Husqvarna 128DJ Owner's Manual

EN (2 - 29) FR (30 - 57) ES (58 - 85)

SYMBOL EXPLANATION

Symbols

WARNING: Careless or incorrect

use of clearing saws, brushcutters, and trimmers can result in serious or fatal injury to the operator or others.

Please read the operator’s manual carefully a nd make sure you understand the instructions before using the machine.

Always wear: S A protective helmet where there

is a risk of falling objects

S Hearing protection S Approved eye protection

Max. speed of output shaft, rpm

Beware of thrown objects and ricochets.

The operator of the machine shall ensure, while working, that no persons or animals come closer than 15 metres.

BLADE THRUST -- Machines fitted with grass blades can be thrown violently to the side or rear when the blade comes into contact with a fixed object. The blade is capable of amputating an arm or leg. Always keep people and animals at least 15 metres from the machine.

Never use saw toothed blades with this machine.

Always wear approved protective gloves.

Use anti--slip and stable boots.

Only use non--metallic, flexible cutting attachments, i.e. trimmer heads with trimmer line.

Use unleaded petrol and two--stroke oil mixed at a ratio of 2% (1:50).

Other symbols/decals on the machine refer to special certification requirements for certain markets.

Stop the engine by pushing and holding the stop switch in the STOP position. CAUTION! The stop switch automatically returns to the start position. In order to prevent unintentional starting, the spark plug cap must be removed from the spark plug when assembling, checking and/or performing maintenance.

Regular cleaning is required.

Visual check.

Approved eye protection must always be used.

Choke

Arrows which show limits for handle mounting.

Primer bulb

WARNING

The engine exhaust from this product contains

chemicals known to the State of California to cause

cancer, birth defects or other reproductive harm.

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CONTENTS

Contents

KEY TO SYMBOLS

Symbols 2.........................

CONTENTS

Contents 3........................

Note the following before starting 3....

WHAT IS WH AT?

What is what? 4...................

GENERAL SAFETY PRECAUTIONS

Important 5........................

Personal protective equipment 5......

Machine’s safety equipment 6........

Cutting equipment 8.................

ASSEMBLY

Fitting the J-handle 10................

Assembling and dismantling the

two--piece shaft 10...................

Fitting the harness and harness clamp 11

Fitting blades and trimmer heads 12....

Fitting a blade guard, grass blade and

grass cutter 12......................

Fitting the trimmer guard and

trimmer head 12.....................

FUEL HANDLING

Fuel safety 13.......................

Fuel 13............................

Fuelling 14.........................

STARTING AND STOPPING

Check before starting 15..............

Starting and stopping 15..............

WORKING TECHNIQUES

General working instructions 17........

MAINTENANCE

Carburetor 20.......................

Muffler 20..........................

Spark plug 21.......................

Two-piece shaft 21...................

Air filter 22..........................

Bevel gear 22.......................

Sharpening grass cutters and grass

blades 22..........................

Maintenance schedule 23.............

TECHNICAL DATA

Technical data 24....................

EMISSION CONTROL

WARRANTY STATEMENT 26.........

Note the following before starting:

Please read the operator ’s manual carefully. Maintenance, replacement, or repair of the emission control devices and system may be performed by any nonroad engine repair establishment or individual. Husqvarna AB has a policy of continuous product development and therefore reserves the right to modify the design and appearance of products without prior notice.

WARNING: Long--term exposure

to noise can result in permanent hearing impairment. Always use approved hearing protection.

The Emissions Compliance Period referred to on the Emissions Compliance label indicates the number of operating hours for which the engine has been shown to meet Federal emissions requirements. Category C = 50 hours, B= 125 hours, and A = 300 hours.

For reference, please fill out the following information that will be needed for future servicing of your trimmer:

Model Number:

Serial Number:

Purchase Date:

Purchased From:

WARNING: A clearing saw,

brushcutter or trimmer can be dangerous if used incorrectly or carelessly, and can cause serious or fatal injury to the operator or others. It is extremely important that you read and understand the contents of this operator’s manual.

WARNING: Under no circum-

stances may the design of the machine be modified without the permission of the manufacturer. Always use genuine accessories. Non--authorized modifications and/or accessories can result in serious personal injury or the death of the operator or others. Your warranty may not cover damage or liability caused by the use of non --authorized accessories or replacement parts.

For customer assistance, call:

1-800-487-5951

www.husqvarna.com

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WHAT IS WHAT?

What is what?

1. Blade 17. Air filter cover

2. Grease filler cap 18. Handle adjustment

3. Bevel gear 19. Blade retainer nut

4. Cutting attachment guard 20. Support flange

5. Upper shaft 21. Support cup

6. Lower shaft 22. Drive disc

7. Loop handle 23. Trimmer head

8. Throttle control 24. Socket s panner

9. Stop switch 25. Transport guard

10. Throttle lock 26. Hex wrench

11. Harness clamp 27. Locking pin

12. Cylinder cover 28. Harness

13. Starter handle 29. J --handle

14. Fuel tank 30. Shaft coupling

15. Choke control 31. 2--stroke engine oil

16. Primer bulb 32. Operator’s manual

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GENERAL SAFETY PRECAUTIONS

IMPORTANT! The machine is only designed

for trimming grass, grass clearing and/or forestry clearing. The only accessories you can operate with this engine unit are the cutting attachments we recommend in the section on T echnical data. Never use the machine if you are tired, if you have drunk alcohol, or if you are taking medication that could affect your vision, your judgement or your co--ordination. Never use the machine in extreme weather conditions such as severe cold, very hot and/ or humid climates. Wear personal protective equipment. See instructions under the heading Personal protec tive equipment. Never use a machine that has been modified in any way from its original specification. Never use a machine that is faulty. Carry out the checks, maintenance and service instructions described in this manual. Some maintenance and service measures must be carried out by trained and qualified specialists. See instructions under the heading Maintenance. All covers and guards must be fitted before starting. Make sure the spark plug cap and lead are not damaged. Otherwise you could get an electric shock. The machine operator must ensure that no people or animals come closer than 50 feet (15 meters) while working. Bystanders should be encouraged to wear safety glasses. Stop the machine immediately if anyone should approach. When several operators are working in the same area, the safety distance should be at least 50 feet (15 meters).

