Husqvarna R 422Ts AWD User Manual

Oper ator s manual
R 422Ts AWD
Please r ead the operator’s manual carefully and make sure you
understand the instructions before using the machine.
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CONTENTS

Contents
CONTENTS
Contents ...................................................................... 2
Ser vice journal
Pre-deliv ery service ..................................................... 3
After the first 8 hours ................................................... 3
INTR ODUCTION
Dear Customer , ............................................................ 4
Driving and transport on public roads .......................... 4
Towing .......................................................................... 4
Use .............................................................................. 4
Good service ................................................................ 4
KEY TO SYMBOLS
Symbols ....................................................................... 5
WHA T IS WHAT?
Location of the controls ................................................ 7
SAFETY INSTR UCTIONS
Saf ety instructions ........................................................ 8
Driving on slopes ......................................................... 9
Children ....................................................................... 10
Maintenance ................................................................ 10
Transport ...................................................................... 11
PRESENT ATION
Presentation ................................................................. 12
Throttle trigger ............................................................. 12
Choke control ............................................................... 12
Speed limiter ................................................................ 12
Counter ........................................................................ 12
Parking brake ............................................................... 12
Cutting unit ................................................................... 13
Lever for hydraulic lift of attachments ........................... 13
Mechanical Lifting Lever for Cutting Unit ..................... 13
Cutting height adjustment lever ................................... 13
Seat ............................................................................. 14
Fueling ......................................................................... 14
Lights and power outlet ................................................ 14
Release lever ............................................................... 14
Driving
Bef ore starting ............................................................. 15
Start the engine ........................................................... 15
Starting the engine with a weak battery ....................... 16
Driving the Rider .......................................................... 17
Braking ......................................................................... 17
Stop the engine ............................................................ 17
Maintenance
Maintenance schedule ................................................. 18
Cleaning ....................................................................... 20
Removing of the machine hoods ................................. 20
Checking and adjusting the steering wires .................. 21
Adjusting the parking brake ......................................... 21
Checking and adjusting of throttle wire ........................ 22
Checking and adjusting the choke wire ....................... 22
Replacement of fuel filter ............................................. 22
Checking the fuel pump’s air filter ................................ 22
Checking the transmission’s air intake ......................... 22
Replacing the air filter .................................................. 23
Ignition system ............................................................. 23
Cleaning the engine and muffler .................................. 23
Check the safety system .............................................. 24
Replacing the light bulbs .............................................. 24
Main fuse ...................................................................... 24
Checking the tyre pressure .......................................... 25
Checking the engine’s cooling air intake ...................... 25
Replacing the hydraulic pump’s drive belt R 422 Ts
AWD .............................................................................
Replacing the centre belt ............................................. 26
Replacing the front belt ................................................ 26
Fitting the cutting head ................................................. 27
Removing the cutting unit ............................................. 28
Checking and adjustment of the cutting unit’s ground
pressure .......................................................................
Checking the cutting unit’s parallelism ......................... 28
Adjusting the parallelism of the cutting unit .................. 29
Replacing the cutting unit belts .................................... 29
Service position for the cutting unit .............................. 30
Checking the blades ..................................................... 31
Replacing the blades .................................................... 31
Removing the BioClip plug ........................................... 31
Lubrication
Gener al ........................................................................ 32
Accessories .................................................................. 32
Lubricating the cables .................................................. 32
Chains in the frame tunnel ........................................... 32
Links and joints in the cutting adjustment .................... 32
Driver seat .................................................................... 33
Throttle and choke cables, lever bearings .................... 33
Lubricating the belt adjuster ......................................... 33
Checking the engine’s oil level. .................................... 33
Lubricate the hydrostatic cable with links ..................... 34
Changing the oil filter ................................................... 34
Hydraulic oil filter change ............................................. 35
Lubricate the parking brake wire .................................. 35
Checking the transmission oil level .............................. 35
roubleshooting schedule
ELECTRICAL AND HYDRAULIC SYSTEMS
Electr ical system .......................................................... 37
Hydraulic System ......................................................... 38
Stora ge
Winter stor age .............................................................. 39
Guard ........................................................................... 39
Service ......................................................................... 39
echnical data
EC Declar ation of Conformity ....................................... 41
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Ser vice journal

