Honeywell VRX180 User Manual

ideo Recorder

RX180

User Manual

Issue 3 – 03/03 US1I-6228

While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its written agreement with and for its customer.

In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and specifications in this document are subject to change without notice.

This document was prepared using Information Mapping methodologies and formatting principles.

Information Mapping is a trademark of Information Mapping Inc. Windows is a registered trademark of Microsoft Inc. Modbus is a registered trademark of MODICON, Inc. The omission of a name from this list is not to be interpreted that the name is not a trademark.

Video Recorder – User Manual i

About This Document

Abstract

This manual describes the installation, configuration, operation, and maintenance of the Video Recorder.

Warranty

The device described herein has been manufactured and tested for correct operation and is warranted as follows: The Video Recorder carries an 18 month warranty. This warranty includes immediate technical assistance and replacement of the defective part or instrument, if necessary.

Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local sales office of warranty information. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair of replace without charge those items it finds defective. The foregoing is Buyer’s sole remedy and is in lieu of all other warranties,

expressed or implied, including those of merchantability and fitness for a particular purpose.

Specifications may change without notice. The information we supply is believed to be accurate and reliable as of printing. However, we assume no responsibility for its use. While we provide application assistance personally, through our literature and the Honeywell website, it is up to the customer to determine the suitability of the product in the application.

Contacts

If you encounter any problem with your video recorder, please contact your nearest Sales Office. (See the address list at the end of this manual).

An engineer will discuss your problem with you. Please have your complete model number, serial number, and software version available. Model number and serial number are located on the chassis nameplate. Software version can be viewed under Maintenance mode; see Section 8 of this manual.

If it is determined that a hardware problem exists, a replacement instrument or part will be shipped with instructions for returning the defective unit. Do not return your instrument without authorization from your Sales Office or until the replacement has been received.

ii Video Recorder – User Manual

Symbol Meanings

Symbol What it means

Protective ground terminal. Provided for connection of the protective earth green (green or green/yellow) supply system conductor.

Functional ground terminal. Used for non-safety purposes such as noise immunity improvement.

WARNING. Risk of electric shock. This symbol warns the user of a potential shock hazard where voltages greater than 30 Vrms, 42.4 Vpeak, or 60 Vdc may be accessible.

Failure to comply with these instructions could result in death or serious injury

CAUTION. When this symbol appears on the product, see the user manual for more information. This symbol appears next to the required information in the manual.

Failure to comply with these instructions may result in product damage.

CE conformity

This product conforms with the protection requirements of the following European Council Directives: 89/336/EEC, the EMC directive, and 73/23/EEC, the low voltage directive. Do not assume this product conforms with any other “CE Mark” Directive(s).

Attention

The emission limits of EN 50081-2 are designed to provide reasonable protection against harmful interference when this equipment is operated in an industrial environment. Operation of this equipment in a residential area may cause harmful interference. This equipment generates, uses, and can radiate radio frequency energy and may cause interference to radio and television reception when the equipment is used closer than 30 meters to the antenna(e). In special cases, when highly susceptible apparatus is used in close proximity, the user may have to employ additional mitigating measures to further reduce the electromagnetic emissions of this equipment.

Video Recorder – User Manual iii

iv Video Recorder – User Manual

Contents

1. INTRODUCTION................................................................................................................ 1

1.1 Video Recorder Overview ...............................................................................................................1

1.2 Specifications..................................................................................................................................2

1.3 Model Selection Guide..................................................................................................................12

2 INSTALLATION.................................................................................................................13

2.1 Warning.........................................................................................................................................13

2.2 Unpacking .....................................................................................................................................14

2.3 Panel mounting the video recorder...............................................................................................15

2.4 Wiring the video recorder..............................................................................................................17

2.5 Terminal connections....................................................................................................................19

3. PROGRAMMING AND OPERATING CONCEPTS AND PROCEDURES........................ 35

3.1 Overview .......................................................................................................................................35

3.2 Quick Start Programming..............................................................................................................35

3.3 Modes of Operation.......................................................................................................................35

3.4 Menu Navigation...........................................................................................................................36

3.5 Button functions ............................................................................................................................41

3.6 Text Entry From External Sources................................................................................................45

3.7 Connecting a keyboard or a barcode reader ................................................................................47

3.8 Installing and removing a floppy disk............................................................................................48

3.9 Definition of Function Blocks.........................................................................................................49

3.10 Components of function blocks.....................................................................................................51

3.11 How to program input parameters ................................................................................................55

3.12 How to program function block parameters..................................................................................58

3.13 How to program a simple configuration ........................................................................................58

3.14 How to program common configurations......................................................................................60

3.15 Data Storage.................................................................................................................................74

4. HOW TO PROGRAM FUNCTION BLOCKS AND FEATURES........................................ 79

4.1 Overview .......................................................................................................................................79

4.2 Programming tips..........................................................................................................................80

4.3 The Program mode menu.............................................................................................................81

4.4 Frequently used programming prompts........................................................................................82

4.5 Set Mode.......................................................................................................................................83

Video Recorder – User Manual v

4. HOW TO PROGRAM FUNCTION BLOCKS AND FEATURES..........CONT………………….

4.6 Enter Labels..................................................................................................................................84

4.7 Program Analog Inputs .................................................................................................................87

4.8 Program Control Loops.................................................................................................................90

4.9 Program Analog Outputs ............................................................................................................101

4.10 Program Discrete Inputs .............................................................................................................104

4.11 Program Discrete Outputs ..........................................................................................................105

4.12 Program Calculated Values ........................................................................................................105

4.13 Program Alarms..........................................................................................................................143

4.14 Program Totalizers......................................................................................................................144

4.15 Program Profiles .........................................................................................................................146

4.16 Program Constants.....................................................................................................................147

4.17 Copy Block..................................................................................................................................149

4.18 Program Displays........................................................................................................................150

4.19 Enable Features..........................................................................................................................159

4.20 Program Security ........................................................................................................................160

4.21 Serial Communications ...............................................................................................................161

4.22 Set Clock.....................................................................................................................................162

4.23 Load/Store Configuration............................................................................................................163

4.24 Scan Rate ...................................................................................................................................164

4.25 Select Language .........................................................................................................................165

4.26 Data Storage...............................................................................................................................166

5. SETPOINT PROFILER................................................................................................... 175

5.1 Overview of the Setpoint Profiler ................................................................................................175

5.2 Components of a profile..............................................................................................................178

5.3 Parameters that control a profile’s execution..............................................................................185

5.4 How to set up a profiler ...............................................................................................................189

5.5 How to load and run a profiler.....................................................................................................197

6. ONLINE OPERATIONS USING PRIMARY DISPLAYS.................................................. 209

6.1 Overview .....................................................................................................................................209

6.2 Interacting With Primary Displays...............................................................................................210

6.3 Display Messages and Symbols.................................................................................................217

vi Video Recorder – User Manual

7. ONLINE OPERATION USING MENU S.......................................................................... 221

7.1 Overview .....................................................................................................................................221

7.2 Data Storage...............................................................................................................................222

7.3 Access Summaries .....................................................................................................................228

7.4 Data Entry...................................................................................................................................232

7.5 Setpoint Profiles..........................................................................................................................234

7.6 Tune Loop...................................................................................................................................235

7.7 Set Mode.....................................................................................................................................242

7.8 Review Programming..................................................................................................................242

8. MAINTENANCE............................................................................................................. 243

