Infiniti I30 2002 Maintenance Manual

MAINTENANCE

CONTENTS

PRECAUTIONS ...............................................................2

Supplemental Restraint System (SRS) ″AIR

BAG″ and ″SEAT BELT PRE-TENSIONER″...............2

PREPARATION ...............................................................3

Special Service Tool....................................................3

Commercial Service Tool.............................................3

GENERAL MAINTENANCE............................................4

PERIODIC MAINTENANCE ............................................6

Schedule 1...................................................................7

EMISSION CONTROL SYSTEM MAINTENANCE CHASSIS AND BODY MAINTENANCE

Schedule 2...................................................................9

EMISSION CONTROL SYSTEM MAINTENANCE CHASSIS AND BODY MAINTENANCE

RECOMMENDED FLUIDS AND LUBRICANTS...........11

Fluids and Lubricants ................................................11

SAE Viscosity Number ..............................................11

GASOLINE ENGINE OIL

Anti-freeze Coolant Mixture Ratio .............................12

ENGINE MAINTENANCE..............................................13

Checking Drive Belts.................................................13

Changing Engine Coolant..........................................14

- DRAINING ENGINE COOLANT -

- REFILLING ENGINE COOLANT -

- FLUSHING COOLING SYSTEM -

Checking Fuel Lines..................................................16

Changing Air Cleaner Filter .......................................16

VISCOUS PAPER TYPE

Changing Engine Oil..................................................16

Changing Oil Filter.....................................................17

Changing Spark Plugs...............................................18

..........................................11

...........................................16

........................8

......................10

............................14

...........................15

............................15

.........7

.........9

SECTION

Checking EVAP Vapor Lines.....................................19

CHASSIS AND BODY MAINTENANCE.......................20

Checking Exhaust System.........................................20

Checking A/T Fluid ....................................................20

Changing A/T Fluid....................................................21

Balancing Wheels (Bonding Weight Type)................21

REMOVAL WHEEL BALANCE ADJUSTMENT

Tire Rotation..............................................................23

Checking Brake Fluid Level and Leaks.....................23

Checking Brake Lines and Cables............................23

Checking Disc Brake.................................................23

ROTOR CALIPER PAD

Checking Steering Gear and Linkage.......................24

STEERING GEAR STEERING LINKAGE

Checking Power Steering Fluid and Lines................24

Axle and Suspension Parts.......................................25

Drive Shaft.................................................................25

Lubricating Locks, Hinges and Hood Latches...........25

Checking Seat Belts, Buckles, Retractors,

Anchors and Adjusters...............................................26

SERVICE DATA AND SPECIFICATIONS (SDS).........27

Engine Maintenance..................................................27

BELT DEFLECTION AND TENSION SPARK PLUG

Chassis and Body Maintenance................................27

WHEEL BALANCE

...............................................................21

...................................................................23

.................................................................24

........................................................................24

..........................................................27

............................21

....................................................24

...............................................24

..........................27

...................................................27

IDX

PRECAUTIONS

Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELTPRE-TENSIONER” used along with a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted. The SRS system composition which is available to INFINITI I35 is as follows:

I For a frontal collision

The Supplemental Restraint System consists of driver air bag module (located in the center of the steering wheel), front passenger air bag module (located on the instrument panel on passenger side), seat belt pre-tensioners, a diagnosis sensor unit, crash zone sensor, warning lamp, wiring harness and spiral cable.

I For a side collision

The Supplemental Restraint System consists of front side air bag module (located in the outer side of front seat), satellite sensor, diagnosis sensor unit (one of components of air bags for a frontal collision), wiring harness, warning lamp (one of components of air bags for a frontal collision).

Information necessary to service the system safely is included in the RS section of this Service Manual.

WARNING:

I To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death

in the event of a collision which would result in air bag inflation, all maintenance should be performed by an authorized INFINITI dealer.

I Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-

sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module, see the RS section.

I Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this

Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harness connector.

NHMA0034

MA-2

PREPARATION

Special Service Tool

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.

Tool number (Kent-Moore No.) Tool name

KV10115801 (J38956) Oil filter cap wrench

Description

Removing oil filter

a: 64.3 mm (2.531 in)

NT375

Commercial Service Tool

Tool name (Kent-Moore No.)

