Husqvarna LOGTH2548A, GTH2548-LOGT25H48A Owner’s Manual

0 (0)
Husqvarna
02139
Owner's Manual
SAFETY RULES
A A
IMPORTANT: THiS CUTTING MACHINEiS CAPABLEOF AMPUTATINGHANDSAND FEETAND THROWING OBJECTS. FAILURE
TOOBSERVE THEFOLLOWING SAFETY iNSTRUCTiONS COULD RESULT iN SERIOUS iNJURY OR DEATH.
L GENERAL OPERATmON
manual and on the machine before starting,
instructions, to operate the machine,
Clear the area of objects such as rocks, toys, wire, etc,,
which could be picked up and thrown by the blade,
Be sure the area is clear of other people before mow-
ing, Stop machine if anyone enters the area,
Never carry passengers,
Do not mow in reverse unless absolutely necessary, AF
ways look down and behind before and while backing,
point it at anyone, Do not operate the mower without
either the entire grass catcher or the guard in place,
Slow down before turning,
Never leave a running machine unattended, Always
turn off blades, set parking brake, stop engine, and
remove keys before dismounting,
Turn off blades when not mowing,
Stop engine before removing grass catcher or un-
clogging chute,
o Mow only in daylight or good artificial light,
o Do not operate the machine while under the influence
of alcohol or drugs,
o Watch for traffic when operating near or crossing road-
ways,
Use extra care when loading or unloading the machine
into a trailer or truck,
Data indicates that operators, age 60 years and above,
are involved in a large percentage of riding mower-re-
lated injuries, These operators should evaluate their
ability to operate the riding mower safely enough to
protect themselves and others from serious injury,
Keep machine free of grass, leaves or other debris
build-up which can touch hot exhaust / engine parts
and burn, Do not allow the mower deck to plow leaves
or other debris which can cause build-up to occur,
Clean any oil or fuel spillage before operating or
storing the machine, Allow machine to cool before
storage,
H.SLOPE OPERATmON
Slopes are a major factor related to loss-of-control and
tipover accidents, which can result in severe injury or death,
slope or if you feel uneasy on it, do not mow it,
DO:
Mow up and down slopes, not across,
Remove obstacles such as rocks, tree limbs, etc,
Watch for hobs, ruts, or bumps, Uneven terrain could
overturn the machine. Tallgrass can hide obstacles.
o Use slow speed. Choose a low gear so that you will
not have to stop or shift while on the slope.
Follow the manufacturer's recommendations for wheel
weights or counterweights to improve stability.
o Use extra care with grass catchers or other attachments.
These can change the stability of the machine.
Keep all movement on the slopes slow and gradual
Do not make sudden changes in speed or direction.
o Avoid starting or stopping on a slope, if tires lose trac-
tion, disengage the blades and proceed slowly straight
down the slope.
DO NOT:
o Do not turn on slopes unless necessary, and then,
turn slowly and gradually downhill, if possible.
o Do notmow near drop-offs, ditches, or embankments.
The mower could suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced traction could
cause sliding.
o Do not try to stabilize the machine by putting your foot
on the ground.
Do not use grass catcher on steep slopes.
HL CHILDREN
Tragic accidents can occur if the operator is not alert to
the presence of children, Children are often attracted to
the machine and the mowing activity. Never assume that
children will remain where you last saw them.
Keep children out of the mowing area and under the
watchful care of another responsible adult.
atea.
Before and when backing, look behind and down for
small children.
Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
o Never allow children to operate the machine.
Use extra care when approaching blindcorners, shrubs,
trees, or other objects that may obscure vision.
mVoSERVICE
They are flammable and vapors are explosive,
Use only an approved container,
Never remove gas cap or add fuel with the engine
running, Allow engine to cool before refueling, Do
not smoke,
Never refuel the machine indoors,
Never store the machine or fuel container inside where
there is an open flame, such as a water heater,
Never run a machine inside a closed area,
Keep nuts and bolts, especially blade attachment bolts,
tight and keep equipment in good condition,
o Never tamper with safety devices, Check their proper
operation regularly,
Keep machine free of grass, leaves, or other debris
build-up, Clean oil or fuel spillage, Allow machine to
cool before storing,
Stop and inspect the equipment ifyou strike an object,
Repair, if necessary, before restarting,
Never make adjustments or repairs with the engine
o Grass catcher components are subject to wear, dam-
age, and deterioration, which could expose moving
parts or allow objects to be thrown. Frequently check
components and replace with manufacturer's recom-
mended parts, when necessary.
o Mower blades are sharp and can cut. Wrap the blade(s)
or wear gloves, and use extra caution when servicing
them.
o Check brake operation frequently. Adjust and service
as required.
