HP TC4400 User Manual

t
Maintenance and Service Guide
HP Compaq tc4400 Tablet PC
Document Part Number: 383208-002
May 2006
This guide is a troubleshooting reference used for maintaining and servicing the tablet PC. It provides comprehensive information on identifying tablet PC features, components, and spare parts; troubleshooting tablet PC problems; and performing tablet PC disassembly procedures.
© Copyright 2006 Hewlett-Packard Development Company, L.P.
Microsoft and Windows are U.S. registered trademarks of Microsoft Corporation. Intel, Celeron, and Core are trademarks or registered trademarks of Intel Corporation or its subsidiaries in the United States and other countries. Bluetooth is a trademark owned by its proprietor and used by Hewlett-Packard Company under license. SD Logo is a trademark of its proprietor.
The information contained herein is subject to change without notice. The only warranties for HP products and services are set forth in the express warranty statements accompanying such products and services. Nothing herein should be construed as constituting an additional warranty. HP shall not be liable for technical or editorial errors or omissions contained herein.
Maintenance and Service Guide HP Compaq tc4400 Tablet PC Second Edition: May 2006 First Edition: March 2005 Document Part Number: 383208-002

Contents

1 Product Description
1.1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–2
1.2 Resetting the Tablet PC. . . . . . . . . . . . . . . . . . . . . . . 1–4
1.3 Power Management. . . . . . . . . . . . . . . . . . . . . . . . . . 1–5
1.4 External Components . . . . . . . . . . . . . . . . . . . . . . . . 1–6
1.5 Design Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . 1–22
2 Troubleshooting
2.1 Computer Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1
Using Computer Setup . . . . . . . . . . . . . . . . . . . . . . . 2–1
Selecting from the File Menu . . . . . . . . . . . . . . . . . . 2–2
Selecting from the Security Menu . . . . . . . . . . . . . . 2–3
Selecting from the Diagnostics Menu. . . . . . . . . . . . 2–4
Selecting from the System Configuration Menu. . . . 2–5
2.2 Troubleshooting Flowcharts . . . . . . . . . . . . . . . . . . . 2–6
Maintenance and Service Guide iii
Contents
3 Illustrated Parts Catalog
3.1 Serial Number Location . . . . . . . . . . . . . . . . . . . . . . 3–1
3.2 Computer Major Components. . . . . . . . . . . . . . . . . . 3–2
3.3 Plastics Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–11
3.4 Cable Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–12
3.5 Miscellaneous (Not Illustrated). . . . . . . . . . . . . . . . 3–13
3.6 Sequential Part Number Listing . . . . . . . . . . . . . . . 3–15
4 Removal and Replacement Preliminaries
4.1 Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1
4.2 Service Considerations . . . . . . . . . . . . . . . . . . . . . . . 4–2
Plastic Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–2
Cables and Connectors . . . . . . . . . . . . . . . . . . . . . . . 4–2
4.3 Preventing Damage to Removable Drives . . . . . . . . 4–3
4.4 Preventing Electrostatic Damage . . . . . . . . . . . . . . . 4–4
4.5 Packaging and Transporting Precautions . . . . . . . . . 4–5
4.6 Workstation Precautions . . . . . . . . . . . . . . . . . . . . . . 4–6
4.7 Grounding Equipment and Methods . . . . . . . . . . . . . 4–7
iv Maintenance and Service Guide
5 Removal and Replacement Procedures
5.1 Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–2
5.2 Disassembly Sequence Chart . . . . . . . . . . . . . . . . . . 5–3
5.3 Preparing the Tablet PC for Disassembly . . . . . . . . . 5–5
5.4 Hard Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–7
5.5 Tablet PC Feet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–11
5.6 Bluetooth Module . . . . . . . . . . . . . . . . . . . . . . . . . . 5–12
5.7 External Memory Module . . . . . . . . . . . . . . . . . . . . 5–14
5.8 Keyboard Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–17
5.9 Keyboard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–20
5.10 Fan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–24
5.11 Heat Sink. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–25
5.12 Processor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–28
5.13 Internal Memory Module . . . . . . . . . . . . . . . . . . . 5–30
5.14 Mini Card WLAN Module . . . . . . . . . . . . . . . . . . 5–32
5.15 Display Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 5–34
5.16 Button Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–40
5.17 Top Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–43
5.18 TouchPad. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–47
5.19 Speaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–51
5.20 Infrared Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–53
5.21 System Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–55
5.22 Modem Module. . . . . . . . . . . . . . . . . . . . . . . . . . . 5–60
5.23 RTC Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–62
Contents
Maintenance and Service Guide v
Contents
6 Specifications
A Screw Listing
B Software Backup and Recovery
C Display Component Recycling
D Connector Pin Assignments
E Power Cord Set Requirements
Index
vi Maintenance and Service Guide
1

Product Description

The HP Compaq tc4400 Tablet PC offers advanced modularity, Intel® Core™ Duo and Celeron® M processors, and extensive multimedia support.
HP Compaq tc4400 Tablet PC
Maintenance and Service Guide 1–1
Product Description

1.1 Features

Intel Core Duo T2600 (2.17-GHz), T2500 (2.00-GHz),
T2400 (1.83-GHz), and T2300 (1.67-GHz) or Intel Celeron M 1.60-GHz processors, varying by tablet PC model
12.1-inch, XGA, TFT (1024 × 768) display with over
16.8 million colors
100-, 80-, or 60-GB high-capacity hard drive, varying by
tablet PC model
256-MB DDR2 synchronous DRAM (SDRAM) at 633 MHz
and 533 MHz, expandable to 4.0 GB
Microsoft® Windows® XP Tablet Edition
Full-size Windows keyboard with embedded numeric keypad
TouchPad and pointing stick pointing devices, including a
dedicated vertical scroll region
Integrated 10Base-T/100Base-T/1000Base-T Ethernet local
area network (LAN) network interface card (NIC) with RJ-45 jack
Integrated high-speed 56K modem with RJ-11 jack
Integrated wireless support for Mini PCI IEEE 802.11b/g and
802.11a/b/g WLAN device
Support for one Type I or Type II PC Card slot, with support
for both 32-bit (CardBus) and 16-bit PC Cards
1–2 Maintenance and Service Guide
Product Description
External 65-watt AC adapter with 3-wire power cord
6-cell Li-Ion battery pack
Audio speaker
Volume up, volume mute, and volume down buttons
Connectors:
Infrared
Audio-out (headphone)
Audio-in (microphone)
Universal Serial Bus (USB) v. 2.0 (3 ports, 1 powered)
Power
External monitor
RJ-45 (network)
RJ-11 (modem)
S-Video-out
PC Card
Digital Media Slot
Primary battery pack
Travel battery pack
Docking connector
Maintenance and Service Guide 1–3
Product Description

1.2 Resetting the Tablet PC

If the tablet PC you are servicing has an unknown password, follow the steps below to clear the password. These steps also clear CMOS.
The following steps will not clear an unknown password if the
stringent security option has been enabled in the BIOS. If stringent security is enabled, the system board must be replaced to reset an unknown password. Refer to Section 5.21, “System
Board,” for more information on replacing the system board.
Before replacing the system board, perform the steps below to make sure stringent security has been properly enabled.
Enabling stringent security provides enhanced prtotection for the power-on password and administrator password and other forms of power-on authorization. Stringent security is enabled/disabled by accessing the Password Options menu in the Computer Setup utility. Refer to Section 2.1, “Computer Setup,” for more information.
1. Prepare the tablet PC for disassembly (refer to Section 5.3,
“Preparing the Tablet PC for Disassembly,” for more
information).
2. Remove the real-time clock (RTC) battery (refer to
Section 5.23, “RTC Battery,” for more information on
removing and replacing the RTC battery).
3. Wait approximately 5 minutes.
4. Replace the RTC battery and reassemble the tablet PC.
5. Connect AC power to the tablet PC. Do not reinsert any batteries at this time.
6. Turn on the tablet PC.
All passwords and all CMOS settings have been cleared.
1–4 Maintenance and Service Guide

1.3 Power Management

The tablet PC comes with power management features that extend battery pack operating time and conserve power. The tablet PC supports the following power management features:
Standby
Hibernation
Setting customization by the user
Hotkeys for setting the level of performance
Battery calibration
Lid switch resume
Power button
Advanced Configuration and Power Management (ACPM)
compliance
Product Description
Maintenance and Service Guide 1–5
Product Description

