Infiniti M 2003 Maintenance Manual

MAINTENANCE
L MAINTENANCE
A
B
SECTION MA
CONTENTS
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
Commercial Service Tools ........................................ 4
GENERAL MAINTENANCE ....................................... 5
Explanation of General Maintenance ....................... 5
PERIODIC MAINTENANCE ....................................... 7
Introduction of Periodic Maintenance ....................... 7
Schedule 1 ............................................................... 7
EMISSION CONTROL SYSTEM MAINTE-
NANCE ............................... ...... ............................. 7
CHASSIS AND BODY MAINTENANCE ............... 8
Schedule2 ................................................................ 9
EMISSION CONTROL SYSTEM MAINTE-
NANCE ............................... ...... ............................. 9
CHASSIS AND BODY MAINTENANCE ............. 10
RECOMMENDED FLUIDS AND LUBRICANTS .......11
Fluids and Lubricants ..............................................11
SAE Viscosity Number ............................................11
GASOLINE ENGINE OIL .....................................11
Anti-Freeze Coolant Mixture Ratio ......................... 12
ENGINE MAINTENANCE . ....... ...... ....... ...... ....... ....... 13
Checking Drive Belts .............................................. 13
Tension Adjustment ................................................ 13
Changing Engine Coolant .................. ...... ....... ....... 13
DRAINING ENGINE COOLANT ......................... 13
REFILLING ENGINE COOLANT ........................ 14
FLUSHING COOLING SYSTEM ......................... 15
Checking Fuel Lines ............................................... 16
Changing Air Cleaner Filter .................................... 16
VISCOUS PAPER TYPE ..................................... 16
Changing Engine Oil .......................... ...... ....... ....... 16
Changing Oil Filter ................................... ....... ....... 17
REMOVAL ........................................................... 17
INSTALLATION ................................................... 17
INSPECTION AFTER INSTALLATION ............... 17
Changing Spark Plugs (Platinum- Tipped Type) ..... 18
MAINTENANCE
REMOVAL ...........................................................18
INSPECTION AFTER REMOVAL .......................18
INSTALLATION ...................................................19
Checking EVAP Vapor Lines .................................. 19
Checking Cooling Fan Fluid Level and Lines .........19
CHASSIS AND BODY MAINTENANCE ................... 20
Checking Exhaust System ...................................... 20
Checking A/T Fluid ................................................. 20
Changing A/T Fluid .................................................21
Checking Propeller Shaft ........................................ 22
Checking Differential Gear Oil ................................ 22
Changing Differential Gear Oil ................................ 22
Balancing Wheels (Bonding Weight Type) ............. 24
REMOVAL ...........................................................24
WHEEL BALANCE ADJUSTMENT .....................24
Tire Rotation ... ...... ....... ...... .....................................25
Checking Brake Fluid Level and Leaks ..................25
Checking Brake Lines and Cables .........................26
Changing Brake Fluid .............................................26
Checking Disc Brake ..............................................26
ROTOR ........................................ ....... ...... ........... 26
CALIPER .............................................................27
PAD .....................................................................27
Checking Steering Gear and Linkage ..................... 27
STEERING GEAR ............................................... 27
STEERING LINKAGE .........................................27
Checking Power Steering Fluid and Lines .............. 27
Axle and Suspension Parts .................................... 28
Drive Shaft ................................ ..............................28
Lubricating Locks, Hinges and Hood Latch ............ 29
Checking Seat Belts, Buckles, Retractors, Anchors
and Adjusters .......................................................... 29
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 30
Standard and Limit .................................................. 30
BELT DEFLECTION AND TENSION ..................30
ENGINE COOLANT CAPACITY .......................... 30
RADIATOR ..........................................................30
ENGINE OIL CAPACITY ..................................... 30
SPARK PLUG (PLATINUM-TIPPED TYPE) ........ 30
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WHEEL BALANCE ..............................................30
Tightening Torque ...................................................30
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MA-2

PRECAUTIONS

PRECAUTIONS PFP:00001

Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”

