Huawei NAD12S10-A Technical Manual

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GLOBAL ENERGY EFFICIENCY SPECIALIST
Copyright©2014 Huawei Technologies Co., Ltd. All Rights Reserved.
THIS DOCUMENT IS FOR INFORMATION PURPOSE ONLY, AND DOES NOT CONSTITUTE ANY KIND OF WARRANTIES.
Description
The NAD12S10-A is a non-isolated DC-DC converter with an input voltage range of 9 V to 14 V and the maximum output current of 10 A. Its output voltage can be adjusted within a range of 0.7 V to
5.3 V.
Mechanical Features
SMT Dimensions: 12.19 mm x 12.19 mm (0.480 in.
x 0.480 in.)
Height: ≤ 11.00 mm (0.433 in.) Weight: about 3.6 g
Control Features
Remote on/off Remote sense Output voltage trim
Protection Features
Input undervoltage protection Output overcurrent protection (hiccup mode) Output short circuit protection (hiccup mode) Output overvoltage protection (Latch off) Overtemperature protection (self-recovery)
Safety Features
UL60950-1 and CSA C22.2 No. 60950-1-07 Meet UL94V-0 flammability requirements RoHS6 compliant
Operational Features
Input voltage: 9 - 14 V Output current: 0 -10 A Output voltage: 0.7 - 5.3 V Efficiency: 96.0 % (5.3 V, 10 A)
NAD12S10-A
POL
DC-DC Converter
9 - 14 V Input
0.7 - 5.3 V Output
10 A Current
Positive
Logic
NAD12S10-A DC-DC Converter Technical Manual V1.1
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NAD12S10-A DC-DC Converter Technical Manual V1.1
NAD 12 S 10 -A 1 2 3 4 5
1 — Non-isolated, analog, package type 2 Input voltage: 12 V
3 Single output 4 Output current: 10 A 5 Extension code
Designation Explanation
Mechanical Diagram
Pin No. Function
1 On/Off 2 Vin
3 GND 4 V
out
5 VS+ 6 Trim 7 GND 8 NC 9 NC 10 PGOOD 14 NC 16 NC
Pin Description
1. All dimensions in mm [in.]
Tolerances: x.x ± 0.5 mm [x.xx± 0.02 in.]
x.xx ± 0.25 mm [x.xxx ± 0.010 in.]
2. Tolerances for the lengths and widths of all pads are x.xx ± 0.10 mm [x.xxx ±
0.004 in.] .
EN42PCDG on the label of the module is the internal model used by the manufacturer.
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GLOBAL ENERGY EFFICIENCY SPECIALIST
NAD12S10-A DC-DC Converter Technical Manual V1.1
Parameter Output Min. Typ. Max. Units Notes & Conditions
Absolute maximum ratings
Input voltage(Continuous) All - - 16 V ­Operating ambient
temperature
All -40 - 85 ºC
See the thermal derating curve
Storage temperature All -55 - 125 ºC
-
Operating humidity All 10 - 95 % RH
Non-condensing
External voltage applied to On/Off
All
-
-
5
V
-
Input characteristics
Operating input voltage All 9 12 14 V ­Maximum input current All - - 10 A
Vin = 0 - 14 V; I
out
= 10 A
Input capacitance All 220+20 220+20 - µF
220µF:Polymer aluminum capacitor 20 µF: Ceramic capacitor
No-load loss 1.2 V - 0.3 - W
Vin = 12 V; I
out
= 0 A
Inrush transient All - - 1 A²s
-
Output characteristics
Output voltage set point All -
±1.0
%
Vin = 12 V; I
out
= 5 A; 0.1% tolerance
resistor used to set output voltage
Output voltage All 0.7 - 5.3 V
Vin = 9 - 14 V; I
out
= 0 - 10 A
Output line regulation All - -
±1
%
Vin = 9 - 14 V; I
out
= 10 A
Output load regulation All - -
±1
%
Vin = 12 V; I
out
= 0 - 10 A
Regulated voltage precision All - -
±3
%
V
in
= 9 - 14 V; I
out
= 0 - 10 A
Temperature coefficient All - -
±0.02 %/°C
TA = -40°C to +85°C (-40°F to +185°F )
External capacitance All 470+66 470+66 5000
µF
470µF: Polymer aluminum capacitor
66 µF: Ceramic capacitor
Output current All 0 - 10 A
-
Output ripple and noise
(peak to peak)
1.2 - 20 30
mV
Oscilloscope bandwidth: 20 MHz
>1.2V - 30 60
Output voltage overshoot All - - 5 %
The whole range of V
in
, I
out
and TA
Output voltage delay time All - 3 10 ms
From Vin connection to 10% V
out
Output voltage rise time All - 2.3 10 ms
From 10%V
out
to 90%V
out
Switching frequency All - 500 - kHz
-
Conditions: TA = -40 - 85°C, Vin = 9 - 14 V DC, V
out
= 0.7 - 5.3 V DC, unless otherwise notes.
