Icom IC703 User Manual

HF/ 50MHz ALL MODE TRANSCEIVER
i703
SERVICE MANUAL

INTRODUCTION

This service manual describes the latest service information for the IC-703 HF/50MHz ALL MODE TRANSCEIVER.
DANGER
NEVER connect the transceiver to an AC outlet or to a DC
power supply that uses more than 16 V. This will ruin the transceiver.
DO NOT expose the transceiver to rain, snow or any liquids. DO NOTreverse the polarities of the power supply when con-
necting the transceiver. DO NOT apply an RF signal of more than 20 dBm (100 mW)
to the antenna connector. This could damage the transceiv­er’s front end.
ORDERING PARTS
Be sure to include the following four points when ordering replacement parts:
1. 10-digit order numbers
2. Component part number and name
3. Equipment model name and unit name
4. Quantity required
<SAMPLE ORDER>
1110004080 S.IC µPC2709T IC-703 MAIN UNIT 5 pieces 8810009610 Screw FH M2.6×6 ZKIC-703 Top cover 10 pieces
Addresses are provided on the inside back cover for your convenience.
REPAIR NOTES
1. Make sure a problem is internal before disassembling the transceiver.
2. DO NOT open the transceiver until the transceiver is disconnected from its power source.
3. DO NOT force any of the variable components. Turn them slowly and smoothly.
4. DO NOT short any circuits or electronic parts. An insu- lated tuning tool MUST be used for all adjustments.
5. DO NOT keep power ON for a long time when the trans- ceiver is defective.
6. DO NOT transmit power into a signal generator or a sweep generator.
7. ALW AYS connect a 50 dB to 60 dB attenuator between the transceiver and a deviation meter or spectrum ana­lyzer when using such test equipment.
8. READ the instructions of test equipment thoroughly before connecting equipment to the transceiver.
To upgrade quality, any electrical or mechanical parts and internal circuits are subject to change without notice or obligation.
SYMBOL
EUR-1 FRA-1 ESP-1 USA-1 KOR-1 OTH-1
ITR-1
UT-106 equipped
UT-106 option
FRA ESP USA KOR OTH
ITR
EUREurope
France
Spain
U.S.A.
Korea Other
Italy
VERSION
MODEL
IC-703

TABLE OF CONTENTS

SECTION 1 SPECIFICATIONS SECTION 2 INSIDE VIEWS SECTION 3 CIRCUIT DESCRIPTION
3 - 1 RECEIVER CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 1
3 - 2 TRANSMITTER CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 4
3 - 3 PLL CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 7
3 - 4 ANTENNA TUNER CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 7
3 - 5 POWER SUPPLY CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 9
3 - 6 CPU PORT ALLOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 9
SECTION 4 ADJUSTMENT PROCEDURES
4 - 1 PREPARATION BEFORE SERVICING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 1
4 - 2 PLL ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 2
4 - 3 TRANSMITTER ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 4
4 - 4 RECEIVER ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 8
4 - 5 SET MODE ADJUSTMENTS (No.1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 10
4 - 6 PA UNIT ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 12
4 - 7 SET MODE ADJUSTMENTS (No.2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 14
SECTION 5 PARTS LIST SECTION 6 MECHANICAL PARTS SECTION 7 SEMI-CONDUCTOR INFORMATION SECTION 8 BOARD LAYOUTS
8 - 1 DISPLAY BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 - 1
8 - 2 JACK BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 - 1
8 - 3 VR BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 - 2
8 - 4 MAIN UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 - 3
8 - 5 PA UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 - 5
SECTION 9 BLOCK DIAGRAM SECTION 10 WIRING DIAGRAM SECTION 11 VOLTAGE DIAGRAMS
11 - 1 FRONT UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 - 1
11 - 2 MAIN UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 - 2
11 - 3 PA UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 - 7
1 - 1

SECTION 1 SPECIFICATIONS

GENERAL
• Frequency coverage : Receive 0.030 – 60.000 MHz*
Transmit 1.800 – 1.999 MHz*
3.500 – 3.999 MHz*
7.000 – 7.300 MHz*
10.100 – 10.150 MHz
14.000 – 14.350 MHz
18.068 – 18.168 MHz
21.000 – 21.450 MHz
24.890 – 24.990 MHz
28.000 – 29.700 MHz
50.000 – 54.000 MHz*
*Depending on version.
• Mode : USB, LSB, CW, RTTY (FSK), AM, FM
• Number of memory ch. : 105 (99 regular, 6 scan edges)
• Antenna connector : SO-239
/50 (at antenna tuner off)
• Power supply requirement : 13.8 V DC ±15% (negative ground)
• Frequency stability : • Temp. fluctuations 0˚C to +50˚C
(+32˚F to +122˚F) Less than ± 0.5 ppm.
• Temp. fluctuations –10˚C to +60˚C (+14˚F to +140˚F) Less than ± 2.5 ppm.
• Frequency resolution : General 10 kHz shift Automatic 50 kHz shifit Fine Less than 2 Hz shift
• Current consumption :
Transmit 10 W : 3.0 A (at 13.8 V DC)
5 W : 2.0 A (at 9.6 V DC)
Receive Standby : 300 mA (at 9.6 V DC)
AF output : 450 mA (at 9.6 V DC)*
1
AF output : 1.2 A (at 13.8 V DC)*
1
*1with 10 % distortion
• Usable temperature range : –10˚C to +60˚C (+14˚F to +140˚F)
• Dimensions : 167(W)
58(H) 200(D) mm
(projections not included) 6
9
16(W) 29⁄32(H) 77⁄8(D) inch
Weight : 2.0 kg (4 lb 7 oz)
CI-V connector : 2-conductor 3.5 (d) mm (
1
/8")/8
ACC connector : 13-pin
TRANSMITTER
Output power :
1.8–50 MHz band SSB/CW/RTTY/FM 0.1–10 W*
1
0.1–5 W*
2
AM 0.1–4 W*
1
0.1–2 W*
2
*1at 13.8 V DC power supply, *2at 9.6 V DC power supply
Modulation system :
SSB Balanced modulation AM Low level modulation FM Variable reactance modulation
Spurious emissions :
Below 30 MHz Less than –50 dB Above 30 MHz Less than –60 dB
Carrier suppression : More than 40 dB
Unwanted sideband supp. : More than 50 dB
Microphone connector : 8-pin modular jack (600 Ω)
KEY connector : 3-conductor 6.35 (d) mm (
1
/4")
RTTY connector : 3-conductor 3.5 (d) mm (
1
/8")
RECEIVER
Receive system : Double superheterodyne
Intermediate frequencies : 1st IF; 64.455 kHz, 2nd IF; 455 kHz
Receive sensitivity : (Pre-amp. is ON.)
Note: SSB, CW and AM modes are measured at 10 dB S/N.
FM mode are measured at 12 dB SINAD.
*
1
Except 4–4.5 MHz, 8–9 MHz. *2Pre-amp. is OFF.
Squelch Sensitivity : (Pre-amp. is ON.) AM, SSB, CW, RTTY Less than 5.6 µV
FM Less than 0.32 µV
• Selectivity* (Typical) : SSB, CW, RTTY More than 2.4 kHz/–6 dB
Less than 4.0 kHz/–60 dB
AM, FM-N More than 9.0 kHz/–6 dB
Less than 20 kHz/–50 dB
FM More than 15 kHz/–6 dB
Less than 30 kHz/–50 dB
*Without an optional filter unit and with mid bandwidth selected.
