Husqvarna LOYTH20F42T User Manual

LOYTH20F42T
Operator's Manual
03002

SAFETY RULES

DANGER: This cutting machine is ca pa ble of amputating hands and feet and throwing objects. Failure to observe the fol low ing safety instructions could result in serious injury or death.
WARNING: In order to prevent ac-
ci den tal starting when setting up, trans­ port ing, ad just ing or making repairs, always dis con nect spark plug wire and place wire where it can not contact spark plug.
WARNING: Do not coast down a hill in neutral, you may lose control of the tractor.
WARNING: Tow only the at tach ments that are rec om mend ed by and comply with spec i fi ca tions of the man u fac tur er of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dan ger ous. Tires can lose trac tion with the ground and cause you to lose control of your tractor.
WARNING: Engine exhaust, some of its constituents, and certain vehicle com­ po nents contain or emit chem i cals known to the State of Cal i for nia to cause can cer and birth defects or oth er re pro duc tive harm.
WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of Cal i for nia to cause can cer and birth defects or oth er re pro duc tive harm.
Wash hands after handling.
I. GENERAL OPERATION
• Read, understand, and follow all
instructions on the machine and in the manual before starting.
• Do not put hands or feet near rotating
parts or under the machine. Keep clear of the discharge opening at all times.
• Only allow responsible adults, who are
familiar with the instructions, to operate the machine.
• Clear the area of objects such as
rocks, toys, wire, etc., which could be picked up and thrown by the blades.
• Be sure the area is clear of bystand-
ers before operating. Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
• Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when cross­ing gravel surfaces.
• Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working.
• Slow down before turning.
• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.
• Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before clean­ing the machine, removing the grass catcher, or unclogging the discharge guard.
• Operate machine only in daylight or good artifi cial light.
• Do not operate the machine while under the infl uence of alcohol or drugs.
• Watch for traffi c when operating near or crossing roadways.
• Use extra care when loading or unload­ing the machine into a trailer or truck.
• Always wear eye protection when oper­ating machine.
• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-re­lated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
• Follow the manufacturer’s recommen­dation for wheel weights or counter­weights.
• Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.
2
SAFETY RULES
II. SLOPE OPERATION
Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Opera­tion on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
• Mow up and down slopes, not across.
• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
• Choose a low ground speed so that you will not have to stop or shift while on the slope.
• Do not mow on wet grass. Tires may lose traction.
Always keep the machine in gear when
going down slopes. Do not shift to neutral and coast downhill.
• Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis­engage the blades and proceed slowly straight down the slope.
• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over.
• Use extra care while operating ma­chine with grass catchers or other at­tachments; they can affect the stability of the machine. Do no use on steep slopes.
• Do not try to stabilize the machine by putting your foot on the ground.
• Do not mow near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel is over the edge or if the edge caves in.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.
• Keep children out of the mowing area and in the watchful care of a respon­sible adult other than the operator.
• Be alert and turn machine off if a child enters the area.
• Before and while backing, look behind and down for small children.
• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.
IV. TOWING
• Tow only with a machine that has a hitch designed for towing. Do not at­tach towed equipment except at the hitch point.
• Follow the manufacturer’s recom­mendation for weight limits for towed equipment and towing on slopes.
• Never allow children or others in or on towed equipment.
• On slopes, the weight of the towed equipment may cause loss of traction and loss of control.
• Travel slowly and allow extra distance to stop.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely fl ammable and the vapors are explosive.
• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
• Use only approved gasoline container.
• Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.
• Never fuel the machine indoors.
• Never store the machine or fuel con­tainer where there is an open fl ame, spark, or pilot light such as on a water heater or other appliances.
• Never fi ll containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when fi lling.
3
SAFETY RULES
• Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.
• Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
• If fuel is spilled on clothing, change clothing immediately.
• Never overfi ll fuel tank. Replace gas cap and tighten securely.
GENERAL SERVICE
• Never operate machine in a closed area.
• Keep all nuts and bolts tight to be sure the equipment is in safe working condi­tion.
• Never tamper with safety devices.
Check their proper operation regularly.
• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked debris. Allow machine to cool before storing.
• If you strike a foreign object, stop and inspect the machine. Repair, if neces­sary, before restarting.
• Never make any adjustments or repairs with the engine running.
• Check grass catcher components and the discharge guard frequently and replace with manufacturer’s recom­mended parts, when necessary.
• Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.
• Check brake operation frequently. Ad­just and service as required.
• Maintain or replace safety and instruc­tion labels, as necessary.
• Be sure the area is clear of bystand­ers before operating. Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless abso­lutely necessary. Always look down and behind before and while backing.
• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.
• Keep children out of the mowing area and in the watchful care of a respon­sible adult other than the operator.
• Be alert and turn machine off if a child enters the area.
• Before and while backing, look behind and down for small children.
• Mow up and down slopes (15° Max), not across.
• Choose a low ground speed so that you will not have to stop or shift while on the slope.
• Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis­engage the blades and proceed slowly straight down the slope.
• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
• Do not turn on slopes unless neces­sary, and then, turn slowly and gradu­ally downhill, if possible.
4
PRODUCT SPECIFICATIONS
Gasoline Capacity 4 Gallons
and Type: Unleaded Regular Oil Type
(API-SG-SL): SAE 5W30 (below 32°F)
Oil Capacity: W/ Filter: 2.9 Pints W/O Filter: 2.2 Pints
Spark Plug: Champion RC12YC (Gap: .030")
Ground Speed Forward: 0-5.8 Reverse: 0-2.1
Charging System:
Battery: Amp/Hr: 35 Min. CCA: 280 Case size: U1R
Blade Bolt Torque: 45-55 Ft. Lbs.
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manu fac tured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a qualifi ed service center. We have com­ pe tent, well-trained tech ni cians and the proper tools to ser vice or repair this trac­tor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor prop erly. Always observe the “SAFETY RULES”.
SAE 10W30 (above 32°F)
15 Amps @ 3600 RPM
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in main-
tain ing, caring for and using your tractor.
• Follow the instructions under “Main te -
nance” and “Stor age” sec tions of this own er’s manual.
WARNING: This tractor is equipped
with an internal com bus tion engine and should not be used on or near any un im ­proved forest-covered, brush-covered or grass-cov ered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark ar­rester for the muffl er is available through your nearest service center (See RE PAIR PARTS manual).
TABLE OF CONTENTS
Safety Rules ..........................................2
Product Specifi cations........................... 5
Assembly/Pre-Operation .......................6
Operation............................................... 8
Maintenance Schedule........................ 16
Maintenance........................................ 16
Service and Adjustments.....................20
Storage................................................ 27
Troubleshooting ................................... 28
Warranty.............................................. 31
5
UNASSEMBLED PARTS
Slope Sheet
Keys
(2) Keys
(1) Oil Drain Tube For Future Use
ASSEMBLY/PRE-OPERATION
Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes.
When right or left hand is mentioned in this man ual, it means, from your point of view, when you are in the op er at ing po si­tion (seat ed be hind the steer ing wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
1. Cut along dashed lines on all four pan­els of carton. Remove end panels and lay side panels fl at.
2. Remove protective materials from trac­tor hood and grille.
IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid.
CHECK BATTERY
1. Lift hood to raised position.
NOTE: If this battery is put into service after month and year indicated on label (L) (label is located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Mainte­nance section of this manual for charging instructions).
L
02931
ADJUST SEAT
1. Sit in seat.
2. Lift up adjustment lever (A) and slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.
3. Release lever to lock seat in position.
A
NOTE: You may now roll or drive your
tractor off the skid. Follow the ap pro pri ate instruction below to remove the tractor from the skid.