8.1 Overview .....................................................................................................................................243

8.2 Routine Maintenance..................................................................................................................245

8.3 Set Mode.....................................................................................................................................245

8.4 Calibrate Analog Inputs...............................................................................................................245

8.5 AO MODULE calibration .............................................................................................................246

8.6 Off-line Diagnostics.....................................................................................................................247

8.7 Database Services......................................................................................................................248

8.8 Reset Unit ...................................................................................................................................248

8.9 Product Information.....................................................................................................................248

8.10 Mains Frequency.........................................................................................................................248

8.11 Warm Start Time.........................................................................................................................249

8.12 Demo...........................................................................................................................................250

9. DIAGNOSTIC AND ERROR MESSAGES...................................................................... 251

9.1 Diagnostic Messages..................................................................................................................251

9.2 Loop Error Indicators...................................................................................................................254

9.3 Error Messages...........................................................................................................................255

10. PARTS ........................................................................................................................... 259

APPENDIX A........................................................................................................................ 263

SAFETY................................................................................................................................ 265

INDEX................................................................................................................................... 277

SALES AND SERVICE

Video Recorder – User Manual vii

TABLES

Table 1-1 Specifications........................................................................................................................................ 2

Table 1-2 Analog Input Accuracy--Linear types .................................................................................................. 7

Table 1-3 Analog Input --Non-linear types........................................................................................................... 8

Table 1-4 Standards ............................................................................................................................................... 9

Table 2-1 Universal Analog Input Board Specifications..................................................................................... 22

Table 3-1 Button Functions................................................................................................................................. 41

Table 3-2 QWERTY Key Equivalents................................................................................................................ 45

Table 3-3 Function Block Types........................................................................................................................... 50

Table 3-4 Function Block Parameter Designators .............................................................................................. 53

Table 3-5 Output Code Connection Procedure................................................................................... ................ 55

Table 3-6 Example Number Selection Procedure Using Front Panel Buttons..................................................... 57

Table 3-7 Example Programming Discrete Input Parameter with a Number....................................................... 57

Table 3-8 Example Function Block Parameter Selection Procedure ................................................................... 58

Table 3-9 Function Block Configuration Procedure........................................................................................... 58

Table 3-10 Example Configuration Procedure..................................................................................................... 59

Table 3-11 Data Storage File Extensions............................................................................................................. 75

Table 4-1 Program Mode Menu........................................................................................................................... 81

Table 4-2 Frequently Used Programming Prompts............................................................................................. 82

Table 4-3 Labels for Function Blocks................................................................................................................. 85

Table 4-4 Other Labels ....................................................................................................................................... 86

Table 4-5 Analog Input Algorithm Selection...................................................................................................... 87

Table 4-6 Standard Algorithm Prompts.............................................................................................................. 87

Table 4-7 Custom Algorithm Prompts................................................................................................................ 89

Table 4-8 Loop Characteristics........................................................................................................................... 90

Table 4-9 Control Loop Type Menu Selections.................................................................................................. 92

Table 4-10 Loop Prompts.................................................................................................................................... 94

Table 4-11 Analog Output Types....................................................................................................................... 101

Table 4-12 Prompts For Analog Output Types.................................................................................................. 101

Table 4-13 Analog Output Prompts.................................................................................................................. 102

Table 4-14 Discrete Input Prompts................................................................................................................... 104

Table 4-15 Discrete Output Prompts................................................................................................................. 105

Table 4-16 CV Types......................................................................................................................................... 106

Table 4-17 Peak Picking Prompts..................................................................................................................... 107

Table 4-18 Signal Select Prompts..................................................................................................................... 108

Table 4-19 Compare Prompts............................................................................................................................ 109

Table 4-20 Compare’s Condition Type and Condition Time Prompts ............................................................. 111

Table 4-21 Counter Prompts............................................................................................................................. 113

Table 4-22 Math Prompts..................................................................................................................................114

Table 4-23 Free Form Math Prompts................................................................................................................ 115

Table 4-24 Free Form Math Functions ............................................................................................................. 116

Table 4-25 Logic Prompts................................................................................................................................. 117

Table 4-26 Logic Operators.............................................................................................................................. 118

Table 4-27 Free Form Logic Prompts ............................................................................................................... 119

Table 4-28 (A OR B) AND C............................................................................................................................ 120

Table 4-29 Results of Logic Equation Using Iteration....................................................................................... 120

Table 4-30 Inverter Prompts............................................................................................................................. 120

Table 4-31 BCD Prompts.................................................................................................................................. 121

Table 4-32 How Profiles Are Saved In Memory .............................................................................................. 122

Table 4-33 Function Generator Prompts........................................................................................................... 123

Table 4-34 Interval Timer Prompts.................................................................................................................... 125

Table 4-35 Periodic Timer Prompts.................................................................................................................. 127

viii Video Recorder – User Manual

Table 4-36 Set Up Timer Prompts..................................................................................................................... 127

Table 4-37 Mass Flow Prompts........................................................................................................................ 128

Table 4-38 Carbon Prompts.............................................................................................................................. 129

Table 4-39 Relative Humidity Prompts ........................................................................................................... 131

Table 4-40 F

Sterilization Prompts.................................................................................................................. 132

Table 4-41 Advanced Splitter Prompts............................................................................................................... 134

Table 4-42 Standard Splitter Prompts................................................................................................................. 135

Table 4-43 Scaling Prompts.............................................................................................................................. 136

Table 4-44 Signal Clamp Prompts.................................................................................................................... 137

Table 4-45 1 Point Block Average Prompts...................................................................................................... 138

Table 4-46 Rolling Average Prompts................................................................................................................ 139

Table 4-47 Multiple Average Prompts.............................................................................................................. 140

Table 4-48 CEMS Block Average Prompts...................................................................................................... 141

Table 4-49 CEMS Rolling Average Prompts.................................................................................................... 142

Table 4-50 Alarm Prompts................................................................................................................................ 143

Table 4-51 Totalizer Prompts.............................................................................................................................. 145

Table 4-52 Constant Prompts............................................................................................................................ 147

Table 4-53 Copy Block Prompts........................................................................................................................ 149

Table 4-54 Display Setup Procedure................................................................................................................. 152

Table 4-55 Set Up Trend 1 Prompts ................................................................................................................. 152

Table 4-56 Paper Chart Speed Equivalents to Time Base Selections ............................................................... 153

Table 4-57 1 trend group live buffer size............................................................................................................ 154

Table 4-58 2 trend group live buffer size........................................................................................................... 154

Table 4-59 4 trend group live buffer size........................................................................................................... 155

Table 4-60 Set Up Bar Graph 1 Prompts.......................................................................................................... 156

Table 4-61 Set Up Panel Display Prompts........................................................................................................ 156

Table 4-62 Set Up Unit Data Display Prompts................................................................................................. 156

Table 4-63 Set Up Profile Display Prompts...................................................................................................... 156

Table 4-64 Assign Displays To Keys Prompts................................................................................................. 157

Table 4-65 Enable Features Prompts ................................................................................................................ 159

Table 4-66 Security Prompts.............................................................................................................................. 160

Table 4-67 Serial Communications Prompts ...................................................................................................... 161

Table 4-68 Set Clock Prompts.......................................................................................................................... 162

Table 4-69 Load/Store Config Files Prompts....................................................................................................163

Table 4-70 Suggested Scan Rates ...................................................................................................................... 164