2
SAFETY RULES
SAFEOPE.AT,O.P.ACT,CESFO..,DE-O.MOWE.S
@@@@@
,, Be sure the area is clear of other people before mowing. Stop
machine if anyone enters the area.
,, Never carry passengers or children even with the blades
off.
,, Do not mow in reverse unless absolutely necessary. Always
look down and behind before and while backing.
,, Never carry children.They may fall off and be seriously injured
or interfere with safe machine operation.
,, Keep children out of the mowing area and under the watchful
care of another responsible adult.
,, Be alert and turn machine off if children enter the area.
,, Before and when backing, look behind and down for small
children.
,, Mow up and down slopes (15° Max), not across.
,, Remove obstacles such as rocks, tree limbs, etc.
,, Watch for holes, ruts, or bumps. Uneven terrain could overturn
the machine. Tall grass can hide obstacles.
,, Use slow speed. Choose a low gear so that you will not have
to stop or shift while on the slope.
,, Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the
slope.
,, If machine stops while going uphill, disengage blades, shift
into reverse and back down slowly.
,, Do not turn on slopes unless necessary, and then, turn slowly
and gradually downhill, if possible.
WARNING: in order to prevent ac-
cidental starting when setting up,
transporting, adjusting or making
repairs, always disconnect spark
plug wire and place wire where it
cannot contact spark ptug.
WARNING: Do not coast down a hill
in neutral you may tose control of
the tractor.
WARNING: Tow onJy the attachments
that are recommended by and com-
ply with specifications of the manu-
facturer of your tractor. Use common
sense when towing. Operate onJy at
the lowest possiMe speed when on a
stope. Too heavy of a Joad, while on
a sJope, is dangerous. Tires can Jose
traction with the ground and cause
you to tose controJ of your tractor.
& &
Engine exhaust, some of its constituents, and cer-
tain vehicte components contain or emit chemicals
known to the State of California to cause cancer and
birth defects or other reproductive harm.
A wAR.u.GA
Battery posts, terminaJs and reJated accessories
contain tead and Jead compounds, chemicaJs known
to the State of CaJifornia to cause cancer and birth
defects or other reproductive harm. Wash hands
after handling.
PRODUCT SPECiFiCATiONS
Gasoline Capacity 5 Gallons
and type: Unleaded Regular
Oil Type (APFSG-SL): SAE 10W30 (above 32°F)
SAE 5W-30 (below 32°F)
Oil Capacity: W/FiIter: 4.0 Pints
W/O Filter: 3,5 Pints
Spark Plug: Champion
(Gap: ,030") RC12YC
Ground Speed (MPH): Forward: 0 - 5,8
Reverse: 0 - 2,1
Tire Pressure: Front: 14 PSI
Rear: 10 PSI
Charging System: 15 AMPS @ 3600 RPM
Battery: AMP/HR: 35
MIN, CCA: 280
CASE SIZE: U1R
Blade Bolt Torque: 45-55 FT, LBS,
CUSTOMER RESPONSiBiLiTiES
Road and observe the safety ruUes,
Follow a reguUar scheduUe in maintaining, caring for
and using your tractor,
Follow the instructions under"Maintenance" and "Stor-
age" sections of this owner's manual
WARNING: This tractor is equipped with an internaUcom-
bustion engine and shouUd not be used on or near any
unimproved forest-covered, brush-covered orgrass-covered
UandunUessthe engine's exhaust system is equipped with
a spark arrester meeting applicable local or state laws (if
any), If a spark arrester is used, it should be maintained
in effective working order by the operator,
A spark arrester for the muffler is available through your
nearest authorized service centre/department (See REPAlR
PARTS section of this manual),
CONGRATULATIONS on your purchase of a new tractor, it has been designed, engineered and manufactured to give
you the best possible dependability and performance,
Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/
department We have competent, well-trained technicians and the proper tools to service or repair this tractor,
Please read and retain this manual, The instructions will enable you to assemble and maintain your tractor properly, Al-
ways observe the "SAFETY RULES",
TABLE OF CONTENTS
SAFETY RULES ......................................................... 2-3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBILITIES ................................. 4
ASSEMBLY ................................................................. 6-9
OPERATION ........................................................... 10-15
MAINTENANCE SCHEDULE ...................................... 16
MAINTENANCE ...................................................... 16-19
SERVICE AND ADJUSTMENTS ............................ 20-26
STORAGE .................................................................... 27
TROUBLESHOOTING ............................................ 28-29
REPAIR PARTS - TRACTOR .................................. 32-45
4
UNASSEIVIBLED PARTS
Steering Wheel
Steering Sleeve
_ Steering Sleeve
Extension
Steering
Wheel Adapter Steering
Wheel Insert
Seat
(4) Lockwasher
(4) Hex Bolts 5/16-18 x 3/4
Mower
(5) Retainer SpringsC_
(double loop)
(2) Retainer Springs (single loop)
(2)Flanged
_::_Pins
(1)Front Plate
Assembly
Gauge Wheel
f" (4) Adjusting Bar
@
'' @ i
_ ©
(4) Clevis Pins
._, (4) Wheels
(4) Retainer,S, prings
^,..(4) Washers
, _/_x3/4x14Ga.