Spurious and image rejection ratio: HF band More than 70 dB 50 MHz band More than 65 dB (except IF through)
Audio output power : More than 1.0 W at 10% distortion
with an 8 load, 13.8 V DC More than 5.0 W at 10% distortion with an 8 load, 9.6 V DC
RIT variable range : ± 9.99 kHz
PHONES connector : 3-conductor 3.5 (d) mm (
1
/8")/8
EXT SP connector : 2-conductor 3.5 (d) mm (
1
/8")/8
FM
— —
0.5 µV
0.25 µV
FREQUENCY
0.5 – 1.8 MHz
1.8 – 28 MHz*
1
28 – 29.999 MHz
50 MHz band
SSB/CW/RTTY
0.16 µV
0.16 µV
0.13 µV
AM
13 µV*
2
2 µV 2 µV 1 µV
All stated specifications are subject to change without notice or obligation.
2 - 1

SECTION 2 INSIDE VIEWS

• DISPLAY BOARD
Sub CPU (IC6: HD6473847RH)
+5V regulator
Main dial Reset IC
(IC4: S-80945CLMC-G7F)
SW LED dimmer Q50: 2SB1132 Q51: 2SC4081
LCD driver (IC2: SED1522F0C)
VR board
Back light dimmer Q2: 2SB1132 Q3: 2SC4081
Key dimmer Q13: 2SB1132 Q14: 2SC4081
Sub CPU (IC6: HD6433842RB27H)
+5V regulator
Main dial Reset IC
(IC4: S-80945CLMC-G7F)
SW LED dimmer Q50: 2SB1132 Q51: 2SC4081
LCD driver (IC2: SED1522F0C)
VR board
Back light dimmer Q2: 2SB1132 Q3: 2SC4081
Key dimmer Q13: 2SB1132 Q14: 2SC4081
• PA UNIT
Expand IC (IC600: ISPLSI2064VE)
Buffer (IC560: NJM2904M)
Comparator (IC640: TA75393)
Low-pass filter
TX/ RX switch (RL250: ATN207)
Drive amplifier (Q150: RD01MUS1)
Pre drive amplifier (Q101: 2SK3074)
Power amplifier (Q200, Q201:(Q200, Q201: RD07MVS1) RD07MVS1)
Expand IC (IC600: ISPLSI2064VE)
Buffer (IC560: NJM2904M)
Comparator (IC640: TA75393)
Low-pass filter
TX/ RX switch (RL250: ATN207)
Drive amplifier (Q150: RD01MUS1)
Pre drive amplifier (Q101: 2SK3074)
Power amplifier (Q200, Q201: RD07MVS1)
• MAIN UNIT
YGR amplifier (IC101: µPC2709T)
1st mixer (D701: HSB88WS)
1st IF amplifier (Q811: 2SK508)
1st IF filter (FI851: FL-348)
2nd mixer (D901: HSB88WS)
2nd IF filter (FI1501: CFWS455E)
2nd IF amplifier (Q1401: 3SK294)
Noise blancer circuit
VCO circuit
PLL IC (IC9101: MC145170D2R2)
PLL IC (IC9601: LC7153M)
A/D converter (IC5601: BU4052BCF)
AF power amplifier (IC7301: TDA7233D)
UT-106
Main CPU (IC5901: M30620FCMGP)
Reset IC (IC5981: R3112N281A)
DDS IC (IC9001: AD9833BRM)
D/A converter (IC6501: M62364FP)
Balanced modulator (IC1801: TA4107F)
Automatic gain control circuit
YGR amplifier (IC101: µPC2709T)
1st mixer (D701: HSB88WS)
1st IF amplifier (Q811: 2SK508)
1st IF filter (FI851: FL-348)
2nd mixer (D901: HSB88WS)
2nd IF filter (FI1501: CFWS455E)
2nd IF amplifier (Q1401: 3SK294)
Noise blancer circuit
VCO circuit
PLL IC * (IC9101: MC145170D2R2)
PLL IC * (IC9601: LC7153M)
A/D converter * (IC5601: BU4052BCF)
AF power amplifier * (IC7301: TDA7233D)
UT-106
Main CPU (IC5901:
M30620MCM-1W4GP
)
Reset IC (IC5981: R3112N281A)
* Located under side of the point
DDS IC (IC9001: AD9833BRM)
D/A converter (IC6501: M62364FP)
Balanced modulator (IC1801: TA4107F)
Automatic gain control circuit
2 - 2
3 - 1
3-1 RECEIVER CIRCUITS
3-1-1 RF CIRCUIT (PA AND MAIN UNITS)
HF/50 MHz RF filters pass only the desired band signals and suppress any undesired band signals. The HF/50 MHz RF circuit has 7 low-pass filters and 6 high-pass filters for specified band use.
HF/50 MHz RF signals from the [ANT] connector, pass through one of 7 low-pass filters as below, the transmit/ receive switching relay (PA unit; RL250) and low-pass filter (PA unit; L300, L301, C304–C308), and are then applied to the MAIN unit via J300 (PA unit).
The signals from the PA unit are applied to or bypass the 20 dB attenuator (MAIN unit; R2, R3). The signals pass through the high-pass filter (MAIN unit; L301–L303, C301–C303) to suppress strong signals above 1.6 MHz and are then applied to the HPF section.
(1) 0.03–2 MHz and 30–40 MHz
The signals pass through a low-pass filter (L304, L305, C306–C310), and then applied to the preamplifier circuit on the MAIN unit.
(2) 2–30 MHz
The signals from the low-pass filter (L304, L305, C306–C310) are applied to one of 5 high-pass filters as at right above and are then applied to the preamplifier circuit on the MAIN unit.
(3) 40–60 MHz
The signals pass through the high-pass filter (L502–L504, C501–C505) and the low-pass filter (L501, L506–L508 C506–C513), and are then applied to the preamplifier circuit on the MAIN unit.
3-1-2 PREAMPLIFIER CIRCUIT (MAIN UNIT)
The preamplifier circuit in the IC-703 has approx. 15dB gain over a wide-band frequency range.
When the preamplifier is turned ON, the signals from the RF circuit are applied to the preamplifier (Q651) via D622 or D632. Amplified or bypassed (passes through the D601 and D602 when bypassed) signals are applied to the 1st mixer circuit (D701).
3-1-3 1ST MIXER CIRCUIT (MAIN UNIT)
The 1st mixer circuit mixes the receive signals with the 1st LO signal to convert the receive signal frequencies to a
64.455 MHz 1st IF signal.
The signals from the preamplifier circuit, or signals which bypass the preamplifier, are passed through a low-pass fil­ter (L681–L683, C681–C687) and then applied to the 1st mixer (D701).
The 1st LO signal (one of the 64.485–124.455 MHz) is amplified at Q751, filtered by a low-pass filter (L753, C756–C759), passed through the attenuator (R771–R773), and then applied to the 1st mixer.
3-1-4 1ST IF CIRCUIT (MAIN UNIT)
The 1st IF circuit filters and amplifies the 1st IF signals. The 1st IF signals are applied to a Crystal Filter (FI851) to sup­press out-of-band signals.
The 64.445 MHz 1st IF signals pass through the crystal fil­ter (FI851). Then the filtered signals are applied to the IF amplifier (Q881).
The AGC voltage is supplied to the Q881s gate to obtain stable signal for AGC operation.
