Honeywell VRX180 User Manual

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ideo Recorder

RX180

User Manual

Issue 3 – 03/03 US1I-6228

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Issue 3 – 03/03 US1I-6228

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While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its written agreement with and for its customer.

In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and specifications in this document are subject to change without notice.

This document was prepared using Information Mapping methodologies and formatting principles.

Information Mapping is a trademark of Information Mapping Inc. Windows is a registered trademark of Microsoft Inc. Modbus is a registered trademark of MODICON, Inc. The omission of a name from this list is not to be interpreted that the name is not a trademark.

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About This Document

Abstract

This manual describes the installation, configuration, operation, and maintenance of the Video Recorder.

Warranty

The device described herein has been manufactured and tested for correct operation and is warranted as follows: The Video Recorder carries an 18 month warranty. This warranty includes immediate technical assistance and replacement of the defective part or instrument, if necessary.

Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local sales office of warranty information. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair of replace without charge those items it finds defective. The foregoing is Buyer’s sole remedy and is in lieu of all other warranties,

expressed or implied, including those of merchantability and fitness for a particular purpose.

Specifications may change without notice. The information we supply is believed to be accurate and reliable as of printing. However, we assume no responsibility for its use. While we provide application assistance personally, through our literature and the Honeywell website, it is up to the customer to determine the suitability of the product in the application.

Contacts

If you encounter any problem with your video recorder, please contact your nearest Sales Office. (See the address list at the end of this manual).

An engineer will discuss your problem with you. Please have your complete model number, serial number, and software version available. Model number and serial number are located on the chassis nameplate. Software version can be viewed under Maintenance mode; see Section 8 of this manual.

If it is determined that a hardware problem exists, a replacement instrument or part will be shipped with instructions for returning the defective unit. Do not return your instrument without authorization from your Sales Office or until the replacement has been received.

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Symbol Meanings

Symbol What it means

Protective ground terminal. Provided for connection of the protective earth green (green or green/yellow) supply system conductor.

Functional ground terminal. Used for non-safety purposes such as noise immunity improvement.

WARNING. Risk of electric shock. This symbol warns the user of a potential shock hazard where voltages greater than 30 Vrms, 42.4 Vpeak, or 60 Vdc may be accessible.

Failure to comply with these instructions could result in death or serious injury

CAUTION. When this symbol appears on the product, see the user manual for more information. This symbol appears next to the required information in the manual.

Failure to comply with these instructions may result in product damage.

CE conformity

This product conforms with the protection requirements of the following European Council Directives: 89/336/EEC, the EMC directive, and 73/23/EEC, the low voltage directive. Do not assume this product conforms with any other “CE Mark” Directive(s).

Attention

The emission limits of EN 50081-2 are designed to provide reasonable protection against harmful interference when this equipment is operated in an industrial environment. Operation of this equipment in a residential area may cause harmful interference. This equipment generates, uses, and can radiate radio frequency energy and may cause interference to radio and television reception when the equipment is used closer than 30 meters to the antenna(e). In special cases, when highly susceptible apparatus is used in close proximity, the user may have to employ additional mitigating measures to further reduce the electromagnetic emissions of this equipment.

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Contents

1. INTRODUCTION................................................................................................................ 1

1.1 Video Recorder Overview ...............................................................................................................1

1.2 Specifications..................................................................................................................................2

1.3 Model Selection Guide..................................................................................................................12

2 INSTALLATION.................................................................................................................13

2.1 Warning.........................................................................................................................................13

2.2 Unpacking .....................................................................................................................................14

2.3 Panel mounting the video recorder...............................................................................................15

2.4 Wiring the video recorder..............................................................................................................17

2.5 Terminal connections....................................................................................................................19

3. PROGRAMMING AND OPERATING CONCEPTS AND PROCEDURES........................ 35

3.1 Overview .......................................................................................................................................35

3.2 Quick Start Programming..............................................................................................................35

3.3 Modes of Operation.......................................................................................................................35

3.4 Menu Navigation...........................................................................................................................36

3.5 Button functions ............................................................................................................................41

3.6 Text Entry From External Sources................................................................................................45

3.7 Connecting a keyboard or a barcode reader ................................................................................47

3.8 Installing and removing a floppy disk............................................................................................48

3.9 Definition of Function Blocks.........................................................................................................49

3.10 Components of function blocks.....................................................................................................51

3.11 How to program input parameters ................................................................................................55

3.12 How to program function block parameters..................................................................................58

3.13 How to program a simple configuration ........................................................................................58

3.14 How to program common configurations......................................................................................60

3.15 Data Storage.................................................................................................................................74

4. HOW TO PROGRAM FUNCTION BLOCKS AND FEATURES........................................ 79

4.1 Overview .......................................................................................................................................79

4.2 Programming tips..........................................................................................................................80

4.3 The Program mode menu.............................................................................................................81

4.4 Frequently used programming prompts........................................................................................82

4.5 Set Mode.......................................................................................................................................83

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4. HOW TO PROGRAM FUNCTION BLOCKS AND FEATURES..........CONT………………….

4.6 Enter Labels..................................................................................................................................84

4.7 Program Analog Inputs .................................................................................................................87

4.8 Program Control Loops.................................................................................................................90

4.9 Program Analog Outputs ............................................................................................................101

4.10 Program Discrete Inputs .............................................................................................................104

4.11 Program Discrete Outputs ..........................................................................................................105

4.12 Program Calculated Values ........................................................................................................105

4.13 Program Alarms..........................................................................................................................143

4.14 Program Totalizers......................................................................................................................144

4.15 Program Profiles .........................................................................................................................146

4.16 Program Constants.....................................................................................................................147

4.17 Copy Block..................................................................................................................................149

4.18 Program Displays........................................................................................................................150

4.19 Enable Features..........................................................................................................................159

4.20 Program Security ........................................................................................................................160

4.21 Serial Communications ...............................................................................................................161

4.22 Set Clock.....................................................................................................................................162

4.23 Load/Store Configuration............................................................................................................163

4.24 Scan Rate ...................................................................................................................................164

4.25 Select Language .........................................................................................................................165

4.26 Data Storage...............................................................................................................................166

5. SETPOINT PROFILER................................................................................................... 175

5.1 Overview of the Setpoint Profiler ................................................................................................175

5.2 Components of a profile..............................................................................................................178

5.3 Parameters that control a profile’s execution..............................................................................185

5.4 How to set up a profiler ...............................................................................................................189

5.5 How to load and run a profiler.....................................................................................................197

6. ONLINE OPERATIONS USING PRIMARY DISPLAYS.................................................. 209

6.1 Overview .....................................................................................................................................209

6.2 Interacting With Primary Displays...............................................................................................210

6.3 Display Messages and Symbols.................................................................................................217

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7. ONLINE OPERATION USING MENU S.......................................................................... 221

7.1 Overview .....................................................................................................................................221

7.2 Data Storage...............................................................................................................................222

7.3 Access Summaries .....................................................................................................................228

7.4 Data Entry...................................................................................................................................232

7.5 Setpoint Profiles..........................................................................................................................234

7.6 Tune Loop...................................................................................................................................235

7.7 Set Mode.....................................................................................................................................242

7.8 Review Programming..................................................................................................................242

8. MAINTENANCE............................................................................................................. 243

8.1 Overview .....................................................................................................................................243

8.2 Routine Maintenance..................................................................................................................245

8.3 Set Mode.....................................................................................................................................245

8.4 Calibrate Analog Inputs...............................................................................................................245

8.5 AO MODULE calibration .............................................................................................................246

8.6 Off-line Diagnostics.....................................................................................................................247

8.7 Database Services......................................................................................................................248

8.8 Reset Unit ...................................................................................................................................248

8.9 Product Information.....................................................................................................................248

8.10 Mains Frequency.........................................................................................................................248

8.11 Warm Start Time.........................................................................................................................249

8.12 Demo...........................................................................................................................................250

9. DIAGNOSTIC AND ERROR MESSAGES...................................................................... 251

9.1 Diagnostic Messages..................................................................................................................251

9.2 Loop Error Indicators...................................................................................................................254

9.3 Error Messages...........................................................................................................................255

10. PARTS ........................................................................................................................... 259

APPENDIX A........................................................................................................................ 263

SAFETY................................................................................................................................ 265

INDEX................................................................................................................................... 277

SALES AND SERVICE

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TABLES

Table 1-1 Specifications........................................................................................................................................ 2

Table 1-2 Analog Input Accuracy--Linear types .................................................................................................. 7

Table 1-3 Analog Input --Non-linear types........................................................................................................... 8

Table 1-4 Standards ............................................................................................................................................... 9

Table 2-1 Universal Analog Input Board Specifications..................................................................................... 22

Table 3-1 Button Functions................................................................................................................................. 41

Table 3-2 QWERTY Key Equivalents................................................................................................................ 45

Table 3-3 Function Block Types........................................................................................................................... 50

Table 3-4 Function Block Parameter Designators .............................................................................................. 53

Table 3-5 Output Code Connection Procedure................................................................................... ................ 55

Table 3-6 Example Number Selection Procedure Using Front Panel Buttons..................................................... 57

Table 3-7 Example Programming Discrete Input Parameter with a Number....................................................... 57

Table 3-8 Example Function Block Parameter Selection Procedure ................................................................... 58

Table 3-9 Function Block Configuration Procedure........................................................................................... 58

Table 3-10 Example Configuration Procedure..................................................................................................... 59

Table 3-11 Data Storage File Extensions............................................................................................................. 75

Table 4-1 Program Mode Menu........................................................................................................................... 81

Table 4-2 Frequently Used Programming Prompts............................................................................................. 82

Table 4-3 Labels for Function Blocks................................................................................................................. 85

Table 4-4 Other Labels ....................................................................................................................................... 86

Table 4-5 Analog Input Algorithm Selection...................................................................................................... 87

Table 4-6 Standard Algorithm Prompts.............................................................................................................. 87

Table 4-7 Custom Algorithm Prompts................................................................................................................ 89

Table 4-8 Loop Characteristics........................................................................................................................... 90

Table 4-9 Control Loop Type Menu Selections.................................................................................................. 92

Table 4-10 Loop Prompts.................................................................................................................................... 94

Table 4-11 Analog Output Types....................................................................................................................... 101

Table 4-12 Prompts For Analog Output Types.................................................................................................. 101

Table 4-13 Analog Output Prompts.................................................................................................................. 102

Table 4-14 Discrete Input Prompts................................................................................................................... 104

Table 4-15 Discrete Output Prompts................................................................................................................. 105

Table 4-16 CV Types......................................................................................................................................... 106

Table 4-17 Peak Picking Prompts..................................................................................................................... 107

Table 4-18 Signal Select Prompts..................................................................................................................... 108

Table 4-19 Compare Prompts............................................................................................................................ 109

Table 4-20 Compare’s Condition Type and Condition Time Prompts ............................................................. 111

Table 4-21 Counter Prompts............................................................................................................................. 113

Table 4-22 Math Prompts..................................................................................................................................114

Table 4-23 Free Form Math Prompts................................................................................................................ 115

Table 4-24 Free Form Math Functions ............................................................................................................. 116

Table 4-25 Logic Prompts................................................................................................................................. 117

Table 4-26 Logic Operators.............................................................................................................................. 118

Table 4-27 Free Form Logic Prompts ............................................................................................................... 119

Table 4-28 (A OR B) AND C............................................................................................................................ 120

Table 4-29 Results of Logic Equation Using Iteration....................................................................................... 120

Table 4-30 Inverter Prompts............................................................................................................................. 120

Table 4-31 BCD Prompts.................................................................................................................................. 121

Table 4-32 How Profiles Are Saved In Memory .............................................................................................. 122

Table 4-33 Function Generator Prompts........................................................................................................... 123

Table 4-34 Interval Timer Prompts.................................................................................................................... 125

Table 4-35 Periodic Timer Prompts.................................................................................................................. 127

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Table 4-36 Set Up Timer Prompts..................................................................................................................... 127

Table 4-37 Mass Flow Prompts........................................................................................................................ 128

Table 4-38 Carbon Prompts.............................................................................................................................. 129

Table 4-39 Relative Humidity Prompts ........................................................................................................... 131

Table 4-40 F

Sterilization Prompts.................................................................................................................. 132

Table 4-41 Advanced Splitter Prompts............................................................................................................... 134

Table 4-42 Standard Splitter Prompts................................................................................................................. 135

Table 4-43 Scaling Prompts.............................................................................................................................. 136

Table 4-44 Signal Clamp Prompts.................................................................................................................... 137

Table 4-45 1 Point Block Average Prompts...................................................................................................... 138

Table 4-46 Rolling Average Prompts................................................................................................................ 139

Table 4-47 Multiple Average Prompts.............................................................................................................. 140

Table 4-48 CEMS Block Average Prompts...................................................................................................... 141

Table 4-49 CEMS Rolling Average Prompts.................................................................................................... 142

Table 4-50 Alarm Prompts................................................................................................................................ 143

Table 4-51 Totalizer Prompts.............................................................................................................................. 145

Table 4-52 Constant Prompts............................................................................................................................ 147

Table 4-53 Copy Block Prompts........................................................................................................................ 149

Table 4-54 Display Setup Procedure................................................................................................................. 152

Table 4-55 Set Up Trend 1 Prompts ................................................................................................................. 152

Table 4-56 Paper Chart Speed Equivalents to Time Base Selections ............................................................... 153

Table 4-57 1 trend group live buffer size............................................................................................................ 154

Table 4-58 2 trend group live buffer size........................................................................................................... 154

Table 4-59 4 trend group live buffer size........................................................................................................... 155

Table 4-60 Set Up Bar Graph 1 Prompts.......................................................................................................... 156

Table 4-61 Set Up Panel Display Prompts........................................................................................................ 156

Table 4-62 Set Up Unit Data Display Prompts................................................................................................. 156

Table 4-63 Set Up Profile Display Prompts...................................................................................................... 156

Table 4-64 Assign Displays To Keys Prompts................................................................................................. 157

Table 4-65 Enable Features Prompts ................................................................................................................ 159

Table 4-66 Security Prompts.............................................................................................................................. 160

Table 4-67 Serial Communications Prompts ...................................................................................................... 161

Table 4-68 Set Clock Prompts.......................................................................................................................... 162

Table 4-69 Load/Store Config Files Prompts....................................................................................................163

Table 4-70 Suggested Scan Rates ...................................................................................................................... 164

Table 4-71 Data Storage Setup Procedure........................................................................................................ 166

Table 4-72 Prompts For Storage Setup Of Trends, Alarms, Events, Diagnostics............................................. 168

Table 4-73 Stored Events.................................................................................................................................. 169

Table 4-74 Unit Data Prompts.......................................................................................................................... 170

Table 4-75 Disk capacity Prompts.................................................................................................................... 172

Table 4-76 Disk Storage Capacity of LS120 or ZIP disk.................................................................................. 173

Table 4-77 Disk Storage Capacity for the 1.44 Mbyte Floppy Disk................................................................... 174

Table 5-1 Example of Segment Events............................................................................................................. 183

Table 5-2 Parameters That Control Profiler Execution..................................................................................... 185

Table 5-3 Program Profiler Prompts................................................................................................................. 190

Table 5-4 Setpoint Profiles Prompts................................................................................................................... 191

Table 5-5 Edit Profile Prompts ......................................................................................................................... 193

Table 5-6 Edit Segments Prompts..................................................................................................................... 196

Table 5-7 How Profiles Are Stored In Memory................................................................................................ 198

Table 5-8 Procedure To Load A Program From Memory Using Online Menu................................................. 199

Table 5-9 Procedure To Load A Program From Memory Using Point/Detail Menu......................................... 199

Table 5-10 How Profiles Are Stored On Disk.................................................................................................. 200

Table 5-11 Disk Program Capacity................................................................................................................... 200

Table 5-12 Procedure To Load A Program From Disk..................................................................................... 201

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Table 5-13 Profiler Starting Procedure............................................................................................................. 202

Table 5-14 Profiler Hold Procedure.................................................................................................................. 203

Table 5-15 Profiler Reset Procedure................................................................................................................. 203

Table 5-16 Profiler Advance Procedure............................................................................................................ 204

Table 5-17 Profiler Shutdown Procedure.......................................................................................................... 204

Table 5-18 Event Viewing Procedure............................................................................................................... 205

Table 5-19 Details Viewing Procedure............................................................................................................. 205

Table 5-20 Summary Viewing Procedure......................................................................................................... 206

Table 5-21 Segment Editing Procedure ............................................................................................................ 207

Table 6-1 Displays Accessed With Display Button.......................................................................................... 209

Table 6-2 Point/Detail Menu Prompts .............................................................................................................. 211

Table 6-3 Stop Panel_4 Display Rotation Procedure........................................................................................ 214

Table 6-4 Resume Panel_4 Display Rotation Procedure.................................................................................. 214

Table 6-5 Interacting With Loop Displays........................................................................................................ 216

Table 6-6 Messages and Symbols at Bottom of Display................................................................................... 218

Table 6-7 Messages and Symbols Elsewhere on Display.................................................................................. 219

Table 7-1 Online Main Menu............................................................................................................................. 221

Table 7-2 Floppy Disk Insertion/Removal Procedure....................................................................................... 222

Table 7-3 Disk Status......................................................................................................................................... 223

Table 7-4 Storage Start/Stop Controls .............................................................................................................. 225

Table 7-5 Data Storage Replay Procedure........................................................................................................ 226

Table 7-6 Alarm Acknowledgment Procedure................................................................................................... 229

Table 7-7 Diagnostic Acknowledgment Procedure............................................................................................ 230

Table 7-8 Delete All Diagnostics Procedure..................................................................................................... 231

Table 7-9 Tune Loop Prompts........................................................................................................................... 235

Table 7-10 Stages Of Pretune ............................................................................................................................ 238

Table 7-11 Pretune STOPPED Prompts............................................................................................................. 238

Table 7-12 Pretune IDENTIFYING & CALCULATING Prompts.................................................................. 239

Table 7-13 Pretune COMPLETE Prompts......................................................................................................... 240

Table 7-14 Pretune Abort Messages .................................................................................................................. 241

Table 8-1 Maintenance Mode Menu................................................................................................................. 243

Table 8-2 Calibrate Analog Output Procedure................................................................................................... 247

Table 8-3 Offline Diagnostic Prompts............................................................................................................... 247

Table 8-4 Database Services Prompts............................................................................................................... 248

Table 9-1 Diagnostic Error Messages................................................................................................................ 251

Table 9-2 Internal Error Messages.................................................................................................................... 252

Table 9-3 Abnormal Loop Conditions And Indicators...................................................................................... 254

Table 9-4 Error Messages................................................................................................................................. 255

Table 10-1 Parts................................................................................................................................................ 259

Table A-1 Security Bypass Procedure ...............................................................................................................263

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Figures

Figure 1-1 Video Recorder .............................................................................................................................. 1

Figure 1-2 Video Recorder Model Number................................................................................................. 10

Figure 2-1 AI Board Terminal Block Connections...................................................................................... 22

Figure 2-2 10 ohm Copper Connections ..................................................................................................... 22

Figure 2-3 DI Board Terminal Block Connections...................................................................................... 23

Figure 2-4 AO Board Terminal Block Connections.................................................................................... 24

Figure 2-5 DO Board Terminal Block Connections.................................................................................... 25

Figure 2-6 DO Board Relay Contact Setting............................................................................................... 26

Figure 2-7 RS232 wiring configur at ion......................................................................................................... 29

Figure 2-8 RS422 wiring configuration ........................................................................................................ 30

Figure 2-9 RS422 Interface Connections.................................................................................................... 30

Figure 2-10 RS485 wiring configurat ion ........................................................................................................ 32

Figure 2-11 Interface connector ..................................................................................................................... 32

Figure 3-1 Video Recorder Front Door Buttons.......................................................................................... 36

Figure 3-2 Menu Navigation Guide Through ON LINE, PROGRAM, and MAINTENANCE mode

MAIN MENUs............................................................................................................................... 37

Figure 3-3 ON LINE mode MAIN MENU ...................................................................................................... 38

