Honeywell UDC 3300 User Manual

Download

UDC 3300

Universal Digital Controller

Product Manual

51-52-25-55D

4/00

Sensing and Control

WARRANTY/REMEDY

Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing is Buyer’s sole remedy and is in lieu of all

other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. Specifications may change without notice. The information we supply is

believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use.

While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application.

Revision D – April, 2000

Sensing and Control

Honeywell

11 West Spring Street

Freeport, Illinois 61032

ii UDC 3300 Controller Product Manual 4/00

About This Document

Abstract

This manual describes the installation, configuration, operation, and maintenance of the UDC3300 Controller.

References

Publication Title Publication Number

UDC 3300 Limit Controller 51-52-25-56 UDC 3000/UDC 3300/UDC5000/UDC6000U/DC6300

RS422/485 Communications Option Manual UDC 3000/3300 DMCS Communications Option Section of the Gateway Manual 82-50-10-23

Modbus® RTU Serial Communications User Manual 51-52-25-66 Modbus® RTU Serial Communications User Manual Configuration Interface for

UDC 3300 UDC 3300 Controller Specification Sheet 51-52-03-23 UDC 3000 Modbus 485RTU Communications Option 51-52-25-38 How to Apply Digital Instrumentation in Severe Electrical Noise Environments 51-52-05-01

51-51-25-35

51-52-25-70

Contacts

World Wide Web

The following lists Honeywell’s World Wide Web sites that will be of interest to our customers.

Honeywell Organization WWW Address (URL)

Corporate http://www.honeywell.com Sensing and Control http://www.honeywell.com/sensing International http://www.honeywell.com/Business/global.asp

Telephone

Organization Phone Number

United States and Canada Honeywell 1-800-423-9883 Tech. Support

Asia Pacific Honeywell Asia Pacific

Hong Kong Europe Honeywell PACE, Brussels, Belgium [32-2] 728-2111 Latin America Honeywell, Sunrise, Florida U.S.A. (854) 845-2600

4/00 UDC 3300 Controller Product Manual iii

1-888-423-9883 Q&A Faxback

(TACFACS)

1-800-525-7439 Service (852) 2829-8298

Symbol Definitions

The following table lists those symbols used in this document to denote certain conditions.

Symbol Definition

This CAUTION symbol on the equipment refers the user to the Product Manual for additional information. This symbol appears next to required information in the manual.

WARNING

PERSONAL INJURY: Risk of electrical shock. This symbol warns the user of a

potential shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms,

42.4 Vpeak, or 60 Vdc may be accessible. Failure to comply with these

instructions could result in death or serious injury.

ATTENTION, Electrostatic Discharge (ESD) hazards. Observe precautions for handling electrostatic sensitive devices

Protective Earth (PE) terminal. Provided for connection of the protective earth (green or green/yellow) supply system conductor.

Functional earth terminal. Used for non-safety purposes such as noise immunity improvement. NOTE: This connection shall be bonded to protective earth at the source of supply in accordance with national local electrical code requirements.

Earth Ground. Functional earth connection. NOTE: This connection shall be bonded to Protective earth at the source of supply in accordance with national and local electrical code requirements.

Chassis Ground. Identifies a connection to the chassis or frame of the equipment shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements.

iv UDC 3300 Controller Product Manual 4/00

Table of Contents

SECTION 1 – OVERVIEW.................................................................................................. 1

1.1 Introduction...................................................................................................... 1

1.2 Operator Interface ........................................................................................... 3

SECTION 2 – INSTALLATION........................................................................................... 7

2.1 Overview.......................................................................................................... 7

2.2 Model Number Interpretation......................................................................... 12

2.3 Mounting........................................................................................................ 13

2.4 Wiring ............................................................................................................ 15

2.5 Wiring Diagrams............................................................................................ 18

2.6 Control and Alarm Relay Contact Information............................................... 34

SECTION 3 – CONFIGURATION .................................................................................... 35

3.1 Overview........................................................................................................ 35

3.2 Configuration Prompts...................................................................................36

3.3 How To Get Started....................................................................................... 38

3.4 Configuration Tips ......................................................................................... 39

3.5 Configuration Procedure................................................................................ 40

3.6 Loop 1 Tuning Parameters Set Up Group..................................................... 42

3.7 Loop 2 Tuning Parameters Set Up Group (Cascade or Two Loops.............. 44

3.8 SP Ramp, SP Rate, or SP Programming Set Up Group............................... 45

3.9 Accutune Set Up Group................................................................................. 47

3.10 Algorithm Data Set Up Group........................................................................ 49

3.11 Output Algorithm Parameters Set Up Group................................................. 53

3.12 Input 1 Parameters Set Up Group................................................................. 54

3.13 Input 2 Parameters Set Up Group................................................................. 56

3.14 Input 3 Parameters Set Up Group................................................................. 57

3.15 Loop 1 Control Parameters Set Up Group .................................................... 58

3.16 Loop 2 Control Parameters Set Up Group .................................................... 60

3.17 Options Set Up Group................................................................................... 62

3.18 Communications Set Up Group..................................................................... 64

3.19 Alarms Set Up Group .................................................................................... 66

3.20 Display Parameters Set Up Group................................................................ 69

3.21 Calibration Group .......................................................................................... 70

3.22 Maintenance Set Up Group........................................................................... 71

3.23 Status Group ................................................................................................. 72

3.24 Configuration Record Sheet Basic Model: DC330B-XX-XXX

DMCS Model: DC330D-XX-XXX................................................................... 73

3.25 Configuration Record Sheet Expanded Model: DC330E-XX-XXX .............. 75

4/00 UDC 3300 Controller Product Manual v

SECTION 4 – CONFIGURATION PROMPT DEFINITIONS ............................................ 79

4.1 Overview ....................................................................................................... 79

4.2 Loop 1 Tuning Parameters Set Up Group..................................................... 80

4.3 Loop 2 Tuning Parameters Set Up Group..................................................... 84

4.4 Setpoint Ramp/Rate/Programming Set Up Group ........................................ 85

4.5 Accutune Set Up Group ................................................................................ 88

4.6 Algorithm Data Set Up Group........................................................................ 92

4.7 Output Algorithm Parameters Set Up Group............................................... 109

4.8 Input 1 Parameters Set Up Group............................................................... 112

4.9 Input 2 Parameters Set Up Group............................................................... 116

4.10 Input 3 Parameters Set Up Group............................................................... 117

4.11 Loop 1 Control Parameters Set Up Group .................................................. 118

4.12 Loop 2 Control Parameters Set Up Group .................................................. 124

4.13 Options Set Up Group................................................................................. 129

4.14 Communications Set Up Group................................................................... 135

4.15 Alarms Set Up Group .................................................................................. 139

4.16 Display Parameters Set Up Group.............................................................. 143

4.17 Calibration Data........................................................................................... 144

4.18 Maintenance Group..................................................................................... 144

4.19 Status Test Data.......................................................................................... 146

SECTION 5 – OPERATION............................................................................................ 147

5.1 Overview ..................................................................................................... 147

5.2 How to Power Up the Controller.................................................................. 148

5.3 Entering a Security Code............................................................................. 150

5.4 Monitoring Your Controller .......................................................................... 151

5.5 Start-up Procedure...................................................................................... 155

5.6 Operating Modes......................................................................................... 156

5.7 Setpoints...................................................................................................... 160

5.8 Setpoint Ramp Rate.................................................................................... 163

5.9 Single Setpoint Ramp.................................................................................. 164

5.10 Using Two Sets of Tuning Constants.......................................................... 168

5.11 Alarm Setpoints........................................................................................... 171

5.12 Two Loops of Control Overview .................................................................. 172

5.13 Configuring Two Loops of Control............................................................... 177

5.14 Monitoring Two Loops of Control ................................................................ 180

5.15 Operating Two Loops of Control ................................................................. 181

5.16 Three Position Step Control Algorithm........................................................ 182

5.17 Input Math Algorithms.................................................................................. 183

5.18 Digital Input Option (Remote Switching)...................................................... 186

5.19 Auto/Manual Station.................................................................................... 190

5.20 Fuzzy Overshoot Suppression .................................................................... 193

5.21 Accutune...................................................................................................... 194

5.22 Carbon Potential.......................................................................................... 202

5.23 HealthWatch................................................................................................ 204

SECTION 6 – SETPOINT RAMP/SOAK PROGRAMMING OPTION............................ 205

6.1 Overview ..................................................................................................... 205

6.2 Program Contents....................................................................................... 206

6.3 Drawing a Ramp/Soak Profile ..................................................................... 209

6.4 Entering the Setpoint Program Data ........................................................... 211

6.5 Run/Monitor the Program............................................................................ 214

vi UDC 3300 Controller Product Manual 4/00

SECTION 7 – INPUT CALIBRATION ............................................................................ 219

7.1 Overview...................................................................................................... 219

7.2 Minimum and Maximum Range Values.......................................................220

7.3 Preliminary Information................................................................................ 221

7.4 Input #1, #2, or #3 Set Up Wiring................................................................ 223

7.5 Input #1, #2, or #3 Calibration Procedure.................................................... 229

7.6 Restoring Factory Calibration...................................................................... 231

SECTION 8 – OUTPUT CALIBRATION ........................................................................ 233

8.1 Overview...................................................................................................... 233

8.2 Current Proportional Output Calibration...................................................... 234

8.3 Position Proportional and Three Position Step Output Calibration.............. 236

8.4 Auxiliary Output Calibration......................................................................... 240

SECTION 9 – TROUBLESHOOTING / SERVICE ......................................................... 243

9.1 Overview...................................................................................................... 243

9.2 Troubleshooting Aids...................................................................................245

9.3 Power-up Tests ........................................................................................... 247

9.4 Status Tests................................................................................................. 248

9.5 Background Tests........................................................................................ 250

9.6 Controller Failure Symptoms....................................................................... 252

9.7 Troubleshooting Procedures ....................................................................... 253

9.8 Parts Replacement Procedures................................................................... 261

9.9 Maintenance................................................................................................ 270

SECTION 10 – PARTS LIST.......................................................................................... 271

10.1 Exploded View.............................................................................................271

SECTION 11 – APPENDIX A – MANUAL TUNING....................................................... 273

11.1 Overview...................................................................................................... 273

11.2 Time, Position, or Current Proportional Simplex Control............................. 274

11.3 Time Proportional Duplex or Current Proportional Duplex Control.............. 276

11.4 Two Sets of Tuning Parameters for Single Output Operation..................... 276

4/00 UDC 3300 Controller Product Manual vii

Figures

Figure 1-1 Operator Interface Displays and Indicators......................................................................3

Figure 2-1 Model Number Interpretation.........................................................................................12

Figure 2-2 Dimensions....................................................................................................................13

Figure 2-3 Mounting Method...........................................................................................................14

Figure 2-4 Composite Wiring Diagram............................................................................................18

Figure 2-5 Line Voltage Wiring........................................................................................................19

Figure 2-6 Input #1/Input #2 Connections.......................................................................................20

Figure 2-7 Two HLAI Replace 2nd LLAI Connections.....................................................................21

Figure 2-8 Electromechanical Relay Output—Model DC330X-EE-XXX..........................................22

Figure 2-9 Solid State Relay Output—Model DC330X-AA-XX........................................................23

Figure 2-10 10-amp Solid State Relay Output—Model DC330X-SS-XX...........................................24

Figure 2-11 Open Collector Output—Model DC330X-TT-XXX.........................................................25

Figure 2-12 Current Output—Current /Time Duplex, Time/Current Duplex, Position

Proportional, or Three Position Step Control .................................................................26

Figure 2-13 Auxiliary Output and Three Relay Outputs.....................................................................27

Figure 2-14 Position Proportional Output or Three Position Step—Models

DC330X-EE-XXX-X2, DC330X-AA-XXX-X2..................................................................28

Figure 2-15 Auxiliary Output Connections—Models DC330X-XX-2XX, DC330X-XX-5XX................29

Figure 2-16 Digital Inputs Connections—Model DC330X-XX-XX3....................................................29

Figure 2-17 RS422/485/Modbus Communications Option Connections ...........................................30

Figure 2-18 DMCS Communications Option Connections ................................................................31

Figure 2-19 Transmitter Power for 4-20 mA 2-wire Transmitter Using Open Collector

Alarm 2 Output—Model DC330X-XT-XXX.....................................................................32

Figure 2-20 Transmitter Power for 4-20 mA 2-wire Transmitter Using Auxiliary Output—

Model DC330X-XX-2XX or DC330X-XX-5XX................................................................33

Figure 3-1 Overview of UDC 3300 Prompt Hierarchy .....................................................................36

Figure 4-1 Example of Mass Flow Compensation using Multiplier/Divider Algorithm....................102

Figure 4-2 Example of Eight Segment Characterizer....................................................................106

Figure 5-1 Operator Interface........................................................................................................151

Figure 5-2 Functional Overview Block Diagram of a Single Loop (Loop #1) or Dual

Loop Controller (Loop #1 and Loop #2).......................................................................173

Figure 5-3 Functional Overview Block Diagram of Internal Cascade of a 2-loop Controller..........174

Figure 5-4 Hi/Lo Override Selector................................................................................................175

Figure 5-5 Auto/Manual Station and Backup Control Feature.......................................................190

Figure 5-6 Carbon Potential Control..............................................................................................203

Figure 6-1 Ramp/Soak Profile Example........................................................................................209

Figure 6-2 Program Record Sheet................................................................................................210

Figure 7-1 Inputs #1, #2, and #3 Wiring Terminals .......................................................................221

Figure 7-2 Wiring Connections for Thermocouple Inputs Using an Ice Bath.................................223

Figure 7-3 Wiring Connections for Thermocouple Inputs Using a Precision Resistor...................224

Figure 7-4 Wiring Connections for RTD........................................................................................225

Figure 7-5 Wiring Connections for Radiamatic, Millivolts, or Volts (except 0 to 10 Volts).............226

Figure 7-6 Wiring Connections for 0 to 10 Volt Inputs...................................................................227

Figure 7-7 Wiring Connections for 4 to 20 mA inputs....................................................................228

Figure 8-1 Wiring Connections for Calibrating Current Proportional Output .................................234

Figure 8-2 Wiring Connections for Calibrating Auxiliary Output....................................................240

Figure 9-1 Chassis Removal.........................................................................................................262

Figure 9-2 Display/Keyboard Replacement...................................................................................263

Figure 9-3 Removing the Printed Wiring Boards...........................................................................264

Figure 9-4 Printed Wiring Board Identification...............................................................................265

Figure 10-1 UDC 3300 Exploded View............................................................................................271

viii UDC 3300 Controller Product Manual 4/00

Tables

Table 1-1 Function of Keys...............................................................................................................4

Table 2-1 Specifications...................................................................................................................8

Table 2-2 Procedure for Mounting the Controller...........................................................................14

Table 2-3 Permissible Wiring Bundling...........................................................................................16

Table 2-4 Input 2 Jumper Selections..............................................................................................21

Table 2-5 Universal Output Wiring Functionality and Restrictions for Figure 2-12.........................26

Table 2-6 Universal Output Wiring Functionality and Restrictions for Figure 2-13.........................27

Table 2-7 Control Relay Contact Information.................................................................................34

Table 2-8 Alarm Relay Contact Information ...................................................................................34

Table 3-1 Configuration Tips..........................................................................................................39

Table 3-2 Configuration Procedure ................................................................................................40

Table 3-3 Tuning Group Function Prompts....................................................................................42

Table 3-4 Tuning Loop 2 Group Function ......................................................................................44

Table 3-5 SP Ramp Group Function Prompts................................................................................45

Table 3-6 Accutune Group Function Prompts................................................................................48

Table 3-7 Algorithm Group Function Prompts................................................................................49

Table 3-8 Output Algorithm Group Function Prompts....................................................................53

Table 3-9 Input 1 Group Function Prompts....................................................................................54

Table 3-10 Input 2 Group Function Prompts....................................................................................56

Table 3-11 Input 3 Group Function ..................................................................................................57

Table 3-12 Control Group Function Prompts ...................................................................................58

Table 3-13 Control 2 Group Function Prompts ................................................................................60

Table 3-14 Options Group Function Prompts...................................................................................62

Table 3-15 Communications Group Function Prompts ....................................................................64

Table 3-16 Alarms Group Function Prompts....................................................................................66

Table 3-17 Display Group Function Prompts ...................................................................................69

Table 3-18 Maintenance Group Function Prompts ..........................................................................71

Table 4-1 Tuning Group Prompt Definitions...................................................................................80

Table 4-2 Loop 2 Tuning Group Prompt.........................................................................................84

Table 4-3 Setpoint Ramp/Rate Group Definitions..........................................................................85

Table 4-4 Accutune Group Definitions............................................................................................88

Table 4-5 Algorithm Group Definitions ...........................................................................................92

Table 4-6 Output Algorithm Group Definitions .............................................................................109

Table 4-7 Input 1 Group Definitions .............................................................................................112

Table 4-8 Input 2 Group Definitions .............................................................................................116

Table 4-9 Input 3 Group Definitions .............................................................................................117

Table 4-10 Control Group Definitions.............................................................................................118

Table 4-11 Control 2 Group Definitions..........................................................................................124

Table 4-12 Options Group Definitions............................................................................................129

Table 4-13 Communications Group Definitions..............................................................................135

Table 4-14 Alarms Group Definitions .............................................................................................139

Table 4-15 Display Group Definitions.............................................................................................143

Table 4-16 Maintenance Group Definitions....................................................................................144

Table 5-1 Power Up Diagnostic Tests..........................................................................................148

Table 5-2 Procedure for Testing the Displays and Keys..............................................................149

Table 5-3 Procedure for Entering a Security Code ......................................................................150

Figure 5-1 Operator Interface........................................................................................................151

Table 5-4 Lower Display Key Parameter......................................................................................153

4/00 UDC 3300 Controller Product Manual ix

Table 5-5 Error Messages............................................................................................................154

Table 5-6 Procedure for Starting Up the Controller......................................................................155

Table 5-7 Operating Mode Definitions..........................................................................................156

Table 5-8 Changing Operating Modes.........................................................................................157

Table 5-9 Procedure for Selecting Automatic or Manual Mode....................................................158

Table 5-10 Procedure for Selecting the Local Setpoint Source......................................................160

Table 5-11 Procedure for Changing the Local Setpoints ...............................................................161

Table 5-12 Procedure for Enabling (or Disabling) the Remote Setpoint ........................................162