WARNING: Before start ing, read, un-
der stand and fol low all in struc tions in the Op er a tion section of this man u al. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other peo ple and objects.
TO ROLL TRACTOR OFF SKID (See Op er a tion section for location and function of con trols)
1. Raise attachment lift lever to its highest po si tion.
2. Release parking brake by de press ing brake ped al.
3. Place freewheel control in dis en gaged po si tion to dis en gage trans mis sion (See “TO TRANS PORT” in the Op­ er a tion section of this manual).
4. Roll tractor forward off skid.
6
5. Remove banding holding the defl ector shield up against tractor.
TO DRIVE TRAC TOR OFF SKID (See Op er a tion section for location and function of con trols)
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fi ll fuel tank with gasoline.
3. Place freewheel control in "trans­ mis sion engaged" position (see "TO TRANSPORT" in Operation section of this manual).
4. Sit on seat in operating position, de­press brake pedal and set the parking brake.
5. Raise attachment lift lever to its highest position.
6. Remove key from bag and start the engine (see "TO START ENGINE" in the Operation section of this manual). After engine has started, move throttle control to idle (slow) position.
7. Release parking brake.
8. Slowly depress forward drive pedal and drive tractor off skid.
9. Apply brake to stop tractor and set park ing brake.
10.Turn ignition key to "STOP" position.
Continue with the in struc tions that follow.
CHECK TIRE PRESSURE
The tires on your tractor were overinfl ated at the factory for shipping purposes. Cor­rect tire pressure is important for best cutting performance.
• Reduce tire pressure to PSI shown on
tires.
CHECK DECK LEVELNESS
For best cutting results, mower hous­ing should be properly leveled. See “TO LEVEL MOWER” in the Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the fi gures that are shown for replac­ing motion and mower blade drive belts in the Service and Adjustments sec tion of this manual. Verify that the belts are routed cor rect ly.
CHECKLIST
Before you operate your new trac tor, we wish to assure that you receive the best performance and satisfaction from this Quality Product. Please review the following checklist: All assembly instructions have been
com plet ed.
No remaining loose parts in carton.Battery is properly prepared and
charged.
Seat is adjusted comfortably and tight-
ened securely.
All tires are properly infl ated. (For ship-
ping purposes, the tires were overin­fl ated at the factory).
Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting results. (Tires must be properly infl ated for leveling).
Check mower and drive belts. Be sure
they are routed properly around pulleys and inside all belt keepers.
Check wiring. See that all connections
are still secure and wires are properly clamped.
Before driving tractor, be sure free wheel
control is in “transmission engaged” position (see “TO TRANS PORT” in the
Operation section of this man u al). While learning how to use your tractor, pay extra attention to the following important items:
Engine oil is at proper level. Fuel tank is fi lled with fresh, clean, regu-
lar unleaded gasoline. Become familiar with all controls, their
location and function. Operate them
before you start the engine. Be sure brake system is in safe operat-
ing condition. Be sure Operator Presence System
and Reverse Operation System (ROS)
are working properly (See the Opera-
tion and Maintenance sections in this
manual). It is important to purge the transmission
before op er at ing your tractor for the fi rst
time. Follow proper starting and transmis-
sion purging instructions (See “TO START
EN GINE” and “PURGE TRANSMISSION”
in the Op er a tion section of this manual).
CHECK BRAKE SYSTEM
After you learn how to operate your trac­tor, check to see that the brake is operat­ing properly. See “TO CHECK BRAKE” in the Service and Adjustments section of this manual.
7

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
REVERSE
ENGINE OFF
LIGHTS ON
ATTACHMENT
CLUTCH DISENGAGED
FREE WHEEL
(Automatic Models only)
NEUTRAL
REVERSE
OPERATION
SYSTEM (ROS)
FUEL
BATTERY
CLUTCH ENGAGED
HIGH
ENGINE ON
ATTACHMENT
Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety inform­ation about hazards which can result in death, serious injury and/or property damage.
LOW
ENGINE START
REVERSE
DANGER, KEEP HANDS
AND FEET AWAY
CHOKE
FORWARD
FAST
PARKING BRAKE
CRUISE CONTROL
KEEP AREA CLEAR
(SEE SAFETY RULES SECTION)
SLOW
MOWER HEIGHT
15
SLOPE HAZARDS
IGNITION SWITCH
MOWER LIFT
CLUTCH/BRAKE
PEDAL
DANGER indicates a hazard which, if not avoided, will result in death or serious injury.
WARNING indicates a hazard which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.
CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine.
HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.
FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.
15
8
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference.
P
M
D
B
A
C
F
H
J
E
G
K
L
Our tractors conform to the applicable safety standards of the
American National Stan dards Institute.
(A) ATTACHMENT LIFT LEVER – Used to raise and lower the mower or other at­tachments mounted to your trac tor. (B) BRAKE PEDAL – Used for brak ing the tractor and start ing the engine. (C) PARKING BRAKE – Locks brake pedal into the brake position. (D) THROTTLE/CHOKE CONTROL – Used for starting and controlling engine speed. (E) ATTACHMENT CLUTCH SWITCH – Used to engage the mow er blades, or other at tach ments mounted to your tractor. (F) IGNITION SWITCH – Used for starting and stopping the engine.
(G) REVERSE OPERATION SYSTEM (ROS) "ON" POSITION – Allows opera-
tion of mower or other powered attach­ment while in reverse.
(H) LIGHT SWITCH – Turns the head­lights on and off. (J) CRUISE CONTROL LEVER – Used to set forward movement of tractor at desired speed without holding the forward drive pedal. (K) FORWARD DRIVE PEDAL – Used for forward movement of tractor. (L) REVERSE DRIVE PEDAL – Used for reverse movement of tractor. (M) FREEWHEEL CONTROL – Disen­gages transmission for pushing or slowly tow ing the trac tor with the engine off. (P) SERVICE REMINDER / HOUR METER – Indicates when service is required for the engine and mower.
9
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any ad just ments or repairs. We rec om mend standard safety glasses or a wide vision safety mask worn over spectacles.
HOW TO USE YOUR TRAC TOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator presence sens ing switch. When engine is running, any attempt by the op er a tor to leave the seat without fi rst setting the parking brake will shut off the engine.
1. Depress brake pedal (B) all the way down and hold.
2. Pull parking brake lever (C) up and hold, re lease pres sure from brake pedal (B), then release parking brake lever. Pedal should re main in brake position. Make sure parking brake will hold tractor secure.
B
C
GROUND DRIVE -
• To stop ground drive, depress brake pedal all the way down.
ENGINE -
• Move throttle control (D) between half and full speed (fast) position.
NOTE: Failure to move throttle control between half and full speed (fast) posi­tion, before stopping, may cause engine to “backfi re”.
• Turn ignition key (F) to “STOP” position and remove key. Always remove key when leaving tractor to prevent un au ­tho rized use.
• Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead. NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause “browning” of grass. To elim i nate this possibility, always stop en gine when stopping tractor on grass areas.
STOPPING
MOWER BLADES -
• To stop mower blades, push at tach ment clutch switch in to disengaged position (OFF).
(ON) Attachment Clutch Switch Pull Out To “Engage”
(OFF) Push-In to “Dis en gaged”
CAUTION: Always stop tractor com-
plete ly, as de scribed above, before leav ing the operator's position.
D
F
TO USE THROTTLE CONTROL (D)
Always operate engine at full speed (fast).
• Operating engine at less than full speed (fast) reduces engine's operating ef­fi ciency.
