Husqvarna LTH1438 User Manual

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LTH1438
Owner's Manual / 96043006900 / California / 2008-12

SAFETY RULES

Safe Operation Practices for Ride-On Mowers
DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
Do not operate machine without the entire grass catcher,
WARNING: In order to prevent ac ci ­den tal starting when setting up, trans­ port ing, ad just ing or making repairs, al ways dis con nect spark plug wire and place wire where it can not contact spark plug.
WARNING: Do not coast down a hill in neutral, you may lose control of the tractor.
WARNING: Tow only the attachments that are rec om mend ed by and comply with spec i fi ca tions of the man u fac tur er of your tractor. Use common sense when towing. Operate only at the low­ est possible speed when on a slope. Too heavy of a load, while on a slope, is dan ger ous. Tires can lose trac tion with the ground and cause you to lose control of your tractor.
WARNING
Engine exhaust, some of its con stit u ents, and cer­ tain vehicle com po nents contain or emit chem i cals known to the State of Cal i for nia to cause can cer and birth de fects or oth er re pro duc tive harm.
discharge guard, or other safety devices in place and working.
Slow down before turning.
Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.
Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard.
• Operate machine only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs.
• Watch for traffic when operating near or crossing road ways.
Use extra care when loading or unloading the machine into a trailer or truck.
• Always wear eye protection when operating ma­chine.
Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-re­lated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect them selves and others from serious injury.
Follow the manufacturer's recommendation for wheel weights or counterweights.
Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.
WARNING
Battery posts, terminals and related ac ces so ries contain lead and lead compounds, chem i cals known to the State of Cal i for nia to cause can cer and birth defects or oth er re pro duc tive harm. Wash hands after handling.
I. GENERAL OPERATION
Read, understand, and follow all instructions on the machine and in the manual before starting.
Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.
Only allow responsible adults, who are familiar with the in struc tions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.
Be sure the area is clear of bystanders before operat­ing. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary. Always look down and behind before and while back­ ing.
Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when crossing gravel surfaces.
II. SLOPE OPERATION
Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
Mow up and down slopes, not across.
Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
Choose a low ground speed so that you will not have to stop or shift while on the slope.
Do not mow on wet grass. Tires may lose traction.
Always keep the machine in gear when going down
slopes. Do not shift to neutral and coast downhill.
Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope.
Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over.
• Use extra care while operating machine with grass catchers or other at tach ments; they can affect the stability of the machine. Do no use on steep slopes.
Do not try to stabilize the machine by putting your foot on the ground.
Do not mow near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel is over the edge or if the edge caves in.
2
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma chine and the mowing activity. Never assume that children will remain where you last saw them.
Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.
• Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.
IV. TOWING
Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.
Follow the manufacturer's recommendation for weight limits for towed equipment and towing on slopes.
Never allow children or others in or on towed equip­ment.
On slopes, the weight of the towed equipment may cause loss of traction and loss of control.
Travel slowly and allow extra distance to stop.
V. SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.
• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
Use only approved gasoline container.
• Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.
Never fuel the machine indoors.
Never store the machine or fuel container where there is an open flame, spark, or pilot light such as on a water heater or other appliances.
Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when filling.
• Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
If fuel is spilled on clothing, change clothing immedi­ately.
Never overfill fuel tank. Replace gas cap and tighten securely.
GENERAL
Never operate machine in a closed area.
Keep all nuts and bolts tight to be sure the equipment is in safe working condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel­soaked debris. Allow machine to cool before storing.
• If you strike a foreign object, stop and inspect the machine. Repair, if necessary, before restarting.
Never make any adjustments or repairs with the engine run ning.
Check grass catcher components and the discharge guard frequently and replace with manufacturer's rec­ommended parts, when necessary.
• Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.
Check brake operation frequently. Adjust and service as required.
Maintain or replace safety and instruction labels, as necessary.
Be sure the area is clear of bystanders before operat­ing. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary. Al ways look down and behind before and while back­ing.
Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.
Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.
• Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
Mow up and down slopes (15° Max), not across.
Choose a low ground speed so that you will not have to stop or shift while on the slope.
Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope.
If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
3
PRODUCT SPECIFICATIONS
Gasoline Capacity 1.5 Gallons and Type: Unleaded Regular
Oil Type (API-SG-SL): SAE 10W30 (above 32°F) SAE 5W-30 (below 32°F)
Oil Capacity: W/Filter: 56 oz. W/O Filter: 48 oz.