Electrical Specifications
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NAD12S10-A DC-DC Converter Technical Manual V1.1
Parameter Output Min. Typ. Max. Units Notes & Conditions
Protection characteristics
Input undervoltage protection
Startup threshold Shutdown threshold Hysteresis
All
6.5
5.2
0.8
7.5
6.3
1.2
8.5
7.2
2.0
V V V
-
Output overcurrent protection All 12 - 25 A
Hiccup mode
Output short circuit protection All - - - -
Hiccup mode
Output overvoltage protection All 110 - 130 %
Latch off
Overtemperature protection Threshold Hysteresis
All
115 5
125
-
140
-
°C °C
Self-recovery The values are obtained by measuring
the temperature of IC.
Dynamic characteristics
Overshoot amplitude Recovery time
1.2 V
-
-
-
-
60 100
mV µs
Current change rate: 1 A/µs load : 25% - 50% - 25%; 50% - 75% - 50%
Overshoot amplitude Recovery time
>1.2 V
-
-
-
-
5 100 % µs
Current change rate: 1 A/µs load : 25% - 50% - 25%; 50% - 75% - 50%
Efficiency
100% load
0.7 V 82.0 83.5 -
%
Vin = 12 V; TA = 25°C (77°F)
0.8 V 83.5 85.0 -
0.9 V 84.5 86.0 -
1.0 V 85.5 87.0 -
1.2 V 87.0 88.5 -
1.5 V 89.0 90.5 -
1.8 V 89.5 91.0 -
2.5 V 91.5 93.0 -
3.3 V 92.0 93.5 -
5.0 V 93.0 94.5 -
5.3 V 94.5 96.0 -
Electrical Specifications
Conditions: TA = -40 - 85°C, Vin = 9 - 14 V DC, V
out
= 0.7 - 5.3 V DC, unless otherwise notes.
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NAD12S10-A DC-DC Converter Technical Manual V1.1
Parameter Output Min. Typ. Max. Units Notes & Conditions
Efficiency
50% load
0.7 V 85.0 86.5 -
%
Vin = 12 V; TA = 25°C (77°F)
0.8 V 87.0 88.5 -
0.9 V 87.5 89.0 -
1.0 V 88.5 90.0 -
1.2 V 89.5 91.0 -
1.5 V 91.0 92.5 -
1.8 V 91.5 93.0 -
2.5 V 93.5 95.0 -
3.3 V 94.0 95.5 -
5.0 V 94.5 96.0 -
5.3 V 95.0 96.5 -
30% load
0.7 V
82.0
83.5
-
0.8 V
83.0
84.5
-
0.9 V
84.0
85.5
-
1.0 V
85.0
86.5
-
1.2 V
86.0
87.5
-
1.5 V
87.0
88.5
-
1.8 V
87.5
89.0
-
2.5 V
88.5
90.0
-
3.3 V
89.0
90.5
-
5.0 V
90.0
91.5
-
5.3 V
91.0
92.5
-
Other characteristics
Remote on/off voltage Low level
High level
All All
-0.2
2.0
-
-
0.5
5.0
V V
-
Reliability characteristics
Mean time between failures (MTBF)
All - 2.5 -
Million hours
Telcordia SR332; V
in
= 12 V; 80% load;
Airflow = 1.5 m/s (300 FLM); TA = 40°C (104°F)
Electrical Specifications
Conditions: TA = -40 - 85°C, Vin = 9 - 14 V DC, V
out
= 0.7 - 5.3 V DC, unless otherwise notes.
