Honeywell UDC3300, UDC330E User Manual

UDC3300

Expanded Model: DC330E

User Manual

51-52-25-79

5/00

Sensing and Control

Notices and Trademarks

Copyright 2000 by Honeywell

Release 0 May, 2000

Warranty/Remedy

Honeywell warrants goods of its manufacture as being free of defective materials
and faulty workmanship. Contact your local sales office for warranty information. If
warranted goods are returned to Honeywell during the period of coverage,
Honeywell will repair or replace without charge those items it finds defective. The
foregoing is Buyer’s sole remedy and is in lieu of all other warranties, expressed

or implied, including those of merchantability and fitness for a particular
purpose. Specifications may change without notice. The information we supply is

believed to be accurate and reliable as of this printing. However, we assume no
responsibility for its use.

While we provide application assistance personally, through our literature and the
Honeywell web site, it is up to the customer to determine the suitability of the
product in the application.

UDC3300 is a U.S. registered trademark of Honeywell

Other brand or product names are trademarks of their respective owners.

ii UDC3300 Expanded Model: DC330E User Manual 5/00

Sensing and Control

Honeywell

11 West Spring Street

Freeport, IL 61032

About This Document

Abstract

This manual contains all the information that is needed to install, configure and operate
the UDC3300 Universal Digital Controller. Further details on operation, troubleshooting
or calibration can be found in the full UDC3300 product manual (request document
number 51-52-25-55).

Contacts

World Wide Web

The following lists Honeywell’s World Wide Web sites that will be of interest to our
customers.

Honeywell Organization WWW Address (URL)

Corporate http://www.honeywell.com
Sensing and Control http://www.honeywell.com/sensing
International http://www.honeywell.com/Business/global.asp

Telephone

Contact us by telephone at the numbers listed below.

Organization Phone Number

United States and
Canada

Asia Pacific Honeywell Asia Pacific

Europe Honeywell PACE, Brussels, Belgium [32-2] 728-2111
Latin America Honeywell, Sunrise, Florida U.S.A. [phone]

Honeywell 1-800-423-9883

[phone] Tech. Support
1-888-423-9883 Q&A Faxback

1-800-525-7439 Service
(852) 2829-8298

Hong Kong

(TACFACS)

5/00 UDC3300 Expanded Model: DC330E User Manual iii

Symbol Definitions

The following table lists those symbols used in this document to denote certain
conditions.

Symbol Definition

This CAUTION symbol on the equipment r efers the user to the Product
Manual for additional information. This symbol appears next to required
information in the manual.

WARNING
PERSONAL INJURY: Risk of electrical shock. T his symbol warns the

user of a potential shock hazard where HAZARDOUS LIVE voltages
greater than 30 Vrms, 42. 4 Vpeak, or 60 Vdc may be accessible.

Failure to comply with these instruct i ons coul d result in death or
serious injury.

ATTENTION, Electrostatic Discharge (ESD) hazards. Observe
precautions for handling electrostatic sensitive devices

Protective Earth (PE) terminal. Provided for connection of the
protective earth (green or gr een/ yellow) supply system conductor.

Functional earth terminal. Used for non-safety purposes such as noise
immunity improvement. NOTE: This connection shall be bonded to
protective earth at the source of supply in accordance with national
local electrical code requirements.

Earth Ground. Functional earth connection. NO TE: This connection
shall be bonded to Protective earth at the source of supply in
accordance with national and local electrical code requirements.

Chassis Ground. Identifies a connection to t he chassis or frame of the
equipment shall be bonded to Protective Earth at t he sour ce of supply
in accordance with national and local electrical code requirements.

iv UDC3300 Expanded Model: DC330E User Manual 5/00

Contents

1. INTRODUCTION....................................................................................................1

1.1 Overview........................................................................................................................1

1.2 CE Conformity (Europe).................................................................................................1

1.3 Function Keys................................................................................................................2

2. INSTALLATION.....................................................................................................3

2.1 Mounting........................................................................................................................3

2.2 Wiring ............................................................................................................................4

3. CONFIGURATION...............................................................................................19

3.1 Overview......................................................................................................................19

3.2 Configuration Procedure..............................................................................................22

3.3 Loop 1 Tuning Parameters Set Up Group....................................................................23

3.4 Loop 2 Tuning Parameters Set Up Group....................................................................25

3.5 SP Ramp, SP Rate, or SP Programming Set Up Group...............................................27

3.6 Accutune Set Up Group...............................................................................................29

3.7 Algorithm Data Set Up Group.......................................................................................30

3.8 Output Algorithm Parameters Set Up Group................................................................34

3.9 Input 1 Parameters Set Up Group................................................................................36

3.10 Input 2 Parameters Set Up Group................................................................................37

3.11 Input 3 Parameters Set Up Group................................................................................39

3.12 Loop 1 Control Parameters Set Up Group ................................................................... 40

3.13 Loop 2 Control Parameters Set Up Group ................................................................... 42

3.14 Options Set Up Group..................................................................................................44

3.15 Communications Set Up Group....................................................................................45

3.16 Alarms Set Up Group...................................................................................................47

3.17 Display Parameters Set Up Group...............................................................................49

3.18 Calibration Group.........................................................................................................50

3.19 Maintenance Parameters Set Up Group.......................................................................50

3.20 Status Group................................................................................................................51

4. OPERATION........................................................................................................53

4.1 How to Power Up the Controller...................................................................................53

4.2 Monitoring Your Controller ...........................................................................................53

4.3 Start-up Procedure.......................................................................................................56

4.4 Operating Modes..........................................................................................................57

5/00 UDC3300 Expanded Model: DC330E User Manual v

4.5 Setpoints ......................................................................................................................57

4.6 Using Two Sets of Tuning Constants...........................................................................58

4.7 Alarm Setpoints............................................................................................................60

4.8 Two Loops of Control...................................................................................................60