WARNING: Using an incorrect

cutting attachment or an incorrectly filed blade can increase the risk of serious or fatal injury.

WARNING: Never allow children

to use or be in the vicinity of the machine. As the machine is equipped withaspring--loadedstopswitchand can be started by low speed and force on the starter handle, even small children under some circumstances can produce the force necessary to start the machine. This can mean a risk of serious personal injury. Therefore remove the spark plug cap when the machine is not under close supervision.

Personal protective equipmentImportant

WARNING: A clearing saw,

brushcutter or trimmer , if used incorrectly or carelessly , can cause serious or fatal injury to the operator or others . It is extrem e l y important that you read and understand the contents of this operator’ s manual. You must use approved personal protective equipment whenever you use the machine. Personal protective equipment cannot eliminate the risk of injury but it will reduce the degree of injury if an accident does happen. Ask your dealer for help in choosing the right equipment.

IMPORTANT! Listen for warning signals

or shouts when you are wearing hearing protection. Alway s remove your hearing protection as soon as the engine stops.

HELMET

A helmet should be worn if the brush being cleared is taller than 6 feet (2 meters).

HEARING PROTECTION

Wear hearing protection that provides adequate noise reduction.

EYE PROTECTION

Always wear approved eye protection. If you use a visor then you must also wear approved protective goggles. Approved protective goggles must comply with standard ANSI Z87.1.

GLOVES

Gloves should be worn when necessary, e.g., when fitting cutting attachments.

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BOOTS

Wear sturdy, non--slip boots.

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GENERAL SAFETY PRECAUTIONS

CLOTHING

Wear clothes made of a strong fabric and avoid loose clothing that can catch on shrubs and branches. Always wear heavy, long pants. Do not wear jewelry, shorts sandals or go barefoot. Secure hair so it is above shoulder level.

FIRST AID KIT

A first aid kit should be carried by operators of clearing saws, brushcutters or trimmers.

Machine’s safety equipment

This section describes the machine’s safety equipment, its purpose, and how checks and maintenance should be carried out to ensure that it operates correctly. See the “What is what” section to locate where this equipment is positioned on your machine. The life span of the machine can be reduced and the risk of accidents can increase if machine maintenance is not carried out correctly and if service and/or repairs are not carried out professionally . If you need further information please contact your nearest service workshop.

IMPORTANT! All servicing and repair work on the machine requires special training. This is especially true of the machine’s safety equipment. If your machine fails any of the checks described below you must contact your service agent. When you buy any of our products we guarantee the availability of professional repairs and service. If the retailer who sells your machine is not a servicing dealer, ask him for the address of your nearest service agent.

WARNING: Never use a machine

that has faulty safety equipment! Follow the control, maintena nce and service instructions described in this section. If your machine fails any of these checks contact your service agent to get it repaired. Use of a machine with faulty safety equipment increases the risk of serious personal injury or death of the operator or others.

Throttle lock

The throttle lock is designed to prevent accidental operation of the throttle control. When you press the lock (A) (i.e. when you grasp the handle) it releases the throttle control (B). When you release the handle, the throttle control and the throttle lock both move back to their original positions. This movement is controlled by two independent return springs. This arrangement means that the throttle control is automatically locked at the idle setting.

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Make sure the throttle control is locked at the idle setting when the throttle lock is released.

Press the throttle lock and make sure it returns to its original position when you release it.

Check that the throttle control and throttle lock move freely and that the return springs work properly.

See instructions under the heading Start. Start the machine and apply full throttle. Release the throttle and check that the cutting attachment stops and remains at a standstill. If the cutting attachment rotates with the throttle in the idle position then the carburettor idle setting must be checked. See instructions under the heading Maintenance.

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GENERAL SAFETY PRECAUTIONS

Stop switch

Make sure the engine stops when you push and hold the stop switch.

Cutting attachment guard

Muffler

The muffler is designed to reduce the noise level and to direct the exhaust gases away from the operator. CAUTION! Muffler is fitted with a catalytic converter designed to reduce exhaust gas emissions.

This guard is intended to prevent loose objects from being thrown towards the operator. The guard also protects the operator from accidental contact with the cutting attachment.

Check that the guard is undamaged and not cracked. Replace the guard if it has been exposed to impact or is cracked.

Always use the recommended guard for the cutting attachment you are using. See the “Technical data” section.

WARNING: Never use a cutting

attachment without an approved guard. See the section on “Technical data”. If an incorrect or faulty guard is fitted this can cause serious personal injury .

Use of incorrectly wound trimmer line or an incorrect cutting attachment increases the level of vibration.

WARNING: Overexposure to

vibration can lead to circulatory damage or nerve damage in people whohaveimpairedcirculation. Contact your doctor if you experience symptoms of overexposure to vibration. Such symptom s include numbness, loss of feeling, tingling, pricking, pain, loss of strength, changes in skin color or condition. These symptoms normally appear in the fingers, hands or wrists. The risk increases at low temperatures.

In countries that have a warm and dry climate there is a significant risk of fire. We therefore fit mufflers with a spark arrestor mesh.

For mufflers, it is very important that you follow the instructions on checking, maintaining, and servicing your machine. Never use a machine that has a faulty muffler.

Regularly check that the muffler is securely attached to the machine.

CAUTION: Mufflers fitted with catalyt-

ic converters get very hot during use and remain so for some time after stopping. This also applies at idle speed. Contact can result in burns to the skin. Remember the risk of fire!

WARNING: The inside of the

muffler contain chemicals that may be carcinogenic. Avoid contact with these elements in the event of a damaged muffler .

Muffler bolts

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GENERAL SAFETY PRECAUTIONS

WARNING: Engine exhaust

fumes contain carbon monoxide, which can cause carbon monoxide poisoning. DO NOT machine indoors, or anywhere that is poorly ventilated. The exhaust fumes from the engine are hot and may contain sparks which can start afire.Neverstartthemachineindoors or near combustible material!