1.4 External Components

The external components on the front of the tablet PC are shown below and described in Table 1-1.
Front Components
Tabl e 1-1
Front Components
Item Component Function
1 Wireless light On: An integrated wireless device, such as
2Power light On: The computer is on.
1–6 Maintenance and Service Guide
a wireless local area network (WLAN) device and/or Bluetooth® device is turned on.
Blinking green: The computer is in standby.
Blinking rapidly: An HP Smart AC Adapter with a higher power rating should be connected.
Off: The computer is off or in hibernation.
Tabl e 1-1
Product Description
Front Components
(Continued)
Item Component Function
3Battery light Amber: A battery pack is charging.
Green: A battery pack is close to full
charge capacity.
Blinking amber: A battery pack that is the only available power source has reached a low-battery condition. When the battery pack reaches a critical low-battery condition, the battery light begins blinking more quickly.
Off: If the computer is connected to an external power source, the light is turned off when all batteries in the computer are fully charged. If the computer is not connected to an external power source, the light is turned off until the battery pack reaches a low-battery condition, when the light begins blinking amber.
4Drive light Blinking green: The hard drive or optical
drive is being accessed.
Amber: HP Mobile Data Protection has temporarily parked the hard drive.
5 Infrared port Provides wireless communication between
the computer and an optional IrDA-compliant device.
6 Display release button Opens the tablet PC.
7 Fingerprint reader Allows a fingerprint logon to Windows
instead of using a password.
Maintenance and Service Guide 1–7
Product Description
The external components on the right side of the tablet PC are shown below and described in Table 1-2.
Right-Side Components
1–8 Maintenance and Service Guide
Tabl e 1-2
Right-Side Components
Item Component Function
Product Description
1Audio-out
(headphone) jack
2 Audio-in (microphone)
jack
3 Powered USB port Connects USB 1.1- or 2.0-compliant
4 PC Card slot or
optional smart card reader
5 Digital Media Slot Supports Secure Digital (SD) Memory
Produces computer sound when connected to optional power stereo speakers, headphones, ear buds, a headset, or television audio.
Connects an optional computer headset microphone, stereo array microphone, or monoarual microphone.
devices to the tablet PC using a standard USB cable, or connects an optional external MultiBay or external MultiBay II to the tablet PC. This USB port is a powered port that can be used without external power.
On select tablet PC models, the PC
Card slot may be replaced with an optional smart card reader.
If your tablet PC has
a PC Card slot, it supports optional Type I, Type II, 32-bit (CardBus), or 16-bit PC Cards.
a smart card reader, it accepts smart cards or Java™ Cards.
Cards and MultiMediaCards (MMC).
Maintenance and Service Guide 1–9
Product Description
The external components on the left side of the tablet PC are shown below and described in Table 1-3.
Left-Side Components
Tabl e 1-3
Left-Side Components
Item Component Function
1 Security cable slot Attaches an optional security cable to the
tablet PC.
The purpose of security solutions is
to act as deterrents. These deterrents may not prevent a product from being mishandled or stolen.
2 Vent Provides airflow to cool internal
1–10 Maintenance and Service Guide
components.
To prevent overheating, do not
Ä
obstruct vents. Use the computer only a hard, flat surface. Do not allow a hard surface, such as an adjoining printer, or a soft surface, such as pillows or thick rugs or clothing, to block airflow.
Depending on the tablet PC model,
vents vary in number and location.
Tabl e 1-3
Product Description
Left-Side Components
(Continued)
Item Component Function
3 Wireless button Turns the wireless functionality of the
WLAN or Bluetooth device on or off, but does not establish a connection.
To establish a wireless connection,
a wireless network must already be set up.
4 USB port Connects a USB 1.1- and 2.0-compliant
device to the tablet PC using a standard USB cable.
5 Info Center button Launches Info Center, which enables you
to open various software solutions.
6 Power switch When the tablet PC is
Off, slide toward the front of the tablet PC and release to turn on the tablet PC.
In standby, slide toward the front of the tablet PC and release to exit standby.
In hibernation, slide toward the front of the tablet PC and release to exit hibernation.
If the tablet PC has stopped responding and Microsoft Windows shutdown procedures cannot be used, slide toward the front of the tablet PC and hold for 4 seconds to turn off the tablet PC.
7 Speaker Enables you to listen to music and hear
audio alerts and signals from programs.
Maintenance and Service Guide 1–11
Product Description
The external components on the rear panel of the tablet PC are shown below and described in Table 1-4.
Rear Panel Components
1–12 Maintenance and Service Guide
Product Description
Tabl e 1-4
Rear Panel Components
Item Component Function
1 USB port Connects USB 1.1- and 2.0-compliant
devices to the tablet PC using a standard USB cable.
2 RJ-11 (modem) jack Connects a modem cable. Enabled with
56-K connectivity.
3 RJ-45 (network) jack Connects a network cable. Enabled with
10BASE-T/100BASE-TX/1000BASE-T connectivity.
4 Smart adapter power
connector
5 External monitor port Connects an optional VGA external monitor
6 S-Video-out jack Is a 7-pin, dual-purpose jack.
Connects an AC adapter, an optional AC adapter, or an optional power cable.
or projector.
It connects an optional S-Video device, such as a television, VCR, camcorder, overhead projector, or video capture card, with an optional, standard (4-pin) S-Video cable.
The extra 3 pins also enable an optional S-Video-to-composite adapter to be used with the tablet PC.
Maintenance and Service Guide 1–13
Product Description
The standard keyboard components of the tablet PC are shown below and described in Table 1-5.
Standard Keyboard Components
1–14 Maintenance and Service Guide
Product Description
Table 1-5
Standard Keyboard Components
Item Component Function
1 Function keys (6) Perform system and application tasks.
When combined with the fn key, the function keys f3, f4, and f8 through f11 perform additional tasks as hotkeys.
2 caps lock key Enables caps lock and turns on the caps
3 fn key Executes frequently used system
4 Windows logo key Displays the Microsoft Windows
5Windows
applications key
6 Arrow keys Moves the cursor around the screen.
7 Embedded numeric
keypad
8 num lock key Enables numeric lock, turns on the
lock light.
functions when pressed in combination with a function key or the esc key.
Start menu.
Displays a shortcut menu for items beneath the pointer.
Can be used like an external numeric keypad.
embedded numeric keypad, and turns on the num lock light.
Maintenance and Service Guide 1–15
Product Description
The tablet PC top components are shown below and described in Table 1-6.
Top Components
1–16 Maintenance and Service Guide
Table 1-6
Top Components
Item Component Function
Product Description
1 Left and right
TouchPad buttons (2)
2 TouchPad Moves the pointer. Can be set to perform
3 Left and right pointing
stick buttons (2)
4 Pointing stick Moves the pointer.
5 Vent Provides airflow to cool internal
6 Presentation button Turns on the presentation feature.
7 Volume mute button Mutes or restores volume.
8 Volume down button Decreases tablet PC sound.
9 Volume up button Increases tablet PC sound.
10 TouchPad scroll zone Scrolls upward or downward.
Function like the left and right buttons on an external mouse.
other mouse functions, such as scrolling, selecting, and double-clicking.
Function like the left and right buttons on an external mouse.
components.
To prevent overheating, do not
Ä
obstruct vents. Use the computer only a hard, flat surface. Do not allow a hard surface, such as an adjoining printer, or a soft surface, such as pillows or thick rugs or clothing, to block airflow.
Maintenance and Service Guide 1–17
Product Description
The tablet PC display components are shown below and described in Table 1-7.
Display Components
1–18 Maintenance and Service Guide
Table 1-7
Display Components
Item Component Function
Product Description
1 Tablet PC Input Panel
Launch button
2 Rotate button Switches the image between landscape
3 Q button When Windows is running, opens or
4 Windows Security
button
5 Jog dial Functions like the enter and the up and
6 Internal microphone Records sound.
7 Pen eject button Ejects the pen from the pen holder.
8 Pen holder Secures the pen to the tablet PC.
Opens the Microsoft Tablet PC Input Panel application, which includes a handwriting pad and an on-screen keyboard.
and portrait orientation.
closes the Q Menu.
When pressed while:
Windows is open, enters the ctrl+alt+delete command.
The Setup utility is open, enters the reset command.
down arrow keys on a standard keyboard.
Press inward to enter a command.
Rotate upward to scroll upward.
Rotate downward to scroll downward.
Maintenance and Service Guide 1–19
Product Description
The external components on the bottom of the tablet PC are shown below and described in Table 1-8.
Bottom Components
1–20 Maintenance and Service Guide
Product Description
Table 1 -8
Bottom Components
Item Component Function
1 Base enclosure cover Covers the display cable connector.
2 Docking connector Connects the tablet PC to an optional
docking device.
3 Accessory battery
connector
4 Vents (3) Provides airflow to cool internal
5 Battery bay Holds the battery pack.
6 Battery release latch Releases the battery pack from the
7 Hard drive cover Holds the primary hard drive.
8 Expansion memory
module compartment
Connects an optional HP Ultra-Capacity Battery or HP Extended Life Battery.
components.
To prevent overheating, do not
Ä
obstruct vents. Use the computer only a hard, flat surface. Do not allow a hard surface, such as an adjoining printer, or a soft surface, such as pillows or thick rugs or clothing, to block airflow.
battery bay.
Contains one expansion memory module slot.
Maintenance and Service Guide 1–21
Product Description