4.9 Monitoring Two Loops of Control..................................................................................67

4.10 Operating Two Loops of Control .................................................................................. 68

4.11 Three Position Step Control Algorithm.........................................................................69

4.12 Input Math Algorithms..................................................................................................69

4.13 Digital Input Option (Remote Switching).......................................................................72

4.14 Fuzzy Overshoot Suppression ..................................................................................... 74

4.15 Accutune ................................................................................................................... ...74

4.16 Entering a Security Code.............................................................................................79

4.17 Carbon Potential..........................................................................................................80

4.18 Health Watch...............................................................................................................81

5. SETPOINT RATE/RAMP/SOAK PROGRAM OPERATION ................................83

5.1 Setpoint Ramp Rate.....................................................................................................83

5.2 Single Setpoint Ramp .................................................................................................. 83

5.3 Setpoint Ramp/Soak Programming Option ..................................................................85

6. APPENDIX A – ENVIRONMENTAL AND OPERATING CONDITIONS..............93

7. APPENDIX B – MODEL SELECTION GUIDE.....................................................95

8. APPENDIX C – CONFIGURATION RECORD SHEET........................................97

9. APPENDIX D – POSITION PROPORTIONAL CALIBRATION.........................101

9.1 Position Proportional Control Output Calibration........................................................101

10. APPENDIX E – INPUT RANGES.......................................................................105

vi UDC3300 Expanded Model: DC330E User Manual 5/00

Tables

Table 1-1 Function of Keys ____________________________________________________2
Table 2-1 Permissible Wiring Bundling ___________________________________________5
Table 2-2 Input 2 Jumper Selections_____________________________________________9
Table 2-3 Control Relay Contact Infor mation _____________________________________18
Table 2-4 Alarm Relay Contact Infor m ation_______________________________________18
Table 3-1 Configuration Pr ocedur e _____________________________________________22
Table 3-2 Loop 1 Tuning Group Function Prompts _________________________________23
Table 3-3 Loop 2 Tuning Group Function Prompts _________________________________25
Table 3-4 SP Ramp Function Prompts __________________________________________27
Table 3-5 Accutune Group Function Prompts _____________________________________29
Table 3-6 Algorithm Group Funct ion Pr om pt s _____________________________________30
Table 3-7 Output Algorithm Group Function Prompts _______________________________34
Table 3-8 Input 1 Group Function Prompt s _______________________________________36
Table 3-9 Input 2 Group Function Prompt s _______________________________________37
Table 3-10 Input 3 Group Function Prompt s ______________________________________39
Table 3-11 Control Group Function Prompt s______________________________________40
Table 3-12 Loop 2 Control Parameters Set Up Group ______________________________42
Table 3-13 Options Group Function Prompt ______________________________________44
Table 3-14 Communications Group Function Prompts ______________________________45
Table 3-15 Alarms Group Function Prompt s ______________________________________47
Table 3-16 Display Group Function Prompts______________________________________49
Table 3-17 Maintenance Group Function Prompts _________________________________50
Table 4-1 Lower Display Key Parameter Prompts__________________________________54
Table 4-2 Error Messages ____________________________________________________55
Table 4-3 Procedure for Starting Up the Controller_________________________________56
Table 4-4 Setpoint Selection Indication __________________________________________58
Table 4-5 Procedure for Selecting Two Sets of Tuning Constants _____________________58
Table 4-6 Procedure for Setting Switchover Values ________________________________58
Table 4-7 Procedure for Setting Tuning Constant Values____________________________59
Table 4-8 Procedure for Switching PID SETS from the Keyboard _____________________59
Table 4-9 Procedure for Displaying or Changing the Alarm Setpoints __________________60
Table 4-10 Control Loops Selections____________________________________________63
Table 4-11 Two Loop Functionality and Restrictions (Models DC330E-EE-2XX or

DC330E-EE-5XX) _________________________________________________64

Table 4-12 Two Loop Functionality and Restrictions (Models DC330E-KE-2XX or

DC330E-KE-5XX) _________________________________________________65
Table 4-13 Procedure for Selecting 2-loop Algorithm _______________________________66
Table 4-14 Procedure for Selecting Output Algorithm_______________________________66
Table 4-15 Procedure for Selecting Control Parameters_____________________________66
Table 4-16 Procedure for Selecting Tuning Parameters _____________________________67
Table 4-17 Digital Display Indication—Two Loops _________________________________67
Table 4-18 Procedure for Displaying t he 3PSTEP Motor Position _____________________69
Table 4-19 Digital Input Opt ion Act ion on Cont act Closure___________________________72
Table 4-20 Digital Input Combinations “DIG IN1” or “DIG IN2” ________________________74
Table 4-21 Accutune Rules and Regulations _____________________________________75
Table 4-22 Procedure for Starting TUNE (Demand) Tuning __________________________76
Table 4-23 Procedure for Using TUNE at Start-up for Duplex ________________________77
Table 4-24 Procedure for Using SP Tuning at Start-Up _____________________________77

5/00 UDC3300 Expanded Model: DC330E User Manual vii

Table 4-25 Procedure to Enter a Security Code ___________________________________79
Table 5-1 Procedure for Running a Setpoint Ramp_________________________________84
Table 5-2 Program Contents __________________________________________________86
Table 5-3 Run/Monitor Functions_______________________________________________90
Table 9-1 Calibration Procedure ______________________________________________102

viii UDC3300 Expanded Model: DC330E User Manual 5/00

Figures

Figure 1-1 Operator Interface Displays and Indicators _______________________________1
Figure 2-1 Dimensions________________________________________________________3
Figure 2-2 Mounting Method ___________________________________________________4
Figure 2-3 Composite Wiring Diagram ___________________________________________6
Figure 2-4 Line Voltage Wiring _________________________________________________7
Figure 2-5 Input #1/#2 Connections _____________________________________________8
Figure 2-6 Two HLAI Replace 2nd LLAI Connections________________________________9
Figure 2-7 Electromechanical Relay Output – Model DC330X-EE- XXX_________________10
Figure 2-8 Solid State (SS) Relay Out put — Model DC33-X-AA-XX____________________11
Figure 2-9 10-amp SS External Relay Output — Model DC330X-SS- XX________________11
Figure 2-10 Open Collector Output — Model DC330X-TT-XXX _______________________12
Figure 2-11 Current Outp ut Current/Time Duplex, Time/Current Duplex, Position