Blade retainer nut

A blade retainer nut is used to secure some types of cutting attachment.

When fitting, tighten the nut in the opposite direction to the direction of rotation of the cutting attachment. To remove it, undo the nut in the same direction as the cutting attachment rotates. (CAUTION! The nut has a left--hand thread.) Tighten the nut using the socket spanner.

start or run the

IMPORTANT!

Only use cutting attachments with the guards we recommend! See the section on “T echnical data”. Refer to the instructions for the cutting attachment to check the correct way to load the trimmer line and the correct line diameter . Keep the teeth of the blade correctly sharpened! Follow our recommendations. Also refer to the instructions on the blade packaging. Maintain the correct blade setting! Follow our instructions and use the recommended file gauge.

WARNING: Always stop the en-

gine before doing any work on the cutting attachment. This continues to rotate even after the throttle has been released. Ensure that the cutting attachment has stopped completely and disconnect the lead from the spark plug before you start to work on it.

WARNING: Using an incorrect

cutting attachment or an incorrectly sharpened blade increases the risk of blade thrust.

Cutting equipment

Grass blades and grass cutters are intended for cutting coarse grass.

The nylon lining inside the locking nut must not be so worn that you can turn it by hand. The lining should offer a resistance of at least 1.5 Nm. The nut should be replaced after it has been put on approx. 10 times.

Cutting equipment

This section describes how to choose and maintain your cutting equipment in order to:

S Reduce the risk of blade thrust. S Obtain maximum cutting performance. S Extend the life of cutting equipment.

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A trimmer head is intended for trimming grass.

General rules

Only use cutting attachments with the guards we recommend! See the section on Technical data.

Keep the teeth of the blade correctly sharpened! Follow our instructions and use the recommended file gauge. An incorrectly sharpened or damaged blade increases the risk o

accidents.

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GENERAL SAFETY PRECAUTIONS

Check the cutting attachment for damage or cracks. A damaged cutting attachment should always be replaced.

Sharpening grass cutters and grass blades

S See the cutting attachment packaging for

correct sharpening instructions. Sharpen blades and cutters using a single-- cut flat file.

S Sharpen all edges equally to maintain the

balance of the blade.

WARNING: Use of an incorrect

or damaged blade could result in serious injury or death. Always discard a blade that is bent, twisted, cracked, broken or damaged in any other way. Never attempt to straighten a twisted blade so that it can be reused. Only use original blades of the specified type.

Trimmer head

IMPORTANT!

Always ensure the trimmer line is wound tightly and evenly around the drum, otherwise the machine will generate harmful vibration.

S Only use the recommended cutting at-

tachments. See the section on “Technical data”.

S Smaller machines generally require small

trimmer heads and vice versa. This is because when clearing using trimmer line the engine must throw out the trimmer line radially from the trimmer head and overcome the resistance of the grass being cleared.

S The length of the trimmer line is also im-

portant. A longer trimmer line requires greater engine power than a shorter trimmer line of the same diameter.

S Make sure that the cutter on the trimmer

guard is intact. This is used to cut the trimmer line to the correct length.

S To increase the life of the trimmer line it

can be soaked in water for a couple of days. This will make the line tougher so that it lasts longer.

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ASSEMBLY

NOTE: Make sure unit is assembled cor-

rectly as shown in this manual.

Fitting the J-handle

S Clip the loop handle onto the shaft.

Note that the loop handle must be fitted between the arrows on the shaft.

S Position locking/release button (A) o

attachment into guide recess (B) of coupling.

S Push the attachment into the coupling

until the locking/release button snaps into the primary hole (C).

ENGINE

S Slide the spacer into the slot in the loop

handle.

S Fit the nut, knob and screw. Do not over-

tighten.

S Attach the J-- handle to the loop handle

using the three screws as shown.

S Make a final adjustment of the handle to a

comfortable working position. Tighten the bolt/knob.

WARNING: To avoid serious

injury, only use grass blades/grass cutters or trimmer heads with plastic blades when the J-handle is fitted. Never use saw blades!

Assembling and dismantling thetwo--pieceshaft

Assembly:

S Loosen the coupling by turning the knob.

S Before using the unit, tighten the knob

securely.

WARNING: All attachments are

designed to be used in the primary hole unless otherwise stated in the applicable attachment instruction manual. Using the wrong hole could lead to serious injury or damage to the unit.

Dismantling:

S Loosen the coupling by turning the knob.

S Press and hold the locking/release button

(A).

S While securely holding the engine and

upper shaft, pull the attachment straight out of the coupling.

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ASSEMBLY

Fitting the harness

WARNING: When using a

brushcutter, it must always be hooked securely to the harness. Otherwise, you will be unable to control the brushcutter safely. This can result in injury to yourself or others.

Proper harness and handlebar adjustments must be made with the engine completely stopped before using unit.

Fitting the harness clamp

S Place the upper harness clamp over the

shaft and position the lower harness clamp under the shaft. Align the upper and lower clamp screw holes. Clamp must be fitted above the arrow on the shaft (see illustration).

S Insert two screws into the screw holes. S Secure harness clamp by tightening

screws with a hex wrench.

Adjusting the harness

S Insert your right arm and head through

the harness and allow it to rest on your left shoulder. Make sure the harness hook is to the right side of your waist.

NOTE: A one-half twist is built in the har-

ness to allow the harness to rest flat on the shoulder. S Adjust the harness, allowing the hook to

be about 6 inches (15 cm) below the waist.

S Fasten the harness to the harness clamp

on the shaft and lift the unit to the operating position.

S Put on the harness. Now make a final

adjustment so that the unit is in a comfortable working position when it hangs from the harness.

NOTE: It may be necessary to relocate

the harness clamp on the shaft for proper balancing of unit.

Correct height

Adjust the harness so that the cutting attachment is parallel to the ground.

