HP 4500 Service Manual

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4500, 4500 N, 4500 DN Printer
Service Manual
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HP Color LaserJet 4500, 4500 N, 4500 DN Printer
Service Manual _____________
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© Copyright Hewlett-Packard Company, 1999
All Rights Reserved. Reproduction, adaptation, or translation without prior written permission is prohibited, except as allowed under the copyright laws.
Part number: C4084-91017 First Edition, May 1999
Warranty
The information contained in this document is subject to change without notice.
Hewlett-Packard makes no warranty of any kind with respect to this information. HEWLETT-PACKARD SPECIFICALLY DISCLAIMS THE IMPLIED WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
Hewlett-Packard shall not be liable for any direct, indirect, incidental, consequential, or other damage alleged in connection with the furnishing or use of this information.
Trademark Credits
Adobe is a trademark of Adobe Systems Incorporated which may be registered in certain jurisdictions.
Arial is a U.S. registered trademark of the Monotype Corporation.
CompuServe(TM) is a U.S. trademark of CompuServe, Inc.
E
NERGY STAR
is a U.S. registered service mark of the United States Environmental Protection Agency.
®
Microsoft
is a U.S. registered trademark of Microsoft Corporation.
®
PANTONE
* *Pantone, Inc.’s check-standard trademark for color.
PostScript is a trademark of Adobe Systems Incorporated which may be registered in certain jurisdictions.
TrueType is a U.S. trademark of Apple Computer, Inc.
UNIX is a registered trademark in the United States and other countries, licensed exclusively through X/Open Company Limited.
Windows, MS Windows, and Windows NT are U.S. registered trademarks of Microsoft Corporation.
Hewlett-Pack ard Company 11311 Chinden Boulevard Boise, Idaho 83714 U.S.A.
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Conventions
This manual uses the following conventions:
Color is used to emphasize items that are important to the material
under discussion. Bold is used for emphasis, particularly in situations where
would be confusing.
Italic
type is used to indicate related documents or emphasis.
DISPLAY
display. Commands you use on a computer k eyboard or on the printer control
panel are shown in
[Value +]
COURIER type indicates text that you type on a computer keyboard exactly as shown.
Hint Hints are used to suggest an action that may simplify the process.
Note Notes contain important information set off from the text.
CAUTION Caution messages alert you to the possibility of damage to equipment
or loss of data.
WARNING! Warning messages alert you to the possibility of personal injury.
type indicates text as seen on the printer control panel
[Keycap]
.
. Two examples are
[Select]
italic
, and
type
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Contents

List of figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
List of tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
1 Printer description
Printer features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Site requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Printer specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Printer assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Media requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Environmental Product Stewardship Program . . . . . . . . . . . . . . . . .21
Regulatory statements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
2 Service approach
Service approach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Parts and supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Technical assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
HP support and services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Warranty statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
HP maintenance agreements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
3 Installation and configuration
Unpack the printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Connecting to a network. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
Enhanced I/O (EIO) configuration . . . . . . . . . . . . . . . . . . . . . . . . . .64
Printer drivers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Network configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
Configuration tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
Setting network security on the printer. . . . . . . . . . . . . . . . . . . . . . .70
4 Printer maintenance
Cleaning the printer and accessories. . . . . . . . . . . . . . . . . . . . . . . .74
Approximate replacement intervals for consumable items. . . . . . . .76
Locating consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
Replacing consumable items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
DIMM configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
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5 Theory of operation
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
Basic operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97
Image formation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
Toner density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108
Mechanical system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109
Paper path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
DC controller subsystem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137
Motors and fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138
Formatter system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140
Power supplies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141
6 Removal and replacement
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145
Consumable assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148
Covers, drawers, top, and front assemblies. . . . . . . . . . . . . . . . . .149
Right side assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .171
Left side assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .186
Rear assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200
Internal assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .205
7 Troubleshooting
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .215
Troubleshooting process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .216
Printer error troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .221
Paper path troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .246
Image formation troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . .251
Interface troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .274
Control panel troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . .279
Troubleshooting tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .288
Service mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .292
Diagnostics mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .301
Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .310
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8 Parts and diagrams
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .331
Ordering parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .332
Illustrations and parts lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .337
Alphabetical parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .363
Numerical parts list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .368
Index
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List of figures

Figure 1-1 HP Color LaserJet 4500 family printers. . . . . . . . . . . . .2
Figure 1-2 Sample Label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Figure 1-3 Space requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Figure 1-4 Front view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Figure 1-5 Rear view. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Figure 3-1 Package contents . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Figure 3-2 Parallel cable with a “C” Connector. . . . . . . . . . . . . . .55
Figure 4-1 Location of Consumables . . . . . . . . . . . . . . . . . . . . . .77
Figure 4-2 Removing the formatter board. . . . . . . . . . . . . . . . . . .91
Figure 4-3 Do not remove the DIMM in slot #4. . . . . . . . . . . . . . .92
Figure 4-4 EDO and SDRAM memory modules . . . . . . . . . . . . . .92
Figure 5-1 Basic system operation . . . . . . . . . . . . . . . . . . . . . . . .97
Figure 5-2 Image formation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
Figure 5-3 Primary charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
Figure 5-4 Laser exposure . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
Figure 5-5 Development . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
Figure 5-6 Primary transfer. . . . . . . . . . . . . . . . . . . . . . . . . . . . .102
Figure 5-7 Secondary transfer . . . . . . . . . . . . . . . . . . . . . . . . . .103
Figure 5-8 Separation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104
Figure 5-9 ITB residual toner cleaning . . . . . . . . . . . . . . . . . . . .105
Figure 5-10 Waste toner to waste toner reservoir. . . . . . . . . . . . .106
Figure 5-11 Fuser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
Figure 5-12 Toner density sensor . . . . . . . . . . . . . . . . . . . . . . . . .108
Figure 5-13 Photosensitive drum cartridge . . . . . . . . . . . . . . . . . .109
Figure 5-14 Waste toner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110
Figure 5-15 Transfer unit function. . . . . . . . . . . . . . . . . . . . . . . . .111
Figure 5-16 Home position detection . . . . . . . . . . . . . . . . . . . . . .112
Figure 5-17 ITB unit life detection . . . . . . . . . . . . . . . . . . . . . . . . .113
Figure 5-18 Secondary transfer roller unit. . . . . . . . . . . . . . . . . . .114
Figure 5-19 ITB unit contact/separation unit . . . . . . . . . . . . . . . . .115
Figure 5-20 Toner carousel assembly. . . . . . . . . . . . . . . . . . . . . .116
Figure 5-21 Toner carousel operation. . . . . . . . . . . . . . . . . . . . . .117
Figure 5-22 Toner cartridge contact/separation function . . . . . . .118
Figure 5-23 Toner level detection/toner cartridge detection . . . . .119
Figure 5-24 Laser/scanner operation . . . . . . . . . . . . . . . . . . . . . .120
Figure 5-25 Paper jam sensors. . . . . . . . . . . . . . . . . . . . . . . . . . .122
Figure 5-26 Tray 2 (cassette) operation . . . . . . . . . . . . . . . . . . . .124
Figure 5-27 Tray 1 manual feed . . . . . . . . . . . . . . . . . . . . . . . . . .125
Figure 5-28 Laser paper detected. . . . . . . . . . . . . . . . . . . . . . . . .126
Figure 5-29 Overhead transparency sensor . . . . . . . . . . . . . . . . .127
Figure 5-30 Pick-up and feed system . . . . . . . . . . . . . . . . . . . . . .128
Figure 5-31 Fusing and delivery unit. . . . . . . . . . . . . . . . . . . . . . .131
Figure 5-32 Reversing and duplex pick-up operation . . . . . . . . . .133
Figure 5-33 Reversing operation. . . . . . . . . . . . . . . . . . . . . . . . . .134
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Figure 5-34 Side registration adjustment . . . . . . . . . . . . . . . . . . .135
Figure 5-35 Duplex feed roller pressure . . . . . . . . . . . . . . . . . . . .136
Figure 5-36 DC controller PCB . . . . . . . . . . . . . . . . . . . . . . . . . . .137
Figure 5-37 Motors and fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138
Figure 6-1 Phillips vs. Posidriv Screwdrivers . . . . . . . . . . . . . . .146
Figure 6-2 Top assembly cover removal and replacement. . . . .149
Figure 6-3 Left side cover removal and replacement . . . . . . . . .150
Figure 6-4 Right side cover removal and replacement . . . . . . . .151
Figure 6-5 Rear door removal and replacement . . . . . . . . . . . . .152
Figure 6-6 Right rear cover removal and replacement . . . . . . . .153
Figure 6-7 Drum drawer cover removal and replacement. . . . . .154
Figure 6-8 Drum drawer cover tabs and levers. . . . . . . . . . . . . .155
Figure 6-9 ITB drawer cover removal and replacement . . . . . . .156
Figure 6-10 Control panel removal and replacement . . . . . . . . . .157
Figure 6-11 Front right cover removal and replacement . . . . . . . .158
Figure 6-12 ITB drawer removal and replacement . . . . . . . . . . . .159
Figure 6-13 RFI shield removal and replacement . . . . . . . . . . . . .160
Figure 6-14 Laser/scanner assembly removal and replacement .161
Figure 6-15 DC controller removal and replacement . . . . . . . . . .162
Figure 6-16 Developing PCB removal and replacement (1 of 2). .163 Figure 6-17 Developing PCB removal and replacement (2 of 2). .164 Figure 6-18 Top cover switch assembly removal and
replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .165
Figure 6-19 Drum drawer switch . . . . . . . . . . . . . . . . . . . . . . . . . .166
Figure 6-20 Drum drawer assembly removal and replacement
(1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .167
Figure 6-21 Drum drawer assembly removal and replacement
(2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .168
Figure 6-22 Densitometer removal and replacement (1 of 2) . . . .169
Figure 6-23 Densitometer removal and replacement (2 of 2) . . . .170
Figure 6-24 Formatter removal and replacement . . . . . . . . . . . . .171
Figure 6-25 Formatter pan assembly removal and replacement
(1 of 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .173
Figure 6-26 Formatter pan assembly removal and replacement
(2 of 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .174
Figure 6-27 Formatter pan assembly removal and replacement
(3 of 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .175
Figure 6-28 Formatter pan assembly removal and replacement
(4 of 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .176
Figure 6-29 Power supply removal and replacement . . . . . . . . . .177
Figure 6-30 High-voltage power supply removal and
replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .178
Figure 6-31 Drum drive assembly removal and replacement
(1 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .179
Figure 6-32 Drum drive assembly removal and replacement
(2 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180
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Figure 6-33 Drum drive assembly removal and replacement
(3 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180
Figure 6-34 Large fan removal and replacement (1 of 2) . . . . . . .181
Figure 6-35 Large fan removal and replacement (2 of 2) . . . . . . .182
Figure 6-36 Carousel drive assembly removal and replacement
(1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .183
Figure 6-37 Carousel drive assembly removal and replacement
(2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .184
Figure 6-38 Paper size switch removal and replacement . . . . . . .185
Figure 6-39 Switch plate assembly removal and replacement . . .186 Figure 6-40 Paper feed PCB removal and replacement (1 of 3). .187 Figure 6-41 Paper feed PCB removal and replacement (2 of 3 . .188 Figure 6-42 Paper feed PCB removal and replacement (3 of 3). .189
Figure 6-43 Fuser motor removal and replacement (1 of 2) . . . . .190
Figure 6-44 Fuser motor removal and replacement (2 of 2) . . . . .191
Figure 6-45 Paper path motor removal and replacement . . . . . . .192
Figure 6-46 Paper pick solenoid removal and replacement . . . . .193
Figure 6-47 ITB cleaning roller clutch removal and replacement .194 Figure 6-48 ITB clutch assembly removal and replacement
(1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .195
Figure 6-49 ITB clutch assembly removal and replacement
(2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .196
Figure 6-50 Transfer roller cam clutch removal and replacement .197 Figure 6-51 Left side gears removal and replacement (1 of 2) . . .199 Figure 6-52 Left side gears removal and replacement (2 of 2) . . .199
Figure 6-53 Right side fan removal and replacement (1 of 2). . . .200
Figure 6-54 Right side fan removal and replacement (2 of 2). . . .201
Figure 6-55 Left side fan removal and replacement (1 of 3) . . . . .202
Figure 6-56 Left side fan removal and replacement (2 of 3) . . . . .203
Figure 6-57 Left side fan removal and replacement (3 of 3) . . . . .203
Figure 6-58 Rear paper path assembly removal and
replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .204
Figure 6-59 Carousel housing assembly removal and
replacement (1 of 4). . . . . . . . . . . . . . . . . . . . . . . . . .205
Figure 6-60 Carousel housing assembly removal and
replacement (2 of 4). . . . . . . . . . . . . . . . . . . . . . . . . .206
Figure 6-61 Carousel housing assembly removal and
replacement (3 of 4). . . . . . . . . . . . . . . . . . . . . . . . . .207
Figure 6-62 Carousel housing assembly removal and
replacement (4 of 4). . . . . . . . . . . . . . . . . . . . . . . . . .207
Figure 6-63 Paper transport assembly removal and replacement .208
Figure 6-64 Paper pick rollers removal and replacement . . . . . . .209
Figure 6-65 Star wheel assembly removal and replacement . . . .210
Figure 6-66 Transfer roller removal and replacement. . . . . . . . . .211
Figure 6-67 Cam shaft removal and replacement. . . . . . . . . . . . .212
Figure 7-3 Paper jam sensors. . . . . . . . . . . . . . . . . . . . . . . . . . .246
Figure 7-4 Paper jam locations. . . . . . . . . . . . . . . . . . . . . . . . . .247
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Figure 7-5 Image formation. . . . . . . . . . . . . . . . . . . . . . . . . . . . .251
Figure 7-6 Color balance calibration page . . . . . . . . . . . . . . . . .259
Figure 7-7 Repetitive defect ruler . . . . . . . . . . . . . . . . . . . . . . . .269
Figure 7-8 OPC exposed to light. . . . . . . . . . . . . . . . . . . . . . . . .271
Figure 7-9 Light exposed due to the developer access door
left open. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .272
Figure 7-10 Cleaning blade mark . . . . . . . . . . . . . . . . . . . . . . . . .273
Figure 7-11 Menu map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .280
Figure 7-12 Printer configuration page . . . . . . . . . . . . . . . . . . . . .289
Figure 7-13 Service mode menu map. . . . . . . . . . . . . . . . . . . . . .292
Figure 7-14 Service menu map. . . . . . . . . . . . . . . . . . . . . . . . . . .293
Figure 7-15 Registration page. . . . . . . . . . . . . . . . . . . . . . . . . . . .298
Figure 7-17 Sensor locations . . . . . . . . . . . . . . . . . . . . . . . . . . . .310
Figure 7-18 Printer solenoids and cluches . . . . . . . . . . . . . . . . . .312
Figure 7-19 Printer motors and fans . . . . . . . . . . . . . . . . . . . . . . .313
Figure 7-20 Miscellaneous sensors and clutches . . . . . . . . . . . . .314
Figure 7-21 Intermediate transfer belt sensors . . . . . . . . . . . . . . .315
Figure 7-22 Miscellaneous sensors (with tray 1 front cover
removed) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .316
Figure 7-23 PS6 and PS7 sensor location . . . . . . . . . . . . . . . . . .317
Figure 7-24 Miscellaneous switches . . . . . . . . . . . . . . . . . . . . . . .318
Figure 7-25 Miscellaneous switches and sensors. . . . . . . . . . . . .319
Figure 7-26 PS14 sensor location. . . . . . . . . . . . . . . . . . . . . . . . .320
Figure 7-27 Miscellaneous parts . . . . . . . . . . . . . . . . . . . . . . . . . .321
Figure 7-28 Imaging drum connector . . . . . . . . . . . . . . . . . . . . . .322
Figure 7-29 Rear door interlock switch defeat. . . . . . . . . . . . . . . .323
Figure 7-30 Right rear fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .324
Figure 7-31 Fuse (F1) and CB101 . . . . . . . . . . . . . . . . . . . . . . . .325
Figure 7-32 Fusing assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .326
Figure 7-33 DC controller PCB connectors. . . . . . . . . . . . . . . . . .327
Figure 7-34 General location of connectors . . . . . . . . . . . . . . . . .328
Figure 7-35 General location of duplexer and 500-sheet
paper feeder connectors . . . . . . . . . . . . . . . . . . . . . .329
Figure 7-36 500-sheet feeder wiring diagram . . . . . . . . . . . . . . . .330
Figure 8-1 Assembly location diagram (1 of 2) . . . . . . . . . . . . . .337
Figure 8-2 Assembly location diagram (2 of 2) . . . . . . . . . . . . . .338
Figure 8-3 PCB locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .339
Figure 8-4 External covers, panels, etc. . . . . . . . . . . . . . . . . . . .340
Figure 8-5 Top cover assembly. . . . . . . . . . . . . . . . . . . . . . . . . .342
Figure 8-6 Internal components (1 of 3) . . . . . . . . . . . . . . . . . . .344
Figure 8-7 Internal components (2 of 3) . . . . . . . . . . . . . . . . . . .346
Figure 8-8 Internal components (3 of 3) . . . . . . . . . . . . . . . . . . .348
Figure 8-9 Developing rotary assembly. . . . . . . . . . . . . . . . . . . .350
Figure 8-10 Paper pick-up assembly (1 of 3) . . . . . . . . . . . . . . . .352
Figure 8-11 Paper pick-up assembly (2 of 3) . . . . . . . . . . . . . . . .354
Figure 8-12 Paper pick-up assembly (3 of 3) . . . . . . . . . . . . . . . .356
Figure 8-13 Upper drawer assembly. . . . . . . . . . . . . . . . . . . . . . .358
x
Page 13
Figure 8-14 MP tray paper pick-up assembly . . . . . . . . . . . . . . . .359
Figure 8-15 250-sheet cassette . . . . . . . . . . . . . . . . . . . . . . . . . .360
Figure 8-16 500-sheet paper feeder . . . . . . . . . . . . . . . . . . . . . . .361
Figure 8-17 Duplex unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .362
xi
Page 14