Table 5-13 Setpoint Selection Indication........................................................................................162

Table 5-14 Procedure for Configuring a Setpoint Ramp ................................................................164

Table 5-15 Procedure for Running a Setpoint Ramp.....................................................................166

Table 5-16 Procedure for Selecting Two Sets of Tuning Constants ..............................................168

Table 5-17 Procedure for Setting Switchover Values.....................................................................169

Table 5-18 Procedure for Setting Tuning Constant Values............................................................169

Table 5-19 Procedure for Switching PID SETS from the Keyboard...............................................170

Table 5-20 Procedure for Displaying or Changing the Alarm Setpoints.........................................171

Table 5-21 Control Loop Selections...............................................................................................172

Table 5-22 Two-loop Functionality and Restrictions (Model DC330E-EE-2XX or

Model DC330E-EE-5XX)..............................................................................................175

Table 5-23 Two-loop Functionality and Restrictions (Model DC330E-KE-2XX or

Model DC330E-KE-5XX)..............................................................................................176

Table 5-24 Procedure for Selecting 2-loop Algorithm ....................................................................177

Table 5-25 Procedure for Selecting Output Algorithm....................................................................177

Table 5-26 Procedure for Selecting Control Parameters ...............................................................178

Table 5-27 Procedure for Selecting Tuning Parameters................................................................179

Table 5-28 Digital Display Indication—Two Loops.........................................................................180

Table 5-29 Procedure for Displaying the 3PSTEP Motor Position.................................................182

Table 5-30 Digital Input Option Action on Contact Closure............................................................186

Table 5-31 Digital Input Combinations “DIG IN1” or “DIG IN2”......................................................188

Table 5-32 Digital Inputs 1 and 2 Combination ..............................................................................189

Table 5-33 Auto/Manual Station Mode Configuration Procedure...................................................191

Table 5-34 Accutune Rules and Regulations.................................................................................195

Table 5-35 Procedure for Starting TUNE (Demand) Tuning..........................................................196

Table 5-36 Procedure for Using TUNE at Start-up for Duplex.......................................................197

Table 5-37 Procedure for Using SP Tuning at Start-up..................................................................198

Table 5-38 Procedure for Using SP Tuning at Start-up for Duplex ................................................199

Table 5-39 Accutune* Error Prompt Definitions .............................................................................201

Table 6-1 Setpoint Program Data Entry Procedure......................................................................211

Table 6-2 Prompt Hierarchy and Available Selections.................................................................212

Table 6-3 Run/Monitor Functions.................................................................................................214

Table 6-4 Procedures for Changing a Running Setpoint Program...............................................217

Table 7-1 Voltage and Resistance Equivalents for 0% and 100% Range Values........................220

Table 7-2 Equipment Needed ......................................................................................................222

Table 7-3 Set Up Wiring Procedure for Thermocouple Inputs Using an Ice Bath........................223

Table 7-4 Set Up Wiring Procedure for Thermocouple Inputs Using a Precision Resistor ..........224

Table 7-5 Input #1, #2, or #3 Calibration Procedure ....................................................................229

Table 7-6 Restoring Factory Calibration.......................................................................................231

Table 8-1 Set Up Wiring Procedure Current Proportional Output ................................................234

Table 8-2 Current Proportional Output Calibration Procedure .....................................................235

Table 8-3 Position Proportional and 3 Position Step Output Calibration Procedure ....................237

Table 8-4 Set Up Wiring Procedure for Auxiliary Output..............................................................240

Table 8-5 Auxiliary Output Calibration Procedure........................................................................241

Table 9-1 Error Message Prompts...............................................................................................245

x UDC 3300 Controller Product Manual 4/00

Table 9-2 Procedure for Identifying the Software Version............................................................246

Table 9-3 Power-up Tests............................................................................................................247

Table 9-4 Procedure for Displaying the Status Tests Results......................................................248

Table 9-5 Status Tests.................................................................................................................249

Table 9-6 Background Tests ........................................................................................................250

Table 9-7 Controller Failure Symptoms........................................................................................252

Table 9-8 Troubleshooting Power Failure Symptoms ..................................................................253

Table 9-9 Troubleshooting Current Proportional Output Failure ..................................................254

Table 9-10 Troubleshooting Position Proportional Output Failure..................................................255

Table 9-11 Troubleshooting Time Proportional Output Failure ......................................................256

Table 9-12 Troubleshooting Time/Current or Current/Time Proportional Output Failure...............257

Table 9-13 Troubleshooting Alarm Relay Output Failure...............................................................258

Table 9-14 Troubleshooting a Keyboard Failure............................................................................259

Table 9-15 Troubleshooting a Communications Failure.................................................................260

Table 9-16 How to Remove the Chassis........................................................................................262

Table 9-17 Display/Keyboard Assembly Replacement Procedure.................................................263

Table 9-18 Printed Wiring Board Removal from Chassis...............................................................264

Table 9-19 Second Input Board Replacement Procedure..............................................................266

Table 9-20 Power Input Board Replacement Procedure................................................................266

Table 9-21 Digital Input Board Replacement Procedure................................................................267

Table 9-22 Aux.Out/Communications Board Replacement Procedure..........................................268

Table 9-23 MCU/Output Board Replacement Procedure...............................................................269

Table 10-1 Parts Identification........................................................................................................272

Table 10-2 Parts Not Shown..........................................................................................................272

Table 11-1 Manual Tuning Procedure for Simplex Control ............................................................274

Table 11-2 Manual Tuning Formulas .............................................................................................275

4/00 UDC 3300 Controller Product Manual xi

xii UDC 3300 Controller Product Manual 4/00

1.1 Introduction

Function

The UDC 3300 is a microprocessor-based stand alone controller. It combines the highest degree of functionality and operating simplicity offered in a 1/4 DIN size controller.

With a typical accuracy of ± 0.20 % of span, the UDC 3300 is an ideal controller for regulating temperature and other process variables in numerous heating and cooling applications, in metal working, food, and pharmaceuticals, and testing and environmental work.

Section 1 – Overview

Easy to read displays

Easy to operate

Mount anywhere

CE Conformity (Europe)

The dedicated vacuum fluorescent displays with multi-language prompts make the operator interface easy to read, understand and operate. Programmed sequences of displays assure quick and accurate entry of all configurable parameters.

Simple keystrokes let you select input and range configuration, set the operating parameters that meet your process control needs now, and change them later to meet new ones. The tactile keyboard provides positive operator feedback. Self diagnostics, fault tolerant design and keyboard security provide maximum assurance of trouble-free operation.

The UDC is industrial control equipment that must be panel mounted. The wiring terminals must be enclosed within the panel. The UDC is environmentally hardened and, when suitably enclosed, can be mounted virtually anywhere in plant or factory; on the wall, in a panel, or even on the process machine. It withstands ambient temperatures up to 55 °C (133 °F) and resists the effects of vibration and mechanical shock.

This product is in conformity with the protection requirements of the following European Council Directives: 73/23/EEC, the Low Voltage Directive, and 89/336/EEC, the EMC Directive. Conformity of this product with any other “CE Mark” Directive(s) shall not be assumed.

Product Classification: Class I: Permanently connected, panel-mounted Industrial Control Equipment with protective earthing (grounding). (EN61010-1).

Enclosure Rating: Panel-mounted equipment, IP 00. This controller must be panel-mounted. Terminals must be enclosed within the panel. Front panel IP 65 (IEC 529).

Installation Category (Overvoltage Category): Category II: Energyconsuming equipment supplied from the fixed installation, local level appliances, and Industrial Control Equipment. (EN61010-1)

Pollution Degree: Pollution Degree 2: Normally non-conductive pollution with occasional conductivity caused by condensation. (Ref. IEC 664-1)

4/00 UDC 3300 Controller Product Manual 1

EMC Classification: Group 1, Class A, ISM Equipment (EN55011, emissions), Industrial Equipment (EN50082-2, immunity)

Method of EMC Assessment: Technical File (TF) Declaration of Conformity: 51309602-000

Deviation from the installation conditions specified in this manual, and the special conditions for CE conformity in Section 2.1, may invalidate this product’s conformity with the Low Voltage and EMC Directives.

ATTENTION: The emission limits of EN 50081-2 are designed to provide reasonable protection against harmful interference when this equipment is operated in an industrial environment. Operation of this equipment in a residential area may cause harmful interference. This equipment generates, uses, and can radiate radio frequency energy and may cause interference to radio and television reception when the equipment is used closer than 30 meters (98 feet) to the antenna(e). In special cases, when highly susceptible apparatus is used in close proximity, the user may have to employ additional mitigating measures to further reduce the electromagnetic emissions of this equipment.

2 UDC 3300 Controller Product Manual 4/00

1.2 Operator Interface

Displays and indicators

Figure 1-1 Operator Interface Displays and Indicators

T - Accutune in progress t - PV tune in progress L" - Loop 2 display I - Cascade control C - Computer setpoint active O - Output override active R - Run SP ramp/program H - Hold SP ramp/program

Indicator definition when lit

ALM - Alarm conditions exist

DI - Digital input active

3 - LSP 3 active

RSP - Remote SP or SP2 active

OUT - Control relay 1 or 2 on

Keys - See Table 1-1

Figure 1-1 shows the operator interface and defines the displays and indicators. The function of the keys is shown in Table 1-1.

Upper Display - six characters

• Normal Operation - four digits dedicate d t o display the process variable

• Configuration Mode - displays parameter value or selection

Lower Display - eight characters

• Normal Operation - displays operating parameters and values

• Configuration Mode - displays function groups and parameters

Indicator definition when lit

F - °Fahrenheit being used C - °Centigrade be in g us ed

1 2

ALM

1 2 3

RSP

1 2

OUT

FUNCTION

LOOP 1/2

SET UP

SP 3300

LOWER

DISPLAY

F C

3300

MAN - controller in man ual mode A - controller in automatic mode

MAN

Deviation Bargraph

• Center bar indicates PV is within ±1% of setpoint.

• Next bar will light if PV is between ±1% but less than ±2% in deviat ion.

• If PV is equal to or greater than ±10% deviation, the ce nt er bar plus all ten deviation bars will light.

MANUAL

AUTO

SETPOINT

SELECT

RUN

HOLD

MAN and A off —

communications option acti ve

24157

4/00 UDC 3300 Controller Product Manual 3

Function of keys

Table 1-1 shows each key on the operator interface and defines its function.

Table 1-1 Function of Keys

Key Function

SET UP • Places the controller in the Configuration Set Up group

select mode. Sequentially displays Set Up groups and allows the FUNCTION key to display individual functions in each Set Up group.

FUNCTION

LOOP 1/2

LOWER

DISPLAY

• Used in conjunction with the SET UP key to select the individual functions of a selected Configuration Set Up group.

• Used to switch the display between Loop 1 and Loop 2 when the controller has a 2-Loop or Cascade configuration.

• Used during field calibration procedure.

• Selects an operating parameter to be shown in the

lower display: OUT = Output

(Note 1)

OT2 = Output 2 (Cascade or 2-Loop

applications

SP = Local Setpoint

when using SP ramp) (Note 2)

(also current SP value

2SP = Local Setpoint 2 (Note 2) 3SP = Local Setpoint 3 (Note 2) RSP = Remote Setpoint 1IN = Input 1

input algorithms

—when used with combinational

2IN = Input 2 3IN = Input 3 POS =

3 Position Step motor position when slidewire is connected

CSP = Computer Setpoint Override DEV = Deviation PIDSETX = Tuning Parameter Set

X=1 or 2 (Note 3)

2PIDSETX = Loop 2 Tuning Parameter Set X=1 or 2 ET_XX.XX = Elapsed Time TR_XX.XX = Time Remaining RAMPXXOM = Minutes Remaining in Setpoint Ramp

*Or estimated Three Position Step motor position when no slidewire exists.

4 UDC 3300 Controller Product Manual 4/00

Key Function

LOWER

DISPLAY

MANUAL

AUTO

1PV = For Cascade or 2 Loops 2PV = For Cascade or 2 Loops AUX = Auxiliary Output OC1 = Characterized Output 1 OC2 = Characterized Output 2 SPn = Setpoint Now (for setpoint rate)

• (Sigma) = Current Totalizer Value BIA = Output Bias/Manual Reset Value TUNE OFF =

Appears when Limit Cycle tuning is disabled

TUNE RUN = Press ▲ and LOWER DISPLAY to initiate

Limit Cycle tuning. Display will read TUNE RUN.

ToBEGIN = Reset SP Program to start of first segment

OTI = Internal Loop 1 Output Value is being

displayed (Override has been selected and Loop 1 is in Automatic mode.)

Note 1: Value can be changed if in manual mode Note 2: Value can be changed via increment/decrement keys. Note 3: The selected set can be changed via increment/decrement

keys.

• Alternately selects: AUTO Lower display automatically displays setpoint

value in engineering units.

MAN Lower display automatically indicates output in %.

SETPOINT

SELECT

RUN

HOLD

▲ ▼

• Hold key down to cycle through configured setpoints.

• Alternate action switch initiates or holds the Setpoint Ramp

or Setpoint Program.

• Acknowledges a latched alarm 1.

• Increases the selected parameter value.

• Decreases the selected parameter value.

4/00 UDC 3300 Controller Product Manual 5

6 UDC 3300 Controller Product Manual 4/00

2.1 Overview

Section 2 – Installation

Introduction

What’s in this section?

Installation of the UDC 3300 Controller consists of mounting and wiring the controller according to the instructions given in this section.

Read the pre-installation information, check the model number interpretation and become familiar with your model selections, then proceed with installation.

This section contains the following information:

Topic See Page

2.1 Overview Specifications

2.2 Model Number Interpretation 12

2.3 Mounting 13

2.4 Wiring 15

2.5 Wiring Diagrams Composite Wiring Diagram Line Voltage Input #1/Input #2 Two HLAI Time Proportional Output

Electromechanical Solid State 10-amp Solid State Open Collector

Current Output/Universal Output

Two Current or Two Relay

One Current (Auxiliary) and Three Relay Position Proportional Output Auxiliary Output Digital Inputs Communications

RS422/485/Modbus

DMCS Transmitter Power for 4-20 mA 2-wire Transmitter

Using Open Collector Alarm 2 Output

Using Auxiliary Output

2.6 Control and Alarm Relay Contact Information 34

7 8

18 18 19 20 21 22 22 23 24 25 26 26 27 28 29 29 30 30 31 32 32 33

4/00 UDC 3300 Controller Product Manual 7

Pre-installation information

If the controller has not been removed from its shipping carton, inspect the carton for damage and remove the controller. Inspect the unit for any obvious shipping damage and report any damage due to transit to the carrier.

Make sure that the carton with the controller includes

• a bag containing mounting hardware and

• a bag containing input resistors. Check that the model number shown on the inside of the case agrees with

what you have ordered.

CE conformity special conditions (Europe)

Shielded twisted pair cables are required for all Analog I/O, Process Variable, RTD, Thermocouple, dc millivolt, low level signal, 4-20 mA, Digital I/O, and computer interface circuits. Refer to the Severe Electrical Noise Environments document (51-52-05-01) for additional information.

Specifications

We recommend that you review the specifications and adhere to the operating limits listed in Table 2-1 when you install your controller.

Design

Input Accuracy

Sampling Rate Temperature Stability Input Signal Failure

Protection

Input Impedance

Maximum Lead Wire Resistance

Stray Rejection Common Mode

± 0.20 % of span typical (± 1 digit for display) Field calibratable to ± 0.05 % of span typical 15 bit resolution typical

Inputs sampled six times a second ± 0.01 % of Full Scale/°C change typical

Thermocouple Inputs: Upscale or downscale burnout Burnout Current: 0.13 microamps Failsafe Output Level: Configurable 0-100 %

4-20 Milliampere Input: 250 ohms 0-10 Volt Input: 200K ohms All Other: 10 megohms

Thermocouples: 100 ohms/leg 100, 200, and 500 RTD: 100 ohms/leg 100 ohm Low RTD: 10 ohms/leg

AC (50 or 60 Hz): 120 dB (with maximum source impedance of 100 ohms) or ± 1 LSB

(least significant bit) whichever is greater with line voltage applied. DC: 120 dB (with maximum source impedance of 100 ohms) or a ±1 LSB whichever is greater with 120 Vdc applied. DC (to 1 KHz): 80 dB (with maximum source of impedance of 100 ohms) or ±1 LSB whichever is greater with 50 Vac applied.

Normal Mode

AC (50 or 60 Hz): 60 dB (with 100 % span peak-to-peak maximum)

Table 2-1 Specifications

8 UDC 3300 Controller Product Manual 4/00

Design (continued)

Isolation (Functional)

Alarm Outputs

Controller Output Types

Controller Output Algorithms

AC Power: Is electrically isolated from all other inputs and outputs to withstand a HIPOT potential of 1900 Vdc for 2 seconds per Annex K of EN61010-1. Analog Inputs and Outputs: Are isolated from each other and all other circuits at 850 Vdc for 2 seconds. Digital Input and Digital Output: Are isolated from all other circuits at 850 Vdc for 2 seconds. Relay Contacts: With a working of 115/230 Vac, isolated from each other and all other circuits at 345 Vdc for 2 seconds.

One SPDT electromechanical relay. A second alarm is available using the second control relay. This is not available with Relay

Duplex, Position Proportional, or Three Position Step control.

Alarm Relay Contacts Rating Resistive Load: 5 ampere at 120 Vac or 30 Vdc, 2.5 A at 240 Vac.

Current Output (Isolated)

Range can be set anywhere between 0 to 21 mA, and as direct or reverse action.

Resolution: 11 bits for 0 to 21 mA Accuracy: 0.5 % full scale Temperature Stability: 0.1 % F.S./°C Load Resistance: 0 to 1000 ohms

Electromechanical Relays (One or Two)

SPDT contacts. Both Normally Open and Normally Closed contacts are brought out to the rear terminals.

Internally socketed

Resistive Load: 5 amps @ 120 Vac or 30 Vdc, 2.5A at 240 Vac Inductive Load: 50 VA @ 120 Vac or 240 Vac Motor: 1/6 H.P.

Solid State Relays (One or Two)

SPST solid state contacts consisting of a triac N.O. output.

Internally socketed Resistive Load: 1.0 amp @ 25 °C and 120 or 240 Vac

0.5 amp @ 55 °C and 120 or 240 Vac

Inductive Load: 50 VA @ 120 Vac or 240 Vac Minimum Load: 20 milliamps

Open Collector Outputs (One or Two)

Maximum Sink Current: 20 mA Overload Protection: 100 mA

Internally powered @ 30 Vdc Opto-isolated from all other circuits except current output, but not from each other. Socketed jumper assembly replaces relay.

