Honeywell Y8150, W8150 User Manual

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Y8150 Fresh Air Ventilation System, W8150 Fresh Air Ventilation Control
PRODUCT DATA
FEATURES
• Designed to help meet local ventilation codes and standards, including ASHRAE 62.2-2010 standard, “Ventilation and Acceptable Indoor Air Quality in Low-Rise Residential Buildings.”
• Microcontroller optimizes the air delivery schedule to make efficient use of normal HVAC run times.
• Easy-to-use input dials allow customized ventilation for each installation.
• Test mode that includes immediate feedback to installer to confirm that air delivery requirements of selected ventilation standard are being met.
• Economical supply-only ventilation; works with forced air system.
• Can be used with other equipment, such as an HRV/ ERV, for balanced ventilation.
APPLICATION
The Y8150 Fresh Air Ventilation System, W8150 Fresh Air Ventilation Control provide fresh air to a home. The control operates a fresh air intake damper and, when necessary, activates the main HVAC blower to efficiently meet ASHRAE ventilation rates.
IMPORTANT
Please read these instructions and keep them in your records.
68-0282-07
Y8150 FRESH AIR VENTILATION SYSTEM, W8150 FRESH AIR VENTILATION CONTROL
SPECIFICATIONS
Y8150 includes:
W8150A Fresh Air Ventilation Control. EARD6 Fresh Air Damper. AT120B Transformer. Mounting hardware for control. Homeowner information label.
W8150 includes:
W8150 Fresh Air Ventilation Control. Mounting hardware for control. Homeowner information label.
Control (W8150A):
Power Supply: 20-30 Vac, 60 Hz. Power Consumption: 3.5 VA at 24 Vac. Thermostat Fan Load: 10 mA resistive at 24 Vac. Thermostat Heat Load: 10 mA resistive at 24 Vac. Remote Terminals: 10 mA resistive at 24 Vac. Relay Contacts:
Fan: 1.5A full load, 7.5A locked rotor at 24 Vac. Damper: 0.6A inductive, 3.1A locked rotor at 24 Vac. Auxiliary: 0.5A inductive, 2.5A locked rotor at 24 Vac.
Damper (EARD6): 24 Va c , 1 2 VA , 6 0 H z .
Operation: Power-open, spring-closed. Diameter: 6 in.
W8150A Ventilation Control dimensions in in. (mm).
3-3/8
(86)
4-3/16 (106)
1-1/2
(38)
3-1/2 (89)
5-3/4 (146)
1-1/4
(32)
M19988A
Transformer (AT120):
Input: 120 Vac. Output: 27 Vac open circuit, 24 Vac full load at 20 VA. Mounting: Foot mounted.
Temperature: -20 °F to 160 °F (-29 °C to 71 °C).
Humidity: 5 to 90% RH, noncondensing.
Input Setting Ranges:
Bedrooms: 2-5. Area: 1000-4600 sq ft. Vent Airflow: 40-160 cfm.
Composite Setting Resolution: +/- 12% of ASHRAE
62.2-2010, recommended ventilation for single-system setup.
AT120B Approvals: UL Component Recognized: Class 2, File No. 14881.
Location: Device can be installed in unconditioned space. Multiple devices can be installed when operating multiple
HVAC systems.
Dimensions: See device dimension diagrams.
6
(152)
8 (203)
M19989
EARD6 Fresh Air Damper dimensions in in. (mm).
3/16
(5)
1-3/4
(44)
15/16
1
(24)
(25)
1-5/8
(41)
3/16
2-13/16 (71)
(5)
1-7/8 (48)
68-0282—07 2
1/16 (2)
M22022
AT120B Transformer dimensions in in. (mm).
