Hyundai HYW2500P, HYW3000P, HYW3100P, HYW3100P2, HYW4000P User Manual
HYW2500P_HYW3000P_HYW3100P_HYW3100P2_HYW4000P Combined user manual Rev 7.pdf 1 16/12/2015 11:43:50
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Rev 7
HYW2500P_HYW3000P_HYW3100P_HYW3100P2_HYW4000P Combined user manual Rev 7.pdf 2 16/12/2015 11:43:50
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1. INTRODUCTION 4
2. PRODUCT IDENTIFICATION 5
3. SAFETY 7 – 11
4. PETROL WASHER COMPONENTS 12
5. ASSEMBLY 13
6. PRE-OPERATION CHECK LIST 14
7. STARTING YOUR WASHER 14 – 17
8. SHUTTING DOWN YOU WASHER 17 – 18
9. QUICK RELEASE NOZZLES 18 - 19
10. TROUBLESHOOTING 20 - 21
11. STORAGE 21 - 22
12. PARTS BREAKDOWN 23 - 30
13. MAINTENANCE 31
14. DECLARATION OF CONFORMITY 32
15. CONTACT DETAILS 33
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1. INTRODUCTION
Attention: Read through the complete manual prior to the initial use of your
pressure washer.
1.1. Carbon monoxide warning.
1.1.1. Carbon monoxide is a colourless and odourless gas. Inhaling this gas can
cause death as well as serious long term health problems such as brain damage.
The symptoms of carbon monoxide poisoning can include but not limited to the
following; headaches, dizziness, nausea, breathlessness, collapsing or loss of
consciousness.
1.1.2. DO NOT use in an enclosed area or a moving vehicle.
1.2. Using the operating manual.
1.2.1. The operating manual is an important part of your pressure washer and
should be read thoroughly before initial use, and referred to often to make sure
adequate safety and service concerns are being addressed.
1.2.2. Reading the instruction manual thoroughly will help avoid any personal injury
or damage to your machine. The information in this manual will offer you the
most effective tools for cleaning as well as the safest. By knowing how best to
operate this machine you will be better positioned to show others who may
also operate the unit.
1.2.3. This manual contains information for the complete range of pressure washers
and is placed in an order, starting from the safety requirements, to the
operating functions of your machine. You can refer back to the manual at any
time to help troubleshoot any specific operating functions, so store it with the
machine at all times.
1.3. Notice.
1.3.1. Actual pressure released at the point of discharge may vary by machine due
to varying factors including: Volume of water being fed to the machine by the
water source, the inclusion of a Chemical injector in the line, or variations in
Engine performance.
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2. PRODUCT IDENTIFICATION
2.1. Pressure Washer
2.1.1. If you need to contact an authorised dealer or customer service for
information on servicing, always provide the product model and identification
numbers.
2.1.2. You will need to locate the model and serial number for the machine and
record the information in the places provided below.
Date of purchase
Dealer name
Dealer phone
Model number
Serial number
Engine model number
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3. SAFETY
3.1. Important safety instructions save these instructions.
3.1.1. WARNING – When using this product basic precautions should always be
followed, including the following:-
3.1.1.1. Read all the instructions before using the product.
3.1.1.2. To reduce the risk of injury, close supervision is necessary when a
product is used near children.
3.1.1.3. Know how to stop the product and bleed pressures quickly. Be
thoroughly familiar with the controls.
3.1.1.4. Stay alert – watch what you are doing.
3.1.1.5. Do not operate the product when fatigued or under the influence of
alcohol or drugs.
3.1.1.6. Keep operating area clear of all persons
3.1.1.7. Do not overreach or stand on unstable support. Keep good footing
and balance at all times.
3.1.1.8. Follow the maintenance instructions specified in the manual.
3.2. Understanding the Machine Safety Labels
3.2.1. The machine safety label shown below is placed on your machine to draw
attention to potential safety hazards.
WARNING!
Do not leave unit running longer than 1 minute
without using or the pump will overheat
Do not let unit freeze.
Always wear eye protection.
injury. Use with Caution.
Warranty is void if you exceed the pre-set pressure
causing severe damage to pump and unloader.
Do not use pressure washer in enclosed space
without ventilation. Carbon Monoxide Kills.
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3.3. Safety rules.