(4) Locknut
3/8-16 (4) Shoulder Bolt
Nose Roller
Nose Roller
Brackets
(2) Hex Bolts 5/16-18 x 1
(2) Locknuts _Retainer Spring
5/16-18
For Future Use
Keys
Slope Sheet
(2) Keys
YournewtractorhasbeenassemMedatthefactorywithexceptionofthosepartsUeftunassemMedforshippingpurposes.
ToensuresafeandproperoperationofyourtractoraHpartsandhardwareyouassemMemustbetightenedsecureUy.Use
thecorrecttooUsasnecessarytoinsurepropertightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set wHUmake assemMy easier. Standard
wrench sizes are Hsted.
(1) PHers (1) Tire pressure gauge
(2) 9/16" wrench (1) Utility knife
(1) 1/2" wrench (1) 3/4" socket w/drive ratchet
When right orUefthand is mentioned in this manual itmeans
steering wheeU).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
o Remove aHaccessibUe Uooseparts and parts cartons
from carton.
o Cut aUongdotted Hnes on aHfour panels of carton.
Remove end panels and lay side panels flat.
o Remove mower and packing materials.
o Check for any additional loose parts or cartons and
remove.
BEFORE REMOWNG TRACTOR FROM
STEERING WHEEL
STEERING WHEEL
INSERT
_LOCKNUT
I
_LARGEFLATWASHER
STEERING
/WHEEL ADAP-
TOR
STEERING
WHEELEXTENTION
STEERING
SHAFT
FmG.1
HOW TO SET UP YOUR TRACTOR
ATTACH STEERING WHEEL (See Fig. 1)
* Remove Iocknut and large flat washer from steering
shaft.
Position front wheels of the tractor so they are pointing
straight forward.
o Slide the steering sleeve over the steering shaft.
o Align tabs and press steering sleeve extension into
bottom of steering wheel.
o Position steering wheel so cross bars are horizontal
(left to right) and slide onto steering wheel adapter.
o Secure steering wheel to steering shaft with Iocknut
and large flat washer previously removed. Tighten
securely.
, Snap steering wheel insert into center of steering
wheel.
o Remove protective materials from tractor hood and
grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN
SKID THATMAY PUNCTURETIRES WHERE TRACTOR IS TO
ROLL OFF SKID.
6
CHECK BATTERY (See Fig, 2)
o Lift hood to raised position.
o If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
(See "BATTERY" in the Maintenance section of this
manual for charging
.... _ LABEL
FIG. 2
INSTALL SEAT (See Fig, 3)
Seat position should be adjusted forward or backward so
that the operator can comfortably reach clutch/brake pedal
and safely operate the tractor,
o Remove the two (2) bolts and flat washers securing
the seat to cardboard packing, Keep the two (2) bolts
only and place them with the two (2) identical bolts
and four (4) washers in the parts bag, Discard the flat
washers and cardboard packing,
o Release L,H, seat slide on seat pan by pulling out on
adjustment handle and sliding it to the rear position
exposing seat mounting holes from bottom, Slide R,H,
slide to same rear position,
o Mountrearofseatonslidesusingmountingboutsand
bckwashersasshown,
o PuNoutonadjustmenthandbandslideseataHtheway
forward,installfrontmountingboutsandbckwashers,
TightenaHmountingboutssecureUy,
Lowerseatintooperatingpositionandsitonseat,Press
dutch/brakepedaUaHthewaydown,ffoperatingposi-
tionisnotcomfortabb,adjustseat,
o Toadjustseat:Graspadjustmenthandbandpunout,
slideseattodesiredpositionandrebaseadjustment
handb,
ADJUSTMENT
LH. SEAT
SUE
SEAT
MOUNTmNG
BOLTS
FIG. 3
Slowly move the motion control lever forward and slowly
drive tractor off skid,
Apply brake to stop tractor, set parking brake and place
motion control lever in neutral position,
Turn ignition key to "STOP" position,
Continue with the instructions that follow,
ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig. 4)
The gauge wheels are designed to keep the mower deck
in proper position when operating mower, Be sure they
are properly adjusted to ensure optimum mower perfor-
mance,
Slide gauge wheel bar down into bracket channel, Be
sure that gauge wheel bar aligning hobs are on top,
Assemble gauge wheels as shown using shoulder bolts,
3/8 washers and 3/8-16 center Iocknuts and tighten
securely,
For ease of mower to tractor assembly, raise gauge
wheels to highest position and retain with clevis pins
and spring retainers,
Adjust gauge wheels before operating mower, See "TO
ADJUST GAUGE WHEELS" in the Operation section