ALS000QG
A
The Supplemental Rest raint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used al ong with a front seat belt, helps to redu ce th e risk or se verit y of i njury to the driv er and front passenge r for ce rtain types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted. Information necessary to service the system safely is included in the SRS and SB section of this Service Man­ual.
WARNING:
To avoid rendering the SRS ino perative, whi ch could incr ease the risk of pe rsonal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per­formed by an authorized NISSAN/INFINITI dealer.
Improper maintenance, inc luding incorrect removal and installation of the SRS, can lead to per-
sonal injury ca use d by unintentional ac tiv atio n o f the s ys tem . F or re moval of Spiral C ab le and Air Bag Module, see the SRS section.
Do not use electrical test equ ipment o n any circu it related to the SRS unless in structed to in this
Service Manual. SRS wiring harnesses can be id entified by yellow and/or orange harnesses or harness connectors.
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PREPARATION

PREPARATION PFP:00002 Special Service Tools ALS00026

The actual shapes of Kent-Moore tools may differ from those of spe ci al se rvice tools illustrated here.
Tool number (Kent-Moore No.) Tool name
Description
KV10115801 (J38956) Oil filter wrench
S-NT375
Removing and installing oil filter
a: 64.3 mm (2.531 in)

Commercial Service Tools ALS00027

Tool name Description Power tool Loosening bolts and nuts
PBIC0190E
Spark plug wrench Removing and installing spark plug
S-NT047
Revision; 2004 April 2003 M45
MA-4