Pre-deliver y service

Charge the battery for 4 hours at max. 3 amp.
2 Fit steering wheel, seat and any optional
equipment.
3 Check and adjust tyre pressure. (60 kPa, 0.6 bar,
9 psi).
4 Adjust cutting unit:
Adjust lift springs (effective weight of cutting unit should be 12-15kg / 26.5-33 lb).
Adjust cutting unit so that rear edge is about 2-4 mm / 1/8” higher than front edge.
Adjust the cutting unit’s cutting height setting so that the connection rod is tensed at the lowest cutting height.
5 Check that the right amount of oil is in the engine.
6 Check that there is oil in the transmission’s oil
tank.
7 Connect battery.
8 Fill with fuel and start engine.
9 Check that machine does not move in neutral.
10 Check:
11 Tell customer about:
Needs and benefits of following the service schedule.
Servicing and the influence of this journal on the second-hand value of the machine.
The transmission warranty is only valid if front and rear wheel rotation speed has be checked in accordance with the service schedule. Adjust if necessary according to the table values specified in the workshop manual. Performed by authorized servicing dealer. The system will be damaged if this adjustment is not carried out. (Only AWD-machines)
Range of applications for BioClip.
Complete proof of sale etc.
Pre-delivery service carried out. No outstanding problems. Certified:
________________________________________________ Date, mileage, stamp, signature
After the fi rst 8 hours
Forward drive.
Reverse drive.
Operation of blades.
Seat safety switch.
Lif lever safety switch.
The safety switch for the hydrostat pedals.
Change engine oil
2 Changing the gearbox oil (Only AWD-machines)
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INTR ODUCTION

Dear Customer ,

Thank y ou for choosing a Husqvarna Rider. Husqvarna Riders are built to a unique design with a front-mounted cutting unit and a patented articulated steering. Riders are designed for maximum efficiency even in small or confined areas. The closely grouped controls and pedal-operated hydrostatic transmission also contribute to the performance of this machine.
This operator’s manual is a valuable document. By following its instructions (on operation, service, maintenance, etc.) you will significantly extend the life of the machine and even its second-hand value.
When you sell your Rider, make sure you pass on the operator’s manual to the new owner.
The last chapter in the operator’s manual consists of a Service Journal. Make sure that all service work and repairs are recorded. A well-documented service history reduces the costs of seasonal maintenance and influences the second-hand value of the machine. Bring the operator’s manual with the Rider when bringing it to a workshop for service procedures.

Driving and transpor t on public roads

Chec k the relevant road traffic regulations before driving the machine on a public road. If transporting the machine on another vehicle always use approved securing devices and make sure that the machine is securely held.
owing
When y our machine is equipped with a hydrostatic transmission you should only tow the machine over short distances and at a low speed, otherwise there is a risk of damaging the transmission.
The transmission must be disengaged when towing, see instructions under the heading Bypass valves.
Use
This r ide-on mower is designed to mow grass on open and level ground surfaces. In addition, there is a number of accessories recommended by the manufacturer that broadens the application area. Please contact your dealer for more information about which accessories are available. The machine may only be used with the equipment recommended by the manufacturer. All other types of use are incorrect. Compliance with and strict adherence to the conditions of operation, service and repair as specified by the manufacturer also constitute essential elements of the intended use.
IMPOR TANT INFORMATION The transmission warranty is only valid if front and rear wheel rotation speed has be checked in
accordance with the service schedule. Adjust if necessary according to the table values specified in the workshop manual. Performed by authorized servicing dealer. The system will be damaged if this adjustment is not carried out. (Only AWD-machines)
This machine should be operated, serviced and repaired only by persons who are familiar with its particular characteristics and who are acquainted with the relevant safety procedures.
Accident prevention regulations, all other generally recognised regulations on safety and occupational medicine, and all road traffic regulations must be observed at all times.
Any arbitrary modifications carried out to this machine may relieve the manufacturer of liability for any resulting damage or injury.