Y8150 FRESH AIR VENTILATION SYSTEM, W8150 FRESH AIR VENTILATION CONTROL
1
F
G
2
R
C
C
C
3
C
H
4
W
5
G
T
6
7
8
9
10
11
12
BEDROOMS AREA (SQFT) VENT AIRFLOW (CFM)
ON
13
XFMR
R
C
REMOTE AUX DAMPER
M19990
20
19
18
17
16
15
14
W8150 QUICK GUIDE
No. Name Description Function
1GF Equipment fan Allows W8150 to pass thermostat calls and, when necessary, turn on
2R
C 24 Vac cooling system
power
3C
C 24 Vac cooling system
common
H 24 Vac heating system
4C
common
5 W Heating Allows W8150 to monitor when heating is energized.
6GT Thermostat (or other
control) fan terminal
7 Switch On (optimal ventilation)
Override Off (Remote Only)
8 Light Green Indicates device is powered and operating normally. Used in Test Mode to
9 Light Red Indicates the device is not operating normally. Used in Test Mode to signal
10 DIP1 Ventilation limit Choose between 60% (default) and 100% maximum fan run time allowed
11 DIP2 Ventilation standard Choose between ASHRAE 62.2 (default) and 62-1999 ventilation
12 BEDROOMS Number of bedrooms Used to calculate amount of ventilation necessary.
13 AREA
(SQ FT)
14 VENT
AIRFLOW
Square footage of conditioned space
Air delivery rate through fresh air duct.
(CFM)
15 Test Test button W8150 checks dial and switch settings, activates ventilation for up to three
system fan for ventilation. This should be the only connection to G on the HVAC equipment.
Provides power to GF terminal to operate system fan, when necessary.
Allows W8150 to monitor when system fan is energized.
Allows W8150 to monitor thermostat heat calls when W is energized.
Allows W8150 to monitor when GT is energized. All external equipment that controls the system fan should be wired to this terminal.
On (optimal ventilation) – W8150 ventilates, based on control settings. Override – W8150 runs ventilation continuously. Off (Remote Only) – W8150 supplies ventilation only when there is a remote call.
signal if dial settings meet chosen standard.
if dial settings do not meet chosen standard.
by W8150 for ventilation.
standards.
Used to calculate amount of ventilation necessary.
Used to calculate amount of ventilation necessary.
minutes and provides feedback to validate if chosen standard can be met.
3 68-0282—07
Y8150 FRESH AIR VENTILATION SYSTEM, W8150 FRESH AIR VENTILATION CONTROL
6
5
uto
(Remote Only)
No. Name Description Function
16 REMOTE Remote switch (two
terminals)
24 Vac powered contacts allow a remote switch closure to call for ventilation.
17 AUX Auxiliary (two terminals) 24 Vac dry contacts allow W8150 to control an auxiliary device, such as
exhaust fan or HRV/ERV, with a call for ventilation.
18 DAMPER Damper (two terminals) 24 Vac powered contacts control fresh air damper.
19 XFMR C 24 Vac ventilation control
Supplies power to W8150 and damper from transformer provided.
common
20 XFMR R 24 Vac ventilation control
Supplies power to W8150 and damper from transformer provided.
power
INSTALLATION
A fresh air duct and damper must be installed between the outdoors and the return side of the HVAC equipment. The W8150 control will be mounted near the HVAC system and wired between the thermostat and the fan control.
You will need…
W8150 Fresh Air Ventilation Control.
damper.
transformer.
insulated ductwork.
outdoor weather hood.
starting collar.
access to 120 Vac power.
airflow measuring tool.
TIPS:
• To meet ASHRAE 62.2-2010, system must have at least a MERV 6 filter installed.
• In cold climates, balanced ventilation is recommended. An exhaust fan or heat recovery ventilator can be used.
• Humid climates may require additional dehumidification equipment.
Choosing a location…
When choosing locations for equipment, duct connections, and fresh air intake, be sure to consult local code requirements.
Device
Number Component Location
1 Fresh air intake Install away from known sources
of pollutants such as auto exhaust, dryer vent exhaust or chimney smoke.
2 Fresh air duct Install between weather hood and
upstream of equipment filter and downstream of any duct-mounted sensor.
3 Damper Install damper in fresh air duct,
where convenient. Optionally, install heat recovery ventilator.
4 Control Locate the control for convenient
access and for easy wire routing.
5 Transformer Locate where convenient for line
voltage connection.
6 Filter Locate filter downstream of fresh
air intake.