Proportional or Three Position Step Contr ol ____________________________13
Figure 2-12 Auxiliary Output and Three-Relay Output ______________________________13
Figure 2-13 Position Proportional Output or Three Position Step—Models

DC330X-EE-XXX-X2, DC330X-AA-XXX-X2____________________________14
Figure 2-14 Auxiliary Output Connections— Models DC330X-XX-2XX,

DC330X-XX-5XX _________________________________________________15
Figure 2-15 Digital Inputs Connections—Model DC330X-XX-XX3 _____________________15
Figure 2-16 RS422/485/ASCII or Modbus Communications O ption Connections__________16
Figure 2-17 Transmitter Power for 4-20 mA 2-wire Transmitter Using O pen Collect or

Alarm 2 Output—Model DC330X-XT-XXX _____________________________17
Figure 2-18 Transmitte r Power for 4-20 mA 2-wire Transmitter Using Auxiliary

Output—Model DC330X-XX-2XX or DC330X-XX - 5XX____________________17
Figure 3-1 Prompt Hierarchy __________________________________________________19
Figure 4-1 Functional Overview Block Diagr am of a Single Loop (Loop #1) or Dual

Loop Controller (Loop #1 and Loop #2)________________________________61
Figure 4-2 Functional Overview Block Diagram of Internal Cascade of a

2-loop Controller _________________________________________________62
Figure 4-3 UDC 3300 Controller Being Used to Control the Carbon Potential of a

Furnace’s Atmosphere_____________________________________________80
Figure 5-1 Ramp/Soak Profile Example _________________________________________88
Figure 5-2 Program Record Sheet______________________________________________89

5/00 UDC3300 Expanded Model: DC330E User Manual ix

x UDC3300 Expanded Model: DC330E User Manual 5/00

Introduction

1. Introduction

1.1 Overview

The UDC 3300 is a microprocessor-based, stand-alone controller. It combines the
highest degree of functionality and operating simplicity offered in a 1/4 DIN size
controller.

With a typical accuracy of ± 0.20 % of span, the UDC 3300 is an ideal controller for
regulating temperature and other process variables in numerous heating and cooling
applications, in metal working, food, and pharmaceuticals, and testing and
environmental work.

1.2 CE Conformity (Europe)

This product is in conformity with the protection requirements of the following
European Council Directives: 73/23/EEC, the Low Voltage Directive, and
89/336/EEC, the EMC Directive. Conformity of this product with any other “CE Mark”
Directive(s) shall not be assumed.

T - Accutune in progress
t - PV tune in progress
L" - Loop 2 display
I - Cascade control
C - Computer setpoint active
O - Output override active
R - Run SP ramp/program
H - Hold SP ramp/program

Indicator definition when lit

ALM - Alarm conditions exist

DI - Digital input active

3 - LSP 3 active

RSP - Remote SP or SP2 active

OUT - Control relay 1 or 2 on

Keys - See Table 1-1

Upper Display - six characters

• Normal Operation - four digits dedicate d t o display the process variable

• Configuration Mode - displays parameter value or selection

Lower Display - eight characters

• Normal Operation - displays operating parameters and values

• Configuration Mode - displays function groups and parameters

Indicator definition when lit

F - °Fahrenheit being used
C - °Centigrade be in g us ed

1 2

ALM

1 2 3

DI

RSP

1 2

OUT

FUNCTION

LOOP 1/2

SET UP

SP 3300

LOWER

DISPLAY

F C

R

MAN - controller in man ual mode
A - controller in automatic mode

3300

MAN

MANUAL

AUTO

%

SETPOINT

SELECT

RUN

HOLD

Deviation Bargraph

• Center bar indicates PV is
within ±1% of setpoint.

• Next bar will light if PV is
between ±1% but less than
±2% in deviat ion.

• If PV is equal to or greater than
±10% deviation, the ce nt er bar
plus all ten deviation ba rs will
light.

24157

MAN and A off —
communications
option acti ve

Figure 1-1 Operator Interface Displays and Indicators

5/00 UDC3300 Expanded Model: DC330E User Manual 1

Introduction

1.3 Function Keys

Table 1-1 Function of Keys

Key Function

SET UP

FUNCTION

LOOP 1/2

LOWER

DISPLAY
MANUAL

AUTO

SETPOINT

SELECT

RUN

HOLD

Places the controller in the Config ur ation Set Up group select mode.
Sequentially displays Set Up groups and allows the FUNCTION key to display
individual functions in each Set Up group.

• Used in conjunction with the SET UP key to select the individual functions
of a selected Configuration Set Up group. .

• Selects Display of Loop 1 or Loop 2 during operation.

Selects an operating parameter t o be shown in the lower display.

Alternately selects AUTO or MAN .

Hold key down to cycle through configured setpoints.

• Alternat e action switch initiates or holds the Setpoint Ramp or Setpoint
Program.

• Acknowledges a lat ched alarm 1.

▲
▼

Increases the selected parameter value.

Decreases the selected parameter value.

2 UDC3300 Expanded Model: DC330E User Manual 5/00

Installation

Panel Cutout

10

Max (2)

2. Installation

2.1 Mounting

Physical Considerations

The controller can be mounted on either a vertical or tilted panel using the mounting
kit supplied. Adequate access space must be available at the back of the panel for
installation and servicing activities.