This is the safety alert symbol. It is used to alert you to potential personal
injury hazards. Obey all safety messages that follow this symbol to avoid
possible injury or death. The safety alert symbol ( ) is used with a signal
word (DANGER, CAUTION, WARNING), a pictorial and/or a safety message to
alert you to hazards.
3.3.1. WARNING - Indicates a hazard which, if not avoided, could result in death or
serious injury.
3.3.2. CAUTION - Indicates a hazard which, if not avoided, might result in minor or
moderate injury.
3.3.3. NOTICE - Indicates a situation that could result in equipment damage.
3.3.4. Follow safety messages to avoid or reduce the risk of injury or death.
EXPLOSION
FIRE
ELECTRIC SHOCK
TOXIC FUMES
KICKBACK
HOT SURFACE
FLYING OBJECTS
SLIPPERY
FALL
FLUID INJECTION
MOVING PARTS
READ MANUAL
3.3.5. WARNING Risk of electrocution, contact with power source can cause electric
shock or burns.
3.3.6. WARNING Fuel and its vapours are extremely flammable and explosive.
3.3.7. WARNING Fire or explosion can cause severe burns or death.
3.3.7.1. When Adding or Draining Fuel
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3.3.7.1.1. Turn pressure washer OFF and let it cool at least 2 minutes
before removing fuel cap. Loosen cap slowly to release pressure in
tank.
3.3.7.1.2. Fill or drain fuel tank outdoors.
3.3.7.1.3. DO NOT overfill tank. Allow space for fuel expansion (25mm
from top).
3.3.7.1.4. If fuel spills, wait until it evaporates before starting engine.
3.3.7.1.5. Keep fuel away from sparks, open flames, pilot lights, heat,
and other ignition sources.
3.3.7.1.6. DO NOT light a cigarette or smoke.
3.3.7.2. When Starting Equipment
3.3.7.2.1. Ensure spark plug, exhaust, fuel cap, and air cleaner are in
place.
3.3.7.2.2. DO NOT crank engine with spark plug removed.
3.3.7.3. When Operating Equipment
3.3.7.3.1. DO NOT tip engine or equipment at angle which causes fuel to
spill.
3.3.7.3.2. DO NOT spray flammable liquids.
3.3.7.4. When Transporting or Repairing Equipment
3.3.7.4.1. Transport/repair with fuel tank EMPTY or with fuel shutoff
valve OFF.
3.3.7.4.2. Disconnect spark plug wire.
3.3.7.5. When Storing Fuel or Equipment with Fuel in Tank
3.3.7.5.1. Store away from furnaces, stoves, water heaters, clothes
dryers, or other appliances that have pilot light or other ignition
source because they can ignite fuel vapours.
3.3.8. WARNING Engine exhaust fumes contain carbon monoxide, an odourless,
colourless, poison gas. Breathing carbon monoxide can cause headache,
fatigue, dizziness, vomiting, confusion, seizures, nausea, fainting or death.
Some chemicals or detergents may be harmful if inhaled or ingested, causing
severe nausea, fainting, or poisoning.
3.3.8.1. ONLY operate pressure washer outdoors.
3.3.8.2. Do not allow exhaust gas from entering a confined area through
windows, doors, ventilation intakes or other openings.
3.3.8.3. DO NOT start or run engine indoors or in an enclosed area, even if
windows and doors are open.
3.3.8.4. Use a respirator or mask whenever there is a chance that vapours
may be inhaled.
3.3.8.5. Read all instructions with the mask so you are certain the mask will
provide the necessary protection against inhaling harmful vapours.
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3.3.9. WARNING Starter cord kickback (rapid retraction) can result in bodily injury.
Kickback will pull hand and arm toward engine faster than you can let go.
Broken bones, fractures, bruises, or sprains could result.
3.3.9.1. NEVER pull starter cord without first releasing spray gun pressure.
3.3.9.2. When starting engine, pull cord slowly until resistance is felt and then
pull rapidly to avoid kickback.
3.3.9.3. After each starting attempt, where engine fails to run, always point
spray gun in safe direction and squeeze spray gun trigger to release high
pressure.
3.3.9.4. Firmly grasp spray gun with both hands when using high pressure
spray to avoid injury when spray gun kicks back.
3.3.10. WARNING Use of pressure washer can create puddles and slippery surfaces.
3.3.11. WARNING Kickback from spray gun can cause you to fall.
3.3.11.1. Operate pressure washer from a stable surface.
3.3.11.2. The cleaning area should have adequate slopes and drainage to
reduce the possibility of a fall due to slippery surfaces.