Figure 3-4 PROGRAM mode MAIN MENU.................................................................................................. 39

Figure 3-5 MAINTENANCE mode MAIN MENU ......................................................................................... 40

Figure 3-6 Connection of a keyboard or a barcode reader........................................................................ 47

Figure 3-7 Alarm 1 Function Block Components......................................................................................... 51

Figure 3-8 Example Input Parameter Connection....................................................................................... 55

Figure 3-9 Function Block Connection Format............................................................................................ 56

Figure 3-10 Example Configuration................................................................................................................ 59

Figure 3-11 Control Of Furnace Zone Temperature With 4-20 mA (CAT) Control Signal ..................... 60

Figure 3-12 Basic Function Blocks Required For Control Configuration Of Figure 3-11........................ 61

Figure 3-13 Labeling Each Function Block’s Name And Major Inputs And Outputs............................... 62

Figure 3-14 Labels For Internal Function Bl oc k Parameters...................................................................... 63

Figure 3-15 Interconnections Between Function Blocks............................................................................. 62

Figure 3-16 Complete Function Block Diagram Of Figure 3-11................................................................. 64

Figure 3-17 Control Of Wastewater pH Using A Time Proportioning (DAT) Control Signal .................. 65

Figure 3-18 Function Block Diagram Of Figure 3-17................................................................................... 65

Figure 3-19 Temperature Control Of Water Using Split Output Or Duplex Control ................................ 66

Figure 3-20 Function Block Diagram Of Figure 3-19................................................................................... 67

Figure 3-21 Temperature Control Of An Oil Heated Chemical Reaction Chamber ................................ 68

Figure 3-22 Function Block Diagram Of The Cascade Control Strategy.................................................. 69

Figure 3-23 Example Set Point Prof ile........................................................................................................... 70

Figure 3-24 Function Block Diagram Of Set Point Profile Control Of Figure 3-16 .................................. 71

Figure 3-25 Discrete Inputs Controlling Execution Of Set Point Profiler Function Block ....................... 71

Figure 3-26 Up To 16 Discrete Events May Be Programmed Per Step Of A Set Point Profile............. 72

Figure 3-27 Tying A Profile Function Block’s Discrete Events With Discrete Output Hardware ........... 73

Figure 3-28 Categories of Stored Data.......................................................................................................... 74

Figure 4-1 Function Block Configuration of a Typical Ratio Control Loop ....................................... 100

Figure 4-2 Compare Signal Flow...................................................................................................... 109

Figure 4-3 Compare’s Greater Than Result, With Hysteresis.......................................................... 110

Figure 4-4 Math CV Feedback Programming................................................................................... 114

Figure 4-5 Logic Signal Flow............................................................................................................ 116

Figure 4-6 Free Form Logic Signal Flow.......................................................................................... 119

Figure 4-7 Function Generator Curve .............................................................................................. 123

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Figure 4-8 Function Generator Configuration For Valve Characterization....................................... 124

Figure 4-9 Function Generator Configuration For Input Signal Characterization............................. 124

Figure 4-10 Periodic Timer................................................................................................................. 126

Figure 4-11 Typical Carbon Potential Control Configuration.............................................................. 130

Figure 4-12 Advanced Splitter (Default Outputs) .............................................................................. 133

Figure 4-13 Heat/Cool Configuration................................................................................................. 133

Figure 4-14 Standard Split Output Function...................................................................................... 135

Figure 4-15 CEMS Rolling Average .................................................................................................. 142

Figure 4-16 Example of Constant Destination................................................................................... 148

Figure 4-17 Displays Accessible by the Display Buttons (continued)............................................... 150

Figure 5-1 Setpoint Profiler Schematic..................................................................................................... 176

Figure 5-2 Single and Multi-phase Profiles.............................................................................................. 177

Figure 5-3 Value/Duration Ramp Type..................................................................................................... 178

Figure 5-4 Time Ramp Type ...................................................................................................................... 179

Figure 5-5 Rate Ramp Type....................................................................................................................... 180

Figure 5-6 External Ramp Type................................................................................................................. 181

Figure 5-7 Guaranteed Soak and Hysteresis ........................................................................................... 182

Figure 5-8 Activating Events In Mid-Segment .......................................................................................... 183

Figure 5-9 Example Of A Segment Loop .................................................................................................. 184

Figure 5-10 Hot Start...................................................................................................................................... 186

Figure 5-11 Fast Forward............................................................................................................................... 187

Figure 5-12 Shutdown .................................................................................................................................... 188

Figure 5-13 Allowable and Non-All o wable Pro gram Storage................................................................... 192

Figure 5-14 Buttons ........................................................................................................................................ 197

Figure 6-1 Changing Profile Batch Tag ..................................................................................................... 210

Figure 6-2 Horizontal and Vertical Trend Displays .................................................................................. 211

Figure 6-3 Vertical Trend at 2X Zoom........................................................................................................ 213

Figure 6-4 Panel Display.............................................................................................................................. 214

Figure 6-5 Loop Displays............................................................................................................................. 215

Figure 6-6 Example of Primary Display..................................................................................................... 217

Figure 7-1 Data Storage Status Display.................................................................................................... 226

Figure 7-2 Control Loop Tuning Display.................................................................................................... 237

Figure 8-1 AO Module Jumper ST1 ............................................................................................................ 246

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1.1 Video Recorder Overview

The Video Recorder (Figure 1-1) is part of the family of multi-point, multi-function video products. The instrument offers display versatility, flexible data storage, up to 8 control loops, each one can run its own profile, and advanced math functions. This integration of several functions eliminates the need for multiple devices and reduces installation costs.

The instrument features a high resolution LCD display which is capable of displaying up to 16 different colors simultaneously. The front door opens to allow access to a 100MB ZIP disk drive. A mini DIN connector can be used on the front door for connecting a PC keyboard or barcode reader for easy labeling of parameters. Barcode reader also stores Event Records to disk.

Sixteen panel keys control all functions of the instrument, including configuration. The instrument will accept thermocouple, RTD, pyrometer, milliamp, millivolt and volt inputs. Up to eight

analog outputs are available for retransmission or control. Data can be directed to various display formats, stored on floppy disk, or read from an optional serial communications link. Analog and discrete data can be displayed in trend or tabular format. Viewed data can be either “live” (real time inputs) or historical (retrieved from disk).

Flexible modular design and several options make this instrument adaptable to nearly any industrial application.

Introduction

1. Introduction

TAG1

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Figure 1-1 Video Recorder

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Introduction

1.2 Specifications

Table 1-1 Specifications

Physical

Enclosure Metal case and rugged die cast aluminium door and frame. High impact resistant

polycarbonate keypad and glass or polycarbonate window. IP55 rating (NEMA 3) from front

panel. Mounting (Panel) 40 mm thickness (max.) (1,57") Dimensions Compact size: 320 mm (12.60") depth

310 mm front face height x 317 mm width (12.21" x 12.48")

278 mm x 278 mm (10.95" x 10.95") cutout Weight 14 kg, depending on configuration (30 lbs) I/O Ports Standard PC keyboard Connector (6 pin mini DIN type) - on front panel. May be used to connect to a

QWERTY keyboard or to an ASCII Barcode Reader.

Environmental

Temperature

Altitude < 2000 meters Installation

Category Pollution Degree 2 Power Universal power supply, 100 to 240 Vac/dc, 100 VA max. Fuse Rating 3.15 Amps, 250 Vac slow blow

Display

Keys 16 membrane switches. Data Archiving

Setpoint programmers

Operating: 5 to 40°C (41 to104°F).

Storage: -20 to 60°C (-4 to 158°F).

Relative Humidity: 10 to 90%, non-condensing at 40°C.

Attributes

Type: Color LCD active matrix. Screen Size: 10.4" diagonal. Resolution: 640 x 480 pixels. Update Rate: 1 second. Trend Timebase: 5 min. to 24 hrs/screen; 0.5 cm/hr to 154 cm/hr vertical (0.2"/hr to 61"/hr

vertical), 0.8 cm/hr to 250 cm/hr horizontal (0.3"/hr to 100"/hr horizontal).

Media: 100MB ZIP disk drive. Data Types: Analog points, calculations, discrete status, alarms, diagnostics. Trends: 4 max. (up to 12 points max. per trend) Unit Data: 1 (up to 12 points, 10,000 records) Alarm History: Up to 1600 records Event History: Up to 1600 records Diagnostic History: Up to 1600 records Setpoint Programs: 224 maximum on LS120 floppy disk. Storage Rate Range: 0.25 to 3600 sec. Capacity: Automatically calculates storage time based on storage rate.

Up to 4

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Table 1-1 Specifications (continued)

Program Capability

Introduction

Number of Programs

Number of Segments

Ramping Capability

Ramp Time Range Soak

Soak time range Program Cycling

Startup/Shutdown

Memory can store 96 programs for a single channel programmer, 48 programs for a dual channel programmer, 32 programs for a three channel programmer, and 24 for a four channel programmer. Programs can also be stored to floppy disk. Programmer has ability to start a program at a predetermined time.

63 segments per profile

Ramp X - Ramp rate is set by specifying x degrees per second, per minute, or per hour. Ramp T - Ramp rate is set by selecting the time to go from previous setpoint to next

setpoint in t time. Ramp E - Ramp rate is set to increment by ∆SP for every pulse of a digital input. Value Duration Ramp - Ramp rate is based on the start value of the ramp and the time

specified to reach the next soak start value. 0-9,999,999 hours, minutes, or seconds. Guaranteed or non-guaranteed. Can be applied to ramp or soak segment or across entire

profile/program. 0-9,999,999 hours, minutes, or seconds. Entire programs or portions of a program can be cycled up to 99 times. Loops can be

nested up to 4 deep. Can be set up to use a predefined startup profile separate from the normal processing

programs. Shutdown profile can be attached to the end of a profile and can be jumped to

for emergency shutdown. PV Hot Start Batch Programming

Profile Events

Can start the profile at the point where the present PV value first intersects the profile.

1 to 255 Batch numbers. Batch number is assigned by the programmer and is incremented

automatically when batch is started.

Using a keyboard or bar code reader and the front keyboard connector, a batch can be

labeled with a name of up to 8 characters.

Up to 16 events can be defined in each segment of a profile. Each event’s state is

activated at the beginning of the segment and is held throughout the segment.

Video Recorder - User Manual 3

Page 18

Introduction

Table 1-1 Specifications (continued)

Universal Analog Inputs

Number 4 per module, up to 12 modules per video recorder Input Types mV, V, mA, T/C, RTD, pyrometers Signal source Thermocouple with cold junction compensation

Line resistance up to 1000 ohms, T/C, mV, mA, V

RTD, 3-wire connections, 40 ohms balanced maximum Input Impedance 10 megohms for T/C and mV inputs; >1 megohm for volt inputs Input Isolation 400 Vdc point-to-point

1350 Vac RMS A/D converter to logic Stray rejection Series mode >60 dB. Common mode at 120 Vac >130 dB. Burnout T/C, Pyrometry configurable to upscale, downscale or none.

Linear types: none except following ranges:

Volt: -500 to 500 mV; -1 to 1V; -2 to 2V; -5 to 5V; 0 to 10V; -10 to 10V; inherent to

zero volt

RTD: Inherent upscale

mA: Inherent downscale

T/C Break Detection Via current pulse Scan rate Fastest rate:

250 ms up to 4 inputs, 500 ms up to 12 inputs, 750 ms up to 16 inputs,

1s up to 24 inputs,1,5 s up to 28 inputs, 2 s up to 44 inputs, 3 s up to 48 inputs. A/D Converter Resolution Better than 1 part in 50,000 at 50 Hz.

Better than 1 part in 41,667 at 60 Hz.

Analog Outputs

Number 4 per module (non-isolated), up to 2 modules per video recorder (8 outputs) Type Current output configurable within 0 to 20 mA. Maximum load 400 ohms per output.

Voltage output configurable 0 to 5 V. Isolation from ground 350 Vac Accuracy Factory configured accuracy = 0.1% at reference conditions

Field calibration accuracy = 0.05% Temperature Effects 0.1% per 10°C in the rated limits D/A Resolution 16 bits

Digital Inputs

Number 6 per module, up to 6 modules per

video recorder Input Voltage Range 80 to 264 Vac 10.2 to 26.4 Vdc Peak Voltage 264 Vac 26.4 Vdc AC Frequency 47 to 63 Hz N/A Isolation from ground 2300 Vac/1 min. 1100 Vac/1 min. Isolation between inputs 350 Vac 30 Vac ON Voltage Level 75 Vac minimum 9.5 Vdc minimum OFF Voltage Level 20 Vac maximum 3.5 Vdc maximum

AC Inputs DC Inputs

6 (sink/source) per module, up to 6 modules per video recorder

Video recorder – User Manual 4

Page 19

Introduction

Table 1-1 Specifications (continued)

Input Impedance 51K 5.6K Input Current 0.9 mA @ 100 Vac 1.1 mA @ 12 Vdc

3.2 mA @ 24 Vdc Minimum ON Current 0.3 mA 0.3 mA Maximum OFF Current 0.15 mA 0.2 mA Base Power Required* 50 mA maximum 50 mA maximum OFF to ON Response 5 to 30 ms 1 to 8 ms ON to OFF Response 10 to 50 ms 1 to 8 ms

Logic Inputs

Number 6 (dry contact) per module, up to 6 modules per video recorder Isolation from ground 2300 Vac/1 min. Switching Voltage 5 Vdc Switching Current 5 mA

Digital Outputs

Number 6 per module, up to 6 modules per video

recorder. Only 1-5 on each module can be configured as DAT outputs.

Operating Voltage 15 to 264 Vac 10.2 to 26.4 Vdc Output Type SSR (Triac) NPN open collector Peak Voltage 264 Vac 40 Vdc AC Frequency 47 to 63 Hz N/A Isolation from ground 2300 Vac/1 min. 1100 Vac/1 min. Isolation between outputs 350 Vac 30 Vac ON Voltage Drop <1.5 Vac (>0.1A)

<3.0 Vac (<0.1A) Maximum Load Current 0.5A per point 0.3A per point Maximum Leakage Current 4 mA (264 Vac, 60 Hz)

1.2 mA (100 Vac, 60 Hz)

0.9 mA (100 Vac, 50 Hz) Maximum Inrush Current 10A for 10 ms 1A for 10 ms Minimum Load 10 mA 0.5 mA Base Power required* 20 mA/ ON pt. 250 mA

maximum OFF to ON Response 1 ms 1 ms ON to OFF Response 1 ms +1/2 cycle 1 ms Fuses (European type 5 x

20mm)

Number 6 per module, up to 6 modules per video recorder. Only 1-5 on each module can be

Contact Rating 2A, 250 Vac on resistive load Isolation from ground 2300 Vac/1 min. Isolation between outputs 2300 Vac/1 min. Contact Type SPST normally open (NO), individually configurable to normally closed (NC) via

* Base Power Required is the power required to provided module operation within specifications.

1 per output, 1.0A slow blow 1 per output

configured as DAT outputs.

jumper

AC Outputs DC Outputs

6 (current sinking) per module, up to 6 modules per video recorder. Only 1-5 on each module can be configured as DAT outputs.

1.5 Vdc maximum

0.1 mA @ 40 Vdc

120 mA maximum 5V

1A fast blow

Relay (Alarm) Outputs

Video Recorder - User Manual 5

Page 20

Introduction

Table 1-1 Specifications (continued)

Time Proportional Outputs (TPO) on digital output

Time Resolution Equals the Scan Cycle time of the recorder. Module Only Digital outputs 1 to 5 can be configured as DAT outputs. Synchronization Individual TPOs are not synchronized with others.

Performance/Capacities

Math Calculations Standard Math package includes: 24 Calculated Values along with the following Math

functions: Free Form Math, Math Operators (+, -, x, ÷, Absolute Value, Square Root, Std. Deviation), Free Form Logic, Logic Operators (AND, OR, XOR, Inverter, Flip Flop, OneShot), Inverter algorithms.

Constants 32 Alarms 96 Totalizers 0, 4 or 48 Control Loops Up to 8 (PID, ON/OFF, Cascade, Split, Ratio). Auto Tune Each loop can be pre-tuned automatically to establish acceptable tuning parameters. On-

Primary Displays Up to 10 displays may be assigned from the 32 formats selected among trend screens,

Support Displays 13 (menu access). Communications

(optional)

Advanced Math package includes: 64 Calculated Values with the functions from Standard Math along with the following types of pre-packaged algorithms: Signal Select, Compare, Signal Clamp, Periodic Timer, Interval Timer, Counter, Relative Humidity, Standard Splitter, Scaling.

line fuzzy overshoot suppression.

Bargraph screens, Panel screens, Summary screens, loop screens, Setpoint profiler screens.

Type: RS-422/485, Modbus RTU protocol Connection: 2 or 4 wire RS485. Distance: 600 meters, (2000 feet). Number of links: Up to 30 Baud Rate: 1200, 2400, 4800, 9600, 19.2K, 38.4K. Parity: Selectable; odd, even, none.

Video recorder – User Manual 6

Page 21

Accuracy

Rated limits and associated drifts

Reference conditions

Parameters Rated limits Influence on accuracy

Temperature

Supply voltage Source resistance

RTD 0.1°C per Ohm in each wire

Humidity Long-term stability

Table 1-2 Analog Input Accuracy--Linear types

Millivolts Volts Current Ohms

0 to 10 mV

-10, +10 mV 0 to 20 mV

-20, 0, +20 mV 0, 50 mV

-50, 0, +50 mV 10 to 50 mV 0 to 100 mV

-100, 0, +100 mV 0 to 500 mV

-500, 0, +500 mV

NOTE:

- The mA inputs must be connected to a 250 ohms resistor across the input terminals.

Table 1-1 Specifications (continued)

Analog input accuracy and rated limits

Temperature = 23°C ± 2°C (73°F ± 3°F) Humidity = 65% RH ± 5% Line voltage = Nominal ± 1% Source resistance = 0 ohm Series mode and common mode = 0 V Frequency = Nominal ± 1% Field calibration accuracy 0.05% of the selected range (IEC 873) Factory calibration: 0.1% Cold junction accuracy: ± 0.5°C

0 to 50°C (32 to 120 °F) 0.15% per 10°C of change (See

85 to 250 V No influence T/C, mV 6 µV per 400 Ohms of line

10 to 90% RH at 25°C 0.1% max.