Good ser vice

Husqv arna products are sold all over the world and ensures that you, the customer, get the best support and service. For example, before this machine was delivered it was inspected and adjusted by your dealer. See the certificate in the Service Journal in this manual.
Use only original spare parts for repairs. The use of other parts will invalidate the warranty.
When you need spare parts or advice on service issues, warranty terms, etc., contact:
This Operator’s Manual belongs to machine with serial number:
On the machine's rating plate you will find the following information:
The machines type designation.
The manufacturer’s type number.
The machine’s serial number.
State the type designation and serial number when ordering spare parts.
English
Engine Transmission
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KEY T O SYMBOLS

Symbols

These symbols are on the machine and in the instr uctions.
WARNING! Careless or incorrect use can result in serious or fatal injury to the operator or others.
Please read the operator’s manual carefully and make sure you understand the instructions before using the machine.
Always wear:
Approved hearing protection
This product is in accordance with applicable EC directives.
Fast
Slow
Noise emission to the environment according to the European Community’s Directive. The machine’s emission is specified in the Technical data chapter and on the label.
Clutch in
Clutch out
Hot surface.
Cover lock
Warning: rotating parts. Keep hands and feet clear.
Stop the engine.
Choke.
Fuel
Oil level
Cutting height
Backwards
Forwards
Ignition
Rotary blades Keep hands and feet away from under the hood when the engine is running
Risk that the machine will tip over
Never drive across a slope
Never use the machine if persons, especially children, or animals, are in the vicinity
Never carry passengers on the machine or equipment
Drive very slowly if no cutting unit is fitted
Hydrostatic freewheel
Parking brake
Before and during reversing procedures, look behind you.
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Switch off the engine and tak e off the ignition cable before repairs or maintenance
Brake
Starting instructions
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KEY T O SYMBOLS
Check the engine’s oil level
Check transmission oil level
Lift up the cutting unit
Apply the parking brake.
If the engine is cold, use the choke
Release the parking brake before driving
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WHA T IS WHA T?
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Location of the contr ols
Power outlet
2 Switch for the power outlet
3 Ignition lock
4 Throttle trigger
5 Switch for the lights
6 Choke control
7 Counter
8 Lever for hydraulic lift of attachments
9 Cutting height adjustment lever
10 Mechanical Lifting Lever for Cutting Unit
11 Speed limiter for reversing
12 Speed limiter for driving forward
13 Parking brake
14 Lock button for parking brake
15 Seat adjustment.
16 Lever to disengage the driving front axle (Only AWD-
machines)
17 Product and serial number plate
18 Fuel cap
19 Cover lock
20 Lever to disengage the driving rear axle
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SAFETY INSTR UCTIONS

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Saf ety instructions
These instr uctions are for your safety. Read them carefully.

Insure y our Rider

Check the insurance coverage for your new Rider.
Contact your insurance company.
You should have fully comprehensive insurance including: third party, fire, damage, theft and liability

General use

Read all the instructions in this operator’s manual and on the machine before you start it. Ensure you understand them and then observe them.
Remember that the driver is responsible for dangers or accidents.
Never carry passengers. The machine is only intended to be used by one person.
Always look downwards and backwards before and while reversing. Keep watch for both large and small obstacles.
Slow before cornering.
Switch off the blades when you are not mowing.
Take care when rounding a fixed object, so that the blades do not hit it. Never run the machine over foreign objects.
ARNING! This machine produces an
electromagnetic field during operation. This
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field may under some circumstances interfere with active or passive medical implants. To reduce the risk of serious or fatal injury, we recommend persons with medical implants to consult their physician and the medical implant manufacturer before operating this machine.
Learn how to use the machine and its controls safely and learn to how to stop quickly. Also learn to recognize the safety decals.
Only allow the machine to be used by adults who are familiar with its use.
Make sure nobody else is in the vicinity of the machine when you start the engine, engage the drive or drive off.
Clear the area of objects such as stones, toys, wires, etc. that may become caught in the blades and be thrown out.
Look out for the ejector and do not direct it towards anyone.
Stop the engine and prevent it from starting before you clean the cutting unit.
ARNING! This machine can sever hands
and feet as well as throw objects. Failure to
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observe the safety instructions can result in serious injuries.
ARNING! The inside of the muffler contain
chemicals that may be carcinogenic. Avoid
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contact with these elements in the event of a damaged muffler.
ARNING! The engine emits carbon
monoxide, which is a colourless, poisonous
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gas. Do not use the machine in enclosed spaces.
Only use the machine in daylight or in other well-lit conditions. Keep the machine at a safe distance from holes or other irregularities in the ground. Pay attention to other possible risks.
Never use the machine if you are tired, if you have consumed alcohol, if you are taking other drugs or medication that can affect your vision, judgement or co­ordination.
Never use the machine in bad weather, for instance in fog, in rain, damp or in wet locations,strong winds, intense cold, risk of lightning, etc.
Keep an eye on the traffic when working close to a road or when crossing it.
Never leave the machine unsupervised with the engine running. Always stop the blades, apply the parking brake, stop the engine and remove the keys before leaving the machine.
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SAFETY INSTR UCTIONS
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Never allow children or other persons not trained in the use of the machine to use or service it. Local laws may regulate the age of the user.
ARNING! You must use approved personal
protective equipment whenever you use the
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machine. Personal protective equipment cannot eliminate the risk of injury but it will reduce the degree of injury if an accident does happen. Ask your dealer for help in choosing the right equipment.
Use hearing protection to minimise the risk of hearing impairment.

