Honeywell W8600F User Manual

APPLICATION

LCD
N
W8600F Air Cleaner Monitor
INSTALLATION INSTRUCTIONS
The W8600F AirCleaner Monitor isan option available for use with theF50F and F52F Honeywell Electronic Air Cleaners (EAC). The series two F50F and F52F require a solid state power supply that is compatible with the W8600F driver board. Any series one F50E, F or F52F can be upgraded to use the W8600F when the power supply is replaced and the driver board (included in W8600F kit) is installed.
The W8600F function indicator panel has four liquid crystal display (LCD) arrowheads that point to ON, BATTERY,SERVICE or FAULT. See Fig. 1. The arrowheads darken to indicate the existing EAC condition. See Table 1.

INSTALLATION

When Installing this Product..
1. Read these instructions carefully. Failure to follow the instructions could damage the product or cause a hazardous condition.
2. Check the ratings given in the instructions and on the product to make sure the product is suitable for your application
3. Installer must be a trained, experienced service technician.
4. After completing the installation, use these instruc­tions to check out the product operation.
Location
The styling of the W8600F is designed to blend with the latest T8600 family of Honeywell Chronotherm¨ IV Deluxe Programmable Thermostats. A special mounting template is included for mounting next to the T8600. The W8600F can also be mounted at any other convenient location in the living area or equipment room. See Fig. 2.
NOTE: The W8600Fshares no common electricalcon-
nections with the thermostat.
ON BATTERY SERVICE
FAULT
Air Cleaner Monitor
FUNCTION INDICATOR PANEL
RESET BUTTO
M11965
Fig. 1. W8600F Air Cleaner Monitor features.
Table 1. Description of W8600F Function Indicator
Panel.
Indicators Condition
ON EAC ispowered and systemblower is
BATTERY Battery thatmaintains W8600F
SERVICE EAC prefilter and cells need to be
FAULT •Shortingof collectorplates.
running.
memory is low and needs to be replaced.
a
.
washed
•Continuous ionizer or collector plate arcing.
•Power supply failure.
•Excessive current.
•Major reduction in high voltage.
•EAC prefilter and cells are past SERVICE level of dirt and need to be washed immediately. Call a service technician.
a
The reset button is located on the bottom of W8600F. After the prefilters and cells are cleaned and reinstalled, press this button to turn off the SERVICE indicator and reset the wash frequency timer.
® U.S. Registered Trademark Copyright © 2002 Honeywell International Inc. • • All Rights Reserved
69-1200-2
W8600F AIR CLEANER MONITOR
F
MOUNTING HOLES (2)
EAC
F52-ATTIC
On
Battery Service Fault
Air Cleaner Monitor
EAC
RETURN AIR DUCT
W8600F
W8600F
EAC
CLOSET
Fig. 2. W8600F mounting locations.
W8600F
W8600F
EAC
CEMENT BLOCK WALL
W8600
EAC
GARAGE/DRYWALL
M11966

Mounting

The following mounting instructions assume that the W8600F is mounted next to a T8600 Thermostat. If installing the monitor at another location, modify the procedure to fit the installation.
1. Hold the mounting template (included in the W8600F kit) next to the T8600 as shown in Fig. 3.
2. Mark the holes for the screw anchors and the 3-conductor thermostat cable.
3. Remove the template and drill the holes.
4. Remove the W8600F from the base.
5. Position the W8600F base over the holes and
install the anchors and screws (included in the bag assembly). Tighten the screws until the base is mounted firmly on the wall.
69-1200—2 2
THERMOSTAT WALLPLATE
Fig. 3. Positioningmounting template.
MOUNTING TEMPLATE
WIRING HOLE
M11971
W8600F AIR CLEANER MONITOR
N
)
M S
J
M20890
R

Select Wash Frequency

Use the W8600F DIP switches to program the time between SERVICE indications. Be sure to select the setting according to the conditions of the home. Factors to consider include the duty cycle of the EAC, the number of people and pets, and activities such as woodworking and other crafts that are being done in the home.
Refer to Table 2 to select the wash frequency. Set the W8600F DIP switches to match the selection. See Fig. 4. The time listed represents actual run time of the EAC, not calendar days.
Table 2. Wash Frequency Options.
DIP Switch Settings WashFrequency
1 2 3 Days (Run Time)
Off Off Off 10 On Off Off 20 Off On Off 30 On On Off 40 Off Off On 50 On Off On 70 Off On On 100 On On On 180
BACK OF W8600F
BATTERY IN HOLDER
DIP SWITCHES
UP
1 2 3
WIRING TERMINALS (3
3. Check that the battery is correctly installed in the W8600F battery holder.
4. Snap the W8600F onto the base.
5. Turn off the power for the EAC.
WARNING
Electric Shock Hazard. Can cause electrical shock or equipment damage.
Disconnect EAC power and open the access door before opening power supply box cover.
6. Open the power supply box cover.
7. Remove the plug from the side of the power supply
box (plug can be a metal knockout or a blank termi­nal strip).
8. Install the terminal block/cable assembly supplied with W8600F kit.
9. Plug the connector on the end of the cable assem­bly into the J2 terminal on the driver board (included with W8600F kit). See Fig. 5.
POWER SUPPLY BOX COVER
ELECTRONIC AIR CLEANER
SYSTEM
DRIVER BOARD
J2
TERMINAL
OUNTING CREW
STRIP
J1
POWER SUPPLY
POWER SUPPLY BOX
M11970
1
4
3
Fig. 4. Back of W8600F.