List of tables

Table 1-1 Printer features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Table 1-2 Model names and numbers . . . . . . . . . . . . . . . . . . . . . .5
Table 1-3 Electrical specifications . . . . . . . . . . . . . . . . . . . . . . . . .8
Table 1-4 Environmental specifications . . . . . . . . . . . . . . . . . . . . .8
Table 1-5 Consumable storage requirements . . . . . . . . . . . . . . . .9
Table 1-6 Printer dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Table 1-7 Acoustic emissions . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Table 1-8 Supported media specifications. . . . . . . . . . . . . . . . . .14
Table 1-9 Printing on transparencies. . . . . . . . . . . . . . . . . . . . . .17
Table 2-1 Related documentation and software . . . . . . . . . . . . .35
Table 2-2 HP FIRST fax numbers . . . . . . . . . . . . . . . . . . . . . . . .37
Table 2-3 HP support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Table 2-4 HP driver distribution center. . . . . . . . . . . . . . . . . . . . .39
Table 2-5 Customer support worldwide . . . . . . . . . . . . . . . . . . . .40
Table 4-1 Cleaning the printer . . . . . . . . . . . . . . . . . . . . . . . . . . .75
Table 4-2 Approximate replacement interval for consumable
Table 5-1 Toner carousel assembly components . . . . . . . . . . .116
Table 5-2 Motors, solenoids, sensors, and switches . . . . . . . . .124
Table 5-3 Motors, solenoids, clutches, and sensors . . . . . . . . .125
Table 5-4 Solenoids, sensors, switches. . . . . . . . . . . . . . . . . . .129
Table 5-5 Paper size detection switches . . . . . . . . . . . . . . . . . .130
Table 5-6 Fusing and delivery unit components . . . . . . . . . . . .131
Table 5-7 Motors, solenoids, and sensors. . . . . . . . . . . . . . . . .133
Table 5-8 Motor and fan locations . . . . . . . . . . . . . . . . . . . . . . .138
Table 6-1. Types of screws. . . . . . . . . . . . . . . . . . . . . . . . . . . . .147
Table 7-1 Pre-troubleshooting checklist. . . . . . . . . . . . . . . . . . .216
Table 7-2 Alphabetical printer error messages . . . . . . . . . . . . .222
Table 7-3 Numerical printer error messages . . . . . . . . . . . . . . .235
Table 7-4 Defect distance chart. . . . . . . . . . . . . . . . . . . . . . . . .270
Table 7-5 Communications checks . . . . . . . . . . . . . . . . . . . . . .274
Table 7-6 Information Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . .281
Table 7-7 Paper Handling Menu . . . . . . . . . . . . . . . . . . . . . . . .282
Table 7-8 Configuration settings . . . . . . . . . . . . . . . . . . . . . . . .283
Table 7-9 Printing Menu settings . . . . . . . . . . . . . . . . . . . . . . . .284
Table 7-10 I/O Menu settings. . . . . . . . . . . . . . . . . . . . . . . . . . . .285
Table 7-11 Calibration Menu settings . . . . . . . . . . . . . . . . . . . . .286
Table 7-12 Resets Menu settings . . . . . . . . . . . . . . . . . . . . . . . .287
Table 7-13 Formatter diagnostics . . . . . . . . . . . . . . . . . . . . . . . .302
Table 7-14 Engine diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . .303
Table 7-15 Paper path sensors and switches . . . . . . . . . . . . . . .306
Table 7-16 Paper size settings. . . . . . . . . . . . . . . . . . . . . . . . . . .307
Table 7-17 Sensor status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .308
Table 7-18 Sensor function and locations . . . . . . . . . . . . . . . . . .311
items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
xii
Page 15
Table 7-19 Solenoid and clutch functions and locations . . . . . . .312
Table 7-20 Printer motors and fans . . . . . . . . . . . . . . . . . . . . . . .313
Table 7-21 Miscellaneous sensors and clutches. . . . . . . . . . . . .314
Table 7-22 Intermediate transfer belt sensors. . . . . . . . . . . . . . .315
Table 7-23 PS3 and PS4 description. . . . . . . . . . . . . . . . . . . . . .316
Table 7-24 PS6 and PS7 description. . . . . . . . . . . . . . . . . . . . . .317
Table 7-25 Switch description . . . . . . . . . . . . . . . . . . . . . . . . . . .318
Table 7-26 SW2, SW5, and PS13 description. . . . . . . . . . . . . . .319
Table 7-27 Density Sensor Location . . . . . . . . . . . . . . . . . . . . . .320
Table 7-28 Miscellaneous parts. . . . . . . . . . . . . . . . . . . . . . . . . .321
Table 7-29 Imaging drum connector . . . . . . . . . . . . . . . . . . . . . .322
Table 7-30 Fuse F1 and CB101 location. . . . . . . . . . . . . . . . . . .325
Table 7-31 110 volt fusing assembly . . . . . . . . . . . . . . . . . . . . . .326
Table 8-1 Consumables, accessories, and supplies . . . . . . . . .333
Table 8-2 Types of screws. . . . . . . . . . . . . . . . . . . . . . . . . . . . .336
Table 8-3 PCB assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .339
Table 8-4 Printer cover and door. . . . . . . . . . . . . . . . . . . . . . . .341
Table 8-5 Top cover components . . . . . . . . . . . . . . . . . . . . . . .343
Table 8-6 Internal components (1 of 3) . . . . . . . . . . . . . . . . . . .345
Table 8-7 Internal components (2 of 3) . . . . . . . . . . . . . . . . . . .347
Table 8-8 Internal components (3 of 3) . . . . . . . . . . . . . . . . . . .349
Table 8-9 Developing rotary assembly . . . . . . . . . . . . . . . . . . .351
Table 8-10 Paper pick-up assembly (1 of 3) . . . . . . . . . . . . . . . .353
Table 8-11 Paper pick-up assembly (2 of 3) . . . . . . . . . . . . . . . .354
Table 8-12 Paper pick-up assembly (3 of 3) . . . . . . . . . . . . . . . .357
Table 8-13 Upper drawer assembly. . . . . . . . . . . . . . . . . . . . . . .358
Table 8-14 MP tray paper pick-up assembly . . . . . . . . . . . . . . . .359
Table 8-15 250-sheet cassette . . . . . . . . . . . . . . . . . . . . . . . . . .360
Table 8-16 500-sheet paper feeder . . . . . . . . . . . . . . . . . . . . . . .361
Table 8-17 Duplex unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .362
Table 8-18 Alphabetical parts list. . . . . . . . . . . . . . . . . . . . . . . . .363
Table 8-19 Numerical parts list . . . . . . . . . . . . . . . . . . . . . . . . . .368
xiii
Page 16
xiv
Page 17
1

Printer description

Chapter contents

Printer features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Model and serial numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Site requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Space requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Electrical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Environmental specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Consumable storage requirements . . . . . . . . . . . . . . . . . . . . . . .9
Printer specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Printer assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Media requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Selecting print media. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Media specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Supported media weights and sizes . . . . . . . . . . . . . . . . . . . . .14
Non-supported media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Printing on special media. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Environmental Product Stewardship Program . . . . . . . . . . . . . . . . .21
Regulatory statements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
FCC regulations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Canadian DOC regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
VCCI statement (Japan) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Korean EMI statement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Laser safety statement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Material Safety Data Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Toner safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Laser Statement for Finland. . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Chapter 1 Printer description 1
Page 18

Printer features

The HP LaserJet 4500 printer family pictured in Figure 1-1 has three models.
z
The HP LaserJet 4500 printer is the base model, and includes 32 MB of RAM.
z
The HP LaserJet 4500 N printer includes the base model with an HP JetDirect 600N Print Server (network card), and includes 64 MB of RAM.
z
The HP LaserJet 4500 DN printer includes the base model with an HP JetDirect 600N Print Server (network card), a 500-sheet paper feeder, a duplex unit, and includes 64 MB of RAM.
1
Figure 1-1 HP Color LaserJet 4500 family printers
1 HP Color LaserJet 4500 and 4500 N printers 2 HP Color LaserJet 4500 DN printer
2
2 Printer features
Page 19
This printer combines the quality and reliability of Hewlett-Packard printers with the features listed in Table 1-1 below. For more information on printer features, refer to the Hewlett-Packard website at http://www.hp.com.
Table 1-1 Printer features Feature Description
Connectivity
Duplex
Environmental
Fonts
Memory—standard
Bidirectional parallel port (requires a “C” connector)
Two enhanced input/output (EIO) slots
Optional HP JetDirect 600N Print Server (network card) (included with the HP Color LaserJet 4500 N and 4500 DN printers)
Optional duplex unit; mounts directly beneath the printer for two-sided printing
Requires 40 MB of memory. 64 MB of memory is recommended for optimal duplex printing.
Note: If the 500-sheet paper feeder (Tray 3) is installed, the duplex unit must be positioned between the printer and Tray 3.
PowerSave setting (meets E
High content of recyclable components and materials
80 internal fonts
HP FontSmart software
32 MB RAM (Base)
Memory Enhancement T echnology (MEt), which automatically
NERGY STAR
guidelines)
compresses data to use RAM more efficiently
Memory—optional
Install 4, 8, 16, 32, or 64 MB DIMMs into the printer’s three DIMM slots. Synchronous SDRAM modules do not need to be configured in pairs (in corresponding left and right slots). The printer will only recognize 208 MB of RAM. If you install more than 208 MB of RAM, it will not be used by the printer.
CAUTION: The HP Color LaserJet printer uses 100-pin, non-parity, synchronous SDRAM DIMMs. Extended Data Output (EDO) DIMMs are not supported.
Chapter 1 Printer description 3
Page 20
Table 1-1 Printer features (continued) Feature Description
Paper handling—input (tray capacity)
Paper handling—output (face-down, correct order output)
Printer language support
Paper sizes supported
Print speed— monochrome printing
The capacities will vary depending on the media being used (for example, transparencies, labels, heavier media, and envelopes):
Tr ay 1:* 150-sheet multipurpose tray
Tr ay 2:* 250-sheet standard cassette
Tr ay 3:* Optional 500-sheet paper feeder *Quantities based on 75 g/m
Top output bin holds up to 250 sheets of standard paper
Rear output bin holds up to 100 sheets of standard paper.
2
(20 lb.) media.
(The output is in reverse order, facing up.)
HP PCL5c
PostScript™ Emulation
Auto language switching
A4/Letter
Legal
Executive
JIS B5
A5
Custom (B5 ISO)
16 pages per minute (ppm)
8 ppm for transparencies, heavy paper, and glossy paper
Print speed— color printing
4 ppm
2 ppm for transparencies, heavy paper, and glossy paper
Standard interfaces The printer comes equipped with two enhanced
input/output (EIO) slots Note: If the printer is not configured with a network interface card,
connect the printer using a bidirectional parallel cable (IEEE-1284 compliant) with a “C” connector.
4 Printer features
Page 21

