and services are set forth in the express warranty statements accompanying such products and services.
Nothing herein should be construed as constituting an additional warranty. HP shall not be liable for
technical or editorial errors or omissions contained herein.
March 2005 (Second Edition)
Part Number 354556-002
The HP BladeSystem p-Class Server Blade Enclosure is compatible with the
following racks:
•
41U, 33U, and 25U HP Rack System/E
•
42U, 36U, and 22U Compaq branded 10000 and 9000 Series racks
NOTE: The system is optimized for 10000 Series racks.
•
Telco racks
•
Third-party rack cabinets that meet the following requirements:
– Width - 48.26 cm (19 in)
– Depth - 73.66 cm (29 in) between front and rear RETMA rails
– Clearance - 7.62 cm (3 in) minimum clearance between rear RETMA
rails and rear rack door to accommodate system cabling
– Open area - minimum of 65 percent open area to provide adequate airflow
through any rack front or rear doors
8 HP BladeSystem p-Class Enclosure Installation Guide
Warnings, cautions, and importants
WARNING: To reduce the risk of personal injury or
damage to equipment, heed all warnings and cautions throughout
the installation instructions.
WARNING: To reduce the risk of personal injury or
damage to the equipment, be sure that:
The leveling jacks are extended to the floor. •
•
The full weight of the rack rests on the leveling jacks.
•
The stabilizing feet are attached to the rack if it is a single-rack
installation.
•
The racks are coupled together in multiple-rack installations.
•
Only one component is extended at a time. A rack may become
unstable if more than one component is extended for any
reason.
WARNING: To reduce the risk of personal injury or
equipment damage when unloading a rack:
At least two people are needed to safely unload the rack from
•
the pallet. An empty 42U rack can weigh as much as 115 kg
(253 lb), can stand more than 2.1 m (7 ft) tall, and may become
unstable when being moved on its casters.
• Never stand in front of the rack when it is rolling down the ramp
from the pallet. Always handle the rack from both sides.
WARNING: To reduce the risk of personal injury or
equipment damage, be sure that the rack is adequately stabilized
before extending a component from the rack.
Planning the installation 9
WARNING: The power enclosure and the server blade
enclosure are very heavy. To reduce the risk of personal injury or
damage to the equipment:
Observe local occupational health and safety requirements and
•
guidelines for manual material handling.
• • Remove hot-plug power supplies and server blades from their
enclosures before installing or removing the enclosures.
Use caution and get help to lift and stabilize enclosures during
installation or removal, especially when the enclosure is not
fastened to the rack.
WARNING: To reduce the risk of personal injury or
damage to the equipment, you must adequately support
enclosures during installation and removal.
WARNING: Always use at least two people to lift an
enclosure into the rack. If the enclosure is being loaded into the
rack above chest level, a third person must assist with aligning the
enclosure with the rails while the other two people support the
weight of the enclosure.
WARNING: Before installing an enclosure in the rack, be
sure that all hot-plug power supplies, server blades, and
interconnects are removed from the enclosure. Blanks can be left
in the enclosure.
WARNING: Be sure to install enclosures starting from the
bottom of the rack and work your way up the rack.
These symbols, on power supplies or systems,
indicate that the equipment is supplied by multiple sources of
power.
WARNING: To reduce the risk of injury from electric shock,
remove all power cords to completely disconnect power from the
system.
10 HP BladeSystem p-Class Enclosure Installation Guide
Each power enclosure has two or more power supply cords. A
•
single rack or cabinet may contain more than one power
enclosure. Power may be supplied in a redundant fashion.
Removing any single source of power does not necessarily
remove power from any portion of the system. When
performing any service other than hot-plug module
replacement, you must completely disconnect all power to that
portion of the system.
• • When performing service procedures on server blade
enclosures, ensure that both A and B DC power feeds are
disconnected from the enclosure before servicing.
When performing service procedures on power enclosures,
shut off the circuit breakers to both A and B AC power feeds
and then disconnect both power cords from the wall outlet
before servicing.