0.1% per year

0 to 1 V

-1, 0, 1 V 0 to 2 V

-2, 0, +2 V 0 to 5 V

-5, 0, +5 V 1 to 5 V 0 to 10 V

-10, 0, +10 V

0, 20 mA 4, 20 mA

Introduction

Note A) Cold junction 0.3°C/10°C

resistance max. = 1000 Ohms

balanced leads 40 Ohms max. (from 0 to 400°C)

0 to 200

0 to 2000

Video Recorder - User Manual 7

Page 22

Introduction

Table 1-3 Analog Input --Non-linear types

Thermocouples -ITS-90 except where noted

Type

% Range

°F °C

J 0 to 2190 -18 to 1199 0.1 0.4 0.2 K 0 to 2500 -18 to 1371 0.1 0.4 0.2 E -450 to 1830 -268 to 999 0.1 0.4 0.2 T -300 to 752 -184 to 400 0.1 0.4 0.2 N 0 to 2372 -18 to 1300 0.1 0.6 0.3 B 110 to 3300 43 to 1816 0.1 2.5 1.4 752 to 3300 400 to 1816 R 0 to 3210 -18 to 1766 0.1 1.5 0.8 S 0 to 3210 -18 to 1766 0.1 1.6 0.9 W5/W26 (3) PLAT II (3) NI-NIMO 32 to 2502 0 to 1372 0.1 0.4 0.2

0 to 4200 -18 to 2316 0.1 0.9 0.5 32 to 3272 0 to 1800

-100 to 2500 -73 to 1371 0.1 0.4 0.2

RTD (4)

CU10 -100 to 310 -73 to 154 PT100 IEC -300 to 1570 -184 to 854 0.1 0.5 0.3

0.5 2.5 1.4

Pyrometry (Rayotube & Spectray) Types

Type

Operating span

Max value Min value

°F °C

18890-0035 1200 to 2600 649 to 1426 4 2 1 0.6 18890-0073 800 to 1800 427 to 982 12.5 7 1 0.6 18890-0074 1100 to 2300 594 to 1260 3 1.7 1 0.6 18890-0075 1500 to 3300 816 to 1815 6 3 1.8 1 18890-0163 200 to 1000 94 to 537 11 6 1.5 0.8 18890-0216 2110 to 4600 1155 to 2537 8 4.4 1.8 1 18890-0412 1375 to 3000 747 to 1648 10 5.6 1.3 0.7

18890-00643 1850 to 4000 1010 to 2204 8 4.4 1 0.6

18890-1729 1650 to 3600 899 to 1982 5 3 1.5 0.8 18890-3302 750 to 1600 399 to 871 6 3 1 0.6 18890-5423 2210 to 5000 1210 to 2760 18 10 2 1.1 18894-0579 752 to 2552 400 to 1400 33 18 3.6 2 18899-8814 340 to 1800 172 to 982 11 6 2 1.1 18894-9014 752 to 2552 400 to 1400 20 11 2.6 1.4

Spectray 18885 1832 to 3452 1000 to 1900 30 17 0.6 0.3 Spectray 18885-1 1292 to 2912 700 to 1600 60 33 0.6 0.3 Spectray 18885-2 806 to 1400 430 to 760 38 21 0.2 0.1

Spectray 18886 1833 to 3452 1001 to 1900 20 11 0.6 0.3 Spectray 18886-1 1292 to 2912 700 to 1600 80 44 0.6 0.3

18874-0578 752 to 2552 400 to 1400 3.6 2 1.8 1 18875-0579 752 to 2552 400 to 1400 3.6 2 1.8 1

°F °C °F °C

NOTES:

1: The accuracy will be the larger value between Min Value and %range of the selected limits 2: Reference range = operating range when blank 3: IPTS-68 4: T° influence: 0.5% per 10°C on Cu 10 ohms, 0.3% per 10°C on Pt 100 ≤ 200°C 5: For Pyrometry, the worst accuracy (Max value) is at the low range limit , the best (Min value) is at the high limit.

- For non linear temperature transmitter, the transmitter range MUST be identical to the input range of the recorder.

Accuracy (1) Operating span

Min value

Reference range (2)

°F °C °F °C

Accuracy ( 5 )

Video recorder – User Manual 8

Page 23

Introduction

Table 1-4 Standards

This product is designed and manufactured to be in conformity with applicable U.S., Canadian, and International (IEC/CENELEC/CE) standards for intended instrument locations. The following Standards and Specifications are met or exceeded.

Case Protection IP55 on front door only, when the instrument is panel mounted and the front door

securely closed. Rear of Panel EN 60529, IP 20 Flammability Rating UL 94 - V2 Vibration Level 10 to 40 Hz, 0.07 mm displacement; 40 to 60 Hz, 0.2g acceleration Electromagnetic

Compatibility Safety IEC1010 Installation Category II for personal protection Intended Instrument

Locations

CE EMC Directive 89/336/EEC

Rack or panel mounting in control room or industrial environments (operator

accessibility front of panel only)

Installation Category II with grounded mains supply from isolation transformer or GFI

(ground fault interrupter)

Pollution Degree 2 with rear of panel enclosed, in industrial environment

Video Recorder - User Manual 9

Page 24

Introduction

1.3 Model Selection Guide

This table helps you to identify correctly the unit in front of you. Please refer to the product label and verify that you have the right unit.

Select the desired key number. The mark to the right shows the selection available. A complete model number has the requested number of digits from each table as follows.

Video Recorder Model Number Figure 1-2 Video Recorder Model Number

Instructions

Key Number I II III IV V VI

KEY NUMBER Selection Availability Description

Video Recorder VRX180

TABLE I - ANALOG INPUTS

Analog Universal Inputs 4 Universal Analog Inputs 04

TABLE II - ADDITION AL INPUTS AND OUTPUTS

Make the desired selection from Tables I to VI . The arrow to the right marks the selection available. A dot ( ) denotes unrestricted availability.

VRX180 - _ _ - _ _ _ _ _ _ - _ _ _ _ _ - _

_ _ _ _ _ _

-_ _

( slot A to F ) 8 Universal Analog Inputs 08

12 Universal Analog Inputs 12 16 Universal Analog Inputs 16 20 Universal Analog Inputs 20 24 Universal Analog Inputs 24

Slot J 4 Universal Analog Inputs A _ _ _ _ _

Slot K 4 Universal Analog Inputs _A _ _ _ _

Slot L 4 Universal Analog Inputs _ _ A _ _ _

Slot M 4 Universal Analog Inputs _ _ _ A _ _

None 0 _ _ _ _ _

6 Digital Inputs ( contact closure) B _ _ _ _ _ 6 Di

ita l Inputs 24 Vdc C _ _ _ _ _

6 Digital Inputs 120 / 240 Vac E _ _ _ _ _ 6 Relays Outputs R _ _ _ _ _ 6 Digital O utputs 24 Vdc ( open collector) G _ _ _ _ _ 6 Digital O utputs 120 / 240 Vac ( triac ) H _ _ _ _ _

None _0 _ _ _ _

6 Digital Inputs ( contact closure) _B_ _ _ _

ita l Inputs 24 Vdc _C_ _ _ _

6 Di 6 Digital Inputs 120 / 240 Vac _E _ _ _ _ 6 Relays Outputs _R_ _ _ _

6 Digital O utputs 24 Vdc ( open collector) _G_ _ _ _ 6 Digital O utputs 120 / 240 Vac ( triac )

None _ _ 0 _ _ _

6 Digital Inputs ( contact closure) _ _ B _ _ _ 6 Di

ita l Inputs 24 Vdc _ _ C _ _ _

6 Digital Inputs 120 / 240 Vac _ _ E _ _ _ 6 Relays Outputs _ _ R _ _ _ 6 Digital O utputs 24 Vdc ( open collector) _ _ G _ _ _ 6 Digital O utputs 120 / 240 Vac ( triac ) None _ _ _ 0 _ _

6 Digital Inputs ( contact closure) _ _ _ B _ _ 6 Di

ita l Inputs 24 Vdc _ _ _ C _ _

6 Digital Inputs 120 / 240 Vac _ _ _ E _ _ 6 Relays Outputs _ _ _ R _ _ 6 Digital O utputs 24 Vdc ( open collector) _ _ _ G _ _ 6 Digital O utputs 120 / 240 Vac ( triac )

_H_ _ _ _

_ _ H _ _ _

_ _ _ H _ _

Video recorder – User Manual 10

Page 25

Model Selection Guide (cont.)

)

Introduction

TABLE II - ADDITIONAL INPUTS AND OUTPUTS (continued)

Slot N 4 Universal Analog Inputs _ _ _ _ A _

Slot P 4 Universal Analo g Inputs _ _ _ _ _ A

TABLE III - FIRMWARE - DATA STORAGE

Control Lo ops 1 Control Loop 1 _ _ _ _ (Notes 1, 5) 2 Control Loops 2 _ _ _ _

Set Point Programs 1 Set Point Program _ 1 _ _ _ (Note 4) 2 Set Point Programs _ 2 _ _ _

Math Standard Math _ _ 0 _ _ (Note 2) Advance Math _ _ 1 _ _

Da ta s tora Other None

TABLE IV - COMMUNICATION

Comm unication None 0

e (Note 6

TABLE V - OPTIONS

Docum entatio n English E _ _ _ _ _ (prompts langua ge, F rench F _ _ _ _ _ manual) German G _ _ _ _ _

English - (U.S. form at) U _ _ _ _ _ Certificates None _ 0 _ _ _ _

Tagging Non e _ _ 0 _ _ _

None _ _ _ _ 0 _

6 Digital Inputs ( contact closure) _ _ _ _ B _ 6 Di

ital Inputs 24 Vdc _ _ _ _ C _

6 D ig ital In p u ts 1 2 0 / 24 0 V a c _ _ _ _ E _ 6 Relays Outputs _ _ _ _ R _ 6 Digital Outputs 24 Vdc ( open collector) _ _ _ _ G _ 6 Digital Outputs 120 / 24 0 Vac ( triac ) _ _ _ _ H _

4 C u rre nt Ou tp u ts

None _ _ _ _ _ 0

6 Digital Inputs ( contact closure) _ _ _ _ _ B

ital Inputs 24 Vdc _ _ _ _ _ C

6 Di 6 Digital Inputs 120 / 240 Vac _ _ _ _ _ E

6 Relays Outputs _ _ _ _ _ R 6 Digital Outputs 24 Vdc ( open collector) _ _ _ _ _ G 6 Digital Outputs 120 / 24 0 Vac ( triac ) _ _ _ _ _ H 4 C u rre n t O u tp u ts

None 0 _ _ _ _

4 Control Loops 4 _ _ _ _ 6 Control Loops 6 _ _ _ _ 8 Control Lo ops None _ 0 _ _ _

3 Set Point Programs _ 3 _ _ _ 4 Set Point Programs

Advance Math and 4 Totalizers _ _ 2 _ _ Advance Math and 48 Totalizers 100 Mb Z IP Drive

RS485 - Modbus RTU C Eth ern e t In te rfa c e E c

Ita lian I _ _ _ _ _ Spanish S _ _ _ _ _

Certificate of C onformance _ B _ _ _ _ C a libr a tio n C ert ificate

Calibration and Conformance Certificates

Linen _ _ L _ _ _ Stainless steel

(No te 7 )

(No te 3 ) (No te 3 )

VRX180

Sele c tion

_ _ _ _ M _

_ _ _ _ _ M

8 _ _ _ _

_ 4 _ _ _

_ _ 3 _ _ _ _ _ 2 _ _ _ _ _ 0

_ C _ _ _ _

_ E _ _ _ _

_ _ S _ _ _

Video Recorder - User Manual 11

Page 26

Introduction

(

)

Model Selection Guide (cont.)

TABLE V - OPTIONS (continued)

Approvals CE Mark Compliant _ _ _ 0 _ _

Software None _ _ _ _ 0 _

Case Galvanized Case, Grey Door, Glass Window, Latch _ _ _ _ _ 0

TABLE VI

Factory Use Only 00

SOFTWARES AND SUPPORT PARTS Part #

SDA Data Analysis Software (can be ordered separately if not selected in Table V) 045501 SCF Configuration Software (can be ordered separately if not selected in Table V) 045502 SDI Di sk In itia liza tio n S o ftw a re Kit of 4 resistors 250 Ohms for 4-20 mA in

RESTRICTIONS

Restriction Letter Available With Not Available With

Notes:

1. The available algorithms include: P ID (standard and advance), Cascade, Split O utput and On/Off. The appropriate outputs from Table I must be specified - Current or Relays. If Split (Duplex) output Control is required, adv ance math must be selected ( Table III ).

2. Standard Math includes 24 Calculated Values and the following pre-packaged algorithms Free Form Math Logic Operators Flip-Flop/One Shot Periodic Tim er Free Form Logic Math Operators Invertor

Advance Math includes 64 Calculated Values and the followin Signal Select Interval Timer Counter

Compare R elative Humidity Scaling Signal Clamp Mass Flow Advanced Splitter Peak Picking Fo Calculation Continuous Emissions Monitoring Function Generator Multi Carbon Potential Single Point Average - CEM Rolling Average Rolling Average Standard Splitter

3. Customer must supply Input Actuation Type and Range for each input for inclusion in the free form section of the Factor based on the factory default ranges.

4. When selectin

5. When selecting Control loops, make sure to select outputs (as necessary in Table II)

6. Provided with each VRX180 are : one pre-initialized disk and one SDI software pack. SDI software should be installed on a PC and used for initialization of new disks.

7. Must purchase Table II _ _ _ _ M _ in order to select Table II Selection _ _ _ _ _ M.

CSA/NRTLc/CE Mark

SDA and SCF _ _ _ _ B _ SCF (Configuration Software) _ _ _ _ C _

SDA

Data A n a lysis Software

Galvanized Case, Grey Door, Glass Window, Key Lock _ _ _ _ _ 1 Galvanized Case, Grey Door, Plastic Window, Latch _ _ _ _ _ 2 Galvanized Case, Grey Door, Plastic Window, Key Lock _ _ _ _ _ 3

Portable Case (Painted Case, Handles)

(Not e 6 )

ut 46181080-503

Table Selection Table Selection

le Input Average - CEM Block Average

order to supply the Custom Calibration Certificate, otherwise the calibration will be

SP program make sure to select analog output (current) as necessary (Table II slot N,P).

_ _ _ _ _ A, _ _ _ _ _ B, _ _ _ _ _ C,

_ _ _ _ _ E, _ _ _ _ _ R, _ _ _ _ _ G,

_ _ _ _ _ H, _ _ _ _ _ M

additional of pre-package algorithms.

VRX180

Selection

_ _ _ C _ _

_ _ _ _ E _

_ _ _ _ _ 6

46193351-501

Video recorder – User Manual 12

Page 27

2. Installation

What’s in this section?

The following topics are covered in this section.

Topic Page

Warning 13

Unpacking 14

Panel mounting the video recorder 15

Wiring the video recorder 17

Terminal connections 19

NOTICE

If this instrument is used in a manner not specified by the manufacturer, the protection provided by the instrument may be impaired.

2.1 Warning

Installation

To avoid the risk of electrical shock which could cause personal injury, follow all safety notices in this documentation.

Protective earth terminal. Provided for connection of the protective earth supply system conductor.

• POWER SUPPLY Ensure the source voltage matches the supply voltage of the video recorder before power on. (In the rear of the video recorder, near to the connector of the power supply)

• PROTECTIVE GROUNDING Make sure to connect the protective grounding to prevent an electric shock before power on. Do not operate the instrument when protective grounding or fuse might be defective. To avoid a potential shock hazard, never cut off the internal or external protective grounding wire or disconnect the wiring of protective grounding terminal.

• FUSE To prevent a fire, make sure to use the appropriate fuse (current, voltage, type). Before replacing the fuse, turn off the power and disconnect the power source. Do not use a different fuse or short-circuit the fuse holder.

• DO NOT OPERATE IN AN EXPLOSIVE ATMOSPHERE Do not operate the instrument in the presence of flammable liquids or vapors. Operation of any electrical instrument in such an environment constitutes a safety hazard.

• NEVER TOUCH THE INTERIOR OF THE INSTRUMENT Inside this instrument, there are areas of high voltage; therefore, never touch the interior if the power is connected. This instrument has an internal changeable system; however, internal inspection and adjustments should be done by qualified personnel only.

• If the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

• Do not replace any component (or part) not explicitly specified as replaceable by your supplier.

• INSTALL INDOOR ONLY.

Video Recorder - User Manual 13

Page 28

Installation

2.2 Unpacking

Examine the shipping container carefully. If there are visible signs of damage, notify the carrier and your local sales office immediately.

If there is no visible damage, compare the contents with the packing list. Notify your local sales office if there is equipment shortage.

To obtain proper credit and to avoid delays, return goods only after contacting your local sales office in advance.

Carefully remove the instrument and remove any shipping ties or packing material. Follow the instructions on any attached tags or labels and then remove such tags or labels.

1. Fuse (spare) use only 3.15 AT (slow blow) fuses size 5 x 20 mm

2. Floppy disk

3. Mounting brackets with nuts

4. Video recorder

5. Product manual

NOTE: In the event that any items are missing, please contact your nearest sales office.

Video Recorder - User Manual 14

Page 29

Installation

2.3 Panel mounting the video recorder

2.3.1 Recommendations

This video recorder is designed to operate under specific conditions. If you need more information, refer to the product specification sheet.

2.3.2 External dimensions and cut-out

Prepare panel cut-out as detailed below:

+1.5

278

320

12.60

275

310

12.21

317

12.48

+1.5

278

+0.06

10.95

+0.06

10.95

10.83

40 max.

1.55

1.77

> 3

> 75

> 3

millimeters

inches

NOTE: Maximum panel thickness 40 mm (1.55")

CAUTION

The maximum temperature inside the cabinet should not exceed the ambient conditions specific for the video recorders. The video recorder must be mounted into a panel to limit operator access to the rear terminals.

Failure to comply with these instructions may result in product damage.

Video Recorder - User Manual 15

Page 30

Installation

2.3.3 Installing the video recorder

To install the video recorder, follow the figure below:

Step 1: Remove rear cover and wire access holes

Step 2: Insert video recorder through the panel cutout

Step 3: Attach mounting brackets to the sides of the video recorder

Bracket position

Step 4: Tighten the mounting screws

Mounting brackets

Video Recorder - User Manual 16

Page 31

NOTE: When installing the video recorder, the following limits should be respected:

Mounting angle limits

+ 15 Deg

- 15 Deg

Installation

2.4 Wiring the video recorder

2.4.1 Recommendations

CAUTION

• All wiring must be in accordance with local electrical codes and should be carried out by authorized and

experienced personnel.

• The ground terminal must be connected before any other wiring (and disconnected last).

• A switch in the main supply is mandatory near the equipment.

• If an external fuse is used to protect the electrical circuit to the video recorder, the fuse should match the

video recorder fuse rating (fuse type) as well as for the fuseholder.

• Sensor wiring should be run as far as possible from power wiring. (motors, contactors, alarms, etc.)

• To reduce stray pick-up, we recommend the use of a twisted pair sensor wiring.

• EMI effects can be further reduced by the use of shielded cable sensor wiring. The shield must be

connected to the ground terminal.

Failure to comply with these instructions may result in product damage.

Video Recorder - User Manual 17

Page 32

Installation

• EXAMPLE:

Rep. A: Cable retaining bracket (46210075-501) Rep. B: Grounding screw Rep. C: Clamp Rep. D: Shielded cable (inputs) Rep. E: External grounding cable

• The use of spade terminals on all wiring is recommended.

Video Recorder - User Manual 18

Page 33

Installation

2.5 Terminal connections

2.5.1 Rear cover

The rear cover protects the I/O boards terminal connectors. On the rear cover, a drawing reminds the user of the terminals use.

Positions

AI = Analog input AO = Analog output DI = Digital input DO = Digital output (relay)

Note: Terminal blocks can be removed from the board for easier wiring and board replacement.

From A to F + J to P (Upper and lower rack) From N to P (Upper rack) From J to P (Upper rack) From J to P (Upper rack)

Video Recorder - User Manual 19

Page 34

Installation

Removing the rear cover grants access to the terminals location:

Step A: Turn off power Step B: Loosen screws holding rear cover

Step C: Slide rear cover to the left

Video Recorder - User Manual 20

Step D: Remove rear cover

Page 35

2.5.2 Inserting and extracting inputs and outputs board:

Steps A and B show how to insert or extract a board from the video recorder.

To extract a board: Step A then Step B. To insert a board: Step B then Step A.

Step A

Installation

(1) Press down on terminal block clips (2) Push in or pull out to insert or remove from board

Step B

Push in or pull out on the board to insert or remove from video recorder

Video Recorder - User Manual 21

Page 36

Installation

2.5.3 Analog input boards

A universal Analog Input board accepts a variety of input signals from field devices. Figure 2-1 illustrates the terminal block connections for the various inputs. One AI board can be configured to accept multiple input types.

Table 2-1 Universal Analog Input Board Specifications

Specification Description

Input Types mV, V, mA, T/C, RTD, and Ohms

Number of Inputs 4 per board, up to 12 boards per video recorder (48 inputs)

Signal Source Thermocouple with cold junction compensation, for operation

between 0 to 80º C (32 to 176º F)

Line resistance up to 1000 ohms, T/C, mV, mA, V RTD, 3-wire connections, 40 ohms balanced max.

Input Impedance

Therm ocouple input

Ground Terminal

mV, V

mV or V

source

G rou nd T erm ina l G rou nd T erm ina l

Grounded lead of RTD should be connected to RTD terminal of VRX terminal block

10 Meg Ω for T/C, mV inputs, > 1 Meg Ω for volt inputs

Slot ID

Inpu ts

T/C, m V, V

C urrent Input m A

4 to 20

Source

G round T erm inal

A 250 ohm resistor is required for the input range

RTD Input (3 wires)

RTD

Figure 2-1 AI Board Terminal Block Connections

10 ohm Copper

with common

round lead

RTD

All RTD connections are common on Universal AI board.