96

3.780

92

3.622

+0.008

-0.0

+0.03

-0.0

24

.945

96

3.780

Max Panel
Thickness

FUNCTION

L1/L2

SET UP

LOWER

DISPLAY

MANUAL

AUTO

SETPOINT

SELECT

RUN

HOLD

.394

2.4

.093

90.7

3.57

92

3.622

with optional
rear cover

+0.008

-0.0

+0.03

-0.0

21.6

.850

5/00 UDC3300 Expanded Model: DC330E User Manual 3

147.3

5.82

Figure 2-1 Dimensions

24152

Installation

Mounting Method

Before mounting the controller, refer to the nameplate on the inside of the case and
make a note of the model number. It will help later when selecting the proper wiring
configuration.

Remove the mounting kit from the
shipping container, and install the kit
as follows:

n Install the screws into the

threaded holes of the clips.

n Insert the prongs of the clips

Panel

into the two holes in the top and
bottom of the case.

n Tighten both screws to secure

the case against the panel.

n Carefully slide the chassis

assembly into the case, press to
close and tighten the screw.
Replace the screw cover.

22605

Figure 2-2 Mounting Method

2.2 Wiring

Electrical Considerations/Precautions

The controller is considered “rack and panel mounted equipment” per EN 61010-1,
Safety Requirements for Electrical Equipment for Measurement, Control, and
Laboratory Use, Part 1: General Requirements. Conformity with 72/23/EEC, the Low
Voltage Directive requires the user to provide adequate protection against a shock
hazard. The user shall install this controller in an enclosure that limits OPERATOR
access to the rear terminals.

Controller Grounding

PROTECTIVE BONDING (grounding) of this controller and the enclosure in which it
is installed shall be in accordance with National and local electrical codes. To
minimize electrical noise and transients that may adversely affect the system,
supplementary bonding of the controller enclosure to a local ground, using a No. 12
(4 mm2) copper conductor, is recommended.

4 UDC3300 Expanded Model: DC330E User Manual 5/00

Installation

Control/Alarm Circuit Wire Rating

The insulation of wires connected to the Control/Alarm terminals shall be rated for
the highest voltage involved. Extra Low Voltage (ELV) wiring (input, current output,
and low voltage Control/Alarm circuits) shall be separated from HAZARDOUS LIVE
(>30 Vac, 42.4 Vpeak, or 60 Vdc) wiring per Table 2-1.

Electrical Noise Precautions

Electrical noise is composed of unabated electrical signals which produce
undesirable effects in measurements and control circuits.

Digital equipment is especially sensitive to the effects of electrical noise. Your
controller has built-in circuits to reduce the effect of electrical noise from various
sources. Be sure to separate external wiring into bundles (see Table 2-1) and route
the individual bundles through separate conduits or metal trays.

ATTENTION

For installation where high EMI/RFI noise cannot be avoided, we r ecommend you use
shielded twisted pair wires for the signals in bundle 2.

Table 2-1 Permissible Wiring Bundling

Bundle No. Wire Functions

1 • Line power wiring

• Earth ground wiring

• Control relay output wiring

• Line volt age alarm wiring

2 Analog signal wire, such as:

• Input signal wire (therm ocouple, 4 to 20 mA,
etc.)

• 4-20 mA output signal wiring

• Slidewire feedback circuit wiring

• Digital input signals

• Communications

3 • Low voltage alarm relay output wiring

• Low voltage wiring to solid st ate type control

circuits

5/00 UDC3300 Expanded Model: DC330E User Manual 5

Installation

Composite Wiring

AC Line Voltage

Terminals

See Figure 2-4

Input #2 Terminals

See Figure 2-5

Two HLAI Terminals

See Figure 2-6

Input #1

Terminals

See Figure 2-5

L1
L2/N
22
23
24
25
26

27

Digital Inputs

Terminals

See Figure 2-15

10
11

12
13
14
15
16
17

Outputs and Alarms

Terminals

Time Proportional Output

1
2

3
4
5
6
7
8
9

•

See Figures 2-7, 2-8, 2-9,

2-10

• Current Output/Universal
Output

See Figures 2-11, 2-12

Position Proportional

•

For Control and Alarm Relay

Output

See Figure 2-13

Contact information, See

Tables 2-3 and 2-4.

Transmitter Power for

4-20 mA 2-wire

Transmitters

Using Alarm 2 Output

•

See Figure 2-17

Using Auxiliary Output

•

See Figure 2-18

I/O shield ground
(Do not use for
Communications shield)

Communications

Terminals

See Figure 2-16

Auxiliary Output

Terminals

See Figure 2-14

Figure 2-3 Composite Wiring Diagram

Line Voltage Wiring

This equipment is suitable for connection to 90-264 Vac or 24 Vac/dc, 50/60 Hz,
power supply mains. It is the user’s responsibility to provide a switch and non-time
delay (North America), quick-acting, high breaking capacity, Type F, (Europe) 1/2 A,
250 V fuse(s) or circuit-breaker for 90-264 V; or 1 A, 125 V fuse or circuit breaker for
24 Vac/dc operation, as part of the installation. The switch or circuit-breaker should
be located close to the controller, within easy reach of the operator. The switch or
circuit-breaker should be marked as the disconnecting device for the controller
(4 mm2).

CAUTION

Applying 90-264 Vac to a controller rated for 24 Vac/ dc will severely damage the controller
and is a fire and smoke hazard.

6 UDC3300 Expanded Model: DC330E User Manual 5/00

Installation

When applying power to multiple instruments, make sure that sufficient current is
supplied. Otherwise, the instruments may not start up normally due to the voltage
drop caused by the in-rush current.

1

2

AC/DC

Line

Voltage

1 PROTECTIVE BONDING (grounding) of this controller and the enclosure in which it is

installed, shall be in accordance with National and local electrical codes. To minimize
electrical noise and transients that may adversely affect the system, supplementary bonding
of the controller enclosure to a local ground, using a No. 12 (4 mm
recommended.