WARNING: To reduce the risk of personal injury from hot
surfaces, allow the drives and the internal system components to
cool before touching them.
WARNING: To reduce the risk of electric shock or damage
to the equipment, enter enclosures or perform service on system
components only as instructed in the user documentation.
WARNING: A risk of electric shock from high leakage
current exists. Before connecting the AC supply to the power
enclosures, be sure that the electrical outlets are properly
grounded (earthed).
CAUTION: Always be sure that equipment is properly
grounded and that you follow proper grounding procedures before
beginning any installation procedure. Improper grounding can result in
ESD damage to electronic components. For more information, refer to,
"Electrostatic Discharge (on page 93
CAUTION: When performing non-hot-plug operations, you
must power down the server blade and/or the system. Use caution
when performing other operations, such as hot-plug installations or
troubleshooting.
)."
Planning the installation 11
CAUTION: Protect the equipment from AC power fluctuations
and temporary interruptions with a regulating facility UPS device. This
device protects the hardware from damage caused by power surges
and voltage spikes and keeps the system in operation during a power
failure.
IMPORTANT: Data on the dimensions and weights of HP BladeSystem
p-Class components can be found in the HP BladeSystem p-Class System Maintenance and Service Guide. The same data can be
determined by using the online HP BladeSystem p-Class Sizing Utility.
Space and airflow requirements
To enable servicing and ensure adequate airflow, observe the following spatial
requirements when deciding where to install an HP branded, Compaq branded,
telco, or third-party rack:
•
Leave a minimum clearance of 63.5 cm (25 in) in front of the rack.
•
Leave a minimum clearance of 76.2 cm (30 in) in back of the rack.
•
Leave a minimum clearance of 121.9 cm (48 in) from the back of the rack to
the rear of another rack or row of racks.
HP BladeSystem servers draw cool air in through the front and expel warm air
through the rear of the enclosure. Therefore, the front of the rack enclosure must
be adequately ventilated to enable ambient room air to enter the enclosure, and
the rear of the enclosure must be adequately ventilated to enable the warm air to
escape from the enclosure.
IMPORTANT: Do not block the ventilation openings.
If the front of the rack is not completely filled with components, the remaining
gaps between the components can cause changes in the airflow, which can
adversely affect cooling within the rack. Cover these gaps with blanking panels.
CAUTION: Always use blanking panels to fill empty vertical
spaces in the rack. This arrangement ensures proper airflow. Using a
rack without blanking panels results in improper cooling that can lead to
thermal damage.
12 HP BladeSystem p-Class Enclosure Installation Guide
Compaq branded 9000 Series racks provide proper server cooling from flowthrough perforations in the front and rear doors that provide 65 percent open area
for ventilation.
CAUTION: Always use blanks to fill empty spaces in
enclosures. This arrangement ensures proper airflow. Using an
enclosure without the proper blanks results in improper cooling that can
lead to thermal damage.
Temperature requirements
To ensure continued safe and reliable equipment operation, install or position the
rack in a well ventilated, climate-controlled environment.
The operating temperature inside the rack is always higher than the room
temperature and is dependent on the configuration of equipment in the rack.
Check the TMRA for each piece of equipment before installation.
CAUTION: To reduce the risk of damage to the equipment
when installing third-party options:
• • Do not permit optional equipment to impede airflow around the
equipment or to increase the internal rack temperature beyond the
maximum allowable limits.
Do not exceed the manufacturer’s TMRA.
Power requirements
WARNING: A risk of fire or damage to the equipment
exists.
Each AC power cord for the power enclosure has an electrical
rating based on the model and power supply configuration. The
rating is marked on the side of the enclosure.
Planning the installation 13
It is important that the system be configured according to the
guidelines in the HP BladeSystem p-Class System Overview and Planning white paper. Failure to follow these guidelines may result
in an overload of the electrical circuits feeding the power
enclosure.
When performing system upgrades, refer to the HP BladeSystem p-Class System Overview and Planning white paper to be sure that
the new configuration does not overload the existing power
enclosure scheme.