Spark Plug: Champion RC12YC (Gap: .030")
Ground Speed (MPH): Forward: 0 - 5.3 Reverse: 0 - 1.5
Charging System: 3 AMPS Battery 5 AMPS Headlight
Battery: AMP/HR: 28 Min. CCA: 230 Case Size: U1R
Blade Torque: 45-55 FT. LBS.
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manu fac tured to give you the best possible dependability and performance.
Should you experience any problem you cannot easily rem­edy, please contact your nearest authorized service center/ department. We have com pe tent, well-trained tech ni cians and the proper tools to ser vice or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor prop erly. Always observe the “SAFETY RULES”.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for and using your tractor.
Follow the instructions under “Maintenace” and “Stor­ age” sec tions of this own er’s manual.
WARNING: This tractor is equipped with an internal com­ bus tion engine and should not be used on or near any un­ im proved forest-covered, brush-covered or grass-cov ered land unless the en gine's exhaust system is equipped with a spark arrester meeting ap pli ca ble local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.

TABLE OF CONTENTS

SAFETY RULES ......................................................... 2-3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBILITIES ................................. 4
ASSEMBLY ................................................................. 5-8
OPERATION .............................................................9-15
MAINTENANCE SCHEDULE ...................................... 16
MAINTENANCE ..................................................... 16-19
SERVICE AND AD JUST MENTS ............................ 20-26
STORAGE .................................................................... 27
TROU BLE SHOOT ING ............................................ 28-29
REPAIR PARTS ......................................................30-45
4
Steering
Wheel Insert
UNASSEMBLED PARTS
Steering Wheel
Large Flat Washer
Steering
Wheel
Lock Washer
Steering Extension Shaft
Steering Wheel
Adapter
(1) Seat
(1) Washer
Keys
Seat
Hex Bolt
(1) Hex Bolt
Steering
Boot
Hood Scoop
(1) Hood Scoop
Slope Sheet
(2) Keys
(1) Oil Drain Tube For Future Use
5

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
When right or left hand is mentioned in this man ual, it means when you are in the operating po si tion (seated be hind the steer ing wheel).
TO REMOVE TRACTOR FROM CAR TON
UNPACK CARTON
Cut along dashed lines on all four panels of carton. Remove end panels and lay side panels flat.
Check for any additional loose parts or cartons and remove.
BEFORE REMOVING TRACTOR FROM SKID
INSTALL STEERING WHEEL
Position front wheels of the tractor so they are pointing straight forward.
Remove steering wheel adapter from steering wheel and slide adapter onto steer ing shaft ex ten sion.
Position steering wheel so cross bars are hor i zon tal (left to right) and slide inside boot and onto adapt er.
Assemble large flat washer, lock washer, hex bolt and tighten se cure ly.
• Snap steering wheel insert into center of steer ing wheel.
Remove protective materials from trac tor hood and grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.
ATTACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
Slide extension shaft onto lower steering shaft.
Place tabs of steering boot over tab slots in dash and push down to secure.
INSERT
BOLT
LOCK WASHER
LARGE FLAT WASHER
TAB
STEERING WHEEL
STEERING BOOT
ADAPTER
EXTENSION SHAFT
TO CHECK BATTERY (See Fig. 2)
Lift seat to raised position. NOTE: If this battery is put into service after month and
year indicated on label (label is located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions).
• For battery and battery cable installation see "RE­PLACING BATTERY" in the "Service and Adjustments" section in this manual.
LABEL
Fig. 2
LOWER STEERING SHAFT
TAB
SLOT
03132
Fig. 1
INSTALL SEAT (See Figs. 3 and 4)
Remove bolt and flat washer se cur ing seat to cardboard packing and set aside for as sem bly of seat to tractor. Remove the cardboard packing and discard.
Connect switch to seat.
Place seat on seat pan so all three (3) bottom pads are positioned over large slotted holes in pan.
Push down on seat to engage pads in slots and pull seat towards rear of tractor.
Raise seat and tighten bolt securely.
Remove tape and discard.
• Lower seat into operating position and sit on seat. Press clutch/brake pedal all the way down. If operating
6
position is not comfortable, adjust seat.
ASSEMBLY
SEAT SWITCH
PAD
SLOT
SEAT PAN
TAPE
WIRING HARNESS
Fig. 3
To adjust seat: Grasp adjustment handle and pull up, slide seat to desired po si tion and release adjustment handle.
