Wireless Room Thermostat
Installation and Operation
Y6630D1007
General safety instructions
Contents
1. General safety instructions.................................... 3
1.1. Commissioning the relay module HC60NG........... 3
2. Overview ............................................................... 4
2.1. Pre configured kit Y6630D1007............................. 4
2.2. Single provided devices......................................... 4
3. Installation ............................................................. 4
3.1. Installation relay module HC60NG ........................ 4
3.2. Installation room unit HCW 80............................... 6
4. Checking ...............................................................7
4.1. System check........................................................ 7
4.2. Radio transmission check......................................7
5. Teach-in (single devices only) ............................... 7
5.1. Assignment to the relay module HC60NG............. 7
5.2. Failed teach-in....................................................... 7
6. Communication loss.............................................. 7
7. Factory reset of relay module HC60NG................. 7
8. Particular features of the room unit HCW 80......... 8
8.1. Operation............................................................... 8
8.2. Limiting the adjustment range ............................... 8
8.3. Fixed control parameters....................................... 8
9. Changing batteries ................................................ 8
10. Appendix ............................................................... 9
10.1. Help with problems................................................ 9
10.2. Specifications HCW 80.......................................... 9
10.3. Specifications HC60NG......................................... 9
10.4. Device and function definition in accordance
with EN 60730-1.................................................... 9
10.5. WEEE directive 2002/96/EC – Waste Electrical
and Electronic Equipment directive ....................... 9
1. General safety
instructions
1.1. Commissioning the relay module
HC60NG
Danger
WARNING
WARNING
WARNING
Danger to life through electric
shock!
Contacts that are open are live.
► Ensure that the device is de-
energised.
► Have all the work carried out by
authorised qualified personnel.
► Observe the valid local regulations
during the installation.
Insufficient data transfer!
Interference of the relay module
HC60NG in the device through metallic
objects or further frequency devices.
► Mount the device with a distance of at
least 30 cm to metallic objects such
as wall boxes or boiler housings
according to the DECT standard, etc.
► Do not mount on metal wall boxes.
Damage to the device!
Short-circuiting through humidity and
moisture.
► Mount the device at a site that is
protected against humidity and
moisture.
Damage to exposed components!
Destruction of the electronic
components through electrostatic
discharges.
► Do not touch the components.
► Touch an earthed piece of metal to
discharge static electricity from your
body.
3
Overview
2. Overview
The room unit HCW 80 is used for intelligent room
temperature control in combination with the relay module
HC60NG. It can be used to control gas and oil boilers, a
variety of valves and actuators or electrical heating systems.
No wiring to the room unit HCW 80 is required.
Because of the simple HCW 80 analogue user interface with
absolute set point temperature scale the room set point
temperature can be easily adjusted.
The room unit and the relay module provide reliable RF
communication technology on 868 MHz frequency.
The HCW 80 and HC60NG are already teachedin (bounded). They are provided as pre
configured kit for fast installation (plug and play).
Zone 1
Wireless Room Thermostat
HCW80
Example radiator control
3. Installation
3.1. Installation relay module HC60NG
Fig. 2: Positioning the relay module HC60NG
► Follow the installation diagrams to install and connect the
power supply to the relay module HC60NG.
1
1
Relay module
HC60NG
Boiler
Fig. 1: Application of the wireless room thermostat
2.1. Pre configured kit Y6630D1007
· 1 HCW 80 (room unit)
· 1 HC60NG (relay module)
· 2 AA batteries, 1.5 V, type LR6
The kit Y6630D1007 is provided pre-bounded.
The room unit HCW 80 is already assigned to the
relay module HC60NG. The teach-in is not
required in this kit.
2.2. Single provided devices
Single provided devices must be teached-in as
described in section “5 Teach-in (single devices
only)”.
Teach-in means the HCW 80 and HC60NG must
be RF bounded for communication.
2
Fig. 3: Opening the housing cover
1
2
Fig. 4: Removing the terminal covers
> 7 mm Æ
< 7 mm Æ
Fig. 5: Connecting the relay module to the power supply
4
Installation
a. Burner (direct control) b. Combi boiler
Fig. 6: Wiring the terminal
Caution
Incorrect wiring!
► Install in accordance with local wiring
► Observe ambient temperature and
max. 2.5 mm
2
regulations.
current limits (see HC60NG wiring
label).
c. Zone valve
e. Thermal actuator
g. Electric actuator
d. Electric heater
f. Zone valve
h. Cooling device
Fig. 7: Wiring schemes
1
2
Fig. 8: Closing the terminal and housing cover
2
5
Installation
3.2. Installation room unit HCW 80
WARNING
Insufficient data transfer!
Interference of the radio receiver in the
device through metallic objects or
further radio devices.
► Ensure there is sufficient distance to
metallic objects.
► Mount the device with a distance of at
least 1 m to radio devices such as
radio headphones, cordless phones
according to the DECT standard, etc.
► Select another installation site if the
radio interference cannot be rectified.
Fig. 9: Positioning the room unit HCW 80
► Place the room unit HCW 80 at the installation site.
► Remove the housing cover of the room unit HCW 80
(see Fig. 10
).