GENERAL MAINTENANCE

GENERAL MAINTENANCE PFP:00000

Explanation of General Mai ntenance ALS00098

General maintena nce inclu des those item s which sho uld be checke d during the normal day-t o-day opera tion of the vehicle. They are essential if the vehicle is to continue operating properly. The owners can perform checks and inspections themselves or have their IN FINITI dealers d o them.
OUTSIDE THE VEHICLE
The maintenance items listed here should be pe rf ormed from time to time, unless otherwise specified .
Item Reference page Tires Check the pressure with a gauge, including the spare, at least once a month
and always prior to a long distance trips. Adjust to the specified pressure if nec­essary. Check carefully for damage, cuts or excessive wear.
Wheel nuts When checking the tires, make sure no n uts are missi ng, and chec k fo r any
loose nuts. Tighten if necessary.
Tire rotatio n Tires should be rotated every 12,000 km (7,500 miles). MA-25 Wheel alignment and
balance
Windshield Clean the windshield on a regular basis.
Windshield wiper blades
Doors and engine hood
Lamps Make sure that the headlamps, stop lamps, tail lamps, turn signal lamps, and
If the vehicle pulls to either side while driving on a straight and leve l road, or if you detect uneven or abnormal tire wear, there may be a need for wheel align­ment. If the steering wheel or seat vibrates at norma l highway speeds, wheel balancing may be needed.
Check the windshield at least every six months for cracks or other damage. Repair as necessary.
Check for cracks or wear if they do not wipe properly.
Check that all doors and the engine hood operate smoothly as well as the trunk lid and back hatch. Also make sure that all latches lock securely. Lubricate if necessary. Make sure that the secondary latch keeps the hood from opening when the primary latch is released. When driving in areas using road salt or other corr osi ve mat er ials, check lubri­cation frequently.
other lamps are all operating properly and installed securely. Also check head­lamp aim. Clean the headlamps on a regular basis.
INSIDE THE VEHICLE
The maintenance items listed here should be checked on a regu lar basis, such as w hen performin g periodic mai ntenanc e, cleaning the vehicle, etc.
Item Reference page
Warning lamps and chimes
Windshield wiper and washer
Windshield defroster Check that the air comes out of the def ros ter out le ts properly and i n sufficient
Steering wheel Check that it has the specified play. Be sure to check for changes in the steering
Seats Check seat position controls such as seat adju sters, seatback recliner, etc. to
Seat belts Check that all parts of the seat belt system (e.g. buckles, anchors, adjusters and
Accelerator p e d al Check the pedal for smooth operation and m ake sure the pedal does not catch
Make sure that all warning lamps and chimes are oper at in g prop erly.
Check that the wipers and washer operate properly and that the wipers do not streak.
quantity when operating the heater or air co nditioner.
condition, such as excessive play, hard steering or strange noises.
Free play: Less than 35 mm (1.38 in)
make sure they operate smoothly and that all latches lock securely in every position. Check that the head restrains move up and down smoothly and that the locks (if equipped) hold securely in all latched positions. Check that the latches lock securely for f ol d in g-down rear seatbacks.
retractors) operate properly and smoothly, and are installed securely. Check the belt webbing for cuts, fraying, wear or damage.
or require uneven effort. Keep the floor mats away from the pedal.
FSU-6
MA-29
MA-29
, MA-24
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GENERAL MAINTENANCE
Item Reference page
Brakes Check that the brake does not pull the vehicle to one side wh en appl i ed. Brake pedal and
booster
Parking brake Check that the lever has the proper travel and make sure that the vehicle is held
Automatic transmis­sion “Park” mecha­nism
UNDER THE HOOD AND VEHICLE
The maintenance items listed here should be checked periodically (e.g. each time you check the engine oil or refuel).
Item Reference page
Windshield washer fluid
Engine coolant level Check the coolant level when the engine is cold. MA-13 Radiator and hoses Check the front of the radiator and clean off any dirt, insects, leaves , etc. , that
Brake fluid level Make sure that the brake fluid level is between the “MAX” and “MIN” lines on the
Battery Check the fluid level in each cell. It should be between th e “MAX” and “MIN”
Engine drive belts Make sure that no belt is frayed, worn, cracked or oily. MA-13 Engine oil level Check the level on the dipstick after parking the vehicle on a level spot and turn-
Power steering fluid level and lines
Cooling fan fluid level and lines
Exhaust system Make sure the re ar e no lo ose supports, cracks or holes. If the sound of the
Underbody The underbody is frequen tly exp o sed to cor ros iv e subs tances such as t hose
Fluid leaks Check under the vehicle for fuel, oil, water or oth er fluid leaks after the vehicle
Check the pedal for smooth operation and make sure it has the proper distance under it when depressed fully. Check the brake booster function. Be sure to keep the floor mats away from the pedal.
securely on a fairly steep hill when only the parking brake is applied. Check that the lock release button on the selector lever operates properly and
smoothly. On a fairly steep hill check that the vehicle is held securely with the selector lever in the “P” position without appl ying any br akes.
Check that there is adequate fluid in the tank.
may have accumulated. Make sur e the hoses have no cracks, deformation, deterioration or loose connections .
reservoir.
lines. Vehicles operated in high temperatures or under severe conditions require frequent checks of the battery fluid level.
ing off the engine. Check the level on the dipstick with the engine off. Check the lines for improper
attachment, leaks, cracks, etc. Check the level when the fluid is cold and the engi ne is turned off. Check th e
lines for proper attachment, leaks, cracks, etc.
exhaust seems unusual or there is a smell of exhaust fumes, immediately locate the trouble and correct it.
used on icy roads or to control dust. It is very important to remov e the se sub­stances, otherwise rust will form on the floor pan, frame, fuel lines and ar ound the exhaust system. At the end of winter, the underbody should be thoroughly flushed with plain water, being careful to clean those areas where mud and dirt can easily accumulate.
has been parked for a while. Water dripping from the air conditioner after use is normal. If you should notice any leaks or gasol ine fum es are evident, check for the cause and correct it immediately.
BR-6
, BR-21
PB-3
MA-25
MA-16
MA-27
MA-19
MA-20
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PERIODIC MAINTENANCE

PERIODIC MAINTENANCE PFP:00026

Introduction of Periodic Maintenance ALS00099

Two different maintenance sche dules are provided, and sho uld be used, depending upon the conditions in which the vehi cl e is main ly op erate d. After 6 0,00 0 miles (96,00 0 km ) or 48 months , continue the pe riodic
maintenance at the same milea ge /tim e inte r va ls.