Correct balance

Let the cutting attachment rest lightly on the ground. If you use a grass blade, it should balance about 10 cm above the ground to prevent contact with stones and the like. Adjust the position of the harness clamp to balance the unit correctly.

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Fitting blades

WARNING: When fitting blades,

it is extremely important that the raised section on the retaining washer engages correctly in the centre hole of the blade. If the blade is fitted incorrectly, it can result in serious and/or fatal personal injury.

WARNING: Never use a cutting

attachment without an approved guard. See the section on Technical data. If an incorrect or faulty guard is fitted this can cause serious personal injury.

Fitting a blade guard, grass blade and grass cutter

ASSEMBLY

S Fit the nut (G). The nut must be tight-

ened to a torque of 35-- 50 Nm (3.5--5 kpm). Use the socket spanner in the tool kit. Hold the shaft of the spanner as close to the blade guard as possible. To tighten the nut, turn the spanner in the opposite direction to the direction of rotation (CAUTION! left--hand thread).

Fitting the trimmer guard and trimmer head

S Fit the correct trimmer guard (A) for use

with the trimmer head. Hook the trimmer guard/combination guard onto the fitting on the shaft and secure with the bolt (D).

S Hook the blade guard/combination guard

(A) onto the fitting on the shaft and secure with the bolt. CAUTION! Use the recommended blade guard. See the Technical data section.

S Fit the drive disc (B) on the output shaft. S Turn the blade shaft until one of the

holes in the drive disc aligns with the corresponding hole in the gear housing.

S Insert the locking pin (C) in the hole to

lock the shaft.

S Place the blade (D), support cup (E) and

support flange (F) on the output shaft.

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S Fit the drive disc (B) on the output shaft. S Turn the shaft until one of the holes in the

drive disc aligns with the corresponding hole in the gear housing.

S Insert the locking pin (C) in the hole to

lock the shaft.

S Screw on the trimmer head (H) in the op-

posite direction to the direction of rotation.

S To dismantle, follow the instructions in

the reverse order.

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B C

FUEL HANDLING

Fuel safety

Never start the machine:

1. If you have spilled fuel on it. Wipe off the spillage and allow remaining fuel to evaporate.

2. If you have spilled fuel on yourself or your clothes, change your clothes. Wash any part of your body that has come in contact with fuel. Use soap and water .

3. If the machine is leaking fuel. Check regularly for leaks from the fuel cap and fuel lines.

Tr anspor t and storage

S Store and transport the machine and fuel

so that there is no risk of any leakage or fumes coming into contact with sparks or naked flames, for example, from electrical machinery, electric motors, electrical relays/switches or boilers.

S When storing and transporting fuel al-

ways use approved containers intended for this purpose.

S When storing the machine for long peri-

ods the fuel tank must be emptied. Contact your local gas station to find out where to dispose of excess fuel.

S Ensure the machine is cleaned and that

a complete service is carried out before long-- term storage.

S The transport guard must always be

fitted to the cutting attachment when the machine is being transported or in storage.

S In order to prevent unintentional starting

of the engine, the spark plug cap must always be removed during long--term storage, if the machine is not under close supervision and when performing all service measures.

WARNING: Fuel and fuel fumes

are highly inflammable and can cause serious injury when inhaled or allowed to come in contact with the skin. For this reason observe caution when handling fuel and make sure there is adequate ventilation.

Fuel

CAUTION! The machine is equipped with a

two- -stroke engine and must always be run using a mixture of gasoline and two-stroke engine oil. It is important to accurately measure the amount of oil to be mixed to ensure that the correct mixture is obtained. When mixing small amounts of fuel, even small inaccuracies can drastically affect the ratio of the mixture.

Gasoline

CAUTION! Always use high quality

unleaded gasoline.

S This engine is certified to operate on

unleaded gasoline.

S The lowest recommended octane rating

is 87. If you run the engine on lower octane rating than 87, “knocking” can occur. This leads to an increased engine temperature, which can result in a serious engine breakdown.

S When working at continuous high revs, a

higher octane rating is recommended.

Two --s tr ok e oi l

S For best results and performance, use

HUSQVARNA two--stroke oil, which is specially formulated for our two--stroke engines. Mixture 1:50 (2%).

S To maximize the life of your trimmer , you

may choose to use a high quality synthetic oil formulated for two-- stroke engines. Mixture 1:50 (2%).

S Never use two-- stroke oil intended for

water--cooled outboard engines, sometimes referred to as outboard oil.

S Never use oil intended for four--stroke

engines.

Gasoline

U.S. gallon U.S. fl. oz.

121/2 21/2 61/2 5127/8

Two - -stro ke oil

2% (1:50)

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FUEL HANDLING

Mixi

S Always mix the gasoline and oil in a

clean container intended for fuel.

S Always start by filling half the amount of

the gasoline to be used. Then add the entire amount of oil. Mix (shake) the fuel mixture. Add the remaining amount of gasoline.

S Mix (shake) the fuel mixture thoroughly

before filling the machine’s fuel tank.

S Do not mix more than one month’s sup-

ply of fuel at a time.

S If the machine is not used for some time,

the fuel tank should be emptied and cleaned.

WARNING: The catalytic con-

verter muffler gets very hot during and after use. This also applies during idling. Be aware of the fire hazard, especially when working near flammable substances and/or vapors.

Fueling

WARNING: Taking the following

precautions, will lessen the risk of fire: Do not smoke or place hot objects near fuel. Always shut off the engine before refueling. Always stop the engine and let it cool for a few minutes before refueling. When refueling, open the fuel cap slowly so that any excess pressure is released gently. Tighten the fuel cap carefully after refueling. Always move the machine away from the refueling area before starting.

S Clean the area around the fuel cap.

Contamination in the tank can cause operating problems.

S Ensure that the fuel is well mixed by shak -

ing the container before filling the tank.

Min. 10 feet

(3 meters)

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STARTING AND STOPPING

Check before starting

S Check the blade to ensure that no cracks

have formed at the bottom of the teeth or by the centre hole. The most common reason why cracks are formed is that sharp corners have been formed at the bottom of the teeth while sharpening or that the blade has been used with dull teeth. Discard a blade if cracks are found.