of this manual,
TO ROLL TRACTOR OFF SKiD (See Op-
eration section for _ocation and function of
controls)
Press lift lever plunger and raise attachment lift lever
to its highest position,
Release parking brake by depressing brake pedal,
Place freewheel control in "transmission disengaged
position" (See "TO TRANSPORT" in the Operation
section of this manual),
o Roll tractor forward off skid,
TO DRmVE TRACTOR OFF SKID (See Op-
eration section for _ocation and function of
controls)
_WARNING: Before starting, read, understand and follow
all instructions in the Operation section of this manual, Be
sure tractor is in a welPventilated area, Be sure the area in
front of tractor is clear of other people and objects,
Be sure all the above assembly steps have been com-
pbted,
Check engine oil level and fill fuel tank with gasoline,
Place freewheel control in "transmission engaged"
position (see "TO TRANSPORT" in Operation section
of this manual),
o Sit on seat in operating position, depress brake pedal
and set the parking brake,
o Place motion control lever in neutral (N) position,
o Press lift lever plunger and raise attachment lift lever
to its highest position,
o Start the engine,After engine has started, move throttb
Release parking brake,
RETAINER SPRING
PIN
ADJUSTING I
SNOULBEB BAD
BOLT _
GAUGE
WHEEL
3/SWASBEB
318-16 CENTER
_/ LOCKNUT
FIG. 4
TO ATTACH NOSE ROLLER
(See Fig. 5)
Assemble brackets "A" and "B" to the inside of mower
mounting brackets as shown, Tighten securely,
NOTE: Be sure bracket tabs are positioned in tab holes
in mower brackets,
Position nose roller between brackets and install rod
and retainer spring,
LOCK BEX
NUT BOLT ROD
HOLE
RETAINER SPRING
7 FIG.5
ASSEMBLY
iNSTALL MOWER AND DRIVE BELT NOTE: To assist in bcating hob in flanged pin, the hob
(See Figs. 6 and 7)
Be sure tractor is on bveUsurface and mower suspension
arms are raised with attachment Hftcontrol Engage park-
ing brake,
* Cut and remove ties securing anti-sway bar and beUts,
Swing antPsway bar to bft side of mower deck,
* SHde mower under tractor with deflector shbUd to right
side of tractor,
IMPORTANT: Check beUtfor proper routing in aHmower
pulley grooves,
* if equipped, turn height adjustment knob counter-
clockwise until it stops,
o Lower mower Hnkage with attachment Hftcontrol
o Be sure beUttension rod is in disengaged position,
o Install belt into electric clutch pulley groove,
o Place the suspension arms on outward pointing deck
pins, Retain with double loop retainer spring with loops
up as shown,
o Install front plate assembly to tractor suspension
brackets and retain with single loop retainer springs
as shown,
* Position front plate assembly between front mower
brackets, Raise deck and plate assembly to align holes
and insert flanged pins, Secure pins with double loop
retainer springs between the plate assembly and mower
brackets,
in pin is inline with notch on head of pin, if necessary,
move mower side-to-side to give space between plate and
mower brackets,
IMPORTANT: Check belt for proper routing in all mower
pulley grooves,
o Engage belt tension rod by pushing rod into locking
bracket,
* Connect anti-sway bar to chassis bracket under left
footrest and retain with double loop retainer spring,
* if equipped, turn height adjustment knob clockwise to
remove slack from mower suspension,
o Raise deck to highest position,
* Adjust gauge wheels before operating mower as shown
in the Operation section of this manual,
BELT TENSION
ROD
(DISENGAGED
PosmoN)
CHASSIS
GAUGE
WHEEL
LOCK BRACKET
FRONT
MOWER
BRACKET
FRONT ELECTRIC
SUSPENSION CLUTCH PUL-
BRACKETS LEY
DOUBLE LOOP
FRONT
PLATE
ASSEMBLY
SINGLE
RETAINER
SPRINGS
FLANGED PmN
DOUBLE LOOP
RETAINER SPRING
ANTFSWAY
BAR
USE PUERS FOR
RETAINER SPRINGS
LOOP UP
SUSPENSION
ARMS
DOUBLE LOOP RETAmNER
SPRING (OUTWARD POINT-
ING DECK PINS)
DEFLECTOR
SHIELD
CHECK TmRE PRESSURE
The tires on your tractor were overinfiated at the factory
for shipping purposes, Correct tire pressure is important
for best cutting performance,
o Reduce tire pressure to PSU shown in "PRODUCT
SPECIFICATIONS" section of this manual
CHECK MOWER LEVELNESS
For best cutting resuUts,mower shouUdbe propedy UeveUed,
See "TO LEVEL MOWER HOUSUNG" in the Service and