1.5 Design Overview

This section presents a design overview of key parts and features of the tablet PC. Refer to Chapter 3, “Illustrated Parts Catalog,” to identify replacement parts, and Chapter 5, “Removal and
Replacement Procedures,” for disassembly steps.
The system board provides the following device connections:
Audio
Display
Hard drive
Intel Core Duo and Celeron M processors
Keyboard
Memory module
Mini Card WLAN devices
PC Card
Pointing stick
To uc hP ad
CAUTION: To properly ventilate the tablet PC, allow at least a 7.6-cm
Ä
(3-inch) clearance on the left and right sides of the tablet PC.
The tablet PC uses an electric fan for ventilation. The fan is controlled by a temperature sensor and is designed to turn on automatically when high temperature conditions exist. These conditions are affected by high external temperatures, system power consumption, power management/battery conservation configurations, battery fast charging, and software. Exhaust air is displaced through the ventilation grill located on the left side of the tablet PC.
1–22 Maintenance and Service Guide

Troubleshooting

WARNING: Only authorized technicians trained by HP should repair
Å
this equipment. All troubleshooting and repair procedures are detailed to allow only subassembly-/module-level repair. Because of the complexity of the individual boards and subassemblies, do not attempt to make repairs at the component level or modifications to any printed wiring board. Improper repairs can create a safety hazard. Any indication of component replacement or printed wiring board modification may void any warranty or exchange allowances.

2.1 Computer Setup

Computer Setup is a system information and customization utility that can be used even when the operating system is not working or will not load. This utility includes settings that are not available in Windows.
2

Using Computer Setup

Information and settings in Computer Setup are accessed from the File, Security, Diagnostics, or System Configuration menus:
1. Turn on or restart the computer. Press F10 = ROM-Based Setup message is displayed in the lower-left corner of the screen.
To change the language, use the cursor control keys
to navigate to the System Configuration menu.
To view navigation information, press f1.
To return to the Computer Setup menu, press esc.
Maintenance and Service Guide 2–1
f10 while the
Troubleshooting
2. Select the File, Security, Diagnostics, or System Configuration menu.
3. To close Computer Setup and restart the computer:
Select File > Save changes and exit, and then press enter.
– or –
Select File > Ignore changes and exit, and then
– or –
Select File > Restore defaults, and then press enter.
press
enter.
4. When you are prompted to confirm your action, press

Selecting from the File Menu

Table 2 -1
File Menu
Select To Do This
System Information View identification information about the
computer, processor, memory and cache size, and system ROM.
View BIOS revision, keyboard controller version, and battery pack serial number information.
f10.
2–2 Maintenance and Service Guide
Troubleshooting

Selecting from the Security Menu

Table 2 -2
Security Menu
Select To Do This
Setup Password Enter, change, or delete an Setup password.
Power-On Password Enter, change, or delete a power-on password.
Password Options (Password options can
be selected only when a power-on password has been set.)
DriveLock Passwords Enable/disable DriveLock; change a DriveLock
Smart Card Security Enable/disable smart card power-on support.
TPM Embedded Security Enable/disable:
System IDs Establish:
Disk Sanitizer Establish fast, optimum, or custom settings for
Enable/disable:
Stringent security.
Requirement of password on restart.
user or master password.
DriveLock Settings are accessible only
when you enter Computer Setup by turning on (not restarting) the computer.
A setup password must be established to
use this feature.
Embedded security device state.
Power-on authentication support.
Automatic DriveLock support.
Notebook asset tracking number.
Notebook ownership tags.
disk sanitizing.
*Not applicable to SuperDisk LS-120 drives.
Maintenance and Service Guide 2–3
Troubleshooting

Selecting from the Diagnostics Menu

Table 2 -3
Diagnostics Menu
Select To Do This
HDD Self-Test Options Run a quick comprehensive self test on hard
drives in the system that support the test features.
Memory Check Run a quick comprehensive test on system
memory on the following categories:
Walking 0s
Walking 1s
High Address line testing
Alternate Pattern testing
2–4 Maintenance and Service Guide
Troubleshooting

Selecting from the System Configuration Menu

Table 2 -4
System Configuration Menu
Select To Do This
Language Change the Computer Setup language.
Boot Options Enable/disable MultiBoot, which sets a startup
sequence that can include most bootable devices and media in the system.
Device Configurations Enable/disable:
Swap Fn/Ctrl keys.
USB legacy support.
BIOS DMA data transfers.
Fan Always on while on AC Power.
Data Execution Prevention.
LAN Power save.
Built-In Device Options Enable/disable:
Embedded WLAN Device Radio.
Embedded Bluetooth Device Radio.
LAN/WLAN Switching.
Wake on LAN from Off.
Port Options Enable/disable:
USB Port.
1394 Port.
CardBus Slot.
Maintenance and Service Guide 2–5
Troubleshooting