Table 4-71 Data Storage Setup Procedure........................................................................................................ 166

Table 4-72 Prompts For Storage Setup Of Trends, Alarms, Events, Diagnostics............................................. 168

Table 4-73 Stored Events.................................................................................................................................. 169

Table 4-74 Unit Data Prompts.......................................................................................................................... 170

Table 4-75 Disk capacity Prompts.................................................................................................................... 172

Table 4-76 Disk Storage Capacity of LS120 or ZIP disk.................................................................................. 173

Table 4-77 Disk Storage Capacity for the 1.44 Mbyte Floppy Disk................................................................... 174

Table 5-1 Example of Segment Events............................................................................................................. 183

Table 5-2 Parameters That Control Profiler Execution..................................................................................... 185

Table 5-3 Program Profiler Prompts................................................................................................................. 190

Table 5-4 Setpoint Profiles Prompts................................................................................................................... 191

Table 5-5 Edit Profile Prompts ......................................................................................................................... 193

Table 5-6 Edit Segments Prompts..................................................................................................................... 196

Table 5-7 How Profiles Are Stored In Memory................................................................................................ 198

Table 5-8 Procedure To Load A Program From Memory Using Online Menu................................................. 199

Table 5-9 Procedure To Load A Program From Memory Using Point/Detail Menu......................................... 199

Table 5-10 How Profiles Are Stored On Disk.................................................................................................. 200

Table 5-11 Disk Program Capacity................................................................................................................... 200

Table 5-12 Procedure To Load A Program From Disk..................................................................................... 201

Video Recorder – User Manual ix

Table 5-13 Profiler Starting Procedure............................................................................................................. 202

Table 5-14 Profiler Hold Procedure.................................................................................................................. 203

Table 5-15 Profiler Reset Procedure................................................................................................................. 203

Table 5-16 Profiler Advance Procedure............................................................................................................ 204

Table 5-17 Profiler Shutdown Procedure.......................................................................................................... 204

Table 5-18 Event Viewing Procedure............................................................................................................... 205

Table 5-19 Details Viewing Procedure............................................................................................................. 205

Table 5-20 Summary Viewing Procedure......................................................................................................... 206

Table 5-21 Segment Editing Procedure ............................................................................................................ 207

Table 6-1 Displays Accessed With Display Button.......................................................................................... 209

Table 6-2 Point/Detail Menu Prompts .............................................................................................................. 211

Table 6-3 Stop Panel_4 Display Rotation Procedure........................................................................................ 214

Table 6-4 Resume Panel_4 Display Rotation Procedure.................................................................................. 214

Table 6-5 Interacting With Loop Displays........................................................................................................ 216

Table 6-6 Messages and Symbols at Bottom of Display................................................................................... 218

Table 6-7 Messages and Symbols Elsewhere on Display.................................................................................. 219

Table 7-1 Online Main Menu............................................................................................................................. 221

Table 7-2 Floppy Disk Insertion/Removal Procedure....................................................................................... 222

Table 7-3 Disk Status......................................................................................................................................... 223

Table 7-4 Storage Start/Stop Controls .............................................................................................................. 225

Table 7-5 Data Storage Replay Procedure........................................................................................................ 226

Table 7-6 Alarm Acknowledgment Procedure................................................................................................... 229

Table 7-7 Diagnostic Acknowledgment Procedure............................................................................................ 230

Table 7-8 Delete All Diagnostics Procedure..................................................................................................... 231

Table 7-9 Tune Loop Prompts........................................................................................................................... 235

Table 7-10 Stages Of Pretune ............................................................................................................................ 238

Table 7-11 Pretune STOPPED Prompts............................................................................................................. 238

Table 7-12 Pretune IDENTIFYING & CALCULATING Prompts.................................................................. 239

Table 7-13 Pretune COMPLETE Prompts......................................................................................................... 240

Table 7-14 Pretune Abort Messages .................................................................................................................. 241

Table 8-1 Maintenance Mode Menu................................................................................................................. 243

Table 8-2 Calibrate Analog Output Procedure................................................................................................... 247

Table 8-3 Offline Diagnostic Prompts............................................................................................................... 247

Table 8-4 Database Services Prompts............................................................................................................... 248

Table 9-1 Diagnostic Error Messages................................................................................................................ 251

Table 9-2 Internal Error Messages.................................................................................................................... 252

Table 9-3 Abnormal Loop Conditions And Indicators...................................................................................... 254

Table 9-4 Error Messages................................................................................................................................. 255

Table 10-1 Parts................................................................................................................................................ 259

Table A-1 Security Bypass Procedure ...............................................................................................................263

x Video Recorder – User Manual

Figures

Figure 1-1 Video Recorder .............................................................................................................................. 1

Figure 1-2 Video Recorder Model Number................................................................................................. 10

Figure 2-1 AI Board Terminal Block Connections...................................................................................... 22

Figure 2-2 10 ohm Copper Connections ..................................................................................................... 22

Figure 2-3 DI Board Terminal Block Connections...................................................................................... 23

Figure 2-4 AO Board Terminal Block Connections.................................................................................... 24

Figure 2-5 DO Board Terminal Block Connections.................................................................................... 25

Figure 2-6 DO Board Relay Contact Setting............................................................................................... 26

Figure 2-7 RS232 wiring configur at ion......................................................................................................... 29

Figure 2-8 RS422 wiring configuration ........................................................................................................ 30

Figure 2-9 RS422 Interface Connections.................................................................................................... 30

Figure 2-10 RS485 wiring configurat ion ........................................................................................................ 32

Figure 2-11 Interface connector ..................................................................................................................... 32

Figure 3-1 Video Recorder Front Door Buttons.......................................................................................... 36

Figure 3-2 Menu Navigation Guide Through ON LINE, PROGRAM, and MAINTENANCE mode

MAIN MENUs............................................................................................................................... 37

Figure 3-3 ON LINE mode MAIN MENU ...................................................................................................... 38

Figure 3-4 PROGRAM mode MAIN MENU.................................................................................................. 39

Figure 3-5 MAINTENANCE mode MAIN MENU ......................................................................................... 40

Figure 3-6 Connection of a keyboard or a barcode reader........................................................................ 47

Figure 3-7 Alarm 1 Function Block Components......................................................................................... 51

Figure 3-8 Example Input Parameter Connection....................................................................................... 55

Figure 3-9 Function Block Connection Format............................................................................................ 56

Figure 3-10 Example Configuration................................................................................................................ 59

Figure 3-11 Control Of Furnace Zone Temperature With 4-20 mA (CAT) Control Signal ..................... 60

Figure 3-12 Basic Function Blocks Required For Control Configuration Of Figure 3-11........................ 61

Figure 3-13 Labeling Each Function Block’s Name And Major Inputs And Outputs............................... 62

Figure 3-14 Labels For Internal Function Bl oc k Parameters...................................................................... 63

Figure 3-15 Interconnections Between Function Blocks............................................................................. 62

Figure 3-16 Complete Function Block Diagram Of Figure 3-11................................................................. 64

Figure 3-17 Control Of Wastewater pH Using A Time Proportioning (DAT) Control Signal .................. 65

Figure 3-18 Function Block Diagram Of Figure 3-17................................................................................... 65

Figure 3-19 Temperature Control Of Water Using Split Output Or Duplex Control ................................ 66

Figure 3-20 Function Block Diagram Of Figure 3-19................................................................................... 67

