
C
D
E
F
G
H
OK or NG
NG >> Repair harness between ICC unit and ASCD pump.
After repair, erase DTC and perform ICC sy stem run-
ning test. Then , perfo rm sel f-dia gnos is of I CC syst em again.
OK >> Replace ICC unit. Erase DTC and perform ICC system running test. Then perform self-diagnosis
of ICC system again.
SKIA1187E
DTC 83 VACUUM PUMP [LOW VOLTAGE] AKS002QS
1. CHECK ASCD ACTUATOR
Check ASCD actuator. Refer to ACS-102, "ASCD Actuator" .
OK or NG
NG >> Replace ASCD actuator. Erase DTC, and perform self- diagnosis of ICC system again. OK >> GO TO 2.
2. CHECK HARNESS BETWEEN ICC UNIT AND ASCD PUMP
1. Turn ignition switch OFF.
2. Disco nn ec t ICC un it co nnector and ASCD pump conn ec to r.
3. Check continuity between ICC unit harness connector B245 ter­minal 57 (R/G), 72 (L/R) and ASCD pump harness connector E15 terminal 1 (R/G), 4 (L/R).
I
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ACS
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57 - 1, 72 - 4 Continuity should exist.
OK or NG
NG >> Repair harness between ICC unit and ASCD pump
After repair, erase DTC and perform ICC sy stem run-
ning test. Then , perfo rm sel f-dia gnos is of I CC syst em again.
OK >> GO TO 3.
Revision: 2004 October 2004 M45
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SKIA1189E
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TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
[ICC]
3. CHECK CONNECTOR ASCD PUMP AND ICC UNIT
Check ASCD pump and ICC unit terminal for looseness and bend.
OK or NG
NG >> Repair terminal or connector. Erase DTC, and perform self-diagnosis of ICC system again. OK >> Replace ICC unit. Erase DTC, and perform self-diagnosis of ICC system again.
DTC 85 AIR VALVE [LOW VOLTAGE] AKS002QT
1. CHECK ASCD PUMP
Check ASCD pump. Refer to ACS-102, "ASCD Pump"
OK or NG
NG >> Replace ASCD pump. Erase DTC, and perform self-diagnosis of ICC system again. OK >> GO TO 2.
2. CHECK HARNESS BETWEEN ICC UNIT AND ASCD PUMP
1. Turn ignition switch OFF.
2. Disconnect IC C unit connector an d ASCD pump connector.
3. Check continuity between ICC unit harness connector B245 ter­minal 57 (R/G), 71 (G/Y) and ASCD pump harness connector E15 terminal 1 (R/G), 2 (G/Y).
57 - 1, 71 - 2 Continuity should exist.
OK or NG
NG >> Repair harness b etween ICC unit and ASCD pump
After repair, erase DTC, and perform self-diagnosis of
ICC system agai n.
OK >> GO TO 3.
SKIA1190E
3. CHECK CONNECTOR PUMP ASCD AND ICC UNIT
Check ASCD pump and ICC unit terminal for looseness and bend.
OK or NG
NG >> Repair terminal or connector. Erase DTC, and perform self-diagnosis of ICC system again. OK >> Replace ICC unit. Erase DTC, and perform self-diagnosis of ICC system again.
DTC 87 RELEASE VALVE [LOW VOLTAGE] AKS002QU
1. CHECK ASCD PUMP
Check ASCD pump. Refer to ACS-102, "ASCD Pump" .
OK or NG
NG >> Replace ASCD pump. Erase DTC, and perform self-diagnosis of ICC system again. OK >> GO TO 2.
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TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
[ICC]
2. CHECK HARNESS BETWEEN ICC UNIT AND PUMP
1. Turn ignition switch OFF.
2. Disco nn ec t ICC un it co nnector and ASCD pump conn ec to r.
3. Check continuity between ICC unit harness connector B245 ter­minal 57 (R/G), 70 (Y/B) and ASCD pump harness connector E15 terminal 1 (R/G), 3 (Y/B).
57 - 1, 70 - 3 Continuity should exist.