Installation of this equipment must comply with local and regional electrical
regulations governing the installation of IT equipment by licensed electricians.
This equipment is designed to operate in installations covered by NFPA 70, 1999
Edition (National Electric Code) and NFPA-75, 1992 (code for Protection of
Electronic Computer/Data Processing Equipment). For electrical power ratings
on options, refer to the product rating label or the user documentation supplied
with that option.
WARNING: To reduce the risk of personal injury, fire, or
damage to the equipment, do not overload the AC supply branch
circuit that provides power to the rack. Consult the electrical
authority having jurisdiction over wiring and installation
requirements of your facility.
CAUTION: Protect the equipment from power fluctuations and
temporary interruptions with a regulating UPS. This device protects the
hardware from damage caused by power surges and voltage spikes and
keeps the equipment in operation during a power failure.
Grounding requirements
This equipment must be grounded properly for proper operation and safety. In
the United States, you must install the equipment in accordance with
NFPA 70, 1999 Edition (National Electric Code), Article 250, as well as any
local and regional building codes.
In Canada, you must install the equipment in accordance with Canadian
Standards Association, CSA C22.1, Canadian Electrical Code.
14 HP BladeSystem p-Class Enclosure Installation Guide
In all other countries, you must install the equipment in accordance with any
regional or national electrical wiring codes, such as the International
Electrotechnical Commission (IEC) Code 364, parts 1 through 7. Furthermore,
you must be sure that all power distribution devices used in the installation, such
as branch wiring and receptacles, are listed or certified grounding-type devices.
Because of the high ground-leakage currents associated with this equipment, HP
recommends the use of a PDU that is either permanently wired to the building’s
branch circuit or includes a nondetachable cord that is wired to an industrial-style
plug. NEMA locking-style plugs or those complying with IEC 60309 are
considered suitable for this purpose. Using common power outlet strips to supply
power to this equipment is not recommended.
1. If you are installing the HP BladeSystem 3U power enclosure, use the rack
template ("Measuring with the rack template" on page 16
) to mark the
locations for power distribution devices.
2. Install the rack rails ("Installing the rack rails (3U power supply and server
blade enclosures)" on page 17
3. Install the cage nuts ("Installing the cage nuts" on page 20
IMPORTANT: You must install cage nuts for each power distribution
device (scalable bus bar or mini bus bar).
IMPORTANT: Be sure that the guiding fins on the enclosure seat
properly in the guiding groove on the rack rail.
) for each enclosure.
), if necessary.
4. Position yourself at the front of the rack, and align the enclosure guiding fins
with the guiding groove in the rack rails.
5. Slide the enclosure fully into the rack.
6. Tighten the thumbscrews to secure the enclosure in the rack.
16 HP BladeSystem p-Class Enclosure Installation Guide
Measuring with the rack template
NOTE: A rack template is not provided with the 1U power supply
enclosure.
Rack templates ship with the bus bars and provide detailed instructions on where
to position bus bar hinges and enclosure rack rails. Each power supply enclosure
kit and server blade enclosure kit includes rack rails recommended for that
enclosure. The rack rails that ship with the HP BladeSystem 3U Power Enclosure
and HP BladeSystem p-Class Server Blade Enclosure are identical.
When installing multiple enclosures, install the rack rails for one enclosure, then
install the enclosure. Repeat for each additional enclosure.
Installing the rack rails and cage nuts
You must install two rack rails to support each enclosure. Rack rails have the
following features:
• • Adjustable depth of 60.96 cm to 91.44 cm (24 in to 36 in)
IMPORTANT: For proper bus bar installation and clearance, the rack
rail depth must be set from 73.66 cm to 76.20 cm (29 in to 30 in).
Depth indicator, visible in the middle of the rail
Installing HP BladeSystem p-Class enclosures 17
• "L" and "R" markings to identify left and right rack rails (from the front of
the rack)
CAUTION: Always plan the rack installation so that the
heaviest item is on the bottom of the rack. Install the heaviest item first,
and continue to populate the rack from the bottom to the top.