Solid State Relays (10 amps)

One or two externally mounted SPST triac N.O. outputs for use with open collector outputs.

Resistive Load: 15 amps @ 25 °C and 120 or 240 Vac

10 amps @ 55 °C and 120 or 240 Vac

Inductive Load: 50 VA @ 120 Vac or 240 Vac Motor Rating: 1 HP @ 25 °C

0.75 HP @ 55 °C

See Section 4.7.

4/00 UDC 3300 Controller Product Manual 9

Design (continued)

Digital Inputs (Optional) (Isolated)

Auxiliary Linear Output (Optional)

(Isolated)

Communications Interface (Optional)

DMCS

RS422/485 ASCII

RS422/485 Modbus RTU

Power Consumption Power Inrush Current

Weight

+15 Vdc source for external dry contacts or isolated solid state contacts. The Digital Input option detects the state of external contacts for either of the two inputs. On contact closure the controller will respond according to how each digital input is configured. Opening contact causes return to previous state.

21 mA dc maximum into a negative or positive grounded load or non-grounded load of 0 to 1000 ohms. Output range can be set anywhere between 0 mA to 21 mA, and as direct or reverse action. It can be configured to represent either Input, PV, Setpoint, Deviation, or Control output. The range of the auxiliary output, as a function of the selected variable, can be scaled. This output can be used as a second current output for current duplex outputs.

Resolution: 12 bits over 0 mA to 21 mA Accuracy: 0.05 % of full scale Temperature Stability: 0.0075 % F.S./°C Load Resistance: 0 to 1000

Baud Rate: 19200 baud Length of Link: 4000 ft. maximum Link Characteristics: Two-wire, multi-drop proprietary protocol, 31 drops maximum

Baud Rate: 2400, 4800, 9600, or 19200 baud selectable Parity: Odd or Even Length of Link: 4000 ft. maximum Link Characteristics: Two-wire or four-wire, multi-drop RS422 ASCII, 15 drops maximum or

up to 31 drops for shorter link length.

Baud Rate: 2400, 4800, 9600, 19200 baud selectable Data Format: Floating point or integer Length of Link: 4000 ft. maximum Link Characteristics: Two-wire, multi-drop Modbus RTU protocol, 15 drops maximum or up

to 31 drops for shorter link length. 18 VA maximum (90 Vac to 264 Vac); 12 VA maximum (24 Vac/dc)

10A maximum for 4 ms (under operating conditions)

CAUTION

power is supplied. Otherwise, the controllers may not start up normally due to voltage drop from the inrush current.

1.3 kg (3 lb.)

When applying power to more than one UDC 3300, make sure that sufficient

10 UDC 3300 Controller Product Manual 4/00

Environmental and Operating Conditions

Parameter Reference Rated Operative

Limits

Ambient Temperature

Relative Humidity Vibration

Frequency (Hz) Acceleration (g)

Mechanical Shock

Acceleration (g) Duration (ms))

Voltage (Vdc) Voltage (Vac)

90 to 240 Vac

24 Vac

Frequency (Hz)

(For Vac)

* The maximum rating only applies up to 40 °C (104 °F). For higher temperatures, the RH specification is derated to maintain constant moisture content.

25 ± 3 °C 77 ± 5 °F

10 to 55* 10 to 90* 5 to 90* 5 to 95*

0 0

+24 ± 1 20 to 27 20 to 27 - -

120 ± 1 240 ± 2

24 ± 1 50 ± 0.2

60 ± 0.2

15 to 55 °C 58 to 131 °F

0 to 70

0.4

1 30

90 to 240

20 to 27 49 to 51

59 to 61

0 to 55 °C 32 to 131 °F

0 to 200

0.6

5 30

90 to 264

20 to 27 48 to 52

58 to 62

Transportation and

Storage

–40 to 66 °C –40 to 151 °F

0 to 200

0.5

20 30

- -

4/00 UDC 3300 Controller Product Manual 11

2.2 Model Number Interpretation

Model number

Basic Controller Model

Expanded Contr ol ler M o del

Limit Controller Model

Basic Model with UDC 3000 DMCS

Functionality

Output #1 C0

Current wit h out Alarms or Output 2

K –

Current wit h Alarm 1

E –

Relay, E-M with Alarm 1

A –

Relay, SS 1 amp with Alarm 1

S –

Relay, SS 10 amp with Alarm 1

T –

Open Collector Output

Output #2 or Alarm #2 – 0

None

– E

Relay, E-M

– A

Relay, SS 1 amp

– S

Relay, SS 10 amp

– T

Open Collector Output

External Inte r f ac e 0 ––

None

1 ––

RS422/485 ASCII / Modbus

2 ––

Auxiliary Output (Loop 2 Current Output )

4 ––

DMCS Communications

5 ––

Auxiliary Output + RS422/485 / Modbus

Software Options – 0 –

Standard Funct ion s ( incl ude s Accutune II)

– 1 –

= Standard Functions (includes Accutune II

– A –

Setpoint Programming (SPP)—DMCS Model

– B –

SPP

– C –

Math Option + SPP

– D –

2 Loops/Internal Cascade + SPP

– E –

Math Option + 2 Loops/Internal Cascade +

SPP

– F –

= Math Option + SPP + HealthWatch

– G –

= 2 Loops/I n ternal Cascade + SPP +

HealthWatch

– H –

= Math O p ti on + 2 Loops/Internal Cascade +

SPP + HealthWatch

Digital Inputs –– 0

None

–– 3

Two Digital Inputs

and HealthWatch)

The model number interpretationis shown in Figure 2-1. Write the model number into the spaces provided and compare it to the model number interpretation. This information will also be useful when you wire your controller.

Figure 2-1 Model Number Interpretation

Table VITable VTable IVTable IIITable IITable IKey Number

0DC3 30

Manuals 0 –

English

F –

French

G –

German

T –

Italian

S –

Spanish

Certificate – 0

None

– C

Certificate of Conformance

(F3391)

Options 0 ––––– 1 ––––– – 0 –––– – A –––– – F –––– ––0 ––– –– B ––– –– T ––– ––– 0 –– ––– P –– ––– T –– ––– U –– –––– 0 – –––– D – ––––– 0

PV Input 1 –

T/C, RTD, Radiamatic, mV, 0-5V, 1-5V

2 –

T/C, RTD, Radiamatic, mV, 0-5V, 1-5V, 0-20 mA, 4-20 mA

3 –

T/C, RTD, Radiamatic, mV, 0-5V, 1-5V, 0-20 mA, 4-20 mA,

0-10V

1 5

Relative Humidit y ( in c ludes optional input)

1 6

Carbon, Oxygen, or Dewpoint (includes optional input)

Optional Input(s) – 0

None

– 1

T/C, RTD, Radiamatic, mV, 0-5V, 1-5V, 0-20 mA, 4-20 mA

– 2

Slidewire Input

– 3

T/C, RTD, Radiamatic, mV, 0-5V, 1-5V, 0-20 mA, 4-20 mA,

0-10V

– 4

Two High Level AIs instead of 2nd Univer sal AI

90 to 264 Vac Power

24 Vac/dc Power

None

CSA, FM, and UL

FM and UL

Gray Elastomer Bezel

Blue Elastomer Bezel

Tan Elastomer Bezel

None

Rear Term in al Cover

Customer ID Tag

Rear Termin al Co v er & Tag

None

DIN Cutout Adapter

None

24151

12 UDC 3300 Controller Product Manual 4/00

2.3 Mounting

Physical considerations

Overall dimensions

ALM

RSP

OUT

3.780

FUNCTION

L1/L2

SET UP

The controller can be mounted on either a vertical or tilted panel using the mounting kit supplied. Adequate access space must be available at the back of the panel for installation and servicing activities.

The overall dimensions and panel cutout requirements for mounting the controller are shown in Figure 2-2.

Figure 2-2 shows the overall dimensions for mounting the controller.

Figure 2-2 Dimensions

+0.008

-0.0

+0.03

-0.0

3.622

1 2

1 2 3 4

1 2 3

1 2

DISPLAY

3.780

F C

LOWER

F C

MAN

MANUAL

AUTO

MAN

M A N

SETPOINT

SELECT

RUN

HOLD

3.622

Panel Cutout

+0.008

-0.0

+0.03

-0.0

.945

21.6

.850

Max Panel Thickness

.394

Max (2)

147.3

5.82

2.4

.093

90.7

3.57

with optional rear cover

24152

4/00 UDC 3300 Controller Product Manual 13

Mounting method

Before mounting the controller, refer to the nameplate on the inside of the case and make a note of the model number. It will help later when selecting the proper wiring configuration.

Figure 2-3 shows you the mounting method for the UDC 3300 controller.

Figure 2-3 Mounting Method

Panel

Mounting procedure

22605

Refer to Figure 2-3 and follow the procedure in Table 2-2 to mount the controller.

Table 2-2 Procedure for Mounting the Controller

Step Action

Mark and cut out the controller hole in the panel according to the dimension information in Figure 2-2.

Remove the screw cover and loosen the screw on the front of the controller. Pull the chassis out of the case.

Orient the case properly and slide it through the panel hole from the front.

Remove the mounting kit from the shipping container, and install the kit as follows:

• Install the screws into the threaded holes of the clips.

• Insert the prongs of the clips into the two holes in the top and bottom of the case.

• Tighten both screws to secure the case against the panel.

• Carefully slide the chassis assembly into the case, press to close and tighten the screw. Replace the screw cover.

14 UDC 3300 Controller Product Manual 4/00

2.4 Wiring

Electrical considerations

Controller grounding

Control/alarm circuit wiring

Electrical Noise Precautions

The controller is considered “rack and panel mounted equipment” per EN 61010-1, Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory Use, Part 1: General Requirements. Conformity with 72/23/EEC, the Low Voltage Directive requires the user to provide adequate protection against a shock hazard. The user shall install this controller in an enclosure that limits OPERATOR access to the rear terminals.

PROTECTIVE BONDING (grounding) of this controller and the enclosure in which it is installed shall be in accordance with National and local electrical codes. To minimize electrical noise and transients that may adversely affect the system, supplementary bonding of the controller enclosure to a local ground, using a No. 12 (4 mm2) copper conductor, is recommended.

The insulation of wires connected to the Control/Alarm terminals shall be rated for the highest voltage involved. Extra Low Voltage (ELV) wiring (input, current output, and low voltage Control/Alarm circuits) shall be separated from HAZARDOUS LIVE (>30 Vac, 42.4 Vpeak, or 60 Vdc) wiring per Table 2-3.

Electrical noise is composed of unabated electrical signals which produce undesirable effects in measurements and control circuits.

Digital equipment is especially sensitive to the effects of electrical noise. Your controller has built-in circuits to reduce the effect of electrical noise from various sources. If there is a need to further reduce these effects:

• Separate External Wiring - separate connecting wires into bundles (see Table 2-3) and route the individual bundles through separate conduits or metal trays.

• Use Suppression Devices - for additional noise protection, you may want to add suppression devices at the external source. Appropriate suppression devices are commercially available.

ATTENTION For additional noise information, refer to document number 51-52-05-01, How to Apply Digital Instrumentation in Severe

Electrical Noise Environments.

4/00 UDC 3300 Controller Product Manual 15

Permissible wire bundling

Table 2-3 shows which wire functions should be bundled together.

NOTE

recommend you use shielded twisted pair wires for the signals in bundle 2.

For installation where high EMI/RFI noise cannot be avoided, we

Table 2-3 Permissible Wiring Bundling

Bundle No. Wire Functions

1 • Line power wiring

• Earth ground wiring

• Control relay output wiring

• Line voltage alarm wiring

2 Analog signal wire, such as:

• Input signal wire (thermocouple, 4 to 20 mA, etc.)

• 4-20 mA output signal wiring

• Slidewire feedback circuit wiring

• Digital input signals

• Communications

Identify your wiring requirements

3 • Low voltage alarm relay output wiring

• Low voltage wiring to solid state type control circuits

To determine the appropriate diagrams for wiring your controller, refer to the model number interpretation in this section. The model number of the controller can be found on the inside of the case.

16 UDC 3300 Controller Product Manual 4/00

Wiring the controller

Using the information contained in the model number, select the appropriate wiring diagrams from the figures listed below and wire the controller accordingly.

Wiring Requirements Figure

Composite Wiring Diagram 2-4 Line Power 90–264 Vac or 24Vac/dc 2-5 Input #1 and Input #2 Wiring 2-6 Two HLAI Wiring 2-7 Time Proportional Output

• Electromechanical Relay Output

• Solid State Relay Output

• 10-amp Solid State Relay Output

• Open Collector Output

Current Output/Universal Output

• Two Current and Two Relay Outputs

• One Current (Auxiliary) and Three Relay Outputs Position Proportional Output 2-14 Auxiliary Output Wiring 2-15

2-8

2-9 2-10 2-11

2-12 2-13

Digital Inputs Wiring 2-16 Communications Wiring

• RS422/485/Modbus

• DMCS

Transmitter Power for 4-20 mA 2-wire Transmitters

• Open Collector Alarm 2 Output

• Auxiliary Output

2-17 2-18

2-19 2-20

4/00 UDC 3300 Controller Product Manual 17

2.5 Wiring Diagrams

Composite wiring diagram

AC Line Voltage

Terminals

See Figure 2-5

Input #2 Terminals

See Figure 2-6

Two HLAI Terminals

See Figure 2-7

Input #1

Terminals

See Figure 2-6

Figure 2-4 is a composite wiring diagram of the UDC 3300 controller. It identifies the terminal designations and their functions. Refer to the individual diagrams listed to wire the controller according to your requirements.

Figure 2-4 Composite Wiring Diagram

Digital Inputs

Terminals

See Figure 2-16

Outputs and Alarms

Terminals

• Time Proportional Output

See Figures 2-8, 2-9, 2-10,

2-11

• Current Output/Universal Output

See Figures 2-12, 2-13

• Position Proportional Output

See Figure 2-14

For Control and Alarm Relay

Contact information, See

Tables 2-7 and 2-8.

L1 L2/N

22 23 24 25 26 27

10 11

12 13 14 15 16 17

1 2

3 4 5 6 7 8 9

Transmitter Power for

4-20 mA 2-wire

Transmitters

I/O shield ground (Do not use for Communications shield)

Auxiliary Output

Terminals

See Figure 2-15

• Using Alarm 2 Output See Figure 2-19

• Using Auxiliary Output See Figure 2-20

Communications

Terminals

See Figures

2-17, 2-18

24158

18 UDC 3300 Controller Product Manual 4/00

Line voltage wiring

This equipment is suitable for connection to 90-264 Vac or 24 Vac/dc, 50/60 Hz, power supply mains. It is the user’s responsibility to provide a switch and non-time delay (North America), quick-acting, high breaking capacity, Type F, (Europe) 1/2 A, 250 V fuse(s) or circuit-breaker for 90264 V; or 1 A, 125 V fuse or circuit breaker for 24 Vac/dc operation, as part of the installation. The switch or circuit-breaker should be located close to the controller, within easy reach of the operator. The switch or circuit-breaker should be marked as the disconnecting device for the controller (4 mm2).

AC/DC

Line

Voltage

CAUTION

Applying 90-264 Vac to a controller rated for 24 Vac/dc

will severely damage the controller and is a fire and smoke hazard.

When applying power to multiple instruments, make sure that sufficient current is supplied. Otherwise, the instruments may not start up normally due to the voltage drop caused by the in-rush current.

Figure 2-5 shows the wiring connections for line voltage.

Figure 2-5 Line Voltage Wiring

Ground

Hot

Neutral

L2/N 22 23 24

12 13

14 15

1 2 3 4 5 6

25 26

16 17

PROTECTIVE BONDING (grounding) of this controller and the enclosure in which it is installed, shall be

in accordance with National and local electrical codes. To minimize electrical noise and transients that may adversly affect the system, supplementary bonding of the controller enclosure to a local ground, using a No. 12 (4 mm

Provide a switch and non-time delay (North America), quick-acting, high breaking capacity, Type F, (Europe)

1/2 A, 250 V fuse(s) or circuit-breaker for 90-264 V; or 1 A, 125 V fuse or circuit breaker for 24 Vac/dc operation, as part of the installation.

4/00 UDC 3300 Controller Product Manual 19

) copper conductor, is recommended.

7 8 9

22607

Input #1/Input #2

Figure 2-6 shows the wiring connections for Input #1 and Input #2.

connections

Figure 2-6 Input #1/Input #2 Connections

INPUT #2

Thermocouple

Use Thermocouple extension wire only

Remove screw and install C/J on the "R" terminal, connect tang to "–" terminal.

Refer to Table 2-4 for Input 2 Jumper selections.

RTD

23 24

–

0-10 Volts 4-20 milliamps

2324+

mV or Volts

except 0-10 Volts

Carbon, mV

mV or Volt

or Volt

source

–

22 23

The 250Ω load resistor for

4-20 mA or the voltage divider

for 0-10 volts or the 500 ohm C/J compensation resistor is

–

supplied with the controller when the input is specified. These items must be installed when you wire the controller before start-up.

0–10

Volt

source

INPUT #1

100K

–

Thermocouple

Use Thermocouple extension wire only

Remove screw and install C/J on the "R" terminal, connect tang to "–" terminal.

–

Xmitter

+ –

Power

Supply

250Ω

–+

RTD

26 27

–

0-10 Volts 4-20 milliamps

0–10

Volt

source

100K

–

Xmitter

+ –

Power

Supply

250Ω

–+

+ –

Carbon, mV or Volts

except 0-10 Volts

Carbon,

mV or Volt

–

mV or Volt

source

+ –

2627+

Input #2 is not available with Position Proportional Output.

25 26

–

L2/N 22 23 24 25 26 27

When installing the cold junction (Part number 30757088-001) for a T/C input, remove the screws from terminals 25 and 27

(Input 1) or 22 and 24 (Input

2), and install the assembly

into place.

–

For Relative Humidity

For Relative Hum idi ty

option, use Input 1 as the

wet bulb input and Input 2

and the dry bulb input.

as the dry bulb input.

For Carbon Potential

option, use Input 1 as the

Carbon Probe input.

Carbon Pr obe input.