2.2 Troubleshooting Flowcharts

Tabl e 2-5
Troubleshooting Flowcharts Overview
Flowchart Description
2.1 “Flowchart 2.1—Initial Troubleshooting”
2.2 “Flowchart 2.2—No Power, Part 1”
2.3 “Flowchart 2.3—No Power, Part 2”
2.4 “Flowchart 2.4—No Power, Part 3”
2.5 “Flowchart 2.5—No Power, Part 4”
2.6 “Flowchart 2.6—No Video, Part 1”
2.7 “Flowchart 2.7—No Video, Part 2”
2.8 “Flowchart 2.8—Nonfunctioning Docking Device (if applicable)”
2.9 “Flowchart 2.9—No Operating System (OS) Loading”
2.10 “Flowchart 2.10—No OS Loading, Hard Drive, Part 1”
2.11 “Flowchart 2.11—No OS Loading, Hard Drive, Part 2”
2.12 “Flowchart 2.12—No OS Loading, Hard Drive, Part 3”
2.13 “Flowchart 2.13—No OS Loading, Diskette Drive”
2.14 “Flowchart 2.14—No OS Loading, Optical Drive”
2.15 “Flowchart 2.15—No Audio, Part 1”
2.16 “Flowchart 2.16—No Audio, Part 2”
2.17 “Flowchart 2.17—Nonfunctioning Device”
2.18 “Flowchart 2.18—Nonfunctioning Keyboard”
2.19 “Flowchart 2.19—Nonfunctioning Pointing Device”
2.20 “Flowchart 2.20—No Network/Modem Connection”
2–6 Maintenance and Service Guide
Flowchart 2.1—Initial Troubleshooting
Begin
troubleshooting.
N
Go to Is there power?
Y
N
Beeps,
LEDs, or error
messages?
Y
N
Is there video?
(no boot)
Y
N
Is the OS
loading?
Y
N
Is there
sound?
Y
“Flowchart
2.2—No Power, Par t 1.”
Check
LED board,
speaker
connections.
Go to
“Flowchart
2.6—No Video, Part 1.”
Go to
“Flowchart
2.9—No Operating System (OS)
Loading.”
Go to
“Flowchart
2.15—No Audio, Par t 1.”
N
All drives working?
Y
N
Keyboard/
pointing
device
working?
Y
N
Connecting
to network
or modem?
Y
End
Troubleshooting
Go to
“Flowchart
2.17—Nonfunc­tioning Device.”
Go to
“Flowchart
2.18—Nonfunc-
tioning Keyboard”
or “Flowchart
2.19—Nonfunc­tioning Pointing
Device.”
Go to
“Flowchart
2.20—No
Network/Modem
Connection.”
Maintenance and Service Guide 2–7
Troubleshooting
N
Flowchart 2.2—No Power, Part 1
No power
(power LED
is off).
Remove from
docking device
(if applicable).
Y
Y
Power up
on battery
power?
Power up
on AC
power?
N
Reset
power.*
Power up
on battery
power?
Y
N
Reset
power.*
Power up
on AC power?
Y
N
Go to
“Flowchart
2.3—No Power, Par t 2.”
N
Go to
“Flowchart
2.4—No Power, Part 3.”
Y
Power up in
docking device?
1. Reset the power cables in the docking device and at the AC outlet.
2. Be sure the AC power source is active.
3. Be sure that the power strip is working.
Done
YN
Done
Power up
in docking
device?
*NOTES
1. On select tablet PC models, there is a separate reset button.
2. On select tablet PC models, the computer can be reset using the standby switch and either the lid switch or the main power switch.
Go to
“Flowchart
2.8—Nonfunctioning Docking Device (if
applicable).”
2–8 Maintenance and Service Guide
Flowchart 2.3—No Power, Part 2
N
Continued from
“Flowchart
2.2—No Power, Par t 1.”
Visually check for
debris in battery
socket and clean
if necessary.
Y
Troubleshooting
Power on?
Check battery pack
by
recharging it,
moving it to
another computer,
Done
N
Power on?
Replace
power supply
(if applicable).
Y
N
Go to
Done
Power on?
“Flowchart
2.4—No Power, Part 3.”
Y
Done
Maintenance and Service Guide 2–9
Troubleshooting
Flowchart 2.4—No Power, Part 3
Continued from
“Flowchart
2.3—No Power, Part 2.”
Plug directly
into AC outlet.
Y
Power LED
on?
N
Reseat AC adapter
in computer and
at power source.
Power on?
N
Power outlet
active?
Y
Replace
power cord.
Power on?
Done
Y
Done
External
N
Try different
outlet.
Internal or
external AC
adapter?
Internal
Go to
“Flowchart
2.5—No Power, Part 4.”
Replace external
AC adapter.
N
Power on?
Y
Y
Done
Done
N
2–10 Maintenance and Service Guide
Flowchart 2.5—No Power, Part 4
Continued from
“Flowchart
2.4—No Power, Par t 3.”
Open
computer.
Troubleshooting
N
Y
Loose or
damaged
parts?
Close
computer and
retest.
Power on?
Done
Y
Reseat loose
components and
boards and
replace damaged
items.
Replace the following items (if applicable). Check computer operation after each replacement:
N
1. Internal DC-DC converter*
2. Internal AC adapter
3. Processor board*
4. System board*
*NOTE: Replace these items as a set to prevent shorting out among components.
Maintenance and Service Guide 2–11
Troubleshooting
Flowchart 2.6—No Video, Part 1
No video.
Docking Device
Stand-alone
or docking
device?
Go to
“Flowchart
2.7—No Video, Part 2.”
*NOTE: To change from internal to external display, use the hotkey combination.
Stand-alone
Internal or
external
display*?
External
Adjust
brightness.
Internal
Y
Video OK? Done
N
Check for bent
pins on cable.
N
Video OK?
Adjust
brightness.
Video OK? Done
N
A
Press lid
switch to ensure
operation.
Video OK? Done
N
Replace the following one at a time. Test after each replacement.
1. Cable between computer and computer display (if applicable)
2. Display
3. System board
Try another display.
Internal and
external
video OK?
Y
Y
N
Replace
system
board.
YY
Done
Done
2–12 Maintenance and Service Guide
Flowchart 2.7—No Video, Part 2
Continued from
“Flowchart
2.6—No Video, Part 1.”
Remove
computer from
docking device,
if connected.
Troubleshooting
Adjust
display
brightness.
N
Video OK?
Y
Check that computer is properly
seated in docking device, for
bent pins on cable, and for
monitor connection.
Y
Video OK?
N
Adjust external
monitor display.
Go to “A” in
“Flowchart
2.6—No Video, Part 1.”
Done
Check brightness
of external
monitor.
Video OK?
N
Try another
external monitor.
Internal
and external
video OK?
N
Go to
“Flowchart
2.8—Nonfunctioning Docking Device (if
applicable).”
Y
Done
Y
Done
Maintenance and Service Guide 2–13
Troubleshooting
Flowchart 2.8—Nonfunctioning Docking Device (if applicable)
Nonfunctioning
docking device.
Reset power cord in
docking device and
power outlet.
Check voltage
setting on docking
device.
Reset monitor
cable connector at
docking device.
Y
Docking
device
operating?
Done
N
Replace docking
device.
2–14 Maintenance and Service Guide
Reinstall
computer into
docking device.
Docking
device
operating?
N
Test replacement
docking device with
new computer.
Y
Done
Troubleshooting
Flowchart 2.9—No Operating System (OS) Loading
No OS
loading.*
Reset power
cord in docking
device and
power outlet.
No OS loading from hard drive,
“Flowchart 2.10—No OS Loading,
go to
go to
Hard Drive, Part 1.”
No OS loading from diskette drive,
“Flowchart 2.13—No OS Loading,
Diskette Drive.”
No OS loading from CD-ROM or DVD-ROM
drive, go to
“Flowchart 2.20—No Network/Modem
go to
*NOTE: Before beginning troubleshooting, always check cable connections, cable ends, and drives for bent or damaged pins.
“Flowchart 2.14—No OS
Loading, Optical Drive.”
No OS loading from network,
Connection.”
Maintenance and Service Guide 2–15
Troubleshooting
Flowchart 2.10—No OS Loading, Hard Drive, Part 1
OS not
loading from
hard drive.
Nonsystem
disk message?
N
Reseat
external
hard drive.
OS loading?
N
Boot
from
CD?
Y
Check the Setup utility for correct
booting order.
Boot from
hard drive?
Y
Done
Y
Go to
“Flowchart
2.11—No OS Loading,
Hard Drive, Part 2.”
Y
Done
N
N
Boot from
diskette?
Y
N
Change boot priority through the Setup Utility
and reboot.
Go to
“Flowchart
2.13—No OS Loading,
Diskette Drive.”
N
Boot from
hard drive?
2.17—Nonfunctioning
Go to
“Flowchart
Device.”
Y
2–16 Maintenance and Service Guide
Troubleshooting
Flowchart 2.11—No OS Loading, Hard Drive, Part 2
Continued from
“Flowchart
2.10—No OS Loading,
Hard Drive, Part 1.”
CD or
diskette in
drive?
Y
Remove
diskette and
reboot.
N
1. Replace
2. Replace system
hard drive.
board.
N
Reseat
hard drive.
Hard drive
accessible?
Run FDISK.
Y
Done
N
from diskette
Y
Boot from
hard drive?
Boot
drive?
Y
N
Diskette Drive.”
Done
Go to
“Flowchart
2.13—No OS Loading,
Hard drive
partitioned?
Y
Hard drive
formatted?
Y
N
Create partition, and then format
hard drive to
bootable
C:\ prompt.
N
Format hard drive
and bring to
abootable
C:\ prompt.
N
Y
Computer
booted?
Load OS using
Operating System
disc (if applicable).
Y
Hard drive
accessible?
Done
N
Go to
“Flowchart
2.12—No OS Loading,
Hard Drive, Part 3.”
Maintenance and Service Guide 2–17
Go to
“Flowchart
2.12—No OS Loading,
Hard Drive, Part 3.”
Troubleshooting
Flowchart 2.12—No OS Loading, Hard Drive, Part 3
Continued from
“Flowchart
2.11—No OS Loading,
Hard Drive, Part 2.”
N
System
files on hard
drive?
Y
Install OS
and reboot.
Virus
on
hard drive?
N
Run SCANDISK and
check for
bad sectors.
Can bad
sectors
be fixed?
Y
Fix bad
sectors.
Y
OS
Clean virus.
loading from
hard drive?
Y
Done
N
Y
Diagnostics on diskette?
Replace
hard drive.
N
N
Replace
hard drive.
Run diagnostics
and follow
recommendations.
N
Boot from
hard drive?
Replace
hard drive.
Y
Done
2–18 Maintenance and Service Guide
Troubleshooting
N
N
Flowchart 2.13—No OS Loading, Diskette Drive
Y
OS not loading
from
diskette drive.
Reseat
diskette drive.
OS
loading?
Done
N
Nonsystem
disk message?
Y
Bootable
diskette in drive?
N
Install bootable
diskette and
reboot computer.
Y
N
Boot
from another
device?
Y
Go to
“Flowchart
2.17—Nonfunc­tioning Device.”
N
Diskette
drive enabled
in the Setup
Utility?
Enable drive
and cold boot
computer.
Y
Y
Reset the computer.
Is diskette
drive boot
order
correct?
Refer to
Section 1.2,
“Resetting the
Tablet P C,”
instructions.
for
Check diskette
for system files.
Try d iff er ent
diskette.
Nonsystem
disk error?
N
loading?
N
OS
Y
1. Replace diskette
2. Replace system
Y
drive.
board.
Done
Change boot priority using
the Setup Utility.
Go to
“Flowchart
2.17—Nonfunctioning Device.”
Maintenance and Service Guide 2–19
Troubleshooting
Flowchart 2.14—No OS Loading, Optical Drive
loading from
CD-ROM or
DVD-ROM drive.
Boots from
CD or DVD?
N
Reseat
No OS
drive.
N
bootable disc.
Disc
in drive?
Install
Y
Bootable
disc in drive?
Y
Try another
bootable disc.
N
Install bootable
disc and
reboot
computer.
Y
Done
Y
Boots from
CD or DVD?
Done
N
Y
Booting
from another
device?
N
2.17—Nonfunctioning
Go to
“Flowchart
Device.”
Reset the computer.
Booting
correct?
N
Correct boot
order using
the Setup Utility.
order
Y
Refer to
Section 1.2,
“Resetting the
Tablet P C,”
instructions.
for
2.17—Nonfunctioning
Go to
“Flowchart
Device.”
2–20 Maintenance and Service Guide
Flowchart 2.15—No Audio, Part 1
N
Turn up audio
No audio.
internally or
externally.
Audio? Done
N
Troubleshooting
Y
Computer in
docking device
(if applicable)?
Y
Undock
Internal
audio?
N
Go to
“Flowchart
2.16—No Audio, Par t 2.”
Y
Go to
“Flowchart
2.16—No Audio, Par t 2.”
Replace
the
docking device.
Y
Go to
“Flowchart
2.17—Nonfunctioning Device.”
Audio? Done
N
Maintenance and Service Guide 2–21
Troubleshooting
Flowchart 2.16—No Audio, Part 2
Continued from
“Flowchart
2.15—No Audio, Part 1.”
N
Audio driver in OS configured?
Y
N
Correct
drivers for
application?
Y
Connect to
external
speaker.
Reload
audio drivers.
Load drivers and set configuration
in OS.
Replace audio
board and
Audio?
YN
speaker connections in computer
(if applicable).
Audio? Done
1. Replace internal speakers.
2. Replace audio board (if applicable).
3. Replace system board.
YN
2–22 Maintenance and Service Guide
Flowchart 2.17—Nonfunctioning Device
Nonfunctioning
device.
Reseat device.
Unplug the nonfunctioning device from the computer
and inspect cables and plugs for bent or broken pins or
Clear
CMOS.
Reattach device.
Close computer,
plug in power,
and reboot.
other damage.
Any physical
device detected?
N
Replace hard drive.
Y
Operating System
Troubleshooting
Fix or
replace
broken item.
Go to
“Flowchart
2.9—No
(OS) Loading.”
N
Device
boots
properly?
Y
Done
Replace NIC.
If integrated NIC,
replace system
board.
Y
Replace diskette
drive.
Maintenance and Service Guide 2–23
Device
boots
properly?
Done
N
Troubleshooting
Flowchart 2.18—Nonfunctioning Keyboard
Keyboard
not operating
properly.
Connect computer
to good external
keyboard.
N
Y
Reseat internal
connector
(if applicable).
Y
External
device
works?
keyboard
Replace
system
board.
N
OK?
Replace internal
keyboard or
cable.
Y
Done Done
OK?
N
Replace
system
board.
2–24 Maintenance and Service Guide
Troubleshooting
Flowchart 2.19—Nonfunctioning Pointing Device
Pointing device
not operating
properly.
Connect computer
to good external pointing device.
N
External
device
works?
Y
Reseat internal pointing device
connector
(if applicable).
Replace
system
board.
N
OK?
Replace internal
pointing device
or cable.
Y
Y
Done Done
OK?
N
Replace
system
board.
Maintenance and Service Guide 2–25
Troubleshooting
Flowchart 2.20—No Network/Modem Connection
No network
or modem
connection.
N
Network
or modem jack
active?
Y
Digital
line?
N
Replace jack
or have jack
activated.
Y
Connect
to nondigital
line.
Y
Done
Y
Disconnect all
the computer
NIC/modem
configured
in OS?
power from
and open.
N
Reload
drivers and
reconfigure.
OK?
N
Replace the NIC/modem
(if applicable).
Y
Reseat NIC/modem
(if applicable).
OK? Done
N
Replace
system
board.
2–26 Maintenance and Service Guide