2 Provide a switch and non-time delay (North America), quick-acting, high breaking capacity,

Type F (Europe), 1/2A, 250V fuse(s) or circuit-breaker for 90-264V; or 1A, 125V fuse or circuit
breaker for 24 Vac/dc operation, as part of the installation.

Ground

Hot

Neutral

L1
L2/N

22

2

) copper conductor, is

Figure 2-4 Line Voltage Wiring

5/00 UDC3300 Expanded Model: DC330E User Manual 7

Installation

Input#1/Input #2

3

Refer to Table 2-4 for Input 2 Jumper selections.

INPUT #2

Thermocouple

Use Thermocouple
extension wire only

Remove screw and
install C/J on the "R" terminal,
connect tang to "–" terminal.

0-10 Volts 4-20 milliamps

Refer to Table 2-2 for Input 2 Jumper selec tions.

RTD

1

R

22

+

23
24

–

2

22

2324+

mV or Volts

except 0-10 Volts

Carbon, mV

mV or Volt

or Volt

source

R

source

+

–

–

22
23

24

1

The 250Ω load resistor for

R

4-20 mA or the voltage divider

+

for 0-10 volts or the 500 ohm
C/J compensation resistor is

–

supplied with the controller
when the input is specified.
These items must be installed
when you wire the controller
before start-up.

22

R

+

1

0–10

Volt

source

INPUT #1

100K

2

1

3

100K

–

3

Thermocouple

Use Thermocouple
extension wire only

Remove screw and
install C/J on the "R" terminal,
connect tang to "–" terminal.

1

23

24

2

–

Xmitter

+

+

–

Power

Supply

1

250Ω

–+

RTD

R

25

+

26
27

–

0-10 Volts 4-20 milliamps

25

R

0–10

Volt

source

+

1

100K

2

1

100K

3

–

26

27

–

Xmitter

+

+

–

Power

Supply

1

250Ω

–+

22

R

23

+

24

–

Carbon, mV or Volts

except 0-10 Volts

Carbon,

mV or Volt

R

–

mV or Volt

source

source

25

R

26

+

27

–

+

–

25

2627+

Input #2 is not
available with
Position
Proportional
Output.

25
26

27

L1

2

When installing the cold
junction (Part number
30757088-001) for a T/C
input, remove the screws
from terminals 25 and 27

R

(Input 1) or 22 and 24 (Input

2), and install the assembly

+

into place.

–

3

For Relative Humidity

For Rela t ive Humid ity

option, use Input 1 as the

option, use Input 1 as the

wet bulb input and Input 2

wet bulb input and Input 2

and the dry bulb input.

as the dry bulb input.

For Carbon Potential

For Carbon P o tential

option, use Input 1 as the

option, use Input 1 as the

Carbon Probe input.

Carbon Probe input.

10
11

1
2

Figure 2-5 Input #1/#2 Connections

8 UDC3300 Expanded Model: DC330E User Manual 5/00

Input 2 Jumper

Jumper
Location

Installation

Table 2-2 Input 2 Jumper Selections

2nd Input

W1
W2

Jumper

W1 W2 None (remove jumper)

Position
Input Types

Available

Slidewire Thermocouple, RTD, m V,

Radiamatic, Carbon,
Oxygen, 4-20 mA, 0-20
mA, 1-5 V, 0-5 V

High Level Analog Input Connections

ATTENTION: Remove Input 2 jumper w hen replacing second LLAI with two HLAI.

Refer to Table 2-2.

1-5V Connectio ns 4-20 mA Connections

Transmitter 3

+

Input 3 Source

22

23

24

+

+

Transmitter 2

–

–

+

–

+

–

Input 2 Source

+

–

Power/Input PWA

24162

Two HLAI replace LLAI
4-20 mA, 0-20 mA,
1-5 V, 0-5 V

250Ω

250Ω

1

–+

Power

Supply

22

23

24

+

+

–

1

1 The 250 load resistors are supplied by Honeywell with the controller when the input is

specified. These items must be installed when you wire the controller before start-up.

Figure 2-6 Two HLAI Replace 2nd LLAI Connections

5/00 UDC3300 Expanded Model: DC330E User Manual 9

Installation

Time Proportional Output

The three types of Time Proportional outputs available on the UDC 3300 are shown
in the following figure s.

The Alarm wiring connections are the same for all three outputs.

For Control and Alarm Relay Contact information, see Table 2-3 and Table 2-4.

Figure 2-7 shows the Output and Alarm wiring connections for models with
Electromechanical Relay Output.

1

Output

Relay#1

N.C.

N.O.

2
3

Output
or Alarm

Relay#2

N.C.

N.O.

4
5
6

7

Alarm

Relay#1

N.C.

N.O.

8
9

1 Alarm #2 is not available with Time Proportional Duplex or Three Position Step

Time Proportional

Relay Load

To terminal

1 or 3

Relay #2 Load

To terminal

4 or 6

Alarm Relay #1 Load

To terminal

7 or 9

Load
Supply
Power

2

Load
Supply
Power

2

Load
Supply

2

Power

Control or Position Proportional Control.

2

Electromechanical relays are rated at 5 Amps @120 Vac or 30 Vdc and

2.5 Amps at 240 Vac.
Customer should size fuses accordingly. Use FastBlo fuses only.

Figure 2-7 Electromechanical Relay Output – Model DC330X-EE-XXX

10 UDC3300 Expanded Model: DC330E User Manual 5/00

Installation

1

Output

Relay#1

Alarm
Output

Relay#2

2
2

N.O.

N.O.

2
3
4
5
6

Alarm

Relay#1

1

N.C.

N.O.