Identification

Model and serial numbers

The model number and serial numbers are listed on identification labels located on the rear of the printer. The model number is alphanumeric, such as C4084A for the HP Color LaserJet 4500. The serial number contains information about the country of origin, the revision level, the production code, and the production number of the printer.
Table 1-2 Model names and numbers
Model Name Model Number
HP Color LaserJet 4500 C4084A HP Color LaserJet 4500 N C4089A HP Color LaserJet 4500 DN C4094A
The identification labels on the rear of the printer also contain power rating and regulatory information as shown in Figure 1-2.
CAUTION Converting the voltage on the printer can damage the printer. Do not
use any voltage other than the operating voltage. Any attempt to convert operating voltages will void the product warranty (for example, changing a 110V printer to a 220V printer).
Figure 1-2 Sample Label
Chapter 1 Printer description 5
Page 22

Site requirements

The printer must be kept in a proper location to maintain the performance level that has been set at the factory. In particular, be sure that the environment adheres to the specifications listed in this chapter.
Below are recommendations for the printer location and placement.
z
A well-ventilated, dust-free area.
z
A hard, level surface (not more than a 2° angle):
• For the HP Color LaserJet 4500 and 4500 N, the surf ace m ust support 51 kg (112 lb).
• For the HP Color LaserJet 4500 DN, the surface must support 77 kg (169 lb).
• The surface must support all four corners of the 500-sheet paper feeder.
z
A constant temperature and humidity. (Do not install near water sources, humidifiers, air conditioners, refrigerators, or other major appliances.)
z
Away from direct sunlight, dust, open flames, or ammonia fumes.
z
Away from walls or other objects. There must be enough space around the printer for proper access and ventilation. See Figure 1-3 on page 7.
z
Away from the direct flow of exhaust from air ventilation systems.
6 Site requirements
Page 23

Space requirements

The printer must have the following amounts of space above and around it.
1
2
Figure 1-3 Space requirements
1 Top view 2 Side view
Chapter 1 Printer description 7
Page 24

Electrical specifications

Table 1-3 lists the electrical specifications required to run the printer safely.
Table 1-3 Electrical specifications
Item 110-volt models 220-volt models
Power requirements 100-127 V (+/- 10%)
50/60 Hz (+/- 2 Hz)
Power consumption (typical)
During printing During standby During PowerSave
Minimum recommended circuit capacity for typical product
1
When
the printer is in standby (off) mode, a minimal amount of energy is
still consumed.
1
470 W (average) 80 W (average) < 45 W
16.0 A at 120 V 7.1 A at 220 V
220-240 V (+/- 10%) 50/60 Hz (+/- 2 Hz)
480 W (average) 90 W (average) < 45 W

Environmental specifications

Keep the printer within the environmental conditions shown in Table 1-4 for optimum performance.
Table 1-4 Environmental specifications
Item Operating
Temperature
Recommended Allowed
Humidity
Recommended Allowed
Altitude
Allowed 0 to 3100 m
20 to 26° C (68 to 79° F) 15 to 30° C (59 to 86° F)
20 to 50% RH 10 to 80% RH
(0 to 10,000 ft)
8 Site requirements
Page 25

Consumable storage requirements

The life of consumables is greatly affected by their storage environment. Use Table 1-5 to determine the shelf life of stored consumables.
Table 1-5 Consumable storage requirements
Item Storage time Storage condition
Temperature Normal (maximum of
2.5 years) Severe (maximum of
18 days)
Maximum temperature change rate
Humidity Normal (maximum of
Atmospheric pressure 460 to 760 mm Hg (18.1 to 29.9 in Hg) Average storage time 1 year
40 to 15° C (104 to 59° F) within 3 minutes
-20 to 25° C (-4 to 77° F) within 3 minutes
2.5 years) Severe (maximum of
18 days)
0 to 35° C (32 to 95° F)
High 35 to 40° C (95 to 104° F) Low 0 to -20° C (32 to
-4° F)
35 to 85% RH
High 85 to 95% RH Low 10 to 35% RH
Chapter 1 Printer description 9
Page 26

Printer specifications

Table 1-6 describes the dimensions of the printer.
Table 1-6 Printer dimensions
HP Color LaserJet 4500, 4500 N
Height 395 mm (15.6 inches) 578 mm (22.8 inches) Width 500 mm (19.7 inches) 500 mm (19.7 inches) Depth 559 mm (22 inches) 709 mm (27.9 inches) Weight 57 kg (125 lb) 75 kg (165 lb)
HP Color LaserJet 4500 DN
Table 1-7 lists the acoustic emissions of the printer when it is printing and when it is in standby mode.
Table 1-7 Acoustic emissions
Operating position
Printing Standby
Bystander 1m
Printing Standby
Sound power
Printing Standby
Per ISO 9296, DIN 45635, T.19
L
58 dB(A)
PA
49 dB(A)
L
PA
Per ISO 7779, DIN 45635, T.19
L
52 dB(A)
PA
45 dB(A)
L
PA
Per ISO 9296
= 6.6 bels(A)
L
WAd
= 5.8 bels(A)
L
WAd
Note This product emits a sound intensity level,
printing. Do not place the printer in close proximity to users. Maximum duty cycles is 35,000 pages per month.
10 Printer specifications
, at 6.4 bel during
L
WAd
Page 27

Printer assemblies

Figures 1-4 and 1-5 show the location of each major assembly in the printer. These assemblies are described in Chapter 3.
11
10
9 8
7
6
Figure 1-4 Front view
1 Top output bin 2 Printer control panel 3 Power switch (standby button) 4 Duplex unit drawer (optional on 4500 and 4500 N models)
1
2
3
4
5
(shown with 500-sheet paper feeder and duplex unit)
5 Tray 3 (500-sheet paper feeder, optional on 4500 and 4500 N
models)
6 Tray 2 (250 sheets of standard paper) 7 ITB drawer (transfer belt access) 8 Tray 1 (150-sheet multipurpose tray) 9 Drum drawer (imaging drum access) 10 Top assembly cover release button 11 Top assembly cover (toner cartridge access)
Chapter 1 Printer description 11
Page 28
8
9
1
7
Figure 1-5 Rear view
1 Rear door (fuser access) 2 Rear output bin door 3 Cover for duplex unit 4 Power receptacle for duplex unit 5 Duplex power cord to the printer 6 Printer power receptacle
6
5
(shown with 500-sheet paper feeder and duplex unit)
4
2
3
7 EIO slots 8 Parallel connector (“C” connector) 9 Memory access
12 Printer assemblies
Page 29

Media requirements

Selecting print media

You can use many types of paper and other print media with this printer. This section provides guidelines and specifications for selecting and using different print media.
Before purchasing any media or specialized forms in quantity, verify that your paper supplier obtains and understands the print media requirements specified in the
Guide
. The guide is available through HP Direct. See Appendix D in
the online user guide for ordering information. It is possible that media could meet all of the guidelines in this chapter
and still not print satisfactorily. This may be due to abnormal characteristics of the printing environment or to other variables over which Hewlett-Packard has no control (for example, extremes in temperature and humidity).
Hewlett-Packar d recommends testing an y media before b uying it in large quantities.
CAUTION Using media that does not conform to the specifications listed here and
in the
HP LaserJet Family Paper Specification Guide
problems that require service. This service is not covered by the Hewlett-Packard warranty or service agreements.
HP LaserJet Family P aper Specification
can cause

Media specifications

For optimum results, use conventional 75 g/m2 (20 lb) xerographic paper. Verify that the paper is of good quality and is free of cuts, nicks, tears, spots, loose particles, dust, wrinkles, curls, or bent edges. Avoid fanning the print media before loading it into the paper trays.
Chapter 1 Printer description 13
Page 30

Supported media weights and sizes

Table 1-8 shows the media types and sizes supported by the printer and the printer accessories.
Table 1-8 Supported media specifications
Tray Supported media Media
specifications
Tray 1 Pap er
A4/Letter Legal Executive JIS B5 A5 Custom
Minimum Size: 76 x 127 mm (3 x 5 in) Maximum Size: 216 x 356 mm (8.5 x 14)
Transparencies Glossy Paper
Envelopes (Tray 1 only)
Com10 Monarch C5 DL B5 (JIS)
Labels (Tray 1 only)
Cardstock (Postcards) (Tray 1 only)
Single-sided:
60 to 159 (16 to 42 lb)
If less than or equal to 148 mm width:
60 to 176 g/m (16 to 47 lb)
If more than or equal to 148 mm width:
60 to 135 g/m (16 to 36 lb)
Two-sided:
64 to 105 (17 to 28 lb)
0.13 mm (5 mil) 120 g/m (32 lb/80 lb text)
Maximum weight:
90 g/m
Maximum weight:
176 g/m
Maximum size:
200 mm x 148 mm (7.87 in x 5.82 in)
2
2
(24 lb)
2
2
g/m
2
2
2
g/m
(47 lb)
Capacity
2
150 sheets of 75 g/m (20 lb) paper
Limit of 50 Limit of 50 sheets
Limit of 10
Limit of 50
Do not load more than the maximum stack height of 15 mm (0.6 in)
14 Media requirements
Page 31
Table 1-8 Supported media specifications (continued)
Tray Supported media Media
specifications
Tray 2* Paper
A4/Letter
60 to 105 g/m
(16 to 28 lb) Legal Executive JIS B5 A5 Custom (B5 ISO)**
Transparencies Glossy Paper
0.13 mm (5 mil)
120 g/m
(32 lb/80 lb text)
Tray 3* (optional)
Paper
A4/Letter
60 to 105 g/m
(16 to 28 lb) Legal Executive JIS B5 Custom (B5 ISO)**
Transparencies Glossy Paper
0.13 mm (5 mil)
120 g/m
(32 lb/80 lb text)
Duplex printing accessory (optional)
Paper
A4/Letter Legal Executive
64 to 105 g/m
(17 to 28 lb)
JIS B5
*Trays 2 and 3 do not support the range of custom sizes available in Tray 1. **Trays 2 and 3 use “custom” size—specifically for B5 ISO.
2
2
2
2
2
Capacity
250 sheets of 75 g/m2 (20 lb) paper
Limit of 50 Limit of 200 sheets
500 sheets of 75 g/m (20 lb) paper
Limit of 50 Limit of 500 sheets
2
Chapter 1 Printer description 15
Page 32

Non-supported media

Use the following guidelines to avoid poor print quality or damage to your printer:
z
Do not use paper that is too rough.
z
Do not use paper that is embossed or coated unless it is specifically recommended for use in this printer.
z
Do not use paper with cutouts or perforations other than standard 3-hole punched paper.
z
Do not use multipart forms.
z
Do not use paper with irregularities such as tabs or staples.
z
Do not use letterhead paper with low temperature dyes or thermography. Preprinted forms or letterhead must use inks that can tolerate temperatures of 190° C (374° F) for 0.1 second.
z
Do not use any media that produces hazardous emissions, or that melts, offsets, or discolors when exposed to 190° C (374° F) for 0.1 second.
z
Do not use paper that has already been printed on or fed through a photocopier or printer.
z
Do not use paper with a watermark if you are printing solid patterns.
16 Media requirements
Page 33

