Husqvarna HL1027STEA Owner’s Manual

Husqvarna

1027STE

Owner's Manual

A SAFETY RULES A

IMPORTANT: This machine iscapable of amputating hands and feet and throwing objects. Failure to observe the following

safety instructions could result in serious injury or death.

portant safety precautions. It means

A Look for this symbol to point out im-

A A

TRAINING

• Read the operating and service instruction manual carefully. Be thoroughly familiar with the controls and the proper use of the equipment. Know how to stop the unit and disengage the controls quickly.

• Never allow children to operate the equipment. Never allow adults to operate the equipment without proper

instruction.

• Keep the area of operation clear of all persons, par- ticularly small children and pets.

• Exercise caution to avoid slipping or falling especially when operating in reverse.

PREPARATION

• Remove foreign objects. Thoroughly inspect the area where the equipment is to be used and remove all doormats, sleds, boards, wires, rocks & landscaping.

• Disengage all clutches before starting engine (mo- tor).

CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.

WARNING: Always disconnect spark plug wire and place it where it cannot contact plug in order to prevent acci- dental starting when setting up, trans- porting, adjusting or making repairs.

WARNING: This snow thrower is for use on sidewalks, driveways and other

ground level surfaces. Caution should be exercised while using on sloping

surfaces. Do not use snow thrower on surfaces above ground level such as

roofs of residences, garages, porches or other such structures or buildings.

WARNING: Snow throwers have ex- posed rotating parts, which can cause

severe injury from contact, or from ma- terial thrown from the discharge chute. Keep the area of operation clear of all persons, small children and pets at all times including startup.

CAUTION: Muffler and other engine parts become extremely hot during operation and remain hot after engine has stopped.To avoid severe burns on contact, stay away from these areas.

WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemi-

cals known to the State of California to cause cancer and birth defects or

other reproductive harm.

Safe Operation Practices for Snow Throwers

Do not operate the equipment without wearing ade- quate winter outer garments. Avoid loose, dangling clothing, such as scarves, which can get caught in rotating parts. Wear footwear that will improve footing on slippery surfaces.

Handle fuel with care; it is highly flammable.

Never smoke while refueling. Use an approved fuel container.

Never remove fuel tank cap or add fuel to a running engine (motor) or hot engine (motor).

Fill fuel tank outdoors with extreme care. Never fill

fuel tank indoors.

Replace fuel cap securely and wipe up spilled

fuel.

Never store fuel or snow thrower with fuel in the

tank inside of a building where fumes may reach

an open flame or spark. Check fuel supply before each use, allowing space

for expansion as the heat of the engine (motor)

and/or sun cause fuel to expand.

STATIC ELECTRICITY HAZARD -

Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place

containers on the ground, away from your vehicle before filling.

When practical, remove gas-powered equipment

from the truck or trailer and refuel it on the ground.

If this is not possible, then refuel such equipment on a trailer with a portable container, rather than

from a gasoline dispenser nozzle.

Keep the nozzle in contact with the rim of the fuel

tankopening atall times, until refueling iscomplete.

Do not use a nozzle lock-open device. If fuel is spilled on clothing, change clothing im-

mediately.

For all units with electric starting motors use electric starting extension cords certified CSA/UL. Use only with a receptacle that has been installed in accordance with local inspection authorities.

If snow thrower must be operated over gravel surface, use extra caution and be sure skid plates are adjusted

to lowest (highest scraper clearance) position.

Never attempt to make any adjustments while the engine (motor) is running (except when specifically

recommended by manufacturer). Let engine (motor) and snow thrower adjust to outdoor

temperatures before starting to clear snow.

Always wear safety glasses or eye shields during op- eration or while performing an adjustment or repair to protect eyes from foreign objects that may be thrown

from the snow thrower.

OPERATION

• Do not operate this machine if you are under the influ- ence of alcohol or taking drugs or other medication which can cause drowsiness or affect your ability to operate this machine.