OK or NG
NG >> Repair harness between ICC unit and ASCD pump
After repair, erase DTC, and perform self-diagnosis of
ICC system again.
OK >> GO TO 3.
SKIA1191E
3. CHECK CONNECTOR ASCD PUMP AND ICC UNIT
Check ASCD pump and ICC unit terminal for looseness or bend.
OK or NG
NG >> Repair terminal or connector. Erase DTC, and perform self-diagnosis of ICC system again. OK >> Replace ICC unit. Erase DTC, and perform self-diagnosis of ICC system again.
DTC 90 STOP LAMP RLY FIX AKS002QV
1. CHECK CONNECTOR ICC UNIT
A
B
C
D
E
F
G
H
1. Turn ignition switch OFF.
2. Disconnect and check ICC unit connector.
OK or NG
NG >> Connector malfu n cti on
After repair, erase DTC, and perform ICC syste m running test. Then perform self-dia gnosis of
system.
OK >> GO TO 2.
2. CHECK STOP LAMP SWITCH, AND ICC BRAKE SWITCH
With CONSULT-II
1. Connect ICC unit connector and turn ignition switch ON.
2. With data moni tor, check that “STOP LAMP SW” and “BRAKE SW” operate normally.Refer to ACS-60,
"DATA MONITOR"
OK or NG
NG >> BRAKE SW: GO TO 3.
STOP LAMP SW: GO TO 8.
OK >> GO TO 11 .
3. BRAKE SWITCH INSTALLATION AND ADJUSTMENT INSPECTION
Check brake swi tch for proper installation and adjus t if necessary.Refer to BR-6, "BRAKE PEDAL" in
“BR”.
OK or NG
NG >> After adjustment, erase DTC and perform ICC system running test. Then perform self-diagnosis
of ICC system again.
OK >> GO TO 4.
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[ICC]
4. CHECK ICC BRAKE SWITCH AND STOP LAMP SWITCH
Check ICC brake switch and stop lamp switch. Refer to ACS-101, "ICC Brake Switch and Stop Lamp
Switch" .
OK or NG
NG >> Replace ICC brake switch. Erase DTC and perform ICC system running test. Then perform self-
diagnosis of ICC sys te m ag ain.
OK >> GO TO 5.
5. CHECK ICC BRAKE HOLD RELAY
Remove ICC brake hold relay, and check continuity between
ICC brake hold relay terminal 3 and terminal 4.
Continuity should exist.
OK or NG
NG >> Replace ICC brake hold relay. Erase DTC and perform
ICC system running test. Then perform self-diagnosis of ICC system again.
OK >> GO TO 6.
SKIA1192E
6. CHECK HARNESS THROUGH ICC BRAKE HOLD RELAY, ICC BRAKE SWITCH, ICC UNIT
1. Disconnect ICC brake switch and, ICC unit connector.
2. Check continuity between ICC brake hold relay harness connec­tor E38 terminal 3 (OR) and ICC brake switch harness connec­tor M404 terminal 1 (BR/Y).
Continuity should exist.
3. Check continuity between ICC brake hold relay harness connec­tor E38 terminal 3 (OR) and ground.
Continuity should not exist.
4. Check continuity between ICC brake hold relay harness connec­tor E38 terminal 1 (L/W) and ICC unit harness connector B244 terminal 47 (L/W).
Continuity should exist.
5. Check continuity between ICC unit harness connector B244 ter­minal 47 (L/W) and ground.
Continuity should not exist.
OK or NG
NG >> Repair harness between ICC brake hold relay and
ICC brake swit ch.
Repair harness between ICC brake s witch and ICC unit.
After repair, erase DTC and perform ICC system running test. Then, perform self-diagnosis of
ICC system agai n.
OK >> GO TO 7.
PKIA2591E
SKIA1272E
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TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
[ICC]
7. CHECK ICC BRAKE HOLD RELAY POWER SUPPLY CIRCUIT
1. Turn ignition switch ON.
2. Check vol tage be tw e en ICC b r ak e ho ld rela y harness connecto r E38 terminal 4 (R/B) and ground.
Approx. 12V
OK or NG
NG >> Malfunction of fuse, or ICC brake hold relay power
supply system harness.