Driving on slopes

iving on slopes is one of the operations where the risk of the driver losing control of the machine or of it overturning is the greatest; this can result in serious injury or death. All slopes demand extra care. If you cannot reverse up a slope or if you feel unsure, do not mow it.
IMPOR TANT INFORMATION
Do not dr ive down slopes with the cutting deck raised.

This is what y ou do

Remove obstacles such as stones, branches, etc.
Mow upwards and downwards, not sideways.
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Never wear loose-fitting clothing, jewellery or similar that can get caught in moving parts.
Never use the machine when barefoot. Always wear protective shoes or protective boots, preferably with steel toes.
Make sure that you have first aid equipment close at hand when using the machine.
Do not use the machine on ground that slopes more than 10 ° .
Take extra care if any attachments are fitted that can change the stability of the machine.
Avoid starting or stopping on a slope. If the tyres start to slip, stop the blades and drive slowly down the slope.
Always drive smoothly and slowly on slopes.
Do not make any sudden changes in speed or direction.
Avoid unnecessary turns on slopes, if necessary, turn slowly and gradually downwards if possible. Drive slowly. Do not turn the wheel sharply.
Watch out for and avoid driving over furrows, holes and bumps. It is easier for the machine to overturn on uneven ground. Tall grass can hide obstacles.
Do not mow too close to edges, ditches or banks. The machine can suddenly overturn if one wheel comes over the edge of a steep slope or a ditch, or if an edge gives way.
Do not mow wet grass. It is slippery, and tyres can lose their grip so that the machine skids.
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SAFETY INSTRUCTIONS
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Do not try to stabilize the machine by putting your foot on the ground.
When cleaning the chassis, the machine may never be driven near verges or ditches.
When mowing, keep away from bushes and other objects.
Follow the manufacturer’s recommendations regarding wheel weights or counterbalance weights to increase machine stability.
IMPORTANT INFORMATION
Wheel weights fitted on the rear wheels are recommended when driving on slopes for safer steering and improved manoeuvrability. Consult your dealer concerning the use of wheel weights if you are unsure. Wheel weights can not be used on AWD-machines. Use counterweights.

Children

Serious accidents may occur if you fail to be on your guard for children in the vicinity of the machine. Children are often attracted to the machine and mowing. Never assume that children will remain where you last saw them.
Keep children away from the area to be mowed and under close supervision by another adult.
Keep an eye out and shut off the machine if children enter the work area.
Before and during reversing procedures, look behind you and down for small children.
Never allow children to ride along. They can fall off and seriously injure themselves or be in the way for safe maneuvering of the machine.
Never allow children to operate the machine.