3.3.11.3. Be extremely careful if you must use the pressure washer from
scaffolding or any other similar location.
3.3.11.4. Firmly grasp spray gun with both hands when using high pressure
spray to avoid injury when spray gun kicks back.
3.3.12. WARNING Contact with exhaust area can result in serious burns.
3.3.13. WARNING Exhaust heat/gases can ignite combustibles, structures or damage
fuel tank causing a fire.
3.3.13.1. DO NOT touch hot parts and AVOID hot exhaust gases.
3.3.13.2. Allow equipment to cool before touching.
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3.3.13.3. Keep at least 5 feet (1.5 m) of clearance on all sides of pressure
washer including overhead.
3.3.14. WARNING Risk of eye injury. Spray can splash back or propel objects.
3.3.14.1. Always wear safety goggles when using this equipment or in vicinity of
where equipment is in use.
3.3.14.2. Before starting the pressure washer, be sure you are wearing
adequate safety goggles.
3.3.14.3. NEVER substitute safety glasses for safety goggles.
3.3.15. WARNING The high pressure stream of water that this equipment produces
can cut through skin and its underlying tissues, leading to serious injury and
possible amputation. Spray gun traps high water pressure, even when engine is
stopped and water is disconnected, which can cause injury.
3.3.15.1. DO NOT allow CHILDREN to operate pressure washer.
3.3.15.2. NEVER repair high pressure hose. Replace it.
3.3.15.3. NEVER repair leaking connections with sealant of any kind. Replace O-
ring or seal.
3.3.15.4. NEVER connect high pressure hose to nozzle extension.
3.3.15.5. Keep high pressure hose connected to pump and spray gun while
system is pressurised.
3.3.15.6. ALWAYS point spray gun in safe direction and squeeze spray gun
trigger, to release high pressure, every time you stop engine.
3.3.15.7. NEVER aim spray gun at people, animals, or plants.
3.3.15.8. DO NOT secure spray gun in open position.
3.3.15.9. DO NOT leave spray gun unattended while machine is running.
3.3.15.10. NEVER use a spray gun which does not have a trigger lock or trigger
guard in place and in working order.
3.3.15.11. Always be certain spray gun, nozzles and accessories are correctly
attached.
3.3.16. WARNING Starter and other rotating parts can entangle hands, hair, clothing,
or accessories.
3.3.16.1. NEVER operate pressure washer without protective housing or covers.
3.3.16.2. DO NOT wear loose clothing, jewellery or anything that may be caught
in the starter or other rotating parts.
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3.3.16.3. Tie up long hair and remove jewellery.
3.3.17. WARNING Unintentional sparking can result in fire or electric shock.
3.3.17.1. When Adjusting or Making Repairs to Your Pressure Washer
3.3.17.1.1.
Disconnect the spark plug cap from the spark plug and place it
where it cannot contact spark plug.
3.3.17.2. When Testing for Engine Spark
3.3.17.2.1.
Use approved spark plug tester.
3.3.17.2.2.
DO NOT check for spark with spark plug removed.
3.3.18. NOTICE High pressure spray may damage fragile items including glass.
3.3.18.1. DO NOT point spray gun at glass when using red 0° spray tip.
3.3.18.2. NEVER aim spray gun at plants.
3.3.19. NOTICE Improper treatment of pressure washer can damage it and shorten
its life.
3.3.19.1. If you have questions about intended use, ask your dealer or contact
nearest authorised dealer.
3.3.19.2. NEVER operate units with broken or missing parts, or without
protective housing or covers.
3.3.19.3. DO NOT by-pass any safety device on this machine.
3.3.19.4. DO NOT tamper with governed speed.
3.3.19.5. DO NOT operate pressure washer above rated pressure.
3.3.19.6. DO NOT modify pressure washer in any way.
3.3.19.7. Before starting pressure washer in cold weather, check all parts of the
equipment to be sure ice has not formed there.
3.3.19.8. NEVER move machine by pulling on hoses. Use handle provided on
unit.
3.3.19.9. Check fuel system for leaks or signs of deterioration, such as chafed or
spongy hose, loose or missing clamps, or damaged tank or cap. Correct all
defects before operating pressure washer.
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