Adjustments section of this manual
CHECK FOR PROPER POSmTmON OF ALL
BELTS
See the figures that are shown for repUacingmotion, mower
drive, and mower bUadedrive beUtsin the Service and Ad-
justments section of this manual, Verify that the belts are
routed correctly,
CHECK BRAKESYSTEM
Afteryou learn howto operate your tractor, check to see that
the brake is properly adjusted, See "TO ADJUST BRAKE"
in the Service and Adjustments section of this manual,
,/CHECKMST
BEFOREYOU OPERATE AND ENJOYYOUR NEW TRAC-
TOR, WE WISH TO ASSURE THAT "YOURECEIVE THE
BES TPERFORMANCE AND SATISFACTION FROM THIS
QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
v_ All assembly instructions have been completed,
v_ No remaining loose parts in carton,
v_ Battery is properly prepared and charged, (Minimum
1 hour at 6 amps),
v_ Seat is adjusted comfortably and tightened securely,
v_ All tires are properly inflated, (For shipping purposes,
the tires were overinfiated at the factory),
v" Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results, (Tires must be
properly inflated for leveling),
v_ Check mower and drive belts, Be sure they are routed
properly around pulleys and inside all belt keepers,
v_ Check wiring, See that all connections are still secure
and wires are properly clamped,
v_ Before driving tractor, be sure freewheel control is in
drive position,
WHILE LEARNING HOWTO USEYOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
v" Engine oil is at proper level,
v" Fuel tank is filled with fresh, clean, regular unleaded
gasoline,
v_ Become familiar with all controls - their location and
function, Operate them before you start the engine,
v" Be sure brake system is in safe operating condition,
v" It is important to purge the transmission before oper-
ating your tractor for the first time, Follow proper start-
ing and transmission purging instructions (See "TO
START ENGINE" and "PURGE TRANSMISSION" in
the Operation section of this manual),
OPERATION
These symboUsmay appear on your tractor or in lterature suppled with the product, Learn and understand their mean-
ing,
R N
REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW
I",1
IGNITION
G G
ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE
OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE
LIGHT
FORWARD
PARKING BRAKE PARKING BRAKE
LOCKED UNLOCKED
MOWER HEIGHT MOWER LIFT
ATTACHMENT
CLUTCH ENGAGED
ATTACHMENT
CLUTCH DISENGAGED
DANGER, KEEP HANDS
AND FEETAWAY
®@@@@
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
FREE WHEEL
(Automatic Models only)
&
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage.
&
&
,_)_{IltlINI},,
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
and/or property damage.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
10
OPERATION
KNOW YOU R TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATmNG YOUR TRACTOR.
Compare the HUustrations with your tractor to familiarize yourseff with the Uocation of various controUs and adjustments.
Save this manuaU for future reference.
LIGHT SWmTCR
HOURMETER
AMMETER
THROTTLE
CONTROL
LiFT LEVER
PLUNGER
LIFT LEVER
BRAKE
MOTION DRIVE
BELT TENSmON
HANDLE
CHOKE
CONTROL
HEIGHT
ADJUSTMENT
KNOB
/
PARKING BRAKE
LEVER
02711
ATTACHMENT
CLUTCH SWITCH
SWmTCR
MOTION
CONTROL
LEVER
FREE WHEEL CONTROL
FiG. 7
Our tractors conform to the safety standards of the American National Standards Institute,
ATTACHMENT CLUTCH SWITCH : Used toengage mower
blades or other attachments mounted to your tractor,
LIFT LEVER - Used to raise and lower mower deck or
other attachments mounted to your tractor,
LIFT LEVER PLUNGER - Used to release attachment lift
lever when changing its position,
BRAKE PEDAL - Used for braking the tractor and starting
the engine.
MOTION CONTROL LEVER- Selects the speed and direc-
tion of tractor.
CHOKE CONTROL - Used when starting a cold engine.
AMMETER - Indocates charging (+) or discharging (-) of
battery.
LIGHT SWITCH POSITION - Turns the headlights on
and off.
THROTTLE CONTROL : Used to control engine speed.
FREEWHEEL CONTROL - Disengages transmission for
pushing or slowly towing the tractor with the engine off.
IGNITION SWITCH - Used to start and stop the engine.
HOURMETER - Indicates hours of operation.