Belt tension gauge (BT3373-F)

Description

Checking drive belt tension

AMA126

NHMA0002

NHMA0003

IDX

MA-3

NHMA0004

GENERAL MAINTENANCE

General maintenance includes those items which should be checked during the normal day-to-day operation of the vehicle. They are essential if the vehicle is to continue operating properly. The owners can perform checks and inspections themselves or have their INFINITI dealers do them.

OUTSIDE THE VEHICLE

The maintenance items listed here should be performed from time to time, unless otherwise specified.

Item Reference page Tires Check the pressure with a gauge, including the spare, at least once a month

and always prior to a long distance trips. Adjust to the specified pressure if necessary. Check carefully for damage, cuts or excessive wear.

—

Wheel nuts When checking the tires, make sure no nuts are missing, and check for any

loose nuts. Tighten if necessary.

Tire rotation Tires should be rotated every 12,000 km (7,500 miles). MA-23 Wheel alignment and

balance

Windshield wiper blades

Doors and engine hood

Lamps Make sure that the headlamps, stop lamps, tail lamps, turn signal lamps,

If the vehicle pulls to either side while driving on a straight and level road, or if you detect uneven or abnormal tire wear, there may be a need for wheel alignment. If the steering wheel or seat vibrates at normal highway speeds, wheel balancing may be needed.

Check for cracks or wear if they do not wipe properly. —

Check that all doors and the engine hood operate smoothly as well as the trunk lid and back hatch. Also make sure that all latches lock securely. Lubricate if necessary. Make sure that the secondary latch keeps the hood from opening when the primary latch is released. When driving in areas using road salt or other corrosive materials, check lubrication frequently.

and other lamps are all operating properly and installed securely. Also check headlamp aim.

SU-7, “Preliminary Inspec-

SU-18, “Preliminary

—

MA-21,

tion”

Inspection”

MA-25

—

INSIDE THE VEHICLE

The maintenance items listed here should be checked on a regular basis, such as when performing periodic maintenance, cleaning the vehicle, etc.

Item Reference page

Warning lamps and chimes

Windshield wiper and washer

Windshield defroster Check that the air comes out of the defroster outlets properly and in suffi-

Steering wheel Check that it has the specified play. Be sure to check for changes in the

Seats Check seat position controls such as seat adjusters, seatback recliner, etc. to

Seat belts Check that all parts of the seat belt system (e.g. buckles, anchors, adjusters

Accelerator pedal Check the pedal for smooth operation and make sure the pedal does not

Make sure that all warning lamps and chimes are operating properly. —

Check that the wipers and washer operate properly and that the wipers do not streak.

cient quantity when operating the heater or air conditioner.

steering condition, such as excessive play, hard steering or strange noises.

Free play: Less than 35 mm (1.38 in)

make sure they operate smoothly and that all latches lock securely in every position. Check that the head restrains move up and down smoothly and that the locks (if equipped) hold securely in all latched positions. Check that the latches lock securely for folding-down rear seatbacks.

and retractors) operate properly and smoothly and are installed securely. Check the belt webbing for cuts, fraying, wear or damage.

catch or require uneven effort. Keep the floor mats away from the pedal.

RS-9, “Seat Belt Inspec-

—

MA-26,

tion”

—

MA-4

GENERAL MAINTENANCE

Item Reference page

Brakes Check that the brake does not pull the vehicle to one side when applied. — Brake pedal and

booster

Parking brake Check that the lever has the proper travel and make sure that the vehicle is

Automatic transaxle “Park” mechanism

Check the pedal for smooth operation and make sure it has the proper distance under it when depressed fully. Check the brake booster function. Be sure to keep floor mats away from the pedal.

held securely on a fairly steep hill when only the parking brake is applied. Check that the lock release button on the selector lever operates properly

and smoothly. On a fairly steep hill check that the vehicle is held securely with the selector lever in the “P” position without applying any brakes.

BR-12, “Brake Pedal and

Bracket” and BR-20,

“Brake Booster”

BR-35, “Parking Brake

Control”

—

UNDER THE HOOD AND VEHICLE

The maintenance items listed here should be checked periodically (e.g. each time you check the engine oil or refuel).