Maintenance

Stop the engine. Prevent the engine from starting by removing the ignition key before making any adjustments or performing maintenance.
Never fill the fuel tank indoors.
Fuel and fuel vapour are poisonous and highly flammable. Be especially careful when handling petrol and engine oil, as carelessness can result in personal injury or fire.
Only store fuel in containers approved for the purpose.
Never remove the fuel cap and fill the fuel tank when the engine is running.
Allow the engine to cool before refuelling. Do not smoke. Do not fill with fuel in the vicinity of sparks or naked flames.
Handle oil, oil filters, fuel and the battery carefully, of environmental considerations. Follow the local recycling requirements.
Electrical shocks can cause injuries. Do not touch cables when the engine is running. Do not test the ignition system with your fingers.
WARNING! The engine and the exhaust system become very hot during operation.
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Risk of burn injuries if touched. When mowing, keep away from bushes and other materials in order to avoid a heating effect.
Be particularly careful near corners, bushes, trees or other objects that block your view.
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If leaks arise in the fuel system, the engine must not be started until the problem has been resolved.
Store the machine and fuel in such a way that there is no risk that leaking fuel or fumes can cause any damage.
Check the fuel level before each use and leave space for the fuel to expand, because the heat from the engine and the sun may otherwise cause the fuel to expand and overflow.
Avoid overfilling. If you spill petrol on the machine, wipe up the spill and wait until it has evaporated before starting the engine. If you spill on your clothing, change your clothing.
Allow the machine to cool before performing any actions in the engine compartment.
SAFETY INSTRUCTIONS
Take care with battery maintenance. Explosive gases form in the battery. Never perform maintenance on the battery while smoking or in the vicinity of open flames or sparks. This can cause the battery to explode and cause serious injuries.
Make sure all nuts and bolts are tightened correctly and that the equipment is in good condition.
Do not modify safety equipment. Check regularly to be sure it works properly. The machine must not be driven if protective plates, protective covers, safety switches or other protective devices are not fitted or are defective.
Observe the risk of injury caused by moving or hot parts if the engine is started with the engine cover open or protective cowlings removed.
Do not change the setting of governors. If you run too fast, you risk damaging the machine components. See chapter on Technical data for highest permitted engine speed.
Never use the machine indoors or in spaces lacking proper ventilation. Exhaust fumes contain carbon monoxide, an odourless, poisonous and highly dangerous gas.
Reduce the risk of fire by removing grass, leaves and other debris that may have fastened on the machine. Allow the machine to cool before putting it in storage.

Transport

IMPORTANT INFORMATION
The parking brake is not sufficient to lock the machine during transport. Ensure you secure the machine firmly to the transporting vehicle.
The machine is heavy and can cause serious crush injuries. Take extra care when loading it onto or off a vehicle or trailer.
Use an approved trailer to transport the machine.
To secure the machine on the trailer, two approved tension belts and four wedge shaped wheel blocks should be used.
Engage the parking brake and tie the tension belts around stable parts on the machine, e.g. frame or rear wagon. Secure the machine by tensioning the belts towards the back and the front of the trailer respectively.
Place the wheel blocks in front of and behind the rear wheels.
Check and observe local road traffic regulations before transporting or driving the machine on roads.
Stop and inspect the equipment if you run over or into anything. If necessary, make repairs before starting.
Never make adjustments with the engine running.
The machine is tested and approved only with the equipment originally provided or recommended by the manufacturer.
The blades are sharp and can cause cuts. Wrap the blades or wear protective gloves when handling them.
Check regularly that the parking brake works. Adjust and maintain as required.
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PRESENTATION

Presentation
Congratulations on your choice of an excellent quality product that will give you great pleasure for many years. This operator’s manual describes R 422 Ts AWD. The machine are equipped with a four-stroke V-Twin engine from Briggs & Stratton.
The machine are equipped with power steering and hydraulic lifts. R 422 Ts AWD also have all wheel drive.
The power transmission from the engine is handled by a hydrostatic transmission, which allows variable variation of the speed by using the pedals. One pedal for driving forward and one for reverse.

Throttle trigger

Speed limiter

The speed of the machine is steplessly regulated with two pedals. Pedal (1) is used to drive forwards, and pedal (2) to drive backwards.
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WARNING! Make sure that branches do not obstruct the pedals when mowing under
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bushes. Otherwise there is a risk you may lose control.

Counter

The chronometer shows how many hours the engine has been running.
The throttle control regulates the engine speed, and thereby also the rotation speed of the blades.
To increase or reduce the engine speed the control is moved forwards or backwards.
Avoid idling the engine for long periods, as there is a risk of carbon build-up on the spark plugs.

Choke control

The choke lever is used for cold starting and to give the engine a richer fuel mixture.
For cold starting the lever is moved backwards to its end position.
Any time when the engine is not running but the ignition is switched on is not registered. The last digit shows tenths of an hour (6 minutes).