TYPICAL ATTIC INSTALLATION
2
1
1
68-0282—07 4
2
TYPICAL BASEMENT
INSTALLATION
3
3
6
1
V
nili
n nrl
A
6
2
TYPICAL HRV/ERV
3
HRV/ERV
INSTALLATION
M19993
Y8150 FRESH AIR VENTILATION SYSTEM, W8150 FRESH AIR VENTILATION CONTROL
CAUTION
Installing fresh air damper, ducting, and control…
1. Disconnect power from HVAC system.
2. Install the weather hood, ducting, and damper following
local practices. Be sure all duct and insulation seams are tightly sealed.
3. Mount the transformer and control.
TIPS:
• In general, larger ducting allows higher airflow, minimizes additional fan run time and may be needed for larger homes.
• Installing a damper directly to the return duct may be convenient to support the damper and reduce ducting.
• Fresh air connection should be downstream of sensors (such as a humidistat) in return air plenum.
• The EARD6 end stops can be used to reduce the amount of airflow in the duct. To prevent complete opening, loosen (but do not remove) the wing nut and move the upper lever until the desired position is reached. Tighten the wing nut. Keep the lower lever in the position shown.
Wiring the control…
Electrical Hazard. Can cause personal injury or equipment damage.
Disconnect power to all systems before beginning installation.
1. Wire the control. See wiring diagrams in Fig. 1-10 as listed below. All wiring must comply with local codes, ordinances, and regulations.
2. Reapply power to system and control.
TIP:
• Control package allows wire routing through side slots and bottom openings.
System Hookup Diagrams Fig. No. Page No.
Single transformer, conventional 1 10
Dual transformer, conventional 2 10
Multi-stage, conventional 3 10
Heat pump without emergency heat 4 10
Heat pump with emergency heat 5 11
UPPER LEVER
WING NUT
LOWER LEVER
M20155
Accessory Hookup Diagrams Fig. No. Page No.
Wiring with a PC8900 Thermostat 6 11
Wiring with a remote switch/timer 7 11
Wiring to an HRV/ERV 8 11
Wiring an exhaust fan 9 11
Wiring a fan for a steam humidifier 10 12
5 68-0282—07
Y8150 FRESH AIR VENTILATION SYSTEM, W8150 FRESH AIR VENTILATION CONTROL
Measuring airflow…
1. Make sure all HVAC system air filters are clean and
installed.
2. Push Test button:
• Control opens damper and turns on HVAC fan for three minutes.
• A red or green light is flashing; you can now measure airflow.
3. Follow instrument instructions for measuring airflow.
TIPS:
• You can exit the test mode at any time by pressing the test button again.
• See Conversion Table (located after wiring diagrams) for quick area and airflow setting conversions.
• For future reference, record the air flow on the inside of the device cover.
• Pitot Tubes and flow measuring stations are commonly used airflow measuring devices.
About the control settings…
Dial Settings
These settings allow the installer to customize the control to meet the ventilation requirements for the home.
Ventilation Standard
Building codes are different everywhere. The W8150 Ventilation Control can be configured to operate based on:
• ASHRAE 62.2.
• ASHRAE 62-1999
TIP:
• Clear understanding of local codes and practices is required to make sure the ventilation system is installed and configured correctly. Generally, ASHRAE 62.2 control method is recommended and can meet many existing local codes.
Code/Standard Setting
General Ventilation Requirements
Washington State Energy Code
Canadian Building Code* ASHRAE 62.2
Minnesota Energy Code 62-1999
2002 International Residential Code
*In Canada, interlocking exhaust equipment
may be required for balanced ventilation.
ASHRAE 62.2
ASHRAE 62.2
62-1999
Ventilation Limit
This setting determines the maximum amount of time that the fan runs for ventilation.
Ventilation Limit*
1
60%
ASHRAE 62.2
BEDROOMS
Setting ventilation limit and ventilation standard.
2
Ventilation
Standard
100% 62-1999
M22009
68-0282—07 6
Y8150 FRESH AIR VENTILATION SYSTEM, W8150 FRESH AIR VENTILATION CONTROL
Honeywell Golden Valley, MN 55422 50001159-001 Rev. A
W
8150A 1001
1
www.honeywell.com/yourhome or call 1-800-468-1502
_________
area (sq. ft.)