24159

10 11

12 13 14 15 16 17

1 2

3 4 5

6 7

8 9

20 UDC 3300 Controller Product Manual 4/00

Two HLAI replace second LLAI connections

ATTENTION:

Remove Input 2 jumper when

ATTENTION:

replacing second LLAI with two

Remove Input 2 jumper when

HLAI. Refer to Table 2-4.

replacing second LLAI with two HLAI. Refer to Table 2-3.

1-5V Connections 4-20 mA Connections

Input 3 Source

+ –

Input 2 Source

+ –

Figure 2-7 shows the wiring connections for replacing the second LLAI with two HLAI.

Figure 2-7 Two HLAI Replace 2nd LLAI Connections

8 9

250Ω

High Level Analog Input Connections

See Below

–

+ +

–

Transmitter 3

Transmitter 2

L1 L2/N 22 23 24 25 26 27

+ –

–+

Power

Supply

+ –

The 250Ω load resistors are supplied by Honeywell with the controller when the input is

specified. These items must be installed when you wire the controller before start-up.

Input 2 jumper

Jumper Location

Jumper Position

Input Types Available

Table 2-4 shows the location of the second input jumper and the input types available for each jumper position.

Table 2-4 Input 2 Jumper Selections

2nd Input

W2 W1

W1 W2 None (remove jumper)

Slidewire Thermocouple, RTD, mV,

Radiamatic, Carbon, Oxygen, 4-20 mA, 0-20 mA, 1-5 V, 0-5 V

Power/Input PWA

24162

Two HLAI replace LLAI

24161

4/00 UDC 3300 Controller Product Manual 21

Time proportional output

Figure 2-8 Electromechanical Relay Output—Model DC330X-EE-XXX

Time Proportional Simplex

L2/N 22 23 24 25 26

There are three types of Time Proportional outputs available on the UDC 3300.

• Electromechanical Relay Output (Model DC330X-EE-XXX)–Figure 2-8

• Solid State Relay Output (Model DC330X-AA(SS)-XXX)–Figure 2-9

• Open Collector Output (Model DC330X-TT-XXX)–Figure 2-11 The Alarm wiring connections are the same for all three outputs.

For Control and Alarm Relay Contact information, see Tables 2-7 and 2-8.

Figure 2-8 shows the Output and Alarm wiring connections for models with Electromechanical Relay Output.

Output

Relay#1

Alarm

Relay#2

Alarm

Relay#1

N.C.

N.O.

N.C.

N.O.

N.C.

N.O.

2 3

Relay Load

To terminal

1 or 3

Load Supply Power

4 5 6

To terminal

7 8 9

To terminal

Alarm Relay #2 Load

4 or 6

Alarm Relay #1 Load

7 or 9

Load Supply Power

Time Proportional Duplex

Output

Relay#1

L2/N 22 23

Output

Relay#2

24 25 26

Alarm

Relay#1

Alarm #2 is not available with Time Proportional Duplex or Three Position Step Control or Position Proportional Control.

Electromechanical relays are rated at 5 Amps @120 Vac or 30 Vdc and 2.5 Amps at 240 Vac. Customer should size fuses accordingly. Use Fast Blo fuses only.

N.C.

N.O.

N.C.

N.O.

N.C.

N.O.

2 3

Relay Load

To terminal

1 or 3

Load Supply Power

4 5

Relay Load

To terminal

4 or 6

Load Supply Power

7 8 9

To terminal

Alarm Relay #1 Load

7 or 9

Load Supply Power

24163

22 UDC 3300 Controller Product Manual 4/00

Time proportional output, continued

Time Proportional Simplex

L1 L2/N

Figure 2-9 shows the Output and Alarm wiring connections for models with Solid State Relay Output (Model DC330X-AA-XX).

For Control and Alarm Relay Contact information, see Tables 2-7 and 2-8.

Figure 2-9 Solid State Relay Output—Model DC330X-AA-XX

Output

Relay#1

N.O.

2 3

Relay Load

AC Load

Supply

Power

22 23 24 25 26 27

Alarm

Relay#2

Alarm

Relay#1

N.C.

N.O.

N.C. N.O.

4 5 6 7

To terminal

4 or 6

8 9

To terminal

7 or 9

Dummy Resistor

Alarm Relay #2 Load

Alarm Relay #1 Load

AC Load

Supply

Power

AC Load

Supply

Power

Time Proportional Duplex

1 L1 L2/N

Output

Relay#1

22 23 24

Output

Relay#2

25 26

Alarm

Relay#1

If the load current is less than the minimum rated value of 20 mA, there may be a residual voltage across both ends of the load even if the relay is turned off. Use a dummy resistor as shown to counteract this. The total current through the resistor and the load current must exceed 20 mA.

Alarm #2 not available with Time Proportional Duplex or Three Position Step Control or Position Proportional control.

N.O.

N.C.

N.O.

To terminal

7 or 9

Relay Load

Dummy Resistor

Relay Load

Dummy Resistor

Alarm Relay #1 Load

AC Load

Supply

Power

AC Load

Supply

Power

AC Load

Supply

Power

Solid State relays are rated at 0.5 amps. Customer should size fuses accordingly. Use Fast Blo fuses only. Electromechanical relays are rated at 5 Amps @120 Vac or 30 Vdc and 2.5 Amps at 240 Vac.

Customer should size fuses accordingly. Use Fast Blo fuses only.

WARNING: Only connect Vac to solid state relays.

24164

4/00 UDC 3300 Controller Product Manual 23

Time proportional output, continued

Figure 2-10 10-amp Solid State Relay Output—Model DC330X-SS-XX

Figure 2-10 shows the wiring connections for the external 10-amp Solid State Relay Output (Model DC330X-SS-XX).

L2/N

L1 L2 22

23 24 25 26 27

10 11

12 13 14 15 16 17

HOT

LOAD

Solid

–

Output 1

–

Output 2

Black

White

–

State

Relay

24165

7 8 9

Green

External solid state relays are rated at 15 amps @25°C derated to 10 amps at 55°C. Customer should size fuses accordingly. Use Fast Blo fuses only.

24 UDC 3300 Controller Product Manual 4/00

Time proportional output, continued

Figure 2-11 shows the Output and Alarm wiring connections for models with Open Collector Output (DC330X-TT-XXX)

For Control and Alarm Relay Contact information, see Tables 2-7 and 2-8.

Figure 2-11 Open Collector Output—Model DC330X-TT-XXX

Time Proportional Simplex

Customer Supplied

Electromechanical Relay

1 2

Output #1

+ –

3 4

Alarm

Relay#2

N.C .

N.O.

5 6

Alarm

Relay#1

N.C . N.O.

8 9

–

Alarm Relay #2 Load

To terminal

4 or 6

Alarm Relay #1 Load

To terminal

7 or 9

Load Supply Power

Load Supply

Power

Customer Supplied

Solid State Relay

Alarm

+ –

N.C .

N.O.

N.C . N.O.

Output #1

Relay#2

Relay#1

1 2

–

4 5 6 7 8 9

Alarm Relay #2 Load

To terminal

4 or 6

Alarm Relay #1 Load

To terminal

7 or 9

Time Proportional Duplex

Customer Supplied

Electromechanical Relay

–

Output #1

–

3 4

Output #2

Alarm

Relay#1

–

6 7

N.C .

N.O.

CAUTION

1 2

Alarm #2 not available with Time Proportional Duplex or Three Position Step Control or Position Proportional control.

Can also use10 amp solid state relay, Part Number 30756018-003

Electromechanical relays are rated at 5 Amps @120 Vac or 30 Vdc and 2.5 Amps at 240 Vac.

Customer should size fuses accordingly. Use Fast Blo fuses only.

Open collector outputs are internally powered. Connecting an external supply will damage the controller.

–

Alarm Relay #1 Load

To terminal

7 or 9

Load Supply Power

Customer Supplied

Solid State Relay

Output #1

–

Output #2

–

122

Alarm

Relay#1

N.C .

N.O.

1 2 3

–

4 5

–

7 8 9

Alarm Relay #1 Load

To terminal

7 or 9

Load Supply Power

24166

4/00 UDC 3300 Controller Product Manual 25

Current output/ universal output connections

Figure 2-12 shows the Output and Alarm wiring connections for models with Current Output (Model DC330X-KE-XXX and Model DC330X-C0-XXX). See Table 2-5 for wiring restrictions.

For Control and Alarm Relay Contact information, see Tables 2-7 and 2-8.

Figure 2-12 Current Output—Current /Time Duplex, Time/Current Duplex, Position Proportional,

or Three Position Step Control

See Table 2-7 for relay terminal connections for Output Algorithm selected.

L1 L2/N 22 23 24

25 26 27

11 12

Output#1

Alarm#2

Relay

Output#2

Alarm#1

Relay

For Duplex Current Output use Auxiliary Output for Output 2 (cool) (see Figure 2-14).

ATTENTION: All current outputs are isolated from each other, case ground, and all inputs.

N.C. N.O.

N.C.

N.O.

2 3

Current Output

4–20 mA

Controller Load

0–1000 Ohms

–

4 5 6 7 8 9

Output or Alarm

Relay 2 Load

To terminal

4 or 6

Output or Alarm

Relay 3 Load

To terminal

7 or 9

Load

Supply

Power

Load

Supply

Power

Electromechanical relays are rated at 5 Amps @120 Vac or 2.5 Amps at 240 Vac.

Customer should size fuses accordingly. Use Fast Blo fuses only.

Relays are NOT available on DC330X-C0-XXX.

Table 2-5 Universal Output Wiring Functionality and Restrictions for Figure 2-12

Controller with Two Current Outputs and Two Relay Outputs

SINGLE LOOP OR CASCADE CONTROL OUTPUT

Output Type Current Auxiliary Relay #1 Relay #2 Relay #3

Time Simplex Current Position (not available on

Cascade Control)

Time Duplex or TPSC Current Duplex 100% Current Duplex 50% Current/Time or

Time/Current

Not used Not used N/A Output 1 Alarm 1 Output 1 Not used N/A Alarm 2 Alarm 1 Not used Not used N/A Output 1 Output 2

Not used Not used N/A Output 1 Output 2 Output 1 Not used N/A Alarm 2 Alarm 1 Output 1 Output 2 N/A Alarm 2 Alarm 1 Output 1 or 2 Not used N/A Output 1 or 2 Alarm 1

24167

26 UDC 3300 Controller Product Manual 4/00

Current output/ universal output connections, continued

Figure 2-13 Auxiliary Output and Three Relay Outputs

Figure 2-13 shows the Output and Alarm wiring connections for models with a Current Output (Auxiliary Output) and three Relay Outputs (Model DC330X-EE-2XX). See Table 2-6 for wiring restrictions.

For Control and Alarm Relay Contact information, see Tables 2-7 and 2-8.

Alarm

Relay#1

N.C. N.O.

1 2 3

Relay Load

To terminal

1 or 3

Load Supply Power

4 5

Relay Load

To terminal

4 or 6

Load Supply Power

7 8 9

Alarm Relay #1 Load

To terminal

7 or 9

Load Supply Power

24160

Auxiliary

– +

Connect shield to ground at one end only

Load

0-1000

Output

Relay#1

Output

Relay#2

16 + 17 –

Alarm #2 is not available with Time Proportional Duplex or Three Position Step Control or Position Proportional Control.

Electromechanical relays are rated at 5 Amps @120 Vac or 2.5 Amps at 240 Vac. Customer should size fuses accordingly. Use Fast Blo fuses only.

All current outputs are isolated from each other, case ground, and all inputs.

Table 2-6 Universal Output Wiring Functionality and Restrictions for Figure 2-13

Controller with One Current Output (Auxiliary Output) and Three Relay Outputs

SINGLE LOOP OR CASCADE CONTROL OUTPUT

Output Type Current Auxiliary Relay #1 Relay #2 Relay #3

Time Simplex Current Position (not available on

Cascade Control)

Time Duplex or TPSC Current Duplex 100% Current Duplex 50%

(N/A)

Current/Time or Time/Current

N/A Not used Output 1 Alarm 2 Alarm 1 N/A Output 1 Not used Alarm 2 Alarm 1 N/A Not used Output 1 Output 2 Alarm 1

N/A Not used Output 1 Output 2 Alarm 1 N/A Output N/A Alarm 2 Alarm 1 N/A N/A N/A N/A N/A

N/A Output 1 or 2 Output 1 or 2 Alarm 2 Alarm 1

4/00 UDC 3300 Controller Product Manual 27

Position proportional output connections

Figure 2-14 shows the Output and Alarm wiring connections for models with Position Proportional Output or Three Position Step Control (Models DC330X-EE-XXX-X2, DC330X-AA-XXX-X2).

For Control and Alarm Relay Contact information, see Tables 2-7 and 2-8.

Calibration

Position Proportional Output or Three Position Step models must have the output calibrated after installation (see Section 8—Position Proportional Output Calibration) to ensure that the displayed output (slidewire position) agrees with the actual final control element position. Three Position Step models only require that the motor time be entered. Full calibration is not required.

Figure 2-14 Position Proportional Output or Three Position Step—Models DC330X-EE-XXX-X2,

DC330X-AA-XXX-X2

Motor Power

Supply

Neutral Hot

Slidewire 100 to 1000 Ω

mechanically linked

to motor

Closed

Open

Wiper

Open Closed

5 Amp Fast Blo fuse

Output

Relay#1

L2/N 22 23

Output

Relay#2

Connect shield to ground

at one end only

25 26

Alarm

Relay#1

Alarm #2 is not available with Position Proportional output or Three Position Step control.

Do not run slidewire cable in the same conduit as AC power.

2 3

Electrical noise suppression may be required. Refer to Section 12.

Slidewire input is not required for Three Position Step control but can be used for motor position indication.

N.C.

N.O.

3 4

N.C.

N.O.

6 7

N.C.

N.O.

Alarm Relay #1 Load

To terminal

7 or 9

5 Amp Fast Blo fuse

Load Supply Power

24168

28 UDC 3300 Controller Product Manual 4/00

Auxiliary output connections

Figure 2-15 shows the wiring connections for the Auxiliary Output option (Models DC330X-XX-2XX, DC330X-XX-5XX).

Figure 2-15 Auxiliary Output Connections—Models DC330X-XX-2XX, DC330X-XX-5XX

Digital inputs connections

L1 L2/N

For Duplex Current Output use Control Output for Output 1 (heat)

Attention: Both current outputs (control and auxiliary) are isolated from each other, case ground, and all inputs.

22 23

24 25

15 16

Auxiliary Load

0 –1000Ω

–

Connect shield to

ground at one end only

Figure 2-16 shows the wiring connections for the Digital Inputs option (Model DC330X-XX-XX3).

Figure 2-16 Digital Inputs Connections—Model DC330X-XX-XX3

Digital Input

Switch #1

22619

Digital Input

Switch #2

Connect shield

to ground at

one end only

22620

L1 L2/N 22

10 11

12 13

Switch

Common

4/00 UDC 3300 Controller Product Manual 29

Communications option connections

Figure 2-17 RS422/485/Modbus Communications Option Connections

There are two types of Communications option available:

• RS422/485/Modbus (Model DC330X-XX-1XX or DC330X-XX-5XX)—Figure 2-17 [also refer to Document #51-51-25-35 (RS422/485 ASCII) or #51-52-25-66 and #51-52-25-70

(Modbus)]

• DMCS (Model DC330X-XX-4XX)—Figure 2-18 (also refer to Document #82-50-10-23)

MODBUS OR

RS422/485

L2/N 22 23 24 25 26

12 13 14 15 16 17

HALF DUPLEX

SHD TX+/RX+

TX–/RX–

Master

SHD TX+/RX+

TX–/RX–

120 Ohm

Resistor

CAUTION

Do not mix half and full duplex wiring.

Use shielded twisted pair cables

(Belden 9271 Twinax or equivalent)

L1 L2/N

22 23 24 25 26 27

12 13 14

15 16 17

To Other

Communication

Instruments

(maximum 15)

MODBUS OR

RS422/485

FULL DUPLEX

SHD RX+

RX– TX+ TX–

Communication

To Other

Instruments

(maximum 15)

Do not run these

lines in the same

conduit as AC power

120 Ohm Resistor

on Last Leg

Master

SHD

TX+ TX–

RX+ RX–

Do not run these

lines in the same

conduit as AC power

120 Ohm Resistor

on Last Leg

120 Ohm

Resistor

120 Ohm

Resistor

24169

30 UDC 3300 Controller Product Manual 4/00

Figure 2-18 shows the wiring connections for the DMCS Communications option (Model DC330X-XX-4XX).

Figure 2-18 DMCS Communications Option Connections

L1 L2/N 22

23 24 25 26 27

Use shielded twisted pair cables

(Belden 9271 Twinax or equivalent)

*DMCS: Maximum 31 drops.

12 13

14 15 16 17

DMCS

Communications

SHD

D –

To Other

Communication

Instruments*

Master

SHD

D +

D –

Do not run these

lines in the same

conduit as AC power

120 Ohm Resistor

on Last Leg

DMCS is a proprietary protocol. Host computer must be either the Honeywell Gateway 500 or LPM Series 9000.

120 Ohm

Resistor

24170

4/00 UDC 3300 Controller Product Manual 31

Transmitter power for 4-20 mA 2-wire transmitter—open collector alarm 2 output

The wiring diagram example shown in Figure 2-19 (Model DC330X-XT-XXX) provides 30 Vdc at terminals 5 and 6 with the

capability of driving up to 22 mA, as required by the transmitter which is wired in series.

If the transmitter terminal voltage must be limited to less than 30 volts, you can insert a zener diode between the positive transmitter terminal and terminal 5. For example, an IN4733A zener diode will limit the voltage at the transmitter to 25 Vdc.

Configure:

A2S1TYPE = NONE A2S2TYPE = NONE

Figure 2-19 Transmitter Power for 4-20 mA 2-wire Transmitter Using Open Collector Alarm 2

Output—Model DC330X-XT-XXX

250 ohm resistor

L1 L2/N 22 23

24 25

26 27

10 11 12 13 14

15 16

–

1 2 3 4 5

+ –

6 7 8 9

If necessary, install zener diode here to reduce voltage at transmitter.

2-wire

Transmitter

–

24171

32 UDC 3300 Controller Product Manual 4/00

Transmitter power for 4-20 mA 2-wire transmitter—auxiliary output

The wiring diagram example shown in Figure 2-20 (Model DC330X-XX-2XX or DC330X-XX-5XX) provides 30 Vdc at terminal 16

with the capability of driving up to 22 mA, as required by the transmitter which is wired in series.