• Full speed (fast) of fers the best mower per for mance.
10
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is controlled by the forward and reverse drive pedals.
• Start tractor and release parking brake.
• Slowly depress forward (K) or reverse (L) drive pedal to begin movement. Ground speed increases the further down the pedal is depressed.
TO USE CRUISE CONTROL
The cruise control feature can be used for forward travel only.
SYSTEM CHARACTERISTICS The cruise control should only be used while mowing or transporting on relatively smooth, straight surfaces. Other con di tions such as trimming at slow speeds may cause the cruise control to dis en gage. Do not use the cruise control on slopes, rough terrian or while trimmimg or turning.
J
K
L
• With forward drive pedal depressed to
desired speed, pull cruise control lever (J) up and hold while lifting your foot off
the pedal, then release the lever. To disengage the cruise control, depress the brake pedal, tap on forward drive ped­al or push the cruise control lever down.
• Put attachment lift lever in desired cut­ting height slot.
The cutting height range is ap prox i­ mate ly 1" to 4". The heights are mea­sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
• The average lawn should be cut to ap­proximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.
• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the fi rst cut relatively high; the second to de sired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are prop er ly ad just ed when they are slight ly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Adjust gauge wheels with tractor on a fl at level surface.
1. Adjust mower to desired cutting height
(See “TO AD JUST MOWER CUT TING HEIGHT” in this sec tion of manual).
2. With mower in desired height of cut
po si tion, gauge wheels should be assembled so they are slightly off the ground. In stall gauge wheel in ap pro ­pri ate hole. Tighten se cure ly.
3. Repeat for all, installing gauge wheel in
same adjustment hole.
TO ADJUST MOWER CUT TING HEIGHT
The po si tion of the at tach ment lift le ver (A) de ter mines the cut ting height.
A
11
02219
TO OPERATE MOWER
Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip­ment on rough, rolling terrain or hills.
1. Select desired height of cut with at­tachment lift lever.
2. Start mower blades by engaging at­tachment clutch control.
TO STOP MOWER BLADES ­disengage attachment clutch con trol.
CAUTION: Do not operate the mower
without either the en tire grass catcher, on mowers so equipped, or the defl ector shield (S) in place.
S
REVERSE OPERATION SYSTEM (ROS)
Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to travel in the reverse direc­tion with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS "ON" position.
WARNING: Backing up with the at-
tachment clutch engaged while mowing is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in reverse unless absolutely necessary.
USING THE REVERSE OPERATION SYSTEM ­Only use if you are certain no children or
other bystanders will enter the mowing area.
1. Depress brake pedal all the way down.
2. With engine running, turn ignition key counterclockwise to ROS "ON" posi­tion.
3. Look down and behind before and while backing.
4. Slowly depress reverse drive pedal to start movement.
5. When use of the ROS is no longer needed, turn the ignition key clockwise to engine "ON" position.
ROS "ON" Position Engine "ON" Position
(Normal Operating)
8
2
8
2
0
TO OPERATE ON HILLS
WARNING: Do not drive up or down
hills with slopes greater than 15° and do not drive across any slope. Use the slope guide provided at the back of this manual.
• Choose the slowest speed before start-
ing up or down hills.
• Avoid stopping or changing speed on
hills.
• If stopping is absolutely necessary, push
brake pedal quickly to brake position and engage parking brake.
• To restart movement, slowly re lease
parking brake and brake ped al.
• Slowly depress appropriate drive pedal
to slowest setting.
• Make all turns slowly.
TO TRANSPORT
When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in free wheel ing po si tion. Freewheel control is located at the rear drawbar of tractor.
1. Raise attachment lift lever to its highest position.
2. Pull freewheel control out and into the slot and release so it is held in the disengaged position.
• Do not push or tow tractor at more than
two (2) MPH.
• To re-engage transmission, reverse
above procedure.
Transmission Engaged
Transmission Disengaged
12
NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER AT TACH ­MENTS
Tow only the attachments that are rec om ­mend ed by and comply with spec i fi ca tions of the manufacturer of your tractor. Use common sense when tow ing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
SERVICE REMINDER/HOUR METER
Service reminder shows the total number of hours the engine has run and fl ashes to indicate that the engine or mower needs servicing. When service is required, the service reminder will fl ash for two hours. To service engine and mower, see the Maintenance section of this manual. NOTE: Service reminder runs when the ignition key is in any position but "STOP". For accurate reading, be sure key remains in the "STOP" position when engine is not running.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already fi lled with sum mer weight oil.
1. Check engine oil with tractor on level ground.
2. Pull up and remove oil fi ll cap/dipstick; wipe oil off. Reinsert the dipstick into the tube and push down fi rmly into place. Remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overfi ll.
• For cold weather operation you should
change oil for easier starting (See the oil viscosity chart in the Main te nance sec tion of this man u al).
• To change engine oil, see the Main te -
nance section in this manual.
ADD GASOLINE
• Fill fuel tank to bottom of fi ller neck. Do not overfi ll. Use fresh, clean, regular un lead ed gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan­ ti ties that can be used within 30 days to assure fuel freshness. CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline near an open fl ame. IMPORTANT: When operating in temper­atures below32°F(0°C), use fresh, clean winter grade gas o line to help insure good cold weather start ing. CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separa­tion and for ma tion of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage In struc tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
13
TO START ENGINE
When starting the engine for the fi rst time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
1. Be sure freewheel control is in the trans mis sion en gaged position.
2. Sit on seat in operating position, depress brake pedal and set parking brake.
3. Move attachment clutch to dis en gaged position.
4. Move throttle control to choke po si tion.
NOTE: Before starting, read the warm and cold starting procedures below.
5. Insert key into ignition and turn key clock wise to start position and release key as soon as engine starts. Do not run starter continuously for more than fi fteen sec onds per minute. If the engine does not start after several attempts, move throt tle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry.
WARM WEATHER STARTING (50° F and above)
6. When engine starts, move the throt tle control to the fast position.
• The attachments and ground drive can
now be used. If the engine does not accept the load, restart the en gine and allow it to warm up for one minute using the choke as de scribed above.
COLD WEATHER STARTING ( 50° F and below)
6. When engine starts, leave throttle control in choke position until engine warms up and begins to run roughly. Once rough running begins, im me ­di ate ly move the throttle control to the fast position. Engine warm-up may take from several seconds to several minutes (the colder the tem per a ture, the longer the warm-up).
AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weath er,
the trans mis sion should be warmed up as follows:
1. Be sure the tractor is on level ground.
2. Release the parking brake and let the brake slowly re turn to operating po si tion.
3. Allow one minute for trans mis sion to warm up. This can be done during the engine warm up period.
• The attachments can also be used dur­ing the engine warm-up period after the trans mis sion has been warmed up.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance (see “TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual).
PURGE TRANSMISSION
CAUTION: Never engage or dis-
en gage freewheel lever while the engine is run ning. To ensure proper operation and per­ for mance, it is rec om mend ed that the trans mis sion be purged before operating trac tor for the fi rst time. This procedure will remove any trapped air inside the trans­ mis sion which may have de vel oped dur ing shipping of your tractor. IMPORTANT: Should your transmission require removal for service or re place ­ment, it should be purged after re in stal l­a tion before operating the tractor.
1. Place tractor safely on level surface
- that is clear and open - with engine off and parking brake set.
2. Disengage transmission by placing
freewheel control in disengaged posi­tion (See “TO TRANS PORT” in this section of manual).
3. Sitting in the tractor seat, start en gine.
After the engine is running, move throttle control to slow position. Disen­gage parking brake.