Printing on special media

Use these guidelines when printing on special types of media.
2
For optimum results, use conventional 75 g/m paper. Verify that the paper is of good quality and is free of cuts, nicks, tears, spots, loose particles, dust, wrinkles, curls, or bent edges.
Transparencies
When printing on transparencies, use the following guidelines:
z
Do not send transparencies from Tray 2 to the rear output bin. The toner will be warm and may cause the transparencies to stick together.
z
Send transparencies to the top output bin.
z
Handle transparencies using the edges. Oils from your fingers can remain on the transparency and can cause print quality problems.
z
Use only overhead transparencies recommended for use in this printer. Table 1-9 describes the recommended specifications for transparencies.
CAUTION Do not use DeskJet (inkjet) transparencies in this printer. The
transparencies can become overheated and melt, causing serious damage to your printer. He wlett-Pac kard recommends using HP Color LaserJet T ransparencies with this printer . HP products are designed to work together for optimum printing results.
(20 lb) xerographic
Table 1-9 Printing on transparencies
Description Specifications
Electrical surface resistivity
Fusing compatibility Materials must not discolor, melt, offset, or release
Caliper (thickness) 0.12 mm (0.0048 in) to 0.13 mm (0.0052 in)
2.0 to 15 x 10 ohms per square inch
hazardous emissions when heated to 190° C (374° F) for 0.1 second.
Chapter 1 Printer description 17
Page 34
Glossy paper
For optimum results when printing on glossy paper, select the glossy print setting in the printer driver. You can also use the printer control panel to set the media type to Because this setting affects all print jobs, it is important to return the printer to its original settings once your job has printed. See the section in the online user guide on configuring input trays.
GLOSS
for the input tray you are using.
Colored paper
Colored paper should be of the same high quality as white xerographic paper. Pigments used must be able to withstand the printer’s fusing temperature of 190° C (374° F) f or 0.1 second without deterioration. Do not use paper with a colored coating that was added after the paper was produced.
The printer creates colors by printing patterns of dots, overlaying and varying their spacing to produce various colors. Varying the shade or color of your paper will affect the shades of your printed colors.
Heavy paper
Use Tray 1 for paper that is heavier than 105 g/m2 (28 lb). For optimum results when printing on heavy paper, select the heavy print setting in the printer driver. You can also use the printer control panel to set the media type to Because this setting affects all print jobs, it is important to return the printer to its original settings once your job has printed.
HEAVY
for the input tray you are using.
CAUTION Do not use paper that is heavier than the recommended paper
specification for this printer. Doing so can cause misf eeds, paper jams, inferior print quality , and excessiv e mechanical wear . See T ab le 1-8 for supported paper types and sizes.
18 Media requirements
Page 35
Envelopes
Envelopes can only be printed from Tray 1. For inf ormation on loading envelopes, see the section in the online user guide on loading envelopes into Tray 1.
Adhering to the following guidelines will help ensure proper printing of envelopes and help prevent printer jams:
z
Do not load more than 10 envelopes into Tray 1.
z
The weight rating of envelopes should not exceed 90 g/m2 (24 lb).
z
Envelopes should be flat.
z
Envelopes must not be wrinkled, nicked, or otherwise damaged.
z
Envelopes with peel-off adhesive strips must use adhesives that can withstand the heat and pressures of the printer’s fusing process.
z
Envelopes should be loaded with the flaps facing away from the printer and toward the left side of the printer.
CAUTION To prevent severe printer damage, do not use envelopes that have
windows, clasps, snaps, or synthetic materials.
Labels
Note To print labels, Hewlett-Packard recommends configuring Tray 1 as a
cassette and setting the tray’s media type to
LABELS
in the printer
control panel. When printing labels, use the following guidelines:
z
V erify that the label’ s adhesive material can tolerate temperatures of 190° C (374° F) for 0.1 second.
z
Verify that adhesive material is not exposed between the labels. Exposed areas can cause labels to peel off during printing, which can cause printer jams. Exposed adhesive can also cause damage to printer components.
z
Do not re-feed a sheet of labels.
z
Verify that labels lie flat.
z
Do not use labels that are wrinkled, bubbled, or otherwise damaged.
Chapter 1 Printer description 19
Page 36
Preprinted forms and letterhead
Observe the following guidelines f or best results with preprinted forms and letterhead:
z
Forms and letterhead must be printed with heat-resistant inks that will not melt, vaporize, or release hazardous emissions when subjected to the printer’s fusing temperature of approximately 190° C (374° F) for 0.1 second.
z
Inks must be non-flammable and should not adversely affect any printer rollers.
z
Forms and letterhead should be sealed in a moisture-proof wrapping to prevent changes during storage.
z
Before you load preprinted paper such as forms and letterhead, verify that the ink on the paper is dry. During the fusing process, wet ink can come off of preprinted paper.
Recycled paper
This printer supports the use of recycled paper. Recycled paper must meet the same specifications as standard paper (refer to the
HP LaserJet Family Paper Specification Guide
available through HP Direct. See Appendix D in the online user guide for ordering information. Hewlett-Packard recommends that recycled paper contain no more than 5 percent groundwood.
). The guide is
20 Media requirements
Page 37

Environmental Product Stewardship Program

Protecting the environment
Hewlett-Packard Company is committed to providing quality products in an environmentally sound manner. This HP LaserJet printer has been designed with several attributes to minimize impacts on our environment.
This HP LaserJet printer design eliminates:
z Ozone Emissions—This product has been designed to minimize
ozone emissions and avoid the need for an ozone filter.
z CFC Usage—Class I U.S. Clean Air Act stratospheric ozone-
depleting chemicals (chlorofluorocarbons [CFCs], for example) have been eliminated from the manufacturing sites that produce this printer. This practice coincides with the 1987 “Montreal Protocol on Substances that Deplete the Ozone Layer” and its subsequent amendments. CFCs are not used in manufacturing of the packaging.
This HP LaserJet printer design reduces:
z Energy consumption—Energy usage drops from 120 watts (W)
during printing to as low as 30W (45W for a printer with optional accessories) while in low-power (PowerSave) mode. Not only does this save natural resources , b ut it also saves money without affecting the high performance of this printer. This product qualifies for the E
NERGYSTAR
E the development of energ y-efficient office products. E is a U.S. registered service mark of the U.S. EPA.
NERGYSTAR
Program (U.S. and Japan).
is a voluntary program established to encourage
NERGYSTAR
As an E
NERGYSTAR
partner, Hewlett-Packard Company has determined that this product meets E
NERGYSTAR
Guidelines
for energy efficiency.
z Paper use—The printer’s optional duplex unit provides two-sided
printing, reducing paper usage and the resulting demands on natural resources.
Chapter 1 Printer description 21
Page 38
The design of this HP LaserJet printer facilitates the recycling of:
z Plastics—Major plastic parts have markings that enhance the
ability to identify plastics for recycling purposes at the end of the printer’s life. The plastics used in the printer housing and chassis are technically recyclable.
z HP toner cartridges/photoconductive drum—In many
countries, this product’s toner cartridge/drum can be returned to HP at the end of its useful life. A prepaid shipping label and instructions on how to return the toner cartridge/drum are included with the replacement toner cartridge/drum. If your country is not listed in the replacement’s brochure, call your local HP Sales and Service Office for further instructions.
HP cartridge recycling program information:
Since 1990, the HP LaserJet Toner Cartridge Recycling Program has collected more than twelve million cartridges that otherwise would have been discarded into landfills or similar facilities. This rapidly growing program returns used cartridges to the manufacturing process, thus conserving a variety of resources. Once a cartridge is returned through the prepaid return program, it is disassembled. The reusable components and the plastic housing are cleaned and inspected for quality conformance. After passing strict inspection procedures, materials such as nuts, screws, and clips are reclaimed and used to produce new cartridges. Remaining materials, like the photoconductive drum, are melted down and used as raw materials for a variety of other products. By the w eight of the materials returned, over 95 percent (%) are recycled. All HP LaserJet Toner Cartridges are shipped in recycled boxes with the entire box being recyclable through the returns program. Styrofoam end caps, which were used to support HP LaserJet Toner Cartridges during shipping, have been replaced with molded end caps made from 100% post-consumer paper products. For more information in the U.S., call (1) (800) 340-2445 or visit the HP LaserJet website at http://www.ljsupplies.com/planetpartners. International customers can call the local HP Sales and Service Office for further information regarding the HP Toner Cartridge Recycling Program.
z Printer and parts—Design for recycling has been incorporated
into this printer and its accessories. The number of materials has been kept to a minimum while ensuring proper functionality and high product reliability. Dissimilar materials have been designed to separate easily. Fasteners and other connections are easy to locate, access, and remove with common tools. High priority parts have been designed to be accessed quickly for efficient
22 Environmental Product Stewardship Program
Page 39
disassembly and repair. Plastic parts have been primarily designed in two colors to enhance recycling options. A few small parts are colored specifically to highlight customer access points.
HP provides a product return system for customers in Germany. Many of the functional parts are recovered, tested, and reused as fully-warranted service parts. Used parts are not placed into new product manufacturing. The remainder of the product parts are recycled, if possible. For product return information, call (49) (070) 3114-1936 or Fax (49) (070) 3114-4195.
z Paper—This printer is suited for the use of recycled papers when
the paper meets the guidelines outlined in the
Printer Family P aper Specification Guide
HP LaserJet
. This printer is suited for
the use of recycled paper according to DIN 19 309. The online user guide is provided on compact disc, which allows
the same high-quality information to be provided without consuming the large quantities of energy and natural resources required to produce traditional paper manuals.
To ensure the longevity of your HP LaserJet printer, HP provides the following:
z Extended warranty—HP SupportPack provides co v erage f or the
HP hardware product and all HP-supplied internal components. The hardware maintenance covers a 3-year period from date of the HP product purchase. HP SupportPack must be purchased by the customer within 90 days of the HP product purchase. Information on HP SupportPack is available in a fax format by calling the U.S. HP FIRST (Fax Information Retrieval Support Technology) at (1) (800) 333-1917. The document number is
9036. Non-U.S. customers can contact the nearest HP-dealer about this service.
z Spare parts and consumables availability—Spare parts and
consumable supplies for this product will be made a vailable for at least 5 years after production has stopped.
Chapter 1 Printer description 23
Page 40

Regulatory statements

FCC regulations

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy. If it is not installed and used in accordance with the instructions, it may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
z
Reorient or relocate the receiving antenna.
z
Increase separation between equipment and receiver.
z
Connect equipment to an outlet on a circuit different from that to which the receiver is located.
z
Consult your dealer or an experienced radio/TV technician.
Note Any changes or modifications to the printer that are not expressly
approved by HP could void the user’s authority to operate this equipment.
Use of a shielded interface cable is required to comply with the Class B limits of Part 15 of FCC rules.
24 Regulatory statements
Page 41

Canadian DOC regulations

Complies with Canadian EMC Class B requirements. « Conforme à la classe B des normes canadiennes de compatibilité
électromagnétiques « CEM ». »

VCCI statement (Japan)

Korean EMI statement

Chapter 1 Printer description 25
Page 42

Declaration of Conformity

according to ISO/IEC Guide 22 and EN 45014
Manufacturer’s Name: Manufacturer’s Address:
Hewlett-Packard Company 11311 Chinden Boulevard Boise, Idaho 83714-1021 USA
declares that the product
Product Name: Model Number: Product Options:
HP Color LaserJet 4500, 4500 N, 4500 DN C4084A, C4089A, C4094A ALL
conforms to the following Product Specifications:
Safety: IEC 950:1991+A1+A2+A3+A4 / EN 60950:1992+A1+A2+A3+A4
IEC 825-1:1993+A11 / EN 60825-1:1994+A11 Class 1 (Laser/LED)
EMC: CISPR 22:1993+A1 / EN 55022:1994 Class B
1
EN 50082-1:1992
IEC 801-2:1991 / prEN 55024-2:1992 ­IEC 801-3:1984 / prEN 55024-3:1991 ­IEC 801-4:1988 / prEN 55024-4:1992 -
IEC 1000-3-2:1995 / EN61000-3-2:1995 IEC 1000-3-3:1994 / EN61000-3-3:1995
FCC Title 47 CFR, Part 15 Class B2 / ICES-003, Issue 2 / VCCI-2
4 kV CD, 8 kV AD 3 V/m
0.5kV Signal Lines,
1.0kV Power Lines
1
AS / NZS 3548:1992 / CISPR 22:1993 Class B1)
Supplementary Information:
The product herewith complies with the requirements of the following Directiv es and carries the CE-marking accordingly: – the EMC Directive 89/336/EEC – the Low Voltage Directive 73/23/EEC
1
The product was tested in a typical configuration with Hewlett-Packard Personal Computer Systems.
2
This Device complies with Part 15 of the FCC Rules. Operation is subject to the f ollo wing two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. *This printer contains Local Area Network (LAN) options. When the interface cable is attached to either of the IEEE 802.3 connectors, the printer meets the requirements of EN 55022A Class A. February 9, 1998
For Compliance Information ONLY, contact:
Australia Contact: Product Regulations Manager, Hewlett-Packard Australia Ltd., 31.41 Joseph Street, Blackburn, Victoria 3130, Australia.
European Contact: Your local Hewlett-Packard Sales and Service Office or Hewlett-Packard GmbH, Department HQ-TRE / Standards Europe, Herrenberger Strasse 130, D-71034 Böblingen, Germany (FAX: 49-7031-14-3143).
USA Contact: Product Regulations Manager, Hewlett-Packard Company, P.O. Box 15, Mail Stop 160, Boise, ID 83707-0015 (Phone: 208-396-6000).
26 Regulatory statements
Page 43

Safety information

Laser safety statement

The Center for Devices and Radiological Health (CDRH) of the U.S. Food and Drug Administration has implemented regulations for laser products manufactured since August 1, 1976. Compliance is mandatory for products marketed in the United States. The printer is certified as a “Class 1” laser product under the U.S. Department of Health and Human Services (DHHS) Radiation Performance Standard according to the Radiation Control for Health and Safety Act of 1968. Since radiation emitted inside the printer is completely confined within protective housings and external covers, the laser beam cannot escape during any phase of normal user operation.

Material Safety Data Sheet

The Toner Cartridge/Drum Material Safety Data Sheet (MSDS) can be obtained by calling the U.S. HP FIRST at (800) 231-9300, or by visiting the website at http://www.ljsupplies.com/planetpartners/ datasheets.html. International customers should see support information in this guide for appropriate phone numbers and information
Hint To get documents from HP FIRST by fax, use a group 3 (touch tone)
fax machine.