If the transmitter terminal voltage must be limited to less than 30 volts, you can insert a zener diode between the positive transmitter terminal and terminal 16. For example, an IN4733A zener diode will limit the voltage at the transmitter to 25 Vdc.

Configure:

AUX OUT = OUTPUT

Calibrate the Auxiliary Output using the procedure given in Section 8.4 – Auxiliary Output Calibration.

ZERO VAL = 4095 SPAN VAL = 4095

Figure 2-20 Transmitter Power for 4-20 mA 2-wire Transmitter Using Auxiliary Output—

Model DC330X-XX-2XX or DC330X-XX-5XX

250 ohm resistor

L1 L2/N 22 23 24 25

26 27

–

If necessary, install zener diode here to reduce

15 16

+ –

voltage at transmitter.

2-wire Transmitter

–

24172

4/00 UDC 3300 Controller Product Manual 33

2.6 Control and Alarm Relay Contact Information

Control relays

Alarm relays

Table 2-7 lists the Control Relay contact information.

ATTENTION Control relays operate in the standard control mode; i.e., energized when output state is on.

Table 2-7 Control Relay Contact Information

Unit Power Control Relay

Wiring

Off

N.O. Open N.C. Closed N.O. Open

N.C. Closed

Control Relay

Contact

Closed

Open

#1 or #2 Output Indicator Status

Off Off

On Off

Table 2-8 lists the Alarm Relay contact information.

ATTENTION

Alarm relays are designed to operate in a failsafe mode;

i.e., de-energized during alarm state. This results in alarm actuation when power is OFF or when initially applied, until the unit completes self diagnostics. If the unit loses power, the alarms will function.

Power

Off

Table 2-8 Alarm Relay Contact Information

Variable NOT

Alarm

Relay

Wiring

N.O. Open Open N.C. Closed N.O. Closed Open N.C. Open

in Alarm State

Relay

Contact

Indicators Relay

Off

in Alarm StateUnit

Contact

Closed

Variable

Indicators

Off

34 UDC 3300 Controller Product Manual 4/00

3.1 Overview

Section 3 – Configuration

Introduction

What’s in this section?

Configuration is a dedicated operation where you use straightforward keystroke sequences to select and establish (configure) pertinent control data best suited for your application.

The table below lists the topics that are covered in this section.

Topic Page

3.1 Overview

3.2 Configuration Prompts

3.3 How to Get Started

3.4 Configuration Tips

3.5 Configuration Procedure

3.6 Loop 1 Tuning Parameters Set Up Group

3.7 Loop 2 Tuning Parameters Set Up Group

3.8 Setpoint Ramp/Rate/Programming Set Up Group

3.9 Accutune Set Up Group

3.10 Algorithm Data Set Up Group

3.11 Output Algorithm Set Up Group

3.12 Input 1 Parameters Set Up Group

3.13 Input 2 Parameters Set Up Group

3.14 Input 3 Parameters Set Up Group

3.15 Loop 1 Control Parameters Set Up Group

3.16 Loop 2 Control Parameters Set Up Group

3.17 Options Parameters Set Up Group

3.18 Communications Parameters Set Up Group

3.19 Alarms Parameters Set Up Group

3.20 Display Parameters Set Up Group

3.21 Calibration Group

3.22 Maintenance Group

3.23 Status Group

3.24 Configuration Record Sheet for Basic and DMCS Models

3.25 Configuration Record Sheet for Extended Model

35 36 38 39 40 42 44 45 47 49 53 54 56 57 58 60 62 64 66 69 70 71 72 73 75

Prompts

To assist you in the configuration process, there are prompts that appear in the upper and lower displays. These prompts let you know what group of configuration data (Set Up prompts) you are working with and also, the specific parameters (Function prompts) associated with each group.

Figure 3-1 shows you an overview of the prompt hierarchy. As you will see, the configuration data is divided into 15 main Set Up groups plus prompts for calibration and prompts that show the status of the continuous background tests that are being performed.

4/00 UDC 3300 Process Controller Product Manual 35

3.2 Configuration Prompts

Diagram: prompt hierarchy

Figure 3-1 shows an overview of the UDC 3300 Set Up prompts and their associated Function prompts. Read from left to right.

Figure 3-1 Overview of UDC 3300 Prompt Hierarchy

Set Up Group Function Prompts

TUNING

TUNINGL2

PROP BD

or GAIN

CYC SEC

CYC SX3

GAINVALx

PROP3BD

or GAIN3

CYC3 SEC

CYC3 SX3

GAINVALn RATE MIN RSET MIN

CYC2 SEC

CYC2 SX3

GAINVALn RATE3MIN RSET3MIN

CYC4 SEC

CYC4 SX3

SECURITY LOCKOUT AUTO MAN SP SEL RUN HOLD PVEUVALx

PVEUVALx GAINVALx

RSET RPM

RSET3RPM

MAN RSET PROPBD2

MANRSET3 PROPBD4

GAIN 2

GAIN 4

RATE2MIN RSET2MIN

RSET2RPM

RATE4MIN RSET4MIN

RSET4RPM

SP RAMP

ACCUTUNE

ALGORTHM

SP RAMP TIME MIN FINAL SP SP RATE EU/HR UP EU/HR DN EUHRUP2 EUHRDN2

SP PROG STRT SEG END SEG RAMPUNIT RECYCLES SOAK DEV PROG END STATE

ToBEGIN

FUZZY

CRITERA2 AT ERROR

CONT ALG PIDLOOPS CONT2ALG OUT OVRD TIMER PERIOD START L DISP

INP ALG1 MATH K CALC HI CALC LO ALG1 INA ALG1 INB ALG1 INC ALG1BIAS

PCO SEL PCT CO ATM PRES INP ALG2 MATH K2 CALC HI CALC LO ALG2 INA

ALG2 INB ALG2 INC PCT H2 ALG2BIAS 8SEG CH1 Xx VALUE* Yx VALUE* 8SEG CH2

Xx VALU2 Yx VALU2

SEGxRAMP

SEGxRATE

ACCUTUNE

AT ERR2

SEGx SP*

ACCUTUN2 SP CHANG KPG SP CHAN2 KPG 2 CRITERIA

TOTALIZER

* x = 1 to 12. Program concludes after segment 12

;;;;;;;

TOT SEC



RSET ? TOT RATE

* x = 0 to 8

OUT ALG

OUT ALG 4-20 RNG OUT2 ALG RLYSTATE RLY TYPE

36 UDC 3300 Process Controller Product Manual 4/00

Set Up Group Function Prompts

INPUT 1

INPUT 2

INPUT 3

CONTROL

CONTROL2

IN1 TYPE XMITTER1 ANALYTIC IN1 HI IN1 LO RATIO 1 BIAS IN1 FILTER 1

BURNOUT1 EMISSIV1

IN2 TYPE XMITTER2 ANALYTIC IN2 HI IN2 LO RATIO 2 BIAS IN2 FILTER 2

BURNOUT2 EMISSIV2

IN3 TYPE XMITTER3 IN3 HI IN3 LO RATIO 3 BIAS IN3 FILTER 3

PV SOURC PID SETS SW VALUE LSP’S RSP SRC AUTOBIAS SP TRACK PWR

PWR OUT SP HiLIM SP LoLIM ACTION OUT RATE PCT/M UP PCT/M DN OUTHiLIM

OUTLoLIM I Hi LIM I Lo LIM DROPOFF

MAN OUT AUTO OUT PBorGAIN MINorRPM

PV 2 SRC FORCE MA PID SETS SW VALUE LSP’S RSP SRC AUTOBIAS SPTRACK

SP HiLIM SP LoLIM ACTION OUT RATE PCT/M UP PCT/M DN OUTHiLIM OUTLoLIM

I Hi LIM I Lo LIM DROPOFF

DEADBAND

FAILMODE FAILSAFE

OUT HYST FAILMODE FAILSAFE

MODE

OPTIONS

COM

ALARMS

DISPLAY

CALIB

MAINTNCE

STATUS

AUX OUT

CUR OUT2

ComSTATE Com ADDR

WSFLOAT TX DELAY

CSP2BIAS

A1S1 VAL A1S2 VAL A2S1 VAL A2S2 VAL A1S1TYPE A1S2 TYPE A2S1TYPE A2S2TYPE

A1S1 H L A1S1 EV A1S2 H L A1S2 EV A2S1 H L A2S1 EV A2S2 H L A2S2 EV

AL HYST ALM OUT1 BLOCK

DECIMAL DECIMAL2 TEMPUNIT PWR FREQ RATIO 2

USED FOR FIELD CALIBRATION

TIME1 HRS.MIN1 TIME2 HRS.MIN2 TIME3 HRS.MIN3 COUNTER1 COUNTS1

COUNTER2 COUNTS2 COUNTER3 COUNTS3 RESET ID RES TYPE

VERSON FAILSAFE FAILSF 2 RAM TEST CONFTEST CALTEST FACT CRC

4 mA VAL 20mA VAL DIG IN 1 DIG1 COM DIG IN 2 DIG2 COM

ComADDR2

SHEDMODE

LOOPBACK

SHEDTIME SHEDENAB PARITY BAUD DUPLEX

SHEDSP UNITS CSP RATO CSP BIAS CSP2RATO

LANGUAGE

4/00 UDC 3300 Process Controller Product Manual 37

3.3 How To Get Started

Read the configuration tips

Read configuration procedure

Set up groups

Parameter explanations or definitions

Configuration record sheet

Read “Configuration Tips” shown on the next page. These tips will help you to easily and quickly accomplish the tasks at which you will be working when you configure your controller.

Read “Configuration Procedure”. This procedure tells you how to access the Set Up groups, and the Function parameters within each of these groups that are shown in the Prompt Hierarchy in Figure 3-1.

The Set Up groups and Function parameters are listed in the order of their appearance. The list includes the name of the prompt, the range of setting selections available, the factory setting, and the section to reference for further details, if necessary.

If you need a detailed explanation of any prompt listed, refer to Section 4

– Configuration Parameter Definitions.

Section 4 lists the Set Up and Function prompts, the selections or range of settings that you can make for each, plus a detailed explanation or definition of each parameter.

Located on the last page of this section is a “Configuration Record Sheet”. When you make your configuration selections, record them on this sheet. Then you will have a record of how the controller was configured.

38 UDC 3300 Process Controller Product Manual 4/00

3.4 Configuration Tips

Introduction

Listed below in Table 3-1 are some tips that will help you enter the configuration data more quickly.

Table 3-1 Configuration Tips

Function Tip

Displaying Groups

Displaying

Functions

Scrolling

Changing values

quickly

Use the SET UP

key to display the Set Up groups. The group titles are listed in this

section in the order that they appear in the controller.

Use the FUNCTION key to display the individual parameters under each group. The prompts are listed in the order of their appearance in each group.

To get to a Set Up group prompt more quickly, hold the SET UP key in. To get to a Function prompt more quickly, h old the FUNCTION

the parameters.

ATTENTION

FUNCTION

backward at a rate twice as fast. When changing the value of a parameter, you can use a single [ ] or [ ] key. Hold the key

in to increase the rate of change. Stop pressing the key for 1/2 second, then press again to restart at a slow rate.

The prompting scrolls at a rate of 2/3 seconds when the SET UP or

key is held in. Also, [ ] [ ] keys will move group prompts forward or

key in. The display will scroll through

Restoring to the

original value

Exiting SET UP

mode

Timing out from

Set Up mode

Key Error

When changing the value of a parameter, you can adjust a more significant digit in the upper display by holding in one key [ The adjustment will move one digit to the left. Press the key again and you will move one more digit to the left. (Holding the [ ] and [ ] keys down will change the value twice as quickly.)

When you change the value or selection of a parameter while in Set Up mode and decide not to enter it, press RUN/HOLD

To exit Set Up mode, press the LOWER DISPLAY key. This returns the display to t he same state it was in immediately preceding entry into the Set Up mode.

If you are in Set Up mode and do not press any keys for 30 seconds, the controller will time out and revert to the mode and display that was being used prior to entry into Set Up mode.

When a key is pressed and the prompt “KEY ERROR” appears in the lower display, it will be for one of the following reasons:

• parameter not available

• not in Set Up mode, press SET UP

• key malfunction, do keyboard test (operation)

• Individual key locked out

] or [ ], and pressing the other [ ] or [ ] at the same time.

once, the original value or selection will be recalled.

key first

4/00 UDC 3300 Process Controller Product Manual 39

3.5 Configuration Procedure

Introduction

Each of the Set Up groups and their functions are pre-configured at the factory.

The factory settings are shown in Tables 3-3 through 3-18 which follow this procedure.

If you want to change any of these selections or values, follow the procedure in Table 3-2. This procedure tells you the keys to press to get to any Set Up group and any associated Function parameter prompt.

If you need a detailed explanation of any prompt, refer to Section 4 – Configuration Parameter Definitions.

Procedure

Follow the procedure listed in Table 3-2 to access the Set Up groups and Function prompts.

ATTENTION The prompting scrolls at a rate of 2/3 seconds when the

SET UP or FUNCTION key is held in. Also, [ ] [ ] keys will move

group prompts forward or backward at a rate twice as fast.

Table 3-2 Configuration Procedure

Step Operation Press Result

Select Set Up mode

SET UP

Upper Display

SET UP

Lower Display

TUNING *

Lets you know you are in the configuration mode and a Set Up group title is being displayed in the lower display.

This is the first Set Up group title.

Select any Set Up group

Select a Function Parameter

SET UP

FUNCTION

LOOP 1/2

Successive presses of the SET UP key will sequentially display the other Set Up group titles shown

in the prompt hierarchy in Figure 3-1. You can also use the [ groups in both directions. Stop at the Set Up group title which describes the group of parameters you want to configure. Then proceed to the next step.

Upper Display

1.0

Lower Display

GAIN

Example displays show Set Up group “Tuning”, Function prompt “Gain”, and the value selected.

Shows you the current value or selection for the first function prompt of the particular Set Up group that you have selected.

Shows the first Function prompt within that Set Up group.

] [ ] keys to scan the Set Up

40 UDC 3300 Process Controller Product Manual 4/00

Step Operation Press Result

Select other Function

Parameters

FUNCTION

LOOP 1/2

Successive presses of the FUNCTION key will sequentially display the other function prompts of the

Set Up group you have selected. Stop at the function prompt that you want to change,

then proceed to the next step.

Change the value or

selection

Enter the value or selection

Exit Configuration

FUNCTION

LOOP 1/2

SET UP

LOWER

DISPLAY

These keys will increment or decrement the value or selection that appears for the function prompt you have selected.

See “Configuration Tips” for instructions to increase or decrease value quickly.

Change the value or selection to meet your needs. If the display flashes, you are trying to make an

unacceptable entry. This key selects another function prompt.

This key selects another Set Up group. The value or selection you have made will be entered

into memory after another key is pressed. This exits configuration mode and returns the controller

to the same state it was in immediately preceding entry into the Set Up mode. It stores any changes you have made.

4/00 UDC 3300 Process Controller Product Manual 41

3.6 Loop 1 Tuning Parameters Set Up Group

Function prompts

Function Prompt

Lower Display

PROP BD

GAIN

GAINVALn***

RATE MIN

RSET MIN

RSET RPM MAN RSET

PROPBD2

GAIN 2 RATE2MIN RSET2MIN

RSET2RPM

CYC SEC*

CYC SX3*

CYC2 SEC*

CYC2 SX3* SECURITY

LOCKOUT

AUTO MAN**

SP SEL**

Table 3-3 lists all the function prompts in the Tuning Set Up group. How the Algorithm and Control Set Up groups are configured determines which prompts will appear.

Table 3-3 Tuning Group Function Prompts

Function

Name

Proportional Band or Gain

or Gain Value being used by Gain Scheduling when enabled in Control Setup group “PID SETS”

Rate in Minutes 0.00 to 10.00 minutes 0.00 Reset in minutes/repeat

or Reset in repeats/minute

Manual Reset –100 to 100 % output 0 Proportional Band 2

or Gain 2

Rate 2 in Minutes 0.00 to 10.00 minutes 0.00 Reset 2 in minutes/repeat

or Reset 2 in repeats/minute

Cycle Time (Heat) 1 to 120 20

Cycle Time (Cool) 1 to 120 20

Security Code 0 to 4095 0 Configuration Lockout NONE

Manual/Auto Key Lockout DISABL

Setpoint Select Key Lockout DISABL

0.1 to 9999 %

0.001 to 1000

Read Only - -

0.02 to 50.00 1.00

0.1 to 9999 %

0.001 to 1000

0.02 to 50.00 1.00

CALIB + CONF + VIEW MAX

ENABLE

Selections or

Range of Setting

Upper Display

Factory

Setting

- -

1.000

- -

1.000

- -

CALIB

ENABLE

Refer

Section

4.2

*Cycle times are in either 1 second or 1/3 second increments, depending upon the RLY TYPE configuration in the Output Algorithm Set Up group. **Only appears if LOCKOUT = NONE. ***Requires Math software option

42 UDC 3300 Process Controller Product Manual 4/00

Function Prompt

Lower Display

RUN HOLD**

PVEUVAL1 PVEUVAL2 PVEUVAL3 PVEUVAL4 PVEUVAL5 PVEUVAL6 PVEUVAL7 PVEUVAL8

GAINVAL1* GAINVAL2* GAINVAL3* GAINVAL4* GAINVAL5* GAINVAL6* GAINVAL7* GAINVAL8*

Run/Hold Key Lockout DISABL

PV1 (through PV8) Value for Gain Scheduling

Gain 1 (through Gain 8) Value for Gain Scheduling

Function

Name

Selections or

Range of Setting

Upper Display

ENABLE PV value within the PV limits.

In engineering units

0.001 to 1000 floating Gain or Proportional Band

Factory

Setting

ENABLE

1.000

Refer

Section

4.2

* ATTENTION If units of percent proportional band (PB) are selected under the Cont rol Set Up prompt, function prompt PBorGAIN, then the displayed values are in %PB, but the lower display will still show Gain.

**Only appears if LOCKO UT = NONE.

4/00 UDC 3300 Process Controller Product Manual 43

3.7 Loop 2 Tuning Parameters Set Up Group (Cascade or Two Loops

Function prompts

Table 3-4 lists all the function prompts in the Tuning 2 Set Up group. This group is only displayed if the controller is configured for Cascade or 2-Loop control (prompt PIDLOOPS in Algorithm Data Set Up group).