C hannel 4

C hannel 3

C hannel 2

C hannel 1

Figure 2-2 10 ohm Copper connections

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2.5.4 Digital Inputs Boards

Three types of Digital Input (DI) boards accept three types of input signals.

1. Logic Input

2. DC Input

3. AC Input

Each type is described on the following pages. DI boards. See Section 1 for details on all I/O board specifications.

Contact Closure

Installation

Figure 2-3 shows the terminal block connections for all

SLOT ID

DI 6

Logic input

24 VDC

DC input

120/240 VAC

AC input

Figure 2-3 DI Board Terminal Block Connections

2.5.5 Analog Outputs

The Analog Output (AO) board provides four outputs at 0 to 20 mA (configurable for 4 to 20 mA or any span between 0 to 20 mA). When not used for an analog output, an output channel may be used to power a transmitter with 24 Vdc power. The video recorder will support up to two AO boards, for a total

of eight outputs. on all I/O board specifications.

Figure 2-4 shows the terminal connections for the AO board. See Section 1 for details

DI 5

DI 4

DI 3

DI 2

DI 1

Video Recorder - User Manual 23

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Installation

4 to 20 mA output

Slot ID

Load

Ground Terminal

24V

NOTE - Channels not used as analog outputs can be used to supply a transmitter with 24 Vdc power

Figure 2-4 AO Board Terminal Block Connections

Channel 4

Channel 3

Channel 2

Channel 1

2.5.6 Digital Outputs

There are three types of Digital Output (DO) boards which provide three types of Off/On control.

1. Relay (alarm) Output

2. DC Output

3. AC output

Figure 2-4 shows the terminal block connections for the DC output and AC output DO boards. See

Section 1 for details on all I/O board specifications.

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Installation

Figure 2-5 DO Board Terminal Block Connections

The Digital Output board with relay outputs contain jumpers to set the de-energized state of the relay contacts. The relays are factory set to Normally Closed (NC) for each output on the relay output board,

To change the state of the contacts: See of needle-nose pliers and move the jumper from the location NC (normally closed ) to the location NO (normally open).

Figure 2-6 DO Board Relay Contact Setting. Use a pair

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Installation

Digital

Output Board

NC6

N O

NC5

N O

NC4

NC3

NC2

N O

NC1

N O

NO NC

Normally Open Contacts

Normally Closed Contacts

Figure 2-6 DO Board Relay Contact Setting

2.5.7 Wiring communications

This software package has been designed to operate with three kinds of serial communication standards which are: RS232, RS422 and RS485. Refer to the following chapters for the wiring configuration of each of them. For more details on the wiring, please refer to your computer product manual.

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Page 41

2.5.7.1 RS232 wiring configuration

Installation

2.5.7.1.1 Switch configuration

VIDEO RECORDER

Figure 2-7 RS232 wiring configuration

RS232

LEFT

away from PC board

RIG HT

towa rd PC b o a rd

Video Recorder - User Manual 27

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Installation

2.5.7.1.2 Interface connector

• With DB9 connector

Interface cable connectors pin arrangement and signal functions.

VIDEO RECORDER SIDE

1 2 3 4 5 6 7 8 9 10 11 12 13

14 15 16 17 18 19 20 21 22 23 24 25

DB25 male connector face view

5 4 3 2 1

DB9 female connector face view

PC SIDE

9 8 7 6

RECORDER PC

Pin n° Pin n°

2 2

3 3

5 4

7 5

20 6

20 8

Note

: Check compatibility with your PC as far as no standard for DB9 connector exists yet.

VIDEO RECORDER

1 DCD

Video Recorder - User Manual 28

2 RD

3 TD

4 DTR

5 S.G.

6 DSR

7 RTS

8 CTS

Page 43

• With DB25 connector

Interface cable connectors pin arrangement and signal functions.

Installation

VIDEO RECORDER SIDE

1 2 3 4 5 6 7 8 9 10 11 12 13

14 15 16 17 18 19 20 21 22 23 24 25

DB25 male connector face view

VIDEO RECORDER PC

Pin n° Pin n°

3 2 to video recorder transmitted DATA 2 3 from video recorder received DATA

- 4 from DTE request to send

- 5 to DTE clear to send

7 7 - ground

VIDEO RECORDER

PC SIDE

13 12 11 10 9 8 7 6 5 4 3 2 1

25 24 23 22 21 20 19 18 17 16 15 14

DB25 female connector face view

Direction Description

2 TD

3 RD

4 RTS

5 CTS

6 DSR

7 S.G.

8 DCD

20 DTR

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Installation

2.5.7.2 RS422 wiring configuration

VIDEO RECORDER VIDEO RECORDER

2.5.7.2.1 Switch configuration

away from PC board

VIDEO RECORDER

Figure 2-8 RS422 wiring configuration

RS422

LEFT

RIG HT

towa rd PC b o a rd

Video Recorder - User Manual 30

Page 45

2.5.7.2.2 Interface connector

Installation

TOP SIDE

RXA (-)

RXB (+)

TXA (-)

TXB (+)

BOTTOM SIDE

Figure 2-9 RS422 Inferface connections

2.5.7.3 RS485 (2 wires) wiring configuration

VIDEO RECORDER VIDEO RECORDER

VIDEO RECORDER

Figure 2-10 RS485 wiring configuration

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Installation

2.5.7.3.1 Switch configuration

RS485

2.5.7.3.2 Interface connector

LEFT

away from PC board

TOP SIDE

BOTTOM SIDE

RIGHT

toward PC board

RX/TXA (-)

RX/TXB (+)

Video Recorder - User Manual 32

Figure 2-11 Interface connector

Page 47

Installation

2.5.7.4 Connecting the RS422/485 link to a computer

The VRX180 video recorder with the RS422/485 Communications option can be connected your computer using one of two arrangements :

• Wired to an RS422/485 compatible serial port (if the computer is equipped with such a port).

• Wire the RS232 serial port of the computer to an RS232 to RS485 converter. The RS485 port

of the converter should be wired to the Communications port of the VRX recorder.

Arrangement

ICS plug-in I/O board

Description

Wired directly to the RS422/485 port in your computer using an ICS plugin I/O board which is specifically designed to interface with the IBM (or IBM compatible) PC, PC/XT; or PC/AT computer.

This board is available from... ICS Computer Products, Inc. 5466 Complex Street Suite 208 San Diego, California 92123

Burr-Brown Converter Using the RS232 port a Burr-Brown RS232 to RS422/485 converter

installed between the RS232 port and the video recorder.

This converter is available from : Burr-Brown International Airport Industrial Park P.O. Box 11400 Tucson, Arizona 85734 Part number LDM485ST, limited distance modem

Westermo converter The Westermo MA44 converts RS232 to RS422/485. It is installed

between the RS232 port and the video recorder.

2.5.7.5 Rear connection

The video recorder has built in circuits to reduce the effects of most electrical noise. We recommend that you review the following guidelines, to minimize the noise effects.

1. Separate the communication leadwires from the line voltage, the alarm output, contactors, motors etc...

2. For a communication distance, over 1.5 meters, use a separate metal tray, or metal conduit.

3. Use wiring cable composed of twisted pair wirings, with a shield for RS485 and RS422. Use a shielded cable for RS232.

4. Connect the shield wire to the ground, at one end only, preferably at the video recorder. Use for example a wiring cable type: Belden 9271 twinax, or equivalent.

5. We recommend to install a 120 ohms resistor between TXA and TXB, on the last video recorder on communication link.

6. The maximum capabilities are:

Type of communication Distances max. # of Unit

RS232 15 meters / 50 feet 1

RS422 1000 meters / 3280 feet 15

RS485 1200 meters / 4000 feet 31

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Installation

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Programming and Operating Concepts

3. Programming and Operating Concepts and Procedures

3.1 Overview

This section explains the instrument’s programming and operating concepts and procedures. Read and understand this section before attempting to program and operate your instrument.

3.2 Quick Start Programming

Use this section to quickly start up your instrument. This section contains the basic concepts you should know for configuring the instrument. For more details on specific topics, you should refer to section 4 and 5 of this manual.

Step Action See

1 To program analog inputs Section 4.7 Program Analog Inputs

2 To program control (if your

application has control)

3 To configure displays Section 4.18 Program Displays

4 To configure data storage Section 4.26 Data Storage

5 To program other functions Remaining sections in

Section 3.14 How to program common configurations

Section 4.8 Program Control Loops

Section 5 Setpoint Profiler (if your instrument has a setpoint profiler)

Section 4.9 Program Analog Outputs

Section 4 How To Program Function Blocks and Features

3.3 Modes of Operation

The instrument has three modes of operation: Program, Online, and Maintenance. Each mode has its own menus. Most menu items provide access to sub-level menus. The SET MODE item switches the instrument from one mode to another. Your instrument may have reduced menus if options are not present.

Program mode

Program Mode is an off-line mode for programming (configuring) the instrument. In this mode, all inputs and outputs are frozen. If any of the five relays are assigned as DAT outputs the recorder will stop pulsing them when it is placed into Program Mode. The outputs will remain frozen in their present state, either On or Off.

Online Mode

Online Mode enables full use of the instrument with its inputs, outputs and internal programming. In this mode, it is fully interactive with all externally connected elements.

Maintenance Mode

Maintenance Mode is an off-line mode for maintaining proper and complete functioning of the instrument. Functions include calibration, off-line diagnostic testing, and various setups for operation. In Maintenance Mode, all inputs and outputs are frozen. If any of the five relays are assigned as DAT outputs the recorder will stop pulsing them when it is placed into Maintenance Mode. The outputs will remain frozen in their present state, either On or Off.

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Programming and Operating Concepts

3.4 Menu Navigation

Moving between the Program, Online, and Maintenance modes of the instrument is accomplished through use of the instrument’s Menu, Up Arrow, Down Arrow, and Enter keys located on its front door. Refer to Figure 3-1.

LP1

LP2

1000.00

1500.00

0.00

PV 405.00

1054.00

SP 405.00

1040.00

OUT 15 .0

10.0

A S1

M S2

TAG1

TAG2

TAG3

TAG4

TAG5

TAG6

TAG7

VALUE7

TAG8

VALUE8

TAG9

VALUE9

TAG10

VALUE10

TAG11

VALUE11

TAG12

VALUE12

ZONE3

123.45

DEG F

ZONE6

123.45

DEG C

ZONE9

123.45

DEG F

ZONEC

123.45

DEG F

VALUE1

VALUE2

VALUE3

VALUE4

VALUE5

VALUE6

LP4

ZONE1

LP3

2400.00

1200.00

623.00

622.00

5.0

M S1

0.00

1266.00

1244.00

5. 0

A S1

0.00

123.4 5

DEG F

ZONE4

123.45

DEG F

ZONE7

123.45

DEG F

ZONEA

123.45

DEG F

ZONE2

123.45

DEG C

ZONE5

123.45

DEG F

ZONE8

123.45

DEG C

ZONEB

123.45

DEG

Display

Display 1

Display 2

Display 3

Auto/

Manual

Left

Arrow

Tab

Down Arrow

Arrow

Figure 3-1 Video Recorder Front Door Buttons

Enter

Video Recorder – User Manual 36

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Programming and Operating Concepts

A more detailed explanation of the function of each button appears in Section 3.5.

To develop a feel for navigating between modes, power up the instrument and perform the sequence of steps that follows.

Upon powering up the instrument for the very first time, the logo display will initially appear. Press the Menu button several times until the ON LINE, PROGRAM, or MAINTENANCE mode MAIN MENU is displayed. Refer to Figure 3-2. Note: Menus are shown with all possible options; your menu may not have all options.

PRODUCT

INFO

S/N YXXXX XXXXX XXXXX X PART NUMBER

Product Info Display

46900052-001

VER SION X.X

DEMO

ACCESS SUMMARIES

TUNE LOOP

PROFILE RS

DATA ENTRY

SETPOINT PROFILES

CONSTANTS

LANGUAGE

OFF-LINE DIAGNOSTICS

DATABASE SERVICESRESET UNITPRODUCT INFORMATIONMAINS FREQUENCY

MAIN MENU - ONLINE

MAIN MENU - PROGRAM

MAIN MENU - MAINTENANCE

SETMODE ONLINE

REVIEW PROGRAMMIN G

PROGRAM LABELS ANALOG INPUTS CONTROL LOOPS

SETMOD E

CALCULATED VALUES DISCRETE OUTPUTS DISCRETE INPUTS ANALOG OUTPUTS

ALARMS TOTALIZERS

SERIAL COMMUNICATIONS SECURITY FEATURES DISPLAYS

COPY BLOCK CLOCK LOAD/STORE CONFIG SCAN RATE

SETMODE MAINTENANCE

WARM START TIME

DATA STORAGE

SET ANALOG OUTPUTS

CALIBRATE ANALOG INPUTS CALIBRATE ANALOG OUTPUT S

Figure 3-2 Menu Navigation Guide Through ON LINE, PROGRAM, and MAINTENANCE

mode MAIN MENUs.

Once you have established which MAIN MENU you are on, use the Up Arrow and Down Arrow buttons to verify each MAIN MENU choice as indicated in Figure 3-2.

Use the Up Arrow and Down Arrow buttons to find and highlight the menu’s SET MODE prompt.

When the SET MODE prompt is highlighted, press the Enter button.

Use the Up Arrow or Down Arrow buttons to switch the instrument to one of the other two instrument modes and press the Enter button.

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Programming and Operating Concepts

Once within the mode selected in Step 5, scroll through the mode’s MAIN MENU using the Up Arrow and Down Arrow buttons. Verify each menu choice as indicated in Figure 3-2.

Repeat Steps 3 through 6 for the last of the three mode selections possible.

Having completed the preceding exercise, changing the instrument’s mode should now be a simple task. Furthermore, a fundamental understanding of how the Menu, Up Arrow, Down Arrow, and Enter buttons work should now be at your fingertips.

Now use the Menu, Up Arrow, Down Arrow, and Enter buttons to verify the ON LINE, PROGRAM, and MAINTENANCE mode sub-level menus detailed in Figure 3-3, Figure 3-4 and Figure 3-5. The sub-level menus shown represent only the first sub-level below each mode’s MAIN MENU. There are several sublevel menus, not indicated here, that run further below each first sub-level. Note that once inside of a sub-level menu, regardless of how “deep” the level is, a press of the Menu button will return you to the next highest menu level. In case you get lost within a mode’s sub-level menu, keep pressing the Menu button until the ON LINE, PROGRAM, or MAINTENANCE mode MAIN MENU appears on screen.

Be advised that Figure 3-2 through Figure 3-5 comprise a basic “road map” for navigating the menus within the programmer’s three modes. Sections 4 through 8 of this manual will provide detailed descriptions of each menu choice and complete guides through all the sub-level menus that run below the levels indicated in these Figures.

ATTENTION

The following menus contain all possible options. Your instrument may not include some items shown here.

MAIN MENU - ON LINE

SET MODE ON LINE

DATA STORAGE

ACCESS SUMMARIES

DATA ENTRY

SETP OINT PROF ILES

TUNE LOOP

SET ANAL OG OUTPUT S

REVIEW PROGRAMMING

PROFILES

CONSTANTS FEATURES

ENABLE STORAGE

DISPLAY ALARM

SUMMARY

EDIT ALARM

SETPOINTS

EDIT PROFILE #1 EDIT PROFILE #2 EDIT PROFILE #3 EDIT PRO FILE #4

LOOP #1 LOOP #2 LOOP #3 LOOP #4

OUTPUT #1 OUTPUT #2 OUTPUT #3

ANALOG INPUTS ANALOG O UTPUTS DISCRETE INPUTS

DISPLAYS

DATA STOR AGE STA TUS

DISPLAY ALARM

HISTORY

EDIT CONSTANTS

CONTROL LOOPS

ALARMSTOTALIZERS

REPLAY FROM

DISPLAY

DIAGNOSTICS

FORC E DISCRETE

INPUTS

CALCULATED VALUES

SECURITY

DISK

FORC E DISCRETE

INITIALIZE DISK LIST DISK FILES

DISPLAY ALL

ANALOGS

OUTPUTS

DISPLAY ALL

DISCRETES

ADJUST ANALOG

INPUTS

STOR E PROGRAM

TO DISK

. . .

OUTPUT #4

DISCRETE OUTPUTS

SERIAL COMMUNICATIONS

. . .

SCAN RATE

SET UP NEW SCHEDULES

DELETE ALL

DIAGNOSTICS

RESET

TOTALIZERS

STOR E PROGRAM

TO MEMORY

LOOP #8

OUTPUT #8

REVIEW CURRENT

SCHEDULES

PRODUCT

INFO RMATI ON

RESET ALL

TOTALIZERS

LOAD PROGRAM

FROM DISK

LOAD PROGRAM

FROM MEMORY

WARNING

BATCH STATEBATC H NUMBER

SET ANAL OG

OUTPUTS

LEVEL

Figure 3-3 ON LINE mode MAIN MENU

Video Recorder – User Manual 38

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Programming and Operating Concepts

MAIN MENU - PROGRA M

SET MO DE PRO GRAM

LABELS

ANALO G INP UTS

CONT ROL LO OPS

ANAL OG OUT PUTS

DISCRETE INPUTS

DISCR ETE OUTPU TS

CALC ULAT ED VAL UES

ALAR MS

TOTA LIZERS

PROFILES

CONS TANT S

DISPLAYS

FEAT URES

SECU RITY

SERI AL COMM UNICATI ONS

COPY BLOCK

CLOC K

LOA D/STO RE CONFIG

SCAN RATE

ANALOG

INPUT #1

LOOP #1

OUTPUT #1

INPUT #1

OUTPUT #1

VALUE #1

ALARM #1

PROFILE #1

CONSTANT #1

SET UP TREND

EXPANDED

SECURITY

ADDRESS

STORE CONFIG

ANALOG

INPUTS

OUTPUTS

INPUT #2

AI1

LOOP #2

LP1

OUTPUT #2

AO1

INPUT #2

DI1

OUTPUT #2

DO1

CALC

VALUE #2

ALARM #2

AL1

TOTALIZER #1

TL1

PROFILE #2

SP1

CN1

DISPLAYS

PYROMETRY

INPUT

ENABLE

BLOCK

HOURS MINUTES MONTH DAY YEAR

UNIT

TYPE

TO DI SK

MASTER

SEC CODE

NUMBERTONUMBER

AI2

LP2

AO2

DI2

DO2

CALC

AL2

TOTALIZER #2

TL2

PROFILE #3

SP2

CONSTANT #2

CN2

SET UP BARGRAPH

DISPLAYS

BAUD

RATE

FROM

LOAD CONFIG

FROM DISK

DISCRETE

INPUTS

INPUT #3

AI3

LOOP #3

LP3

OUTPUT #3

AO3

INPUT #3

DI3

OUTPUT #3

DO3

CALC

VALUE #3

ALARM #3

AL3

SP3

CONSTANT #3

AI VALUE

ADJUST

SET MO DE

DOWNLOAD

LOCKOUT

DISCRETE OUTPUTS

INPUT #4

AI4

LOOP #4

LP4

OUTPUT #4

AO4

! ! ! ! ! !

TOTALIZER #3

TL3

PROFILE #4

SP4

! ! ! ! ! !

CN3

SET UP PANEL

DISPLAY

DI/DO

FORCING

OPERATOR

SEC CODE

COPY

BLOCK

OUTPUT #5

CONTROL

LOOPS

INPUT #5

AI5

LOOP #5

LP5

AO5

TOTALIZER #4

TL4

SET UP UNIT

DATA DISPLAY

ALARMS CONSTANTS LABELING

AUT O/MANUA L SP1/SP2

ALARMS TOTALIZERS

FILENAMES

INPUT #6

LOOP #6

OUTPUT #6

AO6

INPUT #34

DI34

OUTPUT #34

CALC

VALUE #62

ALARM #94

AL94

DATE

FORMAT

AI6

LP6

DO34

TOTALIZER #5

CONSTANT #30

SET UP PROFILE

! ! !