WARNING: Use of an incorrect

S Check that the support flange is not

cracked due to fatigue or due to being tightened too much. Disc ard the support flange if it is cracked.

S Never use the machine without a guard

nor with a defective guard.

S All covers must be correctly fitted and un-

damaged before you start the machine.

Starting and stopping

WARNING: The complete clutch,

clutch cover, and shaft must be fitted before the machin e is started, otherwise parts could come loose and cause personal injury. Always move the machine away from the refueling area before starting. Place the machine on a flat surface. Ensure the cutting attachment cannot come into contact with any object. Make sure no unauthorized persons are in the working area, otherwise there is a risk of serious personal injury. The safety distance is 50 feet (15 meters).

Cold engine

Primer bulb: Press the primer bulb 10

times until fuel begins to fill the bulb. The primer bulb need not be completely filled.

S Ensure the blade retainer nut has not lost

its captive force. The nut lock should have alockingforceofatleast1.5Nm.The tightening torque of the blade retainer nut should be 35- -50 Nm.

S Check that the trimmer head and trimmer

guard are not damaged or cracked. Replace the trimmer head or trimmer guard if they have been exposed to impact or are cracked.

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Choke: Move the blue engine choke lever over to the closed position.

Starting

Hold the body of the machine on the ground using your left hand (CAUTION! Not with your foot!). Firmly grip the starter rope handle with your right hand. DO NOT squeeze throttle trigger. Slowly pull out the cord until you feel some resistance (the starter pawls grip); then quickly and powerfully pull the cord.

Never wrap the starter cord around your hand.

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STARTING AND STOPPING

Repeat pulling the cord until the engine attempts to start. Move the blue engine choke lever to the ½ position. Pull starter rope until engine runs. Move the blue engine choke lever to the opened position.

Stopping

Stop the engine by pushing and holding the stop switch in the STOP position until the engine stops.

NOTE: If engine dies, return blue engine

choke lever to the closed position and repeat starting steps.

CAUTION! Do not pull the starter cord all the way out and do not let go of the starter handle when the cord is fully extended. This can damage the machine.

Warm engine

With a warm engine, move the blue engine choke lever to the ½ position. Pull starter rope until engine runs. Move the blue engine choke lever to the opened position.

CAUTION!

Do not put any part of your body in marked area. Contact can result in burns to the skin, or electrical shock if the spark plug cap has been damaged. Always use gloves. Do not use a machine with damaged spark plug cap.

CAUTION! The stop switch automatically returns to the start position. In order to prevent unintentional starting, the spark plug cap must be removed from the spark plug when assembling, checking and/or performing maintenance.

WARNING: Whentheengineis

started with the choke in the closed position the cutting attachment will start to rotate immediately.

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WORKING TECHNIQUES

General working instructions

IMPORTANT!

This section describes the basic safety precautions for working with trimmers. If you encounter a situation where you are uncertain how to proceed you should ask an expert. Contact your servicing dealer . Avoid all usage which you consider to be beyond your capability. You must understand the difference between forestry c learing, grass clearing and gras s trimming before use.

Basic safety rules

1. Look around you:

S To ensure that people, animals or other

things cannot affect your control of the machine.

S To ensure that people, animals, etc.,

do not come into contact with the cutting attachment or loose objects that are thrown out by the cutting attachment.

S CAU TION! Do not use the machine

unless you are able to call for help in the event of an accident.

2. Do not use the machine in bad weather , such as dense fog, heavy rain, strong wind, intense cold, etc. Working in bad weather is tiring and often brings added risks, such as icy ground, unpredictable felling direction, etc.

3. Make sure you can move and s tand safely. Check the area around you for pos sible obstacles (roots, rocks, branches, ditches, etc.) in case you have to move suddenly. Take great care when working on sloping ground.

TheABC of clearing

S Always use the correct equipment. S Make sure the equipment is well adjusted. S Follow the safety precautions. S Organise your work carefully. S Always use full throttle when starting to cut

with the blade.

S Always use sharp blades. S Avoid stones.

WARNING: Sometimes

branches or grass get caught between the guard and cutting attachment or wrapped around the shaft. Neither the operator of the machine nor anyone else may attempt to remove the cut material while the engine is running or the cutting equipment is rotating, as this can result in serious injury. Stop the engine and cutting equipment before you remove material. The bevel gear can get hot during use and may remain so for a while afterwards. You could get burned if you touch it.

WARNING: Watch out for

thrown objects. Always wear approved eye protection. Never lean over the cutting attachment guard. Stones, rubbish, etc. can be thrown up into the eyes causing blindness or serious injury. Keep unauthorised persons at a distance. Children, animals, onlookers and helpers should be kept outside the safety zone of 15 m. Stop the machine immediately if anyone approaches. Never swing the machine around without first checking behind you to make sure no one is within the safety zone.

Basic working techniques

S Always slow the engine to idle speed after

each working operation. Long periods at full throttle without any load on the engine can lead to serious engine damage.

4. Switch off the engine before moving to another area. Fit the transport guard before carrying or transporting the equipment any distance.

5. Never put the machine down with the engine running or while the cutting attachment is rotating.

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WORKING TECHNIQUES

Grass clearing using a grass blade

Grass trimming with a trimmer head

Tri mmi ng

S Grass blades and grass cutters must not be

used on woody stems.

S A grass blade is used for all types of tall or

coarse grass.

S Thegrassiscutdownwithasideways,

swinging movement, where the movement from right- -to- -left is the clearing stroke and the movement from left--to--right is the return stroke. Let the left-- hand side of the blade (between 8 and 12 o’clock) do the cutting.

S If the blade is angled to the left when clear-

ing grass, the grass will collect in a line, which makes it easier to collect, e.g. by raking.

S Try to work rhythmically. Stand firmly with

your feet apart. Move forward after the return stroke and stand firmly again.

S Let the support cup rest lightly against the

ground. It is used to protect the blade from hitting the ground.