After repair, erase DTC and perform ICC sy stem run-
ning test. Then , perfo rm sel f-dia gnos is of I CC syst em again.
OK >> Replace ICC unit. Erase DTC and perform ICC system running test. Then perform self-diagnosis
of ICC system again.
SKIA1194E
8. CHECK BRAKE LAMP ILLUMINATION
1. Turn ignition switch OFF.
2. Disconnect ICC brake hold relay conne c tor.
3. Check stop lamp circuit.
OK or NG
NG >> After repair, erase DTC and perform ICC system running test. Then, perform self-diagnosis of ICC
system again.
OK >> GO TO 9.
A
B
C
D
E
F
G
H
9. CHECK ICC BRAKE HOLD RELAY CIRCUIT
1. Connect ICC brake hold relay connector.
2. Disconnect stop lamp switch connec tor.
3. When brake pedal is not depressed, make sure that stop lamp does not illuminate.
OK or NG
NG >> GO TO 10. OK >> Replace ICC unit. Erase DTC and perform ICC system running test. Then perform self-diagnosis
of ICC system again.
10. CHECK ICC BRAKE HOLD RELAY
1. Disconnect ICC brake hold relay.
2. Check continuity between ICC brake hold relay terminal 6 and terminal 7.
Continuity should not exist.
OK or NG
NG >> Replace IC C brake hold relay. Erase DTC and perform
ICC system running test. Then perform self-diagnosis of ICC system again.
OK >> Replace ICC unit. Erase DTC and perform ICC system
running test. Then p erfo r m se lf-d ia gn os is of I C C sy stem again.
SKIA1195E
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11. CHECK HARNESS THROUGH ICC UNIT, ICC BRAKE HOLD RELAY, AND GROUND
1. Disconnect connectors of ICC unit and ICC brake hold relay.
2. Check continuity between ICC unit harness connector B244 ter­minal 47 (L/W) and ICC brake hold relay harness connector E38 terminal 1 (L/W).
47 - 1 Continuity should exist.
3. Check continuity between ICC unit harness connector B244 ter­minal 47 (L/W) and ground.
47 - Ground Continuity should not exist.
4. Check continuity between ICC brake hold relay harness connec­tor E38 terminal 2 (B) and ground.
Continuity should exist.
OK or NG
NG >> Repair harness through ICC unit, ICC brake hold
relay, and ground
After repair, erase DTC and pe rform ICC system run-
ning test. Then, p erform self-d iagn osis of ICC sys tem again.
OK >> GO TO 12.
[ICC]
SKIA1272E
SKIA1271E
12. CHECK ICC BRAKE HOLD RELAY
Check continuity be tween ICC brake hold relay terminal 1 and
terminal 2.
Continuity should exist.
OK or NG
NG >> Replace ICC brake hold relay. Erase DTC and perform
ICC system running test. Then perform self-diagnosis of ICC system again.
OK >> GO TO 13.
13. CHECK ICC UNIT STANDARD VOLTAGE
With CONSULT- II
1. Connect con nectors of ICC unit and stop lamp switch.
2. Active test (STOP LAMP:STP LMP DRIVE ON) with CONSULT­II, check voltage between ICC unit harness connector B244 ter­minal 47 (L/W) and ground.
47 - Ground Approx. 12V (during active
test)
OK or NG
NG >> Replace ICC unit. Erase DTC and perform ICC system
running test. Then p erform self-diagnos is of IC C sys t em again.
OK >> GO TO 14.
SKIA1197E
SKIA3075E
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TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
[ICC]
14. CHECK ICC BRAKE HOLD RELAY POWER SUPPLY CIRCUIT
1. Check vol tage be tw e en ICC b r ak e ho ld rela y harness connecto r E38 terminal 6 (L/B) and ground.
6 - Ground Approx. 12V
OK or NG
NG >> Malfunctions of fuse or ICC brake hold relay power
supply harness.