• Do not use this machine ifyou are mentally or physically unable to operate this machine safely.

• Donotputhandsorfeetnearorunderrotatingparts. Keepclearofthedischargeopeningandfrontauger

areaatalltimes.

• Exerciseextremecautionwhenoperatingonorcross- inggraveldrives,walksorroads.Stayalertforhidden hazardsortraffic.

• Afterstrikingaforeignobject,stoptheengine(motor), removewirefromthesparkplug,thoroughlyinspect snowthrowerforanydamage,andrepairthedamage beforerestartingandoperatingthesnowthrower.

• Iftheunitshouldstarttovibrateabnormally,stopthe engine(motor)andcheckimmediatelyforthecause. Vibrationisgenerallyawarningoftrouble.

• Stoptheengine(motor)wheneveryouleavetheoper- atingposition,beforeuncloggingtheauger/impeller housingor dischargechuteandwhenmakingany repairs,adjustments,orinspections.

• Whencleaning,repairing,orinspecting,makecertain allcontrolsaredisengagedandtheauger/impellerand

allmovingpartshavestopped.Disconnectthespark plugwireandkeepthewireawayfromthesparkplug topreventaccidentalstarting.

• Takeallpossibleprecautionswhenleavingthesnow throwerunattended.Disengagetheauger/impeller,stop engine(motor),andremovekey.

• Donotruntheengine(motor)indoors,exceptwhen startingtheengine(motor)andfortransportingthe snowthrowerinoroutofthebuilding.Opentheoutside

doors.

WARNING: Exhaust fumes are dan- gerous (containing CARBON MONOX-

IDE, an ODORLESS and DEADLY GAS).

• Do not clear snow across the face of slopes. Exercise extreme caution when changing direction on slopes. Do not attempt to clear steep slopes.

• Never operate the snow thrower without proper guards, plates or other safety protective devices in place.

• Never operate the snow thrower near glass enclo- sures, automobiles, window wells, drop-offs, and the like without proper adjustment of the snow discharge angle. Keep children and pets away.

• Do not overload the machine capacity by attempting to clear snow at too fast a rate.

• Never operate the machine at high transport speeds on slippery surfaces. Look behind and use care when

backing up.

• Never direct discharge at bystanders or allow anyone in front of the unit.

• Disengage power to the auger/impeller when snow thrower is transported or not in use.

• Use only attachments and accessories approved by the manufacturer of the snow thrower (such as wheel weights, counterweights, cabs, tire chains, electric start kits, etc.).

• Never operate the snow thrower without good visibility or light. Always be sure of your footing and keep a firm

hold on the handles. Walk; never run.

• Do not overreach. Keep proper footing and balance at all times.

• This snow thrower is for use on sidewalks, driveways and other ground level surfaces.

• Do not use the snow thrower on surfaces above ground level such as roofs of residences, garages, porches or

other such structures or buildings.

MAINTENANCE AND STORAGE

• Check shear bolts and other bolts at frequent intervals for proper tightness to be sure the equipment is in safe working condition.

• Never store the snow thrower with fuel inthetankinside a building where ignition sources are present such as

hot water and space heaters, clothes dryers, and the like. Allow the engine (motor) to cool before storing in

any enclosure.

• Always refer to operator's guide instructions for im- portant details if the snow thrower is to be stored for an extended period.

• Maintain or replace safety and instruction labels, as necessary.

• Run the snow thrower, with auger engaged, a few minutes after throwing snow to clear the machine and prevent freeze-up of the auger/impeller.

CONGRATULATIONS on your purchase of a new snow thrower. It hasbeen designed, engineered and manufactured

to give best possible dependability and performance. Should you experience any problem you cannot easily

remedy, please contact your nearest authorized service center/department. We have competent, well-trained tech-

nicians and the proper tools to service or repair this unit. Please read and retain this manual. The instructions will

enable you to assemble and maintain your snow thrower properly. Always observe the "SAFETY RULES".