S Reduce the risk of material wrapping

around the blade by following these instructions:

S Always work at full throttle . S Avoid the previously cut material during

the return stroke.

S Stop the engine, unclip the harness and

place the machine on the ground before you start to collect the cu t material.

S Hold the trimmer head just above the ground

at an angle. It is the end of the trimmer line that does the work. Let the trimmer line work at its own pace. Never press the trimmer lineintotheareatobecut.

S The trimmer line can easily remove grass

and weeds up against walls, fences, trees and borders, however it can also damage sensitive bark on trees and bushes, and damage fence posts.

S Reduce the risk of damaging plants by

shortening the trimmer line to 4--6 inches (10- -12 cm) and reducing the engine speed.

S When tr imming you should use less than

full throttle so that the trimmer line lasts longer and to reduce the wear on the trimmer head.

Clearing

S The clearing technique removes all un-

wanted vegetation. Keep the trimmer head just above the ground and tilt it. Let the end of the trimmer line strike the ground around trees , posts, statues and the like. IMPORTANT! This technique increases the wear on the trimmer line.

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S The trimmer line wears quicker and must

be fed forward more often when working against stones, brick, concrete, metal fences, etc., than when coming into contact with trees and wooden fences.

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WORKING TECHNIQUES

Cutting

S The trimmer is ideal for cutting grass that

is difficult to reach using a normal lawn mower. Keep the trimmer line parallel to the ground when cutting. Avoid pressing the trimmer head against the ground as this can ruin the lawn and damage the tool.

S Do not allow the trimmer head to con--

stantly come into contact with the ground during normal cutting. Constant contact of this type c an cause damage and wear to the trimmer head.

Sweeping

S The fan effect of the rotating line can be

used for quick and easy clearing up. Hold the trimmer line parallel to and above the area to be swept and move the tool to and fro.

WARNING: Sometimes

WARNING: Watch out for thrown

objects. Always wear eye protection. Never lean over the cutting attachment guard. Stones, rubbish, etc. canbethrownupintotheeyes causing blindness or serious injury. Keep unauthorized persons at a distance. Children, animals, onlookers and helpers should be kept outside thesafetyzoneof15m. Stopthemachineimmediatelyif anyone approaches.

S When cutting and sweeping you should

use full throttle to obtain the best results.

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MAINTENANCE

The owner is responsible for the per mance of all required maintenance as defined in the operator’s manual.

WARNING: Improper mainte-

nance could result in serious engine damage or in serious injury.

Carburetor

Your Husqvarna product has been designed and manufactured to specifications that reduce harmful emissions. After the engine has used 8--10 tanks of fuel, the engine will be run--in. To ensure that it continues to run at peak performance and to minimize harmful exhaust emissions after the run--in period, ask your servicing dealer to adjust your carburetor.

WARNING: The complete clutch,

clutch cover , and shaft must be fitted before the machine is started, otherwise parts could come loose and cause personal injury.

Function

S The carburetor governs the engine’s

speed via the throttle control. Air and fuel are mixed in the carburetor.

S The T--screw regulates the throttle setting

at idle speed. If the T-- screw is turned clockwise this gives a higher idle speed; turning it counterclockwise gives a lower idle speed.

Basic setting

S The basic carburetor settings are ad-

justed during testing at the factory. Fine adjustment should be carried out by a skilled technician.

WARNING: The cutting attach-

ment may be spinning during carburetor adjustments. Wear your protective equipment and observe all safe ty instructions. Be sure the cutting attachment stops turning when the engine idles. When the unit is turned off, make sure the cutting attachments has stopped before the unit is set down.

CAUTION! If the cutting attachment rotates

when the engine is idling the idle adjustment screw T should be turned counterclockwise until the cutting attachment stops.

Rec. idle speed:

See “Technical data” section.

Recommended max. speed:

See “Technical data” section.

or-

Fine adjustment of the idle speed--T

Adjust the idle speed using the idle adjustment screw--T if it is necessary to readjust. First, turn the idle adjustment screw --T clockwise until the cutting attachment starts to rotate. Then, turn the screw counterclockwise until the cutting attachment stops. The idle speed is correctly adjusted when the engine will run smoothly in every position. The idle speed should also be well below the speed at which the cutting attachment starts to rotate.

Idle Speed Screw-- T

WARNING: If the idle speed can-

not be adjusted so that the cutting attachment stops, contact your servicing dealer. Do not use the machine until it has been correctly adjusted or repaired.

Unit/Maintenance Safety

Disconnect the spark plug before performing maintenance, except carburetor adjustments.

Muffler

CAUTION! Muffler is fitted with a catalytic

converter designed to reduce harmful exhaust gases.

The muffler is designed to reduce the noise level and to direct the exhaust gases away from the operator. The exhaust gases are hot and can contain sparks, which may cause fire if directed agains t dry and combustible material.

Mufflers are equipped with a special spark arrestor mesh. The mesh should be checked and, if necessary. cleaned by a servicing dealer. If the mesh is damaged, it should be replaced.

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MAINTENANCE

Ifthe mesh is frequently blocked, this can be a sign that the performance of the catalytic converter is impaired. Contact your servicing dealer to inspect the muffler. A blocked mesh will cause the machine to overheat and result in damage to the cylinder and piston.

Muffler bolts

Spark arrestor mesh

CAUTION! Never use a machine that has a faulty or loose muffler. Ensure the muffler bolts are tight.

CAUTION: Mufflers fitted with catalyt-

ic converters get very hot during use and remain so for some time after stopping. This also applies at idle speed. Contact can result in burns to the skin. Remember the risk of fire!

WARNING: The inside of the

muffler contain chemicals that may be carcinogenic. Avoid contact with these elements in the event of a damaged muffler.

WARNING: Engine exhaust

fumes contain carbon monoxide, which can cause carbon monoxide poisoning. DO NOT machine indoors, or anywhere that is poorly ventilated. The exhaust fumes from the engine are hot and may contain sparks which can start a fire. Never start the machine in doors or near combustible material!

start or run the

Sparkplug

The spark plug condition is influenced by:

S Incorrect carburetor adjustment. S An incorrect fuel mixture (too much or in-

correct type of oil).