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NAD12S10-A DC-DC Converter Technical Manual V1.1
Figure 1: 0.7 V Efficiency
Figure 2: 0.7 V Power dissipation
Figure 3: 0.8 V Efficiency
Figure 4: 0.8 V Power dissipation
Figure 5: 0.9 V Efficiency
Figure 6: 0.9 V Power dissipation
Conditions: TA = 25°C or 77°F, unless otherwise specified.
Characteristic Curves
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NAD12S10-A DC-DC Converter Technical Manual V1.1
Figure 7: 1.0 V Efficiency
Figure 8: 1.0 V Power dissipation
Figure 9: 1.2 V Efficiency
Figure 10: 1.2 V Power dissipation
Figure 11: 1.5 V Efficiency
Figure 12: 1.5 V Power dissipation
Conditions: TA = 25°C or 77°F, unless otherwise specified.
Characteristic Curves
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NAD12S10-A DC-DC Converter Technical Manual V1.1
Figure 13: 1.8 V Efficiency
Figure 14: 1.8 V Power dissipation
Conditions: TA = 25°C or 77°F, unless otherwise specified.
Characteristic Curves
Figure 17: 3.3 V Efficiency
Figure 18: 3.3 V Power dissipation
Figure 15: 2.5 V Efficiency
Figure 16: 2.5 V Power dissipation
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NAD12S10-A DC-DC Converter Technical Manual V1.1
Figure 22: 5.3 V Power dissipation
Figure 20: 5.0 V Power dissipation
Conditions: TA = 25°C or 77°F, unless otherwise specified.
Characteristic Curves
Figure 21: 5.3 V Efficiency
Figure 19: 5.0 V Efficiency
Figure 23: Thermal derating with airflow from pin3 to pin7 (Vin = 12 V; V
out
= 0.7 V)
Figure 24: Thermal derating with airflow from pin1 to pin5 (Vin = 12 V; V
out
= 0.7 V)
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NAD12S10-A DC-DC Converter Technical Manual V1.1
Figure 25: Thermal derating with airflow from pin3 to pin7 (Vin = 12 V; V
out
= 0.8 V)
Figure 26: Thermal derating with airflow from pin1 to pin5 (Vin = 12 V; V
out
= 0.8 V)
Figure 27: Thermal derating with airflow from pin3 to pin7 (Vin = 12 V; V
out
= 0.9 V)
Figure 28: Thermal derating with airflow from pin1 to pin5 (Vin =12 V; V
out
= 0.9 V)
Conditions: TA = 25°C or 77°F, unless otherwise specified.
Characteristic Curves
Figure 29: Thermal derating with airflow from pin3 to pin7 (Vin = 12 V; V
out
= 1.0 V)
Figure 30: Thermal derating with airflow from pin1 to pin5 (Vin = 12 V; V
out
= 1.0 V)
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NAD12S10-A DC-DC Converter Technical Manual V1.1
Figure 31: Thermal derating with airflow from pin3 to pin7 (Vin = 12 V; V
out
= 1.2 V)
Figure 32: Thermal derating with airflow from pin1 to pin5 (Vin = 12 V; V
out
= 1.2 V)
Figure 33: Thermal derating with airflow from pin3 to pin7 (Vin = 12 V; V
out
= 1.5 V)
Figure 34: Thermal derating with airflow from pin1 to pin5 (Vin =12 V; V
out
= 1.5 V)
Conditions: TA = 25°C or 77°F, unless otherwise specified.
Characteristic Curves
Figure 35: Thermal derating with airflow from pin3 to pin7 (Vin = 12 V; V
out
= 1.8 V)
Figure 36: Thermal derating with airflow from pin1 to pin5 (Vin = 12 V; V
out
= 1.8 V)
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NAD12S10-A DC-DC Converter Technical Manual V1.1
Figure 39: Thermal derating with airflow from pin3 to pin7 (Vin = 12 V; V
out
= 3.3 V)
Figure 41: Thermal derating with airflow from pin3 to pin7 (Vin = 12 V; V
out
= 5.0 V)
Figure 37: Thermal derating with airflow from pin3 to pin7 (Vin = 12 V; V
out
= 2.5 V)
Conditions: TA = 25°C or 77°F, unless otherwise specified.