SERIAL NUMBER: DATE OF PURCHASE:

THE MODELAND SERIAL NUMBERSWILL BE FOUND

ON A DECAL ATTACH EDTOTH E REAR OFTHE SNOW

THROWER HOUSING.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

PRODUCT SPECIFICATIONS

Gasoline Capacity 4.0 Quarts and Type: Unleaded Regular only

Oil Type SAE 30 (above 40°F) (API-SF-SJ): SAE 5W-30 or 10W-30 (0° to +40°F

SAE 0W-30 (below 0°F)

Oil Capacity: 26 Ounces Spark Plug: Champion RN4C (Gap: .030")

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and using your snow thrower.

• Follow the instructionsunder"Maintenance" and "Stor- age" sections of this owner's manual.

SAFETYRULES........................................................ 2-3

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ................................ 3

WARRANTY ................................................................ 32

ASSEMBLY / PRE-OPERATION ............................... 5-7

OPERATION ............................................................ 8-13

MAINTENANCE ..................................................... 14-15

MAINTENANCE SCHEDULE ..................................... 14

SERVICE AND ADJUSTMENTS ........................... 16-18

STORAGE ................................................................... 18

TROUBLESHOOTING ................................................ 19

REPAIR PART_ ...................................................... 20-31

PARTS PACKED SEPARATELY IN CARTON

(1) AUGER CONTROL ROD U

(1) TRACTION DRIVE CONTROL ROD

(1) DISCHARGE

ROTATER HEAD MOUNTING

(1) WASHER 3/8

(4) SHOULDER BOLTS

1/4-20 x 2 (AUGER SHAFT)

(1) LOCKNUT 3/8

EXTRA SHEAR BOLTS AND NUTS

CHUTE

(8) LOCKNUTS

114-20

(3) RETAINER

SPRINGS

(2) SAFETY IGNITION KEYS

(4) CAPSCREWS

1/4-20 x 1-5/8 (IMPELLER)

I I

ASSEMBLY / PRE-OPERATION

Read these instructions and this manual in its entirety before you attempt to assemble or operate your new snow thrower. Your new snow thrower has been assembled at the factory with the exception of those parts left unassembled for shipping

purposes. All parts such as nuts, washers, bolts, etc., necessary to complete the assembly have been placed in the parts bag. To ensure safe and proper operation of your snow thrower, all parts and hardware you assemble must be tightened

securely. Use the correct tools as necessary to ensure proper tightness.

REMOVE SNOW THROWER FROM CARTON

1. Remove all accessible loose parts and parts boxes from carton.

2. Cut down all four corners of carton and lay panels flat.

3. Remove all packing materials except plastic tie holding speed control rod to lower handle.

4. Remove snow thrower from carton and check carton thoroughly for additional loose parts.

HOW TO SET UP YOUR SNOW THROWER

TOOL BOX (See Fig. 8) A toolbox is provided on your snow thrower. The toolbox

is located on top of the belt cover. Store the extra shear bolts, nuts and multi-wrench provided in parts bag in the

toolbox. NOTE: The multi-wrench may be used for assembly of the

chute rotator head to snow thrower and making adjustments to the skid plates.

UNFOLD UPPER HANDLE

1. Raise upperhandle tothe operatingposition and tighten handle knobs securely.

UPPER HANDLE

HANDLE KNOB

LOWER

IZ._ s i:. i

c._ ;_ _

SPEED

CONTROL

ROD'_

PLASTIC TIE

Ss ct Ss _11 :_ c t_ cl

ICt _/; ICt _[; I

{: :!x{__!q

r:_ Ls r.- tS I

}S ,s_ }s cq

,s- _s ,z-_ss I

s c£ _s col

c., ss _ ;s)

INSTALL SPEED CONTROL ROD (See Figs. 1 and 2)

1. Remove plastic tie securing rod to lower handle.

2. Insert rod into speed control bracket and secure with retainer spring.

SPEED

CONTROL

BRACKET

FIG. 1

SPEED

CONTROL

LEVER

FIG. 2

ASSEMBLY / PRE-OPERATION

INSTALL TRACTION DRIVE CONTROL ROD (See Figs. 3 and 4)

The traction drive control rod has the long loop on the end of the spring as shown.