After repair, erase DTC and perform ICC sy stem run-
ning test. Then , perfo rm sel f-dia gnos is of I CC syst em again.
OK >> GO TO 15.
15. CHECK HARNESS BETWEEN ICC BRAKE HOLD RELAY AND ICC UNIT
1. Disconnect connectors of ICC brake hold relay and ICC unit.
2. Check continuit y be twe en IC C b rak e ho ld rel a y h arn es s c on ne c­tor E38 terminal 7 (R/W) and ICC unit harness connector B244 terminal 38 (R/W).
7 - 38 Continuity should exist.
3. Check continuity between ICC unit harness connector B244 ter­minal 38 (R/W) and ground.
38 - Ground Continuity should not exist.
OK or NG
NG >> Repair harness between ICC brake hold relay and ICC unit.
After repair, erase DTC and perform ICC system running test. Th en, perform self-dia gnosis of
ICC system again.
OK >> GO TO 16.
A
B
C
D
SKIA1198E
E
F
G
H
SKIA1199E
I
J
16. CHECK ICC BRAKE HOLD RELAY
With CONSULT-ll
1. Connect connectors of ICC unit and ICC brake hold relay.
2. Disconnect stop lamp switch connec tor.
3. Perform active test (STOP LAMP) with CONSULT-II, and make sure that stop lamp is illuminated.
OK or NG
NG >> Replace ICC brake hold relay. Erase DTC and perform ICC system running test. Then perform
self-diagnosis of ICC system again.
OK >> GO TO 17.
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TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
[ICC]
17. CHECK ICC UNIT STANDARD VOLTAGE
With CONSULT-ll
1. Connect stop lamp switch connec tor.
2. Perform active test (STOP LAMP:STP LMP DRIVE ON) with CONSULT-II, check volta ge between I CC unit harnes s connec­tor B244 terminal 29 (G) and ground.
29 - Ground Approx. 0V (during active test)
OK or NG
NG >> Replace stop lamp switch.Erase DTC and perform ICC
system running te st . Th en perform self-diagnosi s o f IC C system again.
OK >> Replace ICC unit. Erase DTC and perform ICC system
running test. Then p erform self-diagnos is of IC C sys t em again.
SKIA1200E
DTC 92 ECM CIRCUIT AKS002QW
1. DIAGNOSIS CHECK 1
With CONSULT- II
Perform self-diagnosis with CONSULT-II. Is “CAN COMM CIRCUIT” indicated?
Yes or No
Yes >> Repair or replace applicable item. Erase DTC and perform ICC system running test. Then perform
self-diagnosis of ICC system again.
No >> GO TO 2.
2. DIAGNOSIS CHECK 2
With CONSULT- II
Perform ECM self-diagnosis with CONSULT-II. Is malfunction indicated?
Yes or No
Yes >> Repair or replace applicable item. Erase DTC and perform ICC system running test. Then perform
self-diagnosis of ICC system again.
No >> Rep lace ICC unit. Erase DT C and perform ICC system running test. Th en perform self-diagno sis
of ICC system again.
DTC 97 AT CIRCUIT AKS002QX
1. CHECK AT CIRCUIT
With CONSULT- II
With TCM data monitor with CONSULT-II, check shift operate s no rma lly.
OK or NG
NG >> Perform TCM diagnosis.
After repair, Erase DTC, and perform self-diagnosis of ICC system again.
OK >> Replace ICC unit. Erase DTC, and perform self-diagnosis of ICC system again.
DTC 98 GEAR POSITION AKS002QY
1. DIAGNOSTIC CHECK
With CONSULT- II
Is “DTC 43 ABS/TCS/VDC CIRC” or “DTC 41 VHCL SPEED SE CIRC” indicated in self-diagnosis display
item?
Yes or No
Yes >> Repair or replace applicable item. Erase DTC, and perform self-diagnosis of ICC system again. No >> GO TO 2.
Revision: 2004 October 2004 M45
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