2
1
Fig. 10: Removing the housing cover
► Mark the drill holes according to the drilling template
(see Fig. 11).
Fig. 11: Drilling scheme (measurements in mm)
► Drill the holes.
► Screw on the room unit.
► Insert the supplied AA batteries with the correct battery
polarity (see Fig. 12).
Red LED
Send button
Fig. 12: Battery polarity and send button
The batteries have to be replaced when the red
LED at the room unit HCW 80 flashes (see
section “9 Changing batteries”).
► Place the housing cover in
position above and snap it down
(see Fig. 13).
Fig. 13: Placing housing
cover in position
6
Checking
4. Checking
4.1. System check
► Adjust the set point of the room unit HCW 80 to 30 °C.
If the room temperature is >30 °C the relay module
HC60NG is switched on.
► Change the set point of the room unit HCW 80 to 5 °C.
If the room temperature is <5 °C the relay module
HC60NG is switched OFF.
4.2. Radio transmission check
The room unit HCW 80 can send a test signal to the
assigned relay module HC60NG in order to test the signal
strength.
► Keep the teach-in button of the HCW 80 pressed for at
least 15 sec until the red LED of the HCW 80 is OFF.
The HCW 80 is now in test mode and sends a test signal
every 5 sec.
The LED of the HCW80 flashes briefly at every test
signal the HCW 80 is sending.
The field strength is indicated by flashing of the red LED of
the HC60NG (1 = sufficient, 5 = strong).
► If the wireless communication is not successful
optimise the placement of the HCW80
The test mode is terminated automatically after
5 min. The test mode can also be terminated by
removing the batteries or by pressing the teachin button.
.
5. Teach-in (single devices
only)
The teach-in operation is required if the relay module
HC60NG and the room unit HW80 are not pre-bounded e.g.
new single devices or product replacement.
5.1. Assignment to the relay module
HC60NG
After the power up of the relay module HC60NG the red
LED will start to flash at 0,1 sec ON/ 0,9 sec OFF.
If this is not the case set the HC60NG into the reset mode
see section “7 Factory reset of relay module HC60NG”.
► Press and hold the teach-in button of the HC60NG for
5 sec to enter into the teach-in mode.
The red LED flashing at 0.5 sec ON/0.5 sec OFF
confirms the teach-in mode has been entered.
► Press the teach-in button of the HCW 80 to send the
binding signal to the HC60NG.
The red LED of the HC60NG is switched OFF to confirm
a successful teach-in operation.
The teach-in mode is terminated automatically after 5 min.
5.2. Failed teach-in
If the teach-in has failed:
► See section “5.1 Assignment to the relay module
HC60NG”.
► Improve the data transfer.
Improving the data transfer
► When selecting the operating site of each device ensure
that the distance to radio devices such as radio
headphones, cordless phones, etc. according to the DECT
standard amounts to at least 1 m.
► Do not install the devices over metallic wall connecting
sockets and at least 30 cm away from the cover of the heat
generator.
► Correct the installation site of the room unit HCW 80 if
necessary.
6. Communication loss
When the RF communication is lost for a period of 1 h, the
red LED of the relay module HC60NG is ON to indicate that
no RF messages have been received during the last hour.
When RF communication is re-established the relay module
HC60NG will automatically return to normal operation mode.
See chapter “10 Help with problems” for possible cause and
problem solving.
7. Factory reset of relay
module HC60NG
► Keep the button of the HC60NG pressed for at least
15 sec.
The resetting was successful when the red LED flashes
rapidly (1/9 ON/OFF).
After the factory reset the HC60NG looses the
communication with the HCW 80.
See section “5 Teach-in (single devices only)” for
new teach-in.
7
Particular features of the room unit HCW 80
8. Particular features of the
room unit HCW 80
8.1. Operation
The room set point temperature can be set easily at the set
point adjuster by means of an adjustment dial. The room set
point range is from 10 °C to 30 °C including the frost
protection setting
The HCW 80 simulates a mechanical thermostat by LED
indication as follows:
The red LED at the HCW 80 will be switched ON for 4 sec if
the deviation between the set point and the room
temperature is >1°C. If the deviation is <1 °C the red LED is
flashing for 4 sec. Respectively the relay module HC60NG
will be switched ON or OFF.
Fig. 14: Room unit HCW 80 (settings on the scale in °C)
► Select the desired room temperature set point at the
adjustment dial (see Fig. 14).
8.2. Limiting the adjustment range
You can limit the adjustment range that can be used at the
adjustment dial.
► Remove the housing cover (see Fig. 10, Page 6).
(5 °C).
► Place the two small pins into the holes of the adjustment
dial in order to limit the adjustment range (see Fig. 15).
Orientate yourself on the basis of the inner scale:
In Fig. 15, the pins are inserted so that the adjustment dial
can only be adjusted in the range of 19 °C to frost
protection
(lower limit) and 19 °C to 30 °C (higher limit)
around the value 19 °C.
► Turn the adjustment dial clockwise until it stops.
► Check whether the adjustment dial is in the position shown
in Fig. 14.
► If appropriate, put the adjustment back in, rotated by 180°
until it has the position shown.