Parking brake

The parking brake is applied as follows:
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1 Press down the parking brake pedal (1).
2 Press in the lock button (2) on the steering column.
3 Release the parking brake pedal while keeping the button
pressed in.
The parking brake lock disengages automatically when the brake pedal is pressed.
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PRESENTATION

Cutting unit

R 422 Ts AWD can be equipped with two different cutting units. Combi 112 and Combi 122
The Combi-unit, equipped with a BioClip-plug, finely chops the cuttings to fertiliser. Without the BioClip-plug the unit works in the same way as a rear ejection unit. The rear ejector ejects the clippings behind the unit without finely chopping them.

Lever for hydraulic lift of attachments

The lifting lever is used to put the cutting unit in either the transport or mowing position when hydraulic pressure is available.
When the lever is moved to the transport position, the blade brake is automatically activated so that the blades stop within about 5 seconds.

Lifting the Cutting Unit (Transport Position)

Pull the lever backwards to engage the transport position. The cutting unit will lift up and the blades stop rotating.

Mechanical Lifting Lever for Cutting Unit

The lever is used as a backup lever to put the cutting unit in either the transport or mowing position when hydraulic pressure is unavailable. It can also be used to mechanically secure the cutting unit in the transport position.
The lever must be used when starting the engine, if the engine stopped with the unit in the mowing position, in order to raise the unit so that the start lock circuit is disengaged.
When the lever is moved to the transport position, the blade brake is automatically activated so that the blades stop within about 5 seconds.

Transport position

If the lever is pulled backwards the unit is raised and the blades automatically stop rotating (transport position).
Secure the cutting unit if necessary using the mechanical lifting lever.

Lowering the Unit (Mowing Position)

If the cutting unit is secured in the transport position using the mechanical lifting lever, move the mechanical lifting lever to the cutting position.
Move the hydraulic lifting lever forwards to engage the cutting position. The unit is lowered and the blades begin to rotate.

Mowing Position

If the lock button is pressed in and the lever is moved forwards the unit will be lowered and the blades will automatically start to rotate (mowing position).
If this does not happen it is probably because the unit has been lifted with the hydraulic lifting lever. Lower the unit to the mowing position with the lever for the hydraulic lift.

Cutting height adjustment lever

The cutting height can be adjusted to 7 different positions with the cutting height lever.
In order to ensure that the hydraulic cylinder is in the outer position, hold the lever in the forward position for a half to one second.
It is important that the air pressure in both front wheels is equal, 60 kPa/8.5 PSI, to produce an even cutting height.
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PRESENTATION

Seat

The seat has a jointed attachment on the front edge and can be tipped forward.
The seat can also be adjusted lengthways.
To adjust move the lever under the front edge of the seat to the left, so that the seat can be moved forward or backwards to the required position.
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The seat springing can be adjusted by moving the rubber stops in their mountings on the underside of the seat. Place both stops in the front, middle or rear.

Lights and power outlet

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The lights are switched on and off using the power switch (1) on the control panel.
A seat heater or mobile phone charger are examples of articles that can be connected to the power socket (2).
The power outlet is switched on and off using power switch (3) on the control panel.
The voltage is 12 V. The power outlet is fuse protected by its own fuse, which is
located below the ignition switch.

Release lever

The release control must be pulled out in order for the machine to be moved when the engine is shutoff.
Should you attempt to drive the machine with the clutch controls pulled out it will not move. The drive on the axle is disengaged when one of the controls is pulled out.
Pull the controls to the end positions, do not use an intermediate position.
R 422 Ts AWD have one control for the front axle and one control for the rear axle.

Fueling

The engine runs on unleaded petrol with a minimum octane rating of 87 (not mixed with oil). We recommend the use of biodegradable alkylate petrol. (max. methanol 5%, max. ethanol 10%, max. MTBE 15%)
Do not fill the tank completely, leave an expansion area of at least 2.5 cm (1“).
WARNING! Petrol is highly inflammable. Exercise care and refuel outdoors (see
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safety instructions).
IMPORTANT!
Do not use the fuel tank as a support area.
IMPORTANT! Always drive the machine with both clutch controls pressed in.
Clutch control, rear axle
- Control drawn out, drive system disengaged.
- Control depressed, drive system engaged.
Clutch control, front axle
The control is positioned on the inside of the left front wheel.
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- Rear control (pulled out), drive system disengaged.
- Front control (pushed in), drive system engaged.
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