CAUTION: At any time, during step
4, there may be movement of the drive wheels.
4. Depress forward drive pedal to full
for ward position and hold for fi ve (5) seconds and release pedal. Depress reverse drive pedal to full reverse posi­tion and hold for fi ve (5) seconds and release pedal. Repeat this pro ce dure three (3) times.
5. Shutoff engine and set parking brake.
6. Engage transmission by placing free-
wheel control in engaged position (See “TO TRANSPORT” in this sec tion of manual).
7. Sitting in the tractor seat, start en gine.
After the engine is running, move throttle control to half (1/2) speed. Disengage parking brake.
14
8. Drive tractor forward for approximately fi ve feet then backwards for fi ve feet. Repeat this driving procedure three times.
Your transmission is now purged and now ready for normal operation.
MOWING TIPS
• Tire chains cannot be used when the
mower hous ing is attached to trac tor.
• Mower should be properly leveled for
best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.
• The left hand side of mower should be
used for trim ming.
• Drive so that clippings are dis charged
onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even dis tri bu tion of clippings and more uniform cutting.
• When mowing large areas, start by
turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until fi nished .
• If grass is extremely tall, it should be mowed twice to reduce load and pos­sible fi re hazard from dried clip pings. Make fi rst cut relatively high; the second to the desired height.
• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throt tle when mowing to assure better mowing performance and prop er dis charge of material. Reg u late ground speed by se lect ing a low enough speed to give the mower cut ting per for mance as well as the quality of cut desired.
• When operating attachments, se lect a ground speed that will suit the terrain and give best performance of the at­ tach ment being used.
15
02956

MAINTENANCE

MAINTENANCE
SCHEDULE
Check Brake Operation Check Tire Pressure
T
Check Operator Presence & ROS Systems
R
Check for Loose Fasteners
A
Check/Replace Mower Blades
C
T
Lubrication Chart
0
Check Battery Level
R
Clean Battery and Terminals Check Transaxle Cooling Check Mower Levelness Check V-Belts
Check Engine Oil Level Change Engine Oil (with oil filter)
Change Engine Oil (without oil filter)
E
Clean Air Filter
N
Clean Air Screen
G
Inspect Muffler/Spark Arrester
I
Replace Oil Filter (If equipped)
N
E
Clean Engine Cooling Fins Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filter
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
BEFORE
EACH
USE
EVERY
8
HOURS
EVERY
25
HOURS
3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery.
EVERY
50
HOURS
3
4
1,2
2
2
EVERY
100
HOURS
1,2
EVERY
SEASON
1,
2
2
2
BEFORE
STORAGE
maint_sch-tractore.ROS.e
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must main tain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual.
• At least once a year you should replace the spark plug, clean or replace air fi lter, and check blades and belts for wear. A new spark plug and clean air fi lter assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
ROS systems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
Spindle
Zerk
Spindle
Zerk
Front Wheel
Front Wheel
Bearing zerk
Bearing zerk
Engine
Steering
Sector Gear Teeth
General Purpose GreaseRefer to Maintenance “ENGINE” Section
IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lu bri cants will attract dust and dirt that will short en the life of the self-lu bri cat ing bearings. If you feel they must be lu bri cat ed, use only a dry, pow­ dered graphite type lu bri cant sparingly.
16
TRACTOR
Always observe safety rules when per­ form ing any main te nance.
BRAKE OPERATION
If tractor requires more than fi ve (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be serviced. (See “TO CHECK BRAKE” in the Ser vice and Ad just ments section of this manual).
TIRES
• Maintain proper air pressure in all tires (See PSI on tires).
• Keep tires free of gasoline, oil, or insect control chemi cals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and pre vent fl at tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also pre vents tire dry rot and corrosion.
OPERATOR PRESENCE SYS TEM AND REVERSE OPERATION SYSTEM (ROS)
Be sure operator presence and reverse operation sys tems are work ing properly. If your tractor does not function as de­scribed, repair the problem immediately.
• The engine should not start unless the brake pedal is fully de pressed, and the attachment clutch con trol is in the dis en ­gaged position.
CHECK OPERATOR PRESENCE SYSTEM
• When the engine is running, any at­tempt by the op er a tor to leave the seat without fi rst setting the parking brake should shut off the engine.
• When the engine is running and the at tach ment clutch is engaged, any at­tempt by the operator to leave the seat should shut off the engine.
• The attachment clutch should never op­erate unless the operator is in the seat.
ROS "ON" Position Engine "ON" Position
(Normal Operating)
8
2
8
2
0
CHECK REVERSE OPERATION (ROS) SYSTEM
• When the engine is running with the ignition switch in the engine "ON" posi­tion and the at tach ment clutch engaged, any attempt by the operator to drive in reverse should shut off the engine.
• When the engine is running with the ignition switch in the ROS "ON" position and the at tach ment clutch engaged, any attempt by the operator to drive in reverse should NOT shut off the engine.
BLADE CARE
For best results mower blades must be sharp. Re place worn, bent or damaged blades.
CAUTION: Use only a replacement
blade approved by the manufacturer of your tractor. Using a blade not approved by the manufacturer of your tractor is hazardous, could damage your tractor and void your warranty.
BLADE REMOVAL
1. Raise mower to highest position to al-
low access to blades.
NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.
2. Remove blade bolt by turning coun ter -
clock wise.
3. Install new blade with stamped
"GRASS SIDE" facing the ground.
IMPORTANT: To ensure proper as sem bly, center hole in blade must align with star on mandrel assembly.
4. Install and tighten blade bolt securely
(45-55 Ft. Lbs. torque).
IMPORTANT: Special blade bolt is heat treated.
Blade
Blade Bolt (Special)
Center Hole
Mandrel Assembly
Star
BATTERY
Your tractor has a battery charging sys tem which is suf fi cient for normal use. How­ ev er, periodic charging of the bat tery with an automotive charger will ex tend its life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of elec tro lyte is not necessary.
17
TO CLEAN BATTERY AND TER MI NALS
0
2
4
63
Corrosion and dirt on the battery and termi­nals can cause the battery to “leak” power.
1. Disconnect BLACK battery cable fi rst then RED bat tery cable and remove battery from tractor.
2. Rinse the battery with plain water and dry.
3. Clean terminals and battery cable ends with wire brush until bright.
4. Coat terminals with grease or pe tro ­leum jelly.
5. Reinstall battery (See “REPLACING BATTERY" in the SERVICE AND AD­ JUST MENTS section of this manual).
TRANSAXLE COOLING
The transmission fan and cooling fi ns should be kept clean to assure proper cooling. Do not attempt to clean fan or trans mis ­sion while engine is running or while the trans mis sion is hot. To prevent pos si ble damage to seals, do not use high pres sure water or steam to clean transaxle.
• Inspect cooling fan to be sure fan blades are intact and clean.
• Inspect cooling fi ns for dirt, grass clip­pings and other materials. To prevent damage to seals, do not use com­pressed air or high pressure sprayer to clean cool ing fi ns.
Change the oil after every 50 hours of op­eration or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before start­ing the engine and after each eight (8) hours of operation.
TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classifi cation SG-SL.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
1. Remove oil fi ll cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.
2. Remove yellow cap from end of drain valve and install the drain tube onto the fi tting.
Oil Drain Valve
Closed and Locked Position
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory and fl uid main te nance is not required for the life of the transaxle. Should the trans­axle ever leak or require servicing, contact your near est qualifi ed service center.