► Turn the adjustment dial to position 19.
► Place the housing cover in position above and snap it
down (see Fig. 13, Page 6).
8.3. Fixed control parameters
The following parameters will be used for the control:
Parameter Factory setting Remark
Minimum ON
time
1 minute Minimum power up
time within the cycle
Cycle rate 6 cycles per hour Pulse width
modulation per hour
9. Changing batteries
Change the batteries if the red LED of the room unit
HCW 80 flashes and the device is not in test mode.
► Remove the housing cover of the HCW 80 (see Fig. 10,
Page 6).
► Remove the batteries.
Disposal of the batteries according to the local
statutory requirements and not with the used
► Insert the batteries with the right polarity into the battery
► Place the housing cover on at the top and latch it in
domestic refuse.
Always replace both batteries together. Only use
1.5 V batteries of the type LR06, AA.
compartment (see Fig. 12, Page 6).
downwards (see Fig. 13, Page 6).
Fig. 15: Limiting the adjustment range
8
Appendix
10. Appendix
10.1. Help with problems
Problem Cause Remedy
Teach-in failed
HC60NG does
not react to set
point changes
on HCW 80
After teach-in
red LED is on
and green LED
is flashing once
every 3 sec
Red LED of the
HC60NG is on
10.2. Specifications HCW 80
Batteries 1.5 V, type LR06, AA
Frequency 868.3 MHz (transmitter)
Operating temperature 0 °C to 50 °C
Storage temperature –20 °C to 70 °C
Humidity 5 % to 90 % relative humidity
IP class 30
10.3. Specifications HC60NG
Electrical
Receiver power supply 230 V AC (+10 %, –15 %), 50 Hz
Switch type SPDT potential free
Output rating 24-230 V AC, 10 A resistive,
Wire access
(receiver only)
Batteries
inserted
incorrectly
Radio
connection
failure
HC60NG
and HCW
80 not
teached-in
Teach-in
procedure
incorrect/
incomplete
Position of
HCW 80
incorrect
Communication loss
RF signal
blocked
Batteries of
HCW 80
exhausted
HC60NG
and
HCW 80 not
teached-in
► Insert the batteries
correctly.
► Eliminate interference
sources (metal, wireless
devices).
► Correct installation site.
► Repeat the teach-in.
► Reset HC60NG.
► Follow the teach-in
procedure as described
in section “5”.
► Repeat the teach-in.
► Repeat the teach-in
keeping approx. 1 m
distance between HCW
80 and
HC60NG.
► Relocate the HCW 80
(see section “3.2”).
► Replace batteries in
HCW 80
(see section “9”).
► Follow the teach-in
procedure as described
in section “5”.
3 A inductive, 0.6 p.f.
From the rear (wall box mounting),
right an bottom
RF
RF operation band ISM (868.0-868.6) MHz,
1 % duty cycle
RF communication
range
RF communication
technology
Blocking immunity Receiver class 2 (ETSI EN300
RF binding method Factory pre-bound with the room
Environmental & Standard
Operating temperature 0 to 40 °C when relay load <8 A
Shipping & storage
temperature
Humidity Humidity range 0 to 90 % rh,
IP class 30
Meeting the following
standards
30 m in a residential building
environment
Short, high rate transmissions to
minimise air time and avoid
collisions
220-1 version 1.3.1)
unit HCW 80 (kit Y6630D1007
only)
0 to 30 °C when relay load >8 A
–20 to 55 °C
non-condensing
EN 60730-1 (1995), EN 55014-1
(1997), EN 55014-2 (1996), ETSI
EN 300 220-3 (2000), ETSI
EN 301 489-3 (2000)
10.4. Device and function definition in
accordance with EN 60730-1
· Purpose of the device is temperature controlling
· Device fulfills protection class 2
· Independently installable electronic control system
with fixed installation
· Type of action is type 1.8
· Temperature of ball thrust hardness test for
housing components 75 °C and for live parts such
as, for example, terminals 125 °C
· EMC emitted interference test at 230 V~, 50 HZ
maximum
· Pollution severity is 2
· Rated voltage is 4000 V (corresponding to
overvoltage category III)
· Software class is A
10.5. WEEE directive 2002/96/EC – Waste
Electrical and Electronic Equipment
directive
► At the end of the product life dispose of
the packaging and product in a
corresponding recycling centre.
► Do not dispose of the unit with the usual
domestic refuse.
► Do not burn the product.
9
Manufactured for and on behalf of the Environmental and Combustion Controls Division of Honeywell Technologies Sàrl, Ecublens, Route du Bois 37, Switzerland by its Authorized Representative:
Honeywell GmbH
Böblinger Straße 17
71101 Schönaich, Germany
Tel.: (++49) (0) 7031 637 01
Fax: (++49) (0) 7031 637 493
http://europe.hbc.honeywell.com
The right is reserved to make
modifications
This document is definitive for the enclosed product and replaces all previous publications.
Honeywell Inc. hereby declares that this device complies with the basic requirements and other relevant regulations of guideline 1999/5/EC. The declaration of
conformity of the product can be requested from the manufacturer.
EN1B-0344GE51 R1105A
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