Toner safety

Hewlett-Packard encourages responsible disposal of HP LaserJet printer consumable items through its Environmental Collection Program. For details on this program, see the recycling instruction guide enclosed with each consumable item.
Note In case of toner spills, skin and clothing are best cleaned by removing
as much toner as possible with a dry tissue, then washing with cold water. Hot water causes toner to permanently set into clothing.
Chapter 1 Printer description 27
Page 44

Laser Statement for Finland

LASERTURVALLISUUS
Luokan 1 laserlaite
Klass 1 Laser Apparat
HP LaserJet 4500 -laserkirjoitin on käyttäjän kannalta turvallinen luokan 1 laserlaite. Normaalissa käytössä kirjoittimen suojakotelointi estää lasersäteen pääsyn laitteen ulkopuolelle.
Laitteen turvallisuusluokka on määritetty standardin EN 60825-1 (1994) mukaisesti.
VAROITUS !
Laitteen käyttäminen muulla kuin käyttöohjeessa mainitulla tavalla saattaa altistaa käyttäjän turvallisuusluokan 1 ylittävälle näkymättömälle lasersäteilylle.
VARNING !
Om apparaten används på annat sätt än i bruksanvisning specificerats, kan användaren utsättas för osynlig laserstrålning, som överskrider gränsen för laserklass 1.
HUOLTO
HP LaserJet 4500 -kirjoittimen sisällä ei ole käyttäjän huollettavissa olevia kohteita. Laitteen saa avata ja huoltaa ainoastaan sen huoltamiseen koulutettu henkilö. Tällaiseksi huoltotoimenpiteeksi ei katsota väriainekasetin vaihtamista, paperiradan puhdistusta tai muita käyttäjän käsikirjassa lueteltuja, käyttäjän tehtäväksi tarkoitettuja ylläpitotoimia, jotka voidaan suorittaa ilman erikoistyökaluja.
28 Safety information
Page 45
VARO !
Mikäli kirjoittimen suojakotelo avataan, olet alttiina näkymättömälle lasersäteilylle laitteen ollessa toiminnassa. Älä katso säteeseen.
VARNING !
Om laserprinterns skyddshölje öppnas då apparaten är i funktion, utsättas användaren för osynlig laserstrålning. Betrakta ej strålen.
Tiedot laitteessa käytettävän laserdiodin säteilyominaisuuksista:
Aallonpituus 770-795 nm Teho 5 mW Luokan 3B laser
Chapter 1 Printer description 29
Page 46
30 Safety information
Page 47
2

Service approach

Chapter contents

Service approach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Parts and supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Ordering parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Ordering consumables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Exchange and recycling program . . . . . . . . . . . . . . . . . . . . . . .34
Ordering related documentation and software. . . . . . . . . . . . . .35
Technical assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
HP FIRST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
HP support and services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Dealer response line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
HP Direct . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Parts identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Worldwide sales and service offices . . . . . . . . . . . . . . . . . . . . .41
Warranty statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Hewlett-Packard warranty statement. . . . . . . . . . . . . . . . . . . . .42
Extended warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
HP maintenance agreements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Chapter 2 Service approach 31
Page 48

Service approach

Printer repair normally begins by using the printer’s internal diagnostics and the three-step process below:
Step 1 Isolate the problem to the major system (for example, the
host computer, the network and/or server, or the printer system).
Step 2 Determine if the problem is located in the accessories or in
the printer engine. Step 3 Troubleshoot the problem using the procedures in Chapter 7. Once a faulty part is located, the printer can usually be repaired at the
assembly level by replacing field replaceable units (FRUs). Some mechanical assemblies may need to be repaired at the subassembly level. Hewlett-Packard does not support replacement of components on the printer circuit assembles.
32 Service approach
Page 49

Parts and supplies

Ordering parts

Field replaceable and accessory part numbers are found in Chapter 8 of this manual. Replacement parts may be ordered from HP’s Service Materials Organization (SMO) or Support Materials Europe (SME).
By phone:
z
Service Materials Organization (SMO) (1)(800) 227-8164 (US only)
z
Support Materials Europe (SME) (49-7031) 14-2253
By mail:
Hewlett-Packard Company Support Materials Organization 8050 Foothills Blvd. Roseville, CA 95678
Hewlett-Packard Company Support Materials Europe Wolf-Hirth Strasse 33 D-7030 Böblingen, German
Note Use only accessories specifically designed for this printer.
Spare parts and consumable supplies for this product will be made available for at least 5 years after production has stopped.

Ordering consumables

Consumables may be ordered directly from Hewlett-Packard. The phone numbers for ordering consumables are:
z
U.S. (1)(800) 538-8787
z
Canada (1)(800) 387-3154 Toronto (1)(416) 671-8383
z
United Kingdom 0734-441212
z
Other local phone numbers may also be available
Chapter 2 Service approach 33
Page 50

Exchange and recycling program

HP offers remanufactured assemb lies f or some selected parts. These are identified in Chapter 8 and can be ordered through SMO or SME.
z Printer and Parts—Design for recycling has been incorporated
into this printer and its accessories. The number of materials has been kept to a minimum while ensuring proper functionality and high product reliability. Dissimilar materials have been designed to separate easily. Fasteners and other connections are easy to locate, access, and remove with common tools. High-priority parts have been designed to be accessed quickly for efficient disassembly and repair. Plastic parts have been primarily designed in two colors to enhance recycling options. A few small parts are colored specifically to highlight customer access points.
HP provides a product return system for customers in Germany. Many of the functional parts are recovered, tested, and reused as fully-warranted service parts. Used parts are not placed into new product manufacturing. The remainder of the product parts are recycled, if possible.
z Paper—This printer is suited for the use of recycled papers when
the paper meets the guidelines outlined in the
Printer Family P aper Specification Guide
the use of recycled paper according to DIN 19 309. The online user guide is provided on compact disc, which allows the same high-quality information to be provided without consuming the large quantities of energy and natural resources required to produce traditional paper manuals.
HP LaserJet
. This printer is suited for
34 Parts and supplies
Page 51

Ordering related documentation and software

Table 2-1 shows where to order related documentation and software. Telephone numbers for the various sources are:
• SMO (1) (800) 227-8164 (U.S. only)
• SME (49 7031) 14-2253
• HP Distribution Center (HPD) (1) (805) 257-5565. Fax: (1) (805) 257-6995
Table 2-1 Related documentation and software
Description Part Number SMO SME HPD
HP LaserJet Printer Family Paper Specification Guide
HP Peripherals Connectivity Solutions Guide
HP JetDirect Print Server Software Installation Guide
Technical reference package 5021-0377 X HP Color LaserJet Printer
Drivers Disk HP Color LaserJet 4500,
4500 N documentation bundle (quick reference guide and getting started guide)
HP Color LaserJet 4500 DN documentation bundle (quick reference guide and getting started guide)
HP Color LaserJet Family Quick Reference Service Guide
HP LaserJet 4500 Series Printer Service and Support CD-ROM
5040-9072 X
5091-6453E X X
5967-0831 X X
C4084-60104
C4084-99001 X
C4094-99001 X
5040-9071 X
C4084-60110 X X
Chapter 2 Service approach 35
Page 52

Technical assistance

HP FIRST

HP FIRST (Fax Information Retrieval Support Technology) is a phone-in fax service providing technical information for HP LaserJet users as well as service personnel. Receiving a fax requires a type 3 facsimile machine or fax card. Service related information includes:
z
Service notes (HP authorized dealers)
z
Application notes
z
Product data sheets
z
Material Safety Data Sheets (MSDS)
z
Typeface and accessory information
z
Printer support software information
z
Toner information
z
Driver request form and software matrix
Hint See Table 2-2 to find the HP FIRST fax number for your area.
36 Technical assistance
Page 53
Table 2-2 HP FIRST fax numbers
HP FIRST:
troubleshooting tips for your HP product. Call from any touch tone phone and request up to three documents per call. These documents will be sent to the fax of your choice.
Australia +61 (0) 3 9272 2627 Korea +82 (0) 02 769 0543 Austria 0660-8218 Malaysia +60 (0) 3 298 2478 Belgium (Dutch) 0800 1 1906 Netherlands 0800-0222420 Belgium (French) 0800 1 7043 New Zealand +64 (0) 09 356 6642 Canada 1-800-333-1917 Norway 800-11319 China +86 (0) 10 6505 5280 Portugal 05 05 313342 Denmark 800-10453 Philippines +65 275 7251 English (outside of U.K.) +31 20 681 5792 Singapore +65 275 7251 Finland 800-13134 Spain 900-993123 France 0800-905900 Sweden 020-79-5743 Germany 0130-810061 Switzerland (German) 0800-551527 Hong Kong 852-2506-2422 Switzerland (French) 0800-551526 Hungary (36) (1) 252-4647 Taiwan (886) (2) 719-5589 India +91 (0) 11 682 6031 Thailand +66 (0) 2 661 3511 Indonesia +62 (0) 21 352 2044 United Kingdom 0800-960271 Italy 1678-59020 United States (1) (800) 333-1917 Japan +81 (0) 3 3335 8622
HP FIRST Fax will deliver detailed troubleshooting information on common software and
Chapter 2 Service approach 37
Page 54

HP support and services

Use tables 2-3 through 2-5 to find printer support and services in your area.
Table 2-3 HP support
Online services:
access to information over your modem, we suggest these services:
for 24-hour
Obtaining software utilities and electronic information for U.S. and Canada:
For Asia-Pacific countries:
For Australia, New Zealand, and India:
For European English:
World Wide Web URL
software, plus product and support information may be obtained from the following URLs in the U.S. http://www.hp.com in Europe http://www2.hp.com Printer drivers may be obtained from the following sites: in Japan ftp://www.jpn.hp.com/drivers/ in Korea http://www.hp.co.kr in Taiwan http://www.hp.com.tw or the local driver website http://www.dds.com.tw
America Online
U.S.,France, Germany, and U.K.—Printer drivers, updated HP printer software, and support documentation to help answer your questions about HP products are available. Use K e yword HP to start your tour or call 1-800-827-6364 preferred customer # 1118 to subscribe. In Europe, call the appropriate number below: Austria 0222 58 58 485 France ++353 1 704 90 00 Germany 0180 531 31 64 Switzerland 0848 80 10 11 United Kingdom 0800 279 1234
CompuServe
interactive sharing of technical information with other members are available on CompuServe’s “HP User’s forums” (GO HP), or call (1) (800) 524-3388 and ask for representative #51 to subscribe. (CompuServe is also available in the U.K., France, Belgium, Switzerland, Germany, and Austria.)
Phone:
(1) (805) 257-5565
Fax:
(1) (805) 257-6995
Contact Mentor Media at (65) 740-4477 (Hong Kong, Indonesia, Philippines, Malaysia, or Singapore). For Korea, call (82) (2) 3270-0805 or (82) (2) 3270-0893.
For Australia and New Zealand, call (61) (2) 565-6099. For India, call (91) (11) 682-6035.
For U.K., call (44) (142) 986-5511. For Ireland and outside U.K., call (44) (142) 986-5511.
—Printer drivers, updated HP printer software, and
—Printer drivers, updated HP printer
:
America Online/Bertelsmann is available in the
Mail:
Hewlett-Packard Co. P.O. Box 907 Santa Clarita, CA 91380-9007 U.S.A.
38 HP support and services
Page 55
Table 2-3 HP support (continued)
HP direct ordering for
Call (1) (800) 538-8787 (U.S.) or (1) (800) 387-3154 (Canada).
accessories or supplies: HP Support Assistant
compact disc:
HP service information:
HP service agreements:
This support tool offers a comprehensive online information system designed to provide technical and product information on HP products. To subscribe to this quarterly service in the U.S. or Canada, call (1) (800) 457-1762. In Hong Kong, Indonesia, Malaysia, or Singapore, call Mentor Media at (65) 740-4477.
To locate HP-authorized dealers, call (1) (800) 243-9816 (U.S.) or (1) (800) 387-3867 (Canada)
Call (1) (800) 835-4747 (U.S.) or (1) (800) 268-1221 (Canada). Extended Service (1) (800) 446-0522
Table 2-4 HP driver distribution center
To obtain printer drivers and software:
Printer drivers may be obtained from the following websites:
U.S. (1) (805) 257-5565 Hong Kong, Indonesia, Philippines,
Malaysia, and Singapore Korea (82) (2) 3270-0893 or
Australia and New Zealand (61) (2) 565-6099 India (91) (11) 682-6035 U.K. (44) (142) 986-5511 Ireland and outside the U.K. (44) (142) 986-5511 HP local driver website http://www.dds.com.tw Japan ftp://www.jpn.hp.com/drivers/ Korea http://www.hp.co.kr Taiwan http://www.hp.com.tw
(65) 740-4477
(82) (2) 3270-0893
Chapter 2 Service approach 39
Page 56
Table 2-5 Customer support worldwide
Customer support and product repair assistance for the U.S. and Canada:
European customer support center language and in-country options available
Open Monday through Friday 8:30 to 18:00 CET HP provides a free telephone support service during the warranty period. By calling a telephone number
listed below, you will be connected to a responsive team waiting to help you. If you require support after your warranty has expired, y ou can receiv e support for a fee through the same telephone number. The f ee is charged on a per-incident basis. When calling HP, have the following information ready: product name and serial number, date of purchase, and description of the problem.
English
Dutch
French
Ireland: U.K.: International: Belgium: Netherlands: France: Belgium: Switzerland:
Call (1) (208) 323-2551 Monday through Friday from 6 am to 6pm (Mountain Time), free of charge during the warranty period. However, your standard long-distance phone charges still apply . Hav e your system nearb y and your serial number ready when calling.
If you know your printer needs to be repaired, call (1) (800) 243-9816 to locate your nearest HP-authorized service provider, or call (1) (208) 223-2551 for HP centralized service dispatch.
Post-warranty telephone assistance is available to answer your product questions. Call (1) (900) 555-1500 ($2.50* per minute, U.S. only) or call (1) (800) 999-1148 ($25* per call, Visa or MasterCard, U.S. and Canada) Monday through Frida y from 7 am to 6 pm and Saturda y from 9 am to 3 pm (Mountain Time).
Charges begin only when you connect with a support
technician. *Prices subject to change.
(353) (1) 662-5525 (44) (171) 512-5202 (44) (171) 512-5202 (32) (2) 626-8806 (31) (20) 606-8751 (33) (01) 43-62-3434 (32) (2) 626-8807 (41) (84) 880-1111
German
Norwegian Danish Finnish Swedish Italian Spanish Portuguese
Germany: Austria: Norway: Denmark: Finland: Sweden: Italy: Spain: Portugal:
(49) (180) 525-8143 (43) (1) 0660-6386 (47) 2211-6299 (45) 3929-4099 (358) (9) 0203-47288 (46) (8) 619-2170 (39) (2) 264-10350 (34) (90) 232-1123 (351) (1) 441-7199
40 HP support and services
Page 57
Table 2-5 Customer support worldwide (continued)
If you require support after your warranty has expired, additional
In-country support numbers:
product repair services, or if your country is not listed below, see “Worldwide Sales and Service Offices.” Argentina 787-8080 Japan (81) (3) 3335-8333 Australia (61) (3) 272-8000 Malaysia (60) (3) 295-2566 Brazil 022-829-6612 Mexico (Mexico City) 01 800-22147 Canada (1) (208) 323-2551 Mexico (outside
China (86) (10) 65053888-5959 New Zealand (64) (9) 356-6640 Chile 800-360999 Philippines (63) (2) 894-1451 Czech Republic (420) (2) 471-7321 Poland (48) (22) 37-5065 Greece (30) (1) 689-6411 Portugal (351) (1) 301-7330 Hong Kong (852) 800-96-7729 Russia (7) (95) 923-5001 Hungary (36) (1) 343-0310 Singapore (65) 272-5300 India (91) (11) 682-6035 Taiwan (886) (02) 717-0055
(91) (11) 682-6069 Thailand +66 (0) 2 661-4011 Indonesia (62) (21) 350-3408 Turkey (90) (1) 224-5925 Korea (82) (2) 3270-0700 Korea (outside Seoul) (82) (080) 999-0700
01 800-90529
Mexico City)