Schedule 1

Schedule 2
Follow Periodic Maintenance Schedule 1 if the drivi ng habits frequently include one or more of the following driving conditions:
Repeated short trips of less than 5 miles (8 km).
Repeated short trips of less than 10 miles (16 km) with outside temper at ure s
remaining below freezing.
Operating in hot weather in stop-and-go “rush hour ” t raffic.
Extensive idling and/or low speed driving for long distances , suc h as poli ce,
taxi or door-to-door delivery use.
Driving in dusty conditions.
Driving on rough, muddy, or salt spread roads.
Towing a trailer, using a camper or a car-top carrier.
Follow Periodic Maintenance Schedule 2 if none of driving conditions shown in Schedule 1 apply to the driving habits.
Emission Control Sys­tem Maintenance
Chassis and Body Maintenance
Emission Control Sys­tem Maintenance
Chassis and Body Maintenance
MA-7
MA-8
MA-9
MA-10
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Schedule 1 ALS0009A
EMISSION CONTROL SYSTEM MAINTENANCE
Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary. [ ]: At the mileage intervals only
MAINTENANCE OPERATION MAINTENANCE INTERVAL Perform at number of miles,
kilometers or months, which­ever comes first.
Drive belts NOTE (1) MA-13 Air cleaner filter NOTE (2) [R] MA-16 EVAP vapor lines I* MA-19 Fuel lines I* MA-16 Fuel filter NOTE (3) ­Engine coolant NOTE (4) MA-13 Engine oil R RRRRRRR MA-16 Engine oil filter (Use part No.
15208-31U00 or equivalent.) Spark plugs (PLATINUM-
TIPPED type) Intake & exhaust valve clear-
ance*
MAINTENANCE OPERATION MAINTENANCE INTERV AL Perform at number of miles,
kilometers or months, which­ever comes first.
Drive belts NOTE (1) I* MA-13 Air cleaner filter NOTE (2) [R] MA-16 EVAP vapor lines I* MA-19 Fuel lines I* MA-16 Fuel filter NOTE (3) ­Engine coolant NOTE (4) R* MA-13
Miles x 1,000
(km x 1,000)
Months
NOTE (5) EM-52
Miles x 1,000
(km x 1,000)
Months
3.75 (6)
33.75
7.50 (12)
3
R RRRRRRR MA-17
(54)
27
11.25 (18)
6
Replace every 105,000 miles (169,000 km). MA-18
37.5 (60)
41.25
30
9
(66)
33
15
(24)
12
(72)
45
36
18.75 (30)
15
48.75 (78)
39
22.5 (36)
18
52.5 (84)
42
26.25 (42)
21
56.25 (90)
45
30
(48)
24
(96)
60
48
Reference
Section -
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Content Title
Reference
Section -
Page or -
Content Title
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PERIODIC MAINTENANCE
MAINTENANCE OPERATION MAINTENANCE INTERVAL
Perform at number of miles, kilometers or months, which­ever comes first.
Engine oil R R R R R R R R MA-16 Engine oil filter (Use part No.
15208-31U00 or equivalent.) Spark plugs (PLATINUM-
TIPPED type) Intake & exhaust valve clear-
ance*
NOTE:
(1) After 60,000 miles (96,000 km) or 48 months, inspect every 15,000 miles (24,000 km) or 12 months. Replace the drive belts if found damaged or if the auto belt tensioner reading reaches the maximum limit. (2) If operating mainly in dusty conditions, more frequent maintenance may be required. (3) Maintenance-free item. For service proce dures, refer to FL section. (4) After 60,000 miles (96,000 km) or 48 months , repl ace every 30,000 miles (48,000 km) or 24 months. (5) If valve noise increases, inspect valve clearance. * Maintenance items and intervals w ith “*” are recommended by INFINITI for reliable vehicle oper ation. The owner need not perform such maintenance in order to maintain the emission w arra nty or manufact urer recal l liability. Other maintenance items and interva ls a re required.
Miles x 1,000
(km x 1,000)
Months
NOTE (5) EM-52
33.75 (54)
27
37.5 (60)
R RRRRRRR MA-17
41.25 (66)
30
Replace every 105,000 miles (169,000 km). MA-18
33
45
(72)
36
48.75 (78)
39
52.5 (84)
42
56.25 (90)
45
(96)
60
48
Reference
Section ­Page or -
Content Title
CHASSIS AND BODY MAINTENANCE
Abbreviations: R = Replace. I = Inspect. Correct or rep la ce if nece ssar y.
MAINTENANCE OPERATION MAINTENANCE INTERVAL Perform at number of
miles, kilometers or months, whichever comes first.
Brake lines & cables
Miles x 1,000
(km x 1,000)
Months
3.75 (6)
3
7.50 (12)
6
11.25 (18)
9
15
18.75
(24)
12
(30)
IIMA-26
22.5 (36)
15
18
26.25 (42)
21
30
(48)
24
Reference
Section -
Page or -
Content Title
Brake pads & rotors
Automatic transmission fluid & differential gear oil NOTE (1) I I
Steering gear & linkage, axle & suspension parts I I I I
Tire rotation NOTE (2)
Exhaust system
In-cabin microfilt e r R R ATC-121 Climate controlled seat fil-
ter ASCD vacuum hoses I I ACS-27
IIIIMA-26
MA-20
MA-22
MA-27
MA-28
MA-5
MA-25
IIIIMA-20
R SE-132
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,
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PERIODIC MAINTENANCE
MAINTENANCE OPERATION MAINTENANCE INTERVAL
Miles x Perform at number of miles, kilo­meters or months, whichever comes first.
Brake lines & cables
Brake pads & rotors
Automatic transmission fluid & dif­ferential gear oil N O TE (1 ) I I
Steering gear & linkage, axle & suspension parts
Tire rotation NOTE (2) Exhaust system
In-cabin microfilter R R ATC-121 Climate controlled seat filter R SE-132 ASCD vacuum hoses I I ACS-27
NOTE:
(1) If towing a trailer, using a camper or a car-top carrier, or driving on rough or muddy roads, change (not just inspect) oil at every 30,000 miles (48,000 km) or 24 months. Using automatic transmission fluid other than Genuine Nissan ATF Matic Fluid J will cause deterioration in driveability and automatic transmission durabi l ity, and may damage the automatic transmission, which is not covered by the INFINITI new vehicle limited warranty. (2) Refer to “Tire rotation” under the “General maintenance” heading earlie r in this secti on.
1,000 (km x
1,000)
Months
33.75 (54)
27
37.5
41.25
(60)
(66)
30
33
IIIIMA-26
IIII
IIIIMA-20
45
48.75
(72)
(78)
36
IIMA-26
39
52.5 (84)
42
56.25 (90)
45
60
(96)
48
Reference
Section ­Page or -
Content Title
,
MA-21
MA-22
MA-27,
MA-28
MA-5
,
MA-25
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Schedule2 ALS0009B