Item Reference page

Windshield washer fluid

Engine coolant level Check the coolant level when the engine is cold. MA-15 Radiator and hoses Check the front of the radiator and clean off any dirt, insects, leaves, etc.,

Brake fluid level Make sure that the brake fluid level is between the “MAX” and “MIN” lines on

Battery Check the fluid level in each cell. It should be between the “MAX” and “MIN”

Engine drive belts Make sure that no belt is frayed, worn, cracked or oily. MA-13

Check that there is adequate fluid in the tank. —

that may have accumulated. Make sure the hoses have no cracks, deformation, deterioration or loose connections.

the reservoirs.

lines. Vehicles operated in high temperatures or under severe conditions require frequent checks of the battery fluid level.

—

MA-23

—

Engine oil level Check the level on the dipstick after parking the vehicle on a level spot and

turning off the engine.

Power steering fluid level and lines

Automatic transaxle fluid level

Exhaust system Make sure there are no loose supports, cracks or holes. If the sound of the

Underbody The underbody is frequently exposed to corrosive substances such as those

Fluid leaks Check under the vehicle for fuel, oil, water or other fluid leaks after the

Check the level on the dipstick with the engine off. Check the lines for improper attachment, leaks, cracks, etc.

Check the level on the dipstick after putting the selector lever in “P” with the engine idling.

exhaust seems unusual or there is a smell of exhaust fumes, immediately locate the trouble and correct it.

used on icy roads or to control dust. It is very important to remove these substances, otherwise rust will form on the floor pan, frame, fuel lines and around the exhaust system. At the end of winter, the underbody should be thoroughly flushed with plain water, being careful to clean those areas where mud and dirt can easily accumulate.

vehicle has been parked for a while. Water dripping from the air conditioner after use is normal. If you should notice any leaks or gasoline fumes are evident, check for the cause and correct it immediately.

MA-16

MA-24

MA-20

—

IDX

MA-5

NHMA0005

PERIODIC MAINTENANCE

Two different maintenance schedules are provided, and should be used, depending upon the conditions in which the vehicle is mainly operated. After 60,000 miles (96,000 km) or 48 months, continue the periodic

maintenance at the same mileage/time intervals.

Schedule 1

Schedule 2

Follow Periodic Maintenance Schedule 1 if the driving habits frequently include one or more of the following driving conditions:

I Repeated short trips of less than 5 miles (8 km). I Repeated short trips of less than 10 miles (16 km) with outside tempera-

tures remaining below freezing.

I Operating in hot weather in stop-and-go “rush hour” traffic. I Extensive idling and/or low speed driving for long distances, such as

police, taxi or door-to-door delivery use.

I Driving in dusty conditions. I Driving on rough, muddy, or salt spread roads. I Towing a trailer, using a camper or a car-top carrier.

Follow Periodic Maintenance Schedule 2 if none of driving conditions shown in Schedule 1 apply to the driving habits.

Emission Control System Maintenance

Chassis and Body Maintenance

Emission Control System Maintenance

Chassis and Body Maintenance

MA-7

MA-8

MA-9

MA-10

MA-6

Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary. [ ]: At the mileage intervals only

EMISSION CONTROL SYSTEM MAINTENANCE

MAINTENANCE OPERATION MAINTENANCE INTERVAL

Perform at number of miles, kilometers or months, whichever comes first.

Drive belts NOTE (1) I* MA-13 Air cleaner filter NOTE (2) [R] [R] MA-16 EVAP vapor lines I* I* MA-19 Fuel lines I* I* MA-16 Fuel filter NOTE (3) Engine coolant NOTE (4) R* MA-14 Engine oil RRRRRRRRRRRRRRRR MA-16 Engine oil filter (Use part No. 15208-

31U00 or 15208 65F00 or equivalent.)

MA-7

Spark plugs (PLATINUM-TIPPED type)

Intake & exhaust valve clearance* NOTE (5)

NOTE:

(1) After 60,000 miles (96,000 km) or 48 months, inspect every 15,000 miles (24,000 km) or 12 months. (2) If operating mainly in dusty conditions, more frequent maintenance may be required. (3) Maintenance-free item. For service procedures, refer to FE section. (4) After 60,000 miles (96,000 km) or 48 months, replace every 30,000 miles (48,000 km) or 24 months. (5) If valve noise increases, inspect valve clearance. ★ Maintenance items and intervals with “*” are recommended by INFINITI for reliable vehicle operation. The owner need not perform such maintenance in order to maintain the

emission warranty or manufacturer recall liability. Other maintenance items and intervals are required.