R
ecor
d setting
s above
Ventilation Limit*
Ventilation Standard
1260%
ASHRAE 62.2
100% 62-1999
Installer
Test
M19991
Para español ver las instrucciones *See Instructions Voir mode d'emploi en français inclus
R C DMP DMP AUX AUX REM REM
24 VAC XFRM
HVAC
Stat
Damper
ERV/Fan
Timer/Switch
GF RC CC CH W G
T
Patent Pending
_________
bedrooms
_________
airflow (cfm)
Date installed:________________________
W8150A 1001
_________
area (sq. ft.)
Record settings above
Ventilation Limit*
Ventilation
Standard
1 2
60%
ASHRAE 62.2
100% 62-1999
Installer
Test
R C DMP DMP AUX AUX REM REM
24 VAC XFRM
HVAC
Stat
Damper
ERV/Fan
Timer/Switch
G
F
R
C
C
C
C
H
W
G
T
_________
bedrooms
_________
airflow (cfm)
Date installed:________________________
Setting the control...
1. Be sure power is turned on.
2. Set the Ventilation Standard on the control.
3. Set the bedrooms dial.
4. Set the area (sq ft) dial.
5. Set the airflow (cfm) dial.
6. Press the test button and observe the lights:
Green light is flashing.
The dial settings meet the chosen standard.
Red light is flashing.
There is not enough fresh air delivered to meet the requirements of the selected standard. See Troubleshooting section.
7. Record settings on the label inside the cover as shown in the diagram.
TIPS:
• Ventilation control reads new dial setting only when test button is pushed or power is cycled. To ensure dial settings are read, push test button after any changes are made.
• For single bedroom homes, set the bedrooms dial to 2 (this may result in more ventilation than the minimum required).
• For homes having more than five bedrooms and only a single ventilation system, set the bedrooms dial to 5 (this may result in less ventilation than the minimum required).
• For conditioned square feet, set area (sq ft) dial to the nearest value.
• For airflow, set airflow (cfm) dial to the nearest value.
• Vaulted ceilings do not need to be considered when setting this control.
• For homes with multiple systems: Honeywell recommends a ventilation control and fresh air intake for each system. Measure ventilation airflow for each system independently. Refer to Multi-system Setup Example for further details.
Customizing the ventilation control.
7 68-0282—07
Y8150 FRESH AIR VENTILATION SYSTEM, W8150 FRESH AIR VENTILATION CONTROL
CHECKOUT
In this section, make sure the ventilation system is operating correctly.
1. On thermostat, set Fan switch to Auto and System switch to Off.
2. Set any remote switches throughout the house in the Off position.
3. On the W8150, set the control switch to Off (remote only).
4. Press Test button for two seconds to enter test mode:
• A light on the control begins flashing.
• The HVAC system fan comes on.
• The damper moves to the Open position.
5. Press the Test button again to exit test mode:
• No lights on the control are on.
• The HVAC system fan turns off.
• The damper returns to the closed position.
6. Return the thermostat, ventilation control, and remote switches to the original settings.
7. Refer to Troubleshooting section, if needed.
TIP:
• W8150 Ventilation Control automatically exits test mode after three minutes.
TROUBLESHOOTING
Problem Possible cause What to do
Flashing red light during test mode
(The current settings do not meet the selected ventilation requirement)
Flashing red light during normal operation
No light on ventilation control when switch set to:
On
Override Off/
Remote Only and a
remote switch is on.
HVAC fan does not come on after pressing Test button.
Not enough airflow Measure airflow and check dial setting.
See Problem: Not enough airflow.
Ventilation on-time limit setting
Low voltage Check the voltage from the transformer for at least 20 Vac. If voltage is
No power to control Verify 24 volt input to R and C terminals on ventilation control.
Device malfunction Cycle power off to control for ten seconds and recheck. If control does not
Wiring Check wiring connections per appropriate system diagram.
HVAC system does not have power
• If the device is set to 60%: Set the ventilation control to 100% maximum on time. This allows the HVAC fan to run up to 100% of the time. It may be preferable to increase airflow.
• If the device is set to 100%: There is not enough airflow through the fresh air duct.
Ventilation continues to occur according to the settings but chosen standard may not be met.