Characteristic Curves
Figure 40: Thermal derating with airflow from pin1 to pin5 (Vin = 12 V; V
out
= 3.3 V)
Figure 42: Thermal derating with airflow from pin1 to pin5 (Vin = 12 V; V
out
= 5.0 V)
Figure 38: Thermal derating with airflow from pin1 to pin5 (Vin = 12 V; V
out
= 2.5 V)
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NAD12S10-A DC-DC Converter Technical Manual V1.1
Figure 43: Thermal derating with airflow from pin3 to pin7 (Vin = 12 V; V
out
= 5.3 V)
Conditions: TA = 25°C or 77°F, unless otherwise specified.
Characteristic Curves
Figure 44: Thermal derating with airflow from pin1 to pin5 (Vin = 12 V; V
out
= 5.3 V)
Figure 45: Thermal plot with airflow from pin3 to pin7 (TA = 25°C (77°F); Airflow = 1 m/s (200 FLM); Vin = 12 V; V
out
= 0.7 V; I
out
= 10 A)
Figure 46: Thermal plot with airflow from pin1 to pin5 (TA = 25°C (77°F); Airflow = 1 m/s (200 FLM); Vin = 12 V; V
out
= 0.7 V; I
out
= 10 A)
Figure 47: Thermal plot with airflow from pin3 to pin7 (TA = 25°C (77°F); Airflow = 1 m/s (200 FLM); Vin = 12 V; V
out
= 1.2 V; I
out
= 10 A)
Figure 48: Thermal plot with airflow from pin1 to pin5 (TA = 25°C (77°F); Airflow = 1 m/s (200 FLM); Vin = 12 V; V
out
= 1.2 V; I
out
= 10 A)
Air flow
Air flow
Air flow
Air flow
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NAD12S10-A DC-DC Converter Technical Manual V1.1
Characteristic Curves
Figure 49: Thermal plot with airflow from pin3 to pin7 (TA = 25°C (77°F); Airflow = 1 m/s (200 FLM); Vin = 12 V; V
out
= 1.8 V; I
out
= 10 A)
Figure 50: Thermal plot with airflow from pin1 to pin5 (TA = 25°C (77°F); Airflow = 1 m/s (200 FLM); Vin = 12 V; V
out
= 1.8 V; I
out
= 10 A)
Figure 51: Thermal plot with airflow from pin3 to pin7 (TA = 25°C (77°F); Airflow = 1 m/s (200 FLM); Vin = 12 V; V
out
= 2.5 V; I
out
= 10 A)
Figure 52: Thermal plot with airflow from pin1 to pin5 (TA = 25°C (77°F); Airflow = 1 m/s (200 FLM); Vin = 12 V; V
out
= 2.5 V; I
out
= 10 A)
Figure 53: Thermal plot with airflow from pin3 to pin7 (TA = 25°C (77°F); Airflow = 1 m/s (200 FLM); Vin = 12 V; V
out
= 3.3 V; I
out
= 10 A)
Figure 54: Thermal plot with airflow from pin1 to pin5 (TA = 25°C (77°F); Airflow = 1 m/s (200 FLM); Vin = 12 V; V
out
= 3.3 V; I
out
= 10 A)
Conditions: TA = 25°C or 77°F, unless otherwise specified.
Air flow
Air flow
Air flow
Air flow
Air flow
Air flow
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NAD12S10-A DC-DC Converter Technical Manual V1.1
Characteristic Curves
Figure 55: Thermal plot with airflow from pin3 to pin7 (TA = 25°C (77°F); Airflow = 1 m/s (200 FLM); Vin = 12 V; V
out
= 5.0 V; I
out
= 10 A)
Figure 56: Thermal plot with airflow from pin1 to pin5 (TA = 25°C (77°F); Airflow = 1 m/s (200 FLM); Vin = 12 V; V
out
= 5.0 V; I
out
= 10 A)
Figure 57: Thermal plot with airflow from pin3 to pin7 (TA = 25°C (77°F); Airflow = 1 m/s (200 FLM); Vin = 12 V; V
out
= 5.3 V; I
out
= 10 A)
Figure 58: Thermal plot with airflow from pin1 to pin5 (TA = 25°C (77°F); Airflow = 1 m/s (200 FLM); Vin = 12 V; V
out
= 5.3 V; I
out
= 10 A)
Conditions: TA = 25°C or 77°F, unless otherwise specified.