LOOP #7

LP7

OUTPUT #7

AO7

INPUT #35

DI35

OUTPUT #35

CALC

VALUE #63

ALARM #95

AL95

TL5

CN30

DISPLAYS

DO35

CALCULATED

VALUES

ENGINEERIN G

INPUT #48

INPUT #36

! ! !

CONSTANT #31

ASSIGN DISPLA YS

SETPOI NT

PROFIL E

UNITS

AI48

LOOP #8

LP8

OUTPUT #8

AO8

DI36

OUTPUT #36

DO36

CALC

VALUE #64

ALARM #96

AL96

CN31

TO KEYS

REVIEW

PROGRAM

CUSTOM

INPUT

PARAMETERS

TOTALIZER 48

SETUP

TL48

CONSTANT #32

CN32

DISK

REPLAY

TIMEBASE

SELECT

REVIEW

PROGRAM

DATA

STORAGE

SETPOI NT PROFILES

CONSTANTSUNIT

ZOOM

POINT

DETAIL

SELECT L ANGUAGE

Figure 3-4 PROGRAM mode MAIN MENU

Video Recorder – User Manual 39

Page 54

Programming and Operating Concepts

MAIN MENU - MAINTENANCE

SET MO DE MA INTENAN CE

CALIBRATE ANALOG INPUTS

CALIBRATE ANALOG OUTPUTS

OFF-LINE DIAGNOSTICS

DATABASE SERVICES

PROD UCT INFORMA TION

MAINS FREQUEN CY

WARM START TIM E

RESET UNIT

DEMO

CALIBRATE ANALOG

INPUTS

OUTPUT #1

RAM SIZE

CLEAR ALL MEMORY FULL UPGRADE

LOW

(KB)

OUTPUT #1

HIGH

KEYBOARD

TEST

RESET ANALOG INPU T

CALIBRATION

OUTPUT #2

LOW

DISPLAY

TEST

OUTPUT #2

HIGH

DISK READ/ WRITE TEST

COPY ANALOG INPUT

CALIBRATION

OUTPUT #3

INCREMENTAL

SOFTWARE

UPGRADE

LOW

UPGRADE

OUTPUT #3

HIGH

Figure 3-5 MAINTENANCE mode MAIN MENU

CALIBRATE

REFERENCE JUNCTION

OUTPUT #4

LOW

! ! !

! ! ! ! ! !

RESET REF. JUNC TION

CALIBRATION

OUTPUT #8

HIGH

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Programming and Operating Concepts

3.5 Button functions

In all modes, the instrument is operated by using the front panel buttons to view and select items from menus and displays. Table 3-1 describes each panel button and its functions.

Table 3-1 Button Functions

Symbol Name Function Operating mode in which

function applies

Up Arrow/

• Accesses Online Mode Menu from

online primary display.

• Backs cursor out of a menu to next

higher menu level. Use when finished looking at or changing menu items.

• If changes were made and you are

prompted to PRESS ENTER TO SAVE, press to exit menu without saving changes.

• Moves cursor up a menu or list of

choices.

• Immediately after selecting a menu item

to change, repeatedly scrolls through NONE or OFF, PARM(parameters), 0-9 (of most significant digit of a number), minus sign (-). Once you move the cursor off a number's most significant digit, then only 0-9 are choices. You can change a number to a parameter, NONE, or OFF only while the cursor is initially on the most significant digit.

• When selecting most significant digit of

a number, scrolls through 0-9, minus sign, and OFF or NONE (if available). For other digits, scrolls through 0-9.

• When entering a label such as a

DESCRIPTOR or TAG, scrolls through A-Z, 0-9, period (.), hyphen (-), slash (/), plus (+), asterisk (*), blank ( ).

• In loop display, increases loop's

setpoint value (loop must be in Auto mode).

• In loop display, increases loop's output

(loop must be in Manual mode).

• Scrolls a trend forward in time.

Program Online Maint

Video Recorder – User Manual 41

Page 56

Programming and Operating Concepts

Table 3-1 Button functions (continued)

Symbol Name Function Operating mode in which

function applies

Down

Arrow/ Next

Left Arrow

Enter

Tab

• Moves cursor down a list/menu.

• When selecting a number, letter, or decimal

point position, moves cursor one character to the right, then wraps around to leftmost character.

• In loop display, decreases loop's setpoint

value.

• In loop display, decreases loop's output (loop

must be in Manual mode).

• Scrolls a trend backward in time.

• Numeric entry: moves one digit to left.

• Text entry: moves one character to right.

• Selects displayed menu item and either

displays its submenu or moves cursor to the right for data entry.

• Enters a changed value or parameter.

• If prompted to SAVE CHANGES?, saves

changes made and returns to higher menu.

• When trend or panel display is on, accesses

Trend menu or panel display menu to adjust the appearance of the display.

• When either above menu is shown,

advances display to next live point.

• When Setpoint Profile Trend display is

shown, accesses a menu for viewing and controlling operation of the profile.

• On Loop displays, tabs cursor to next loop

data field for adjustment.

Program Online Maint

# # #

Display From any display or menu, pressing this button

changes the instrument to online mode* and accesses the display programmed as Display #4.

Video Recorder – User Manual 42

Repeated presses accesses displays #5 through #10, then wraps around to display #4 again.

See Table 4-64 on page 154 for more information on the Displays.

Page 57

Programming and Operating Concepts

Table 3-1 Button functions (continued)

Symbol Name Function Operating mode in which

function applies

Display 1 From any display or menu, pressing this button

Display 2 From any display or menu, pressing this button

Display 3 From any display or menu, pressing this button

* Note: Changing to ONLINE mode by pressing any of the Display buttons can cause incorrect values to be displayed. The values will correct themselves in a few seconds. To avoid this potential annoyance, first change to online mode by selecting SET MODE from the PROGRAM or MAINTENANCE menus, then press a Display button to access the displays.

changes the instrument to online mode* and accesses the display programmed as Display #1.

See Table 4-64 on page 154 for more information on Displays.

changes the instrument to online mode* and accesses the display programmed as Display #2.

See Table 4-64 on page 154 for more information on Displays.

changes the instrument to online mode* and accesses the display programmed as Display #3.

See Table 4-64 on page 154 for more information on Displays.

Program Online Maint

# # #

Video Recorder – User Manual 43

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Programming and Operating Concepts

Table 3-1 Button functions (continued)

Symbol Name Function Operating mode in which

function applies

Auto/

Manual

• In a loop display, toggles loop between

Auto and Manual modes (loop's Force Remote Manual discrete must be OFF).

• In a loop display, toggles loop between

Remote Manual and Manual modes (loop's Remote Manual discrete must be ON).

• Does not function if loop's Discrete vs.

Key discrete is ON. In this case, the button's functioning has been transferred to the loop's Auto/Manual Select discrete.

Program Online Maint

ATTENTION

The following keys are like Digital Inputs on the keypad of the instrument. They must be configured as part of the instrument’s function blocks in order to be active.

START

HOLD

• When pressed, this key raises the SY1

F1 signal for 1 machine scan cycle.

• For instruments with the Setpoint

Profiler, user typically programs it to Profiler Start input or Totalizer Reset.

• When pressed, this key raises the SY1

F2 signal for 1 machine scan cycle.

• User typically programs it to Profiler

Hold input (Use Edge/Level input selection) or to Totalizer Reset.

Video Recorder – User Manual 44

RESET

• When pressed, this key raises the SY1

F3 signal for 1 machine scan cycle.

• User typically programs it to Profiler

Reset input or Totalizer Reset.

• When pressed, this key raises the SY1

F4 signal for 1 machine cycle.

• When pressed, this key raises the SY1

F5 signal for 1 machine cycle.

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3.6 Text Entry From External Sources

QWERTY keyboard

To use a keyboard to enter text such as labels, numbers, and equations, connect an AT Qwerty keyboard to the mini DIN connector. See Table 3-2 for key functions.

The instrument’s cursor must be on the text to be changed (on the right side of the display) before you type in the new text. Press Enter to accept the changes or press Menu to reject the changes.

Table 3-2 QWERTY Key Equivalents

Button QWERTY key Function

Programming and Operating Concepts

ESC

↑

↓

←

Enter ↵

F3 Accesses Display #1.

• Exits prompt or menu without saving changes.

• Changes from online display to online menu.

• Scrolls up a menu or list

• Scrolls down a menu or list

• Increments the value of the selected field.

• Selects menu item to change it.

• Saves changes made.

• Changes to online mode and shows online

displays.

• Exits Point/Details menu.

F10 Accesses Display #2

F11 Accesses Display #3

• Toggles Loop between Automatic and Manual.

• This button can also be used as Display 4 when

the instrument does not have control.

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Programming and Operating Concepts

Table 3-2 QWERTY Key Equivalents (continued)

Button QWERTY key Function

F5 Initiates a discrete action programmed to this key,

F6 Initiates a discrete action programmed to this key,

F7 Initiates a discrete action programmed to this key,

F8 Initiates a discrete action programmed to this key.

F9 Initiates a discrete action programmed to this key.

• Moves cursor around displays.

• Accesses Point/Details menu.

such as Starting a Setpoint Profile or resetting a totalizer.

such as Holding a Setpoint Profile or resetting a totalizer.

such as Resetting a Setpoint Profile or resetting a totalizer.

ASCII barcode reader

To enter text such as labels, numbers, and equations with a barcode reader, connect the barcode reader to the mini DIN connector with an adapter (part No. 104286). The instrument buttons remain functional. See section 3.7 on how to connect a mini DIN connector.

To enter labels, the instrument’s cursor must be on the text to be changed (on the right side of the display) before you scan in the new text from the barcode. Press Enter to accept the changes, or press Menu to reject the changes.

The barcode reader may also be used on the instrument trend screens to enter text data that will be stored as a time stamped event. The ASCII data is split up into three fields:

Description 16 characters

Tag 7 characters

State 6 characters

The first 16 characters will go into the description field. The next 7 into the tag field and so on.

This data will be time stamped and stored in the event file (.LNE) on the floppy disk.

Barcode Reader Recommendation

The barcode reader should output ASCII keyboard data.

The reader should be capable of Code 39 barcode input.

The connector should be able to connect to the Keyboard connector located under the door.

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3.7 Connecting a keyboard or a barcode reader

The mini DIN connector is located on the front door of the instrument.

Lift the rubber cap (1) to

connect the mini DIN

connector (2)

Programming and Operating Concepts

Figure 3-6 Connection of a keyboard or a barcode reader

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Programming and Operating Concepts

3.8 Installing and removing a floppy disk

To install or remove a floppy disk from the instrument, open the door as described in the following drawings.

NOTE: recording on the disk stops when door is open.

Open the door latch

Door with key lock Door with latch

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3.9 Definition of Function Blocks

Definition

A function block is a unit of software that performs a set of operations on its input parameters and function block parameters and produces output parameters. These output parameters can be

programmed as inputs to other function blocks, whose output parameters can be programmed as inputs to other function blocks, and so on. By programming all desired function blocks' input parameters and function block parameters, you configure the instrument to measure and control your process.

Types of function blocks

Each function block performs a set of operations which fulfills a unique purpose. For example, the Analog Input function blocks processes the analog input data, the alarm function block processes alarms, and so on.

Table 3-3 describes each function block.

Some function blocks—namely, Analog Input, Analog Output, Discrete Input, and Discrete Output— interface with the hardware; that is, they are the link between the instrument and the input or output hardware. The Analog Input and Discrete Input function blocks convert the incoming process data (like the process variable or any discrete on/off signals from a switch) into information usable by the instrument. This incoming information is processed according to the entire function block configuration in the instrument, and it is ultimately passed on to the output function blocks. The Analog Output and Discrete Output function blocks convert this output information into a voltage or current which is fed to the corresponding output hardware (like a current output or relay).

Other function blocks are not directly “seen” by the hardware; they are purely software. They can be thought of as the middle of the process described in the previous paragraph. For example, a Standard Splitter Calculated Value can split a control loop’s output into 2 values: one for heating and one for cooling. These 2 values can be passed on to the Analog Output function block which ultimately controls the amount of output current or voltage.

Programming and Operating Concepts

Flow of information

The “flow” of information— from the input hardware to the input function blocks to the function block configuration to the output function blocks to the output hardware—can be likened to a river flowing from upstream to downstream. In some cases, like with a control loop’s feedback, this analogy is not true because the information is flowing in a circle, but it is a helpful way to view how function blocks are generally interconnected. For example, the Analog Input function block is typically upstream of the Control Loop function, which is typically upstream of the Analog Output function block. Of course, if two function blocks are not directly or indirectly connected, there is no flow between the two. Just remember that every function block has input, does a set of operations, and produces an output. When several function blocks are linked together, there is a flow of information.

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Programming and Operating Concepts

Table 3-3 Function Block Types

Function block

name

Alarm AL 96 Causes alarms under specified conditions.

Analog Input AI 48 Interfaces with measuring input hardware (thermocouple,

Analog Output AO 8 Interfaces with analog output hardware (current output

Calculated Value CV 96 Performs various calculations on specified parameters.

Constant CN 32 Outputs a number or an analog parameter value.

Discrete Input DI 36 Interfaces with discrete input hardware (dry contact

Discrete Output DO 36 Interfaces with output relay hardware (AC relay, DC

Loop LP 8 PID or ON/OFF control with various outputs.

Setpoint Profiler SP 4

System SY 1 Outputs discrete status of alarms, data storage, and

Type Maximum

available*

Purpose

RTD, mA, volts).

(CAT)) or with output relay hardware (time proportion (DAT)).

closure).

relay, mechanical relay, open collector output).

Generates a time-varying setpoint for a loop’s Setpoint #2.

diagnostics; outputs analog value of reference junction temperature. This function block is not programmable; its outputs are produced automatically.

Totalizer TL 48 Outputs accumulated total over time.

* Depends on options ordered.

Why use function blocks?

Function blocks give you configuration flexibility. For instance, the instrument does not have a dedicated relay that is activated during an alarm; instead, you can program any of several Alarm function blocks to control any relay. Also, there is not a specific input for your process variable; any of several Analog Input function blocks can be programmed to be your process variable. In general, function blocks let you connect the output parameter of any function block to the input parameter of any function block.

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3.10 Components of function blocks

The three components of a function block are:

Input parameter(s)

Function block parameter(s)

Output parameter(s).

Figure 3-7 shows the function block Alarm #1’s components.

Al a rm 1 Fu nc ti on Bl oc k

Programming and Operating Concepts

Func tio n bl ock p aram eter

In put param ete r

Func tio n bl ock p aram eter

Input parameter

A function block's input parameter can be configured to be OFF, a number, or it can receive its data from outside the block from another block's output codes. These output codes are shown in Table 3-4. That is, an input parameter is any menu item that can be programmed as (connected to) one of these output codes. These output codes are grouped under the menu choice PARM. When you are programming a function block and one of your choices is PARM, you know you are programming an input parameter. See Figure 3-7.

For example, suppose you are programming an alarm function block. One of the alarm’s menu items is INPUT, which specifies which point will be monitored for an alarm condition. One of the choices for the INPUT is PARM, which lets you connect the INPUT to one of the output codes in Table 3-4. Therefore, the INPUT is an input parameter because it receives its data from another function block.

Some function blocks can have multiple input parameters. For example, an Alarm function block has an INPUT and a SETPOINT, both of which can be connected to other function blocks.

Discrete Input function blocks have no input parameters; that is, they have no inputs that can be connected to another block’s output codes.

ALAR M AC TION ( Select Hig h, L ow, Dev , LR at e, H Rate )

IN D ECI MAL POS (Selec t input deci mal pos ition)

IN PUT (S elec t O FF , Nu mb e r, o r PA RM)

SETPOI NT (S el ect OFF, Numb er or PARM )

COMPARE POINT (Select OFF, Number, or PARM)

HY STERES IS ( Selec t OF F or Nu mb er)

DELAY TI ME (S el ect O FF or N umber)

Outp ut pa ram eters

AL 1 OS (Alarm state)

AL 1 S2 (Compare point of

AL 1 PV (V a lue of al arm' s IN PUT)

Figure 3-7 Alarm 1 Function Block Components

De vi ation alarm o nly)

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Programming and Operating Concepts

Function block parameter

A function block parameter’s data is contained within the block. When you are programming a function block and are not given a choice of PARM, you are programming a function block parameter. Typical choices when programming a function block parameter are NONE, OFF, any numerical value, or a list of options for the parameter, but not PARM. See Figure 3-7.

For example, to program an Alarm function block’s ALARM ACTION, you select from a list of choices: NONE, LOW, HIGH, DEV, LRATE, HRATE.

Other function block parameters are an Analog Input’s RANGE LOW and RANGE HIGH, where you specify the voltage range or temperature range.

Output code

An output code is the result of the function block's operations on the input parameters and function block parameters. It is designated by one of the two-character output codes shown in Table 3-4. An output code can be programmed to be the input to one or several other function blocks. See Figure 3-7.

Output codes are either discrete (can be on or off) or analog (numerical value). For example, DI1 OS is the output status of Discrete Input #1: on or off. AI1 OV is the output value of Analog Input #1: a voltage or temperature. Therefore, a discrete input parameter must be programmed with only a discrete output code, and an analog input parameter must be programmed with only an analog output code.

ATTENTION

The function block SYSTEM PARAMETER, abbreviated SY, does not have input parameters or function block parameters like the other function blocks; SY produces output codes only. These output codes, shown in Table 3-4, are mostly values or states that indicate the status of system-wide parameters. For example, if any Alarm function block’s output status is ON, the SY function block’s AG (alarm global) output code is also ON.

Another example is the SY F1 output code, which produces a quick ON-to-OFF discrete signal when the F1 key is pressed. This SY F1 can be used as a trigger to another action. For example, to allow an operator to

start the Profile or reset the Totalizer by pressing the F1 key, you can program a Setpoint Profile’s Start parameter or a Totalizer’s Reset parameter with SY F1.

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Programming and Operating Concepts

Table 3-4 Function Block Parameter Designators

Function

Block

Type

AI Analog Input OV Output Value Analog

SY System Parameter RT

AO Analog Output OV

DI Discrete Input OS Output State Discrete

DO Discrete Output OS Output State Discrete

LP Control Loop

Function Block

Name

ON/OFF Loop only

Output

code

Parameter Name Parameter

Reference Junction Temp.

Alarm Global

Alarm High

Alarm Low

Diagnostic failure

Diagnostic General

Storage Full

Storage Warning

Analog Safe Parameter

Discrete Safe Parameter

F1 or Start Key on keyboard

F2 or Hold Key on keyboard

F3 or Reset Key on keyboard

Output Value

Back Calculation Value (Feedback)

Process Variable (AO’s input)

Output Value

Process Variable

Deviation Value

Working Setpoint

Setpoint #1 Value

Setpoint #2 Value

Back Calculation Value (Cascade feedback)

Auto/Manual Status

Setpoint #1/Setpoint #2 Status

Output Status

Type

Analog

Discrete

Analog

Discrete

Analog

Discrete

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Programming and Operating Concepts

Table 3-4 Function Block Parameter Designators (continued)

Function

Block

Type

SP Setpoint Profiler OV

AL Alarm PV

CN Constant OV

CV Calculated Value* OV

*CV output codes are available for programming only if the CV has been programmed. For example, you cannot program an input parameter with CV1 OV unless CV1 has been programmed.