7
8
9

1

If the load current is less than the minimum rated value of 20 mA, there may be a residual voltage

Time Proportional

Relay Load

Dummy Resistor

2

Relay Load

Dummy Resistor 1

Alarm Relay #1 Load

To terminal

7 or 9

AC Load

3

Supply

Power

1

AC Load

3

Supply

Power

AC Load

Supply

4

Power

across both ends of the load even if the relay is turned off. Use a dummy resistor as shown to
counteract this. The total current through the resistor and the load current must exceed 20 mA.

2

Alarm #2 not available with Time Proportional Duplex or Three Position Step Control or Position
Proportional control.

3

Solid State relays are rated at 0.5 amps. Customer should size fuses accordingly. Use Fast Blo
fuses only.

Electromechanical relays are rated at 5 Amps @120 Vac or 30 Vdc and 2.5 Amps at 240 Vac.

4

Customer should size fuses accordingly. Use Fast Blo fuses only.

WARNING: Only connect Vac to solid

state relays.

Figure 2-8 Solid State (SS) Relay Output — Model DC33-X-AA-XX

L2/N

10
11
12
13
14
15
16
17

L1

HOT

1

+

2

–

3

Output 1

4
5

+

–

6

Output 2

7
8
9

Black

White

LOAD

Green

–

1

AC

+

Solid State
Relay

1

External solid
state relays are
rated at 15 amps
@25°C derated
to 10 amps at
55°C. Customer
should size fuses
accordingly. Use
Fast Blo fuses
only.

Figure 2-9 10-amp SS External Relay Output — Model DC330X-SS-XX

5/00 UDC3300 Expanded Model: DC330E User Manual 11

Installation

Time Proportional Simplex

Customer Supplied

Electromechanical Relay

1

+

Output #1

1

Alarm

Relay#2

2

–

3
4

N.C
.

5

N.O.

6
7

Alarm

Relay#1

N.C
.
N.O.

8
9

+

–

Alarm Relay
#2 Load

To terminal

4 or 6

Alarm Relay
#1 Load

To terminal

7 or 9

Load
Supply

4

4

Power

Load
Supply
Power

Customer Supplied

Solid State Relay

Alarm

Relay#2

Alarm

Relay#1

+

–

1

N.C
.

N.O.

N.C
.
N.O.

Output #1

3

1
2
3

+

–

4
5
6
7
8
9

Alarm Relay
#2 Load

To terminal

4 or 6

Alarm Relay
#1 Load

To terminal

7 or 9

Time Proportional Duplex

Customer Supplied

Electromechanical Relay

1

+

–

Output #1

1

+

2

–

3
4

+

Output #2

1

Alarm

Relay#1

5

–

6
7

N.C
.

8

N.O.

9

1

CAUTION

2

Alarm #2 not available with Time Proportional Duplex or Three Position Step Control or Position Proportional control.

Can also use10 amp solid state relay, Part Number 30756018-003

3

Electromechanical relays are rated at 5 Amps @120 Vac or 30 Vdc and 2.5 Amps at 240 Vac.

4

Customer should size fuses accordingly. Use Fast Blo fuses only.

Open collector outputs are internally powered.
Connecting an external supply will damage the controller.

+

–

Alarm Relay
#1 Load

To terminal

7 or 9

Load
Supply

4

Power

Customer Supplied

Solid State Relay

+

Output #1

–

1

122

Alarm

Relay#1

+

–

Output #2

N.C
.

N.O.

3

1
2
3

+

–

4
5

6

+

–

7
8
9

Alarm Relay
#1 Load

To terminal

7 or 9

Load
Supply

4

4

4

Power

Load
Supply
Power

Load
Supply
Power

24166

Figure 2-10 Open Collector Output — Model DC330X-TT-XXX

12 UDC3300 Expanded Model: DC330E User Manual 5/00

Installation

Current Output/Universal Output

Figure 2-11 shows the Output and Alarm wiring connections for models with Current
Output and two-relay outputs (Model DC330X-KE-XXX).

See Table 2-3 for relay terminal
connections for Output Algorithm
selected.

For Duplex Current
Output use Auxiliary
Output for Output 2
(cool) (see Figure 2-14).

Output#1

or

Alarm#2

Relay

ATTENTION:
All current outputs are
isolated from each
other, case ground, and
all inputs.

Electromechanical relays are rated at 5 Amps @120

1

Output#2

or

Alarm#1

Relay

Customer should size fuses accordingly. Use Fast

N.C.
N.O.

N.C.

N.O.

1
2
3

Current Output

4–20 mA

+

Controller Load

0–1000 Ohms

–

4
5
6
7
8
9

Output or Alarm

Relay 2 Load

To terminal

4 or 6

Output or Alarm

Relay 3 Load

To terminal

7 or 9

1

1

Vac or 2.5 Amps at 240 Vac

Blo

fuses only.

Load

Supply

Power

Load

Supply

Power

.

Relays are NOT available on DC330X-C0-XXX.

Figure 2-11 Current Output Current/Time Duplex, Time/Current Duplex, Position

Proportional or Three Position Step Control

Figure 2-12 shows the Output and Alarm wiring connections for models with a
Current Output (Auxiliary Output) and three Relay Outputs
(Model DC330X-EE-2XX).

Alarm

Relay#1

N.C.

N.O.

N.C.

N.O.

N.C.

N.O.

1
2
3

Relay Load

To terminal

1 or 3

2

Load
Supply
Power

4
5

1

6

Relay Load

To terminal

4 or 6

2

Load
Supply
Power

7
8
9

Alarm Relay #1 Load

To terminal

7 or 9

2

Load
Supply
Power

–
+

Connect
shield to
ground at
one end
only

Auxiliary

Load

0-1000

Output

Relay#1

Output

Relay#2

16 +
17 –

1 Alarm #2 is not available with Time Proportional Duplex or Three Position Step Control or

Position Proportional Control.