Used RF high-pass filter (MAIN unit)
Used RF low-pass filter (MAIN unit)

SECTION 3 CIRCUIT DESCRIPTION

Frequency
(MHz)
0.03–2 MHz
2–4 MHz
4–8 MHz
8–15 MHz
Frequency
(MHz)
15–22 MHz
22–30 MHz
30–60 MHz
Control
signal
F5
F6
F7
Control
signal
F1
F2
F3
F4
Entrance
coil
RL401
RL421
RL441
RL461
Entrance
coil
RL481
RL501
RL521
Frequency
(MHz)
0.03–2 MHz
2–4 MHz
4–8 MHz
8–15 MHz
Frequency
(MHz)
15–22 MHz
22–30 MHz
30–40 MHz
40–60 MHz
Control
signal
B5H
B6H
BTHH
B7RH
Control
signal
BTHH
B2H
B3H
B4H
Entrance
coil
D541
D551
D561
D571
Entrance
coil
D581
D591
D541
D501
2ND IF AND DEMODULATOR CIRCUIT
PA UNIT
[ANT]
0.0360 MHz
LPFs
MAIN UNIT
HPFs
Pre-amp.
Q651
amp.
1st mixer
D701
1st LO:
69.0415 MHz
530.0115 MHz
Crystal
64.455 MHz
FI851
filter
2nd LO:
60.0 MHz
2nd mixer D901
FI1501
Ceramic
filter
9.0115MHz
NB
Det.
FI1301
SSB, CW
filter
FI1341
AM, FM-N
filter
FM mode
Optional
filter
to AM demod. circuit (D2001)
to BFO circuit (IC1901)
to FM demod. circuit (IC2101)
3 - 2
The amplified signals are then applied to the 2nd mixer cir­cuit (D901).
3-1-5 2ND MIXER CIRCUIT (MAIN UNIT)
The 2nd mixer circuit mixes the 1st IF signals and 2nd LO signal (64 MHz) to convert the 1st IF to a 2nd IF.
The 1st IF signals from the 1st amplifier (Q881) are convert­ed to 455 kHz 2nd IF signals at the 2nd mixer circuit (D901).
The 2nd IF signals are applied to the bandpass filter (FI1501) to suppress undesired signals, such as the 2nd LO signal, and are then applied to the noise amplifier (Q1053).
3-1-6 NOISE BLANKER CIRCUIT (MAIN UNIT)
The noise blanker circuit detects pulse type noise, and turns OFF the signal line when noise appears.
A portion of the signals from FI1501 are amplified at the noise amplifiers (Q1051–Q1053), then detected at the noise detector (D1002) to convert the noise components to DC voltages.
The converted voltages are then applied to the noise blanker gate (Q1002, Q1003, Q1402) by applying reverse­biased voltage.
The detected voltage from Q1002 is also applied to the noise blanker AGC circuit (Q1004, Q1005) and is then fed back to the noise amplifier (Q1051–Q1053) as a bias volt­age. The noise AGC circuit prevents closure of the noise blanker gate for long periods by non-pulse-type noise.
The 2nd IF signals from the noise blanker gate are then applied to the 2nd IF circuit.
3-1-7 2ND IF CIRCUIT (MAIN UNIT)
The 2nd IF circuit amplifies and filters the 2nd IF signals.
The 2nd IF signals from the ceramic bandpass filter (FI1501) are amplified at the IF amplifier (IC1401) and applied to a 2nd IF filter as shown right column via the Tx/Rx switch (D1402).
The filtered or bypassed signals are applied to the 2 ampli­fiers (Q1101, Q1201) and buffer amplifier (Q1251) to obtain a detectable level at the demodulator circuit
The amplified signals from the buffer amplifier (Q1251) are shared between the SSB/CW/RTTY detector (IC1901), AM detector (D2001), FM detector (IC2101) and AGC detector (D2501).
3-1-8 IF SHIFT CIRCUIT (MAIN UNIT)
The IF shift circuit shifts the center frequency of IF signals to electronically shift the center frequency.
The IF shift circuit shifts the 1st LO and BFO within ±1.2 kHz in SSB/CW/RTTY modes or ±250 Hz in CW-N/RTTY-N modes. As a result, the 2nd IF (also 1st IF) is shifted from the center frequency of the 2nd IF filter (FI1301, FI1341 or optional IF filters). This means 2nd IF signals do not pass through the center of the 2nd IF filter. Therefore, the higher or lower frequency components of the IF are cut out. Since the BFO frequency is also shifted the same value as the 1st IF, frequency is corrected at the detector.
In the IC-703, the 1st LO frequency is shifted to change the 2nd IF because a fixed 2nd LO frequency (64 MHz) is used. The 1st IF filter (FI1301) and 2nd IF filter (FI1501) have 15 kHz pass-band widths, and do not affect IF shift operation.
Used 2nd IF filter
Mode Used filter Control signal
SSB, CW, RTTY
AM nar.
AM, FM nar.
FM
SSB nar.
CW nar., RTTY nar.
SSB wide
FL-65 (FI1301)
FL-94 (FI1341)
Bypassed
Optional FL-222
Optional FL-52A,
FL-53A
Optional FL-257
2F23
2F80
2FTH
2FOP
2FOP
2FOP
D1403
IC1401
Q1053
Q1401
NB DET.
2nd IF signal
to the detector circuits
"ALCL" signal
"AGC" signal
"T8V" signal
"NBS" signal
AGC
Amp.
IF
Q1052
Amp.
Q1051
D1002
Q1004 Q1005
Q1002 Q1003 Q1402
"NBLV" signal
Amp.
NB SWITCH
Q1001 Q1006
NB GATE
NOISE BLANKER CIRCUIT
3 - 3
3-1-9 AGC CIRCUIT (MAIN UNIT)
The AGC (Automatic Gain Control) circuit reduces IF ampli­fier gain to keep the audio output at a constant level. The receiver gain is determined by the voltage on the AGC line (Q2503).
The 2nd IF signal from the buffer amplifier (Q1251) is detect­ed at the AGC detector (D2501) and applied to the AGC amplifier (Q2501). Q2501 sets the receiver gain with the [RF/SQL] control via the RFGV signal line.
When receiving strong signals, the detected voltage increas­es and the AGC voltage decreases via the DC amplifier (Q2503). The AGC voltage is used for IF amplifiers (Q881, Q1401) to attenuate the received signals.
When AGC slow is selected, C2505 and R2506 are con­nected in parallel to obtain appropriate AGC characteristics.
The AGC signal is also applied to the meter amplifier (IC2401), and is then applied to the main CPU (IC5901) to use the S-meter as SML signal.
3-1-10 S-METER CIRCUIT (MAIN UNIT)
The S-meter circuit indicates the relative received signal strength while receiving by utilizing the AGC voltage which changes depending on the received signal strength.
The output voltage of the meter amplifier (IC2401, pin 7) is applied to the main CPU (IC5901) as an S-meter signal via the A/D converter (IC5601) as the SML signal.
The S-meter signal from the main CPU (IC5901) is applied to the sub CPU, and is then displayed on the S-meter read­out.
3-1-11 SQUELCH CIRCUIT (MAIN UNIT)
The squelch circuit mutes audio output when the S-meter signal is lower than the [RF/SQL] control setting level.
In SSB/CW/RTTY modes, the S-meter signal is applied to the main CPU (IC5901, pin 36) and is compared with the threshold level set by the [RF/SQL] control. The [RF/SQL] setting is picked up at the sub CPU (DISPLAY board; IC6, pin 97). The main CPU compares the S-meter signal and [RF/SQL] setting, and controls the AF selector switch (IC2301) to cut out AF signals.
In FM mode, a portion of the AF signals from the FM IF IC (IC2101, pin 9) are applied to the active filter section (pin 8) where noise components above 20 kHz are amplified. The signals are rectified at the noise detector section and then output from pin 14. The noise squelch signal from pin 14 is applied to the main CPU (IC5901, pin 31) via the A/D con­verter (IC5601, pin 11) as the “NSQL” signal. The CPU then controls the AF selector switch (IC2301).