ATTACH HOOD SCOOP (See Fig. 5)
SLOT
PAD
FLAT WASHER
SEAT PAN
BOLT
TAB
ADJUSTMENT
TAPE
HANDLE
Fig. 4
NOTE: You may now roll your tractor off the skid. Follow
the ap pro pri ate instruction below to remove the tractor from the skid.
WARNING: Before start ing, read, un der stand and fol low
all in struc tions in the Op er a tion section of this man u al. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other peo ple and objects.
TO ROLL TRACTOR OFF SKID (See Op er a tion section for location and function of con trols)
Raise attachment lift lever to its highest po si tion.
• Release parking brake by de press ing clutch/brake ped al.
Place freewheel control in "trans mis sion dis en gaged position" (See “TO TRANS PORT” in the Op er a tion section of this manual).
Roll tractor forward off skid.
Remove banding holding the deflector shield up against tractor.
Fig. 5
Continue with the in struc tions that follow.
7
ASSEMBLY
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.
Reduce tire pressure to PSI shown on tires.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER” in the Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the Fig. ures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments sec tion of this manual. Verify that the belts are routed cor rect ly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is operating properly. See “TO CHECK BRAKE” in the Service and Adjustments section of this manual.
CHECKLIST
BEFORE YOU OPERATE YOUR NEW TRAC TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
All assembly instructions have been com plet ed. No remaining loose parts in carton. Battery is properly prepared and charged. Seat is adjusted comfortably and tightened securely. All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be properly inflated for leveling).
Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
Check wiring. See that all connections are still secure
and wires are properly clamped.
Before driving tractor, be sure free wheel control is in
“transmission engaged” position (See “TO TRANS­ PORT” in the Operation section of this man u al).
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:
Engine oil is at proper level. Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
Become familiar with all controls, their location and
function. Operate them before you start the engine.
Be sure brake system is in safe operating condition. Be sure Operator Presence System and Reverse Op-
eration System (ROS) are working properly (See the Operation and Maintenance sections in this manual).
It is important to purge the transmission before op er -
at ing your tractor for the first time. Follow proper start­ing and transmission purging instructions (See “TO START EN GINE” and “PURGE TRANSMISSION” in the Op er a tion section of this manual).
8

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
REVERSE
ENGINE OFF
LIGHTS ON
ATTACHMENT
CLUTCH DISENGAGED
FREE WHEEL
(Automatic Models only)
NEUTRAL
REVERSE
OPERATION
SYSTEM (ROS)
FUEL
HIGH
ENGINE ON
BATTERY
ATTACHMENT
CLUTCH ENGAGED
REVERSE
LOW
ENGINE START
DANGER, KEEP HANDS
AND FEET AWAY
CHOKE
PARKING BRAKE
FORWARD
DANGER indicates a hazard which, if not avoided, will result in death or serious injury.
WARNING indicates a hazard which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.
FAST
MOWER HEIGHT
CRUISE CONTROL
KEEP AREA CLEAR
(SEE SAFETY RULES SECTION)
SLOW
15
SLOPE HAZARDS
IGNITION SWITCH
MOWER LIFT
CLUTCH/BRAKE
PEDAL
15
Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety inform­ation about hazards which can result in death, serious injury and/or property damage.
CAUTION when used without the alert symbol, indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.
FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.
9
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference.
H
D
E
A
B
M
C
J
F
G
Our tractors conform to the applicable safety standards of the American National Standards Institute.
(A) ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor.
(B) CLUTCH/BRAKE PEDAL - Used for declutching and brak ing the tractor and starting the engine.
(C) PARKING BRAKE - Locks clutch/brake pedal into the brake position.
(D) THROTTLE/CHOKE CONTROL - Used for starting and con trol ling engine speed.
(E) ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor.
Fig. 6
(F) IGNITION SWITCH - Used for starting and stopping
the engine.
(G) REVERSE OPERATION SYSTEM (ROS) “ON” POSI­TION - Allows operation of mower deck or other powered
attachment while in reverse.
(H) LIGHT SWITCH - Turns the headlights on and off. (J) MOTION CONTROL LEVER - Selects the speed and
di rec tion of the tractor. (M) FREEWHEEL CONTROL - Disengages transmission for
pushing or slowly tow ing the trac tor with the engine off.