S A dirty air filter. These factors cause deposits on the spark plug electrodes, which may result in operating problems and starting difficulties. If the machine is low on power, difficult to start or runs poorly at idle speed: always check the spark plug first before taking any further action.

If the spark plug is dirty, clean it and check that the electrode gap is 0.024 inch (0.6 mm). The spark plug should be replaced after about a month in operation or earlier if necessary.

CAUTION! Always use the recommended spark plug type! Use of the wrong spark plug can damage the piston/cylinder.

0.024 inch (0.6 mm)

Two--piece shaft

The drive shaft end in the lower shaft should be lubricated with grease every 30 hours. There is a risk that the drive shaft ends (splined coupling) will seize if they are not lubricated regularly.

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MAINTENANCE

Air filter

The air filter must be regularly cleaned to remove dust and dirt in order to avoid:

S Carburetor malfunctions S Starting problems S Loss of engine power S Unnecessary wear to engine parts S Excessive fuel consumption

Clean the filter every 25 hours, or more regularly if conditions are exceptionally dusty.

Cleaning the air filter

Remove the air filter cover and take ou t the filter. Wash it clean in warm, soapy water . Rinse thoroughly. Ensure that the filter is dry before refitting it. An air filter that has been in use for a long time cannot be cleaned completely. The filter must therefore be replaced with a new one at regular intervals. A damaged air

filter must always be replaced.

Bevel gear

Sharpening grass cutters and grass blades

WARNING: Always stop the en-

gine before doing any work on the cutting attachment. This continues to rotate even after the throttle has been released. Ensure that the cut ting attachment has stopped completely and disconnect the HT lead from the spark plug before you start to work on it.

S See the cutting attachment packaging for

correct sharpening instructions.

S Sharpen blades and cutters using a

single--cut flat file.

S Sharpen all edges equally to maintain the

balance of the blade.

WARNING: Use of an incorrect

The bevel gear is filled with the right quantity of grease at the factory. However, before using the machine you should check that the bevel gear is filled three-- quarters full with grease. Use HUSQVARNA special grease.

The grease in the bevel gear does not normally need to be changed except if repairs are carried out.

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MAINTENANCE

Maintenance schedule

The following is a list of the maintenance that must be performed on the machine. Most of the items are described in the Maintenance section. The user must only carry out the maintenance and service work described in this Operator’s Manual. More extensive work must be carried out by an authorised service workshop.

Maintenance

Clean the outside of the machine.

Make sure the throttle trigger lock and the throttle function correctly from a safety point of view.

Check that the stop switch works correctly.

Check that the cutting attachment does not rotate at idle.

Clean the air filter. Replace if necessary.

Check that the guard is undamaged and not cracked. Replace the guard if it has been exposed to impact or is cracked.

Check that the trimmer head is undamaged and not cracked. Replace the trimmer head if necessary.

Check that the locking nut of the cutting equipment is tightened correctly.

Check that nuts and screws are tight.

Check that there are no fuel leaks from the engine, tank or fuel lines.

Check the starter and starter cord.

Clean the outside of the spark plug. Remove it and check the electrode gap. Adjust the gap to 0,6 mm or replace the spark plug. Check that the spark plug is fitted with a suppressor.

Clean the outside of the carburetor and the space around it.

Check that the bevel gear is filled three-quarters full with lubricant. Fill if necessary using special grease.

Check the fuel filter from contamination and the fuel hose from cracks or other defects. Replace if necessary.

Check all cables and connections.

Check the clutch, clutch springs and the clutch drum for wear . Replace if necessary by an autorized service workshop.

Replace the spark plug. Check that the spark plug is fitted with a suppressor.

Clean or replace the spark arrestor mesh on the muffler.

Daily Maintenance

X X

Weekly Maintenance

Monthly Maintenance

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TECHNICAL DATA

Technical data

Engine

Cylinder displacement, cu. in./cm Cylinder bore, inch/mm 1.4/35 Stroke, inch/mm 1.130/28.7 Idle speed, rpm 2800-- 3200 Recommended max. fast idle speed, rpm 11000 Speed of output shaft, rpm 8000 Max. engine output, according to ISO 8893, hp/kW 1,1/0,8 Catalytic converter muffler Yes Speed-- regulated ignition system Yes

Ignition system

Manufacturer/type of ignition system Walbro/CD Spark plug Champion RCJ--8Y Electrode gap, inch/mm 0.024/0.6

Fuel and lubrication system

Manufacturer/type of carburetor Zama Zama Fuel tank capacity, US pint/liter 0.85/0,4

Weight

Weight without fuel, cutting attachment and guard, lbs/kg 11/4.8

Sound levels

(see note 1) Equivalent sound pressure level at the user ’s ear, measured according to ANSI B175.3-- 1997, dB(A), min/max: 94/97

Vibration levels

Vibration levels at handles, measured according to ANSIB175.3--1997, m/s At idle, left/right handles: 3/5 At max. speed, left/right handles: 9/8

NOTE! This spark ignition system complies with the Canadian standard ICES- -002. Note 1: Equivalent sound pressure level is calculated as the time-weighted energy total for

sound pressure levels under various working conditions with the following time distribution: 1/2 idling and 1/2 max speed.

NOTE! The noise pressure level at operator’s ear and vibrations on the handles are measured with all the approved cutting attachments for the machine.

128DJ

1.7/28

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TECHNICAL DATA

These attachments used in c ombination with the specified powerhead have been evaluated to ANSI B175.3--2003, “Grass Trimmers and Brushcutters -- Safety Requirements”. These combinations have been evaluated by Underwriter’s Laboratories Inc. (UL) and are consequently UL listed:

Model 128DJ (M10 LH arbor shaft thread) -- Centre hole in blades/cutters, ∅ 25,4 mm

Approved accessories Type Cutting attachment / guard, par t. no.