V-BELTS
Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not ad just able. Re place belts if they begin to slip from wear.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service classifi cation SG-SL. Select the oil’s SAE viscosity grade according to your expected operating temperature.
SAE VISCOSITY GRADES
5W-30
-20 0 30 40
F C
-30
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
-20 0
32
-10
10W30
60
10
100
80
20 30 40
oil_visc_chart4_e
Yellow Cap
Drain Tube
3. Un lock drain valve by push ing in ward slight ly and turn ing coun ter clock wise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close and lock the drain valve by pushing inward and turning clock wise until the pin is in the locked position as shown.
6. Remove the drain tube and replace the cap onto the end of the drain valve.
7. Refi ll engine with oil through oil fi ll dip­stick tube. Pour slowly. Do not overfi ll. For approximate capacity see “PROD­UCT SPECIFICATIONS” section of this man u al.
8. Use gauge on oil fi ll cap/dipstick for checking level. For accurate reading, insert dipstick into the tube and push down fi rmly into place before removing. Keep oil up to, but not over, the “FULL” line on dipstick. Push dipstick down
fi rmly into the tube when fi nished.
18
ENGINE OIL FILTER
Replace the engine oil fi lter every sea son or every other oil change if the tractor is used more than 100 hours in one year.
AIR FILTER
Your en gine will not run prop er ly us ing a dirty air fi l ter. Service air cleaner more often under dusty conditions. See Engine Manual.
CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff to prevent engine dam age from overheating. Clean with a wire brush or compressed air to re move dirt and stub­ born dried gum fi bers.
MUFFLER
Inspect and replace corroded muffl er and spark arrester (if equipped) as it could cre­ate a fi re hazard and/or dam age.
SPARK PLUG(S)
Replace spark plug(s) at the beginning of each mowing season or after every 100 hours of operation, whichever occurs fi rst. Spark plug type and gap setting are shown in “PROD UCT SPEC I FI CA TIONS” section of this manual.
IN-LINE FUEL FILTER
The fuel fi lter should be replaced once each season. If fuel fi lter becomes clogged, ob struct ing fuel fl ow to car bu ­re tor, re place ment is re quired.
1. With engine cool, remove fi lter and plug fuel line sec tions.
2. Place new fuel fi lter in position in fuel line with arrow pointing towards carbu­retor.
3. Be sure there are no fuel line leaks and clamps are properly positioned.
4. Immediately wipe up any spilled gaso­line.
Clamp
Fuel Filter
Clamp
CLEANING
• Clean engine, battery, seat, fi nish, etc.
of all foreign matter.
• Keep fi nished surfaces and wheels free
of all gasoline, oil, etc.
• Protect painted surfaces with au to -
mo tive type wax. We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmis­sion are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower.
19
SERVICE AND ADJUSTMENTS
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER­ VICE OR ADJUSTMENTS:
1. Depress brake pedal fully and set parking brake.
2. Place attachment clutch in “DISENGAGED” position.
3. Turn ignition key to “STOP” and remove key.
4. Make sure the blades and all moving parts have completely stopped.
5. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
TRACTOR TO REMOVE MOWER
1. Place attachment clutch in “DIS EN ­GAGED” position.
2. Lower attachment lift lever to its lowest position.
3. Remove mower belt from electric clutch pulley (M).
4. Disconnect front link (E) from mower
- remove retainer spring and washer.
5. Go to either side of mower and discon­nect mower suspension arm (A) from chassis and rear lift link (C) from rear mower bracket (D) - remove retainer springs and washers.
6. Go to other side of mower and discon­nect the suspension arm and rear lift link.
CAUTION: After rear lift links are dis-
connected, the attachment lift lever will be spring loaded. Have a tight grip on lift lever when changing position of the lever.
7. Slide mower out from under right side of tractor.
TO INSTALL MOWER
Be sure tractor is on level surface and engage park ing brake.
1. Lower attachment lift lever to it's lowest position.
CAUTION: Lift lever is spring loaded.
Have a tight grip on lift lever, lower it slowly and engage in lowest position.
NOTE: Be sure mower side suspension arms (A) are pointing forward before slid­ing mower under tractor.
2. Slide mower under tractor until it is centered under tractor.
3. ATTACH MOWER SIDE SUSPENSION ARMS (A) TO CHASSIS - Position hole in arm over pin (B) on outside of tractor chassis and secure with washer and retainer spring.
4. Repeat on opposite side of tractor.
B
A
C
D
FM
E
H
20
A
E
B
5. ATTACH REAR LIFT LINKS (C) - Lift rear corner of mower and position slot in link assembly over pin on rear mower bracket (D) and secure with washer and retainer spring.
6. Repeat on opposite side of tractor.
C
D
7. ATTACH FRONT LINK (E) - Work from left side of tractor. Insert rod end of link assembly through front hole in tractor front suspension bracket (F).
8. Insert end of link (E) into hole in front mower bracket (H) and secure with washer and retainer spring (J).
F
J
H
9. Install belt onto engine clutch pulley (M). IMPORTANT: Check belt for proper rout­ing in all mower pulley grooves.
M
10.Raise attachment lift lever to highest position.
11.If necessary, adjust gauge wheels be­fore op er at ing mower as shown in the Operation section of this manual.
B
A
C
FM
E
H
D
21
TO LEVEL MOWER
02948
02966
02548
Make sure tires are properly infl ated to the PSI shown on tires. If tires are over or under infl ated, it may affect the appear­ance of your lawn and lead you to think the mower is not adjusted properly.
A
A
VISUAL SIDE-TO-SIDE ADJUSTMENT
1. With all tires properly infl ated and if your lawn appears unevenly cut, de­termine which side of mower is cutting lower.
NOTE: As desired, you can raise the low side of mower or lower the high side.
2. Go to side of mower you wish to adjust.
3. With a 3/4" or adjustable wrench, turn lift link adjustment nut (A) to the left to lower the mower, or, to the right to raise the mower.
A
4. If adjustment is necessary, see steps 2 and 3 in Visual Adjustment instructions above.
5. Recheck measurements, adjust if nec­essary until both sides are equal.
FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side­to-side. To obtain the best cutting re sults, the mower blades should be adjusted so the front tip is 1/8" to 1/2" lower than the rear tip when the mower is in its highest posi­tion.
CAUTION: Blades are sharp. Protect
your hands with gloves and/or wrap blade with heavy cloth.
• Raise mower to highest position.
• Position any blade so the tip is pointing
straight forward. Measure distance (B) to the ground at front and rear tip of the blade.
Turn nut right to raise mower
Turn nut left to lower mower
NOTE: Each full turn of adjustment nut will change mower height about 3/16".
4. Test your adjustment by mowing some uncut grass and visually checking the appearance. Readjust, if necessary, until you are satisfi ed with the results.
PRECISION SIDE-TO-SIDE ADJUSTMENT
1. With all tires properly infl ated, park tractor on level ground or driveway.
CAUTION: Blades are sharp. Protect
your hands with gloves and/or wrap blade with heavy cloth.
2. Raise mower to its highest position.
3. At both sides of mower, position blade at side and measure the distance (A) from bottom edge of blade to the ground. The distance should be the same on both sides.
B
B
• If front tip of blade is not 1/8" to 1/2" lower than the rear tip, go to the front of tractor.
• With an 11/16" or adjustable wrench, loosen jam nut A several turns to clear adjustment nut B.
• With a 3/4" or adjustable wrench, turn front link adjustment nut (B) clockwise (tighten) to raise the front of mower, or, counterclockwise (loosen) to lower the front mower.