3-1-12 DEMODULATOR CIRCUITS (MAIN UNIT)
(1) SSB/CW/RTTY modes
The 2nd IF signals from the buffer amplifier (Q1251) are mixed with the BFO signal from the PLL circuit at the SSB detector (IC1901, pins 3, 6). The detected AF signals from IC1901 (pin 1) are applied to the AF selector switch (IC2301, pin 12) via the SSAF signal.
(2) AM mode
The 2nd IF signals from the buffer amplifier (Q1251) are detected at the AM detector (D2001). The detected AF sig­nal is applied to the AF selector switch (IC2301, pin 12) via the AMAF signal.
(3) FM/FM NARROW modes
The 2nd IF signals from the buffer amplifier (Q1251) are applied to the FM IF IC (IC2101, pin 5) where the IF signals are converted into 455 kHz IF signals. The signals are applied to the quadrature detector section. X2101 is used for quadrature detector. The detected AF signals from pin 9 pass through the de-emphasis circuit (IC2401), and are then applied to the AF selector switch (IC2301, pin 14) via the FMAF signal.
AGC CIRCUIT
RFGV (RF gain control)
2nd IF signal
C2501
8 V
R2507
AGC det.
D2502
R2508
D2501
C2502
R2502
Q2501
R2504
C2503
R2503
R2505
C2504
Q2502
R2506
C2505
Q2503
IC2401
Amp.
SML S-meter signal
3 - 4
3-1-13 AF SELECTOR SWITCH (MAIN UNIT)
The AF signals from one of the detector circuits are applied to the AF selector switch (IC2301). IC2301 consists of dual 3-channel analog switches which are selected with a mode signal and the squelch control signal.
3-1-14 AF AMPLIFIER CIRCUIT (MAIN UNIT)
The AF amplifier amplifies the demodulated signal to a suit­able driving level for the speaker.
The AF signals from the AF selector switch (MAIN unit; IC2301) pass through the 3 kHz low-pass filter (IC2401), and are then applied to the DSP switch (IC2461, pin 6) which mute the beep sound when DSP units power ON or OFF.
The AF signals are applied to the VCA (Voltage Controlled Amplifier) circuit (IC7201). The AF gain setting from the main CPU is converted to DC voltage at the D/A converter (IC6501) and applied to the VCA control terminal (IC7201) via the AFGV signal line. The CW side tone/beep tone (BEEP signal from the buffer amplifier IC7001, pin 8) and optional synthesized voice (SPCH signal from the UT102) are also applied to the VCA circuit. The output AF signals from IC7201 (pin 9) are power-ampli­fied at IC7301 to drive the speaker, and are then applied to the speaker (CHASSIS unit; SP1) via J7372.
3-2 TRANSMITTER CIRCUITS
3-2-1 MICROPHONE AMPLIFIER CIRCUIT
(MAIN UNIT)
The microphone amplifier circuit amplifies microphone input signals and outputs the amplified signals to the balanced modulator or FM modulation circuit.
Audio signals from the front or rear panel [MIC] connector enter the microphone amplifier IC (IC1621, pin 12) and are then amplified at the microphone amplifier or speech com­pressor section via the R1621.
The amplified or compressed signals are applied to the VCA section of IC1601. The microphone gain setting from the D/A converter (IC6501, pin 11) is applied to the VCA control ter­minal (IC1601, pin 8). The resulting signals from pin 9 are then applied to the buffer amplifier (Q1721) via the analog switch (IC1701). External modulation input from the [ACC] socket (J6951, pin 11) is also applied to Q1721.
While in SSB mode, the amplified signals from the buffer amplifier (Q1721) are passed through the AF selector switch (IC1751) and are then applied to the balanced modulator (IC1801).
While in AM/FM mode, the amplified signals from the buffer amplifier (Q1721) are applied to the IDC amplifier (IC2201). The signals are then applied to the AF selector switch (IC1751) via the AM depth controller (R2618) in AM mode or to the varactor diode (D9622) via the FM max deviation con­troller (R2621) and AF selector switch (IC2651) in FM mode.
3-2-2 VOX CIRCUIT (MAIN UNIT)
The VOX (Voice-Operated-Transmission) circuit sets trans­mitting conditions according to voice input.
When the VOX function is activated, the microphone signals are amplified at microphone amplifier (IC1621, pin 10), and are then applied to the VOX comparator section in the main CPU (IC5901, pin 93) via the VOXL line.
A portion of the power amplified AF signals from the AF power amplifier (IC7301) are amplified at the buffer amplifi­er (IC7001, pin 13) and applied to the anti-VOX comparator section in the main CPU (IC5901, pin 92) via the AVXL line.
Then the main CPU compares these and controls the trans­mitter circuit.
3-2-3 BALANCED MODULATOR (MAIN UNIT)
The balanced modulator converts the AF signals from the microphone amplifier to a 9 MHz IF signal with a BFO (Beat Frequency Oscillator) signal.
Microphone signals from the AF selector switch (IC1751) are applied to the balanced modulator (IC1801, pin 3). The BFO signal is applied to IC1801 (pin 1) as a carrier signal.
e
AF SELECTOR SWITCH
MICROPHONE AMPLIFIER CIRCUIT
IC2301
SSB/CW/ RTTY
AM FM
12
X0
15
X2
14
X1
13
X
AF signal to the AF amplifi
INH
6
AFS1, AFS2
SQL
9, 10
IC1621
AF signals from the microphone
"VOXL" signal
12
10
Amp.
Comp.
Amp.
14
7
8
"COMS" signal
IC1601
VCA
IC1602
"VOXL" signal
IC1701
SW
to the modulation circuit
3 - 5
IC1801 is a double balanced mixer IC and outputs a double side band (DSB) signal with –40 dB of carrier suppression. R1803 and R1807 adjust the balanced level of IC1801 for maximum carrier suppression. The resulting signal passes through a 9 MHz IF filter (FI1301 in SSB/CW/RTTY modes) to suppress unwanted side-band signals.
In AM mode, R1811 is connected to upset the balance of IC1801 via Q1803 for leaking the BFO signal as a carrier signal. The CW keying/RTTY TX signal is applied to IC1801 pin 3.
3-2-4 FM MODULATION CIRCUIT (MAIN UNIT)
The microphone signals from Q1721 are applied to the IDC amplifier (IC2201, pin 5). The sub-audible tone signal (67.0–254.1 Hz) from the main CPU (IC5901, pin 2) is also applied to the same amplifier (IC2201, pin 2) for repeater use.
The resulting signals are applied to the VCO circuit (Q9621, D9621) via IC2651 to change the reactance of the varactor diode (D9622) for FM modulation. The modulated signal is amplified at the buffer amplifier (Q9651).
3-2-5 TRANSMITTER IF CIRCUIT (MAIN UNIT)
The 9 MHz IF signal from the modulation circuit passes through the 9 MHz IF filter (FI1301 in SSB/CW/RTTY modes; FI1341 in AM/FM-N modes; through in FM mode). The signal is amplified at Q1401, and then passes through the crystal filter (FI1501). The signal is then applied to the 2nd mixer (D901).
The signal is mixed with the 2nd LO signal (60 MHz) and converted to a 69 MHz IF signal at the 2nd mixer (D901). The 69 MHz IF signal passes through a bandpass filter(FI851), IF amplifier (Q831), and is then converted to the displayed frequency at the 1st mixer (D701) with the 1st LO signal. The mixers (D701) and bandpass filter (FI851) are used commonly for both receiving and transmitting.
3-2-6 RF CIRCUIT (MAIN AND PA UNITS)
The RF circuit amplifies the displayed frequency signal to obtain 10 W of RF output power for HF/50 MHz bands.