OK, replace W8150 Control. If voltage is not OK, disconnect damper and remote switch connections and check again. If voltage does not return to at least 20 Vac, replace transformer.
Check wiring connections per appropriate system diagram and replace transformer, if necessary.
recover, replace ventilation control.
Restore power to the HVAC system.
68-0282—07 8
Y8150 FRESH AIR VENTILATION SYSTEM, W8150 FRESH AIR VENTILATION CONTROL
Problem Possible cause What to do
HVAC fan is running all
Device is set to override Move switch to On position to allow for automatic operation.
the time
Remote switch is on Adjust remote switch to desired position.
Thermostat Fan switch is
Normal operation.
in On position
HVAC system is running
Normal operation. to satisfy heating or cooling requirements.
Ventilation limit is set to 100% ventilation limit.
Set ventilation limit to 60%. The control may not be able to meet the
recommended ventilation requirements.
Increase ventilation airflow through fresh air duct and adjust settings.
Low ventilation air flow. See Problem: Not enough airflow.
Damper does not open during checkout or
Damper does not close.
Incorrectly wired. Check wiring connections per appropriate wiring diagram.
Transformer output. Verify 24 Vac applied to actuator.
Damper actuator motor failure or mechanical failure.
Manually open damper and verify free movement; damper should return to closed position when no power is applied.
If damper moves freely but does not operate when 24 volts is applied, replace damper actuator.
If damper does not move freely, replace fresh air damper.
Cooling compressor comes on when there is no cooling call from the thermostat.
Incorrectly wired. Check wiring connections per appropriate system diagram.
An isolation relay may be required when appliances are connected to the G
T terminals on the ventilation control. (For an example, see wiring a fan
for a steam humidifier diagram.)
Not enough airflow Obstruction or duct size Check for obstructions in the fresh air duct and weather hood.
Check for kinks in ductwork.
Make sure all manual dampers are fully open.
Make sure the stops on the EARD damper allow it to open fully.
Increase duct size.
Add a booster fan to the fresh air duct.
NOTE: After any changes to the ductwork, repeat the Measuring Airflow
section.
9 68-0282—07
Y8150 FRESH AIR VENTILATION SYSTEM, W8150 FRESH AIR VENTILATION CONTROL
WIRING DIAGRAMS
Consult thermostat Installation Instructions for alternate terminal designations.
HVAC
HVAC
RCWYG
W8150A
G
F
R
C
C
C
C
H
W
G
T
RR
C
WYG
System
Heat
AM
Fan
Room
Tue
Wake
Auto
DST
M19994A
Fig. 1. Single transformer, conventional system.
HVAC
COOLINGHEATING
WR
RC CYG
W8150A
G
F
R
C
C
C
C
H
W
G
T
NOTE:
RR
C
Tue
Wake
WYG
System
Heat
AM
Fan
Room
Auto
DST
REMOVE FACTORY INSTALLED JUMPER BETWEEN C ON W8150.
C AND CH
W1CRW
2Y1Y2
G
W8150A
G
F
R
C
C
C
C
H
W
G
T
W
1
CRCRW
2Y1Y2
AM
Room
Tue
DST
Wake
G
System
Heat
Fan
Auto
M19996
Fig. 3. Multi-stage conventional system.
HVAC
RCYGO
W8150A
G
F
R
C
C
C
C
H
W
G
T
R
C
R W Y G O/B
Wake
System
Heat
AM
Fan
Room
Tue
Auto
DST
M19997A
M19995A
Fig. 2. Dual transformer, conventional system.
68-0282—07 10
Fig. 4. Wiring heat pump without emergency heat.
Y8150 FRESH AIR VENTILATION SYSTEM, W8150 FRESH AIR VENTILATION CONTROL
M19999
W8900
REMOTE AUX DAMPER
C
R
XFMR
RH
RC
HUM
HUM
VNT
VNT
®
AT120
W8150A
EARD-6
NOTE: CONFIGURE PC8900 SO ALL VENT PROGRAM SETTINGS ARE OFF; THE VENT BUTTON ON THE PC8900 THEN SERVES AS A REMOTE AND THE W8150 CONTROLS BACKGROUND VENTILATION.
0
0
0
0
BLUE
BLUE
HVAC
YCRW2EGO
W8150A
G
F
R
C
C
C
C
H
W
G
T
Y
1W1
CRW
Wake
2
E G O/B
System
Heat
AM
Fan
Room
Tue
Auto
DST
M19998A
Fig. 5. Wiring heat pump with emergency heat.
W8150A
V
entilation
C
ontro
Auto
Continuous
Off
(Remote Only)
V
entilation
C
ontro
AT12
C
l
Service
l
EARD-6
REMOTE AUX DAMPER
Fig. 7. Using a remote switch or timer.
W8150A
V
entilation
C
Auto
Continuous
Off
(Remote Only)
V
entilation
C
ontro
AT12
C
ontro
l
Service
l
1
HR150/ER150
RED BLACK
FAN TIMER
M22000
FAN TIMER
Fig. 6. Wiring with a PC8900.
NOTES:
– BALANCE THE HRV/ERV TO 160 CFM OR LOWER. – SET VENTILATOR SPEED KNOB TO 0.
1
EARD DAMPER NOT USED WITH HRV/ERV.
M22001
Fig. 8. Wiring to an HRV/ERV.
REMOTE AUX DAMPER
AT12
EARD-6
FAN TIMER
EXHAUST FAN
120 VAC
R8222
RED
BLACK
L1
120
VAC
L2
M22002
W8150A
V
entilation
C
ontro
Auto
Continuous
Off
(Remote Only)
Service
V
entilation
C
ontro
AT12
R
C
l
l
REMOTE AUX DAMPER
Fig. 9. Wiring an exhaust fan.
11 68-0282—07
Y8150 FRESH AIR VENTILATION SYSTEM, W8150 FRESH AIR VENTILATION CONTROL
Wake
Room
System
Fan
Heat
Auto
AM
DST
Tue
W1CRW
2Y1Y2
G
W
1
CRCRW
2Y1Y2
G
M22021A
G
F
R
C
C
C
C
H
W
G
T
HVAC
W8150A
HE440
FAN
R8222
BLACK
BLUE
BLUE
RED
•100 cfm.
CONVERSION TABLE
Area Airflow
sq ft sq m cfm lps
1000 93 40 19
1300 121 50 24
1600 149 60 28
1900 177 70 33
2200 204 80 38
2500 232 90 42
2800 260 100 47
3100 288 110 52
3400 316 120 57
3700 344 130 61
4000 372 140 66
4300 399 150 71
Fig. 10. Wiring fan for a steam humidifier.
4600 427 160 76
Multi-System Setup Example
Total square feet and bedrooms should be proportionately split between the ventilation controls based on sq ft served by each system regardless of where the bedrooms are located.
Example: 5,000 sq ft, six bedrooms:
System 1:
• serves 3200 sq ft,
• two bedrooms.
• fresh air intake measured at 127 cfm. System 2:
• serves 1800 sq ft,
• four bedrooms
• fresh air intake measured at 98 cfm.
Set W8150 for System 1:
• 3100 sq ft,
• four bedrooms
• 130 cfm. Set W8150 for System 2:
• 1900 sq ft,
• two bedrooms
Automation and Control Solutions
Honeywell International Inc.
1985 Douglas Drive North
Golden Valley, MN 55422
Airflow
cfm
6 in. duct (15.2 cm)
fpm ms fpm ms
7 in. duct (17.8 cm)
40 204 1.0 150 0.8
50 255 1.3 187 1.0
60 306 1.6 225 1.1
70 357 1.8 262 1.3
80 407 2.1 299 1.5
90 458 2.3 337 1.7
100 509 2.6 374 1.9
110 560 2.8 412 2.1
120 611 3.1 449 2.3
130 662 3.4 486 2.5
140 713 3.6 524 2.7
150 764 3.9 561 2.9
160 815 4.1 599 3.0
Honeywell Limited-Honeywell Limitée
35 Dynamic Drive
Toronto, Ontario M1V 4Z9
customer.honeywell.com
® U.S. Registered Trademark © 2011 Honeywell International Inc. 68-0282—07 T.D. Rev. 02-11 Printed in U.S.A.
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