Figure 3-21 Temperature Control Of An Oil Heated Chemical Reaction Chamber ................................ 68

Figure 3-22 Function Block Diagram Of The Cascade Control Strategy.................................................. 69

Figure 3-23 Example Set Point Prof ile........................................................................................................... 70

Figure 3-24 Function Block Diagram Of Set Point Profile Control Of Figure 3-16 .................................. 71

Figure 3-25 Discrete Inputs Controlling Execution Of Set Point Profiler Function Block ....................... 71

Figure 3-26 Up To 16 Discrete Events May Be Programmed Per Step Of A Set Point Profile............. 72

Figure 3-27 Tying A Profile Function Block’s Discrete Events With Discrete Output Hardware ........... 73

Figure 3-28 Categories of Stored Data.......................................................................................................... 74

Figure 4-1 Function Block Configuration of a Typical Ratio Control Loop ....................................... 100

Figure 4-2 Compare Signal Flow...................................................................................................... 109

Figure 4-3 Compare’s Greater Than Result, With Hysteresis.......................................................... 110

Figure 4-4 Math CV Feedback Programming................................................................................... 114

Figure 4-5 Logic Signal Flow............................................................................................................ 116

Figure 4-6 Free Form Logic Signal Flow.......................................................................................... 119

Figure 4-7 Function Generator Curve .............................................................................................. 123

Video Recorder – User Manual xi

Figure 4-8 Function Generator Configuration For Valve Characterization....................................... 124

Figure 4-9 Function Generator Configuration For Input Signal Characterization............................. 124

Figure 4-10 Periodic Timer................................................................................................................. 126

Figure 4-11 Typical Carbon Potential Control Configuration.............................................................. 130

Figure 4-12 Advanced Splitter (Default Outputs) .............................................................................. 133

Figure 4-13 Heat/Cool Configuration................................................................................................. 133

Figure 4-14 Standard Split Output Function...................................................................................... 135

Figure 4-15 CEMS Rolling Average .................................................................................................. 142

Figure 4-16 Example of Constant Destination................................................................................... 148

Figure 4-17 Displays Accessible by the Display Buttons (continued)............................................... 150

Figure 5-1 Setpoint Profiler Schematic..................................................................................................... 176

Figure 5-2 Single and Multi-phase Profiles.............................................................................................. 177

Figure 5-3 Value/Duration Ramp Type..................................................................................................... 178

Figure 5-4 Time Ramp Type ...................................................................................................................... 179

Figure 5-5 Rate Ramp Type....................................................................................................................... 180

Figure 5-6 External Ramp Type................................................................................................................. 181

Figure 5-7 Guaranteed Soak and Hysteresis ........................................................................................... 182

Figure 5-8 Activating Events In Mid-Segment .......................................................................................... 183

Figure 5-9 Example Of A Segment Loop .................................................................................................. 184

Figure 5-10 Hot Start...................................................................................................................................... 186

Figure 5-11 Fast Forward............................................................................................................................... 187

Figure 5-12 Shutdown .................................................................................................................................... 188

Figure 5-13 Allowable and Non-All o wable Pro gram Storage................................................................... 192

Figure 5-14 Buttons ........................................................................................................................................ 197

Figure 6-1 Changing Profile Batch Tag ..................................................................................................... 210

Figure 6-2 Horizontal and Vertical Trend Displays .................................................................................. 211

Figure 6-3 Vertical Trend at 2X Zoom........................................................................................................ 213

Figure 6-4 Panel Display.............................................................................................................................. 214

Figure 6-5 Loop Displays............................................................................................................................. 215

Figure 6-6 Example of Primary Display..................................................................................................... 217

Figure 7-1 Data Storage Status Display.................................................................................................... 226

Figure 7-2 Control Loop Tuning Display.................................................................................................... 237

Figure 8-1 AO Module Jumper ST1 ............................................................................................................ 246

xii Video Recorder – User Manual

1.1 Video Recorder Overview

The Video Recorder (Figure 1-1) is part of the family of multi-point, multi-function video products. The instrument offers display versatility, flexible data storage, up to 8 control loops, each one can run its own profile, and advanced math functions. This integration of several functions eliminates the need for multiple devices and reduces installation costs.

The instrument features a high resolution LCD display which is capable of displaying up to 16 different colors simultaneously. The front door opens to allow access to a 100MB ZIP disk drive. A mini DIN connector can be used on the front door for connecting a PC keyboard or barcode reader for easy labeling of parameters. Barcode reader also stores Event Records to disk.

Sixteen panel keys control all functions of the instrument, including configuration. The instrument will accept thermocouple, RTD, pyrometer, milliamp, millivolt and volt inputs. Up to eight

analog outputs are available for retransmission or control. Data can be directed to various display formats, stored on floppy disk, or read from an optional serial communications link. Analog and discrete data can be displayed in trend or tabular format. Viewed data can be either “live” (real time inputs) or historical (retrieved from disk).

Flexible modular design and several options make this instrument adaptable to nearly any industrial application.

Introduction

1. Introduction

TAG1

TAG7

VALUE1

VALUE7

TAG2

TAG8

VALUE2

VALUE8

TAG3

TAG9

VALUE3

VALUE9

TAG4

TAG10

VALUE4

VALUE10

TAG5

TAG11

VALUE5

VALUE11

TAG6

TAG12

VALUE6

VALUE12

LP1

1000.00

0.00

PV 405.00 SP 405.00 OUT 15 .0

A S1

LP2

1500.00

1054.00

1040.00

10.0 M S2

0.00

LP3

1200.00

623.00

622.00

5.0 M S1

LP4

ZONE1

ZONE2

2400.00

123.45

DEG F

ZONE4

123.45

DEG F

ZONE7

0.00

1266.00

1244.00

5.0 A S1

123.45

DEG F

ZONEA

123.45

DEG F

123.45

DEG C

ZONE5

123.45

DEG F

ZONE8

123.45

DEG C

ZONEB

123.45

DEG

ZONE3

123.45

DEG F

ZONE6

123.45

DEG C

ZONE9

123.45

DEG F

ZONEC

123.45

DEG F

Figure 1-1 Video Recorder

Video Recorder - User Manual 1

Introduction

1.2 Specifications

Table 1-1 Specifications

Physical

Enclosure Metal case and rugged die cast aluminium door and frame. High impact resistant

polycarbonate keypad and glass or polycarbonate window. IP55 rating (NEMA 3) from front

panel. Mounting (Panel) 40 mm thickness (max.) (1,57") Dimensions Compact size: 320 mm (12.60") depth

310 mm front face height x 317 mm width (12.21" x 12.48")

278 mm x 278 mm (10.95" x 10.95") cutout Weight 14 kg, depending on configuration (30 lbs) I/O Ports Standard PC keyboard Connector (6 pin mini DIN type) - on front panel. May be used to connect to a

QWERTY keyboard or to an ASCII Barcode Reader.

Environmental

Temperature

Altitude < 2000 meters Installation

Category Pollution Degree 2 Power Universal power supply, 100 to 240 Vac/dc, 100 VA max. Fuse Rating 3.15 Amps, 250 Vac slow blow

Display

Keys 16 membrane switches. Data Archiving

Setpoint programmers

Operating: 5 to 40°C (41 to104°F).

Storage: -20 to 60°C (-4 to 158°F).

Relative Humidity: 10 to 90%, non-condensing at 40°C.