**Input to the following CV types: Peak Pick, 1 Point Block Avg., 1 Point Rolling Avg., Scaling, Signal Select

TL Totalizer OV

Function Block

Name

Output

code

thru

PV**

A(n)

D(n)

Parameter Name Parameter

Output Value

Auxiliary Output Value

Process Variable (Guaranteed Soak PV #1)

Segment Number

Hold Status

End Status

Active Status

Active or Hold Status

Ready Status

Event#1 Output

thru

Event#9 Output

Event#10 Output

Event#11 Output

thru

Event#16 Output

Process Variable (alarm’s input)

Compare Point (of Deviation alarm)

Output Status

Output Value

Process Variable (Constant’s input)

Output Value

Process Variable

Analog Output #n

Back Calculation

Auxiliary input (link to totalizer preset)

Discrete Output

Output Status

Output Value

Process Variable (Totalizer’s input)

Output Status

Preset Value

Type

Analog

Discrete

Analog

Discrete

Analog

Discrete

Analog

Discrete

Analog

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3.11 How to program input parameters

A function block has two types of programmable parameters: input parameters and function block parameters. When in a function block’s Program menu, if a menu item has choices OFF, a number, or PARM, then the menu item is an input parameter to that function block. That is, if you choose PARM you can connect the input parameter to another function block’s output code.

How to connect an input parameter to another function block

One way to program an input parameter is to connect it to an output parameter from another function block. We will show you this procedure using a specific function block’s input parameter, but the keystrokes used in the procedure will apply when you are making any input parameter connection.

Programming and Operating Concepts

Number

CONTROL LOOP #2

SETPOINT#2

Loop output value LP2 OV

ANALOG OUTPUT #1

INPUT SOURCE

FAILSAFE

Figure 3-8 Example Input Parameter Connection

Assume we want to make the connections shown in Figure 3-8. We want Analog Output#1, a current output, to get its input from Control Loop#2’s output value. Therefore, we must program Analog Output#1’s Input Source parameter with the output code that represents Control Loop#2’s output value. The following procedure shows how.

Table 3-5 Output Code Connection Procedure

Step Action

1 In the Program Analog Output menu, select ANALOG OUTPUT#1.

2 Consult the Program Analog Output section of this manual to learn about the menu item you wish to

change, namely, INPUT SOURCE.

3 Press Down Arrow button to move the cursor to the menu choice INPUT SOURCE.

4 Press Enter to move the cursor to the right side of the display where the choices for INPUT SOURCE

are.

5 Press Up Arrow until PARM is displayed. If you press too many times and a number is displayed,

continue pressing Up Arrow until PARM is displayed again. If you press Down Arrow while the number is displayed, the instrument assumes you want to enter a number, not a parameter. If you pressed Down Arrow, you must press Menu, then press Enter, then Up Arrow until PARM is displayed.

6 Press Enter to select PARM, which gives you choices for output codes to connect to. Figure 3-9

shows the format for all output codes.

7 Press Up Arrow or Down Arrow until LP is displayed. From Table 3-4, we know LP is the designator

for the Control Loop function block type.

8 Press Enter to select LP.

9 Press Up Arrow or Down Arrow until 2, the Control Loop number we want, is displayed.

10 Press Enter to select 2.

11 Press Up Arrow or Down Arrow until OV is displayed. From Table 3-4 we know OV is the output

code for the Control Loop’s output value.

12 Press Enter to select OV. The cursor moves to the left and the connection from LP2 OV to Analog

Output#1’s INPUT SOURCE has been made.

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Programming and Operating Concepts

LP 2 OV

Type of function block

Choices: AI - Analog Input AL - Alarm AO - Analog Output

Choices depend on type of function block. Commonly used choices:

OV OS BC See Table 3-4 for all choices.

CV - Calculated Value CN - Constant DI - Discrete Input

2-character output code

DO - Discrete Output LP - Loop (control) SP - Setpoint Profiler

SY - System

Channel number of function block

Choices vary depending on type of function block

TL - Totalizer

Figure 3-9 Function Block Connection Format

Before programming a function block’s input parameter with a CV’s (Calculated Value) output code, you must program the CV first. Otherwise, the CV’s output parameter will not be available for programming.

The function block SY (System Parameter) operates internally and cannot be programmed. It automatically produces outputs which reflect the status of alarms, data storage, diagnostics, and reference junction temperature. These outputs can be used as inputs to function blocks.

How to program an input parameter with a number

Besides connecting an input parameter to another function block, you can program an input parameter with a number. The instrument will accept -999,999 to 9,999,999.

Continuing with the previous example, assume we want Loop #2’s Setpoint #2 to be a number. Therefore, we must program Loop #2’s Setpoint #2 parameter with a number, say 95. The following procedure shows how.

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Programming and Operating Concepts

Table 3-6 Example Number Selection Procedure Using Front Panel Buttons

Step Action

1 In the Program Control Loops menu, select LOOP #2.

2 Consult the Program Control Loops section of this manual to learn about the menu item you wish to

change, namely, SETPOINT #2.

3 Press Down Arrow button to move the cursor to the menu choice SETPOINT #2.

4 Press Enter to move the cursor to the right side of the display where the choices for SETPOINT #2

are.

5 Press Up Arrow until NUMBER is displayed. Press Enter.

6 The rightmost digit will slowly flash on and off, indicating the cursor position.

Since we want to change the number to 95.00, press the Left Arrow until the ones digit flashes. The Left Arrow moves the cursor to the left.

7 Press Up Arrow to change the 0 to a 5.

8 To change the tens digit, press Left Arrow to move the cursor one place to the left.

9 To change the 0 to a 9, press Up Arrow nine times.

10 At this point, 95.00 should be displayed with the 9 flashing. Since 95.00 is the value we want, press

Enter to select it. The cursor moves left to the SETPOINT #2 prompt and the value is selected.

ATTENTION

To enter a number with a connected keyboard, instead of steps 5-10 simply type in the number 95 and press Enter.

How to program a discrete input parameter with a number

Table 3-6 shows how to connect Setpoint #2, an analog parameter, to a number. You can also connect a discrete parameter to a number. A discrete parameter, such as an alarm’s input source, can be connected to any discrete parameter type in Table 3-7, or it can be programmed with a 0 to signify the off state or with a 1 to signify the on state. Enter a value of 1 or 0. For example, if you program an alarm’s input source (Figure 3-7) with a value of 1, the alarm’s output (AL1 OS) will always be on.

To program a discrete parameter with a 1 or 0, perform the following procedure. The procedure uses Alarm1’s Input source as the parameter being programmed.

Table 3-7 Example Programming Discrete Input Parameter with a Number

Step Action

1 In the Program Alarms menu, select ALARM #1.

2 Consult the Program Alarm section of this manual to learn about the menu item you wish to change,

namely, INPUT SOURCE.

3 Press Down Arrow to move the cursor to INPUT SOURCE.

4 Press ENTER to move the cursor to the right side of the display where the choices for INPUT

SOURCE are.

5 Press Up Arrow until 1 or 0 is displayed.

6 Press ENTER to select. The cursor moves to the left and the display indicates your choice of 1 or 0

has been made.

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Programming and Operating Concepts

ATTENTION

Note the difference between programming a discrete parameter with OFF and programming it with a 0. “OFF” means “not connected”; 0 means “off state”.

3.12 How to program function block parameters

The second type of programmable parameter is a function block parameter. A function block parameter’s data is contained within a function block and cannot be connected to another function block. When you are programming a function block and are not given a choice of PARM, you are programming a function block parameter. Typical choices when programming a function block parameter are NONE, OFF, any numerical value, or a list of options—but not PARM.

Programming procedure

Here is the procedure for programming a function block parameter. It is an example using a specific function block parameter, but the keystrokes used will apply when you are programming any function block parameter.

Continuing with the example from Figure 3-8, assume we want Analog Output#1 to default to its lowest value if the input source, LP2 OV, fails. Therefore, we must program Analog Output#1’s failsafe parameter with the appropriate selection. The following procedure shows how.

Table 3-8 Example Function Block Parameter Selection Procedure

Step Action

1 In the Program Analog Output menu, select ANALOG OUTPUT#1.

Consult the Program Analog Output section of this manual to learn about the menu item you wish to

change, namely, FAILSAFE.

3 Press the Down Arrow button to move the cursor down to FAILSAFE.

4 Press Enter to move the cursor to the right side of the display where the choices for FAILSAFE are.

5 Press Up Arrow or Down Arrow until DOWN is displayed.

6 Press Enter to select DOWN. The cursor moves to the left and DOWN is selected.

3.13 How to program a simple configuration

This section describes how to program your instrument. You should practice doing these procedures until you are familiar with the buttons and menus.

Table 3-9 Function Block Configuration Procedure

Step Action

1 Select the desired function block from the Program menu.

2 Program each of the function block’s input parameters with OFF, a number, or an output code from

another function block. See section 3.11 for this procedure.

3 Program each function block parameter with a number, selection, NONE, or OFF. See section 3.11

for this procedure.

Continued

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Table 3-9 Function Block Configuration Procedure (continued)

Step Action

4 Program the function block’s other items as desired. Other items include decimal point positions,

descriptor, tag, and various labels for identifying the function block.

5 Repeat steps 1-4 for all desired function blocks until the instrument is configured.

Example configuration

Figure 3-10 shows a simplified configuration using typical function block connections. Note that several parameters are left out to simplify the drawing and procedure.

Table 3-10 describes how to program these connections.

AI1OV

INP UT

SETPOINT = 500

ACTION = HIGH

AI1OV

AI 1

TYPE = Type J

KEY :

FUNCTION BLO CK TYPE

INPUT PARAMETER

FUNCTION BLOCK PARAM ETER

PARAM ETER CO DE

SETPOINT#1 =

15 00

FEEDBACK

Programming and Operating Concepts

AL 1 DO 1

LP 1

AO1BC

AL1OS

LP1OV

INP UT

AO 1

INP UT

TYPE = CAT

DO1OS

AO1OV

Figure 3-10 Example Configuration

Table 3-10 Example Configuration Procedure

Function block type (Full name as displayed in the Program menu)

1. Select this menu item from the Program menu.

AI 1 (ANALOG INPUT #1)

LP 1 (LOOP #1)

FEEDBACK AO1 BC AL 1 (ALARM #1)

ACTION HIGH DO 1 (DISCRETE OUTPUT #1) AO 1 (ANALOG OUTPUT #1)

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2. Select this input parameter from the function block’s menu...

...and program it with this output code. See Section

3.11 for details.

3. Select this Function block parameter from the function block’s menu...

...and program it with this choice. See Section 3.12 for details.

-- -- TYPE TYPE J

PV AI1 OV SETPOINT#1 1500

INPUT AI1 OV SETPOINT 500

INPUT AL1 OS -- -INPUT LP1 OV TYPE CAT

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Programming and Operating Concepts

3.14 How to program common configurations

Being able to diagram a control configuration in terms of function blocks makes it easier to program and configure your instrument for its intended process control application. This function block diagram you create can be used as a “construction blue print” to program the instrument. Each block in the diagram relates to a dedicated instrument programming menu in the instrument’s PROGRAM mode.

What follows are examples where common control configurations are presented along with their function block diagrams. The first example is a simple control arrangement in great detail to help you understand function block diagram basics, followed by more sophisticated examples. Once you understand how to diagram function blocks, you will be able to draw a diagram for virtually any control strategy regardless of complexity. Understanding the relationship between such diagrams and the instrument’s programming menus is key to successfully mastering the instrument’s many capabilities and features.

Programming a Current Driven Heat Treat Element

An example of one of the most common and simple control strategies is in Figure 3-11 below.

INSTRUMENT

PV 200

SP 500

OUT 83.5%

ACTUATOR

4 TO 20 mA

(CAT)

GAS

SUPPLY

TYPE J THERMOCOUPLE

VALVE

FURNACE ZONE

BURNER

Figure 3-11 Control Of Furnace Zone Temperature With 4-20 mA (CAT) Control Signal

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1. Diagram the function blocks

To configure this application using the instrument, your task is to build up a simple current control loop. Note that this control loop must monitor and control the temperature of the furnace zone to a local set point of 500 ºF. Using a 4 to 20 mA signal applied to a gas valve actuator, the furnace zone’s temperature will be controlled by regulating the flow of gas to the zone’s burner. The instrument will measure temperature, in a range between 0 and 1000 ºF, by means of a Type J thermocouple.

To support this application, a 4 to 20 mA control loop with a thermocouple process variable must be configured. Three function blocks—one for specifying a thermocouple analog input, a second for a standard PID control loop, and a third defining a 4 to 20 mA analog output—are needed to produce this control strategy’s function block diagram.

Each function block should first be arranged as in Figure 3-12. Analog input and output function blocks are represented by right-pointed triangles. Control loop function blocks are represented by right-pointed parallelograms.

Programming and Operating Concepts

Figure 3-12 Basic Function Blocks Required For Control Configuration Of Figure 3-11

2. Label input parameters

Properly label each function block. First, assign to each function block a name that identifies it within the hardware and feature capacities of the instrument being worked with. You may assign any of the analog inputs, control loops, and analog outputs that your instrument has to the blocks comprising the function block diagram drawn. For simplicity, AI1, LP1, and AO1 will be used in this example. Refer to Figure 3-13. Note that AI5, LP2, and AO2 could just as easily have been used.

AI = ANALOG INPUT

LP = CONTROL LOOP

AO = ANALOG OUTPUT

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3. Label output parameters

The second part in labeling each function block is to denote the blocks’ major input and output parameters. Each of these parameters will correspond to actual menu settings that you program on the instrument. As shown in Figure 3-13, the AI1 function block’s input parameter will be the actual Type J thermocouple run from the furnace to the instrument’s AI1 input terminals. The AI1 block will process the thermocouple’s millivolt signal to generate a temperature measurement. AI1’s output value, denoted “AI1 OV”, will essentially be the furnace zone temperature. The LP1 function block is shown, for now, with one input denoted by “PV”. Here, the control loop block will expect to find the data comprising its process variable. The LP1 block’s single output is the loop’s main control output. Denoted “LP1 OV (Loop 1’s Output Value)”, it will range between 0 and 100%. The value of LP1 OV at any given instant will be determined by the control loop function block’s PID algorithm.

The last block in the diagram is the analog output function block, AO1. Drawn at this point with just a single input and output, its primary purpose will be to generate a 4 to 20 mA signal that linearly corresponds to whatever value is applied at its input. For example, if AO1’s input is defined as some value that ranges from 0 to 100%, an input value of 0% will cause AO1 to generate a 4 mA signal at the instrument’s AO1 output terminals. A 12 mA signal will be generated in response to an input of 50%, while 20 mA will result when a 100% input value is applied. AO1’s input parameter is denoted “IN”, with its output parameter labeled to identify it as the physical 4 to 20 mA signal detectable at the pair of instrument rear terminals dedicated to AO1.

TYPE J

THERMOCOUPLE

AI1

Figure 3-13 Labeling Each Function Block’s Name And Major Inputs And Outputs

4. Label function block parameters

Finally, label each block’s internal parameters. “Internal parameters” may also be referred to as “function block parameters.” As in the case of input and output parameters, internal parameters associated with each block correspond to actual menu settings you program in the instrument. While input and output parameters constitute either data exchanged between function blocks or physical signals exchanged between the instrument and the outside world, internal parameters are settings that uniquely define the operation of the function block they are associated with. Use of a function block’s internal parameters is for the most part limited to within the operations of the function block itself.

It is not always possible, or even practical, to draw every internal parameter that a function block has or might need. Therefore, as a rule-of-thumb for starting out, you should first think of internal parameters as simple labels that further define and clarify the internal operation of the function block. With this ruleof-thumb in mind, internal parameters become items that are hopefully intuitively obvious. At this point, what may or may not be an “intuitively obvious” internal parameter will depend on your level of process control expertise. For the function block diagram built up so far, internal parameters that can be presumed from the control strategy of Figure 3-11 are indicated in Figure 3-14. Here, the AI1 function block has been labeled to show that its “INPUT TYPE” will be a Type J thermocouple with a measurement range between 0 (RANGE LOW) and 1000 ºF (RANGE HIGH). The label “STANDARD” has been used to indicate the type of control loop LP1 will be, along with the notation “SP = 500” to show that the loop’s set point will be 500 ºF. The loop tuning constants of GAIN, RESET, and RATE have been initially indicated as 10, 1 repeat/minute, and 0 minutes, respectively. As far as the AO1 function block is concerned, its input range has been defined between 0 (IN LOW LIMIT) and 100 (IN HIGH LIMIT) in anticipation of using LP1’s output to drive the 4 to 20 mA signal it will generate. Note how AO1’s output range has been defined through use of the notation “OUT LOW LIMIT = 4” and “OUT HIGH LIMIT = 20.”

AI1 OV

LP1 OV

AO1IN

4 TO 20 mA

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TYPE J

THERMOCOUP LE

Note that the internal parameters that we have specified in the function block diagram built up so far are based largely on what can be inferred from the elements of the control configuration depicted in Figure 3-11. These internal parameters will relate directly to settings found in instrument programming menus that exist for each particular function block. As your experience and familiarity with programming the instrument increases, you will become more familiar with some of the less intuitive parameters and you will include these in your diagrams.

5. Connect the blocks

The next step is to connect the function blocks in the diagram. Refer to Figure 3-15. The interconnection lines drawn depict the flow of information between function blocks and represent how the blocks work together to support the complete control strategy. As shown, the furnace zone temperature measurement that AI1 generates will essentially be used as the process variable of the LP1 control loop. Based on the values of the loop’s tuning constants and on how far AI1 OV deviates from the 500 ºF set point, the control loop function block’s PID algorithm will accordingly adjust LP1 OV to whatever value will be necessary to maintain the process’ set point. LP1 OV, which ranges from 0 to 100 %, will in turn be applied to AO1’s input to drive the 4 to 20 mA control signal applied to the valve actuator. By modulating the valve actuator’s position, this 4 to 20 mA signal will regulate the gas flow to the furnace zone burner and thereby allow the instrument to control the heat levels measured in the zone.

AI1

INPUT TYPE = J RANGE LOW = 0 RANGE HIGH = 1000

AI1 OV

LP1

TYPE = STANDARD SP1 = 500 GAIN = 10 RESET = 1 RATE = 0

LP1 OV

AO1IN

OUTPUT TYPE = CAT IN LOW LIMIT = 0 IN HIGH LIMIT = 100 OUT LOW LIMIT = 4 OUT HIGH LIMIT = 20

Figure 3-14 Labels For Internal Function Block Parameters

4 TO 20 mA

TYPE J

THERMOCOUPLE

AI1

INPUT TYPE = J RANGE LOW = 0 RANGE HIGH = 1000

AI1 OV

LP1

TYPE = STANDARD SP1 = 500 GAIN = 10 RESET = 1 RATE = 0

LP1 OV

AO1IN

OUTPUT TYPE = CAT IN LOW LIMIT = 0 IN HIGH LIMIT = 100 OUT LOW LIMIT = 4 OUT HIGH LIMIT = 20

4 TO 20 mA

Figure 3-15 Interconnections Between Function Blocks

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6. Draw the Feedback connection

To fully complete the function block diagram, one final and very important interconnection must be drawn. In setting up control loops in this instrument, a feedback path must be specified between the loop function block itself and the hardware element that externalizes the loop’s output to the real world. That is, the control loop block needs confirmation from the analog output block connected to it that the percent output levels it calls for have been correctly translated into accurate output signals. The feedback path that provides LP1 with this confirmation is established by means of program settings depicted in Figure 3-16.

AO1 BC

TYPE J

THERMOCOUPLE

AI1

INPUT TYPE = J RANGE LOW = 0 RANGE HIGH = 1000

AI1 OV

LP1

TYPE = STANDARD SP1 = 500 GAIN = 10 RESET = 1 RATE = 0

LP1 OV

AO1IN

OUTPUT TYPE = CAT IN LOW LIMIT = 0 IN HIGH LIMIT = 100 OUT LOW LIMIT = 4 OUT HIGH LIMIT = 20

4 TO 20 mA

Figure 3-16 Complete Function Block Diagram Of Figure 3-11

Here, the function block diagram is drawn to include the key components of a typical loop feedback path. The AO1 function block has been changed to feature a second output denoted “AO1 BC.” This output has been connected to a feedback input at LP1 identified by the notation “FB.” The “AO1 BC” designator stands for “Analog Output 1’s Back Calculation.” When the control loop is brought on-line, AO1 BC will essentially represent the value of AO1’s 4 to 20 mA output at any particular instant. The term “Back Calculation” is used to reinforce the idea that this information is being sent “upstream” against the flow of all other information within the function block diagram.