2 Electromechanical relays are rated at 5 Amps @ 120 Vac or 2.5 Amps at 240 Vac.

Customer should size fuses accordingly. Use Fast Bio fuses only.

All current outputs are isolated from each other, case ground, and all inputs.

Figure 2-12 Auxiliary Output and Three-Relay Output

5/00 UDC3300 Expanded Model: DC330E User Manual 13

Installation

Position Proportional Output

Figure 2-13 shows models with Position Proportional Output (Model
DC330X-EE-XXX-X2) or Three Position Step Control (Model DC330X-AA-XXX-X2).

Calibration

Position Proportional Output models must have the output calibrated after
installation.

Three Position Step models only require that the motor time be entered. Full
calibration is not required.

Motor Power

Supply

4

Neutral Hot

Slidewire 100 to 1000

mechanically linked

to motor

3

Cl

Op

Wi

os

Ω

en

pe

ed

Cl

Op

os

en

ed

5 Amp Fast Blo
fuse

1

N.C.

2

N.O.

3
4

N.C.

5

N.O.

1

N.C.

N.O.

6
7
8
9

Alarm Relay
#1 Load

To terminal

7 or 9

5 Amp Fast Blo
fuse

Load
Supply
Power

2

L1

Output

Relay#1

L2/N

22

Output

23

Relay#2

24

Connect shield to ground

at one end only

25
26

Alarm

Relay#1

27

1

Alarm #2 is not available with Position Proportional output or Three
Position Step control.

2

Do not run slidewire cable in the same conduit as AC power.

3

Electrical noise suppression may be required.

4

Slidewire input is not required for Three Position Step control but can be
used for motor position indication.

Figure 2-13 Position Proportional Output or Three Position Step—Models

DC330X-EE-XXX-X2, DC330X-AA-XXX-X2

14 UDC3300 Expanded Model: DC330E User Manual 5/00

Auxiliary Output

Installation

For Duplex Current Output use Control
Output for Output 1 (heat)

ATTENTION:
Both current outputs (control and
auxiliary) are isolated from each other,
case ground, and all inputs.

Figure 2-14 Auxiliary Output Connections—

Models DC330X-XX-2XX, DC330X-XX-5XX

Digital Inputs

10
11
12

+

16

+

Auxiliary Load

0 –1000Ω

17

–

ground at one end only

Digital Input

Switch #1

Digital Input

Switch #2

Connect shield

to ground at

one end only

Switch

Common

–

Connect shield to

Figure 2-15 Digital Inputs Connections—Model DC330X-XX-XX3

5/00 UDC3300 Expanded Model: DC330E User Manual 15

Installation

Communications Option

There are two types of Communications option available:

• RS422/485/ASCII or Modbus (Model DC330X-XX-1XX or
DC330X-XX-5XX)—Figure 2-16 [also refer to Document #51-51-25-35

(RS422/485 ASCII) or #51-52-25-66 and #51-52-25-70 (Modbus)]

• DMCS (Model DC330X-XX-4XX)—Figure 2-16 (also refer to Document
#82-50-10-23)

ASCII or MODBUS

RS422/485

HALF DUPLEX

13
14
15

SHD
TX+/RX+

TX–/RX–

1

Master

SHD
TX+/RX+ (D+)

120 Ohm

Resistor

TX–/RX– (D-)

DMCS Termin als D+ D-

CAUTION

Do not mix half and
full duplex wirin g.

ASCII

RS422/485

FULL DUPLEX

1

Use shielded twisted pair
cables (Belden 9271
Twinax or equivalent)

13
14
15
16
17

To Other

Communication

Instruments

(maximum 31)

SHD
RX+
RX–
TX+
TX–

1

To Other

Communication

Instruments

(maxim um 31)

Do not run these lines in
the same conduit as AC
power

120 Ohm Resistor

on Last Leg

Master

SHD

TX+
TX–
RX+
RX–

120 Ohm Resistor

on Last Leg

120 Ohm

Resistor

120 Ohm

Resistor

Figure 2-16 RS422/485/ASCII or Modbus Communications Option Connections

16 UDC3300 Expanded Model: DC330E User Manual 5/00

Transmitter power for 4-20 mA 20 Wire Transmitter—
Using Open Collector Alarm 2 Output

The wiring diagram example shown in Figure 2-17 (Model DC330X-XT-XXX)
provides 30 Vdc at terminals 5 and 6 with the capability of driving up to 22 mA.

If the transmitter terminal voltage must be limited to less than 30 volts, you can
insert a zener diode between the positive transmitter terminal and terminal 5. For
example, an IN4733A zener diode will limit the voltage at the transmitter to 25 Vdc.

Installation

Configure:

A2S1TYPE = NONE
A2S2TYPE = NONE

+

5

–

6

Zener Diode

2-wire

Transmitter

+

+

26

–

27

250 ohm
resistor

Figure 2-17 Transmitter Power for 4-20 mA 2-wire Transmitter Using Open

Collector Alarm 2 Output—Model DC330X-XT-XXX

Transmitter power for 4-20 mA 20 wire Transmitter—Using Auxiliary Output

The wiring diagram example shown in Figure 2-18 (Model DC330X-XX-2XX or
DC330X-XX-5XX) provides 30 Vdc at terminal 16 with the capability of driving up to

22 mA.
If the transmitter terminal voltage must be limited to less than 30 volts, you can

insert a zener diode between the positive transmitter terminal and terminal 16. For
example, an IN4733A zener diode will limit the voltage at the transmitter to 25 Vdc.

–

Configure:

AUX OUT=OUTPUT
Auxiliary O utput Cal ibration:

ZERO VAL = 4095
SPAN VAL = 4095

26
27

250 ohm
resistor

Figure 2-18 Transmitter Power for 4-20 mA 2-wire Transmitter Using Auxiliary

Output—Model DC330X-XX-2XX or DC330X-XX-5XX

5/00 UDC3300 Expanded Model: DC330E User Manual 17

Zener Diode

16

+

–

+

17

–

2-wire

Transmitter

+

–

Installation

Control Relays

ATTENTION

Control relays operate in the standard contr ol mode: i.e., energized when output state is
on.