22
B
A
Tighten adjust nut B to raise mower
02950
Loosen jam nut A fi rst
Loosen adjust nut
B to lower mower
NOTE: Each full turn of the adjustment
nut will change mower height about 1/8".
• Recheck measurements, adjust if nec­essary until front tip of blade is 1/8" to 1/2" lower than the rear tip.
• Hold adjustment nut in position with wrench and tighten jam nut securely against adjustment nut.
TO REPLACE MOWER DRIVE BELT
4. Remove belt from electric clutch pulley (M), both mandrel pulleys (R) and all idler pulleys (S).
MOWER DRIVE BELT INSTALLATION
1. Install belt around all mandrel pulleys (R) and around idler pulleys (S) as shown.
2. Install belt onto electric clutch pulley (M).
IMPORTANT: Check belt for proper rout­ing in all mower pulley grooves.
3. Raise attachment lift lever to highest position.
TO ADJUST ATTACHMENT CLUTCH
The electric clutch should provide years of service. The clutch has a built-in brake that stops the pulley within 5 sec onds. Eventually, the internal brake will wear which may cause the mower blades to not engage, or, to not stop as required. Ad­justments should be made by a qualifi ed service center.
1. Make sure attachment clutch and igni­tion switches are in “OFF” po si tion.
2. Adjust the three nylon locknuts until space between clutch plate and ro tor measures .012" at all three slot loca­tions cut in the side of brake plate.
NOTE: After installing a new electric clutch, run tractor at full throttle and engage and disengage electric clutch 10 cycles to wear in clutch plate.
Rotor
MOWER DRIVE BELT REMOVAL
1. Park tractor on a level surface. En gage parking brake.
2. Lower attachment lift lever to its lowest position.
3. Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck sur­face.
S
M
R
R
.012"
Brake Plate
Nylon Locknut (3)
Clutch Plate
Slot (3)
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage parking brake. For ease of service there is a belt installation guide decal on bottom of left footrest.
BELT REMOVAL -
1. Remove mower (See “TO RE MOVE MOWER” in this section of manual).
NOTE: Observe entire motion drive belt and position of all belt guides and keepers.
2. Disconnect clutch wire harness (A).
3. Remove anti-rotation link (B) on right side of tractor.
4. Remove belt from stationary idler (C) and clutching idler (D).
5. Remove belt from centerspan idler (E).
23
6. Pull belt slack toward rear of trac tor.
00
663
Carefully remove belt up wards from trans mis sion input pulley and over cooling fan blades (F).
7. Remove belt downward from engine pulley and around electric clutch (G).
8. Slide belt toward rear of tractor, off the steering plate (H) and remove from tractor.
BELT INSTALLATION -
1. Install new belt from tractor rear to front, over the steering plate (H) and above clutch brake pedal shaft (J).
2. Pull belt toward front of tractor and roll belt around electric clutch and onto engine pulley (G).
3. Pull belt toward rear of tractor. Care­fully work belt down around transmis­sion cooling fan and onto the input pulley (F). Be sure belt is inside the belt keeper.
4. Install belt on centerspan idler (E).
5. Install belt through stationary idler (C) and clutch ing idler (D).
6. Reinstall anti-rotation link (B) on right side of tractor. Tighten securely.
7. Reconnect clutch harness (A).
8. Make sure belt is in all pulley grooves and in side all belt guides and keep ers.
9. Install mower (See “TO IN STALL MOWER” in this sec tion of manual).
G
TO CHECK BRAKE
If tractor requires more than fi ve (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be serviced. You may also check brake by:
1. Park tractor on a level, dry concrete or paved surface, depress brake pedal all the way down and engage parking brake.
2. Disengage transmission by placing freewheel control in “transmission dis­engaged” position. Pull freewheel con­trol out and into the slot and release so it is held in the disengaged position.
The rear wheels must lock and skid when you try to manually push the tractor forward. If the rear wheels rotate, then the brake needs to be serviced. Contact a qualifi ed service center.
TO REMOVE WHEEL FOR REPAIRS
1. Block up axle securely.
2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key - Do not lose).
3. Repair tire and reassemble.
NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.
4. Replace washers and snap retaining ring securely in axle groove.
5. Replace axle cover.
NOTE: To seal tire punctures and pre vent fl at tires due to slow leaks, purchase and use tire sealant. Tire sealant also pre vents tire dry rot and corrosion.
H
B
A
C
J
D
E
F
02953 electric
Retaining Ring
Axle Cover
Washers
Square Key (Rear Wheel Only)
24
TO START ENGINE WITH A WEAK BAT-
02954
TERY
WARNING: Lead-acid batteries gen-
er ate ex plo sive gases. Keep sparks, fl ame and smoking ma te ri als away from bat­ ter ies. Always wear eye pro tec tion when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BAT­TERY" in the MAINTENANCE section of this man u al). If “jumper ca bles” are used for emer gen cy starting, follow this pro ce dure: IMPORTANT: Your tractor is equipped with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES -
1. Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis.
2. Connect one end of the BLACK ca ble to the NEGA TIVE (-) terminal (C) of fully charged battery.
3. Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and bat tery.
3. Install new battery with terminals in same position as old battery.
4. First connect RED battery cable (B) to positive (+) battery terminal with hex bolt and keps nut as shown. Tighten securely. Slide terminal cover (C) over terminal.
5. Connect BLACK grounding cable to negative (-) bat tery terminal with re­ main ing hex bolt and keps nut. Tight en securely
6. Close hood.
Negative
A
(Black) Cable
C
Positive (Red) Cable
B
TO REMOVE CABLES, REVERSE ORDER -
1. BLACK cable fi rst from chassis and then from the fully charged battery.
2. RED cable last from both batteries.
Weak or Dead Battery
Fully Charged Battery
REPLACING BATTERY
WARNING: Do not short battery
ter mi nals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected fi rst to prevent sparking from ac ci den tal grounding.
1. Lift hood to raised position.
2. Disconnect BLACK battery cable (A) then RED battery cable and carefully remove battery from tractor.
TO REPLACE HEADLIGHT BULB
1. Raise hood.
2. Remove bulb hold er from the hole in the back side of the grill.
3. Replace bulb in holder and install bulb holder securely back into the hole in the backside of the grill.
4. Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.
• Check wiring. See electrical wiring
diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.
25
TO REMOVE HOOD AND GRILL AS­ SEM BLY
1. Raise hood.
2. Unsnap headlight wire connector.
3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor.
4. When replacing hood, be sure to re­connect the headlight wire con nec tor.
Hood
Headlight Wire Connector
02778
ENGINE
TO AD JUST THROTTLE CON TROL CABLE
The throttle control has been preset at the factory and ad just ment should not be necessary Check adjustment as described below before loosening cable. If adjust­ment is nec es sary, see engine manual.
TO ADJUST CARBURETOR
Your carburetor has been preset at the factory and adjustment should not be nec­essary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load . If the engine does need adjustment, see engine manual.
26

STORAGE

Immediately prepare your tractor for stor­ age at the end of the season or if the trac­tor will not be used for 30 days or more.
WARNING: Never store the trac tor
with gas o line in the tank inside a building where fumes may reach an open fl ame or spark. Allow the engine to cool before storing in any en clo sure.
TRACTOR
When tractor is to be stored for a period of time, clean it thor oughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.
1. Clean entire tractor (See “CLEAN ING” in the Maintenance section of this manual).
2. Inspect and replace belts, if nec es sary (See belt re place ment in struc tions in the Service and Ad just ments section of this manual).