Wiring

1. Run a 3 -conductor thermostat cable (up to 18 gauge) from the W8600F to the terminal strip on the air cleaner.
IMPORTANT
Connect cable to W8600F before attaching to the air cleaner terminals to minimize the risk of damage due to static electricity.
2. Connect the wires to terminals E1, E3 and E4 on the W8600F. See Fig. 4.
RESET BUTTO
M11969A
Fig. 5. Installing the driver board on the EAC.
10. Plug the driver board assembly into the J1 power
supply connector.
NOTE: This W8600F kit is configured to operate with a
power supply that is controlled by an airflow switch (AFS). If your application does not have an AFS, place the black shorting bar (found in the bag assembly) on power supply connector J3,pins1and2,asshowninFig.6.
3
4
3 2 1
Fig. 6. Placing shorting bar on power supply for
applications without AFS.
SHORTING BA
11. Replace the power supply box cover.
3 69-1200—2
W8600F AIR CLEANER MONITOR
12. Connect the three wires from the W8600F to the EAC terminals 1, 3 and 4.
NOTE: Connect terminal 1 to 1, 3 to 3 and 4 to 4.
13. Turn on the EAC power.
14. Turn on the system fan.
15. Push the W8600F reset button. All four indicators
on the display will flash five times. The On indicator will stay active as long as the EAC and the system fan are on.

SYSTEM CHECKOUT

Checkout (With EAC Running)

1. Be sure the battery is installed in the W8600F.
2. Press the reset button on bottom of the W8600F.
All four indicatiors on the display will flash five times and then ON and FAULT will remain indi­cated.
3. Connect terminal 3 to terminal 4 and the function panel indicates ON. FAULT will turn off.
4. Disconnect terminal 3 from terminal 4. The W8600F is functional.

Checkout (Without EAC)

1. Be sure the battery is installed in the W8600F.
2. Press the reset button on the bottom of the
W8600F.All four indicators on the display will flash five times, then ON and FAULT will remain indi­cated.
3. Connect 9 Vdc to terminal 4 with terminal 1 as ground (use a 9-volt transistor battery). The func­tion panel indicates ON and FAULT.
4. Connect terminal 3 to terminal 4 and the function panel indicates ON, FAULT will turn off.
5. Remove 9 Vdc input. The W8600 is functional.

TROUBLESHOOTING

Refer to Table3.
Table 3. W8600F Troubleshooting Information.
Display Condition Solution
Blank EAC is not operating. Turnon EAC. Function panel indicates ON.
Press W8600F reset button. DISPLAY flashes five times.
ON indicator does not flash when reset button is pressed.
All four indicators flash after pressingreset button, but ON is not displayed with EAC operation.
BATTERY,SERVICE or FAULT,but not ON
ON and BATTERY Bad battery. Check W8600F battery for 2.7 volts. Replacewith
ON and SERVICE EAC cells and prefilters are dirty. Wash and reinstall the EAC cells and prefilters. Press
ON and FAULT Damaged cells. Repair or replace cells.
Power supplydoes not have an airflow switch.
Voltage between W8600F terminals 1 (ground)and 4 (+10 to +15 Vdc).
No voltage,low voltageor wrong polarity.
Novoltage betweenEAC terminals 1 (ground) and 4 (+10 to +15 Vdc).
Incorrectlywired. Check wiring between W8600F and EAC. Correct
Power supply problem. Press EAC test button and verify output voltage.
Check W8600F battery for 2.7 volts. Replace with BR2032 lithiumbattery if necessary.
Assemblejumper on pins 1 and 2 of J3 connector on power supply.
Replace W8600F.
Check wiring betweenW8600F and EAC. Correct wiring,if necessary.
Checkthe driver board and cableinstallation. Correct installation if necessary.
wiring,if necessary.
BR2032 lithiumbattery, if necessary.
the W8600F reset button. ON flashes five times and SERVICEis off.
Replace powersupply, if necessary.
Automation and Control Solutions
Honeywell International Inc. Honeywell Limited-Honeywell Limitée 1985 Douglas Drive North 35 Dynamic Drive Golden Valley, MN 55422 Scarborough, Ontario
69-1200—2 G.H. Rev.12-02 www.honeywell.com
M1V 4Z9
Printed in U.S.A. on recycled paper containing at least 10% post-consumer paper fibers.
Loading...