Dealer response line

For further technical assistance on pre- and post-sales and service support, HP dealer service-authorized personnel may contact the Dealer Response Line:
(1) (800) 544-9976 U.S. only (1) (800) 363-6594 Canada

HP Direct

HP Color LaserJet 4500, 4500 N, and 4500 DN printer accessories and supplies may be ordered by calling one of the f ollowing HP Direct numbers:
(1) (800) 538-8787 U.S. (1) (800) 387-8164 Canada

Parts identification

For service part number identification: (1) (916) 783-0804

Worldwide sales and service offices

See the online user guide for a complete listing for the worldwide sales and service address and telephone numbers.
Chapter 2 Service approach 41
Page 58

Warranty statement

Hewlett-Packard warranty statement

HP Color LaserJet 4500, 1 year limited warranty 4500 N, 4500 DN Printer
1 HP warrants HP hardware, accessories and supplies against
defects in materials and workmanship for the period specified above. If HP receives notice of such defects during the warranty period, HP will, at its option, either repair or replace products which prove to be defectiv e . Replacement products ma y be either new or like-new.
2 HP warrants that HP software will not fail to execute its
programming instructions, for the period specified above, due to defects in material and workmanship when properly installed and used. If HP receives notice of such defects during the warranty period, HP will replace software media which does not execute its programming instructions due to such defects.
3 HP does not warrant that the operation of HP products will be
uninterrupted or error free. If HP is unable, within a reasonable time, to repair or replace any product to a condition as warranted, customer will be entitled to a refund of the purchase price upon prompt return of the product.
4 HP products may contain remanufactured parts equivalent to ne w
in performance or may have been subject to incidental use.
5 The warranty period begins on the date of delivery or on the date
of installation if installed by HP. If customer schedules or delays HP installation more than 30 days after delivery, warranty begins on the 31st day from delivery.
6 Warranty does not apply to defects resulting from (a) improper or
inadequate maintenance or calibration, (b) software, interfacing, parts or supplies not supplied by HP, (c) unauthorized modification or misuse, (d) operation outside of the published environmental specifications for the product, or (e) improper site preparation or maintenance.
7 TO THE EXTENT ALLOWED BY LOCAL LAW, THE ABOVE
WARRANTIES ARE EXCLUSIVE AND NO O THER WARRANTY OR CONDITION, WHETHER WRITTEN OR ORAL, IS EXPRESSED OR IMPLIED AND HP SPECIFICALLY DISCLAIMS THE IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY, SATISFACT ORY QUALITY, AND FITNESS FOR A PARTICULAR PURPOSE.
42 Warranty statement
Page 59
8 HP will be liable for damage to tangible property per incident up
to the greater of $300,000 or the actual amount paid for the product that is the subject of the claim, and for damages for bodily injury or death, to the extent that all such damages are determined by a court of competent jurisdiction to have been directly caused by a defective HP product.
9 TO THE EXTENT ALLOWED BY LOCAL LAW, THE REMEDIES
IN THIS WARRANTY STATEMENT ARE CUSTOMER’S SOLE AND EXCLUSIVE REMEDIES. EXCEPT AS INDICATED ABOVE, IN NO EVENT WILL HP OR ITS SUPPLIERS BE LIABLE FOR LOSS OF DATA OR FOR DIRECT, SPECIAL, INCIDENTAL, CONSEQUENTIAL (INCLUDING LOST PROFIT OR DATA), OR OTHER DAMAGE, WHETHER BASED IN CONTRACT, TORT, OR OTHERWISE.
10 FOR CONSUMER TRANSACTIONS IN AUSTRALIA AND NEW
ZEALAND: THE WARRANTY TERMS CONTAINED IN THIS STATEMENT, EXCEPT TO THE EXTENT LAWFULLY PERMITTED , DO NOT EXCLUDE, RESTRICT OR MODIFY AND ARE IN ADDITION TO THE MAND ATORY ST ATUTORY RIGHTS APPLICABLE TO THE SALE OF THIS PRODUCT TO YOU.
To ensure longevity of your HP LaserJet printer, HP provides the following:

Extended warranty

HP SupportPack provides cov erage for the HP hardware product and all HP-supplied internal components. The hardware maintenance covers a three-year period from date of the HP product purchase. The customer must purchase HP SupportPack within 90 days of the HP product purchase. Information on HP SupportPack is available in a fax format by calling the U.S. HP FIRST at (1) (800) 333-1917.
Chapter 2 Service approach 43
Page 60

HP maintenance agreements

HP has several types of maintenance agreements that meet a wide range of support needs as described below:
z Priority on-site service is designed for production-critical
applications. This service agreement provides the customer with a 4 hour service response to their site for calls made during normal HP business hours.
z Next day on-site service provides on-site support by the next
working day following the service request. Extended coverage hours and extended travel beyond HP designated service zones are available for additional charges on most on-site service agreements.
z Weekly (volume) on-site service agreement (for organizations
with multiple HP LaserJet printers) provides economical, scheduled, on-site coverage for sites using 25 or more workstation products. The service provides scheduled weekly repair visits to the customer’s central location. HP can write an agreement for any combination of 25 or more workstation products including printers, plotters, computers, and disk drives.
44 HP maintenance agreements
Page 61
Installation and
3
configuration

Chapter contents

Unpack the printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Package contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Unpacking the printer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Attaching the power cord. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Installing the toner cartridges . . . . . . . . . . . . . . . . . . . . . . . . . .51
Installing the imaging drum . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Using the parallel cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Selecting the display language . . . . . . . . . . . . . . . . . . . . . . . . .58
Testing the printer operation . . . . . . . . . . . . . . . . . . . . . . . . . . .59
Using PowerSave. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
Connecting to a network. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
Connecting to a LocalTalk network (J3111A only). . . . . . . . . . .61
Connecting to a 10Base2 network (J3111A only) . . . . . . . . . . .62
Connecting to a 10Base-T or 10/100Base-TX network. . . . . . .63
Enhanced I/O (EIO) configuration . . . . . . . . . . . . . . . . . . . . . . . . . .64
HP JetDirect print servers . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
LocalTalk I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
CPU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
Printer drivers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Network configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
Configuring the printer for the network . . . . . . . . . . . . . . . . . . .67
Configuring Novell NetWare frame type parameters . . . . . . . . .67
Configuration tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
NetWare 3.x and 4.x based products. . . . . . . . . . . . . . . . . . . . .68
Windows 3.1, Windows 95, and Windows NT 3.51 and 4.0
networks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
IBM OS/2 LAN server and Warp server networks . . . . . . . . . . .69
LocalTalk network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
UNIX networks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
Chapter 3 Installation and configuration 45
Page 62
Setting network security on the printer. . . . . . . . . . . . . . . . . . . . . . .70
Locking the control panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
Using an ASCII PJL escape sequence to set network security.72
46 Chapter contents
Page 63

Unpack the printer

9
8
Figure 3-1 Package contents

Package contents

1
7
2
3
4
5
6
The following items are included with the printer:
1 Printer guides: getting started guide and quick reference guide 2 Software CD-ROMs (including printer drivers and software,
network administrator utilities, online user guide, and the
HP JetDirect Print Server Installation Guide
3 Power cord 4 Control panel overlay (for non-English language users) 5 Parallel cable (not included with the HP Color LaserJet 4500 N
and 4500 DN printer)
6 Imaging drum 7 Four toner cartridges: cyan (C), magenta (M), yellow (Y), and
black (K)
8 Tray 3 (500-sheet paper feeder, included only with the HP Color
LaserJet 4500 DN printer)
9 Duplex unit (included only with the HP Color LaserJet 4500 DN
printer)
Chapter 3 Installation and configuration 47
)
Page 64
1

Unpacking the printer

Note
Save all of the pac king materials in case you need to repack and transport the printer at a later date.
2
3
WARNING!
The base and N model printers weigh approximately 57 kg (125 lb). The DN model weighs 77 kg (169 lb) with Tray 3 and the duplex unit installed. HP recommends having two or more people lift or move any of the printers.
1 Using safe lifting techniques, remov e
the printer and the printer accessories from the box.
CAUTION
The prepared location must be level (not more than a 2° angle), able to support up to 77 kg (169 lb), and must support all four corners of the 500-sheet paper feeder (serves as printer base).
2 Place the 500-sheet feeder in the
prepared location.
CAUTION
Avoid bending the guide pins while assembling the printer.
48 Unpack the printer
3 Using the guide pins for proper
alignment, carefully assemble the printer and accessories.
Page 65
4
4 Open the ITB drawer and remove
the packing tape, then close the drawer.
Chapter 3 Installation and configuration 49
Page 66

Installation

1
2
3

Attaching the power cord

1 Locate the standby button (power
switch) on the front of the printer.
2 The standby button has two
positions: in (power on) and out (standby mode—the fans remain on). Make sure that the standby button is out (standby mode).
3 Locate the power cord on the back
side of the printer for the HP Color LaserJet 4500 or 4500 N printers or the duplex unit for the HP Color LaserJet 4500 DN printer. Connect the power cord to the power receptacle on the back of the printer.
50 Installation
Page 67
1

Installing the toner cartridges

1 Locate the toner cartridges
packaged in the printer box. The printer uses four different toner colors and has a different toner cartridge fore each color: C = cyan,
2
3
M = magenta, Y = yellow, and B=black.
2 Close all the doors and drawers on
the printer. If the printer is not already turned on, turn it on. Wait for the printer to warm up. When it is ready, the control panel displays:
TONER POSITION CYAN = MISSING
Note
INSTALL DRUM
If the wait for the message, then proceed with the following instructions.
INSTALL TONER CARTRIDGE
message appears,
3 Push the dark gray release button on
4
5
Chapter 3 Installation and configuration 51
the side of the printer ( the top assembly cover (
4 The cartridge slot for the cyan toner
cartridge is visible. Lift up the flap that partially covers the cartridge slot. The correct toner color is shown on the flap.
CAUTION
Do not shake the toner cartridges after removing them.
5 Remove the cyan toner cartridge
from the bag. Gently rotate the toner cartridge from side to side to redistribute the toner.
[1]
) and open
[2]
).
Page 68
6
firmly pulling the orange tab located on the end of the toner cartridge. (If the tab breaks off, pull on the tape.)
CAUTION
Do not shake the toner cartridge after you have remo ved the inside tape . Doing so could cause toner to spill.
7
7 Position the toner cartridge over the
cartridge slot so that the blue arrow on the toner cartridge points to the blue arrow on the printer.
8 Make sure that the tab on the other
end of the toner cartridge aligns with the notch on the cartridge slot.
8
Note
If the tab does not fit in the notch when you insert the toner cartridge, the toner is the wrong color for that cartridge slot.
6 Remove the inside sealing tape by
9
10
52 Installation
9 Hold the toner cartridge so that the
arrow on the right side of the cartridge (the control panel side of the printer) points straight down.
10 Slide the toner cartridge down into
the slot until the cartridge stops.
Page 69
11
11 Rotate the toner cartridge toward the
back of the printer (within the cartridge slot) until the cartridge stops. The cartridge shutter opens to reveal the developer sleeve.
12 Lower the flap to partially cover the
toner cartridge and close the top assembly cover.
12
13
14
15
Note
You must close the top assembly cover before installing the next toner cartridge.
13 On the printer control panel, press
[Value +]
for installation of the next toner cartridge. When the printer is ready, the control panel displays:
once to prepare the printer
TONER POSITION
= MISSING
(color)
14 Install the other three toner
cartridges by repeating steps 3-12. Install them in the following order:
1. magenta (M)
2. yellow (Y)
3. black (K)
15 After installing the fourth toner
cartridge, close the top assembly cover and press printer runs an internal color calibration. The calibration takes a few minutes. When the printer is ready, the control panel displays:
READY
.
[Go]
. Wait while the
CAUTION
If you need to ship the printer, remove the toner cartridges and imaging drum before shipping.
Chapter 3 Installation and configuration 53
Page 70
1