Attributes

Type: Color LCD active matrix. Screen Size: 10.4" diagonal. Resolution: 640 x 480 pixels. Update Rate: 1 second. Trend Timebase: 5 min. to 24 hrs/screen; 0.5 cm/hr to 154 cm/hr vertical (0.2"/hr to 61"/hr

vertical), 0.8 cm/hr to 250 cm/hr horizontal (0.3"/hr to 100"/hr horizontal).

Media: 100MB ZIP disk drive. Data Types: Analog points, calculations, discrete status, alarms, diagnostics. Trends: 4 max. (up to 12 points max. per trend) Unit Data: 1 (up to 12 points, 10,000 records) Alarm History: Up to 1600 records Event History: Up to 1600 records Diagnostic History: Up to 1600 records Setpoint Programs: 224 maximum on LS120 floppy disk. Storage Rate Range: 0.25 to 3600 sec. Capacity: Automatically calculates storage time based on storage rate.

Up to 4

Video recorder – User Manual 2

Table 1-1 Specifications (continued)

Program Capability

Introduction

Number of Programs

Number of Segments

Ramping Capability

Ramp Time Range Soak

Soak time range Program Cycling

Startup/Shutdown

Memory can store 96 programs for a single channel programmer, 48 programs for a dual channel programmer, 32 programs for a three channel programmer, and 24 for a four channel programmer. Programs can also be stored to floppy disk. Programmer has ability to start a program at a predetermined time.

63 segments per profile

Ramp X - Ramp rate is set by specifying x degrees per second, per minute, or per hour. Ramp T - Ramp rate is set by selecting the time to go from previous setpoint to next

setpoint in t time. Ramp E - Ramp rate is set to increment by ∆SP for every pulse of a digital input. Value Duration Ramp - Ramp rate is based on the start value of the ramp and the time

specified to reach the next soak start value. 0-9,999,999 hours, minutes, or seconds. Guaranteed or non-guaranteed. Can be applied to ramp or soak segment or across entire

profile/program. 0-9,999,999 hours, minutes, or seconds. Entire programs or portions of a program can be cycled up to 99 times. Loops can be

nested up to 4 deep. Can be set up to use a predefined startup profile separate from the normal processing

programs. Shutdown profile can be attached to the end of a profile and can be jumped to

for emergency shutdown. PV Hot Start Batch Programming

Profile Events

Can start the profile at the point where the present PV value first intersects the profile.

1 to 255 Batch numbers. Batch number is assigned by the programmer and is incremented

automatically when batch is started.

Using a keyboard or bar code reader and the front keyboard connector, a batch can be

labeled with a name of up to 8 characters.

Up to 16 events can be defined in each segment of a profile. Each event’s state is

activated at the beginning of the segment and is held throughout the segment.

Video Recorder - User Manual 3

Introduction

Table 1-1 Specifications (continued)

Universal Analog Inputs

Number 4 per module, up to 12 modules per video recorder Input Types mV, V, mA, T/C, RTD, pyrometers Signal source Thermocouple with cold junction compensation

Line resistance up to 1000 ohms, T/C, mV, mA, V

RTD, 3-wire connections, 40 ohms balanced maximum Input Impedance 10 megohms for T/C and mV inputs; >1 megohm for volt inputs Input Isolation 400 Vdc point-to-point

1350 Vac RMS A/D converter to logic Stray rejection Series mode >60 dB. Common mode at 120 Vac >130 dB. Burnout T/C, Pyrometry configurable to upscale, downscale or none.

Linear types: none except following ranges:

Volt: -500 to 500 mV; -1 to 1V; -2 to 2V; -5 to 5V; 0 to 10V; -10 to 10V; inherent to

zero volt

RTD: Inherent upscale

mA: Inherent downscale

T/C Break Detection Via current pulse Scan rate Fastest rate:

250 ms up to 4 inputs, 500 ms up to 12 inputs, 750 ms up to 16 inputs,

1s up to 24 inputs,1,5 s up to 28 inputs, 2 s up to 44 inputs, 3 s up to 48 inputs. A/D Converter Resolution Better than 1 part in 50,000 at 50 Hz.

Better than 1 part in 41,667 at 60 Hz.

Analog Outputs

Number 4 per module (non-isolated), up to 2 modules per video recorder (8 outputs) Type Current output configurable within 0 to 20 mA. Maximum load 400 ohms per output.

Voltage output configurable 0 to 5 V. Isolation from ground 350 Vac Accuracy Factory configured accuracy = 0.1% at reference conditions

Field calibration accuracy = 0.05% Temperature Effects 0.1% per 10°C in the rated limits D/A Resolution 16 bits

Digital Inputs

Number 6 per module, up to 6 modules per

video recorder Input Voltage Range 80 to 264 Vac 10.2 to 26.4 Vdc Peak Voltage 264 Vac 26.4 Vdc AC Frequency 47 to 63 Hz N/A Isolation from ground 2300 Vac/1 min. 1100 Vac/1 min. Isolation between inputs 350 Vac 30 Vac ON Voltage Level 75 Vac minimum 9.5 Vdc minimum OFF Voltage Level 20 Vac maximum 3.5 Vdc maximum

AC Inputs DC Inputs

6 (sink/source) per module, up to 6 modules per video recorder

Video recorder – User Manual 4

Introduction

Table 1-1 Specifications (continued)

Input Impedance 51K 5.6K Input Current 0.9 mA @ 100 Vac 1.1 mA @ 12 Vdc

3.2 mA @ 24 Vdc Minimum ON Current 0.3 mA 0.3 mA Maximum OFF Current 0.15 mA 0.2 mA Base Power Required* 50 mA maximum 50 mA maximum OFF to ON Response 5 to 30 ms 1 to 8 ms ON to OFF Response 10 to 50 ms 1 to 8 ms

Logic Inputs

Number 6 (dry contact) per module, up to 6 modules per video recorder Isolation from ground 2300 Vac/1 min. Switching Voltage 5 Vdc Switching Current 5 mA

Digital Outputs

Number 6 per module, up to 6 modules per video

recorder. Only 1-5 on each module can be configured as DAT outputs.

Operating Voltage 15 to 264 Vac 10.2 to 26.4 Vdc Output Type SSR (Triac) NPN open collector Peak Voltage 264 Vac 40 Vdc AC Frequency 47 to 63 Hz N/A Isolation from ground 2300 Vac/1 min. 1100 Vac/1 min. Isolation between outputs 350 Vac 30 Vac ON Voltage Drop <1.5 Vac (>0.1A)

<3.0 Vac (<0.1A) Maximum Load Current 0.5A per point 0.3A per point Maximum Leakage Current 4 mA (264 Vac, 60 Hz)

1.2 mA (100 Vac, 60 Hz)

0.9 mA (100 Vac, 50 Hz) Maximum Inrush Current 10A for 10 ms 1A for 10 ms Minimum Load 10 mA 0.5 mA Base Power required* 20 mA/ ON pt. 250 mA

maximum OFF to ON Response 1 ms 1 ms ON to OFF Response 1 ms +1/2 cycle 1 ms Fuses (European type 5 x

20mm)

Number 6 per module, up to 6 modules per video recorder. Only 1-5 on each module can be

Contact Rating 2A, 250 Vac on resistive load Isolation from ground 2300 Vac/1 min. Isolation between outputs 2300 Vac/1 min. Contact Type SPST normally open (NO), individually configurable to normally closed (NC) via

* Base Power Required is the power required to provided module operation within specifications.