Table 3-4 Tuning Loop 2 Group Function

Function Prompt

Lower Display

PROPBD3

GAIN 3

GAINVALn

RATE3MIN RSET3MIN

RSET3RPM MANRSET3

PROPBD4

GAIN 4 RATE4MIN RSET4MIN

RSET4RPM CYC3 SEC*

CYC3 SX3*

CYC4 SEC*

CYC4 SX3* PVEUVAL1

PVEUVAL2 PVEUVAL3 PVEUVAL4 PVEUVAL5 PVEUVAL6 PVEUVAL7 PVEUVAL8

GAINVAL1** GAINVAL2** GAINVAL3** GAINVAL4** GAINVAL5** GAINVAL6** GAINVAL7** GAINVAL8**

Function

Name

Proportional Band 3 or Gain 3

or Gain Value being used by Gain Scheduling when enabled

Rate 3 in Minutes 0.00 to 10.00 minutes 0.00 Reset 3 in minutes/repeat

or Reset 3 in repeats/minute

Manual Reset 3 –100 to 100 % Output 0.0 Proportional Band 4

or Gain 4

Rate 4 in Minutes 0.00 to 10.00 minutes 0.00 Reset 4 in minutes/repeat

or Reset 4 in repeats/minute

Cycle Time 3 (Heat) 1 to 120 20

Cycle Time 4 (Cool) 1 to 120 20

PV1 (through PV8) Value for Gain Scheduling

Gain 1 (through Gain 8) Value for Gain Scheduling

0.1 to 9999

0.001 to 1000

Read Only - -

0.02 to 50.00 1.00

0.1 to 9999 %

0.001 to 1000

0.02 to 50.00 1.00

PV value within the PV limits. In engineering units

0.001 to 1000 floating Gain or Proportional Band

Selections or

Range of Setting

Upper Display

Factory

Setting

- -

1.000

- -

1.000

- -

1.000

Refer

Section

4.3

*Cycle times are in either 1 second or 1/3 second increments, depending upon the RLY TYPE configuration in the Output Algorithm Set Up group. ** ATTENTION

If units of percent proportional band (PB) are selected under the Control Set Up prompt, function

prompt PBorGAIN, then the displayed values are in %PB, but the lower display will still show Gain.

44 UDC 3300 Process Controller Product Manual 4/00

3.8 SP Ramp, SP Rate, or SP Programming Set Up Group

contains the Function parameters that let

Single Setpoint Ramp

Setpoint rate

Function prompts

Function Prompt

Lower Display

SP RAMP

TIME MIN

FINAL SP

SP RATE

EU/HR UP

EU/HR DN

EU/HRUP2

EU/HRDN2

SP PROG*

STRT SEG

END SEG

RAMPUNIT

Single Setpoint Ramp Selection

Single Setpoint Ramp Time (SP ramp enabled)

Single Setpoint Final Setpoint (SP ramp enabled)

Setpoint Rate DISABL

Rate Up Value for Loop 1 (SP Rate enabled)

Rate Down Value for Loop 1 (SP Rate enabled)

Rate Up Value for Loop 2 (SP Rate enabled)

Rate Down Value for Loop 2 (SP Rate enabled)

Setpoint Ramp/Soak Programming

Start Segment Number 1 to 11 –– End Segment Number 2 to 12

Engineering Units for Ramp Segments

The Setpoint Ramp Set Up group you configure a single setpoint ramp to occur between the current local setpoint and a final setpoint over a time interval (SP RAMP).

The Setpoint Ramp Set Up group also contains the function parameters that let you configure a specific rate of change for any Local Setpoint change (SP RATE). It includes selections for Rate Up and Rate Down.

Table 3-5 lists all the function prompts in the SP Ramp Set Up group.

Table 3-5 SP Ramp Group Function Prompts

Function

Name

If SP Rate and SP Programming are disabled

DISABL ENABLE ENABL2 ENAB12

0 to 255 minutes 3

Enter a value within the setpoint limits. 1000

If SP Ramp and SP Programming are disabled

ENABLE ENABL2 ENAB12

0 to 9999 in engineering units per hour

0 to 9999 in Units per Hour

If SP Ramp and SP Rate are disabled

DISABL ENABLE ENABL2 ENAB12

SP PROG must be enabled to view the remaining prompts.

Always end in a soak segment (2, 4, ... 12)

TIME (hours.minutes) EU/MIN (engineering units/minute) EU/HR (engineering units/hour)

Selections or

Range of Setting

Upper Display

Factory

Setting

DISABL

––

TIME

Refer

Section

4.4

4/00 UDC 3300 Process Controller Product Manual 45

Function Prompt

Lower Display

RECYCLES

Function

Name

Number of Program Recycles

Selections or

Range of Setting

Upper Display

0 to 99 recycles ––

Factory

Setting

Refer

Section

4.4

SOAK DEV

PROG END

STATE

KEYRESET

HOTSTART

SEG1RAMP or

SEG1RATE

SEG2 SP

Guaranteed Soak Deviation Value

Program Termination State LASTSP (Hold at last setpoint in the

Program State at Program End

Reset/Rerun SP Program DISABL

Hot Start DISABL

Segment #1 Ramp Time or Segment #1 Ramp Rate

Segment #2 Soak Setpoint Value

0 to 99 The number selected will be the PV value (in engineering units) above or below the setpoint outside of which the timer halts.

program) F SAFE (Manual mode/Failsafe output)

DISABL HOLD

TOBEGN RERUN

ENABL 0-99 hours.0-59 minutes

Engineering units/minute or Engineering units/hour

Select TIME, EU/MIN, or EU/HR at prompt RAMPUNIT. All ramps will use the same selection.

Within the Setpoint limits ––

––

DISABL

––

SEG2TIME

SEG3RAMP or

SEG3RATE

SEG4 SP

SEG4TIME

SEG5RAMP or

SEG5RATE

SEG6 SP

SEG6TIME

SEG7RAMP or

SEG7RATE

SEG8 SP

SEG8TIME

SEG9RAMP or

SEG9RATE

SG10 SP

SG10TIME

SG11RAMP or

SG11RATE

SG12 SP

SG12TIME

*Requires SP Programming option

Segment #2 Soak Duration 0-99 hours.0-59 minutes –– Same as above Selections are same as above. ––

46 UDC 3300 Process Controller Product Manual 4/00

3.9 Accutune Set Up Group

Introduction

The Accutune Set Up group offers these selections:

• FUZZY

Fuzzy Overshoot Suppression—Uses fuzzy logic to suppress or eliminate any overshoot that may occur when the PV approaches setpoint.

• TUNE

Demand Tuning—The tuning process is initiated through the operator interface keys or via a digital input (if configured). The algorithm then calculates new tuning parameters and enters them in the tuning group.

TUNE does operate with 3 Position Step Control.

• SP*

SP Tuning—SP tuning continuously adjusts the PID parameters in response to setpoint changes. You can select tuning on minimum setpoint changes of 5 % up to 15 % span. Perform SP tuning after you have configured the controller.

SP tuning does not operate with 3 Position Step Control algorithm.

• TUN+PV* or SP+PV* PV Tuning—The (TUNE) Demand Tuning or the (SP) Setpoint

Tuning portions of these selections work as stated above. PV Adapt will occur during Process Variable (PV) disturbances (0.3 % span or larger) which result from non-linearities, process dynamics, load changes, or other operating conditions. When this condition exists, the controller monitors the process response for 1 and 1/2 process cycles around the setpoint to determine whether there has been a true process change or a momentary upset.

Process retuning occurs as the process dynamics are learned. When the process is being learned with possible retune, a t is shown in the upper left display digit.

*SP + PV Tuning not available on Basic Model DC330B.

4/00 UDC 3300 Process Controller Product Manual 47

Function prompts

Table 3-6 lists the function prompts in the Accutune Set Up group.

Table 3-6 Accutune Group Function Prompts

Function Prompt

Lower Display

FUZZY

ACCUTUNE

ACCUTUN2

SP CHANG*

KPG*

SP CHAN2*

KPG 2*

Function

Name

Fuzzy Overshoot Suppression

Accutune—Loop 1 DISABL

Accutune—Loop 2 DISABL

Setpoint Change Value— Loop 1

Process Gain—Loop 1 0.10 to 10.00 1.00 Setpoint Change Value –

Loop 2 Process Gain – Loop 2 0.10 to 10.00 1.00

DISABL ENABLE ENABL2 ENAB12

TUNE (Demand Tuning) SP (SP Tuning) TUN+PV SP+PV

5 to 15 % Input Span 10

Selections or

Range of Setting

Upper Display

Factory

Setting

DISABL

Refer

Section

4.5

CRITERIA*

CRITERA2*

AT ERROR

AT ERR 2

(depending on

Loop)

Tuning Criteria—Loop 1 NORMAL

Tuning Criteria – Loop 2 NORMAL

Accutune Error Codes Read Only

*Applies to SP and SP+PV only.

FAST

- RUNING (Accutune process in operation) NONE OUTLIM IDFAIL ABORT LOW PV

48 UDC 3300 Process Controller Product Manual 4/00

3.10 Algorithm Data Set Up Group

Introduction

Function prompts

Function Prompt

Lower Display

This data deals with various algorithms residing in the controller:

• Control algorithms,

• Input Math algorithms,

• selecting the 1 or 2 PID Loops,

• Output Override,

• 2 Eight Segment Characterizers,

• the Timer function, and

• Totalizer function.

• Gain Scheduler

ATTENTION

Math option (two algorithms, two characterizers, totalizer) and Two Loops of Control are only available on Expanded Model DC330E.

Table 3-7 lists all the function prompts in the Algorithm Set Up group.

Table 3-7 Algorithm Group Function Prompts

Function

Name

Selections or

Range of Setting

Upper Display

Factory

Setting

Refer

CONT ALG

PIDLOOPS

(NOTE 1)

CONT2ALG

(NOTE 1)

OUT OVRD

(NOTE 2)

TIMER

PERIOD*

START*

L DISP*

Control Algorithm ON-OFF

PID A PID B PD+MR 3PSTEP

PID Loop Selection 1 LOOP

2LOOPS CASCAD

Control 2 Algorithm PID A

PID B PD+MR

Output Override Select DISABL

HI SEL LO SEL

Timer Enable/Disable ENABLE

DISABL Timeout Period 00:00 to 99:59 00:01 Start Initiation KEY (Run/Hold key)

ALARM2 Lower Display Selection TI REM (time remaining)

E time (elapsed time)

*Prompt appears only when Timer is enabled. NOTE 1: Two Loops and Cascade are only available on Expanded Model DC330E. NOTE 2: Does not apply to Three Position Step Control.

PID A

1 or 2

PID A

DISABL

KEY

TI REM

Section

4.6

4/00 UDC 3300 Process Controller Product Manual 49

Function Prompt

Lower Display

Function

Name

Selections or

Range of Setting

Upper Display

Factory

Setting

Refer

INP ALG1

MATH K

CALC HI

CALC LO

ALG1 INA

Input 1 Algorithm (formulas are located in Section 4)

ATTENTION

Algorithms operate in engineering units except feedforward which operates in percent of output units.

PV or RSP source in the Control Set Up group must be set to IN AL1.

Weighted Average Ratio or K Constant for Math Selections

Calculated Variable High Scaling Factor for Input Algorithm

Calculated Variable Low Scaling Factor for Input Algorithm

Input Algorithm 1 Input A Selection

All Input

NONE MuDIV W AVG MULT F FWRD CARB A FFWDMu CARB B RELHUM CARB C SUMMER CARB D HI SEL FCC LO SEL DEW PT

√MuDIV OXYGEN √MULT

0.001 to 1000 floating - -

–999. to 9999. floating (in engineering units)

INP 1 IN AL1 INP 2 IN AL2 LP1OUT INP 3 LP2OUT

NONE

- -

Section

4.6

ALG1 INB

ALG1 INC

PCO SEL

PCT CO

ATM PRES

ALG1BIAS

INP ALG2*

Input Algorithm 1 Input B Selection

Input Algorithm 1 Input C Selection

Percent Carbon Source (Input 3 must be enabled)

Percent Carbon Monoxide 0.020 to 0.350 (fractional percent of

Atmospheric Pressure Compensation

Input Algorithm1 Bias -999 to 9999 floating (in engineering

Input 2 Algorithm (formulas are located in Section 4)

ATTENTION

Algorithms operate in engineering units except feedforward which operates in percent of range units.

All Input

INP 1 IN AL1 INP 2 IN AL2 LP1OUT INP 3 LP2OUT

NONE LP2OUT INPUT 1 IN AL1 INPUT 2 IN AL2 LP1OUT INP 3

DISABL ONLINE

CO)

590.0 to 760.0 (mm Hg) 760.0

units) NONE LO SEL

W AVG √MuDIV F FWD √MULT FFWDMu MuDIV A–B/C MULT HI SEL DEW PT

- -

DISABL

0.200

0.000

NONE

MATH K2

Weighted Average Ratio or K Constant for Math Selections

0.001 to 1000 - -

50 UDC 3300 Process Controller Product Manual 4/00

Function Prompt

Lower Display

Function

Name

Selections or

Range of Setting

Upper Display

Factory

Setting

Refer

CALC HI

CALC LO

ALG2 INA

ALG2 INB

ALG2 INC

PCT H2

ALG2 BIAS

8SEG CH1*

X0 VALUE X1 VALUE X2 VALUE X3 VALUE X4 VALUE X5 VALUE X6 VALUE X7 VALUE X8 VALUE

Y0 VALUE

Y1VALUE Y2VALUE Y3VALUE Y4VALUE Y5VALUE Y6VALUE Y7VALUE

Y8 VALUE

8SEG CH2*

Calculated Variable High Scaling Factor for Input Algorithm 2

Calculated Variable Low Scaling Factor for Input Algorithm 2

Input Algorithm 2 Input A Selection

Input Algorithm 2 Input B Selection

Input Algorithm 2 Input C Selection

Hydrogen Content for Dewpoint

Input Algorithm2 Bias -999 to 9999 floating (in engineering

Eight Segment Characterizer

If Characterizer 1 is enabled, the following Xn VALUE and Yn VALUE parameters appear.

Xn Input Value (X Axis) (n = 0 through 8)

Yn Output Value (Y Axis) (n = 0 through 8)

Eight Segment Characterizer 2

If Characterizer 2 is enabled, the following Xn VALU2 and Yn VALU2 parameters appear.

–999. To 9999. Floating

(in engineering units)

–999. To 9999. Floating

(in engineering units)

INP 1 IN AL1

INP 2 IN AL2

LP1OUT INP 3

LP2OUT

INP 1 IN AL1

INP 2 IN AL2

LP1OUT INP 3

LP2OUT

NONE LP2OUT

INP 1 IN AL1

INP 2 IN AL2

LP1OUT INP 3

1.0 to 99.0 % 1.0

units)

DISABL

INPUT1

INPUT2

L1 OUT

L2 OUT

0 to 99.99 % 0

DISABL

INPUT1

INPUT2

L1 OUT

L2 OUT

- -

0.000

DISABL

4/00 UDC 3300 Process Controller Product Manual 51

Function Prompt

Lower Display

X0 VALU2 X1 VALU2 X2 VALU2 X3 VALU2 X4 VALU2 X5 VALU2 X6 VALU2 X7 VALU2 X8 VALU2

Y0 VALU2 Y1 VALU2 Y2 VALU2 Y3 VALU2 Y4 VALU2 Y5 VALU2 Y6 VALU2 Y7 VALU2 Y8 VALU2

TOTALIZE*

Function

Name

Xn Input Value (X Axis) (n = 0 through 8)

Yn Output Value (Y Axis) (n = 0 through 8)

Totalization Function DISABL

0 to 99.99 % 0

INPUT1 IN AL1 IN AL2

Selections or

Range of Setting

Upper Display

Factory

Setting

DISABL

Refer

ΣXXXXXXX

TOT SCAL

TOT SEC

Σ RSET ?

TOT RATE

*Not available on DC330B

Current Scale Factor

(upper display)

Actual Current Totalized Value (lower display)

Totalizer Scale Factor *E0

Totalizer Reset Lock UNLOCK

Totalizer Reset NO

Totalizer Rate of Integration SECOND (once per second)

Σ*En Where:

n = Totalizer Scale Factor Value

*E1 *E2 *E3 *E4 *E5 *E6

LOCK

YES

MINUTE (once per minute) HOUR (once per hour) DAY (once per day) ML/DAY (millions per day)

- -

UNLOCK

SECOND

52 UDC 3300 Process Controller Product Manual 4/00

3.11 Output Algorithm Parameters Set Up Gr oup

Introduction

Function prompts

Function Prompt

Lower Display

OUT ALG

4–20 RNG

OUT2 ALG*

This data deals with various Output types that are available for use in the controller. It also lists the Digital Output Status, the Current Duplex functionality, and Relay Time Cycle increments.

Table 3-8 lists all the function prompts in the Output Algorithm Set Up group.

Table 3-8 Output Algorithm Group Function Prompts

Function

Name

Loop 1 Output Algorithm TIME Time Simplex

CURRNT Current Simplex

POSITN Position Proportional

TIME D Time Duplex

CUR D Current Duplex

CUR TI Current/Time Duplex

TI CUR Time/Current Duplex Current Duplex Range 100PCT

50 PCT Loop 2 Output Algorithm NONE

TIME

CURRNT

CUR D

CUR TI

TI CUR

Selections or

Range of Setting

Upper Display

Factory

Setting

CURRNT

100PCT

CURRNT

Refer

Section

4.7

RLYSTATE

RLY TYPE

*Not available on DC330B

Digital Output State at 0 % Output

Relay Cycle Time Increments MECHAN (Cycle time in one second

1OF2OF (Output relays 1 and 2 are

both de-energized)

1ON2OF (Output relay 1 is

energized, output relay 2 is de-energized)

1OF2ON (Output relay 1 is de-

energized, output relay 2 is energized)

1ON2ON (Output relays 1 and 2 are

both energized)

increments)

SOL ST (Cycle time in 1/3 second

increments: 1 = .33 seconds, 120 = 40 seconds)

1OF2ON

MECHAN

4/00 UDC 3300 Process Controller Product Manual 53

3.12 Input 1 Par a meter s Set Up Group

Introduction

Function prompts

Function Prompt

Lower Display

IN1 TYPE

XMITTER1

ANALYTIC*

IN1 HI

IN1 LO

RATIO 1

This data deals with various parameters required to configure Input 1.