Installing the imaging drum

CAUTION
Avoid exposing the imaging drum to direct light. Exposure to light for more than 15 seconds can seriously damage the imaging drum.
2
1 Pull open the drum drawer until it
stops.
2 Align the imaging drum over the
drawer so that the arrow on top points to the rear of the printer, and the blue end cap on the side slides into the slot identified with the blue
3
4
arrow.
3 Slide the imaging drum down into
place.
4 Push the front upper drawer shut.
Wait while the printer runs an internal color calibration. The calibration takes a few minutes. When the printer is ready , the control panel displays
READY
.
54 Installation
CAUTION
If you need to ship the printer, remove the toner cartridges and imaging drum before shipping.
Page 71

Using the parallel cable

The printer can connect to the computer with a bidirectional parallel cable (IEEE-1284C compliant) (see Figure 3-2). Connect the male “C” connector to the printer and the male “B” connector to the computer. HP recommends that the parallel cab le length be no longer than 10 meters (30 ft) in length. The cable (HP part number C2946A) is included with the HP Color LaserJet 4500 printer. It must be purchased separately for the HP Color LaserJet 4500 N and DN printers.
Figure 3-2 Parallel cable with a “C” Connector
Parallel interface
When used to describe a parallel interface, the term indicates that the printer is able to both receive data from the computer and to send data to the computer through the parallel port.
Note To use the enhanced capabilities of the bidirectional parallel interface
such as bidirectional communication between the computer and printer, faster transfer of data, and automatic configuration of printer drivers, your software application must support these capabilities.
When you are using multiple ports, you can adjust automatic I/O switching to maximize performance by using the timeout feature. If data from other ports appears in the middle of your print job, increase the I/O timeout value.
Chapter 3 Installation and configuration 55
bidirectional
Page 72
1
2
3
Connecting a parallel cable
1 Press the printer standby button
(power switch) to place the printer in standby mode. Turn off the computer.
2 Plug the parallel cable into the
printer’s parallel port until it snaps into place.
3 Plug the other end of the parallel
cable into the computer. Tighten the screws on the parallel cable to secure the cable to the computer.
4 Turn the computer on and then turn
the printer on.
Note
Your system will sense the printer (if your system is Plug and Play compatible). Follow the directions on your screen. To install the complete software package, cancel Plug and Play, and see the getting started guide for more information.
4
56 Installation
Page 73
Parallel cable pin configuration
To take advantage of the enhanced bidirectional parallel interface, use a 10-meter (30 ft.) parallel cable (IEEE-1284 compliant) with a 25-pin DB male to a (IEEE-1284C) male “C” connector. Use the following table to verify correct pin configuration.
Signal Name Printer Pin #
nSTROBE 15 1 DATA 0 6 2 DATA 1 7 3 DATA 2 8 4 DATA 3 9 5 DATA 4 10 6 DATA 5 11 7 DATA 6 12 8 DATA 7 13 9 nACKNLG 3 10 BUSY 1 11 CALL (PE) 5 12 SELECT 2 13 NAutoFd 17 14 O VDC (GND) 19 – 35 18 – 25 nFAULT 4 15 nSe/In 16 17 nINIT 14 16 PERIPHLH 36
N.C. 18
Computer Port #
Chapter 3 Installation and configuration 57
Page 74
1

Selecting the display language

To change the display language on the printer control panel do the following:
1 Press and hold
printer control panel while pressing the standby button (power switch).
2
Continue holding control panel displays
SELECT LANGUAGE
then release the
2 When the control panel displays
LANGUAGE=ENGLISH *
[Value]
repeatedly until your
language choice appears.
3
4
3 Press
4 After the printer warms up, the
Note
If the control panel does not display the message in the language you selected, press the printer standby button and repeat the instructions for changing the display language.
[Select]
choice. An asterisk appears next to the selected language. Then press
[Go]
.
control panel displays selected language. See Table 7-2 on page 222 if an error message appears.
[Select]
to save your language
on the
[Select]
[Select]
until the
(in English), and
key.
, press
READY
in the
58 Installation
Page 75
1

Testing the printer operation

Print a configuration page to ensure that the printer is working properly.
1 On the control panel, press
INFORMATION MENU
until on the display.
2
2 Press
[Item]
until
PRINT CONFIGURATION
3 Press
4 After about 30 seconds, the
3
4
[Select]
page.
configuration page prints. If it does not print, see the “Troubleshooting flowchart” on page 217.
to print a configuration
[Menu]
appears
appears.
Chapter 3 Installation and configuration 59
Page 76
1
2

Using PowerSave

PowerSave reduces power consumption when the printer is not in use. The factory default setting for PowerSave is
ON
, and the time setting is one hour. The instructions below explain how to change the time setting and how to turn PowerSave
To set PowerSave
OFF
.
1 On the control panel, press
CONFIGURATION MENU
until appears on the control panel display.
2 Press
3 Press
3
4 Press
5 Press
4
5
[Item]
until
POWERSAVE=1 HR *
[Value +]
other time-setting choices between 1 minute and 8 hours, or to turn time setting off.
[Select]
An asterisk ( saved choice.
displays
*
[Go]
. The control panel
READY
appears.
[Value ]
or
to save your choice. ) appears beside your
.
[Menu]
to display
60 Installation
Page 77

Connecting to a network

The following ports are available on the HP JetDirect print servers:
1 LocalTalk DIN-8 port (not available
on the HP JetDirect J3113A print server.)
1 2
3
Network cable connection
2 BNC port for ThinLAN coaxial cable
(not available on the HP JetDirect J3113A print server)
3 RJ-45 port
Note
On the HP JetDirect J3113A print server, you can attach either a ThinLAN cable or a 10Base-T cable, but not both at the same time.
See the instructions that follow to connect one or more network cables to the printer.

Connecting to a LocalTalk network (J3111A only)

Plug the end of your DIN-8 cable into the LocalTalk port on the HP JetDirect print server. Attach the other end to the network.
LocalTalk DIN-8 connection
Note
Network cables are not included with the printer. They must be purchased separately.
Chapter 3 Installation and configuration 61
Page 78
1

Connecting to a 10Base2 network (J3111A only)

1 Attach one section of your ThinLAN
cable to the BNC “T” connector.
2 Attach another ThinLAN cable
section (
[2]
(
2
3
“T” connector. If you are attaching the printer to the end of your network, you must connect a 50-ohm terminator.
Note
The BNC “T” connector and 50-ohm terminator for the 10Base-2 connection are not included with the printer. They must be purchased separately.
3 Connect the BNC “T” connector to
the BNC port on the HP JetDirect print server.
[1]
) or a 50-ohm terminator
) to the other side of the BNC
BNC port
62 Connecting to a network
Note
The HP JetDirect J3111A print server supports one Ethernet cable connection at a time.
Page 79
RJ-45 (10Base-T or 10/100Base-TX) connection

Connecting to a 10Base-T or 10/100Base-TX network

Plug the connector of your unshielded twisted-pair cable into the RJ-45 port. The other end of the cable should be attached to the network.
Note
The HP JetDirect print server supports one Ethernet cable connection at a time.
Chapter 3 Installation and configuration 63
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Enhanced I/O (EIO) configuration

This printer comes equipped with two enhanced input/output (EIO) slots. These slots hold compatible external devices such as the HP JetDirect 600N Print Server. Plugging EIO cards into the slots increases the number of network interfaces available to the printer.
EIO cards can maximize printer performance when you are printing from a network. In addition, they provide the ability to place the printer anywhere on a network. This eliminates the need to attach the printer directly to a server or a workstation and enables you to place the printer closer to your network users.
The printer control panel will have an additional menu (EIO Menu) if the printer is configured with EIO cards. (See the chapter on using the printer control panel in the online user guide.)
Note Installation of cards and network configuration should be performed by
a network administrator.

HP JetDirect print servers

HP JetDirect print servers (network cards) can be installed in one of the printer EIO slots. These cards support multiple network protocols and operating systems. HP JetDirect print servers facilitate network management by allowing you to connect a printer directly to your network at any location. HP JetDirect print servers also support the Simple Network Management Protocol (SNMP), which provides network managers with remote printer management and troubleshooting through HP JetAdmin software.
64 Enhanced I/O (EIO) configuration
Page 81

LocalTalk I/O

The LocalTalk interface enables you to print directly from a stand­alone Apple Macintosh computer or from a Macintosh computer on a LocalTalk network. For specific information on configuring your computer and printer to print through a LocalTalk interface, refer to the printer’s getting started guide and the
Software Installation Guide
HP JetDirect Print Server
CPU
The formatter PCB incorporates a 133MHz RISC processor.
Chapter 3 Installation and configuration 65
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Printer drivers

The optimal way to control the printer is through settings in a software application or through the printer driver. Changing print settings via a software application affects only that particular print job. Most software applications allow you to choose print settings from menus within the application. Software application settings and printer driver settings override the settings on the printer control panel.
For best print quality, always select the paper or media type in the printer driver. Different media types use different printer settings. For example, selecting transparencies in the driver causes the printer to use a different color table, one designed for maximum print quality on transparencies. Additionally, transparencies cause the printer to adjust printer speed and fuser temperature.
Other media types affect the printer settings as well: Selecting heavy or glossy media, for example , causes the printer to change the engine speed.
The printer driver also gives you customized control of color text, graphics, and photos. The following color control features are available only through your HP printer driver:
z
Halftone Options
z
HP ColorSmart II
Halftone options affect the resolution and clarity of your color output. You can select halftone settings for text, graphics, and photos independently. The two halftone options are Smooth and Details.
HP ColorSmart II default settings will produce optimum results for most color printing needs. However, you can also manually adjust color settings through the printer driver’s Vivid Color and Screen Match color control options.
See the printer driver’s online Help for details on color settings and their effect on printed output.
66 Printer drivers
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Network configuration

Configuring the printer for the network

You can configure certain network parameters on the printer from the printer control panel or, for most networks, from the HP JetAdmin Software (or the HP LaserJet Utility for Macintosh). The utilities are provided on the printing software CD-ROM that comes with the printer. You can also set these parameters from the HP Web JetAdmin Software, which is available at http://www.hp.com/go/ webjetadmin.
For a complete list of supported networks and for instructions on configuring network parameters from software such as HP JetAdmin and HP Web JetAdmin, see the
Installation Guide
CD-ROM with printers in which an HP JetDirect 600N print server is installed.
Note If you are configuring network parameters from the printer control
panel, the control panel menu for configuring parameters appears in the languages listed below . If your language is not listed, the menu will appear in English and you will need to configure the printer by using HP JetAdmin software (or the HP LaserJet Utility for Macintosh).
. The guide comes on the
HP JetDirect Print Server Software
Danish French Portuguese Dutch German Spanish English Italian Swedish Finnish Norwegian

Configuring Novell NetWare frame type parameters

The HP JetDirect 600N print server automatically selects a NetWare frame type. Select a frame type manually only when the print server selects an incorrect frame type. To identify the frame type chosen by the HP JetDirect 600N print server, print a configuration page.
Chapter 3 Installation and configuration 67
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Configuration tips

HP JetDirect 600N print servers (network cards) provide software solutions for:
z
Novell NetWare versions 3.x and 4.x
z
Microsoft Windows 3.1 and Windows 95
z
Microsoft Windows NT 3.51 and 4.0
z
IBM OS/2 LAN Server or Warp Server
z
LocalTalk
z
UNIX (HP-UX, Solaris, and SunOS)
For information on installing HP JetDirect 600N print servers and the types of interfaces and network operating systems supported, see the
HP JetDirect Print Server Software Installation Guide

NetWare 3.x and 4.x based products

When using Novell NetWare 3.x and 4.x products with the HP JetDirect print server, queue server mode provides improved printing performance over remote printer mode. For more inf ormation, see the
HP JetDirect Print Server Software Installation Guide
.
.
Windows 3.1, Windows 95, and Windows NT 3.51 and 4.0 networks
For Windows 3.1 and Windows 95 networks, HP JetAdmin software works as a Windows application and supports native Novell Directory Services (NDS).
For peer-to-peer Windows 95 networks, HP JetAdmin softw are works as a Windows application, and connects HP printers to an IPX/SPX­compatible printer network using an HP JetDirect print server.
For Windows NT 3.51 and 4.0 networks, HP JetAdmin software supports the TCP/IP or IPX/SPX environments.
68 Configuration tips
Page 85

IBM OS/2 LAN server and Warp server networks

For IBM OS/2 LAN Server and Warp Server Networks, HP JetAdmin software supports the DLC environments. Depending on the number of network printers and type of printer driver, when using virtual memory , improv ed performance may be realized b y increasing server RAM, especially if the swapper.dat file is large.