HEIGHT ADJUSTMENT KNOB - Used to adjust the mower
MOTION DRIVE BELT TENSION HANDLE- Used when
changing motion drive belt and, ifnecessary, starting engine
under extremely cold conditions.
11
OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can result
in severe eye damage. Atways wear safety glasses or eye shields while operating your tractor
or performing any adjustments or repairs. We recommend a wide vision safety mask over spec-
tacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 8)
Your tractor is equipped with an operator presence sens=
operator to leave the seat without first setting the parking
brake will shut off the engine,
Depress brake pedal into full "BRAKE" position and
hold,
o Place parking brake lever in "ENGAGED" position
and release pressure from brake pedal, Pedal should
remain in "BRAKE" position, Make sure parking brake
will hold tractor secure,
CHOKE
CONTROL
THROTTLE
CONTROL
ATTACHMENT CLUTCH SWmTCN
PULL OUTTO "ENGAGE"
PUSH IN TO
DISENGAGE
mGNITION
KEY
"DRmVE
POSmON HEIGH1 CONTROL LEVER
ADJUSTMENT POSmON PARKING BRAKE
KNOB "ENGAGED" POSmON
FmG.8
STOPPING (See Fig. 8)
MOWER BLADES -
To stop mower blades,move attachment clutch switch
to "DISENGAGED" position,
GROUND DRIVE -
o To stop ground drive, depress clutch/brake pedal into
full "BRAKE" position,,
o Move motion control lever to neutral (N) position,
_MPORTANT: THE MOTIONCONTROL LEVERDOES NOT
RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/
BRAKE PEDAL IS DEPRESSED.
ENGINE -
Move throttle control between half and full speed (fast)
position,
NOTE: Failure to move throttle control between half and
full speed (fast) position, before stopping may cause engine
to "backfire",
Turn ignition key to "OFF" position and remove key,
Always remove key when leaving tractor to prevent
unauthorized use,
o Never use choke to stop engine,
_MPORTANT: LEAVING THE IGNITION SWITCH IN ANY
POSITION OTHERTHAN "OFF" WILL CAUSE THE BATTERY
TO BE DISCHARGED, (DEAD).
12
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause "browning" of grass, To eliminate this possibility, aF
ways stop engine when stopping tractor on grass areas,
CAUTION: AJways stop tractor com-
pleteJy, as described above, before Jeav-
ing the operator's position; to empty
grass catcher, etc.
TO USE THROTTLE CONTROL (See Fig. 8)
Always operate engine at full throttle,
o Operating engine at less than full throttle reduces
the battery charging rate,
Full throttle offers the best mower performance,
TO USE CHOKE CONTROL (See Fig. 8)
Use choke control whenever you are starting a cold engine,
Do not use to start a warm engine,
To engage choke control, pull knob out, Slowly push
knob in to disengage,
TO MOVE FORWARD AND BACKWARD
See Fig. 8)
CAUTION: Do not attempt to operate motion controJ
tever when the parking brake is set or when the
brake pedaJ is depressed. Doing so may resuff in
misadjastment to the drive control system.
motion control lever,
o Start tractor with motion control lever in neutral (N)
position,
Release parking brake,
o Slowly move motion control lever to desired position,
TO ADJUST MOWER CUTTmNG HEmGHT
(See Fig. 8}
The cutting height is controlled by turning the height ad-
justment knob in desired direction,
o Turn knob clockwise (_) to raise cutting height,
Turn knob counterclockwise (1_-'_)to lower cutting
height,
The cutting height range is approximately 1ol/2" to 4ol/2",
The heights are measured from the ground to the blade tip
with the engine not running, These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed,
o The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months, For healthier and better looking
lawns, mow often and after moderate growth,
o For best cutting performance, grass over 6 inches
in height should be mowed twice, Make the first cut
relatively high; the second to desired height,
OPERATION
TO ADJUST GAUGE WHEELS (See Fig. 9)
Gauge wheeUs are property adjusted when they are sHghtUy
off the ground when mower is at the desired cutting height
in operating position, Gauge wheeUs then keep the deck
in proper position to heUpprevent scaUping in most terrain
conditions,
NOTE:Adjust gauge wheeUs with tractor on a fiat UeveU
surface,
* Adjust mower to desired cutting height (See "TO AD=
JUST MOWER CUTTUNG HEUGHT" in the Operation
section of this manuaU),
o Remove retainer spring and cUevispin which secure
each gauge wheeUbar,
o Lower gauge wheeUs to ground, Raise gauge wheeUs
sHghtUyto align hoUesin bracket and gauge wheeUbar
and insert cUevispin, Gauge wheels should be slightly
off the ground,
o Replace retainer spring
* Be sure all gauge wheels are in the same setting,
_MPORTANT:BESURETOREADJUSTGAUGEWHEELSIFYOU
CHANGE THE CUTTING HEIGHT OF THE MOWER DECK.