Illustrated Parts Catalog

This chapter provides an illustrated parts breakdown and a reference for spare part numbers.

3.1 Serial Number Location

When ordering parts or requesting information, provide the tablet PC serial number and tablet PC model number located on the bottom of the tablet PC.
3
Serial Number Location
Maintenance and Service Guide 3–1
Illustrated Parts Catalog

3.2 Computer Major Components

Computer Major Components
3–2 Maintenance and Service Guide
Spare Parts: Computer Major Components
Item Description
Illustrated Parts Catalog
Table 3 -1
Spare Part Number
1 12.1-inch, XGA, TFT display assembly (includes
wireless antenna transceivers and cables, microphone, fingerprint reader board, and display cable)
2 Keyboard cover 383558-001
3 Keyboards, with pointing stick
Belgium Brazil The Czech
Republic Denmark Europe France French Canada Germany Greece Hungary Iceland Israel Italy Japan Korea
4 Button board (includes button board cable) 419112-001
419171-A41 419171-201 419171-221
419171-081 419171-021 419171-051 419171-121 419171-041 419171-151 419171-211 419171-DD1 419171-BB1 419171-061 419171-291 419171-AD1
Latin America Norway Portugal Russia Saudi Arabia Spain Slovakia Sweden/Finland Switzerland Ta i wa n Thailand Tu r ke y The United
Kingdom
The United
States
419156-001
419171-161 419171-091 419171-131 419171-251 419171-141 419171-071 419171-231 419171-B71 419171-111 419171-AB1 419171-281 419171-141 419171-031
419171-001
5 Top cover 419164-001
6 Fan 419127-001
7 TouchPad (includes cable and bracket) 419165-001
Maintenance and Service Guide 3–3
Illustrated Parts Catalog
Computer Major Components
3–4 Maintenance and Service Guide
Table 3 -1
Illustrated Parts Catalog
Spare Parts: Computer Major Components
Item Description
8 Memory modules
PC2, 5300 2048-MB 1024-MB 512-MB 256-MB
PC2, 4200 2048-MB 1024-MB 512-MB 256-MB
9 Mini Card WLAN module
802.11b/g Silverton WLAN module for use in most of the world (MOW)
802.11b/g Silverton WLAN module for use in the rest of the world (ROW)
802.11a/b/g FRLN WLAN card for MOW use 373888-001
802.11a/b/g FRLN WLAN card for ROW use 373889-001
(Continued)
Spare Part Number
419149-001 419145-001 419151-001 419147-001
419148-001 419144-001 419150-001 419146-001
359106-001
359107-001
802.11a/b/g FRLN WLAN card for use in Japan 373888-291
802.11a/b/g FRLN WLAN card for use in Europe 377792-001
802.11a/b/g DynaStar WLAN card for MOW use 337407-001
802.11a/b/g DynaStar WLAN card for ROW use 337407-002
802.11a/b/g DynaStar WLAN card for use in Japan 337407-291
802.11a/b/g ATMC WLAN card for MOW use 377408-001
802.11a/b/g ATMC WLAN card for ROW use 377408-002
Maintenance and Service Guide 3–5
Illustrated Parts Catalog
Table 3 -1
Spare Parts: Computer Major Components
Item Description
802.11a/b/g ATMC WLAN card for use in Japan 377408-291
(Continued)
Spare Part Number
3–6 Maintenance and Service Guide
Illustrated Parts Catalog
Computer Major Components
Maintenance and Service Guide 3–7
Illustrated Parts Catalog
Table 3 -1
Spare Parts: Computer Major Components
(Continued)
Spare Part
Item Description
10 Heat sink (includes thermal paste) 419161-001
11 Thermal shield 419162-001
12 Hinge saddle 419129-001
13 Processors (include thermal paste)
Intel Core Duo T2600 (2.17-GHz) Intel Core Duo T2500 (2.00-GHz) Intel Core Duo T2400 (1.83-GHz) Intel Core Duo T2300 (1.67-GHz)
Intel Celeron M 1.60-GHz 419159-001
Plastics Kit, includes: 419157-001
14a 14b 14c 14d
15 System board 419116-001
PC Card slot bezel Bluetooth board cover Hard drive cover Memory module compartment cover Not illustrated: Computer feet (5)
Number
409972-001 409971-001 409970-001 409969-001
16 Speaker 419160-001
17 Modem module (high-speed 56 K, includes modem
module cable)
18 RTC battery 383625-001
19 Base enclosure cover 383520-001
20 Infrared board (includes infrared board cable) 419114-001
3–8 Maintenance and Service Guide
419143-001
Illustrated Parts Catalog
Computer Major Components
Maintenance and Service Guide 3–9
Illustrated Parts Catalog
Table 3 -1
Spare Parts: Computer Major Components
(Continued)
Spare Part
Item Description
21 Base enclosure 419110-001
22 6-cell battery pack 419111-001
23 Hard drives (all 5400 rpm; include cover and frame)
100-GB 80-GB 60-GB
24 Bluetooth module (includes Bluetooth module
cable)
25 Hard drive cover 419128-001
Number
419124-001 419126-001 419125-001
419117-001
3–10 Maintenance and Service Guide