1. Slide rubber sleeve up rod and hook end of spring into pivot bracket with loop opening down as shown.

2. With top end of rod positioned under left side of control panel, push rod down and insert top end of rod into hole in drive control bracket. Secure with retainer spring.

CONTROL ROD

TRACTION DRIVE i

RUBBER

SLEEVE

INSTALL AUGER CONTROL ROD (See Figs. 5 and 6)

The auger control rod has the short loop on the end of the spring as shown.

1. Slide rubber sleeve up rod and hook end of spring into control arm with loop opening up as shown.

2. With top end of rod positioned under right side of control panel, push down on rod and insert end of rod into hole in auger control bracket. Secure with retainer spring.

AUGER

RUBBER l/ / SLEEVE

CONTROL

ARM

PIVOT BRACKET

TRACTION DRIVE

CONTROL LEVER

CONTROL

BRACKET

FIG. 3

RETAINER

SPRING

AUGER

CONTROL

ROD

FIG. 5

RETAINER SPRING

- ,2 ,-- ,2 I

AUGER

CONTROL

LEVER

CONTROL

BRACKET

FIG. 4

FIG. 6

ASSEMBLY / PRE-OPERATION

INSTALL DISCHARGE CHUTE/CHUTE ROTATER HEAD (See Fig. 7) NOTE: The multi-wrench provided in your parts bag may

be used to install the chute rotater head.

1. Place discharge chute assembly on top of chute base with discharge opening toward front of snow thrower.

2. Position chute rotater head over chute bracket. If nec- essary, rotate chute assembly to align square and pin

on underside of chute rotater head with holes in chute bracket.

3. With chute rotater head and chute bracket aligned, position chute rotater head on pin and threaded stud

of mounting bracket.

4. Install 3/8 washer and Iocknut on threaded stud and

tighten securely.

CHUTE

ROTATER

_3/8 LOCKNUT

3/8 WASHER

CHECKTIRE PRESSURE

The tires on your snow thrower were overinflated at the fac- tory for shipping purposes. Correct and equal tire pressure

is important for best snow throwing performance.

• Reduce tire pressure to 14-17 PSI.

CHUTE

STUD

ROTATER HEAD

MOUNTING

BRACKET

FIG. 7

OPERATION

KNOW YOUR SNOW THROWER

READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare

the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.

These symbols may appear on your snow thrower or in literature supplied with the product. Learn and understand their meaning.

I\1

DANGER ENGINE ENGINE FAST

OR WARNING ON OFF

FUEL OIL FORWARD REVERSE

IGNITION KEY.

INSERTTO START

AND RUN,

PULL OUTTO STOP.

SLOW CHOKE PRIMER

READ AND FOLLOW ALL SAFETY INFORMATION

AND INSTRUCTIONS BEFORE USE OFTHIS PRODUCT.

KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE.

SNOW

DISCHARGE

DISENGAGED

ENGAGED

TRACTION

DRIVE CONTROL

OPERATION

SPARK

SAFETY IGNITION

CHOKE CON-

THROTTLE

/ ENGINE

CONTROL

RECOIL (AUXILIARY)

STARTER HANDLE

NOTE: ITEMS ABOVE

LOCATION ON THE

ENGINE. ACTUAL

LOCATION MAY VARY

WITH THE ENGINE

PLI

PRIMER

ARE SHOWN IN THEIR TYPICAL

ON YOUR UNIT.