RETAINER
SPRING
CLEVIS
PmN
FmG°9
TO OPERATE MOWER (See Fig. 10)
Your tractor is equipped with an operator presence sensing
switch, Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged
will shut off the engine, You must remain fully and centrally
positioned in the seat to prevent the engine from hesitating
or cutting off when operating your equipment on rough,
rolling terrain or hills,
* Select desired height of cut,
o Lower mower with attachment lift control,
o Start mower blades by engaging attachment clutch
control.
o TO STOP MOWER BLADES - disengage attachment
clutch control.
CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the deflector
shieJd in place.
ATTACHMENT CLUTCH HIGEST PC=
SWITCH PULL OUTTO SmON
"ENGAGE"
LOWEST
POSmON
PUSH IN TO DEFLECTOR
"DISENGAGE" SHIELD
TO OPERATE ON HILLS
!
hiH_reater than 15° and J
* Choose the slowest speed before starting up or down
hills,
* Avoid stopping or changing speed on hills,
* If stopping is absolutely necessary, push brake pedal
quickly to brake position and engage parking brake,
IMPORTANT:THE MOTIONCONTROL LEVER RETURNSTO
NEUTRAL (N) POSITIONWHEN THE BRAKE PEDALIS FULLY
DEPRESSED.
o To restart movement, slowly release parking brake and
brakepedal.
o Slowly move motion control lever to slowest setting,
o Make all turns slowly,
TO TRANSPORT (See Figs. 7 and 11)
When pushing or towing your tractor, be sure to disengage
transmission by placing freewheel control in freewheeling
position, Free wheel control is located at the rear drawbar
of tractor,
* Raise attachment liftto highest position with attachment
lift control,
* Pull freewheel control out and into the slot and release
so it is held in the disengaged position,
* Do not push or tow tractor at more than two (2)
MPH,
* To reengage transmission, reverse above procedure,
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed
and secured to tractor, Use an appropriate means of tying
hood to tractor (rope, cord, etc,),
FIG. 11
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recommended by and
comply with specifications of the manufacturer of your trac-
tel Use common sense when towing, Too heavy of a load,
while on a slope, is dangerous, Tires can lose traction with
the ground and cause you to lose control of your tractor,
FIG. 10 13
OPERATION
BEFORE STAFMNG THE ENGINE
CHECK ENGINE OIL LEVEL
factory, already filbd with summer weight oil,
, Check engine oil with tractor on level ground,
o Unthread and remove oil fill cap/dipstbk; wipe oil off,
Reinsert the dipstick into the tube and rest oil fill cap on
the tube, Do not thread the cap onto the tube, Remove
and read oil bvel, if necessary, add oil until "FULL"
mark on dipstick is reached, Do not overfill,
o For cold weather operation you shoWd change oil for
easier starting (See "OIL VISCOSITY CHART" in the
Maintenance section of this manual),
* To change engine oil, see the Maintenance section in
this manual,
ADD GASOUNE
* Fill fuel tank to bottom of filler neck, Do not overfill,
Use fresh, clean, regular unleaded gasoline with a
minimum of 87 octane, (Use of leaded gasoline will
increase carbon and lead oxide deposits and reduce
valve life), Do not mix oil with gasoline, Purchase fuel
in quantities that can be used within 30 days to assure
fuel freshness,
IMPORTANT: WHEN OPERATING iN TEMPERATURES
BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP iNSURE GOOD COLD WEATHER
STARTING.
CAUTION: AJcohol bJended fuels (called
gasohol or using ethanol or methanoJ) can at=
tract moisture which Jeads to separation and
formation of acids during storage. Acidic gas
can damage the fueJ system of an engine while
in storage. To avoid engine proMems, the fue!
system shouM be emptied before storage of
30 days or tongeh Drain the gas tank, start
the engine and Jet it run until the fueJ Jines
and carburetor are empty. Use fresh fueJ next
season. See Storage Instructions for additionaJ
information. Never use engine or carburetor
cleaner products in the fuet tank or permanent
damage may occur.
TO START ENGmNE (See Fig. 8)
When starting the engine for the first time or if the engine
has run out of fuel, it will take extra cranking time to move
fuel from the tank to the engine,
* Be sure freewheel control is in thetransmission engaged
position,
* Sit on seat in operating position, depress brake pedal
and set parking brake,
* Move attachment clutch to "DISENGAGED" position,
* Move throttle control to fast position
* Pull choke control out for a cold engine start attempt.