Air flow
Air flow
Air flow
Air flow
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GLOBAL ENERGY EFFICIENCY SPECIALIST
Do not connect the GND pins outside the converter.
NAD12S10-A DC-DC Converter Technical Manual V1.1
Typical Waveforms
Figure 61: Input reflected ripple current (for point A in the test set-up diagram, Vin = 12 V, V
out
= 1.2 V, I
out
= 10 A)
capacitor Recommend capacitor
C
in
220 µF: Polymer aluminum capacitor 20 µF: Ceramic capacitor
C
out
470 µF: Polymer aluminum capacitor 66 µF: Ceramic capacitor
To ensure the stable operating of the converter,
the proper capacitors must be add to the input and output terminals.
Figure 60: Application guidance
V
out
GND
GND
Trim
On/Off
R
trim
Load
V
source
Vin
V
out
Cin
C
out
Figure 62: Output voltage ripple (for point B in the test set-up diagram, Vin = 12 V, V
out
= 1.2 V, I
out
= 10 A)
I
s
1. Measure the output voltage ripple at B respectively shown in Figure 59.
2. During the test of input reflected ripple current, the input terminal must be connected to a 12 µH inductor and a 220 µF electrolytic capacitor.
3. Point B, which is for testing the output voltage ripple, is 25 mm (0.98 in.) away from the V
out
pin.
4. Test board: D x W = 200 mm x 110 mm, 1oz, 4 layers.
Figure 59: Test set-up diagram
B
GND
V
source
12 µH
220 µF Electrolytic capacitor
220 µF+20 µF Polymer aluminum capacitor + Ceramic capacitor
25 mm (0.98 in.)
DC-DC
converter
10 µF Polymer
tantalum capacitor
470 µF+66 µF Polymer aluminum capacitor + Ceramic capacitor
0.1 µF Ceramic capacitor
V
in
V
out
Load
A
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NAD12S10-A DC-DC Converter Technical Manual V1.1
Figure 65: Startup by power on Figure 66: Shutdown by power off
V
out
V
out
V
in
V
in
Figure 63: Startup from On/Off
Figure 64: Shutdown from On/Off
Conditions: TA = 25°C (77°F), Vin = 12 V.
V
out
On/Off
V
out
On/Off
I
out
V
out
V
out
I
out
Figure 67: Output voltage dynamic response
(Load : 25% - 50% - 25%, di/dt = 1 A/µs)
Figure 68: Output voltage dynamic response (Load : 50% - 75% - 50%, di/dt = 1 A/µs)
Typical Waveforms
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NAD12S10-A DC-DC Converter Technical Manual V1.1
Remote On/Off
On/Off Pin Level Status
Low level Off Left open On
GND
GND
Trim
On/Off
Vin
V
out
V
source
G1
Load
Figure 69: Circuit configuration for On/Off function
Output voltage can be adjusted by installing an
external resistor between the Trim pin and the GND pin.
V
out
(V) R
trim
(kΩ)
0.7 120
1.2 20
1.8 10
2.5 6.32
3.3 4.44
5.0 2.73
 
 
k
V
R
out
trim
6.0
12
Output Voltage Trim
The relationship between R
trim
and V
out
:
GND
GND
Trim
On/Off
Vsource
Rtrim
Load
Vin
V
out
The output voltage varies depending on the R
trim
. Note that the trim resistor tolerance directly affects the output voltage accuracy. It is recommended to use ±1% trim resistor.
The following table describes the mapping between the V
out
and R
trim
.
Figure 70: R
trim
external connections
It is recommended to control the On/Off pin with an open collector transistor or similar device.