The HF/50 MHz RF signals from the 1st mixer (D701) via the low-pass filter pass through one of 8 high-pass filters (Refer to page 3-1 for used RF high-pass filter). The 50 MHz RF signals pass through a low-pass filter additionally. The fil­tered signals pass through the low-pass filter (except 50 MHz), are then amplified at the YGR amplifier (IC101) after being passed through the high-pass filter to cut the unwant­ed signal below 1.6 MHz, and are then applied to the PA unit.
The signals from IC101 enter the PA unit and is amplified at the pre drive and power amplifiers (Q101, Q150, Q200 and Q201) to obtain a stable 10 W of RF output power in sequence. The amplified signals are applied to the band switch (RL250).
The power-amplified signals from the band switch (RL250) are then applied to the [ANT] connector via one of the 7 low­pass filters.
3-2-7 ALC CIRCUIT (PA AND MAIN UNITS)
The ALC (Automatic Level Control) circuit reduces the gain of IF amplifiers in order for the transceiver to output a con­stant RF power set by the RF power setting even when the supplied voltage shifts, etc.
The HF/50 MHz RF power signal level is detected at the power detector (D562, D563), buffer-amplified at IC560 and applied to the MAIN unit as the FORL voltage.
The FORL voltage is applied to the ALC amplifier (MAIN unit; IC2701, pin 2). The POCV voltage from the D/A con­verter (MAIN unit; IC6501, pin 23), determined by the RF power setting, is applied to the same amplifier (MAIN unit; IC2701, pin 3) as the reference voltage.
2nd
mixer
1st
mixer
FM tone
D901
D701
Q9621 D9621
IC1621
IC2201
Crystal
filter
FI671, FI681, or optional filter
MIC
FI854
Crystal
filter
BPFs
LPF
Amp.
IC1621
IF
Q1401 FI501
Amp.
Q9651
Amp.
IDC
FM, AM
AM
FM
SSB
BPF
HPF
HPF
HPF
50 MHz
¥ ¥ ¥
LPF
LPF
LPF
¥ ¥ ¥
IC101
YGR
Q501
Antenna
Pre.
Q150
Drive
Q200, Q201
Power
LPF LPF
TRANSMITTER CONSTRUCTION
3 - 6
When the FORL voltage exceeds the POCV voltage, ALC bias voltage from IC2701 (pin 1) controls 1st and 2nd IF amplifiers (Q831, Q1401). This adjusts the output power to the level determined by the RF power setting until the FORL and POCV voltages are equalized.
In AM mode, IC2701 operates as an averaging ALC amplifi­er with Q2703. Q2703 turns ON and the POCV voltage is shifted for 4 W AM output power.
The ALC bias voltage from IC2701 is also applied to the main CPU (IC5901) via the A/D converter (IC5601) as the ALCL voltage for ALC meter indication.
An external ALC input (minus voltage) from the [ACC] sock­et (pin 6) is shifted to plus voltage at D2781 and is applied to the buffer amplifier (Q2781). External ALC operation is identical to that of the internal ALC.
3-2-8 APC CIRCUIT (MAIN UNIT)
The APC (Automatic Power Control) circuit protects the power amplifiers on the PA unit from high SWR and exces­sive current for the HF/50 MHz band.
The reflected wave signal appears and increases on the antenna connector when the antenna is mismatched. The HF/50 MHz reflected signal level is detected at D561 (PA unit), and is amplified at the APC amplifier (IC2701) and applied to the ALC circuit as the reference voltage.
For the current APC, the driving current at the power ampli­fier is detected in the voltages (IDH and IDL) which appear at both terminals of a 0.012 resistor (R216) on the PA unit. The detected voltages are applied to the differential amplifier (IC2701, pins 9, 10). When the current of the power amplifier exceeds allowed current, IC2701 controls the ALC line via IC2701 to prevent excessive current flow.
3-2-9 RF, ALC, SWR METER CIRCUITS
(MAIN UNIT)
While transmitting, RF, ALC or SWR meter readings are available and can be selected with the [MET] switch.
(1) Power meter
The FORL voltage is applied to the main CPU (IC5901) via the A/D converter (IC5601, pin 12) for indicating the output power.
FREQUENCY CONSTRUCTION
(0.0360 MHz)
Antenna
1st IF signal (64.455 MHz)
1st mixer
D701
1st LO signal (64.4850124.4550 MHz)
ATT3 dB
LPF
Ref Oscillator
X9501
Q811 Q881
IF
1
*
Oscillates 64.485094.454999 MHz
2
*
Oscillates 94.4550124.454999 MHz
LO
Q751
69.0115 MHz
(WFM: 70.7 MHz)
Crystal
BPF
HPF LPF
Amp.
IC9521 IC9001 IC9101
DDS
2nd IF signal (455 kHz)
2nd mixer
D901
IF
2nd LO signal (64.0 MHz)
1
*
( for HF bands)
Amp.
Q9301
2
*
( for 50 MHz band)
PLL IC
to each detector circuits
Q9201 D9201
Q9621 D9621
MAIN LOOP CIRCUIT
PLL IC
IC9601
Q9621 D9621
(Oscillates 64.0 MHz)
SINGLE LOOP CIRCUIT
Amp.
Q9651
LPF
ATT
3 dB
3 - 7
(2) ALC meter
The ALC bias voltage from IC2701 pin 14 is applied to the main CPU (IC5901) via the ALCV signal line for indicating the ALC level.
(3) SWR meter
The FORL and REFL voltages are applied to the main CPU (IC5901) via the A/D converter (IC5601, pins 12 and 1) respectively. The main CPU compares the ratio of FORV to REFV voltage and indicates the SWR for the [ANT] con­nector.
3-3 PLL CIRCUITS
3-3-1 GENERAL
The PLL circuits generates a 1st LO frequency (64.485–124.455 MHz), a 2nd LO frequency (64 MHz), a BFO frequency (455 kHz).
The 1st LO PLL circuit adopts a mixer-less dual loop PLL system and has 2 VCO circuits. The BFO uses a DDS and the 2nd LO uses a 64 MHz fixed frequency.
3-3-2 1ST LO PLL CIRCUIT (MAIN UNIT)
The 1st LO PLL contains a main loop and reference loop forming a dual loop system.
The reference loop generates a 6.5 MHz frequency using a DDS circuit, and the main loop generates a 64.485 to
124.455 MHz frequency using the reference loop frequency.
(1) REFERENCE LOOP PLL
The oscillated signal at the reference passes through the low-pass filter (L9521, L9523, C9521–C9526), and is then amplified at the amplifier (IC9521). The amplified signal is applied to the DDS IC (IC9001, pin 5) via the low-pass filters (L9524, L9525, C9528–C9530, L9021, L9022, C9023–C9025). The signal is then divided and detected on phase with the DDS generated frequency.
The detected signals output from IC9001 (pin 10) are ampli­fied at the buffer amplifier (Q9051), and then pass through the band-pass filter (L9051–L9053, C9053–C9056) to sup­press spurious components. The signal is applied to the PLL IC (IC9101, pin 1) as PLL lock voltage.
(2) MAIN LOOP PLL
The oscillated signal at one of the main loop VCOs (HF: Q9201, 50 MHz: Q9251) is amplified at the buffer amplifier (Q9301) and is then applied to the PLL IC (IC9101, pin 4). The signal is then divided and detected on phase with the reference loop output frequency.
The detected signal output from the PLL IC (IC9101, pin 13) is converted into a DC voltage (lock voltage) at the active loop filter and then fed back to one of the varactor diodes (D9201, D9251) in the VCO circuits
The oscillated signal passes through a low-pass and high­pass filters, and is then applied to the 1st mixer (D701) as a 1st LO signal.
3-3-3 2ND LO AND REFERENCE OSCILLATOR
CIRCUITS (MAIN UNIT)
The reference oscillator (IC9601, Q9621, X9501) generates a 64 MHz frequency used for the 2nd LO signal.