Table 2-3 Control Relay Contact Information

Unit Power Control Relay

Wiring

Control Relay

Contact

#1 or #2 Output

Indicator Status

N.O. Open

Off

Off

N.C. Closed
N.O. Open

Closed

Off
On

On

N.C. Closed

Open

Off
On

Alarm Relays

ATTENTION

Alarms relays are designed to operate in a failsafe mode; i.e., de-energized during alarm
state. This results in alarm actuat ion when power is OFF or when initially applied, until the
unit completes self-diagnostics. If t he unit loses power, the alarms will function.

Table 2-4 Alarm Relay Contact Information

Unit

Power

Alarm

Relay

Wiring

Variable

NOT in Alarm State

Relay

Contact

Indicators

Contact

Variable

in Alarm State

Relay

Indicators

N.O. Open Open

Off

N.C. Closed

N.O. Closed Open

On

N.C. Open

18 UDC3300 Expanded Model: DC330E User Manual 5/00

Off

Off

Off

Closed

On

Closed

Configuration

3. Configuration

3.1 Overview

The controller is pre-configured at the factory for typical controller settings for a
heating process except the input type and output algorithm must be configured to
match your process. The controller must also be tuned. See Section 4.3.

To assist you in the configuration process, there are prompts that appear in the
upper and lower displays. These prompts let you know what group of configuration
data (Set Up prompts) you are working with and also, the specific parameters
(Function prompts) associated with each group.

Figure 3-1 shows you an overview of the prompt hierarchy. As you will see, the
configuration data is divided into 15 main Set Up groups plus prompts for calibration
and prompts that show the status of the continuous background tests that are being
performed.

Figure 3-1 Prompt Hierarchy

Set Up Group Function Prompts

TUNING

TUNINGL2

SP RAMP

PROP BD

or GAIN

CYC SEC

or

CYC SX3

GAINVALx

PROP3BD

or GAIN3

CYC3 SEC

or

CYC3 SX3

SP RAMP TIME MIN FINAL SP SP RATE EU/HR UP EU/HR DN EUHRUP2 EUHRDN2

SP PROG STRT SEG END SEG RAMPUNIT RECYCLES SOAK DEV PROG END STATE

GAINVALn RATE MIN RSET MIN

CYC2 SEC

or

CYC2 SX3

GAINVALn RATE3MIN RSET3MIN

CYC4 SEC

or

CYC4 SX3

SECURITY LOCKOUT AUTO MAN SP SEL RUN HOLD PVEUVALx

PVEUVALx GAINVALx

or

RSET RPM

or

RSET3RPM

MAN RSET PROPBD2

MANRSET3 PROPBD4

or

GAIN 2

or

GAIN 4

RATE2MIN RSET2MIN

or

RSET2RPM

RATE4MIN RSET4MIN

or

RSET4RPM

ToBEGIN

5/00 UDC3300 Expanded Model: DC330E User Manual 19

SEGxRAMP

or

SEGxRATE

*

SEGx SP*

* x = 1 to 12. Program concludes after segment 12

Configuration

Set Up Group Function Prompts

ACCUTUNE

ALGORTHM

* x = 0 to 8

OUT ALG

INPUT 1

FUZZY

CRITERA2 AT ERROR

CONT ALG PIDLOOPS CONT2ALG OUT OVRD TIMER PERIOD START L DISP

INP ALG1 MATH K CALC HI CALC LO ALG1 INA ALG1 INB ALG1 INC ALG1BIAS

PCO SEL PCT CO ATM PRES INP ALG2 MATH K2 CALC HI CALC LO ALG2 INA

ALG2 INB ALG2 INC PCT H2 ALG2BIAS 8SEG CH1 Xx VALUE* Yx VALUE* 8SEG CH2

Xx VALU2 Yx VALU2

OUT ALG 4-20 RNG OUT2 ALG RLYSTATE RLY TYPE

IN1 TYPE XMITTER1 ANALYTIC IN1 HI IN1 LO RATIO 1 BIAS IN1 FILTER 1

BURNOUT1 EMISSIV1

ACCUTUNE

or

AT ERR2

ACCUTUN2 SP CHANG KPG SP CHAN2 KPG 2 CRITERIA

TOTALIZER

;;;;;;;

TOT SEC

56(7"

TOT RATE

INPUT 2

INPUT 3

CONTROL

CONTROL2

IN2 TYPE XMITTER2 ANALYTIC IN2 HI IN2 LO RATIO 2 BIAS IN2 FILTER 2

BURNOUT2 EMISSIV2

IN3 TYPE XMITTER3 IN3 HI IN3 LO RATIO 3 BIAS IN3 FILTER 3

PV SOURC PID SETS SW VALUE LSP’S RSP SRC AUTOBIAS SP TRACK PWR

PWR OUT SP HiLIM SP LoLIM ACTION OUT RATE PCT/M UP PCT/M DN OUTHiLIM

OUTLoLIM I Hi LIM I Lo LIM DROPOFF

MAN OUT AUTO OUT PBorGAIN MINorRPM

PV 2 SRC FORCE MA PID SETS SW VALUE LSP’S RSP SRC AUTOBIAS SPTRACK

SP HiLIM SP LoLIM ACTION OUT RATE PCT/M UP PCT/M DN OUTHiLIM OUTLoLIM

I Hi LIM I Lo LIM DROPOFF

DEADBAND

DEADBAND

FAILMODE FAILSAFE

OUT HYST FAILMODE FAILSAFE

MODE

20 UDC3300 Expanded Model: DC330E User Manual 5/00