For a warm engine start attempt the choke control may
not be needed,
NOTE: Before starting, read the warm and cold starting
procedures below,
* Insert key into ignition and turn key clockwise to
"START" position and release key as soon as engine
starts, Do not run starter continuously for more than
fifteen seconds per minute, If the engine does not start
after several attempts, push choke control in, wait a
few minutes and try again, If engine still does not start,
pull the choke control out and retry,
WARM WEATHER STARTING (50° F and above)
* When engine starts, slowly push choke control in until
the engine begins to run smoothly, If the engine starts
to run roughly, pull the choke control out slightly for a
few seconds and then continue to push the control in
slowly,
* The attachments and ground drive can now be used, If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above,
COLD WEATHER STARTING (50 ° F and below)
* When engine starts, slowly push choke control in until
the engine begins to run smoothly, Continue to push
the choke control in small steps allowing the engine to
accept small changes in speed and load, until the choke
control is fully in, if the engine starts to run roughly, pull
the choke control out slightly for a few seconds and
then continue to push the control in slowly, This may
require an engine warm-up period from several seconds
to several minutes, depending on the temperature,
NOTE:In extreme cold conditions, ifengine will not start, you
may need to disengage the motion drive belt as follows:
* Be sure parking brake is engaged,
* Remove retainer spring from the drive belt tension
handle to relieve belt tension,
* Start engine and allow it to warm up for three (3) min-
utes.
, Shut-off engine and engage parking brake.
AUTOMATIC TRANSMiSSiON WARM UP
* Before driving the unit in cold weather, the transmission
should be warmed up as follows:
* Be sure the tractor is on level ground,
. Place the motion control lever in neutral,
. Release the parking brake and let the brake
slowly return to operating position,
* Allow one minute for transmission to warm up,
This can be done during the engine warm up
period,
* The attachments can be used during the engine warm-
up period after the transmission has been warmed
up and may require the choke control be pulled out
slightly,
NOTE: if at a high altitude (above 8000 feet) or in cold
temperatures (below 32 F)the carburetor fuel mixture may
need to be adjusted for best engine performance, See "TO
ADJUST CARBURETOR" in the Service and Adjustments
section of this manual,
14
OPERATION
PURGE TRANSMiSSiON
To ensure proper operation and performance, it is recom-
mended that the transmission be purged before operating
tractor for the first time, This procedure wiii remove any
trapped air inside the transmission which may have de-
veloped during shipping of your tractor,
IMPORTANT: SHOULD YOUR TRANSMiSSiON REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, iT SHOULD
BE PURGEDAFTER REINSTALLATIONBEFOREOPERATING
THETRACTOR.
Place tractor safely on level sudace with engine off and
parking brake set,
o Disengage transmission by placing freewheel control
in freewheeling position (See"TO TRANSPORT" in this
Sitting in the tractor seat, start engine, After the en-
gine is running, move throttle control to slow position,
Disengage parking brake
o Move motion control lever to full forward position and
hold for five (5) seconds, Move lever to full reverse
position and hold for five (5) seconds, Repeat this
procedure three (3) times,
NOTE: During this procedure there will be no movement
of drive wheels, The air is being removed from hydraulic
drive system,
o Move motion control lever to neutral (N) position, Shut-
off engine and set parking brake,
Engage transmission by placing freewheel control in
driving position (See "TO TRANSPORT" inthis section
Sitting in the tractor seat, start engine, After the engine
is running, move throttle control to half (1/2) speed,
Disengage parking brake,
o Slowly move motion control lever forward, after the
tractor moves approximately five (5) feet, slowly move
motion control lever to reverse position, After the trac-
tor moves approximately five (5) feet return the mo-
tion control lever to the neutral (N) position, Repeat
this procedure with the motion control lever three (3)
times,
Your transmission is now purged and now ready for
normal operation,
MOWING TiPS
o Tire chains cannot be used when the mower housing
is attached to tractor,
Mower shouUd be properUy bvebd for best mowing
performance, See"TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual
o The bft hand side of mower shouUdbe used for trim-
ming,
o Drive so that clippings are discharged onto the area
that has been cut, Have the cut area to the right of
the tractor, This will result in a more even distribution
of clippings and more uniform cutting,
When mowing large areas, start by turning tothe right so
that clippings will discharge away from shrubs, fences,
driveways, etc, After one or two rounds, mow in the
opposite direction making left hand turns until finished
(See Fig, 12),
!
I'i
f
1
(
00272
FIG. 12
o if grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings, Make first cut relatively high; the second to the
desired height,
o Do not mow grass when it is wet, Wet grass will plug
mower and leave undesirable clumps, Allow grass to
dry before mowing,
Always operate engine at fuji throttle when mow-
ing to assure better mowing performance and proper
discharge of material, Regulate ground speed by se-
lecting a low enough gear to give the mower cutting
performance as well as the quality of cut desired,
o When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used,
15
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