LocalTalk network

The LocalTalk interface enables you to print directly from a stand­alone Apple Macintosh computer or from a Macintosh computer on a LocalTalk network. For specific information on configuring your computer and printer to print through a LocalTalk interface, refer to the printer’s getting started guide and the
Software Installation Guide
.
Macintosh DIN-8 cable
To connect a Macintosh computer directly to this printer, use a standard Macintosh DIN-8 printer cable. This cable cannot be used in a network configuration.
HP JetDirect Print Server
Note For LocalTalk configuration, the DIN-8 printer cable must be plugged
into the printer port of your Macintosh computer.
LocalTalk configuration
To connect the printer to a Macintosh computer on a LocalTalk network, use the HP LocalTalk Cable Kit. You will need a kit for each printer and an additional kit for each Macintosh computer on your network.

UNIX networks

HP JetAdmin software provides a TCP/IP-based solution for configuring and managing HP JetDirect print servers on HP-UX, Solaris, and SunOS systems.
Chapter 3 Installation and configuration 69
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Setting network security on the printer

This printer features control panel locking, which allows network administrators to prevent users from changing certain printer control panel settings. When a menu is locked, unauthorized users trying to change settings in the printer control panel will receive the following message:
ACCESS DENIED MENUS LOCKED
You can use HP JetAdmin software, the HP LaserJet Utility for Macintosh, or an ASCII escape sequence to perform this procedure. For instructions on locking the printer control panel using either the HP JetAdmin software or the HP LaserJet Utility for Macintosh, see the online Help for these utilities.
70 Setting network security on the printer
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Locking the control panel

You can prevent users from changing printer control panel settings by establishing a password and locking the printer control panel. The control panel offers multiple levels of security. You can lock certain control panel menus, allowing users to change the rest of the menus, or you can lock all of the menus—and you can even lock the
[Cancel Job]
unauthorized users who try to change settings at the control panel receive the following message:
Levels of security
Lock setting Control panel items locked
0 = None No items are locked 1 = Minimum Configuration Menu
2 = Moderate Configuration Menu
3 = Maximum Configuration Menu
key. When the printer control panel is locked,
ACCESS DENIED MENUS LOCKED
Calibration Menu
I/O Menu
I/O Menu Calibration Menu
I/O Menu Calibration Menu Resets Menu
Resets Menu Resets Menu
Paper Handling Menu
Paper Handling Menu Information Menu Printing Menu
[Cancel Job]
key
Use HP JetAdmin software, HP LaserJet Utility for Macintosh, or an ASCII escape sequence to perform this procedure. HP software, which comes on the software CD-ROM, is easier to use than an ASCII escape sequence. For instructions on locking the control panel by using either HP JetAdmin software or the HP LaserJet Utility for Macintosh, access the online Help for that software.
Chapter 3 Installation and configuration 71
Page 88
Using an ASCII PJL escape sequence to set network security
If you decide to use the ASCII escape sequence, you must use an MS-DOS commands must also be sent to the printer by using a DOS COPY command or an ASCII file downloader utility.
WARNING! In the following examples, EC represents the escape character. For
more information on using escape characters, see the
Reference Manual
HP-authorized dealer.
z
z
®
or Windows ASCII editor to create the commands. The
PJL Technical
. For a copy of this manual, contact your
To lock or unlock the printer control panel if a password has not been set, send the following ASCII sequence to the printer:
EC%-12345X@PJL JOB @PJL DEFAULT CPLOCK=NONE
(or MINIMUM, MODERATE, or MAXIMUM)
@PJL EOJ EC%-12345X
To set the password, send the following ASCII sequence to the printer:
EC%-12345X@PJL JOB @PJL DEFAULT PASSWORD=[numeric password (0 to
65535)] @PJL EOJ EC%-12345X
z
To lock or unlock the control panel if the password has been set, send the following ASCII sequence to the printer:
EC%-12345X@PJL JOB PASSWORD=(numeric password) @PJL DEFAULT CPLOCK=NONE
(or MINIMUM, MODERATE, or MAXIMUM)
@PJL EOJ EC%-12345X
72 Setting network security on the printer
Page 89
4

Printer maintenance

Chapter contents

Cleaning the printer and accessories. . . . . . . . . . . . . . . . . . . . . . . .74
Cleaning spilled toner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
Approximate replacement intervals for consumable items. . . . . . . .76
Locating consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
Replacing consumable items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
Cleaning the toner density sensor. . . . . . . . . . . . . . . . . . . . . . .78
Replacing the toner cartridges. . . . . . . . . . . . . . . . . . . . . . . . . .79
Replacing the imaging drum . . . . . . . . . . . . . . . . . . . . . . . . . . .81
Replacing the transfer kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
Replacing the fuser kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
Replacing the paper rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
DIMM configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
Adding memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
Chapter 4 Printer maintenance 73
Page 90
Cleaning the printer and accessories
To maintain high print quality and performance, use the following opportunities to thoroughly clean the printer and the paper handling accessories:
z
Every time you change the toner cartridge (run a few pages through)
z
After printing approximately 5,000 pages for CMY and 8,000 pages for Black
z
Whenever print quality problems occur
Clean the outside surfaces with a lightly water-dampened cloth. Observe the warning and caution below.
WARNING! Before you begin these steps, turn the printer off and unplug all power
cords to avoid shock hazard. Be careful when cleaning around the fusing assembly area. It may be
hot.
CAUTION To avoid permanent damage to the toner cartridge, do not use
ammonia-based cleaners on or around the printer. Do not touch the transfer roller. Skin oils on the roller can reduce print
quality. If toner gets on your clothes, wipe it off with a dry cloth and wash your clothes in cold water. Hot water sets toner into fabric.
74 Cleaning the printer and accessories
Page 91
Table 4-1 Cleaning the printer
Component Cleaning Method*
Outside covers Use a water-dampened cloth. Do not use solvents
or ammonia-based cleaners.
Inside general With a dry lint-free cloth, wipe any dust, spilled
toner, and paper particles from the paper path area, the registration roller, and the toner cartridge cavity.
Paper pickup, feed, and separation rollers
Separation pad Use a dry, lint-free cloth. Registration roller Use a dry, lint-free cloth. Transfer roller Use a dry , lint-free cloth. DO NOT TOUCH with your
Fuser Use a water-dampened, lint-free cloth.
*HP Toner Cleaning Cloth is available.
Use a water-dampened, lint-free cloth.
fingers.

Cleaning spilled toner

Defective toner cartridges can develop leaks. Also, after a paper jam has occurred, some toner may remain on the rollers and guides inside the printer. The pages that print immediately after the jam may pick up this toner.
Clean the printer with the cleaning cloth that has been provided with your printer. Do not touch the transfer roller with the damp cloth or with your fingers.
Vacuum specifications
Do not vacuum the printer or any spilled toner using a conventional vacuum. Toner particles used in this product may be too fine for effective vacuuming and could result in damage to conventional vacuums.
A vacuum specifically designed for cleaning toner may be used if it is capable of filtering fine particles (5 microns in diameter).
Chapter 4 Printer maintenance 75
Page 92
Approximate replacement intervals for consumable items
You can identify consumable items by their labeling and their blue plastic handles. For instructions on installing consumables, see the installation guides supplied with each consumable item.
The following table lists the replacement intervals for printer consumable items and the control panel messages that prompt you when it is time to replace each item.
Table 4-2 Approximate replacement interval for consumable items
Consumable Printer Message Page Count Approximate
Time Period
Black (K) toner cartridge
Cyan (C) toner cartridge
Magenta (M) toner cartridge
Yellow (Y) toner cartridge
Drum kit
TONER K LOW
TONER C LOW
TONER M LOW
TONER Y LOW
DRUM KIT LOW
TONER K OUT
or
TONER C OUT
or
TONER M OUT
or
TONER Y OUT
or
or
DRUM KIT OUT REPLACE DRUM KIT
Transfer kit
TRANSFER KIT LOW
or
TRANSFER KIT OUT REPLACE KIT
Fuser kit
FUSER KIT LOW
or
FUSER KIT OUT REPLACE KIT
1. Approximate lives are based on 2,000 pages per month.
2. The approximate average A4/letter-size page count is based on 5% coverage of individual toner colors. Page counts are only estimations; usage conditions and print patterns can cause results to vary.
9,000 pages
6,000 pages
6,000 pages
6,000 pages
25,000 black and white only pages, or 6,250 color pages.
100,000 black and white only pages, or 25,000 color pages.
100,000 black and white only pages, or 50,000 color pages.
2
4.5 months
2
3 months
2
3 months
2
3 months
12.5 months for black and white only pages, or 3 months for color pages.
50 months for black and white only pages, or 12.5 months for color pages.
50 months for black and white only pages, or 25 months for color pages.
1
CAUTION Hewlett-Packard recommends the use of HP products in this printer.
Use of non-HP products may cause problems requiring service that is not covered by the Hewlett-Packard warranty or service agreements.
76 Approximate replacement intervals for consumable items
Page 93

Locating consumables

Figure 4-1 illustrates the location of each consumable item.
1
2
3
5
6
4
7
Figure 4-1 Location of Consumables
1 Toner cartridges 2 Imaging drum cartridge 3 Intermediate transfer belt 4 Transfer roller 5 Air filters 6 Fuser 7 Paper feed and separation rollers
Chapter 4 Printer maintenance 77
Page 94

Replacing consumable items

1

Cleaning the toner density sensor

Clean the toner density sensor whenever the imaging drum is replaced or when the control panel message displays:
RANGE
2
CAUTION
To avoid scratching the sensor, do not clean it with any paper products.
To clean the toner density sensor
1 Open the ITB drawer and remove
3
2 Open the drum drawer and remove
3 Using the cleaning brush, remove all
DENSITY SENSOR OUT OF
.
the cleaning brush mounted inside.
the imaging drum using the blue handle.
dust and toner particles from the sensor as illustrated.
4
78 Replacing consumable items
4 Replace the imaging drum.
Page 95
1

Replacing the toner cartridges

Replace the toner cartridge when the control panel displays:
TONER CMYK OUT.
The display can indicate that one or more toner colors are out.
2
3
1 With the printer turned on and
warmed up, push the release button on the side of the printer ( open the top assembly cover (
Note
If you need to replace a toner cartridge and the
CMYK OUT
on the control panel, open and close the top cover. Wait for the
TO CHANGE TONER
on the control panel. Press the message on the printer control panel. Press
[Value+]
you want to replace, and proceed to the following steps.
2 Lift the toner access cover remove
CAUTION
Do not shake the toner cartridges after removing them.
TONER CMYK LOW
messages are not displayed
PRESS SELECT
message to display
TONER=(COLOR)
to select the toner cartridge
the used toner cartridge.
[1]
) and
TONER
or
[Select]
displays
[2]
).
and
3 After removing the sealing tape,
position the new toner cartridge over the cartridge slot so that the blue arrow on the toner cartridge points to the blue arrow on the printer.
Chapter 4 Printer maintenance 79
Page 96
4
4 Make sure that the tab on the other
end of the toner cartridge aligns with the notch on the cartridge slot.
Note
If the tab does not fit in the notch when you insert the toner cartridge, the toner is the wrong color for that cartridge slot.
5
5 Slide the toner cartridge down into
the slot until the cartridge stops.
6 Rotate the toner cartridge toward the
back of the printer (within the cartridge slot) until the cartridge stops. The cartridge shutter opens to reveal the developer sleeve.
6
7 Lower the toner access cover and
close the printer’s top cover.
Note
You must close the top assembly cover before installing another toner cartridge.
7
CAUTION
If you need to ship the printer, remove the toner cartridges and imaging drum before shipping.
80 Replacing consumable items
Page 97
1

Replacing the imaging drum

Replace the imaging drum when the printer control panel displays:
REPLACE DRUM KIT
1 Open the drum drawer and remove
the used imaging drum.
2
3
2 Locate the new imaging drum. Align
it over the drawer so that the arrow on top points to the rear of the printer, and the blue end cap on the side fits into the slot identified with the blue arrow.
3 Slide the imaging drum down into
place and close the drawer.
CAUTION
If you need to ship the printer, remove the toner cartridges and imaging drum before shipping.
Chapter 4 Printer maintenance 81
Page 98
1
2
3

Replacing the transfer kit

Replace the transfer kit when the printer control panel displays:
TRANSFER KIT OUT REPLACE KIT
The transfer kit consists of an intermediate transfer belt (ITB), a transfer roller, two air filters, and a hand wipe.
1 Open the ITB drawer. Remove the
used transfer belt by pulling up on the green handles located on the sides.
2 Locate the transfer roller inside the
printer.
3 To unlock the used transfer roller,
gently push back and up (in a rotating motion) on the blue triangles located on the lower corners of the flap that is in front of the roller.
4 Remove the used transfer roller by
lifting it up and then out.
.
4
82 Replacing consumable items
Page 99
5
CAUTION
Avoid touching the foam portion of the roller. Oil from y our fingers can aff ect the print quality.
5 Locate the new transfer roller and
place it in the notches behind the roller flap.
6
7
8
6 Snap in the new transfer roller into
place by pushing both ends of the roller toward the rear of the printer.
7 Remove the new transfer belt from
the bag. Align the blue pins that are on both sides of the new transfer belt with the blue slots in the drawer. Then slide the transfer belt down into place. Close the ITB drawer.
8 To reset the printer for the new
transfer kit, push control panel until appears in the control panel display.
[Menu]
on the
RESETS MENU
Chapter 4 Printer maintenance 83
Page 100
9
10
11
9 Press
10 To replace the air filters, turn the
11 Remove the two used air filters from
12 Insert the new air filters. Close all
[Item]
SELECT IF DONE
control panel display. Then press
[Select]
printer off and wait 10 minutes for the fans to stop running. Unplug the power cord and open the upper rear door of the printer. If the printer has a duplex unit, open the rear cover of the duplex unit.
the rear of the printer. Then use the hand wipe to clean excess dust away from the fan areas.
doors, plug in the printer, and turn the printer on.
.
TRANSFER KIT
until
appears in the
12
84 Replacing consumable items
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