3.3 Plastics Kit

Spare Part Number Information
Illustrated Parts Catalog
Tabl e 3-2
Plastics Kit
Spare Part
Item
1 Bluetooth module cover
2 PC Card slot bezel
3 Base enclosure cover
4 Hard drive cover
5 Memory module compartment cover
6 Tablet PC feet (5)
Maintenance and Service Guide 3–11
Description
Plastics Kit 419157-001
Includes:
Number
Illustrated Parts Catalog

3.4 Cable Kit

Tabl e 3-3
Cable Kit
Spare Part Number Information
Spare Part
Item
1 Button board cable
2 Modem cable
3 Bluetooth module cable
4 Pointing stick cable
3–12 Maintenance and Service Guide
Description
Cable Kit 419118-001
Includes:
Number
Illustrated Parts Catalog

3.5 Miscellaneous (Not Illustrated)

Tabl e 3-4
Miscellaneous Spare Part Information
Spare Part
Description
8-cell travel battery 367456-001
External MultiBay II 366143-001
External MultiBay II power cable and stand 366144-001
HP Docking Station 413267-001
HP Docking Station 120 W AC adapter 391174-001
Logo Kit 419132-001
HP Docking Station Miscellaneous Plastics Kit 380089-001
MultiBay 8X DVD-ROM Drive (for use in
External MultiBay II and HP Docking Station)
Number
373314-001
MultiBay 24X DVD/CD-RW Combo Drive (for use in External MultiBay II and HP Docking Station)
DVD±RW and CD-RW Double-Layer Combo Drive (for use in External MultiBay II and HP Docking Station)
Screw Kit (includes the following screws; refer to
Appendix A, “Screw Listing,” for more information on
specifications and usage
Phillips PM2.5×13.0 spring-loaded screw
Phillips PM3.0×4.0 screw
Phillips PM2.5×7.0 screw
Phillips PM2.0×5.0 screw
Phillips PM2.0×4.0 screw
Maintenance and Service Guide 3–13
Phillips PM2.0×4.0 screw
Torx8 T8M2.0×20.0 screw
Torx8 T8M2.0×10.0 screw
Torx8 T8M2.0×8.0 screw
Torx8 T8M2.0×5.0 screw
373315-001
375557-001
373556-001
Illustrated Parts Catalog
Tabl e 3-4
Miscellaneous Spare Part Information
Description
Power supply, 65 watt 419107-001
Power cords
For use in:
Australia and New Zealand 350188-011
Belgium, Europe, Greece, Norway, and Portugal 350188-021
Canada, French Canada, Latin America, Taiwan, Thailand,
and the United States
Denmark 350188-081
France 350188-041
Germany 350188-051
Hong Kong and the United Kingdom 350188-031
Israel 350188-BB1
Italy 350188-061
Japan 350188-291
The Netherlands 350188-331
(Continued)
Spare Part Number
350188-001
The People’s Republic of China 350188-AA1
Saudi Arabia 350188-171
Spain 350188-071
Sweden/Finland 350188-B71
3–14 Maintenance and Service Guide
Illustrated Parts Catalog

3.6 Sequential Part Number Listing

Table 3 -5
Sequential Part Number Listing
Spare Part Number Description
337407-001 802.11a/b/g DynaStar WLAN Mini Card WLAN module for
MOW use
337407-002 802.11a/b/g DynaStar WLAN Mini Card WLAN module for
ROW use
337407-291 802.11a/b/g DynaStar WLAN Mini Card WLAN module for
use in Japan
350188-001 Power cord for use in Canada, French Canada, Latin America,
350188-011 Power cord for use in Australia and New Zealand
350188-021 Power cord for use in Belgium, Europe, Greece, Norway, and
350188-031 Power cord for use in Hong Kong and the United Kingdom
350188-041 Power cord for use in Germany
350188-051 Power cord for use in France
350188-061 Power cord for use in Italy
350188-071 Power cord for use in Spain
350188-081 Power cord for use in Denmark
350188-171 Power cord for use in Saudi Arabia
350188-291 Power cord for use in Japan
350188-331 Power cord for use in the Netherlands
350188-AA1 Power cord for use in the People’s Republic of China
350188-B71 Power cord for use in Sweden/Finland
350188-BB1 Power cord for use in Israel
Taiwan, Thailand, and the United States
Portugal
Maintenance and Service Guide 3–15
Illustrated Parts Catalog
Table 3 -5
Sequential Part Number Listing
(Continued)
Spare Part Number Description
359106-001 802.11b/g Silverton WLAN Mini Card WLAN module
for MOW use
359107-001 802.11b/g Silverton WLAN card Mini Card WLAN module for
ROW use
366143-001 External MultiBay II
366144-001 External MultiBay II power cable and stand
367456-001 8-cell travel battery pack
373314-001 MultiBay 8X DVD-ROM Drive (for use in External MultiBay II
and HP Docking Station)
373315-001 MultiBay 24X DVD/CD-RW Combo Drive (for use in External
MultiBay II and HP Docking Station)
373556-001 Screw Kit
373888-001 802.11a/b/g FRLN WLAN Mini Card WLAN module
for MOW use
373888-291 802.11a/b/g FRLN WLAN Mini Card WLAN module for use
in Japan
373889-001 802.11a/b/g FRLN WLAN Mini Card WLAN module
for ROW use
375557-001 DVD±RW and CD-RW Double-Layer Combo Drive (for use in
External MultiBay II and HP Docking Station)
377408-001 802.11a/b/g ATMC WLAN Mini Card WLAN module for
MOW use
377408-002 802.11a/b/g ATMC WLAN Mini Card WLAN module
for ROW use
377408-291 802.11a/b/g ATMC WLAN Mini Card WLAN module for use
in Japan
3–16 Maintenance and Service Guide
Table 3 -5
Illustrated Parts Catalog
Sequential Part Number Listing
(Continued)
Spare Part Number Description
377792-001 802.11a/b/g FRLN WLAN Mini Card WLAN module for use
in Europe
380089-001 HP Docking Station Miscellaneous Plastics Kit
383520-001 Base enclosure cover
383556-001 Screw Kit
383558-001 Keyboard cover
383625-001 RTC battery
391174-001 HP Docking Station 120-W AC adapter
409969-001 Intel Core Duo T2300 (1.67-GHz) processor (includes
409970-001 Intel Core Duo T2400 (1.83-GHz) processor (includes
409971-001 Intel Core Duo T2500 (2.00-GHz) processor (includes
409972-001 Intel Core Duo T2600 (2.17-GHz) processor (includes
413267-001 HP Docking Station
419107-001 65-watt power supply
thermal paste)
thermal paste)
thermal paste)
thermal paste)
419109-001 Wireless Antenna Kit (includes wireless antenna transceivers
419110-001 Base enclosure
419111-001 6-cell, 5.1-Ah battery pack
419112-001 Button board (includes button board cable)
419114-001 Infrared board (includes cable)
419115-001 Display board
Maintenance and Service Guide 3–17
and cables)
Illustrated Parts Catalog
Table 3 -5
Sequential Part Number Listing
(Continued)
Spare Part Number Description
419116-001 System board
419117-001 Bluetooth module (includes Bluetooth module cable)
419118-001 Cable Kit
419121-001 Digitizer
419122-001 Digitizer mesh
419123-001 Digitizer mylar
419124-001 100-GB hard drive (5400 rpm; includes cover and frame)
419125-001 60-GB hard drive (5400 rpm; includes cover and frame)
419126-001 80-GB hard drive (5400 rpm; includes cover and frame)
419127-001 Fan
419128-001 Hard drive cover
419129-001 Hinge saddle
419131-001 Display inverter
419132-001 Logo Kit
419134-001 Display bezel (includes fingerprint reader board)
419135-001 Display Bracket Kit
419137-001 Display Cable Kit
419139-001 Display enclosure
419140-001 Display mesh tape
419142-001 Display Rubber Screw Cover Kit
419143-001 Modem module (high-speed 56K, includes modem
419144-001 PC2, 4200 1024-MB memory module
3–18 Maintenance and Service Guide
module cable)
Table 3 -5
Illustrated Parts Catalog
Sequential Part Number Listing
(Continued)
Spare Part Number Description
419145-001 PC2, 5300 1024-MB memory module
419146-001 PC2, 4200 256-MB memory module
419147-001 PC2, 5300 256-MB memory module
419148-001 PC2, 4200 2048-MB memory module
419149-001 PC2, 5300 2048-MB memory module
419150-001 PC2, 4200 512-MB memory module
419151-001 PC2, 5300 512-MB memory module
419153-001 Microphone
419156-001 12.1-inch, XGA, TFT display assembly (includes wireless
antenna transceivers and cables, microphone, fingerprint reader board, and display cable)
419157-001 Plastics Kit
419159-001 Intel Celeron M 1.60-GHz processor (includes thermal paste)
419160-001 Speaker
419161-001 Heat sink
419162-001 Thermal shield (includes thermal pad)
419164-001 Top cover
419165-001 TouchPad (includes cable and bracket)
419171-001 Keyboard with pointing stick for use in the United States
419171-021 Keyboard with pointing stick for use in Europe
419171-031 Keyboard with pointing stick for use in the United Kingdom
419171-041 Keyboard with pointing stick for use in Germany
419171-051 Keyboard with pointing stick for use in France
Maintenance and Service Guide 3–19
Illustrated Parts Catalog
Table 3 -5
Sequential Part Number Listing
(Continued)
Spare Part Number Description
419171-061 Keyboard with pointing stick for use in Italy
419171-071 Keyboard with pointing stick for use in Spain
419171-081 Keyboard with pointing stick for use in Denmark
419171-091 Keyboard with pointing stick for use in Norway
419171-111 Keyboard with pointing stick for use in Switzerland
419171-121 Keyboard with pointing stick for use in French Canada
419171-131 Keyboard with pointing stick for use in Portugal
419171-141 Keyboard with pointing stick for use in Turkey
419171-151 Keyboard with pointing stick for use in Greece
419171-161 Keyboard with pointing stick for use in Latin America
419171-171 Keyboard with pointing stick for use in Saudi Arabia
419171-201 Keyboard with pointing stick for use in Brazil
419171-211 Keyboard with pointing stick for use in Hungary
419171-221 Keyboard with pointing stick for use in the Czech Republic
419171-231 Keyboard with pointing stick for use in Slovakia
419171-251 Keyboard with pointing stick for use in Russia
419171-281 Keyboard with pointing stick for use in Thailand
419171-291 Keyboard with pointing stick for use in Japan
419171-A41 Keyboard with pointing stick for use in Belgium
419171-AB1 Keyboard with pointing stick for use in Taiwan
419171-AD1 Keyboard with pointing stick for use in Korea
419171-B71 Keyboard with pointing stick for use in Sweden/Finland
3–20 Maintenance and Service Guide
Table 3 -5
Illustrated Parts Catalog
Sequential Part Number Listing
(Continued)
Spare Part Number Description
419171-BB1 Keyboard with pointing stick for use in Israel
419171-DD1 Keyboard with pointing stick for use in Iceland
431168-001 Display Bracket Kit (includes display hinges)
Maintenance and Service Guide 3–21
Removal and Replacement
This chapter provides essential information for proper and safe removal and replacement service.