1 per output, 1.0A slow blow 1 per output

configured as DAT outputs.

jumper

AC Outputs DC Outputs

6 (current sinking) per module, up to 6 modules per video recorder. Only 1-5 on each module can be configured as DAT outputs.

1.5 Vdc maximum

0.1 mA @ 40 Vdc

120 mA maximum 5V

1A fast blow

Relay (Alarm) Outputs

Video Recorder - User Manual 5

Introduction

Table 1-1 Specifications (continued)

Time Proportional Outputs (TPO) on digital output

Time Resolution Equals the Scan Cycle time of the recorder. Module Only Digital outputs 1 to 5 can be configured as DAT outputs. Synchronization Individual TPOs are not synchronized with others.

Performance/Capacities

Math Calculations Standard Math package includes: 24 Calculated Values along with the following Math

functions: Free Form Math, Math Operators (+, -, x, ÷, Absolute Value, Square Root, Std. Deviation), Free Form Logic, Logic Operators (AND, OR, XOR, Inverter, Flip Flop, OneShot), Inverter algorithms.

Constants 32 Alarms 96 Totalizers 0, 4 or 48 Control Loops Up to 8 (PID, ON/OFF, Cascade, Split, Ratio). Auto Tune Each loop can be pre-tuned automatically to establish acceptable tuning parameters. On-

Primary Displays Up to 10 displays may be assigned from the 32 formats selected among trend screens,

Support Displays 13 (menu access). Communications

(optional)

Advanced Math package includes: 64 Calculated Values with the functions from Standard Math along with the following types of pre-packaged algorithms: Signal Select, Compare, Signal Clamp, Periodic Timer, Interval Timer, Counter, Relative Humidity, Standard Splitter, Scaling.

line fuzzy overshoot suppression.

Bargraph screens, Panel screens, Summary screens, loop screens, Setpoint profiler screens.

Type: RS-422/485, Modbus RTU protocol Connection: 2 or 4 wire RS485. Distance: 600 meters, (2000 feet). Number of links: Up to 30 Baud Rate: 1200, 2400, 4800, 9600, 19.2K, 38.4K. Parity: Selectable; odd, even, none.

Video recorder – User Manual 6

Accuracy

Rated limits and associated drifts

Reference conditions

Parameters Rated limits Influence on accuracy

Temperature

Supply voltage Source resistance

RTD 0.1°C per Ohm in each wire

Humidity Long-term stability

Table 1-2 Analog Input Accuracy--Linear types

Millivolts Volts Current Ohms

0 to 10 mV

-10, +10 mV 0 to 20 mV

-20, 0, +20 mV 0, 50 mV

-50, 0, +50 mV 10 to 50 mV 0 to 100 mV

-100, 0, +100 mV 0 to 500 mV

-500, 0, +500 mV

NOTE:

- The mA inputs must be connected to a 250 ohms resistor across the input terminals.

Table 1-1 Specifications (continued)

Analog input accuracy and rated limits

Temperature = 23°C ± 2°C (73°F ± 3°F) Humidity = 65% RH ± 5% Line voltage = Nominal ± 1% Source resistance = 0 ohm Series mode and common mode = 0 V Frequency = Nominal ± 1% Field calibration accuracy 0.05% of the selected range (IEC 873) Factory calibration: 0.1% Cold junction accuracy: ± 0.5°C

0 to 50°C (32 to 120 °F) 0.15% per 10°C of change (See

85 to 250 V No influence T/C, mV 6 µV per 400 Ohms of line

10 to 90% RH at 25°C 0.1% max.

0.1% per year

0 to 1 V

-1, 0, 1 V 0 to 2 V

-2, 0, +2 V 0 to 5 V

-5, 0, +5 V 1 to 5 V 0 to 10 V

-10, 0, +10 V

0, 20 mA 4, 20 mA

Introduction

Note A) Cold junction 0.3°C/10°C

resistance max. = 1000 Ohms

balanced leads 40 Ohms max. (from 0 to 400°C)

0 to 200

0 to 2000

Video Recorder - User Manual 7

Introduction

Table 1-3 Analog Input --Non-linear types

Thermocouples -ITS-90 except where noted

Type

% Range

°F °C

J 0 to 2190 -18 to 1199 0.1 0.4 0.2 K 0 to 2500 -18 to 1371 0.1 0.4 0.2 E -450 to 1830 -268 to 999 0.1 0.4 0.2 T -300 to 752 -184 to 400 0.1 0.4 0.2 N 0 to 2372 -18 to 1300 0.1 0.6 0.3 B 110 to 3300 43 to 1816 0.1 2.5 1.4 752 to 3300 400 to 1816 R 0 to 3210 -18 to 1766 0.1 1.5 0.8 S 0 to 3210 -18 to 1766 0.1 1.6 0.9 W5/W26 (3) PLAT II (3) NI-NIMO 32 to 2502 0 to 1372 0.1 0.4 0.2

0 to 4200 -18 to 2316 0.1 0.9 0.5 32 to 3272 0 to 1800

-100 to 2500 -73 to 1371 0.1 0.4 0.2

RTD (4)

CU10 -100 to 310 -73 to 154 PT100 IEC -300 to 1570 -184 to 854 0.1 0.5 0.3

0.5 2.5 1.4

Pyrometry (Rayotube & Spectray) Types

Type

Operating span

Max value Min value

°F °C

18890-0035 1200 to 2600 649 to 1426 4 2 1 0.6 18890-0073 800 to 1800 427 to 982 12.5 7 1 0.6 18890-0074 1100 to 2300 594 to 1260 3 1.7 1 0.6 18890-0075 1500 to 3300 816 to 1815 6 3 1.8 1 18890-0163 200 to 1000 94 to 537 11 6 1.5 0.8 18890-0216 2110 to 4600 1155 to 2537 8 4.4 1.8 1 18890-0412 1375 to 3000 747 to 1648 10 5.6 1.3 0.7

18890-00643 1850 to 4000 1010 to 2204 8 4.4 1 0.6

18890-1729 1650 to 3600 899 to 1982 5 3 1.5 0.8 18890-3302 750 to 1600 399 to 871 6 3 1 0.6 18890-5423 2210 to 5000 1210 to 2760 18 10 2 1.1 18894-0579 752 to 2552 400 to 1400 33 18 3.6 2 18899-8814 340 to 1800 172 to 982 11 6 2 1.1 18894-9014 752 to 2552 400 to 1400 20 11 2.6 1.4

Spectray 18885 1832 to 3452 1000 to 1900 30 17 0.6 0.3 Spectray 18885-1 1292 to 2912 700 to 1600 60 33 0.6 0.3 Spectray 18885-2 806 to 1400 430 to 760 38 21 0.2 0.1

Spectray 18886 1833 to 3452 1001 to 1900 20 11 0.6 0.3 Spectray 18886-1 1292 to 2912 700 to 1600 80 44 0.6 0.3

18874-0578 752 to 2552 400 to 1400 3.6 2 1.8 1 18875-0579 752 to 2552 400 to 1400 3.6 2 1.8 1

°F °C °F °C

NOTES:

1: The accuracy will be the larger value between Min Value and %range of the selected limits 2: Reference range = operating range when blank 3: IPTS-68 4: T° influence: 0.5% per 10°C on Cu 10 ohms, 0.3% per 10°C on Pt 100 ≤ 200°C 5: For Pyrometry, the worst accuracy (Max value) is at the low range limit , the best (Min value) is at the high limit.