The oscillated signal is amplified at the buffer amplifier (Q9651), and is then passed through the low-pass filter (L9672, C9673, C9675) to suppress the high harmonics components. The filtered 64 MHz signal is applied to the 2nd mixer (D901) via the 3 dB attenuator (R9672–R9674) as a 2nd LO signal.
3-3-4 BFO CIRCUIT (MAIN UNIT)
The DDS IC (IC9701) generates a 455 kHz BFO signal. The signa is passed through the low-pass filter (L9751, C9753, C9754, C9756) to suppress high harmonics suprious com­ponents. The 455 kHz BFO signal is then applied to the SSB detector (IC1901, pin 3) and SSB modulator (IC1801, pin 1) via the BFO signal line. While transmitting in RTTY mode, the RTTY keying signal is applied to IC9701 to shift the generated frequency and to obtain 2 frequencies for FSK operation.
CW receiving pitch control, RTTY receiving tone, RTTY transmitting mark are controled by changing BFO frequency.
3-4 ANTENNA TUNER CIRCUITS
3-4-1 ANTENNA MATCHING NETWORK CIRCUIT
(PA UNIT)
The antenna tuner circuit consists of the antenna matching network circuit, SWR detector circuit, impedance detector circuit, phase detector circuit, etc.
When antenna tuning is ON, the antenna matching network circuit switches ON via the RL640 and RL641. The attenuators impedance is set to 50 which is same as power amplifiers output impedance. The attenuators input impedance is about SWR 1, however its output impedance changes variably. Therefore, attenuators output impedance is matched to the antenna to become about SWR 1, then impedance matching is depended on input impedance. The antenna matching network circuit switches OFF via the RL640 and RL641 when the impedance is matched between the output impedance and antenna.
The antenna matching network circuit is composed between RL640 and RL641. Therefore, each detecting circuits work when antenna tuning is ON only. Thus, There isnt influence about loss of each detecting circuits when antenna tuning is OFF. In addition, the output power from the power amplifier (Q200, Q201) is applied to the this circuit as low power via the attenuator. Therefore, the output power doesn’t effect to interference while impedance tuning.
3 - 8
3-4-2 OUTPUT POWER DETECTING CIRCUIT
(PA UNIT)
The output power from the power amplifier (Q200, Q201) is divided at the C640 and C641. The divided voltage is applied to the power detecting circuit (D640) as detecting voltage. The detected voltage is applied to the main CPU (MAIN unit; IC5901) via the A/D convertor (MAIN unit; IC5601) as TPZL signal after being passed through the switch circuit (IC641, Q646).
3-4-3 IMPEDANCE DETECTING CIRCUIT
(PA UNIT)
The output power from the power amplifier (Q200, Q201) is applied to the RL640. The signal is applied to the power detector (D640), and is then applied to the main CPU (MAIN unit; IC5901) as the reference voltage. The voltage is also used for power detecting voltage when the antenna tuning is ON.
The attenuators output voltage is depended on the condi­tion between power amplifiers output impedance and the antenna (For example, the voltage becomes high when the impedance is high, the votage becomes low when the impedance is low). The voltage is amplified at the Q641, and is then detected at the impedance detector (D646). The sig­nal is applied to the main CPU (MAIN unit; IC5901) to ana­lyze whether the impedance is more than 1.1 or not.
3-4-4 PHASE DETECTING CIRCUIT (PA UNIT)
The phase detecting circuit is composed D643, L640 and L641. The input side signal passes through the C646 to shift the its phase for +90 degrees. The signal is applied to the phase detecting circuit (L640).
The output side signal is applied to the amplifiers (Q643, Q811). The amplified signal is applied to the phase detect­ing circuit (L641). The detected signal is applied to the comparator circuit (IC640, pin 2), and is then applied to the main CPU (MAIN unit; IC5901, pin 75) via the TPHK signal.
3-4-5 SWR DETECTING CIRCUIT (PA UNIT)
The SWR detecting circuit employs return loss bridge circuit (L642, R662–R665) which is also composed as 6 dB atten­uator (input-output impedance is 50 Ω).
The output power from the power amplifier (Q200, Q201) passes through the attenuator, and is then applied to the SWR detecting circuit (D645). The signal is applied to the main CPU (MAIN unit; IC5901) via the A/D convertor (MAIN unit; IC5601) as TSWL signal. The main CPU is analyzed SWR to use the TSWL signal from the SWL detecting circuit and TPZL signal from the power detecting circuit.
ANTENNA TUNER CONSTRUCTION
"TDTS" signal from the main CPU (MAIN unit; IC5901, pin 44)
The signal from the power/SWR detector (D560, D561)
RL640 RL641
ATT
"TPZL" signal to the A/D convertor (MAIN unit; IC5601, pin 15)
"TPZS" signal to the main CPU (MAIN unit; IC5901, pin 74)
IC641 Q646
Switch
D646
Impedance
detector
D643
Phase
detector
D640
Power
detector
D645 SWR
detector
Q641
Amp.
Q643 Q811
Amp.
IC640
Comparator
to the antena
"TSWL" signal to the A/D convertor (MAIN unit; IC5601, pin 2)
"TPHK" signal to the main CPU (MAIN unit; IC5901, pin 75)
3 - 9
Description
Common 3 V converted from the HV line by the +3 regulator circuit (IC9901).
Common 3 V converted from the 14V line by the +3 regulator circuit (IC9921).
Common 5 V converted from the 14V line by the +5 regulator circuit (IC9941).
The same voltage as the 5V line which is con­trolled by the switching circuit (Q9964, Q9966). The circuit is controlled by the PSS signal from the CPU (IC5901, pin 90).
Common 8 V converted from the 14V line by the +8 regulator circuit (IC9961).
The same voltage as the 8V line which is con­trolled by the switching circuit (Q9963, Q9965). The circuit is controlled by the PSS signal from the CPU (IC5901, pin 90).
Receive 8 V which is the same voltage as the 8V line controlled by the switching circuit (Q6322, Q6323) using the RXS signal from the CPU (IC5901, pin 36).
Transmit 8 V which is the same voltage as the 8V line controlled by the switching circuit (Q6342, Q6343) using the TXS signal from the CPU (IC5901, pin 35).
Line
H3V
3V
5V
P5V
8V
P8V
R8V
T8V
3-5 POWER SUPPLY CIRCUITS
3-5-1 VOLTAGE LINES (MAIN UNIT)
Description
The voltage from a DC power supply.
The same voltage as the HV line which is con­trolled by the power switching circuit (Q80, Q81). When the [POWER] switch is pushed, the CPU outputs the POWS control signal to the power switching circuit to turn the circuit ON.
Line
HV
14V
3-5-2 PA UNIT VOLTAGE LINES
Description
Common 8 V line from the +8 regulator circuit (MAIN unit; IC9961). The voltage is applied to the microphone via the J1, pin 1.
Common 5 V converted from the 5V line by the +5 regulator circuit (IC5, Q10, Q11, D9). The out­put voltage is applied to the SUB-CPU (IC6), LCD driver (IC2), etc.
Line
8V
5V
3-5-3 VOLTAGE LINES (DISPLAY BOARD)
1
2
3
4
5
8
9
16
18
19
20
21
22
23
25
26
27
28
31
33
34
39
Outputs beep audio and CW side tone signals.
Outputs CTCSS tone signal.
Outputs the serial data to the PLL IC (IC9601).
Input port for transmitting signals from the microphone or ACC connector.
Outputs the serial clock to the PLL IC (IC9601).
Outputs control signal for the optional 2nd IF filter.
High : While the filter is selected.
Outputs control signal for the 2nd IF fil­ter.