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Time Proportioning Relay Driven Pump

A second control scheme is to use a relay to produce a time proportioning or Duration Adjusting Type (DAT) control signal. Such an application is depicted in Figure 3-17.

INSTRUMENT

PV 4.00

SP 7.00

OUT 90.5%

DAT CONTROL

CAUSTIC

REAGENT

SIGNAL

4 TO 20 mA

Programming and Operating Concepts

LINEAR pH

TRANSMITTER

4.00

PUMP

WASTE WAT ER TREATMENT VESSEL

WITH IMMERSION STYLE pH ELECTROD E

AND MIXING IMPELLER

Figure 3-17 Control Of Wastewater pH Using A Time Proportioning (DAT) Control

Signal

This application requires a basic time proportioning control loop to monitor and control the pH of the wastewater to a local set point of 7 pH units. That is, the loop will “neutralize” the wastewater so that it can be safely released to the environment. The wastewater pH, which is assumed to be primarily acidic, will be controlled by introducing a caustic reagent to the contents of the treatment vessel. This will be done through use of a time proportioning relay signal that will pulse a pump connected to a caustic reagent source.

A function block diagram representing the control scheme of Figure 3-17 has been drawn in Figure 3-18. The same diagram method was used to produce Figure 3-16.

AO1 BC

250 Ω

4 TO 20

1 TO 5

VDC

AI1

RANGE LOW = 0 RANGE HIGH = 14 CIRCUIT LOW = 1 CIRCUIT HIGH = 5

AI1 OV

LP1

TYPE = STANDARD SP1 = 7.00

LP1 OV

AO1

OUTPUT TYPE = DAT IN LOW LIMIT = 0 IN HIGH LIMIT = 100 IMPULSE TIME = 150

DO1

CONNECT

TO PUMP

Figure 3-18 Function Block Diagram Of Figure 3-17

This drawing is similar to the temperature control application. The analog input, control loop, and analog output function blocks (AI1, LP1, and AO1) have been used similarly. The discrete output function block was added, drawn as a circle at AO1’s apex and named “DO1.” Recall that any analog input, control loop, analog output, or discrete output available may be used. Up to 36 discrete outputs (DO1 through DO36) are potentially available depending on the instrument’s model number.

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From Figure 3-18, the instrument’s AI1 function block will essentially process the 4 to 20 mA transmitter signal to generate a pH measurement. This measurement will be “AI1 OV” which, in turn, will be applied to LP1’s process variable input, “PV.” Before the 4 to 20 mA signal is applied to AI1, it will be converted to a 1 to 5 VDC signal with a 250 Ω shunt resistor. AI1 will be configured to generate a pH measurement in a range from 0 (RANGE LOW = 0) to 14 (RANGE HIGH = 14) in response to a voltage input between 1 (CKT LOW = 1) and 5 (CKT HIGH = 5) VDC. The PID algorithm of the control loop function block will adjust the value assumed by LP1 OV between 0 and 100%. This 0 to 100% signal will be applied to AO1, which will be configured as a DAT type analog output. The internal parameter of “IMPULSE TIME” in AO1 is the DAT analog output’s cycle time or period. With a specified impulse time of 150 seconds (an arbitrarily picked value), the DAT output will be ON for 75 seconds and OFF for 75 seconds when the input from LP1 is set to 50%. The ON and OFF times will be determined completely by the % output levels called for by LP1. Finally, to externalize the ON and OFF output states of AO1 to the outside world, the DO1 output relay, represented by the DO1 function block, will be programmed for AO1’s exclusive use. Hence, as AO1 switches between ON and OFF states in response to LP1 OV’s % output levels, so too will the DO1 output relay to generate the pulses required to drive the caustic reagent pump.

Split Output or Duplex Control

Split output or duplex control loops are typically used in heat/cool applications. Temperature is controlled through simultaneous use of both heating and cooling elements. If the instrument was to support a heat/cool control configuration, an example of the control scheme that might be dealt with is illustrated in Figure 3-19.

INSTRUMENT

PV 85

SP 95

OUT 73.5%

VALVE

4 TO 20 mA

(CAT)

ACTUATOR

HOT

WATER

COLD

WATER

4 TO 20 mA

(CAT)

VALVE

ACTUATOR

HOT WATER

VALVE

COLD WATER

VALVE

100

Ω

PLATINUM

RTD

WATER TANK

Figure 3-19 Temperature Control Of Water Using Split Output Or Duplex Control

The instrument must be set up to produce two 4 to 20 mA control signals. By applying them to currentcontrolled valve actuators coupled to hot and cold water valves, these signals will regulate the amount of hot and cold water introduced to the vessel to maintain the water temperature at whatever set point will be programmed. The temperature of the water will be measured by means of a three-wire 100 Ω Platinum RTD. This process may be likened to manipulating hot and cold faucets regulate water temperature.

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In Figure 3-20, the analog input function block AI1 is depicted processing the resistance values produced by the RTD. The resulting water temperature measurements (AI1 OV) are then fed to the process variable input (PV) of the LP1 control loop block. Note how LP1 has been defined as a split output control loop using the notation “TYPE = SPLIT.” Unique to this control loop is the defined range of its output value, LP1 OV. Where the standard control loops mentioned thus far have had outputs ranging exclusively between 0 and 100%, the % values of the split output control loop vary between -100 and

100. 0% is considered the midpoint for this control loop’s output range. When brought on-line, a 0 to 100% output value will be generated by LP1 when hot water is needed to maintain the temperature at set point. When the addition of cold water is necessary, the loop’s output will assume a value between 0 and -100%. Note that to externalize the control signals generated by LP1, two analog output blocks, AO1 and AO2, will be used. AO1’s 4 to 20 mA signal will be tied to the hot water valve actuator, while the actuator that adjusts the position of the cold water valve will receive its mA control signal from AO2. To provide AO1 and AO2 with usable input driving signals, LP1’s output will be applied to a function called a “standard splitter (STD SPLITTER).” Made from one of the instrument’s calculated value function blocks (“CV’s”), the standard splitter will essentially be a mechanism that translates the % values of the split output control loop into two distinct 0 to 100% signals. They will be applied to the inputs of AO1 and AO2 and, as such, will drive and linearly correspond with AO1 and AO2’s 4 to 20 mA outputs.

100 Ω

PLATINUM

RTD

INPUT TYPE = PT100

100%

CV1 A2

CV1 BC

AI1

AI1 OV

0-100%

LP1 OV

LP1

TYPE = SPLIT

100%

CV1 A1

100%

LP1 OV

TYPE = STD SPLITTER

FB1

CV1

FB2

AO1 BC

CV1 A1

CV1 A2

AO2 BC

4 TO 20 mA

AO1IN

AO2

4 TO 20 mA

Figure 3-20 Function Block Diagram Of Figure 3-19

The two outputs on CV1 that will drive AO1 and AO2 are respectively labeled “CV1 A1” and “CV1 A2.” CV1’s basic operation is described by a plot of these outputs versus LP1 OV. Shown in the lower left of Figure 3-20, the plot demonstrates that CV1 will produce a 0 to 100% value at its CV1 A1 output when LP1 calls for an output level between 0 and 100%. CV1 A2 will remain at 0%. When applied to AO1, the CV1 A1 value will activate the 4 to 20 mA signal needed at the hot water valve actuator to make the water temperature in the vessel rise. Similarly, when LP1 calls for an output level between 0 and -100%, CV1 will produce a corresponding 0 to 100% value at CV1 A2. This time, CV1 A1 will remain at 0% and the CV1 A2 value generated will induce the introduction of cold water into the vessel to cool its contents down.

Note the function block diagram’s use of three back calculated feedback paths. Two such paths are labeled AO1 BC and AO2 BC. They are connected to CV1 from the analog output function blocks at inputs denoted “FB1” and “FB2.” CV1 BC, the third feedback path, runs from CV1 to the FB input of LP1. All three feedback paths work together to acknowledge to LP1 that the appropriate output signals have been generated in response to the % output levels the loop has called for.

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Programming and Operating Concepts

Cascade Control

An example of a cascade control application is featured in Figure 3-21. Cascade control is typically used when two process values must be simultaneously controlled, with one process value directly influencing the behavior of the other. In this control strategy, each process value is supported by its own dedicated control loop. The term “cascade” is used because it describes how this control approach literally attaches both control loops together. This act of linking control loops allows for the regulation of both process values using one and only one % output control signal.

INSTRUMENT

PV 200

SP 500

OUT 83.5%

4 TO 20 mA

(CAT)

THERMOCOUPLES

SCR

AC POWER

SOURCE

OIL

OIL JACKET

CHEMICAL REACTION

VESSEL

ELECTRIC

HEATING

ELEMENT

Figure 3-21 Temperature Control Of An Oil Heated Chemical Reaction Chamber

InFigure 3-21, the temperature in a chemical reaction chamber is determined by the temperature of the heated oil surrounding it. Heating the oil is done by an electric heating element driven by a 4 to 20 mA controlled SCR and external power source. In this application the instrument controls the temperature of the chemical reaction chamber through control of the heat emitted by the jacket tank oil. The instrument must provide a single 4 to 20 mA control output to govern the voltage switched by the SCR and, hence, the heat applied to the entire system. Temperature is monitored with thermocouples.

The function block diagram of the required instrument configuration is featured in Figure 3-22

Note that this diagram illustrates the classic cascade arrangement of two control loops that defines the cascade control strategy. The first control loop, LP1, is designated as the primary cascade loop by the notation “CAS_P.” The notation “CAS_S” indicates LP2’s designation as the secondary cascade loop. Note how both control loops are joined together. In addition to the back-calculated feedback path set up between the two (LP2 BC), LP1’s output is connected to an input on LP2 that at this time must be introduced. Denoted as SP2, this input is LP2’s remote set point input.

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REACTION

VESSEL

THERMOCO UPLE

OIL

THERMOCO UPLE

LP2 BC

AI1 OV

AI1

AI2 OV

AI2

LP1

TYPE = CAS_P SP1 = 1234.5

LP1 OV

SP2

TYPE = CAS_S

LP2

AO1 BC

LP2 OV

AO1

4 TO 20 mA

NOTE: 1) SP1 is desired reaction vessel temperature.

2) SP2 is the remote setpoint input of LP2.

Figure 3-22 Function Block Diagram Of The Cascade Control Strategy

Recall that based on the instrument’s model number, up to eight control loops (LP1 through LP8) are potentially available for use within the instrument. All control loops in this product may be programmed to operate using up to two user defined set point parameters, designated by SP1 and SP2. Should you implement a control loop using one or both setpoints? That depends on what is necessary to meet the requirements of the specific application being dealt with. When in the on line mode and viewing a control loop’s dedicated on line display, the working set point of the live control loop can be switched between SP1 or SP2 by simply pushing the “SP” key on the instrument’s front door. Note that while both set point parameters may be programmed to have straight numeric values, only SP2 may be defined as a remote set point. That is, SP2 may be set up so that its value is determined by the output value of another function block, such as a setpoint profile. In the cascade control strategy demonstrated in Figure 3-22, SP2’s remote set point functionality is exploited by the LP2 secondary cascade loop. When this control configuration is made operational, LP2’s working set point, SP2, will have a value determined by LP1 OV.

In Figure 3-22, the process values of each loop are the output values of the AI1 and AI2 analog input function blocks. AI1 will produce temperature measurements of the reaction chamber and provide them to the process variable input of LP1, while measurements of the oil temperature in the jacket tank will be furnished to LP2’s PV input by AI2. Because LP1 OV will provide LP2 with its operating set point, LP1’s output range will be defined in engineering units of temperature instead of the usual 0 to 100%. LP2’s output range is 0 to 100%, in anticipation of using it to drive the AO1 function block’s 4 to 20 mA signal. Note that the range covered by LP1 OV will have to be consistent with the operating temperature range of the oil. For example, if it is determined that the oil temperature will be manipulated between 75 and 500 ºF, the low and high limits assumed by LP1 OV (and, for that matter, SP2) will equal 75 and 500, respectively. Finally, LP2 BC and AO1 BC are the two back-calculated feedback paths shown. As is true for the operation of all back-calculated feedback paths, both LP2 BC and AO1 BC work together to acknowledge the cascaded control loops that the appropriate actions have taken place in response to both loops’ output values.

The method used to coordinate the tuning of the cascaded loops is particularly interesting. Using the diagram of Figure 3-22, the first priority is to tune the secondary cascade loop of LP2. With LP1 kept in manual mode, tuning may begin by first placing LP2 in manual mode and then manipulating LP1’s output. This will allow the generation of an LP2 set point that will induce a process upset when the secondary loop is placed back in automatic mode. Only after LP2 has been tuned can LP1 be tuned. When tuning LP1, LP2 will be kept in automatic mode throughout the entire time LP1 is exercised. Since the tuning of LP2 will have already been established, tuning LP1 may be approached by first mentally “blocking out” the secondary control loop’s existence and visualizing LP1’s output as connected to a sort of virtual analog output function block. In this light, tuning the overall cascade control configuration becomes the considerably simpler matter of tuning a single control loop.

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Programming and Operating Concepts

Set Point Profile Implementation

By definition, set point profiles are essentially user specified plots of process values against time. These plots are characterized by “segments” which are a series of intervals of varying time lengths that divide the plots into several segments. Within each segment, process values are typically drawn as straight lines that ramp up or down or stay constant at predetermined levels. An example of a simple fivesegment set point profile is shown in Figure 3-23. Set point profiles with up to 63 segments can be specified using the instrument. Note that when a segment depicts the process value as sloping up or down, it is referred to as a “ramp.” The term “soak” is used to describe a segment when the process value is made to stay constant. In Figure 3-23, segments 1, 3, and 5 are ramps while segments 2 and 4 are soaks.

&'()*

PROCESS

VALUE IN

ENGINEERING

UNITS

TIME

Figure 3-23 Example Set Point Profile

To force a process value to vary linearly with time at various rates within successive time intervals is the job of a set point profiler, another class of function blocks available within the instrument. Be advised that use of set point profilers is typically observed in thermal or heat treat applications. For example, being able to vary temperature in accordance with a set point profile is vital in the tempering of metal or ceramic parts.

Refer to the application of Figure 3-11 discussed at the beginning of this section. This application dealt with controlling a furnace zone’s temperature by means of a 4 to 20 mA gas valve actuator. If the furnace zone temperature were to be manipulated so that it followed the ramps and soaks of a set point profile, the first step would be to implement the function block diagram established in Figure 3-16In general, the control configuration that holds a process value to a local set point, must be programmed and on line before allowing the process value to be characterized by a profile. With regard to the application at hand, a set point profiler function block programmed with a user defined set point profile may be brought into the configuration once the furnace zone’s basic temperature control loop is operational. Note that the output of the profiler function block will essentially be the set point profile.

From the cascade control strategy’s explanation, recall that all control loop function blocks within the instrument have a Setpoint #2 parameter that may be used as a remote set point input for connecting to the profiler’s output.

LP1 in the function block diagram of Figure 3-16 will make use of SP2’s remote set point functionality so that a set point profiler’s time varying set point may be applied to it. Refer to Figure 3-24.

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AO1 BC

TYPE J

THERMOCOUPLE

AI1

INPUT TYPE = J RANGE LOW = 0 RANGE HIGH = 1000

AI1 OV

SP1

SP1 OV

LP1

SP2

TYPE = STANDARD SP1 = 500 SP2 = SP1 OV GAIN = 10 RESET = 1 RATE = 0

LP1 OV

AO1IN

OUTPUT TYPE = CAT IN LOW LIMIT = 0 IN HIGH LIMIT = 100 OUT LOW LIMIT = 4 OUT HIGH LIMIT = 20

4 TO 20 mA

Figure 3-24 Function Block Diagram Of Set Point Profile Control Of Figure 3-16

Figure 3-24 basically depicts all the components of the Figure 3-16’s control configuration with a set point profiler function block denoted by SP1. The profiler’s output (SP1 OV) is connected to the remote set point input of LP1. Depending on the model number of the instrument, up to four set point profiler function blocks (SP1 through SP4) may be included within the instrument’s feature capacities. Note that while the profiler of SP1 was specified in Figure 3-24’s diagram, any of the profilers within the instrument could have been used.

When a set point profile is executed, discrete inputs are typically used in conjunction with external switches to control the set point profiler function block. For example, the set point profiler function block can be programmed to start, hold, or reset based on discrete input statuses. See Figure 3-25.

AO1 BC

TYPE J

THERMOCOUPLE

External

Switches

DI1

DI2

DI3

“OS” = OUTPUT STATE

INPUT TYPE = J RANGE LOW = 0 RANGE HIGH = 1000

DI1 OS

START

DI2 OS

HOLD

RESET

DI3 OS

AI1

AI1 OV

SP1 OV

SP1

LP1

SP2

TYPE = STANDARD SP1 = 500 SP2 = SP1 OV GAIN = 10 RESET = 1 RATE = 0

LP1 OV

AO1

OUTPUT TYPE = CAT IN LOW LIMIT = 0 IN HIGH LIMIT = 100 OUT LOW LIMIT = 4 OUT HIGH LIMIT = 20

4 TO 20 mA

Figure 3-25 Discrete Inputs Controlling Execution Of Set Point Profiler Function Block

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Programming and Operating Concepts

Also typical in the execution of a set point profile is the generation of discrete events during each profile step. Discrete events are simply status indicators that are programmed to assume either an ON or OFF state during a step of a profile. As simple discrete status indicators, these events may, for example, be used to initiate a logic control scheme on the process being controlled upon the occurrence of a particular profile segment. In this product, note that up to 16 discrete events may be programmed per segment. See Figure 3-26.

PROCESS VALUE IN ENGINEERING UNITS

SEGMENT

SP1 EVENT

•

SP1 EVENT

#16

Figure 3-26 Up To 16 Discrete Events May Be Programmed Per Step Of A Set Point Profile

Discrete events, whose ON or OFF states depend on the step number of the profile they are associated with, may be externalized using the discrete output hardware available in the instrument. Figure 327features the function block diagram elements that represent how to program the instrument’s discrete outputs so that their states coincide with those assumed by a profile’s discrete events.

& ' ( ) *

TIME

SEGMENT

ON OFF ON ON OFF

•

OFF ON ON OFF ON

•

SEGMENT

•

SEGMENT

•

SEGMENT

•

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Programming and Operating Concepts

AO1 BC

TYPE J

THERMOCOUPLE

External Switches

DI1

DI2

DI3

INPUT TYPE = J RANGE LOW = 0 RANGE HIGH = 1000

DI1 OS

START

DI2 OS

HOLD

RESET

DI3 OS

AI1

AI1 OV

SP1

+ + + E16

SP1 OV

+ + +

LP1

SP2

TYPE = STANDARD SP1 = 500 SP2 = SP1 OV GAIN = 10 RESET = 1 RATE = 0

SP1 E16

SP1 E1

+ + +

LP1 OV

AO1IN

OUTPUT TYPE = CAT IN LOW LIMIT = 0 IN HIGH LIMIT = 100 OUT LOW LIMIT = 4 OUT HIGH LIMIT = 20

DO16

+ + +

DO1

4 TO 20 mA

Figure 3-27 Tying A Profile Function Block’s Discrete Events With Discrete Output Hardware

Refer to your instrument’s model number to verify its complement of discrete input and output hardware. The available combinations of discrete inputs and outputs are featured in the Specifications section.

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Programming and Operating Concepts

3.15 Data Storage

This instrument supports either floppy 1,44 MB or 100 MB ZIP disks. Note that only DOS formatted floppy disks may be used in the instrument’s disk drive and the unit’s front door must be closed for any disk drive operations to take place. The floppy disks may be initialized in the instrument or on an IBMPC with the initialize utility.

Read this overview thoroughly to understand the fundamentals behind the instrument’s data storage capabilities.