- For non linear temperature transmitter, the transmitter range MUST be identical to the input range of the recorder.

Accuracy (1) Operating span

Min value

Reference range (2)

°F °C °F °C

Accuracy ( 5 )

Video recorder – User Manual 8

Introduction

Table 1-4 Standards

This product is designed and manufactured to be in conformity with applicable U.S., Canadian, and International (IEC/CENELEC/CE) standards for intended instrument locations. The following Standards and Specifications are met or exceeded.

Case Protection IP55 on front door only, when the instrument is panel mounted and the front door

securely closed. Rear of Panel EN 60529, IP 20 Flammability Rating UL 94 - V2 Vibration Level 10 to 40 Hz, 0.07 mm displacement; 40 to 60 Hz, 0.2g acceleration Electromagnetic

Compatibility Safety IEC1010 Installation Category II for personal protection Intended Instrument

Locations

CE EMC Directive 89/336/EEC

Rack or panel mounting in control room or industrial environments (operator

accessibility front of panel only)

Installation Category II with grounded mains supply from isolation transformer or GFI

(ground fault interrupter)

Pollution Degree 2 with rear of panel enclosed, in industrial environment

Video Recorder - User Manual 9

Introduction

1.3 Model Selection Guide

This table helps you to identify correctly the unit in front of you. Please refer to the product label and verify that you have the right unit.

Select the desired key number. The mark to the right shows the selection available. A complete model number has the requested number of digits from each table as follows.

Video Recorder Model Number Figure 1-2 Video Recorder Model Number

Instructions

Key Number I II III IV V VI

KEY NUMBER Selection Availability Description

Video Recorder VRX180

TABLE I - ANALOG INPUTS

Analog Universal Inputs 4 Universal Analog Inputs 04

TABLE II - ADDITION AL INPUTS AND OUTPUTS

Make the desired selection from Tables I to VI . The arrow to the right marks the selection available. A dot ( ) denotes unrestricted availability.

VRX180 - _ _ - _ _ _ _ _ _ - _ _ _ _ _ - _

_ _ _ _ _ _

-_ _

( slot A to F ) 8 Universal Analog Inputs 08

12 Universal Analog Inputs 12 16 Universal Analog Inputs 16 20 Universal Analog Inputs 20 24 Universal Analog Inputs 24

Slot J 4 Universal Analog Inputs A _ _ _ _ _

Slot K 4 Universal Analog Inputs _A _ _ _ _

Slot L 4 Universal Analog Inputs _ _ A _ _ _

Slot M 4 Universal Analog Inputs _ _ _ A _ _

None 0 _ _ _ _ _

6 Digital Inputs ( contact closure) B _ _ _ _ _ 6 Di

ita l Inputs 24 Vdc C _ _ _ _ _

6 Digital Inputs 120 / 240 Vac E _ _ _ _ _ 6 Relays Outputs R _ _ _ _ _ 6 Digital O utputs 24 Vdc ( open collector) G _ _ _ _ _ 6 Digital O utputs 120 / 240 Vac ( triac ) H _ _ _ _ _

None _0 _ _ _ _

6 Digital Inputs ( contact closure) _B_ _ _ _

ita l Inputs 24 Vdc _C_ _ _ _

6 Di 6 Digital Inputs 120 / 240 Vac _E _ _ _ _ 6 Relays Outputs _R_ _ _ _

6 Digital O utputs 24 Vdc ( open collector) _G_ _ _ _ 6 Digital O utputs 120 / 240 Vac ( triac )

None _ _ 0 _ _ _

6 Digital Inputs ( contact closure) _ _ B _ _ _ 6 Di

ita l Inputs 24 Vdc _ _ C _ _ _

6 Digital Inputs 120 / 240 Vac _ _ E _ _ _ 6 Relays Outputs _ _ R _ _ _ 6 Digital O utputs 24 Vdc ( open collector) _ _ G _ _ _ 6 Digital O utputs 120 / 240 Vac ( triac ) None _ _ _ 0 _ _

6 Digital Inputs ( contact closure) _ _ _ B _ _ 6 Di

ita l Inputs 24 Vdc _ _ _ C _ _

6 Digital Inputs 120 / 240 Vac _ _ _ E _ _ 6 Relays Outputs _ _ _ R _ _ 6 Digital O utputs 24 Vdc ( open collector) _ _ _ G _ _ 6 Digital O utputs 120 / 240 Vac ( triac )

_H_ _ _ _

_ _ H _ _ _

_ _ _ H _ _

Video recorder – User Manual 10

Model Selection Guide (cont.)

)

Introduction

TABLE II - ADDITIONAL INPUTS AND OUTPUTS (continued)

Slot N 4 Universal Analog Inputs _ _ _ _ A _

Slot P 4 Universal Analo g Inputs _ _ _ _ _ A

TABLE III - FIRMWARE - DATA STORAGE

Control Lo ops 1 Control Loop 1 _ _ _ _ (Notes 1, 5) 2 Control Loops 2 _ _ _ _

Set Point Programs 1 Set Point Program _ 1 _ _ _ (Note 4) 2 Set Point Programs _ 2 _ _ _

Math Standard Math _ _ 0 _ _ (Note 2) Advance Math _ _ 1 _ _

Da ta s tora Other None

TABLE IV - COMMUNICATION

Comm unication None 0

e (Note 6

TABLE V - OPTIONS

Docum entatio n English E _ _ _ _ _ (prompts langua ge, F rench F _ _ _ _ _ manual) German G _ _ _ _ _

English - (U.S. form at) U _ _ _ _ _ Certificates None _ 0 _ _ _ _

Tagging Non e _ _ 0 _ _ _

None _ _ _ _ 0 _

6 Digital Inputs ( contact closure) _ _ _ _ B _ 6 Di

ital Inputs 24 Vdc _ _ _ _ C _

6 D ig ital In p u ts 1 2 0 / 24 0 V a c _ _ _ _ E _ 6 Relays Outputs _ _ _ _ R _ 6 Digital Outputs 24 Vdc ( open collector) _ _ _ _ G _ 6 Digital Outputs 120 / 24 0 Vac ( triac ) _ _ _ _ H _

4 C u rre nt Ou tp u ts

None _ _ _ _ _ 0

6 Digital Inputs ( contact closure) _ _ _ _ _ B

ital Inputs 24 Vdc _ _ _ _ _ C

6 Di 6 Digital Inputs 120 / 240 Vac _ _ _ _ _ E

6 Relays Outputs _ _ _ _ _ R 6 Digital Outputs 24 Vdc ( open collector) _ _ _ _ _ G 6 Digital Outputs 120 / 24 0 Vac ( triac ) _ _ _ _ _ H 4 C u rre n t O u tp u ts

None 0 _ _ _ _

4 Control Loops 4 _ _ _ _ 6 Control Loops 6 _ _ _ _ 8 Control Lo ops None _ 0 _ _ _

3 Set Point Programs _ 3 _ _ _ 4 Set Point Programs

Advance Math and 4 Totalizers _ _ 2 _ _ Advance Math and 48 Totalizers 100 Mb Z IP Drive

RS485 - Modbus RTU C Eth ern e t In te rfa c e E c

Ita lian I _ _ _ _ _ Spanish S _ _ _ _ _

Certificate of C onformance _ B _ _ _ _ C a libr a tio n C ert ificate

Calibration and Conformance Certificates

Linen _ _ L _ _ _ Stainless steel

(No te 7 )

(No te 3 ) (No te 3 )

VRX180

Sele c tion

_ _ _ _ M _

_ _ _ _ _ M

8 _ _ _ _

_ 4 _ _ _

_ _ 3 _ _ _ _ _ 2 _ _ _ _ _ 0

_ C _ _ _ _

_ E _ _ _ _

_ _ S _ _ _

Video Recorder - User Manual 11

Introduction

(

)

Model Selection Guide (cont.)