Miles x 1,000

(km x 1,000)

Months

3.8

7.5

11.3

18.8

22.5

26.3

33.8

37.5

41.3

48.8

52.5

56.3

(6)

(12)

(18)

(24)

(30)

(36)

(42)

(48)

(54)

(60)

(66)

(72)

(78)

(84)

(90)

RRRRRRRRRRRRRRRR MA-17

Replace every 105,000 miles (169,000 km). MA-18

Reference Section

(96)

- Content Title

EM-56, “Valve

- Page or

Clearance”

PERIODIC MAINTENANCE

Schedule 1

IDX

NHMA0005S0101

NHMA0005S01

Schedule 1

Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary. L = Lubricate.

CHASSIS AND BODY MAINTENANCE

Schedule 1 (Cont’d)

MAINTENANCE OPERATION MAINTENANCE INTERVAL Perform at number of miles, kilome-

ters or months, whichever comes first.

Brake lines & cables IIIIMA-23 Brake pads & rotors IIIIIIIIMA-23 Automatic transaxle fluid NOTE (1) IIIIMA-20 Steering gear & linkage, axle & sus-

pension parts

Tire rotation NOTE (2)

Front drive shaft boots IIIIIIIIMA-25 Exhaust system IIIIIIIIMA-20

Ventilation air filter IRIRIRIR

MA-8

NOTE:

(1) If towing a trailer, using a camper or a car-top carrier, or driving on rough or muddy roads, change (not just inspect) oil at every 30,000 miles (48,000 km) or 24 months. (2) Refer to “Tire rotation” under the “General maintenance” heading earlier in this section.

Miles x 1,000

(km x 1,000)

Months

3.8

7.5

11.3

18.8

22.5

26.3

33.8

37.5

41.3

48.8

52.5

56.3

(6)

(12)

(18)

(24)

(30)

(36)

(42)

(48)

(54)

(60)

(66)

(72)

(78)

(84)

(90)

IIIIIIII

(96)

Reference

Section

- Page

- Content Title

MA-24 MA-25

MA-23

HA-123, “Ventila-

tion Air Filter”

MA-4

PERIODIC MAINTENANCE

NHMA0005S0102

Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary. [ ]: At the mileage intervals only

EMISSION CONTROL SYSTEM MAINTENANCE

MAINTENANCE OPERATION MAINTENANCE INTERVAL

Perform at number of miles, kilometers or months, whichever comes first.

Drive belts NOTE (1) I* MA-13 Air cleaner filter [R] [R] MA-16 EVAP vapor lines I* I* MA-19 Fuel lines I* I* MA-16 Fuel filter NOTE (2) Engine coolant NOTE (3) R* MA-14 Engine oil RRRRRRRR MA-16 Engine oil filter (Use part No. 15208-

31U00 or 15208 65F00 or equivalent.) Spark plugs (PLATINUM-TIPPED type) Replace every 105,000 miles (169,000 km). MA-18

MA-9

Intake & exhaust valve clearance* NOTE (4)

NOTE:

(1) After 60,000 miles (96,000 km) or 48 months, inspect every 15,000 miles (24,000 km) or 12 months. (2) Maintenance-free item. For service procedures, refer to FE section. (3) After 60,000 miles (96,000 km) or 48 months, replace every 30,000 miles (48,000 km) or 24 months. (4) If valve noise increases, inspect valve clearance. ★ Maintenance items and intervals with “*” are recommended by INFINITI for reliable vehicle operation. The owner need not perform such maintenance in order to maintain the

emission warranty or manufacturer recall liability. Other maintenance items and intervals are required.

Miles x 1,000

(km x 1,000)

Months

7.5

(12)

RRRRRRRR MA-17

(24)

22.5 (36)

(48)

37.5 (60)

(72)

52.5 (84)

(96)

Reference Section

- Page or

- Content Title

EM-56, “Valve Clear-

ance”

PERIODIC MAINTENANCE

Schedule 2

IDX

NHMA0005S0201

NHMA0005S02

Schedule 2

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