High : While the filter is bypassed.
Input port for the shock detecting sig­nal.
Input port for the [POWER] swtich on the front panel.
Low : While the [POWER] is
pushed.
Outputs control signal for the 2nd IF fil­ter.
High : While the 8 kHz filter is ON.
Outputs control signal for the 2nd IF fil­ter.
High : While the 2.3 kHz filter is ON.
Input port for the PLL unlock signal.
Low : While the PLL is unlocked.
Outputs tuner data signal.
Outputs CW key down signal.
High : While transmitting on CW or
RTTY modes.
Output SSB modulation prohibitive sig­nal.
High : While transmitting on CW, FM
or RTTY modes.
Input port for the PTT signal from the data terminal (J6851, pin 3).
High : While data are transmitting.
Input port for the data signal from the front unit.
Outputs data signal to the front unit.
Outputs LO level control signal.
Outputs CI-V signals.
Input port for the CI-V signals.
Outputs strobe signal to the PLL IC (IC9601) for the 2nd LO signal.
3-6 CPU PORT ALLOCATIONS
3-6-1 MAIN CPU PORT ALLOCATIONS
(MAIN UNIT; IC5901)
BEEP
TONE
PDT
SNDK
PCK
2NOP
2NTH
TGK
PWRK
2N80
2N23
UNLK
TDAT
KDS
MINH
DPTK
LRXD
LTXD
SLOS
CTXD
CRXD
P2ST
Pin Port
Description
number name
3 - 10
40
41
42
43
46
47
49
50
51
52
53
55
56
57
58
59
61
65
66
67
72
73
80
Outputs strobe signal to the BFO’s DDS IC (IC9701).
Outputs strobe signal to the DDS IC (IC9001) for main loop.
Outputs strobe signal to the PLL IC (IC9101) for main loop.
Outputs strobe signal to the D/A con­vertor (IC6501).
Input port for the RTTY keying signal.
High : While marking. Low : While spacing.
Outputs AGC first control signal.
Low : While AGC first is ON.
Outputs FM mode select signal.
High : While FM or FM-N is selected.
Outputs AM mode select signal.
High : While AM or AM-N is selected.
Outputs noise blanker control signal.
High : While noise blanker is ON.
Outputs detecting output select signal.
High : While AM or AM-N is selected.
Outputs detecting output select signal.
High : While FM or FM-N is selected.
Outputs attenuator control signal.
High : While attenuator is ON.
Outputs the pre-amplifier ON/OFF control signal.
High : While the pre-amplifier is OFF.
Outputs the pre-amplifier ON/OFF control signal.
High : While the pre-amplifier is ON.
Outputs the speech compressor con­trol signal.
High : While the speech compressor
is ON.
Outputs 9600 bps packet mode control signal.
High : While 9600bps packet mode
is ON.
Outputs optional DSP unit control sig­nal.
High : While the DSP unit is ON.
Outputs the EEPROM clock signal.
I/O port for the EEPROM data signal.
Outputs reset signal.
Input port for the external paddle dash signal.
Input port for the external paddle dot signal.
Outputs AF mute control signal.
Low : While AF is muting.
SBST
PDST
PMST
DSTB
FSKK
AGFS
FMS
ANS
NBS
AFS2
AFS1
ATTS
PROS
PRES
COMS
D96S
DSPS
ECK
EDT
DRES
DASK
DOTK
AFMS
(MAIN unit; IC5901)–Continued
Pin Port
Description
number name
85
89
90
91
95
98
99
100
Outputs the speaker switching signal.
High : The speaker is ON.
Input port for supplied voltage detect­ing signal.
Outputs power save control signal.
Low : While power save is ON.
Input port for the microphone [UP]/[DWON] signal from the rear panel.
Input port for the CTCSS signal.
Outputs strobe signal to the expander IC (IC6101, pin 1).
Outputs serial data to the D/A conver­tor (IC6501, pin 8) and expander IC (PA unit; IC600, pin 8).
Outputs serial clock to the D/A conver­tor (IC6501, pin 7) and expander IC (PA unit; IC600, pin 7).
SPS
VCCL
PSS
MUDL
CTCL
MSTB
MDT
MCK
Pin Port
Description
number name
(MAIN unit; IC5901)–Continued
3 - 11
85
86
88
89
90
91
92
93
94
95
96
97
99
Outputs the communicating signal with the main unit.
Input port for the sub-dials B phase signal.
Input port for [P.AMP/ATT] and [TUNER/CALL] keys.
Input port for [MENU] and [F-1] keys.
Input port for [F-2] and [F-3] keys.
Input port for [DISPLAY] and [LOCK] keys.
Input port for [MODE] and [TS] keys.
Input port for [BAND UP] and [BAND DN] keys.
Input port for the microphone PTT sig­nal.
Input port for the microphone UP/DOWN signal.
Input port for the AF volume control signal.
Input port for the RS/SQL volume con­trol signal.
input port for the SHIFT volume control signal.
LTXD
SDBK
PRAK/
TUNK
MENK/
F1K
F2K/F3K
DISK/ LCKK
MODK/
TSK
BUPK/
BDNK
PTTL
FUDL
AFGL
SQLL
SFTL
(DISPLAY BOARD; IC6)–Continued
Pin Port
Description
number name
2 3
4
5
6
7
8
16
17
18
19
20
21
22
24 25
26
29 30 31
39–42
44–50
51–82
83
84
Output key backlight control signals.
Input port for the phone plug insert detecting signal.
High : While the phone plug is insert-
ed.
Input port for the [RIT/SUB] key.
Input port for the main dials A phase signal.
Input port for the main dials B phase signal.
Input port for the sub dials A phase signal.
Outputs the P.AMP LED control sig­nal.
Outputs the “ATT ” LED control signal.
Outputs the TUNER LED control sig­nal.
Outputs the RIT LED control signal.
Outputs the LOCK LED control sig­nal.
Outputs the RX LED control signal.
Outputs the TX LED control signal.
Output the LCD backlight control sig­nals.
Outputs sub-dials LED control signal.
Output the LCD driver (IC2) control signals.
Output LCD common signals.
I/O port for LCD drivers data signals.
Output LCD segment signals.
Outputs the LCD driver reset signal.
Low : While the LCD driver is reset.
Input port for the communicating sig­nal with the main unit.