EMISSION CONTROL SYSTEM MAINTENANCE
Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary. [ ]: At the mileage intervals only MAINTENANCE OPERATION MAINTENANCE INTERVAL Perform at number of miles,
kilometers or months, whichever comes first.
Drive belts NOTE (1) I* MA-13 Air cleaner filter [R] [R] MA-16 EVAP vapor lines I* I* MA-19 Fuel lines I* I* MA-16 Fuel filter NOTE (2) ­Engine coolant NOTE (3) R* MA-13 Engine oil RRRRRRRR MA-16 Engine oil filter (Use part No.
15208-31U00 or equivalent.) Spark plugs (PLATINUM-
TIPPED type) Intake & exhaust valve clear-
ance*
NOTE:
(1) After 60,000 miles (96,000 km) or 48 months, inspect every 15,000 miles (24,000 km) or 12 months. Replace the drive belts if found damaged or if the auto belt tensioner reading reaches the maximum lim it. (2) Maintenance-free item. For service procedures, refer to FL section. (3) After 60,000 miles (96,000 km) or 48 months, replac e ever y 30, 000 miles (48,000 km) or 24 months. (4) If valve noise increases, inspect valve clea ran ce.
Miles x 1,000
(km x 1,000)
Months
NOTE (4) EM-52
7.5
15
22.5
(12)
(24)
(36)
6
12
RRRRRRRR MA-17
Replace every 105,000 miles (169,000 km). MA-18
18
30
(48)
24
37.5 (60)
30
45
(72)
36
52.5 (84)
42
60
(96)
48
Reference Sec-
tion - Page or -
Content Title
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