Table 3-9 lists all the function prompts in the Input 1 Set Up group.

Table 3-9 Input 1 Group Function Prompts

Function

Name

Input 1 Actuation Type DISABL W TC H

B TC W TC L E TC H 100 PT E TC L 100 LO J TC H 200 PT J TC L 500 PT K TC H RAD RH K TC L RAD RI NNM H 0-20mA NNM L 4-20mA NM90 H 0-10mV NM90 L 0-50mV NIC TC 0-5 V R TC 1-5 V S TC 0-10 V T TC H CARBON T TC L OXYGEN

Transmitter Characterization B TC S TC

E TC H T TC H E TC L T TC L J TC H W TC H J TC L W TC L K TC H 100 PT K TC L 100 LO NNM H 200 PT NNM L 500 PT NM90 H RAD RH NM90 L RAD RI NIC TC LINEAR R TC SQROOT

Analytic Selections XMITTER1 must be set to

ANALYT for this prompt to appear

Input 1 High Range Value (Linear Inputs only)

Input 1 Low Range Value (Linear Inputs only)

Input 1 Ratio –20.00 to 20.00

NONE PH ORP mV CONDmS CONDuS RSTVM^ TDS PPm TDS PPb CONCPt DO PPm DO PPb

–999. To 9999. Floating (in engineering units)

–999. to 9999. floating (in engineering units)

(floats to 3 decimal places)

Selections or

Range of Setting

Upper Display

ANALYT*

Factory

Setting

0-10mV

LINEAR

NONE

1000

1.000

Refer

Section

4.8

54 UDC 3300 Process Controller Product Manual 4/00

Function Prompt

Lower Display

BIAS IN1

FILTER 1

BURNOUT1

EMISSIV1

*Not available on DC330B

Input 1 Bias –999. to 9999.

Input 1 Filter 0 to 120 seconds 0 Burnout Protection NONE

Emissivity 0.01 to 1.00 0.00

Function

Name

Selections or

Range of Setting

Upper Display

(in engineering units)

DOWN

NO_FS

Factory

Setting

NONE

Refer

4/00 UDC 3300 Process Controller Product Manual 55

3.13 Input 2 Par a meter s Set Up Group

Introduction

This data deals with various parameters required to configure Input 2.

Function prompts

Function Prompt

Lower Display

IN2 TYPE

XMITTER2

ANALYTIC*

IN2 HI

IN2 LO

RATIO 2 BIAS IN2

FILTER 2

BURNOUT2

EMISSIV2

*Not available on DC330B

Table 3-10 lists all the function prompts in the Input 2 Set Up group.

Table 3-10 Input 2 Group Function Prompts

Function

Name

Input 2 Actuation Type DISABL NM90 L 500 PT

B TC NIC TC RAD RH E TC H R TC RAD RI E TC L S TC 0-20mA J TC H T TC H 4-20mA J TC L T TC L 0-10mV K TC H W TC H 0-50mV K TC L W TC L 0-5 V NNM H 100 PT 1-5 V NNM L 100 LO 0-10 V NM90 H 200 PT SLIDEW

Transmitter Characterization B TC S TC

E TC H T TC H E TC L T TC L J TC H W TC H J TC L W TC L K TC H 100 PT K TC L 100 LO NNM H 200 PT NNM L 500 PT NM90 H RAD RH NM90 L RAD RI NIC TC LINEAR R TC SQROOT

Analytic Selections XMITTER2 must be set to ANALYT for this prompt to appear

Input 2 High Range Value (Linear Inputs only) Input 2 Low Range Value (Linear Inputs only) Input 2 Ratio –20.00 to 20.00 1.000 Input 2 Bias –999. to 9999.

Input 2 Filter 0 to 120 seconds 0 Burnout Protection NONE

Emissivity 0.01 to 1.00 0.00

NONE PH ORP mV CONDmS CONDuS RSTVM^ TDS PPm TDS PPb CONCPt DO PPm DO PPb –999. to 9999. floating (in engineering units) –999. to 9999. floating (in engineering units)

(in engineering units)

UP DOWN NO_FS

Selections or

Range of Setting

Upper Display

ANALYT*

Factory

Setting

0-10mV

LINEAR

NONE

1000

NONE

Refer

Section

4.9

56 UDC 3300 Process Controller Product Manual 4/00

3.14 Input 3 Par a meter s Set Up Gr oup

Introduction

Function prompts

Function Prompt

Lower Display

IN3 TYPE*

XMITTER3

IN3 HI

IN3 LO

RATIO 3

BIAS IN3

FILTER 3

*Not available on DC330B

This data deals with various parameters required to configure Input 3.

Table 3-11 lists all the function prompts in the Input 3 Set Up group.

Table 3-11 Input 3 Group Function

Function

Name

Input 3 Actuation Type DISABL

0-20mA

4-20mA

0-5 V

1-5 V Transmitter Characterization B TC S TC

E TC H T TC H

E TC L T TC L

J TC H W TC H

J TC L W TC L

K TC H 100 PT

K TC L 100 LO

NNM H 200 PT

NNM L 500 PT

NM90 H RAD RH

NM90 L RAD RI

NIC TC LINEAR

R TC SQROOT Input 3 High Range Value

(Linear Inputs only) Input 3 Low Range Value

(Linear Inputs only) Input 3 Ratio –20.00 to 20.00 1.000 Input 3 Bias –999. to 9999.

Input 3 Filter 0 to 120 seconds 0

–999. to 9999. floating

(in engineering units)

–999. to 9999. floating

(in engineering units)

Selections or

Range of Setting

Upper Display

Factory

Setting

DISABL

LINEAR

1000

Refer

Section

4.10

4/00 UDC 3300 Process Controller Product Manual 57

3.15 Loop 1 Control Parameters Set Up Group

Introduction

Function prompts

Function Prompt

Lower Display

PV SOURC

PID SETS

SW VALUE

LSP’S

RSP SRC

AUTOBIAS

SP TRACK

PWR MODE

PWR OUT

SP HiLIM

SP LoLIM

The functions listed in this group define how the Single Loop process controller or Loop 1 of a Two Loop process controller will control the process.

Table 3-12 lists all the function prompts in the Control Set Up group.

Table 3-12 Control Group Function Prompts

Function

Name

Process Variable Source INP 1 IN AL1 INP 3

INP 2 I N AL2

Tuning Parameter Sets 1 ONLY

2KEYBD 2PV SW 2SP SW GAIN S (Gain scheduling automatically disables Accutune for this loop)

Automatic Switchover Value Value in engineering units within PV

or SP range limits

Local Setpoint Source 1 ONLY

TWO THREE (Selection automatically disables RSP SRC)

Remote Setpoint Source NONE IN AL1 INP 3

INP 2 I N AL2

Automatic Bias ENABLE

DISABL

Local Setpoint Tracking NONE

PV RSP

Power Up Mode Recall MANUAL

A LSP A RSP AM SP AM LSP

TPSC Output Start-up Mode LAST

F’SAFE

Setpoint High Limit 0 to 100 % of span input in

engineering units

Setpoint Low Limit 0 to 100 % of span input in

engineering units

Selections or

Range of Setting

Upper Display

Factory

Setting

INP 1

1 ONLY

0.00

1 ONLY

NONE

DISABL

NONE

MANUAL

LAST

1000

Refer

Section

4.11

ACTION

Control Output Direction DIRECT

REVRSE

58 UDC 3300 Process Controller Product Manual 4/00

Function Prompt

Lower Display

OUT RATE

ATTENTION

Does not apply to 3 Position Step Control algorithm.

Function

Name

Output Change Rate ENABLE

DISABL

Selections or

Range of Setting

Upper Display

Factory

Setting

DISABL

Refer

Section

4.11

PCT/M UP PCT/M DN OUTHiLIM

OUTLoLIM

I Hi LIM

I Lo LIM

DROPOFF

DEADBAND

OUT HYST

FAILMODE

FAILSAFE

Output Rate Up Value 0 to 9999 % per minute 0 Output Rate Down Value 0 to 9999 % per minute 0 High Output Limit –5.0 to 105 % of output 100 Low Output Limit –5.0 to 105 % of output 0.0 High Reset Limit Within the range of the output limits 100.0 Low Reset Limit Within the range of the output limits 0.0 Controller Dropoff Value –5 to 105 % of output 0 Output Relay Deadband Time Duplex:

–5.0 to 25.0 %

On/Off Duplex:

0.0 to 25.0 %

Position Prop. and 3P Step:

0.5 to 5.0 %

Output Relay Hysteresis 0.0 to 100.0 % of PV Span for On/Off

control. Failsafe Mode NO LAT

LATCH Failsafe Output Value for all

outputs except 3P Step

Set within the range of the output

limits. 0 to 100 %

1.0

0.5

NO LAT

0.0

SW_FAIL

MAN OUT

AUTO OUT

PBorGAIN

MINorRPM

Failsafe Output Value for 3P Step

PDMR/Position Proportional motor position when slidewire fails

Power-up Preset Output for Manual Output

Power-up Preset Output for Automatic Output

Proportional Band or Gain Units

Reset Units RPM

0 PCT (motor goes to closed position)

100PCT (motor goes to open position)

0 PCT (motor goes to closed position)

100PCT (motor goes to open position)

Within the range of output limits - -

PB PCT

GAIN

MIN

- -

GAIN

MIN

4/00 UDC 3300 Process Controller Product Manual 59

3.16 Loop 2 Control Parameters Set Up Group

Introduction

Function prompts

Function Prompt

Lower Display

PV 2 SRC

FORCE MA

PID SETS

The functions listed in this group define how Loop 2 of a Two Loop process controller will control the process.

Only available on Expanded Controller Model DC330E-XX-XXX.

Table 3-13 lists all the function prompts in the Control 2 Set Up group.

Table 3-13 Control 2 Group Function Prompts

Function

Name

Process Variable Source INP 1

INP 2 IN AL1 IN AL2 INP 3

Force Manual DISABL

LINK12

Tuning Parameter Sets 1 ONLY

2KEYBD 2PV SW 2SP SW GAIN S (Gain scheduling automatically disables Accutune for this loop)

Selections or

Range of Setting

Upper Display

Factory

Setting

INP 2

DISABL

1 ONLY

Refer

Section

4.12

SW VALUE

LSP’S

RSP SRC

AUTOBIAS

SPTRACK

SP HiLIM

SP LoLIM

ACTION

Automatic Switchover Value Value in engineering units within PV

or SP range limits

Local Setpoint Source 1 ONLY

TWO THREE (Selection automatically disables RSP SRC)

Remote Setpoint Source NONE

INP 2 IN AL1 IN AL2 INP 3

Automatic Bias ENABLE

DISABL

Local Setpoint Tracking NONE

PV RSP

Setpoint High Limit 0 to 100 % of PV span input in

engineering units

Setpoint Low Limit 0 to 100 % of PV span input in

engineering units

Control Output Direction DIRECT

REVRSE

0.00

1 ONLY

NONE

DISABL

NONE

1000

REVRSE

60 UDC 3300 Process Controller Product Manual 4/00

Function Prompt

Lower Display

Function

Name

Selections or

Range of Setting

Upper Display

Factory

Setting

Refer

OUT RATE

PCT/M UP PCT/M DN OUTHiLIM

OUTLoLIM

I HiLIM

I LoLIM

DROPOFF

DEADBAND

FAILMODE

FAILSAFE

Output Change Rate ENABLE

DISABL Output Rate Up Value 0 to 9999 % per minute 0 Output Rate Down Value 0 to 9999 % per minute 0 High Output Limit –5 to 105 % of output 100 Low Output Limit –5 to 105 % of output 0 High Reset Limit Within the range of the output limits 100.0 Low Reset Limit Within the range of the output limits 0.0 Controller Dropoff Value –5 to 105 % of output 0 Output Relay Deadband –5.0 to 5.0 % 1.0 Failsafe Mode NO LAT

LATCH Failsafe Output Value Set within the range of the output

limits. 0 to 100 %

DISABL

NO LAT

Section

4.12

4/00 UDC 3300 Process Controller Product Manual 61

3.17 Options Set Up Group

Introduction

Function prompts

Function Prompt

Lower Display

AUX OUT

CUR OUT2*

4mA VAL

This data deals with various options that are available with your controller. If your controller does not have any of these options the prompts will not appear.

Table 3-14 lists all the function prompts in the Options Set Up group.

Table 3-14 Options Group Function Prompts

Function

Name

Auxiliary Output One Loop Selection or Auxiliary Output Two Loops/Cascade Selection

Auxiliary Output Low Scaling Factor

DISABL LSP 1 INP 1 IN AL1 INP 2 IN AL2 INP 3 PV 2 CBOUT DEV 2 PV OUTPT2 DEV SP L2 OUTPUT LSP1 2 SP CBOUT2

Low scale value to represent 4 mA. Value in % for output, all others in

engineering units.

Selections or

Range of Setting

Upper Display

Factory

Setting

DISABL

Refer

Section

4.13

0.0

20mA VAL

DIG IN 1

Auxiliary Output High Scaling Factor

Digital Input 1 Selections NONE

High scale value to represent 20 mA. Value in % for output, all others in

engineering units.

TO MAN TO LSP TO 2SP TO 3SP TO DIR ToHOLD ToPID2 PV 2IN PV 3IN RERUN TO RUN ToBEGN STOP I MAN FS ToLOCK ToAout TIMER AM STA ToTUNE

SPinit TRACK1 TRACK2 ToOUT2 TO RSP D L1/2 RST FB ToPURG LoFIRE MAN LT REStot

HealthWatch option prompts*: RESETT1 RESETT2 RESETT3 R ALL T RESETC1 RESETC2 RESETC3 R ALL C RALLTC

NONE

62 UDC 3300 Process Controller Product Manual 4/00

Function Prompt

Lower Display

Function

Name

Selections or

Range of Setting

Upper Display

Factory

Setting

Refer

DIG1 COM

DIG IN 2

DIG2 COM

*Not available on DC330B

Digital Input 1 Combinations DISABL

Digital Input 2 Selections Same as DIG IN 1 NONE Digital Input 2 Combinations Same as DIG1 COM DISABL

+PID2

+ToDIR

+ToSP2

+DISAT

+ToSP1

+RUN

DISABL

Section

4.13

4/00 UDC 3300 Process Controller Product Manual 63

3.18 Communications Set Up Group

Introduction

Function prompts

Function Prompt

Lower Display

ComSTATE

Com ADDR

ComADDR2

This data deals with the Communications option that is available with your controller. This option allows the controller to be connected to a host computer via an RS422/485 or Modbus protocol.

If your controller does not have this option the prompts will not appear.

Table 3-15 lists all the function prompts in the Communications Set Up group.

Table 3-15 Communications Group Function Prompts

Function

Name

Communications Option State

Communications Station Address

Loop 2 Communications Station Address

DISABL MOD3K MODBUS RS422

1 to 99 0

1 to 99 When ComSTATE = MODBUS, ComADDR2 = Com ADDR

Selections or

Range of Setting

Upper Display

Factory

Setting

DISABL

Refer

Section

4.14

SHEDENAB

SHEDTIME

PARITY

BAUD

DUPLEX

Shed Enable DISABL

ENABL

Shed Time 0 to 255 sample periods

(1 sample period = 0.333 seconds) 0 = No Shed

Parity ODD

EVEN Fixed at NONE when ComSTATE =

MODBUS

Baud Rate 2400

4800 9600 19200

Duplex Operation HALF

FULL

ATTENTION

• When ComSTATE = MODBUS, this selection is fixed at HALF.

• When the RS422/485/Auxiliary output option board is installed, this selection is fixed at HALF.

DISABL

ODD

2400

HALF

64 UDC 3300 Process Controller Product Manual 4/00

Function Prompt

Lower Display

Function

Name

Selections or

Range of Setting

Upper Display

Factory

Setting

Refer

WS_FLOAT

TX DELAY

SHEDMODE

SHEDSP

UNITS

CSP RATO

CSP BIAS

CSP2RATO*

CSP2BIAS*

Word swap order FP_B Floating point big endian

FP_BB Floating point big endian with byte-swapped FP_L Floating point little endian FP_LB Floating point little endian

with byte-swapped Transmission Delay 1 to 500 milliseconds 1 Shed Controller Mode and

Output Level

Shed Setpoint Recall TO LSP

Communication Units PERCNT

Loop 1 Computer Setpoint Ratio

Loop 1 Computer Setpoint Bias

Loop 2 or Cascade Computer Setpoint Ratio

Loop 2 or Cascade Computer Setpoint Bias

LAST

ToAUTO

FSAFE

TO MAN

TO CSP

ENG

–20.0 to 20.0 1.0

–999. to 9999.

(in engineering units)

–20.0 to 20.0 1.0

–999. to 9999.

(in engineering units)

LAST

TO LSP

PERCNT

LOOPBACK

*Not available on DC330B

Local Loop Back DISABL

DISABL

ENABLE

4/00 UDC 3300 Process Controller Product Manual 65

3.19 Alarms Set Up Group

Introduction

Function prompts

Function Prompt

Lower Display

A1S1 VAL A1S2 VAL A2S1 VAL A2S2 VAL

This data deals with the Alarms function that is available with your controller.

There are two alarms available. Each alarm has two setpoints. You can configure each of these two setpoints to alarm on one of several events and you can configure each setpoint to alarm high or low. You can also configure the two setpoints to alarm on the same event and to alarm both high and low, if desired.

Table 3-16 lists all the function prompts in the Alarms Set Up group.