POWER CORD

PLUG

ELECTRIC START

BUTTON

ENGINE OIL CAP AUGER DISCHARGE CHUTE CONTROL LEVER

*WITH DIPSTICK CONTROL

GASOLINEFILLERcAP_NTROL LEVER

OIL DRAIN

PLUG

FUEL SHUT-OFF VALVE

DISCHARGE

CHUTE

LEVER\ DRIVE SPEED

CHUTE

DEFLECTOR

DRIVE

CONTROL

LEVER

KNOB

MUFFLER

TOOLBOX

AUGERS

FIG. 8

MEETS A.N.S.I. SAFETY REQUIREMENTS Our snow throwers conform to the standards of the American National Standards Institute.

Toolbox - used to store spare shear bolts, Iocknuts and wrench.

Safety ignition key - must be inserted for the engine to start and run. Remove when snow thrower is not in use.

Electric start button - used for starting the engine. Recoil (auxiliary) starter handle - used for starting the

engine. Primer - pumps additional fuel from the carburetor to the

cylinder for use when starting a cold engine. Throttle/engine control - used to select either FAST or

SLOW engine speed and to STOP the engine.

Choke control - used for starting a cold engine. Drive speed control lever - used to select forward or

reverse motion and speed of snow thrower. Traction drive control lever - used to engage power-pro-

pelled forward or reverse motion of snow thrower. Auger control lever - used to engage auger motion (throw

snow).

Discharge chute control lever - used to change the di- rection the snow is thrown.

Skid plate - used to adjust height of scraper bar from the ground.

SKID PLATE

OPERATION

The operation of any snow thrower can result in foreign objects thrown into the eyes, which

can result insevere eye damage. Always wear safety glasses or eye shields while operating

your snow thrower or performing any adjust-

ments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.

HOW TO USE YOUR SNOW THROWER

Know how to operate all controls before adding fuel or attempting to start the engine.

STOPPING TRACTION DRIVE

• Release traction drive control lever to stop the forward or reverse movement of the snow thrower.

AUGER

• Release the auger control lever to stop throwing snow.

ENGINE

1. Move throttle control to "STOP" position.

2. Remove (do not turn) safety ignition key to prevent unauthorized use.

NOTE: Never use choke to stop engine. TO USE FUEL SHUT-OFF VALVE (See Fig. 9)

The fuel shut-off valve is located beneath the fuel tank on the engine. Always operate the snow thrower with the fuel

shut-off valve in the OPEN position.

TO USE CHOKE CONTROL (See Fig. 11)

The choke control is located on the engine. Use the choke control whenever you are starting a cold engine. Do not

use to start a warm engine.

• To engage choke, turn knob clockwise. Slowly turn knob counterclockwise to disengage.

OFF

FIG. 11

TO CONTROL SNOW DISCHARGE (See Figs. 12 & 13)

WARNING: Snow throwers have ex- posed rotating parts, which can cause

severe injury from contact, or from ma-

terial thrown from the discharge chute. Keep the area of operation clear of all persons, small children and pets at all times including startup.

WARNING: If the discharge chute or auger become clogged, shut-off en-

gine and wait for all moving parts to stop. Use a stick, NOT YOUR HANDS, to unclog the chute and/or auger.

OFF

FIG. 9

TO USE THROTTLE CONTROL (See Fig. 10) The throttlecontrolis locatedonthe engine.Always operate

the snow throwerwiththe engine at full throttle. Fullthrottle offers the best snow thrower performance.

FAST

SLOW

The DIRECTION in which snow isto be thrown iscontrolled by the discharge chute control lever.

• To change the discharge chute position, press down- ward on discharge chute control lever and move lever left or right until chute is in desired position. Be sure lever springs back and locks into desired position.

DISCHARGE CHUTE

CONTROL LEVER

FIG. 12

The DISTANCE that snow is thrown is controlled by the position of the chute deflector. Set the deflector low to

throw snow a short distance; set the deflector higher to throw snow farther.

• Tochange the deflector position, loosen knob, move de- flector to desired position and tighten knob securely.FIG. 10 10

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