TABLE V - OPTIONS (continued)

Approvals CE Mark Compliant _ _ _ 0 _ _

Software None _ _ _ _ 0 _

Case Galvanized Case, Grey Door, Glass Window, Latch _ _ _ _ _ 0

TABLE VI

Factory Use Only 00

SOFTWARES AND SUPPORT PARTS Part #

SDA Data Analysis Software (can be ordered separately if not selected in Table V) 045501 SCF Configuration Software (can be ordered separately if not selected in Table V) 045502 SDI Di sk In itia liza tio n S o ftw a re Kit of 4 resistors 250 Ohms for 4-20 mA in

RESTRICTIONS

Restriction Letter Available With Not Available With

Notes:

1. The available algorithms include: P ID (standard and advance), Cascade, Split O utput and On/Off. The appropriate outputs from Table I must be specified - Current or Relays. If Split (Duplex) output Control is required, adv ance math must be selected ( Table III ).

2. Standard Math includes 24 Calculated Values and the following pre-packaged algorithms Free Form Math Logic Operators Flip-Flop/One Shot Periodic Tim er Free Form Logic Math Operators Invertor

Advance Math includes 64 Calculated Values and the followin Signal Select Interval Timer Counter

Compare R elative Humidity Scaling Signal Clamp Mass Flow Advanced Splitter Peak Picking Fo Calculation Continuous Emissions Monitoring Function Generator Multi Carbon Potential Single Point Average - CEM Rolling Average Rolling Average Standard Splitter

3. Customer must supply Input Actuation Type and Range for each input for inclusion in the free form section of the Factor based on the factory default ranges.

4. When selectin

5. When selecting Control loops, make sure to select outputs (as necessary in Table II)

6. Provided with each VRX180 are : one pre-initialized disk and one SDI software pack. SDI software should be installed on a PC and used for initialization of new disks.

7. Must purchase Table II _ _ _ _ M _ in order to select Table II Selection _ _ _ _ _ M.

CSA/NRTLc/CE Mark

SDA and SCF _ _ _ _ B _ SCF (Configuration Software) _ _ _ _ C _

SDA

Data A n a lysis Software

Galvanized Case, Grey Door, Glass Window, Key Lock _ _ _ _ _ 1 Galvanized Case, Grey Door, Plastic Window, Latch _ _ _ _ _ 2 Galvanized Case, Grey Door, Plastic Window, Key Lock _ _ _ _ _ 3

Portable Case (Painted Case, Handles)

(Not e 6 )

ut 46181080-503

Table Selection Table Selection

le Input Average - CEM Block Average

order to supply the Custom Calibration Certificate, otherwise the calibration will be

SP program make sure to select analog output (current) as necessary (Table II slot N,P).

_ _ _ _ _ A, _ _ _ _ _ B, _ _ _ _ _ C,

_ _ _ _ _ E, _ _ _ _ _ R, _ _ _ _ _ G,

_ _ _ _ _ H, _ _ _ _ _ M

additional of pre-package algorithms.

VRX180

Selection

_ _ _ C _ _

_ _ _ _ E _

_ _ _ _ _ 6

46193351-501

Video recorder – User Manual 12

2. Installation

What’s in this section?

The following topics are covered in this section.

Topic Page

Warning 13

Unpacking 14

Panel mounting the video recorder 15

Wiring the video recorder 17

Terminal connections 19

NOTICE

If this instrument is used in a manner not specified by the manufacturer, the protection provided by the instrument may be impaired.

2.1 Warning

Installation

To avoid the risk of electrical shock which could cause personal injury, follow all safety notices in this documentation.

Protective earth terminal. Provided for connection of the protective earth supply system conductor.

• POWER SUPPLY Ensure the source voltage matches the supply voltage of the video recorder before power on. (In the rear of the video recorder, near to the connector of the power supply)

• PROTECTIVE GROUNDING Make sure to connect the protective grounding to prevent an electric shock before power on. Do not operate the instrument when protective grounding or fuse might be defective. To avoid a potential shock hazard, never cut off the internal or external protective grounding wire or disconnect the wiring of protective grounding terminal.

• FUSE To prevent a fire, make sure to use the appropriate fuse (current, voltage, type). Before replacing the fuse, turn off the power and disconnect the power source. Do not use a different fuse or short-circuit the fuse holder.

• DO NOT OPERATE IN AN EXPLOSIVE ATMOSPHERE Do not operate the instrument in the presence of flammable liquids or vapors. Operation of any electrical instrument in such an environment constitutes a safety hazard.

• NEVER TOUCH THE INTERIOR OF THE INSTRUMENT Inside this instrument, there are areas of high voltage; therefore, never touch the interior if the power is connected. This instrument has an internal changeable system; however, internal inspection and adjustments should be done by qualified personnel only.

• If the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

• Do not replace any component (or part) not explicitly specified as replaceable by your supplier.

• INSTALL INDOOR ONLY.

Video Recorder - User Manual 13

Installation

2.2 Unpacking

Examine the shipping container carefully. If there are visible signs of damage, notify the carrier and your local sales office immediately.

If there is no visible damage, compare the contents with the packing list. Notify your local sales office if there is equipment shortage.

To obtain proper credit and to avoid delays, return goods only after contacting your local sales office in advance.

Carefully remove the instrument and remove any shipping ties or packing material. Follow the instructions on any attached tags or labels and then remove such tags or labels.

1. Fuse (spare) use only 3.15 AT (slow blow) fuses size 5 x 20 mm

2. Floppy disk

3. Mounting brackets with nuts

4. Video recorder

5. Product manual

NOTE: In the event that any items are missing, please contact your nearest sales office.

Video Recorder - User Manual 14

Installation

2.3 Panel mounting the video recorder

2.3.1 Recommendations

This video recorder is designed to operate under specific conditions. If you need more information, refer to the product specification sheet.

2.3.2 External dimensions and cut-out

Prepare panel cut-out as detailed below:

+1.5

278

320

12.60

275

310

12.21

317

12.48

+1.5

278

+0.06

10.95

+0.06

10.95

10.83

40 max.

1.55

1.77

> 3

> 75

> 3

millimeters

inches

NOTE: Maximum panel thickness 40 mm (1.55")

CAUTION

The maximum temperature inside the cabinet should not exceed the ambient conditions specific for the video recorders. The video recorder must be mounted into a panel to limit operator access to the rear terminals.

Failure to comply with these instructions may result in product damage.

Video Recorder - User Manual 15

Installation

2.3.3 Installing the video recorder

To install the video recorder, follow the figure below:

Step 1: Remove rear cover and wire access holes

Step 2: Insert video recorder through the panel cutout

Step 3: Attach mounting brackets to the sides of the video recorder

Bracket position

Step 4: Tighten the mounting screws

Mounting brackets

Video Recorder - User Manual 16

+ 264 hidden pages

Honeywell VRX180 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual