Honeywell W7754P, W7754Q, W7754K INSTALLATION INSTRUCTIONS

HONEYWELL EXCEL 5000 OPEN SYSTEM
GENERAL INFORMATION
LonWorks
service LED
LonWorks
service
button
WALL MOD.
left DIP switch
(USED = wall
module connected)
right DIP switch
(USED = terminal
11 enabled)
ONUNUSED
UNUSED
0345
DI2
USED
USED
GND9LED10FAN11DI2
8
+ -
RS1A
23D25
LON
12
3214 5 6 23
7
DI1
5
T7460 / T7560
digital output for low-voltage
PWM control of solid-state relay
131415 181716
SET
GND
SENS
L
3
42 1
230 V
N
terminals for hardwiring
to wall module and/or sensor(s)
removable LonWorks
terminal plug
terminal assign-
ment label
W7754Kxxxx
230 Vac, 50/60 Hz max. 5 VA unloaded
2 A10A
III II I
fan
relays
D-71101 Schönaich Made in Germany
1920
2122
open
close
close
OUT1 OUT2
230 Vac
triac
0.5 A
2526
24
2A/M
LN
com
com
open
230 V
triacs
removable power
supply terminal plug
fuse
Fig. 1. Top view of Excel 10 W7754 FCU Controller
(optional terminal cover removed)
All three models of the Excel 10 W7754 Fan Coil Unit (FCU) Controller are equipped with a minimum of
three relays,
one LED digital output,
two digital inputs, and
two analog inputs.
Further, depending on the hardware requirements of your specific application, you can choose from among models equipped with the following additional features:
W7754K1001
W7754P1000
W7754Q1008
See also Table 1 on page 3 for a complete overview of terminals and their functions.
BEFORE INSTALLATION
IMPORTANT
Excel 10
W7754K,P,Q FAN COIL UNIT
CONTROLLERS
230 Vac power supply
one triac output
one digital output, for the low-voltage Pulse-Width
Modulated (PWM) control of a solid-state relay employed in high-current electrical reheat applications
three relays
230 Vac power supply
four triac outputs
four relays
24 Vac power supply
four triac outputs
four relays
It is recommended that the controller be kept at room temperature for at least 24 hours before applying power; this is to allow the evaporation of any condensation resulting from low shipping / storage temperatures.
US requirement, only: This device must be installed in a UL-listed enclosure offering adequate space to maintain the segregation of line voltage field wiring and Class 2 field wiring.
CAUTION
To avoid electrical shock or equipment damage, you must switch OFF the power supply before attaching / removing connections to/from any terminals.
® U.S. Registered Trademark Copyright © 2006 Honeywell Inc. EN1B-0304GE51 R0506C All Rights Reserved
EXCEL 10 W7754K,P,Q FAN COIL UNIT CONTROLLERS
MOUNTING
All models have the same dimensions (W x L x H = 110 x 180 x 60 mm) (see Fig. 2) conforming to IP20 (without optional terminal protection cover) or IP30 (with optional terminal protection cover; width is then 130 mm).
59.5
cover (optional)
terminal protection
90
110
130
Fig. 2. Excel 10 W7754 dimensions (in mm)
The Excel 10 W7754 FCU Controller is suitable for mounting on a standard rail (DIN EN 50022-35 x 7,5), on walls/ceilings, as well as for installation in wiring cabinets or fuse boxes.
DIN Rail Mounting/Dismounting
screwing nose
(oval hole)
screwing nose
(oval hole)
eyelet for
cable binder
eyelets for
cable binders
stirrup; pull to
dismount from rail
cable binders
eyelets for
Fig. 3. Housing base (view from below)
The Excel 10 W7754 FCU Controller can be mounted onto the DIN rail simply by snapping it into place. It is dismounted by gently pulling the stirrup located in the base of the housing (see Fig. 3). When mounted on a DIN rail, the unit must be secured in place with a stopper to prevent sliding.
screwing nose
(round hole)
screwing nose
(oval hole)
Wall/Ceiling Mounting/Dismounting
The Excel 10 W7754 FCU Controller can be mounted on walls or ceilings in any desired orientation. In the case of ceiling mounting, however, it should not be operated at ambient temperatures exceeding 50 °C. The unit is mounted by inserting 3.5-mm dowel screws through the corresponding screwing noses.
154 mm
round hole
(diameter: 4 mm)
oval hole
(4x7 mm)
Fig. 4. Drilling template (view from above)
CAUTION
In order to conform with IP30, when installed on walls or ceilings, the Excel 10 W7754 FCU Controller must be equipped with the optional terminal protection cover (see section "Terminal Protection Cover" on page 7).
After mounting the Excel 10 W7754 FCU Controller onto the wall or ceiling, provide for cable access by snipping out the terminal protection cover's cut-out tabs and snap it (by hand) into place on the housing. To remove the cover, place a screwdriver in the leverage slot and pry it loose.
Terminal Assignment
The Excel 10 W7754 FCU Controller features two rows of terminal blocks located on one side for the connection of cables to the relays, inputs, and outputs as well as for connecting the removable power supply terminal plug and removable L
NOTE: All high-voltage terminal blocks are orange-colored. Depending on the given hardware model, the controllers have
different power supplies and are equipped with different numbers of triac outputs, relay outputs, etc. See Table 1 on page 3.
Every Excel 10 W7754 FCU Controller is therefore equipped with a terminal assignment label on the top of the housing (see Fig. 1 on page 1). This label is an adhesive sticker displaying the maximum complement of I/O's. Terminals not present in a given model are indicated by dotted lines.
NOTE: According to VDE guidelines, it is not allowed to mix
See also Table 3 on page 6.
ONWORKS terminal plug.
low-voltage and high-voltage signals on the relays.
100 mm
EN1B-0304GE51 R0506C
2
EXCEL 10 W7754K,P,Q FAN COIL UNIT CONTROLLERS
Table 1. W7754 Controller: Overview of terminals and functions (by model)
ter-
minal #
function
K P Q
1+2 receiving/sending data on the LONWORKS network; removable plug X X X
a digital input, configurable (using the LNS plug-in) to read input e.g. from a
3
hardwired window contact, occupancy sensor, etc.; suitable for dry contacts, only;
X X X
max. voltage at open contact = 5 Vdc an analog input, permanently configured to read input from a hardwired wall
4
module's temperature setpoint adjustment knob; can be enabled/disabled using the left DIP switch
(3)
X X X
an analog input, permanently configured to read input from a hardwired wall
5
module's room temperature sensor (use NTC20k sensor, only; accuracy [w/o sensor] = 0.5 °C at 25 °C); can be enabled/disabled using the left DIP switch
(3)
X X X
6 GND serving terminals 4, 5, 9, 10, and 11 X X X 7 not used -- -- -­8 GND serving terminal 3 X X X
a digital output, permanently configured to write output switching the LED of a
9
hardwired wall module ON/OFF; can be enabled/disabled using the left DIP
(3)
switch
; max. voltage = 5 Vdc; max. current = 5 mA
X X X
an analog input, permanently configured to read input on whether a hardwired wall
10
11
module's 3-speed fan control knob has been set to AUTO, OFF, LOW, MEDIUM, or HIGH and whether its "occupancy override" button has been pressed; can be enabled/disabled using the left DIP switch
a digital input, permanently configured to read input on whether a window contact is "open" or "closed"; can be enabled/disabled using the right DIP switch
(3)
(3)
;
X X X
X X X
suitable for dry contacts, only; max. voltage at open contact = 5 Vdc
12 not used -- -- --
relay 4, permanently configured to write output to a hardwired electrical reheat coil,
13+14
switching it ON/OFF; switching voltage = 24...230 Vac; switching current =
-- X --
0.05...10 A
15 a common terminal for terminals 16, 17, and 18 X X X
(1)
16
(1)
17
(1)
18
(2)
19
(2)
20
(2)
21
(2)
22
(2)
23
(2)
24 25+26
(1)
If all three relays (terminals 15 [common], 16, 17, and 18) are switched OFF, the three-speed fan will likewise be switched
relay 3, permanently configured to write output to a hardwired three-speed fan, setting it to HIGH
relay 2, permanently configured to write output to a hardwired three-speed fan, setting it to MEDIUM
relay 1, permanently configured to write output to a hardwired three-speed fan, setting it to LOW
X X X
X X X
X X X
a triac output, permanently configured to write output to OUT1, closing it -- X X a triac output, permanently configured to write output to OUT1, opening it -- X X a triac output, permanently configured to write output to OUT2, closing it -- X X a triac output, permanently configured to write output to OUT2, opening it X X X a common terminal for terminals 19 and 20 X X X a common terminal for terminals 21 and 22 X X X
the "N" (25) and "L" (26) terminals of power supply; 24 Vac (±20%), 50/60 Hz or 230 Vac (-15%/+10%), 50/60 Hz, depending upon model; removable plug
230 Vac 230 Vac 24 Vac
OFF. Switching voltage = 24...230 Vac; switching current = 0.05...3 A (max. 3 A for all three relays together).
(2)
Switching voltage = 230 Vac (230-V models) or 24 Vac (24-V models), max. switching current = 0.5 A; max. peak (10 sec)
current = 1 A
(3)
Please use an appropriate tool (e.g. ball-point pen) to operate the DIP switch.
Additionally, the W7754K1001 features an extra socket (2-pin connector located to the left of the terminal blocks; see Fig. 1 on page 1) containing a digital output suitable for attachment to a solid-state relay (use only Carlo Gavazzi RS1A23D25-P64; max. voltage = 12 Vdc; max. current = 12 mA at 10 Vdc) employed for low-voltage PWM control in high-current electrical reheat applications. Using Honeywell's LNS plug-in, you can configure the controller's triac outputs and relay outputs for a variety of different functions. E.g. the triac outputs can be configured for connection to either a floating drive or to a thermal actuator. Once the outputs have been configured, the corresponding devices can be directly connected to them.
model
3
EN1B-0304GE51 R0506C
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