Remote Sense
The remote sense feature compensates for the voltage drop between the output pins of the converter and the load. The Sense should be connected at the load or at the point where regulation is required. The maximum compensation voltage is 0.1 V.
If the remote sense function is disabled, leave the Sense open.
Figure 71: Configuration diagram for remote sense
On/Off
VS+
Trim
GND
GND
Vin
V
out
Load
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NAD12S10-A DC-DC Converter Technical Manual V1.1
PCB Layout Considerations
C
in
V
in
GND
C
out
V
out
GND
Through
hole
Through
hole
Through
hole
Through
hole
Figure 72: Recommend PCB layout
To ensure the filtering effects, place the Cin and
C
out
symmetrically near the pins. The following
figure shows the cable hole layouts at the input and output terminals.
Input Undervoltage Protection
The converter will shut down after the input voltage drops below the undervoltage protection threshold for shutdown. The converter will start to work again after the input voltage reaches the input
undervoltage protection threshold for startup. For
the Hysteresis, see the Protection characteristics.
Output Overcurrent Protection
The converter equipped with current limiting circuitry can provide protection from an output overload or short circuit condition. If the output
current exceeds the output overcurrent protection
set point, the converter enters hiccup mode. When
the fault condition is removed, the converter will
automatically restart.
Output Overvoltage Protection
When the voltage directly across the output pins exceeds the output overvoltage protection threshold, the converter will be latched off. After the overvoltage condition is removed, enable the converter by cycling the input power, the converter can restart.
Overtemperature Protection
A temperature sensor on the converter senses the average temperature of the module. It protects the converter from being damaged at high temperatures. When the temperature exceeds the
Overtemperature protection threshold, the output
will shut down. It will allow the converter to turn on again when the temperature of the sensed location falls by the value of Overtemperature Protection Hysteresis.
Qualification Testing
Parameter Units Condition
High Accelerated Life Test (HALT)
4
Lowest operating temperature: -60°C (-76°F); highest operating temperature: 120°C (248°F); vibration limit: 40 G
Power Temperature Cycle (PTC)
16
Rating input voltage,50% - 80% load;1000 temperature cycles between -40°C (-40°F) and + 55°C 131°F) with the temperature change rate of 5°C (41°F) - 10°C (50°F) per minute; Lasting for 30 minutes both at -40°C (-40°F) and + 55°C (131°F)
Temperature Humidity Bias (THB)
16
Maximum input voltage; 85°C (185°F); 85% RH; 1000 operating hours under lowest load power
High Temperature Operation Bias (HTOB)
16
Rating input voltage; air flow:0.5 m/s (100 FLM) to 5 m/s (1000 FLM); 1000 operating hours under 50% - 80% load power; air temperature:45°C(113°F) - 55°C(131°F)
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GLOBAL ENERGY EFFICIENCY SPECIALIST
NAD12S10-A DC-DC Converter Technical Manual V1.1
Sufficient airflow should be provided to ensure reliable operating of the converter. Therefore, thermal components are mounted on the converter to dissipate heat to the surrounding environment by conduction, convection and radiation. Decide proper airflow to be provided by measuring the temperature of IC as shown in Figure 73 to protect the converter against overtemperature. The Overtemperature protection threshold is also obtained based on thermal test point.
Thermal Consideration
Figure 73: Thermal test point
Thermal Test Point
Power Dissipation
The converter power dissipation is calculated based on efficiency. The following formula reflects the
relationship between the consumed power (P
d
), efficiency (ŋ), and output power (P
o
): Pd=Po(1-η)/η
Thermal test point
Encapsulation Size Diagram
Unit of measurement: mm [in.]
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GLOBAL ENERGY EFFICIENCY SPECIALIST
NAD12S10-A DC-DC Converter Technical Manual V1.1
Mechanical Consideration
HUAWEI TECHNOLOGIES CO., LTD.
Huawei Industrial Base Bantian Longgang
Shenzhen 518129
People's Republic of China
www.huawei.com
Soldering
The converter is compatible with reflow soldering techniques. No wave soldering and hand soldering is allowed.
Figure 74: Recommended reflow profile using lead-free solder
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