10
OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any adjustments or repairs. We rec om mend a wide vision safety mask over spectacles or stan dard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 7)
Your tractor is equipped with an operator presence sens ­ing switch. When engine is running, any attempt by the op er a tor to leave the seat without first setting the parking brake will shut off the engine.
Depress clutch/brake pedal (B) all the way down and hold.
Pull parking brake lever (C) up and hold, re lease pres ­sure from clutch/brake pedal (B), then release parking brake lever. Pedal should re main in brake position. Make sure parking brake will hold tractor secure.
C
B
Fig. 7
STOPPING (See Fig. 8)
MOWER BLADES -
To stop mower blades, place attachment clutch control in the “DIS EN GAGED” position ( ).
NOTE: Failure to move throttle control between half and full speed (fast) position, before stopping, may cause engine to “backfire”.
Turn ignition key (F) to “STOP” position and remove key. Always remove key when leaving tractor to prevent un au tho rized use.
Never use the choke to stop the engine.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN "STOP" WILL CAUSE THE BATTERY TO DISCHARGE AND GO DEAD.
NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, al­ways stop engine when stopping tractor on grass areas.
CAUTION: Always stop tractor com ­plete ly, as described above, and set parking brake before leav ing the op er a ­tor's position.
TO USE THROTTLE CONTROL (D) (See Fig. 9)
Always operate engine at full speed (fast).
Operating engine at less than full speed (fast) reduces engine's operating efficiency.
Full speed (fast) of fers the best mower per for mance.
D
( ) LE LEVIER
D'EMBRAYAGE
D'ATTACHEMENT “DÉGAGÉ”
GROUND DRIVE -
To stop ground drive, depress brake pedal all the way down.
Move motion control lever (J) to neutral position.
ENGINE -
Move throttle control (D) between half and full speed (fast) position.
( )
D'EMBRAYAGE
Fig. 8
LE LEVIER
D'ATTACHEMENT “ENGAGER”
F
Fig. 9
TO MOVE FORWARD AND BACKWARD (See Fig. 10)
The direction and speed of movement is controlled by the motion control lever. (J)
Start tractor with motion control le ver in neutral position.
Release parking brake.
Slowly move motion control lever to desired position.
11
OPERATION
J
Fig. 10
TO ADJUST MOWER CUTTING HEIGHT (See Fig. 11)
The position of the attachment lift lever (A) determines the cutting height.
A
Repeat for opposite side installing gauge wheel in same adjustment hole.
Fig. 12
TO OPERATE MOWER
Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitat­ing or cutting off when operating your equipment on rough, rolling terrain or hills.
Select desired height of cut (see "TO ADJUST MOWER CUTTING HEIGHT")
• Start mower blades by engaging at tach ment clutch control.
Fig. 11
Put attachment lift lever in desired cutting height slot.
The cutting height range is ap prox i mate ly 1" to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.
• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to de sired height.
TO ADJUST GAUGE WHEELS (See Fig. 12)
Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.
NOTE:Adjust gauge wheels with tractor on a flat level surface.
Adjust mower to desired cutting height (See “TO AD ­JUST MOWER CUT TING HEIGHT” in the Operation sec tion of this manual).
With mower in desired height of cut po si tion, gauge wheels should be assembled so they are slightly off the ground. In stall gauge wheel in appropriate hole as shown and tighten se cure ly.
TO STOP MOWER BLADES
• disengage at tach ment clutch con trol.
CAUTION: Do not operate the mower without either the en tire grass catcher, on mowers so equipped, or the deflector shield (S) in place (See Fig. 13).
S
Fig. 13
REVERSE OPERATION SYSTEM (ROS) (See Fig. 14)
Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS "ON" position.
12
OPERATION
WARNING: Backing up with the attachment clutch en-
gaged while mowing is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in reverse unless absolutely necessary.
USING THE REVERSE OPERATION SYSTEM ­Only use if you are certain no children or other bystanders
will enter the mowing area.
Move motion control lever to neutral (N) position.
With engine running, turn ignition key counterclockwise to ROS "ON" position.
Look down and behind before and while backing.
Slowly move motion control lever to reverse (R) po si ­tion to start movement.
When use of the ROS is no longer needed, turn the ignition key clockwise to engine "ON" position.
8
2
8
2
0
ROS "ON" POSITION
ENGINE "ON" POSITION (NORMAL OPERATING)
Fig. 14
TO OPERATE ON HILLS
CAUTION: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope.