4.1 Tools Required

You will need the following tools to complete the removal and replacement procedures:
Magnetic screwdriver
Phillips P0 screwdriver
Torx8 T8 screwdriver
Flat-bladed screwdriver
4
Preliminaries
Maintenance and Service Guide 4–1
Removal and Replacement Preliminaries

4.2 Service Considerations

The following sections include some of the considerations that you should keep in mind during disassembly and assembly procedures.
As you remove each subassembly from the tablet PC, place
the subassembly (and all accompanying screws) away from the work area to prevent damage.

Plastic Parts

Using excessive force during disassembly and reassembly can damage plastic parts. Use care when handling the plastic parts. Apply pressure only at the points designated in the maintenance instructions.

Cables and Connectors

CAUTION: When servicing the tablet PC, make sure cables are
Ä
placed in their proper locations during the reassembly process. Improper cable placement can damage the tablet PC.
Cables must be handled with extreme care to avoid damage. Apply only the tension required to unseat or seat the cables during removal and insertion. Handle cables by the connector whenever possible. In all cases, avoid bending, twisting, or tearing cables. Make sure that cables are routed in such a way that they cannot be caught or snagged by parts being removed or replaced. Handle flex cables with extreme care; these cables tear easily.
4–2 Maintenance and Service Guide
Removal and Replacement Preliminaries

4.3 Preventing Damage to Removable Drives

Removable drives are fragile components that must be handled with care. To prevent damage to the tablet PC, damage to a removable drive, or loss of information, observe the following precautions:
Before removing or inserting a hard drive, shut down the
tablet PC. If you are unsure whether the tablet PC is off or in hibernation, turn the tablet PC on, and then shut it down through the operating system.
Before removing a diskette drive or optical drive, make sure
that a diskette or disc is not in the drive and make sure that the optical drive tray is closed.
Before handling a drive, make sure that you are discharged of
static electricity. While handling a drive, avoid touching the connector.
Handle drives on surfaces covered with at least one inch of
shock-proof foam.
Avoid dropping drives from any height onto any surface.
After removing a hard drive, an optical drive, or a diskette
drive, place it in a static-proof bag.
Avoid exposing a hard drive to products that have magnetic
fields, such as monitors or speakers.
Avoid exposing a drive to temperature extremes or liquids.
If a drive must be mailed, place the drive in a bubble pack
mailer or other suitable form of protective packaging and label the package “FRAGILE: Handle With Care.”
Maintenance and Service Guide 4–3
Removal and Replacement Preliminaries

4.4 Preventing Electrostatic Damage

Many electronic components are sensitive to electrostatic discharge (ESD). Circuitry design and structure determine the degree of sensitivity. Networks built into many integrated circuits provide some protection, but in many cases, the discharge contains enough power to alter device parameters or melt silicon junctions.
A sudden discharge of static electricity from a finger or other conductor can destroy static-sensitive devices or microcircuitry. Often the spark is neither felt nor heard, but damage occurs.
An electronic device exposed to electrostatic discharge may not be affected at all and can work perfectly throughout a normal cycle. Or the device may function normally for a while, then degrade in the internal layers, reducing its life expectancy.
4–4 Maintenance and Service Guide
Removal and Replacement Preliminaries

4.5 Packaging and Transporting Precautions

Use the following grounding precautions when packaging and transporting equipment:
To avoid hand contact, transport products in static-safe
containers, such as tubes, bags, or boxes.
Protect all electrostatic-sensitive parts and assemblies with
conductive or approved containers or packaging.
Keep electrostatic-sensitive parts in their containers until
the parts arrive at static-free workstations.
Place items on a grounded surface before removing items
from their containers.
Always be properly grounded when touching a sensitive
component or assembly.
Store reusable electrostatic-sensitive parts from assemblies
in protective packaging or nonconductive foam.
Use transporters and conveyors made of antistatic belts and
roller bushings. Make sure that mechanized equipment used for moving materials is wired to ground and that proper materials are selected to avoid static charging. When grounding is not possible, use an ionizer to dissipate electric charges.
Maintenance and Service Guide 4–5
Removal and Replacement Preliminaries

4.6 Workstation Precautions

Use the following grounding precautions at workstations:
Cover the workstation with approved static-shielding material
(refer to
Use a wrist strap connected to a properly grounded work
surface and use properly grounded tools and equipment.
Use conductive field service tools such as cutters, drivers, and
vacuums.
When fixtures must directly contact dissipative surfaces, use
fixtures made only of static-safe materials.
Keep the work area free of nonconductive materials such
as ordinary plastic assembly aids and Styrofoam.
Handle electrostatic-sensitive components, parts, and
assemblies by the case or PCM laminate. Handle these items only at static-free workstations.
Avoid contact with pins, leads, or circuitry.
Turn off power and input signals before inserting or removing
connectors or test equipment.
Table 4-2, “Static-Shielding Materials”).
4–6 Maintenance and Service Guide
Removal and Replacement Preliminaries