3. Lubricate as shown in the Main te nance section of this man ual.
4. Be sure that all nuts, bolts and screws are securely fastened. In spect moving parts for damage, break age and wear. Replace if nec es sary.
5. Touch up all rusted or chipped paint surfaces; sand lightly before paint ing.
BATTERY
• Fully charge the battery for storage.
• After a period of time in storage, battery
may require recharging.
• To help prevent corrosion and power
leakage during long periods of stor age, battery cables should be dis con nect ed and battery cleaned thor ough ly (see “TO CLEAN BATTERY AND TER MI NALS” in the Maintenance section of this man u al).
• After cleaning, leave cables dis con -
nect ed and place cables where they cannot come in contact with battery terminals.
• If battery is removed from tractor for
storage, do not store battery directly on concrete or damp surfaces.
ENGINE
FUEL SYSTEM IMPORTANT: It is important to prevent
gum deposits from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, alcohol blended fuels (called gasohol or using
ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can dam­age the fuel system of an engine while in storage.
• Empty the fuel tank by starting the en­gine and letting it run until the fuel lines and carburetor are empty.
• Never use engine or carburetor clean er products in the fuel tank or permanent damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in min i miz ing the formation of fuel gum deposits during stor age. Add stabilizer to gasoline in fuel tank or stor­ age container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the sta bi liz er to reach the carbure­tor. Do not empty the gas tank and carbu­retor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Maintenance section of this man ual).
CYLINDER(S)
1. Remove spark plug(s).
2. Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
3. Turn ignition key to start po si tion for a
few seconds to distribute oil.
4. Replace with new spark plug(s).
OTHER
• Do not store gasoline from one sea son to another.
• Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.
• If possible, store your tractor in doors and cover it to give protection from dust and dirt.
• Cover your tractor with a suitable pro­tective cover that does not retain mois­ture. Do not use plastic. Plas tic cannot breathe which allows con den sa tion to form and will cause your tractor to rust.
IMPORTANT: Never cover tractor while en gine and exhaust areas are still warm.
27
TROUBLESHOOTING CHART: See ap pro pri ate section in manual un less di rect ed to a service center
PROBLEM CAUSE CORRECTION
Will not start 1. Out of fuel. 1. Fill fuel tank.
2. Engine not “CHOKED” 2. See “TO START ENGINE” in properly. Operation section.
3. Engine fl ooded. 3. Wait several minutes before attempting to start.
4. Bad spark plug. 4. Replace spark plug.
5. Weak or dead battery. 5. Recharge or replace battery.
6. Dirty air fi lter. 6. Clean/replace air fi lter.
7. Dirty fuel fi lter. 7. Replace fuel fi lter.
8. Water in fuel. 8. Empty fuel tank and carbure­ tor, refi ll tank with fresh gas­ oline and replace fuel fi lter.
9. Loose or damaged wiring. 9. Check all wiring.
10.Carburetor out of adjustment. 10.See “To Adjust Carburetor” in Service and Adjustments section.
11.Engine valves out of 11.Contact a qualifi ed service adjustment. center.
Hard to start 1. Dirty air fi lter. 1. Clean/replace air fi lter.
2. Bad spark plug. 2. Replace spark plug.
3. Weak or dead battery. 3. Recharge or replace battery.
4. Dirty fuel fi lter. 4. Replace fuel fi lter.
5. Stale or dirty fuel. 5. Empty fuel tank and refi ll tank with fresh, clean gasoline.
6. Loose or damaged wiring. 6. Check all wiring.
7. Carburetor out of adjustment. 7. See “To Adjust Car bu re tor” in Service and Adjustments section.
8. Engine valves out of 8. Contact a qualifi ed service adjustment. center.
Engine will not 1. Brake pedal not depressed. 1. Depress brake pedal. turn over 2.
3. Weak or dead battery. 3. Recharge or replace battery.
4. Blown fuse. 4. Replace fuse.
5. Corroded battery terminals. 5. Clean battery terminals.
6. Loose or damaged wiring. 6. Check all wiring.
7. Faulty ignition switch. 7.
8. Faulty solenoid or starter. 8. Check/replace solenoid or starter.
9. Faulty operator presence 9. Contact a qualifi ed service switch(es). center.
Engine clicks but 1. Weak or dead battery. 1. Re charge or replace battery. will not start 2. Corroded battery terminals. 2. Clean battery terminals.
3. Loose or damaged wiring. 3. Check all wiring.
4. Faulty solenoid or starter. 4. Check/replace solenoid or starter.
Loss of power 1. Cutting too much grass/too 1. Raise cutting height/reduce fast. speed.
2. Throttle in “CHOKE” position. 2. Adjust throttle control.
3. Build-up of grass, leaves and 3. Clean underside of mower trash under mower. housing.
4. Dirty air fi lter. 4. Clean/replace air fi lter.
5. Low oil level/dirty oil. 5. Check oil level/change oil.
At tach ment clutch is engaged.
2.
Disengage attachment clutch.
Check/replace ignition switch.
28
TROUBLESHOOTING CHART: See ap pro pri ate section in manual un less di rect ed to a service center
PROBLEM CAUSE CORRECTION
Loss of power 6. Faulty spark plug. 6. Clean and regap or change (continued) spark plug.
7. Dirty fuel fi lter. 7. Replace fuel fi lter.
8. Stale or dirty fuel. 8. with fresh, clean gas o line.
9. Water in fuel. 9. Empty fuel tank and carbure­ tor, refi ll tank with fresh gas­ oline and replace fuel fi lter.
10.Spark plug wire loose. 10.Connect and tighten spark plug wire.
11.Dirty engine air screen/fi ns. 11. Clean engine air screen/fi ns.
12.Dirty/clogged muffl er. 12.Clean/replace muffl er.
13.Loose or damaged wiring. 13.Check all wiring.
14.Carburetor out of adjustment. 14.See “To Adjust Carburetor” in Service and Adjustments section.
15.Engine valves out of 15.Contact a qualifi ed service adjustment. center.
Excessive 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade vibration bolt.
2. Bent blade mandrel. 2. Contact a qualifi ed service center.
3. Loose/damaged part(s). 3. Tighten loose part(s). Replace damaged parts.
Empty fuel tank and refi ll tank
Engine dies when 1. Reverse operation system 1. Turn ignition key to tractor is shifted (ROS) is not "ON" while ROS "ON" position. into reverse mower or other attachment See Operation section.
is engaged.
Engine continues 1. Faulty operator-safety 1. Check wiring, switches and to run when presence control system. connections. If not cor rect ed, operator leaves contact a qualifi ed service seat with center. attachment clutch engaged
Poor cut - uneven 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade
bolt.
2. Mower deck not level. 2. Level mower deck.
3. Buildup of grass, leaves, and 3. Clean underside of mower trash under mower. housing.
4. Bent blade mandrel. 4. Contact a qualifi ed service center.
5. Clogged mower deck vent 5. Clean around man drels to
and trash around mandrels.
from build-up of grass, leaves,
open vent holes.
29
TROUBLESHOOTING CHART: See ap pro pri ate section in manual un less di rect ed to s service center
PROBLEM CAUSE CORRECTION
Mower blades will 1. Obstruction in clutch 1. Remove obstruction. not rotate mechanism.
2. Worn/damaged mower drive 2. Replace mower drive belt. belt.
3. Frozen idler pulley. 3. Replace idler pulley.
4. Frozen blade mandrel. 4. Contact a qualifi ed service center.
5. Mower belt off engine pulley. 3. Install belt on engine pulley.
Poor grass 1. Engine speed too slow. 1. Place throttle control in discharge “FAST” position.