3-6-2 SUB CPU PORT ALLOCATIONS (DISPLAY BOARD; IC6)
KL1S KL2S
PHNK
RSK
MDAK
MDBK
SDAK
PRED
ATTD
TUND
RITD
LCKD
RXD
TXD
BL1S BL2S
SUBD
WR
RD
A0
COM4–
COM1
DB7–
DB0
SEG1– SEG32
LRES
LRXD
Pin Port
Description
number name
KL1S KL2S Lights
Low Low OFF
High Low Low
High High High
BL1S BL2S Lights
Low Low OFF
High Low Low
High High High
4 - 1
4-1 PREPARATION BEFORE SERVICING
REQUIRED TEST EQUIPMENT
DC power supply
RF power meter (terminated type)
Frequency counter
RF voltmeter
Standard signal generator (SSG)
FM deviation meter
Modulation analyzer
Distortion meter
Oscilloscope
Digital multimeter
AC millivoltmeter
DC voltmeter
DC ammeter
Audio generator
Spectram analyzer
Attenuator
External speaker
EQUIPMENT GREDE AND RANGE EQUIPMENT GREDE AND RENGE

SECTION 4 ADJUSTMENT PROCEDURES

Output voltage : 13.8 V DC Current capacity : 5 A or more
Measuring range : 0.1–50 W Frequency range : 1.8–100 MHz Impedance : 50 SWR : Less than 1.2 : 1
Frequency range : 0.1–100 MHz Frequency accuracy : ±1 ppm or better Sensitivity : 100 mV or better
Frequency range : 0.1–100 MHz Measuring range : 0.01–10 V
Frequency range : 0.1–100 MHz Output level : 0.1 µV–32 mV
(–127 to –17 dBm)
Frequency range : 0–100 MHz Measuring range : 0 to ±5 kHz
Frequency range : At least 100 MHz Measuring range : 0–100 %
Frequency range : 1 kHz ±10 % Measuring range : 1–100 %
Frequency range : DC–100 MHz Measuring range : 0.01–10 V
Imput impeadance : 10 M/DC or beter
Measuring range : 10 mV–10 V
Input impedance :
50 k/V DC or better
Measurement capability: 1 A/50 A
Frequency range : 300–3000 Hz Measuring range : 1–500 mV
Frequency range : At least 1000 MHz Spectraum bandwidth : 100 kHz or more
Power attenuation : 50 or 60 dB Capacity : 150 W or more
Input impedance : 8 Capacity : 5 W or more
CONNECTIONS
Microphone connector
¥ (Rear panel view)
Pin 5
MIC GND
Pin 6 MIC INPUT
18
DC power supply
AA13.8 V/3 A
Keyer
Pin 7 GND
+
generator
Pin 4 PTT
AM meter
1 A, 10 A
Audio
to [MIC]
to [DC 13.8 V]
to [ELEC KEY]
to [EXT SP]
to [ANT]
AC millivoltmeter
Speaker
Attenuator 50 or 60 dB
RF power meter
A200 W/50
Standard signal
aagenerator
Spectrum analyzer
FM deviation
AAmeter
Modulation
aanalyzer
Frequency counter
i703
CAUTION:
DO NOT connect the
standard signal generator while transmitting.
4 - 2
4-2 PLL ADJUSTMENTS
REFERENCE FREQUENCY
VCO1 LOCK VOLTAGE
VCO2 LOCK VOLTAGE
ADJUSTMENT
ADJUSTMENT ADJUSTMENT CONDITION
MEASUREMENT
VALUE
POINT
UNIT LOCATION UNIT ADJUST
1
2
1
1
Display frequency: Any
Receiving
Display frequency: 29.99999 MHz
Mode : USB
Receiving
Display frequency
: 60.00000 MHz
Mode : USB
Receiving
MAIN
MAIN
MAIN
Connect an RF volt­meter to check point CP9611.
Connect a frequency counter to check point CP9671.
Connect a digital multimeter or oscillo­scope to check point CP9151.
Connect a digital multimeter or oscillo­scope to check point CP9151.
1.5–3.5 V
64.000000 MHz
4.0 V
4.0 V
MAIN
MAIN
MAIN
Verify
R9552
C9202
C9252
4 - 3
MAIN UNIT TOP VIEW
CP9671 CP9611
Reference frequency check point
R9552
Reference frequency adjustment
C9202
VCO1 lock voltage adjustment
C9252
VCO2 lock voltage adjustment
CP9151
VCO1 and VCO2 lock voltage check point
4 - 4
4-3 TRANSMITTER ADJUSTMENTS
TRANSMIT PEAK POWER
CARRIER SUPPRESSION
TRANSMIT TOTAL GAIN
OUTPUT POWER
Id APC
ADJUSTMENT
ADJUSTMENT ADJUSTMENT CONDITION
MEASUREMENT
VALUE
POINT
UNIT LOCATION UNIT ADJUST
1
1
2
1
1
2
1
Display frequency: 14.10000 MHz
Mode : USB
[RF POWER] : H
[MIC GAIN] : 5
Pre-set R2765 to 3 oclock position.
Pre-set R1803, R1807 and R2705
to center position.
Connect an audio generator to [MIC] connector and set as:
1.5 kHz/3 mV
Transmitting
Display frequency
: 14.10000 MHz
Mode : USB
Apply no signal to [MIC] connector.
Transmitting
Transmitting
Display frequency: 14.10000 MHz
Mode : USB
[MIC GAIN] : 5
Connect an audio generator to
[MIC] connector and set as:
1.5 kHz/3 mV
Transmitting
Display frequency: 14.10000 MHz
Mode : USB
[MIC GAIN] : 5
Connect an audio generator to
[MIC] connector and set as:
1.5 kHz/30 mV
Transmitting
Display frequency
: 52.00000 MHz
Transmitting
Pre-set R2765 to 9 oclock posi-
tion.
Display frequency
: 3.8000 MHz
Mode : LSB
Connect CP2711 to ground.
Connect an audio generator to
[MIC] connector and set as:
1.5 kHz/30 mV
Transmitting
Rear
Panel
Rear
Panel
Rear
Panel
Rear
Panel
Rear
panel
Connect an RF power meter to [ANT] connector.
Connect a spectrum analyzer to [ANT] connector via an attenuator.
Connect an RF power meter to [ANT] connector.
Connect an RF power meter to [ANT] connector.
Connect an ammeter between the IC-703 and the power sup­ply.
Maximum RF power
NULL point
Minimum carrier level
5 W
9.7 W
10 W
3.0 A
MAIN
MAIN
MAIN
MAIN
MAIN
L831,
L832
R1803
R1807
R833
R2705
R2706
R2765
4 - 5
MAIN UNIT TOP VIEW
R833
Transmit total gain adjustment
R2765
Id APC adjustment
R1203
R1203
Transmit peak power adjustment
R1807
R1803
Carrier suppression adjustment
R2705
R2706
Output power adjustment
4 - 6
TRANSMITTER ADJUSTMENTS (continued)
FM DEVIATION
AM MODULATION
CW CARRIER LEVEL
ADJUSTMENT
ADJUSTMENT ADJUSTMENT CONDITION
MEASUREMENT
VALUE
POINT
UNIT LOCATION UNIT ADJUST
1
1
2
3
1
Display frequency: 29.10000 MHz
Mode : FM
[RF POWER] : H
[TON] : OFF
[MIC GAIN] : 5
Connect an audio generator to
[MIC] connector and set as:
1 kHz/30 mV
Transmitting
Display frequency
: 14.10000 MHz
Mode : AM
[RF POWER] : H
[MIC GAIN] : 5
Disconnect the plug from J2 on the
MAIN unit.
Apply no signal to [MIC] connector.
Transmitting
Connect the plug to J2 on the MAIN
unit.
Apply no signal to [MIC] connector.
Transmitting
Pre-set R2618 to 9 oclock position.
Connect an audio generator to
[MIC] connector and set as:
1 kHz/30 mV
Transmitting
Display frequency: 14.10000 MHz
Mode : CW
[RF POWER] : H
[KEY SPEED] : 60
[BRK] : BK
(semi break-in)
CW paddle : n
Connect an RF power meter to
[ANT] connector.
Transmit dots for a while using a paddle.
Rear
Panel
MAIN
Rear
Panel
Connect an FM devi­ation meter to [ANT] connector via an attenuator.
Connect an osillo­scope to check point CP1302.
Connect an RF power meter to [ANT] connector.
Connect a modula­tion analyzer to [ANT] connector via an attenuator.
Connect an osillo­scope to check point CP1851 and [ANT] connector.
±4.5 kHz
400 mVp-p
3.5 W
90 % (–peak) modula­tion
At the point where the CW carrier completely comes up in a 10 msec. delay after CP1851 voltage comes up.
MAIN
MAIN
MAIN
R2621
R1811
R2707
R2618
R1853
Keying (CP1851)
10 msec.
4 - 7
MAIN UNIT TOP VIEW
R2707 R2618 R1811
AM modulation adjustment
R2621
FM deviation adjustment
R1853
CW carrier level adjustment
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