Choose the slowest speed before starting up or down hills.
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to slower position.
If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.
Move motion control lever to neutral position.
IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL POSITION WHEN THE BRAKE PED AL IS DEPRESSED.
To restart movement, slowly release parking brake and clutch/brake pedal.
Slowly move motion control lever to slowest setting.
Make all turns slowly.
TO TRANSPORT (See Figs. 15)
When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in free wheel ing po si tion. Free wheel control is located at the rear drawbar of tractor.
Raise attachment lift to highest position with at tach ment lift control.
Pull freewheel control out and into the slot and release so it is held in the disengaged position.
• Do not push or tow tractor at more than two (2) MPH.
To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
TRANSMISSION ENGAGED
TRANSMISSION DISENGAGED
Fig. 15
TOWING CARTS AND OTHER AT TACH MENTS
Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your trac­tor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already filled with sum mer weight oil.
Check engine oil with tractor on level ground.
Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overfill.
For cold weather operation you should change oil for easier starting (See “OIL VISCOSITY CHART” in the Maintenance sec tion of this manual).
To change engine oil, see the Maintenance section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular un lead ed gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan ti ties that can be used within 30 days to assure fuel freshness.
CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
13
OPERATION
IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW
32°F (0°C), USE FRESH, CLEAN WINTER GRADE GAS O LINE TO HELP ENSURE GOOD COLD WEATHER START ING.
CAUTION: Alcohol blended fuels (called gas o hol or using ethanol or methanol) can attract mois­ture which leads to sep a ra tion and for ma tion of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next sea son. See Storage In struc tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
TO START ENGINE (See Fig. X)
When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
Be sure freewheel control is in the transmission en gaged position.
Sit on seat in operating position, depress clutch/brake pedal and set parking brake.
Place motion control lever in neutral position.
Move attachment clutch to “DISENGAGED” position.
Move throttle control to choke position.
NOTE: Before starting, read the warm and cold starting procedures below.
Insert key into ignition and turn key clockwise to “START” position and release key as soon as engine starts. Do not run starter continuously for more than fifteen sec onds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry.
WARM WEATHER STARTING (50° F and above)
When engine starts, move the throttle control to the fast position.
The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.
COLD WEATHER STARTING (50° F and below)
When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depending on the tem per a ture.
AUTOMATIC TRANSMISSION WARM UP
Before driving the unit in cold weather, the trans mis sion should be warmed up as follows:
• Be sure the tractor is on level ground.
• Place the motion control lever in neutral. Re lease the parking brake and let the clutch/brake slowly return to operating position.
Allow one minute for transmission to warm up. This can be done during the engine warm up period.
The attachments can also be used during the engine warm­up period after the transmission has been warmed up.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See “TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual.
PURGE TRANSMISSION
CAUTION: Never engage or disengage freewheel lever while the engine is run ning.
To ensure proper operation and performance, it is rec om ­mend ed that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have de vel ­oped during shipping of your tractor.
IMPORTANT: SHOULD YOUR TRANSMISSION RE QUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR.
1. Place tractor safely on a level surface - that is clear and open - with engine off and parking brake set.
2. Disengage transmission by placing freewheel control in freewheeling position (See “TO TRANSPORT” in this section of manual).
3. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral po si tion, slowly disengage clutch/brake pedal.
CAUTION: At any time, during step 4, there may be movement of the drive wheels.
4. Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times.
5. Move motion control lever to neutral position. Shut- off engine and set parking brake.
6. Engage transmission by placing freewheel control in engaged position (See “TO TRANSPORT” in this sec ­tion of manual).
7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral position, slowly disengage clutch/brake pedal.
8. Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the trac­tor moves approximately five (5) feet return the motion control lever to the neutral position. Repeat this proce­dure with the motion control lever three (3) times.
Your transmission is now purged and now ready for normal op er a tion.
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OPERATION
MOWING TIPS
• Mower should be properly leveled for best mowing per for mance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.
The left hand side of mower should be used for trim­ ming.
Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of clippings and more uniform cutting.
When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, drive ways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 16).
Fig. 16
If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip­ pings. Make first cut relatively high; the second to the desired height.
Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle when mow- ing to assure better mowing performance and proper dis charge of ma te ri al. Regulate ground speed by se­ lect ing a low enough gear to give the mower cutting per for mance as well as the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.
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