4.7 Grounding Equipment and Methods

Grounding equipment must include either a wrist strap or a foot strap at a grounded workstation.
When seated, wear a wrist strap connected to a grounded
system. Wrist straps are flexible straps with a minimum of one megohm ±10% resistance in the ground cords. To provide proper ground, wear a strap snugly against the skin at all times. On grounded mats with banana-plug connectors, use alligator clips to connect a wrist strap.
When standing, use foot straps and a grounded floor mat.
Foot straps (heel, toe, or boot straps) can be used at standing workstations and are compatible with most types of shoes or boots. On conductive floors or dissipative floor mats, use foot straps on both feet with a minimum of one megohm resistance between the operator and ground. To be effective, the conductive strips must be worn in contact with the skin.
Other grounding equipment recommended for use in preventing electrostatic damage includes:
Antistatic tape
Antistatic smocks, aprons, and sleeve protectors
Conductive bins and other assembly or soldering aids
Nonconductive foam
Conductive tabletop workstations with ground cords of
one megohm resistance
Static-dissipative tables or floor mats with hard ties to
the ground
Field service kits
Static awareness labels
Material-handling packages
Nonconductive plastic bags, tubes, or boxes
Metal tote boxes
Electrostatic voltage levels and protective materials
Maintenance and Service Guide 4–7
Removal and Replacement Preliminaries
Table 4-1 shows how humidity affects the electrostatic voltage levels generated by different activities.
Tabl e 4-1
Typical Electrostatic Voltage Levels
Relative Humidity
Event 10% 40% 55%
Walking across carpet 35,000 V 15,000 V 7,500 V
Walking across vinyl floor 12,000 V 5,000 V 3,000 V
Motions of bench worker 6,000 V 800 V 400 V
Removing DIPS from plastic tube 2,000 V 700 V 400 V
Removing DIPS from vinyl tray 11,500 V 4,000 V 2,000 V
Removing DIPS from Styrofoam 14,500 V 5,000 V 3,500 V
Removing bubble pack from PCB 26,500 V 20,000 V 7,000 V
Packing PCBs in foam-lined box 21,000 V 11,000 V 5,000 V
A product can be degraded by as little as 700 V.
Table 4-2 lists the shielding protection provided by antistatic bags and floor mats.
Table 4 -2
Static-Shielding Materials
Material Use Voltage Protection Level
Antistatic plastic Bags 1,500 V
Carbon-loaded plastic Floor mats 7,500 V
Metallized laminate Floor mats 5,000 V
4–8 Maintenance and Service Guide
5
Removal and Replacement
Procedures
This chapter provides removal and replacement procedures.
There are as many as 61 screws, in 9 different sizes, that may have to be removed, replaced, or loosened when servicing the tablet PC. Make special note of each screw and screw lock size and location during removal and replacement.
Refer to Appendix C, “Display Component Recycling,” for detailed information on screw and screw lock sizes, locations, and usage.
Maintenance and Service Guide 5–1
Removal and Replacement Procedures

5.1 Serial Number

Report the tablet PC serial number to HP when requesting information or ordering spare parts. The serial number is located on the bottom of the tablet PC.
Serial Number Location
5–2 Maintenance and Service Guide
Removal and Replacement Procedures

5.2 Disassembly Sequence Chart

Use the chart below to determine the section number to be referenced when removing tablet PC components.
Disassembly Sequence Chart
Section Description
5.3 Preparing the Tablet PC for
Disassembly
Battery pack
5.4 Hard Drive 2 loosened to remove the
5.5 Table t P C F e e t 0
5.6 Bluetooth Module 2 loosened to remove the
5.7 External Memory Module 2 loosened to remove the
5.8 Keyboard Cover 4
5.9 Keyboard 4
5.10 Fan 3
5.11 Heat Sink 4
5.12 Processor 1 loosened
# of Screws Removed
0
hard drive cover 1 loosened to remove the hard drive 4 removed to disassemble the hard drive
Bluetooth module cover
memory module compartment cover
5.13 Internal Memory Module 0
Maintenance and Service Guide 5–3
Removal and Replacement Procedures
Disassembly Sequence Chart
Section Description
5.14 Mini Card WLAN Module 2
To prevent an unresponsive system and the display of a
Å
warning message, install only a Mini Card WLAN device authorized for use in your tablet PC by the governmental agency that regulates wireless devices in your country. If you install a device and then receive a warning message, remove the device to restore tablet PC functionality. Then contact Customer Care.
5.15 Display Assembly 6
5.16 Button Board 1
5.17 To p Cover 10
5.18 TouchPad 4
5.19 Speaker 2
5.20 Infrared Board 1
5.21 System Board 6
5.22 Modem Module 2
5.23 RTC Battery 0
# of Screws Removed
(Continued)
5–4 Maintenance and Service Guide
Removal and Replacement Procedures

5.3 Preparing the Tablet PC for Disassembly

Before you begin any removal or installation procedures:
1. Shut down the tablet PC. If you are unsure whether the tablet PC is off or in hibernation, turn the computer on, and then shut it down through the operating system.
2. Disconnect all external devices connected to the tablet PC.
3. Disconnect the power cord.
Maintenance and Service Guide 5–5
Removal and Replacement Procedures
Battery Pack Spare Part Number Information
6-cell battery pack 419111-001
4. Remove the battery pack by following these steps: a. Turn the tablet PC upside down with the rear panel
toward you.
b. Slide the battery release latch 1 toward you. (The right
side of the battery pack disengages from the tablet PC.)
c. Lift the right side of the battery pack and swing it to the
left 2 and remove it.
Removing the Battery Pack
Reverse the above procedure to install the battery pack.
5–6 Maintenance and Service Guide

5.4 Hard Drive

Hard Drive Spare Part Number Information
Hard drives (all 5400 rpm; include cover, frame, and connector)
Removal and Replacement Procedures
100-GB 80-GB 60-GB
1. Prepare the tablet PC for disassembly (Section 5.3).
419124-001 419126-001 419125-001
Maintenance and Service Guide 5–7
Removal and Replacement Procedures
2. Loosen the two Phillips PM2.0×5.0 screws 1 that secure the hard drive cover to the tablet PC.
3. Lift the left side of the hard drive cover and swing it to the right 2 and remove it.
The hard drive cover is available using spare part 419128-001
and is also included in the Plastics Kit, spare part number 419157-001.
Removing the Hard Drive Cover
5–8 Maintenance and Service Guide
Removal and Replacement Procedures
4. Loosen the Phillips PM2.5×13.0 hard drive retention screw 1.
5. Grasp the mylar tab 2 on the hard drive and slide the hard drive to the right 3 to disconnect it from the system board.
6. Remove the hard drive 4.
Removing the Hard Drive
Maintenance and Service Guide 5–9
Removal and Replacement Procedures
7. Remove the four Phillips PM3.0×4.0 screws 1 that secure the hard drive frame to the hard drive.
8. Lift the frame straight up 2 to remove if from the hard drive.
Removing the Hard Drive Frame
Reverse the above procedure to reassemble and install the hard drive.
5–10 Maintenance and Service Guide

5.5 Tablet PC Feet

The tablet PC feet are adhesive-backed rubber pads. The feet are included in the Plastics Kit, spare part number 419157-001.
Removal and Replacement Procedures
Replacing the Tablet PC Feet
Maintenance and Service Guide 5–11
Removal and Replacement Procedures

5.6 Bluetooth Module

Bluetooth Module Spare Part Number Information
Bluetooth module (includes Bluetooth module cable) 419117-001
1. Prepare the tablet PC for disassembly (Section 5.3).
2. Remove the hard drive cover (Section 5.4).
3. Position the tablet PC with the front toward you.
4. Loosen the two Phillips PM2.0×5.0 screws 1 that secure the Bluetooth module cover to the tablet PC.
5. Remove the Bluetooth module cover 2.
The Bluetooth cover is included in the Plastics Kit, spare part
number 419157-001.
Removing the Bluetooth Module Cover
5–12 Maintenance and Service Guide
Removal and Replacement Procedures
6. Slide the Bluetooth module out of the tablet PC 1.
7. Disconnect the Bluetooth module cable 2 from the board.
Removing the Bluetooth Module
Reverse the above procedure to install the Bluetooth module.
Maintenance and Service Guide 5–13
Removal and Replacement Procedures

5.7 External Memory Module

Memory Module Spare Part Number Information
PC2, 5300 2048-MB 1024-MB 512-MB 256-MB
419149-001 419145-001 419151-001
419147-001
PC2, 4200 2048-MB 1024-MB 512-MB 256-MB
1. Prepare the tablet PC for disassembly (refer to Section 5.3).
2. Position the tablet PC with the front toward you.
419148-001 419144-001 419150-001
419146-001
5–14 Maintenance and Service Guide
Removal and Replacement Procedures
3. Loosen the two Phillips PM2.0×5.0 screws 1 that secure the memory module compartment cover to the tablet PC.
4. Lift the left side of the cover and swing it to the right 2 to remove the memory module compartment cover.
The memory module compartment cover is included in the
Plastics Kit, spare part number 419157-001.
Removing the Memory Module Compartment Cover
Maintenance and Service Guide 5–15
Removal and Replacement Procedures
5. Spread the retaining tabs 1 on each side of the memory module socket to release the memory module. (The side of the module opposite the socket rises away from the tablet PC.)
6. Slide the module away from the socket at an angle 2.
7. Remove the memory module.
Memory modules are designed with a notch 3 to prevent
incorrect installation into the memory module socket.
Removing the Memory Module
Reverse the above procedure to install an external memory module.
5–16 Maintenance and Service Guide
Removal and Replacement Procedures

5.8 Keyboard Cover

Keyboard Cover Spare Part Number Information
Keyboard cover 383558-001
1. Prepare the tablet PC for disassembly (Section 5.3).
2. Position the tablet PC with the front toward you.
3. Remove the two Torx8 T8M2.0×10.0 screws 1 and the two Torx8 T8M2.0×20.0 screws 2 that secure the keyboard cover to the tablet PC.
Removing the Keyboard Cover Screws
Maintenance and Service Guide 5–17
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