Installing the HP BladeSystem p-Class 1U Power Enclosure rack
rails
The HP BladeSystem p-Class 1U Power Enclosure uses HP 1U Adjustable
Toolless Rails. Refer to the installation instructions that are included with the rail
hardware kit for detailed installation instructions. Cage nuts are not used with the
HP BladeSystem p-Class 1U Power Enclosure.
NOTE: Power distribution devices (scalable bus bar and mini bus bar)
are not required when installing the HP BladeSystem 1U Power
Enclosure. The power enclosure is designed to connect directly to one
server blade enclosure.
Installing the rack rails (3U power supply and server blade
enclosures)
1. Adjust the rack rails to fit the rack, using the numbers on the rack rail as a
guide.
18 HP BladeSystem p-Class Enclosure Installation Guide
NOTE: The depth of an HP or a Compaq branded rack (29 in) is clearly
indicated on the rack rails.
IMPORTANT: Numbers on the rack rail provide a gross adjustment of
the depth of the rack rail. You may need to adjust the rack rail depth
again to ensure a proper fit.
2. Install the right rack rail into the rack:
NOTE: Identify the left (L) and right (R) rack rails by markings stamped
into the sheet metal.
a. Insert the rear of the right rack rail into the rack at the marks you made
when measuring with the template.
Installing HP BladeSystem p-Class enclosures 19
b. Compress the spring-loaded rack rail toward the rear of the rack.
c. Using the marks you made when measuring with the template, align the
front of the right rail with the holes and release the rail, allowing it to
lock into position.
d. Engage the locking gear.
CAUTION: Rack rails must be installed as tightly as possible.
Failure to obtain a proper fit may result in damage to equipment.
3. Repeat the preceding step for the left rack rail.
IMPORTANT: To ease installation, install all cage nuts for enclosures,
bus bar hinges, and cable brackets before installing the remaining
infrastructure.
4. Using the marks you made when measuring with the template, install the
cage nuts ("Installing the cage nuts" on page 20
) for enclosures, bus bar
hinges, and the cable bracket.
IMPORTANT: In AC power configurations, the bottom hinges for each
bus bar are installed on the ends of the power enclosure rack rails. The
rails have extrusions to align the hinges and holes to accept the screws.
In facility DC power configurations, you must install cage nuts to support
the bottom hinges. Refer to the template for hinge locations.
20 HP BladeSystem p-Class Enclosure Installation Guide
Installing the cage nuts
Installing HP BladeSystem p-Class enclosures into
the rack
NOTE: Install all server blade enclosures before installing power
distribution devices at the rear of the rack.
Installing HP BladeSystem p-Class enclosures 21
Installing HP BladeSystem p-Class 1U Power Enclosures
CAUTION: Always plan the rack installation so that the
heaviest item is on the bottom of the rack. Install the heaviest item first,
and continue to populate the rack from the bottom to the top.
Identifying HP BladeSystem p-Class 1U Power Supply Enclosure
bays
22 HP BladeSystem p-Class Enclosure Installation Guide
Item Description Configuration
1 Power supply bay 1 Bus A
2 Power supply bay 2 Bus A
3 Power supply bay 3 Bus A
4 Power supply bay 4 Bus B
5 Power supply bay 5 Bus B
6 Power supply bay 6 Bus B
Installing an HP BladeSystem 1U Power Supply
If necessary, remove the power supply blank.
NOTE: Order the appropriate AC power cord if you are not using the
PDU solution to provide power to the equipment.
Installing HP BladeSystem p-Class enclosures 23
Installing HP BladeSystem p-Class 3U Power Enclosures
CAUTION: Always plan the rack installation so that the
heaviest item is on the bottom of the rack. Install the heaviest item first,
and continue to populate the rack from the bottom to the top.
Identifying HP BladeSystem p-Class 3U Power Enclosure bays
24 HP BladeSystem p-Class Enclosure Installation Guide
Item Description Configuration
1 Power supply bay 1 Bus A
2 Power supply bay 2 Bus A
3 Power supply bay 3 Bus A
4 Power supply bay 4 Bus B
5 Power supply bay 5 Bus B
6 Power supply bay 6 Bus B
Installing an HP BladeSystem 3U Power Supply
If necessary, remove the power supply blank.