2. Travel speed too fast. 2. Shift to slower speed.
3. Wet grass. 3. Allow grass to dry before mowing.
4. Mower not level. 4. Level mower.
5. Low/uneven tire air pressure. 5. Check tires for proper air pressure.
6. Worn, bent or loose blade. 6. Replace/sharpen blade. Tighten blade bolt.
7. Buildup of grass, leaves and 7. Clean underside of mower trash under mower. housing.
8. Mower drive belt worn. 8. Replace mower drive belt.
9. Blades improperly installed. 9. Reinstall blades sharp edge down.
10.Improper blades used. 10.Replace with blades listed in this manual.
11.Clogged mower vent 11.Clean around mandrels to holes from buildup of grass, open vent holes. leaves, and trash around mandrels.
Headlight(s) not 1. Light switch is “OFF”. 1. Turn light switch “ON”. working 2. (if so equipped) 3. Faulty light switch. 3. Check/replace light switch.
4. Loose or damaged wiring. 4.
5. Blown fuse. 5. Replace fuse.
Battery will not 1. Bad battery cell(s). 1. Replace battery. charge 2. Poor cable connections. 2. Check/clean all connections.
3. Faulty regulator 3. Replace regulator. (if so equipped).
4. Faulty alternator. 4. Replace alternator.
Loss of drive 1. Freewheel control in 1. Place freewheel control in “disengaged” position. “engaged” position.
2. Motion drive belt worn, 2. Re place motion drive belt. damaged, or broken.
3. Air trapped in transmission 3. Purge transmission. during shipment or servicing.
Engine “backfi res” 1. Engine throttle control not set 1. Move throttle control when turning between half and full speed between half and full speed engine “OFF” (fast) position before stopping (fast) position before
engine. stopping engine.
Bulb(s) or lamp(s) burned out.
2. Replace bulb(s) or lamp(s).
Check wiring and connections.
30
WARRANTY
SECTION 1: LIMITED WARRANTY
Husqvarna Forest & Garden Company (“Husqvarna”) warrants Husqvarna product to the original purchaser to be free from defects in material and workmanship from the date of purchase for the “Warranty Period” of the product as set forth below:
2 YEAR NON-COMMERCIAL WARRANTY: Automatic Mower, Riding lawn mowers, yard and garden tractors, walk behind mowers, tillers, chain saws, trimmers, brushcutters, clearing saws, snow blowers, handheld blowers, backpack blowers, hedge trimmers, electri­cal products and power-assist collection systems for non com mer cial, nonprofessional, noninstitutional or nonincome producing use, except as herein stated.
Emission control system components necessary to comply with CARB-TIER-II and EPA regulations.
Husqvarna Safety Apparel carries a 90-day warranty from the date of the customer’s original purchase for defects in material and workmanship. Normal wear, tear or abuse is not covered under warranty. Product must be returned to Charlotte with a warranty claim form. All care and maintenance instructions must be followed as stated by the manufacturer on the care la­bel. The fi t of the protective apparel/boot is not covered under warranty.
SECTION 2: HUSQVARNA’S OBLIGATIONS UNDER THE WARRANTY Husqvarna will repair or replace defective components without charge for parts or labor if a component fails because of a defect in material or workmanship during the warranty period.
SECTION 3: ITEMS NOT COVERED BY THIS WAR­RANTY The following items are not covered by this warranty: (1)Normal customer maintenance items which become
worn through normal regular use, including, but not limited to, belts, blades, blade adapters, bulbs, fi lters, guide bars, lubricants, rewind springs, saw chain, spark plugs, starter ropes and tines;
(2) Natural discoloration of material due to ultraviolet
light;
(3) Lawn and garden attachments are covered by a
third party which gives a warranty, all claims for warranty should be sent to the manufacturer; and
(4)Emission Control System components necessary
to which are manufactured by third party engine manufacturer.
SECTION 4: EXCEPTIONS AND LIMITATIONS This warranty shall be inapplicable to defects resulting from the following: (1) Accident, abuse, misuse, negligence and neglect,
including stale fuel, dirt, abrasives, moisture, rust, corrosion, or any adverse reaction due to incorrect storage or use habits;
(2) Failure to operate or maintain the unit in ac-
cordance with the Owner’s/Operator’s manual or instruction sheet furnished by Husqvarna;
(3) Alterations or modifi cations that change the
intended use of the product or affects the product’s performance, operation, safety, or durability, or causes the product to fail to comply with any ap­plicable laws; or:
(4) Additional damage to parts or components due to
continued use occurring after any of the above.
REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY OF THE PUR CHAS ER. HUSQVARNA SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUEN­TIAL DAMAGES FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY ON THESE PRODUCTS EXCEPT TO THE EXTENT PROHIBITED BY AP­PLICABLE LAW. ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICU­LAR PURPOSE ON THESE PRODUCTS IS LIMITED IN DURATION TO THE WARRANTY PERIOD AS DEFINED IN THE LIMITED WARRANTY STATEMENT. HUSQVARNA RE SERVES THE RIGHT TO CHANGE OR IMPROVE THE DESIGN OF THE PRODUCT WITHOUT NO TICE, AND DOES NOT ASSUME OBLIGATION TO UPDATE PREVIOUSLY MANUFAC­TURED PROD UCTS.
Some states do not allow the exclusion of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above limitations or exclusions may not apply to you. This warranty gives you specifi c legal rights, and you may also have other rights which vary from state to state.
SECTION 5: CUSTOMER RESPONSIBILITIES The product must exhibit reasonable care, mainte­nance, operation, storage and general upkeep as written in the maintenance section of the Owner’s/ Operator’s manual. Should an operational problem or failure occur, the product should not be used, but delivered as is to an authorized Husqvarna dealer for evaluation. Proof of purchase, as explained in section 6, rests solely with the customer.
SECTION 6: PROCEDURE TO OBTAIN WARRANTY CONSIDERATION It is the Owner’s and Dealer’s responsibility to make certain that the Warranty Registration Card is properly fi lled out and mailed to Husqvarna Forest & Garden Company. This card should be mailed within ten (10) days from the date of purchase in order to confi rm the warranty and to facilitate post-sale service.
Proof of purchase must be presented to the authorized Husqvarna dealer in order to obtain warranty service. This proof must include date purchased, model num­ber, serial number, and complete name and address of the selling dealer.
To obtain the benefi t of this warranty, the product believed to be defective must be delivered to an authorized Husqvarna dealer in a timely manner, no later than thirty (30) days from date of the operational problem or failure. The product must be delivered at the owner’s expense. Pick-up and delivery charges are not covered by this warranty. An authorized Husqvarna dealer can be normally located through the “Yellow Pages” of the local telephone directory or by calling 1-800-HUSKY62 for a dealer in your area.
HUSQVARNA
7349 Statesville Road
Charlotte, NC 28269
531 83 81-23 2002
31
15 DEGREES MAX.
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
FOLD ALONG DOTTED LINE
THIS IS A 15 DEGREE SLOPE
WARNING: To avoid serious injury, operate your tractor up and
down the face of slopes, never across the face. Do not mow
slopes greater than 15 degrees. Make turns gradually to prevent
tipping or loss of control. Exercise extreme caution when
changing direction on slopes.
1. Fold this page along dotted line indicated above.
2. Hold page before you so that its left edge is vertically parallel to a tree
trunk or other upright structure.
3. Sight across the fold in the direction of hill slope you want to measure.
4. Compare the angle of the fold with the slope of the hill.
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
532 40 18-56 Rev. 1 01.11.06 TR/VB Printed in USA
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