Grass blade/grass cutter Grass 255--4 1 inch 504 00 13-- 03 / 545 03 09-- 01

Trimmer head T25 537 33 83-- 06 / 545 03 09-- 01

Plastic blades Tricut 300 mm 531 00 38--11 / 545 03 09 --01

Support cup Fixed --

Trimmer attachment -- 537 35 35-- 01

Trimmer head T35* 537 18 54--05 / 503 97 71-- 01

*For use only with trimmer attachment, part no. 537 35 35--01

These accessories used in combination with the specified powerheads have been evaluated to applicable ISO-- and EN safety requirement standards by the Swedish Machinery Testing Institute:

Attachments Part. no.

Edger attachment with shaft 952 711 607

Cultivator attachment with shaft 952 711 608

Blower attachment with shaft 952 711 609

Brushcutter attachment with shaft 952 711 610

Pruner attachment with shaft 952 711 612

(∅ 250 4-- teeth)

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U.S. EPA / CALIFORNIA / ENVIRONMENT CANADA

EMISSION CONTROL WARRANTY STATEMENT

IMPORTANT: This product is compliant

with U.S. EPA Phase 3 regulations for exhaust and evaporative emissions. T o ensure EP A Phase 3 compliance, we recommend using only genuine HUSQVARNA brand replacement part s . Use of noncompliant replacements parts is a violation of federal law.

YOUR WARRANTY R IGHTS AND OBLIGATIONS:

The U.S. Environmental Protection Agency, California Air Resources Board, Environment Canada and HUSQVARNA are pleased to explain the emissions control system warranty on your year 2012 and later small off--road engine. In California, all small off- -road engines must be designed, built, and equipped to meet the State’s stringent anti--smog standards. HUSQVARNA must warrant the emission control system on your small off-- road engine for the periods of time listed below provided there has been no abuse, neglect, or improper maintenance of your small off--road engine. Your emission control system includes parts such as the carburetor, the ignition system and the fuel tank. Where a warrantable condition exists, HUSQVARNA will repair your small off--road engine at no cost to you. Expenses covered under warranty include diagnosis, parts and labor.

MANUFACTURER’S WARRANTY COVERAGE:

If any emissions related part on your engine (as listed under Emissions Control Warranty Parts List) is defective or a defect in the materials or workmanship of the engine causes the failure of such an emission related part, the part will be repaired or replaced by HUSQVARNA.

OWNER’S WARRANTY RESPONSIBILITIES:

As the small off--road engine owner, you are responsible for the performance of the required maintenance listed in your operator’ s manual. HUSQVARNA recommends that you retain all receipts covering maintenance on your small off-- road engine, but HUSQVARNA cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance. As the small off--road engine owner, you should be aware that HUSQVARNA may deny you warranty coverage if your small off--road engine or a part of it has failed due to abuse, neglect, improper maintenance, unapproved modifications, or the use of parts not made or approved by the original equipment manufacturer.

ou are responsiblefor presenting your small off-- road engine to a HUSQVARNA authorized repair center as soon as a problem ex ists. Warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. If you have any questions regarding your warranty rights and responsibilities, you should contact your nearest authorized service center, call HUSQVARNA at 1--800-- 487-- 5951, or visit

www.husqvarna.com

WARRANTY COMMENCEMENT DATE:

The warranty period begins on the date the small off--road engine is purchased.

LENGTH OF COVERAGE:

This warranty shall be for a period of two years from the initial date of purchase, or until the end of the product warranty (whichever is longer).

WHAT IS COVERED: REPAIR OR REPLACEMENT OF PARTS.

Repair or replacement of any warranted part will be performed at no charge to the owner at an approved HUSQVARNA servicing center. If you have any questions regarding your warranty rights and responsibilities, you should contact your nearest authorized service center, call HUSQVARNA at 1- -800- -487--5951, or visit

www.husqvarna.com

WARRANTY PERIOD:

Any warranted part which is not scheduled for replacement as required maintenance, or which is scheduled only for regular inspection to the effect of “repair or replace as necessary” shall be warranted for 2 years. Any warranted part which is scheduled for replacement as required maintenance shall be warranted for the period of time up to the first scheduled replacement point for that part.

DIAGNOSIS:

The owner shall not be charged for diagnostic labor which leads to the determination that a warranted part is defective if the diagnostic work is performed at an approved HUSQVARNA servicing center.

CONSEQUENTIAL DAMAGES:

HUSQVARNA may be liable for damages to other engine components caused by the failure of a warranted part still under warranty.

WHAT IS NOT COVERED:

All failures caused by abuse, neglect, or improper maintenance are not covered.

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U.S. EPA / CALIFORNIA / ENVIRONMENT CANADA

EMISSION CONTROL WARRANTY STATEMENT

ADD-- ON OR MODIFIED PARTS:

The use of add--on or modified parts can be grounds for disallowing a warranty claim. HUSQVARNA is not liable to cover failures of warranted parts caused by the use of add-- on or modified parts.

HOW TO FILE A CLAIM:

If you have any questions regarding your warranty rights and responsibilities, you should contact your nearest authorized service c enter, call HUSQVARNA at 1--800--487--5951, or visit www.husqvarna.com

WHERE TO GET WARRANTY SERVICE:

Warranty services or repairs shall be provided at all HUSQVARNA service centers. Call 1 -- 800 -- 487--5951 or visit

www.husqvarna.com

This engine is certified to be emissions compliant for the following use:

Moderate (50 hours)

Intermediate (125 hours)

Extended (300 hours)

MAINTENANCE, REPLACEMENT AND REPAIR OF EMISSION RELATED PARTS:

Any HUSQVARNA approved replacement part used in the performance of any warranty maintenance or repair on emission related parts will be provided without charge to the owner if the part is under warranty.

EMISSION CONTROL WARRANTY PARTS LIST:

Carburetor, Air Filter (cov ered up to maintenance schedule), Ignition System: Spark Plug (covered up to maintenance schedule), Ignition Module, Muffler including Catalyst (if equipped), Fuel Tank, Line and Cap.

MAINTENANCE STATEMENT:

The owner is responsible for the performance of all required maintenance as defined in the operator’s manual.

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