Installing HP BladeSystem p-Class enclosures 25
Installing HP BladeSystem p-Class Server Blade Enclosures
Installing interconnects
Each server blade enclosure requires a pair of interconnects and server blades to
provide network access for data transfer. The leftmost and rightmost bays of each
server blade enclosure are interconnect bays.
IMPORTANT: Interconnect options vary. A server blade enclosure
requires a pair of interconnects of the same type. Do not mix two types
of interconnects in the same enclosure. Refer to the documentation that
ships with the interconnect option or server blade option you have
selected. Additional information is available at the HP website
(http://www.hp.com/go/bizsupport
).
26 HP BladeSystem p-Class Enclosure Installation Guide
Installing HP BladeSystem interconnect modules and RJ-45
patch panels
NOTE: Always install the interconnect modules in the rear of the server
blade enclosure before installing the switch or patch panel in the front of
the server blade enclosure.
Installing HP BladeSystem p-Class enclosures 27
Installing HP BladeSystem interconnect modules and
interconnect switches
NOTE: Always install the interconnect modules in the rear of the server
blade enclosure before installing the switch or patch panel in the front of
the server blade enclosure.
29
Cabling and powering up the system
In this section
System cabling overview..............................................................................................................29
Identifying HP BladeSystem p-Class 1U Power Enclosure components.....................................31
Identifying HP BladeSystem p-Class 3U Power Enclosure and Server Blade Enclosure
Powering up the system................................................................................................................59
Completing the installation...........................................................................................................62
System cabling overview
After all system hardware is installed, cable the components. Refer to the HP
ProLiant BL System Best Practices Guide on the Documentation CD or the HP
website (http://www.hp.com
WARNING: To reduce the risk of electric shock or injury
due to high-current electrical energy, be sure that all power is
completely disconnected at the source before beginning any
power connections to the power bus bars or power bus box.
To cable the system:
1. Cable the management modules. Refer to "Cabling the management modules
(on page 39
)."
) for HP recommendations on cable ordering.
30 HP BladeSystem p-Class Enclosure Installation Guide
2. Connect the network cables to the interconnects. Refer to the documentation
that came with the interconnects or to the HP ProLiant BL System Best Practices Guide on the Documentation CD or on the HP website
(http://www.hp.com/go/bizsupport
WARNING: Be sure that all circuit breakers are locked in
the off position before connecting any power components.
).
3. If you are using a facility AC power source, complete the following steps:
a. If you are installing the HP BladeSystem p-Class 1U Power Enclosure,
connect the power cables from the power enclosure to the server blade
enclosure. Refer to "Connecting the HP BladeSystem p-Class 1U DC
Power Cable to the server blade enclosure (on page 44
b. If you are installing the HP BladeSystem p-Class 3U Power Enclosure in
a scalable bus bar configuration or Mini Bus Bar Dual Power Box
configuration, connect the load-balancing signal cable between power
enclosures. Refer to "Connecting the load-balancing signal cable (on
page 50
)."
c. Connect the bus bars or power bus boxes to the enclosures. Refer to
"Installing power distribution devices (on page 33
power couplers ("Installing the power connectors" on page 38
)."
)" and "Installing the
)."
4. If you are using a facility DC power source:
a. Connect the grounding cable to the server blade enclosures. Refer to
"Connecting facility DC power to the power distribution bus bars (on
page 51
)."
b. Install the facility DC cables. Refer to the documentation that ships with
the Facility DC Cable Kit.
c. Connect the bus bars or power bus boxes to the enclosures. Refer to
"Installing power distribution devices (on page 33
power couplers ("Installing the power connectors" on page 38
)" and "Installing the
)."
d. Install the cable bracket. Refer to the documentation that ships with the
brackets.
5. Connect to your facility AC or DC power source and power up the system.
Refer to the "Powering up the system (on page 59
)."
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