Categories of Stored Data

There are four categories of disk storable data. Each category of data is stored in its own unique file. The categories are:

Data Storage

Configuration Storage

Setpoint Program Storage

Calibration Storage

Data Stora ge Confi guration Ca l ibrationSetpoint Program

Process Data Diagnostic Data

Trends Uni t Data Ala rm s Eve n ts

Figure 3-28 Categories of Stored Data

The first category of stored data, Data Storage, is comprised of two types of data: process data and diagnostic data. When the instrument stores these data types it is essentially functioning as a recorder.

Process data is comprised of up to four files containing historical information on the process that the instrument is monitoring and/or controlling, such as the temperature trend or a log of a furnace over time. Process data also includes any alarm or discrete event information.

Diagnostic data is the result of the instrument’s execution of diagnostic routines during instrument startup and maintenance procedures (such as calibration). Online operation is also monitored to detect both process faults and internal electronic errors. If a diagnostic error occurs, a record of it can be stored to a single diagnostic file.

The second category of stored data is configuration storage, which is a single file comprised of the instrument’s programming and configuration. Configuration storage includes the programming of the instrument’s analog input characteristics, the configuration of its control loops, or, perhaps, the programming of any math or logic functions.

The third category of stored data is Setpoint Program storage, which is a single file –a setpoint program– containing one to eight setpoint profiles, depending on the instrument. Recall that set point profiles are user specified plots of process values against time that are divided into ramp and soak segments of varying time lengths. Setpoint programs may be stored to disk or to the instrument’s memory.

The fourth category of stored data is calibration storage, which is a file containing the instrument’s analog input and output calibration. This file may be used to restore calibration in the event that a full calibration, using a calibration source and/or meter, cannot be performed.

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Performing Data Storage

Configuring the instrument to store the first category, Data Storage (process and diagnostic data) is done through an Online menu entitled DATA STORAGE. All aspects of preparing a DOS formatted disk to accept process and diagnostic data information are managed through this menu’s selections. Process and diagnostic data may be stored on the same disk, but not along with other storage types (i.e., configuration, setpoint programs, or calibration).

The four types of process data are:

Trends - Data comprising the classic horizontal or vertically oriented time-varying traces that represent process parameters.

Unit Data - Process parameter information collected and displayed in tabular or datalog format.

Alarms - A record of any alarms that activated while the instrument was monitoring and/or controlling your process.

Events - A record of any discrete events that might have occurred while the instrument was monitoring and/or controlling your process. Discrete events may occur, for example, in the instrument’s execution of a set point profile.

When the instrument is On line and performing Data Storage, a separate and distinct disk file will be established for each process data type along with a file for diagnostic errors. Each file will be distinguished by a file extension as indicated in Table 3-11.

Data Type File extension

Trends .LNT

Unit Data .LNU

Alarm History .LNA

Discrete Event .LNE

Diagnostics .LND

You can specify which process data types are written to disk and whether or not diagnostic errors are stored by setting up data storage schedules, accessible under a prompt entitled SET UP NEW SCHEDULES under the DATA STORAGE menu. Up to Eight files may be written to disk while the instrument performs Data Storage – four trend files, one unit data file, one alarm file, one event file, and one diagnostics file.

SET UP NEW SCHEDULES lets you designate several other parameters, such as the data storage rate (i.e., the distance in time between adjacent samples of a recorded process data parameter), the eightcharacter file names used to identify each process and diagnostic data file, and whether or not the Data Storage takes place in continuous or batch modes. Data Storage files may be configured to “rollover” after they have become full. That is, after the space on the disk for each file type has run out, all of the oldest data on the disk is overwritten with the most recent data.

Programming and Operating Concepts

Table 3-11 Data Storage File Extensions

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Programming and Operating Concepts

Initializing a ZIP disk

To activate the new data storage schedules that have been configured in the SET UP NEW SCHEDULES menu requires you to “initialize” the DOS formatted disk to which process and diagnostic data will be stored. This is done by executing a routine entitled INITIALIZE DISK, also found in the DATA STORAGE menu. This task can also be done on a PC. The task of initializing a disk and activating data storage schedules are one in the same.

ATTENTION

Initializing a disk is only necessary for performing Data Storage. You do not have to initialize a disk to perform Configuration, Set Point Program, or Calibration Storage

When executing the INITIALIZE DISK menu prompt, you will observe two selections: USE NEW SCHEDULES and USE CURRENT SCHEDULES. The “SCHEDULES” in both selections refer to the data storage schedules prepared in the SET UP NEW SCHEDULES menu described earlier. USE NEW SCHEDULES to initialize the disk to activate a newly configured data storage schedule for the very first time. The only time you will USE NEW SCHEDULES again is after you have made any changes to the way the data storage schedules have been configured. You must USE NEW SCHEDULES to initialize the disk in order for these changes to take effect. USE CURRENT SCHEDULES to initialize a disk if the disk will replace one that has become full. This will ensure that data being recorded continues uninterrupted over the space of both the full and replacement disks. During the time when the full disk is being replaced with a new disk, recorded data will be stored to the instrument’s memory buffer. Upon completing initialization via the USE CURRENT SCHEDULES prompt, all buffered data will be written to the new disk and data storage will resume, with no lapses of storage between disks.

Disk initialization allocates sections of the disk to each of the files you have elected to store per the SET UP NEW SCHEDULES menu. Once the instrument completes initializing the disk, process and diagnostic data recording begins immediately, indicated by a yellow-colored letter “S” in the lower right hand corner of the instrument screen.

Pre-initializing a ZIPdisk on a PC

Pre-initializing a ZIP disk on the video recorder takes time, there is a more efficient way to do it : using theSDI tool. The SDI tool is a very basic, straightforward Win 95/98/NT program that can be used to quickly pre-initialize a ZIP disk on a PC. This tool is provided with the video recorder. Install it on your PC, as per instructions on the floppy disk label. Here are the 3 steps to follow when running the SDI utility.

Click on initialize

Select the drive letter where the

disk to initialize can be found

Select the number of trend

groups you want to initialize

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(

)

The next step to complete is to initialize the disk on the video recorder as you would have done normally, as explained in the «Initializing a zip disk» section, except that this time, it will take just a few seconds.

Note: it is recommended to dedicate a ZIP disk to storage of data only and store configurations of products on a separate disk.

Data Storage Status

The prompt DATA STORAGE STATUS, accessed from the Online DATA STORAGE menu item, displays a calculation of how long a particular disk will last based on the configured data storage schedule. Disk capacity is indicated in days, hours, and minutes remaining on the disk.

After the instrument has been Online and actively performing Data Storage to disk, a warning message will appear when the disk reaches the default 90% capacity, or a user-specified capacity. Once a disk has reached its programmed capacity, a DISK FULL message will be displayed.

Data storage considerations

In order to guarantee a proper operation of the instrument (e.g. no sample lost), there is a maximum load that the video recorder should not overcome. This load can be theorically computed by considering the number of data storage trends, live trends and live screens programmed and their associated sample rate.

1 ) One live screen counts for one schedule per second. At least one live screen is present in the instrument. A live screen is a display that require any measurement information to be built.

2 ) Each ENABLED Data Storage schedule has a user defined sample rate.

3 ) Each ENABLED Live Trend has the following sample rates :

Screen Size Schedule Sample Rate

5 Min Screen 1 Second

15 Minute Screen 3 Seconds

30 Minute Screen 6 Seconds

1 Hour 12 Seconds

2 Hours 24 Seconds

4 Hours 47 Seconds

8 Hours 93 Seconds (1.55 Minutes)

24 Hours 279 Seconds (4.65 Minutes)

7 Days 1951 Seconds (32.5 Minutes)

31 Days 8640 Seconds (2.4 Hours)

Therefore, to guarantee a proper operation of the instrument, the following inequation should allways be true :

Programming and Operating Concepts

Programmed trend

live or data storage

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ss o ciated sam ple rate

Number of

live screens

< 6

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Programming and Operating Concepts

EXAMPLES :

Example #1 Storage Trend at 10 Seconds + 1 Live Screen.

The result = ((1/12) * 4) + 1/5 + 1/10 + 1 = 1.6333 (BELOW THE LIMIT)

Example #2 Screen.

The result = 1/1 + 1/0.25 + 1 = 6 (AT THE LIMIT)

Example #3 Screen.

The result = (1/1 * 2) + 1/0.25 + 1 = 7 (ABOVE THE LIMIT)

: 4 Live Trends all having 1 Hour Screens + 1 Data Storage Trend at 5 Seconds + 1 Data

: 1 Live Trends with 5 Minute Screen + 1 Data Storage Trend at 0.25 Seconds + 1 Live

: 2 Live Trends with 5 Minute Screen + 1 Data Storage Trend at 0.25 Seconds + 1 Live

Process and Diagnostic Data Integrity

The instrument is equipped with several features to ensure data integrity. The instrument will not store data to disk if its front door is open. A BEZEL OPEN message will appear on all displays and process and diagnostic data meant for disk storage will be kept in the instrument’s memory buffer. Data corruption and loss are, therefore, not issues if someone walks up to the instrument and simply removes the Data Storage disk. Note that when performing Data Storage, the instrument writes to the disk only once a minute. This ensures that the latest data is always on disk. In the event of a power failure, at most one minute of data would be lost.

Performing Configuration Storage

Configuration storage is performed through a Program mode MAIN MENU prompt LOAD/STORE CONFIG. Here, a file containing the instrument’s programming and configuration is created by executing a routine called STORE CONFIG TO DISK. The applicable file extensions for configuration files are .LNC.

Note that an instrument configuration file may also be created and stored to disk using optionally purchased SCF Configuration Software. You do not need a live instrument to create a configuration file using SCF.

Once stored to disk, the instrument configuration file may be downloaded into other instruments that have an identical model number. This helps to greatly reduce the amount of time required to program and configure multiple units sharing the same application. Having the instrument configuration on disk can also drastically minimize down time in the event of an instrument failure. The file can be used to program and configure a replacement unit within seconds.

Performing Set Point Program Storage

Refer to Section 5 of the manual for a detailed explanation of how Set Point Program Storage is accomplished.

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4. How To Program Function Blocks and Features

4.1 Overview

This section describes all the programming procedures to get your instrument up and running, except Profiles which are discussed in Section 5. It describes the entire Program Mode menu and some items from the Online Mode menu.

What’s in this section?

The following topics are covered in this section.

Overview 79 Programming Tips 80 The Program Mode Menu 81 Frequently used programming prompts 82 Set Mode 83 Enter Labels 84 Program Analog Inputs 87 Program Control Loops 90 Program Analog Outputs 101 Program Discrete Inputs 104 Program Discrete Outputs 105 Program Calculated Values 106 Program Alarms 143 Program Totalizers 144 Program Profiles 146 Program Constants 147 Copy Block 149 Program Displays 150 Enable Features 159 Program Security 160 Serial Communications 161 Set Clock 162 Load/Store Configuration 163 Scan Rate 164 Select Language 165 Data Storage 166

Programming Function Blocks and Features

Topic Page

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4.2 Programming tips

• See Section 3 for general programming procedures.

• Before programming a function block’s input parameter with a CV’s (Calculated Value) output

parameter, you must program the CV first; otherwise, the CV’s output parameter will not be available for programming.

• The function block SY (System Parameter) operates internally and has no menu. It automatically produces outputs which reflect the status of alarms, data storage, diagnostics, and reference junction temperature. These outputs can be programmed as inputs to function blocks. See Table 3-5 in Section 3.

• Each function block can be labeled with custom descriptors and tags to identify the function on displays. You can enter these labels under the menu item ENTER LABELS or within each function block’s menu item. See Section 4.4 Frequently used programming prompts.

• All Program mode menu items and settings can be reviewed but not changed in the Online mode by selecting “REVIEW PROGRAMMING” on the main Online menu. See Enable Features, Section

4.19.

• We recommend you save the instrument configuration to a floppy disk after you have completed programming the instrument. See 4.23 Access LOAD/STORE CONFIG.

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4.3 The Program mode menu

Program mode is an off-line mode for programming (configuring) the instrument. In this mode, all outputs are frozen.

Table 4-1 shows the top level of the Program Mode menu with all available options. Your instrument may have a reduced menu if options are not present or if features have been disabled.

Table 4-1 Program Mode Menu

Prompt Function

SET MODE Change operating mode of programmer LABELS Enter descriptive labels for parameters using instrument’s buttons

ANALOG INPUTS Program Analog Inputs. CONTROL LOOPS Program Control Loops. ANALOG OUTPUTS Program Analog Outputs. DISCRETE INPUTS Program Discrete Inputs. DISCRETE OUTPUTS Program Discrete Outputs. CALCULATED VALUES Program Calculated Values. ALARMS Program Alarms. TOTALIZERS Program Totalizers. PROFILERS Program Set point Profiles. CONSTANTS Program Constants. DISPLAYS Assign primary Online displays to the Display button. FEATURES Enable/disable certain menu items. SECURITY Enable/disable security on certain items. SERIAL COMMUNICATIONS Program Serial Communication. COPY BLOCK Copy any function block to another channel. CLOCK Set time and date. LOAD/STORE CONFIG Store and load configurations/calibrations. SCAN RATE Set scan rate of instrument. LANGUAGE Select language of instrument.

Programming Function Blocks and Features

or a QWERTY keyboard or barcode reader.

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Programming Function Blocks and Features

4.4 Frequently used programming prompts

When programming the instrument you will see certain prompts repeatedly in different menus. These are described in Table 4-2, rather than in each menu in which they appear.

Table 4-2 Frequently Used Programming Prompts

Prompt Range/Selections Definition

IN DECIMAL POS X.XXXXX

XX.XXXX XXX.XXX

OUT DECIMAL POS Same as IN DECIMAL POS selections Select the decimal point position that will

ON LABEL* OFF

UP START LOW RESET TRUE LEFT DECRS LOAD COOL

OFF LABEL* Same as ON LABEL selections Select the discrete function’s OFF state

DESCR* Enter up to 16 characters.

TAG* Enter 7 characters maximum. Identifies the point or function on most

UNITS* Default choices:

PSI DEGR BAR K MW MV GPH V GPM OHM GPS HZ

* Prompt does not appear if labeling is disabled under ENABLE FEATURES.

ON DOWN STOP HIGH RUN FALSE RIGHT INCRS UNLOAD HEAT

XXXX.XX XXXXX.X XXXXXX. X.XXEXX

FILL EMPTY IN OPEN HOLD READY ALARM AUTO SP1 NO PAUSE

GAL MA LPH % LPM PH LPS KG LITR GRAM DEGC LB DEGF

DRAIN FULL OUT CLOSED ACTIVE ABORT NORMAL MANUAL SP2 YES

Select the decimal point position to be used for all inputs to the function.

Select X.XXEXX to display the function’s values in exponential notation.

Example: 1.23E4 means 1.23 x 10

be used for all outputs of the function. Select the discrete function’s ON(1)

state label.

label. Usually appears as a header or title on

some displays and reports. For alarms, this is the actual alarm message.

displays and reports. Each tag must be unique.

Shows units of measure for analog values on most displays and reports. These 25 choices can be changed. See Table 4-4.

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Programming Function Blocks and Features

4.5 Set Mode

Select this item to change the operating mode of the instrument to Online, Program or Maintenance. The top of the display will show which mode you have changed to.

Program mode

Program mode is an off-line mode for programming (configuring) the instrument. In this mode, all outputs are frozen.

Online mode

Online Mode enables full use of the instrument with its inputs, outputs and internal programming. In this mode, it is fully interactive with all externally connected elements.

Maintenance mode

ATTENTION

Note: Changing to ONLINE mode by pressing any of the Display buttons can cause incorrect values to be displayed. The values will correct themselves in a few seconds. To avoid this potential annoyance, change to online mode through SET MODE instead of through the Display buttons.

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Programming Function Blocks and Features

4.6 Enter Labels

Overview

Labeling lets you use the front panel buttons, a QWERTY keyboard, or barcode reader to assign custom text identifiers to most data and functions to make them easily recognized on displays. Labeling items makes programming and operation easier but is not required. You can assign all labels here or at each individual programming menu (that is, at Program Analog Inputs, Program Alarms, etc.). For the latter, you must enable labeling under ENABLE FEATURES in the main Program menu.

Entering labels with the front panel buttons

Use the Up Arrow and Down Arrow keys to select a character and the left arrow to move the cursor. See Table 3-6 for these buttons’ functions. If you are entering several labels, this method can be tedious because you must scroll through A-Z and 0-9 to pick each character. Consider using a keyboard or barcode reader instead.

Entering labels with a QWERTY keyboard

Using a QWERTY keyboard is easier and faster if you are entering many labels. See Section 3.6 for keyboard connection procedure.

To enter label with the keyboard:

1. Select Enter Labels.

2. Select the function block whose label you want to change.

3. Select the label you want to change (Table 4-3).

4. Press Enter to move cursor to the right side of the display.

5. Type in the new label with the keyboard. The instrument accepts A…Z, a…z, 0…9, (,), -, +, /, *, ^, (.), =.

6. Press Enter to accept the new label.

Entering labels with a barcode reader

Using a barcode reader is easier and faster if you are entering many labels. See Section 3.6 for barcode reader connection procedure.

To enter label with the barcode reader:

1. Select Enter Labels.

2. Select the function block whose label you want to change.

3. Select the label you want to change (Table 4-3).

4. Press Enter to move cursor to the right side of the display.

5. Scan in the new label with the barcode reader. Allowable characters are: 0…9, A…Z, -, +, /,

6. Press Enter to accept the new label.

After selecting ENTER LABELS, choose an item (such as Analog Inputs) to label. Use the prompts in Table 4-3. All text and numeric keys may be used for labels; no characters are prohibited. To cancel an entry, press the ESC key on the keyboard or press the Menu button on the front panel.

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Programming Function Blocks and Features

Table 4-3 Labels for Function Blocks

Prompt Range/Selections Definition

DESCR Enter 16 characters maximum. Called a descriptor. Usually appears as

a header or title on some displays and reports. For alarms, this is the actual alarm message. If labeling is enabled, the descriptor can be edited in the function block’s program menu.

TAG Enter 7 characters maximum. Identifies the point or function on most

displays and reports. Each tag must be unique. If labeling is enabled, the tag can be edited in the function block’s program menu.

UNITS

ON STATE

OFF STATE See ON STATE for default choices. Select a label to describe the OFF (0)

Default choices: PSI DEGR BAR K MW MV GPH V GPM OHM GPS HZ

OFF UP START LOW RESET TRUE LEFT DECRS LOAD COOL

ON DOWN STOP HIGH RUN FALSE RIGHT INCRS UNLOAD HEAT

GAL MA LPH % LPM PH LPS KG LITR GRAM DEGC LB DEGF FILL EMPTY IN OPEN HOLD READY ALARM AUTO SP1 NO PAUSE

DRAIN FULL OUT CLOSED ACTIVE ABORT NORMAL MANUAL SP2 YES

Shows units of measure for analog values on most displays and reports. This list of units can be changed under the ENGINEERING UNITS menu item. If labeling is enabled, the units can be edited in the function block’s program menu.

Select a label describing the ON(1) state of the discrete function. These labels cannot be changed.

state of the discrete function. These labels cannot be changed.

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Programming Function Blocks and Features

Table 4-4 Other Labels

Prompt Range/Selections Definition

UNIT Enter up to 16 characters to specify a

label for the instrument.

ENGINEERING

UNITS

FILENAMES Enter up to 6 characters to change

Enter up to 4 characters to change available engineering units from the defaults: PSI DEGR

BAR K MW MV GPH V GPM OHM GPS HZ

available filenames from these defaults: FILE CYCLE DRYER PROD RECORD TANK UNIT LOOP REACTR CONFIG KILN VESSEL CALIB WCHEM PRESS FURNCE DEMIN CONTRL BATCH FERMTR LEHR LINE STRLZR OVEN ZONE

GAL MA LPH % LPM PH LPS KG LITR GRAM DEGC LB DEGF

The unit name appears on all Data Storage floppy disks coming from this instrument.

You can change the 25 engineering units available in Table 4-3 as UNITS.

To reset the 25 engineering units to their defaults, select RESET DEFAULTS.

These filenames will appear as choices on other menus.

To reset the filenames to their defaults, select RESET DEFAULTS.

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