Table 3-16 Alarms Group Function Prompts

Function

Name

Alarm 1 Setpoint 1 Value Value in engineering units 90 Alarm 1 Setpoint 2 Value Value in engineering units 10 Alarm 2 Setpoint 1 Value Value in engineering units 95 Alarm 2 Setpoint 2 Value Value in engineering units 5

Selections or

Range of Setting

Upper Display

Factory

Setting

Refer

Section

4.15

66 UDC 3300 Process Controller Product Manual 4/00

Function Prompt

Lower Display

A1S1TYPE

Function

Name

Alarm 1 Setpoint 1 Type NONE

INP 1

INP 2

INP 3

PV (Loop 1 Process Variable)

DEV (Loop 1 Deviation)

OUTPUT (Loop 1 Output)

SHED (Both Loops)

EV ON (Event On – SP Program)

EV OFF (Event Off – SP Program)

MANUAL (Loop 1)

REM SP (Loop 1 Remote Setpoint)

F SAFE (Loop 1 Failsafe)

PVRATE (Loop 1 PV Rate of Change)

Expanded models:

PV 2 (Loop 2 Process Variable)

DEV 2 (Loop 2 Deviation)

OUT 2 (Loop 2 Output)

MAN 2 (Loop 2 Manual )

RSP 2 (Loop 2 Remote Setpoint)

F SAF2 (Loop 2 Failsafe)

PVRAT2 (Loop 2 PV Rate of Change)

BREAK

BREAK2

TOTAL

Selections or

Range of Setting

Upper Display

Factory

Setting

NONE

Refer

Section

4.15

A1S2TYPE A2S1TYPE A2S2TYPE

A1S1 H L

A1S1 EV

A1S2 H L

HealthWatch:**

TIMER1 (HealthWatch Maintenance

Timer 1)

TIMER2 (HealthWatch Maintenance

Timer 2)

TIMER3 (HealthWatch Maintenance

Timer 3)

COUNT1 (HealthWatch Maintenance

Counter 1)

COUNT2 (HealthWatch Maintenance

Counter 2)

COUNT3 (HealthWatch Maintenance

Counter 3) Alarm 1 Setpoint 2 Type Same as A1S1TYPE NONE Alarm 2 Setpoint 1 Type Same as A1S1TYPE NONE Alarm 2 Setpoint 2 Type Same as A1S1TYPE NONE

Alarm 1, Setpoint 1 State LOW

HIGH SP Programming Event

Alarm State for Alarm 1, Setpoint 1

Alarm 1, Setpoint 2 State LOW

BEGIN

END

HIGH

- -

LOW

A1S2 EV

SP Programming Event Alarm State for Alarm 1, Setpoint 2

BEGIN

END

- -

4/00 UDC 3300 Process Controller Product Manual 67

Function Prompt

Lower Display

A2S1 H L

Function

Name

Alarm 2, Setpoint 1 State LOW

HIGH

Selections or

Range of Setting

Upper Display

Factory

Setting

HIGH

Refer

Section

4.15

A2S1 EV

A2S2 H L

A2S2 EV

AL HYST

ALM OUT1*

BLOCK

SP Programming Event Alarm State for Alarm 2, Setpoint 1

Alarm 2, Setpoint 2 State LOW

SP Programming Event Alarm State for Alarm 2, Setpoint 2

Alarm Hysteresis 0.0 to 100.0 % of output or span, as

Latching Alarm for Output 1 NO LAT

Alarm Blocking DISABL

BEGIN END

HIGH BEGIN

END

appropriate

LATCH

BLOCK1 BLOCK2 BLK 12

*For CE conformity, Performance Criterion A, select NO LAT.

- -

LOW

- -

0.1

NO LAT

DISABL

68 UDC 3300 Process Controller Product Manual 4/00

3.20 Display Parameters Set Up Group

Introduction

Function prompts

Function Prompt

Lower Display

DECIMAL

DECIMAL2

TEMPUNIT

This data deals with the Decimal Place, Units of Temperature, Power Frequency, and Process ID Tag.

Table 3-17 lists all the function prompts in the Display Set Up group.

Table 3-17 Display Group Function Prompts

Function

Name

Control Loop 1 Decimal Place

Control Loop 2 Decimal Place

Control Loop 1 Temperature Units

XXXX

XXX.X

XX.XX

X.XXX

ATTENTION

to whichever decimal place has been

selected.

XXXX

XXX.X

XX.XX

X.XXX

DEG F

DEG C

NONE

Selections or

Range of Setting

Upper Display

Auto-ranging will occur

Factory

Setting

XXXX

NONE

Refer

Section

4.16

PWR FREQ

RATIO 2

LANGUAGE

Power Frequency 60 HZ

50 HZ Ratio for Input 2—Set from

the front of the controller Display Language ENGLIS

DISABL

ENABLE

FRENCH

GERMAN

SPANIS

ITALAN

60 HZ

DISABL

ENGLIS

4/00 UDC 3300 Process Controller Product Manual 69

3.21 Calibration Group

Calibration data

The prompts used here are for field calibration purposes. Refer to Section 7 – Calibration in this manual for complete information and instructions.

70 UDC 3300 Process Controller Product Manual 4/00

3.22 M aintenance Set Up Group

Introduction

Function prompts

Function Prompt

Lower Display

TIME1

The Maintenance group prompts are part of the HealthWatch feature (available only on DC330E model). These prompts let you count and time the activity of discrete events such as relays, alarms, control modes and others, to keep track of maintenance needs.

Table 3-18 lists all the function prompts in the Maintenance Set Up group.

Table 3-18 Maintenance Group Function Prompts

Function

Name

TIMER 1 DISABL

LASTR

AL1SP1

AL1SP2

AL2SP1

AL2SP2

MANUAL

GSOAK

SOOTNG

DIGIN1

DIGIN2

MAN2

Selections or

Range of Setting

Upper Display

Factory

Setting

DISABL

Refer

Section

4.18

HRS.MIN1

DAYS.HRS1

TIME2

HRS.MIN2

DAYS.HRS2

TIME3

HRS.MIN3

DAYS.HRS3

ELAPSED TIME 1 Read only

TIMER 2 Same as TIME1 DISABL ELAPSED TIME 2 Read only

TIMER 3 Same as TIME1 DISABL ELAPSED TIME 3 Read only

4/00 UDC 3300 Process Controller Product Manual 71

Function Prompt

Lower Display

Function

Name

Selections or

Range of Setting

Upper Display

Factory

Setting

Refer

COUNTER1

COUNTS1

COUNTER2

COUNTS2

COUNTER3

COUNTS3

COUNTER 1 DISABL

MANUAL AL1SP1 AL1SP2 AL2SP1 AL2SP2 DIGIN1 DIGIN2 OUT1*1K OUT2*1K GSOAK PWRCYC PV_RNG FAILSF TUNE MAN2 PVRNG2 FSF2

TUNE2 NUMBER OF COUNTS 1 Read only COUNTER 2 Same as COUNTER1 DISABL NUMBER OF COUNTS 2 Read only COUNTER 3 Same as COUNTER1 DISABL NUMBER OF COUNTS 3 Read only

DISABL

Section

4.18

PASSWORD

RES TYPE

PASSWORD 0-9999 0 RESET TYPE NONE

3.23 Status Group

Status test data

The prompts used here are read only. They are used to determine the reason for a controller failure. Refer to Section 9 – Troubleshooting in this manual for complete information.

NONE TIMER1 TIMER2 TIMER3 ALL TM COUNT1 COUNT2 COUNT3 ALL CO ALL TC

72 UDC 3300 Process Controller Product Manual 4/00

3.24 Configuration Record Sheet

Basic Model: DC330B-XX-XXX DMCS Model: DC330D-XX-X XX

Keep a record

Enter the value or selection for each prompt on this sheet so you will have a record of how your controller was configured.

Group

Prompt

TUNING

SP RAMP

ACCUTUNE

Function

Prompt

PROP BD or GAIN or GAINVALn RATE MIN RSET MIN or RSET RPM MAN RSET PROPBD2 or GAIN 2 RATE2MIN RSET2MIN or RSET2RPM CYC SEC or CYC SX3 CYC2 SEC or CYC2 SX3 SECURITY LOCKOUT AUTO MAN SP SEL RUN HOLD

SP RAMP TIME MIN FINAL SP PVHOTSTART SP RATE EU/HR UP EU/HR DN SP PROG

FUZZY ACCUTUNE AT ERROR

Value or

Selection

__________ __________ Read Only

__________ __________

__________ __________ __________

__________ __________

__________ __________ __________ __________ __________ __________

__________ __________ __________ __________ __________ __________ __________

__________ __________ Read Only

Factory

Setting

- -

1.000

- -

0.00

1.00

- 0

- -

1.000

0.00

1.00

- -

20 20

CALIB ENABLE ENABLE ENABLE

DISABL

1000 DISABL DISABL

0 0

DISABL

DISABL DISABL

NONE

Group

Prompt

ALGORTHM

OUT ALG

INPUT 1

INPUT 2

Function

Prompt

CONT ALG TIMER PERIOD START L DISP INP ALG1 MATH K CALC HI CALC LO ALG1 INA ALG1 INB ALG1 INC ALG1BIAS PCT CO

OUT ALG 4–20 RNG RLYSTATE RLY TYPE

IN1 TYPE XMITTER1 IN1 HI IN1 LO RATIO 1 BIAS IN1 FILTER 1 BURNOUT1 EMMISIV1

IN2 TYPE XMITTER2 IN2 HI IN2 LO RATIO 2 BIAS IN2 FILTER 2 BURNOUT2 EMMISIV2

Value or

Selection

__________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________

__________ __________ __________ __________

__________ __________ __________ __________ __________ __________ __________ __________ __________

Factory

Setting

PID A

DISABL

0.01 KEY

TI REM

NONE

- -

0.200

CURRNT

100PCT

1OF2ON

MECHAN

0-10mV LINEAR

1000

1.00 0 0

NONE

0.00

0-10mV LINEAR

1000

1.00 0 0

NONE

0.00

4/00 UDC 3300 Process Controller Product Manual 73

Group

Prompt

Function

Prompt

Value or

Selection

Factory

Setting

Group

Prompt

Function

Prompt

Value or

Selection

Factory

Setting

CONTROL

OPTIONS

PV SOURC PID SETS SW VALUE LSP’S RSP SRC AUTOBIAS SP TRACK PWR MODE PWR OUT SP HiLIM SP LoLIM ACTION OUT RATE PCT/M UP PCT/M DN OUTHiLIM OUTLoLIM I Hi LIM I Lo LIM DROPOFF DEADBAND OUT HYST FAILMODE FAILSAFE MAN OUT AUTO OUT PBorGAIN MINorRPM

AUX OUT 4mA VAL 20mA VAL DIG IN 1 DIG1 COM DIG IN 2 DIG2 COM

__________ __________ __________ __________ __________ __________ __________

INP 1

1 ONLY

0.00

1 ONLY

NONE

DISABL

NONE

MANUAL

LAST

1000

REVRSE

DISABL

0 0

100

0.0

100.0

0.0 0

1.0

0.5

NO LAT

0.0

- -

GAIN

MIN

DISABL

0.0 0

NONE

DISABL

NONE

DISABL

COM

ALARMS

DISPLAY

ComSTATE Com ADDR SHEDENAB SHEDTIME PARITY BAUD DUPLEX WSFLOAT TX DELAY SHEDMODE SHEDSP UNITS CSP RATO CSP BIAS LOOPBACK

A1S1 VAL A1S2 VAL A2S1 VAL A2S2 VAL A1S1TYPE A1S2TYPE A2S1TYPE A2S2TYPE A1S1 H L A1S1 EV A1S2 H L A1S2 EV A2S1 H L A2S1 EV A2S2 H L A2S2 EV AL HYST ALM OUT1 BLOCK

DECIMAL TEMPUNIT PWR FREQ RATIO 2 LANGUAGE

__________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________

__________ __________ __________ __________ __________

DISABL

0 ODD 2400

HALF

FP B

LAST

TO LSP

PERCNT

1.0 0

DISABL

90 10 95

NONE NONE NONE NONE

HIGH

- -

LOW

- -

HIGH

- -

LOW

- -

0.1

NO LAT DISABL

XXXX

NONE

60 HZ DISABL ENGLIS

74 UDC 3300 Process Controller Product Manual 4/00

3.25 Configuration Record Sheet

Expanded Model: DC330E-XX-XXX

Keep a record

Enter the value or selection for each prompt on this sheet so you will have a record of how your controller was configured.

Group

Prompt

TUNING PROP BD

Function

Prompt

or GAIN or GAINVALn RATE MIN RSET MIN or RSET RPM MAN RSET PROPBD2 or GAIN 2 RATE2MIN RSET2MIN or RSET2RPM CYC SEC or CYC SX3 CYC2 SEC or CYC2 SX3 SECURITY LOCKOUT AUTO MAN SP SEL RUN HOLD PVEUVAL1 PVEUVAL2 PVEUVAL3 PVEUVAL4 PVEUVAL5 PVEUVAL6 PVEUVAL7 PVEUVAL8 GAINVAL1 GAINVAL2 GAINVAL3 GAINVAL4 GAINVAL5 GAINVAL6 GAINVAL7 GAINVAL8

Value or

Selection

__________ __________ Read Only

__________ __________

__________ __________ __________

__________ __________

Factory

Setting

- -

1.000

- -

0.00

1.00

- 0

- -

1.000

0.00

1.00

- -

20 20

CALIB ENABLE ENABLE ENABLE

0 0 0 0 0 0 0 0

1.000

Group

Prompt

TUNING2

SP RAMP

Function

Prompt

PROPBD3 or GAIN 3 or GAINVALn RATE3MIN RSET3MIN or RSET3RPM MANRSET3 PROPBD4 or GAIN 4 RATE4MIN RSET4MIN or RSET4RPM CYC3 SEC or CYC3 SX3 CYC4 SEC or CYC4 SX3 PVEUVAL1 PVEUVAL2 PVEUVAL3 PVEUVAL4 PVEUVAL5 PVEUVAL6 PVEUVAL7 PVEUVAL8 GAINVAL1 GAINVAL2 GAINVAL3 GAINVAL4 GAINVAL5 GAINVAL6 GAINVAL7 GAINVAL8

SP RAMP TIME MIN FINAL SP PVHOTSTART SP RATE EU/HR UP EU/HR DN EU/HRUP2 EU/HRDN2 SP PROG

Value or

Selection

__________ __________ Read Only

__________ __________

__________ __________ __________

__________ __________

__________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________

__________ __________ __________ __________ __________ __________ __________ __________ __________ __________

Factory

Setting

- -

1.000

- -

0.00

1.00

- 0

- -

1.000

0.00

1.0

- -

20 20

0 0 0 0 0 0 0 0

1.000

DISABL

1000 DISABL DISABL

0 0 0 0

DISABL

4/00 UDC 3300 Process Controller Product Manual 75

Group

Prompt

Function

Prompt

Value or

Selection

Factory

Setting

Group

Prompt

Function

Prompt

Value or

Selection

Factory

Setting

ACCUTUNE

ALGORTHM

FUZZY ACCUTUNE ACCUTUN2 SP CHANG KPG SP CHAN2 KPG 2 CRITERIA CRITERA2 AT ERROR or AT ERR2

CONT ALG PIDLOOPS CONT2ALG OUT OVRD TIMER PERIOD START L DISP INP ALG1 MATH K CALC HI CALC LO ALG1 INA ALG1 INB ALG1 INC PCO SEL PCT CO ATM PRES INP ALG2 MATH K2 CALC HI CALC LO ALG2 INA ALG2 INB ALG2 INC PCT H2 8SEG CH1 X0 VALUE X1 VALUE X2 VALUE X3 VALUE X4 VALUE X5 VALUE X6 VALUE X7 VALUE X8 VALUE Y0 VALUE Y1 VALUE Y2 VALUE Y3 VALUE Y4 VALUE Y5 VALUE Y6 VALUE Y7 VALUE Y8 VALUE

__________ __________ __________ __________ __________ __________ __________ __________ __________ Read Only

__________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________

DISABL DISABL DISABL

1.00 10

1.00

FAST FAST

NONE NONE

PID A 1 or 2

PID A DISABL DISABL

0.01 KEY

TI REM

NONE

- -

DISABL

0.200

760.0

NONE

- -

1.0

DISABL

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

ALGORITHM (continued)

OUT ALG

INPUT 1

INPUT 2

INPUT 3

8SEG CH2 X0 VALU2 X1 VALU2 X2 VALU2 X3 VALU2 X4 VALU2 X5 VALU2 X6 VALU2 X7 VALU2 X8 VALU2 Y0 VALU2 Y1 VALU2 Y2 VALU2 Y3 VALU2 Y4 VALU2 Y5 VALU2 Y6 VALU2 Y7 VALU2 Y8 VALU2 TOTALIZE

•XXXXXXX TOT SCAL TOT SEC

• RSET ? TOT RATE

OUT ALG 4–20 RNG OUT2 ALG RLYSTATE RLY TYPE

IN1 TYPE XMITTER1 ANALYTIC IN1 HI IN1 LO RATIO 1 BIAS IN1 FILTER 1 BURNOUT1 EMMISIV1

IN2 TYPE XMITTER2 ANALYTIC IN2 HI IN2 LO RATIO 2 BIAS IN2 FILTER 2 BURNOUT2 EMMISIV2

IN3 TYPE XMITTER3 IN3 HI IN3 LO RATIO 3 BIAS IN3 FILTER 3

__________ __________ __________ __________ __________

__________ __________ __________ __________ __________ __________ __________ __________ __________ __________

__________ __________ __________ __________ __________ __________ __________

DISABL

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

DISABL

- -

UNLOCK

SECOND

CURRNT

100PCT

CURRNT

1OF2ON

MECHAN

0-10mV LINEAR DISABL

1000

1.00 0 0

NONE

0.00

0-10mV LINEAR DISABL

1000

1.00 0 0

NONE

0.00

DISABL LINEAR

1000

1.00 0 0

76 UDC 3300 Process Controller Product Manual 4/00

Group

Prompt

Function

Prompt

Value or

Selection

Factory

Setting

Group

Prompt

Function

Prompt

Value or

Selection

Factory Setting

CONTROL

CONTROL2

OPTIONS

PV2 SRC FORCE MA PID SETS SW VALUE LSP’S RSP SRC AUTOBIAS SPTRACK SP HiLIM SP LoLIM ACTION OUT RATE PCT/M UP PCT/M DN OUTHiLIM OUTLoLIM I Hi LIM I Lo LIM DROPOFF DEADBAND FAILMODE FAILSAFE

AUX OUT or CUR OUT2 4mA VAL 20mA VAL DIG IN 1 DIG1 COM DIG IN 2 DIG2 COM

__________ __________

__________ __________ __________ __________ __________ __________

INP 1

1 ONLY

0.00

1 ONLY

NONE

DISABL

NONE

MANUAL

LAST

1000

REVRSE

DISABL

0 0

100

0.0

100.0

0.0 0

1.0

0.5

NO LAT

0.0

- -

GAIN

MIN

INP 2 DISABL 1 ONLY

0.00

1 ONLY

NONE

DISABL

NONE

1000

REVRSE

DISABL

0 0

100

100.0

0.0 0

1.0

NO LAT

DISABL DISABL

0.0 0

NONE

DISABL

NONE

DISABL

COM

ALARMS

DISPLAY

MAINTNCE

ComSTATE Com ADDR ComADDR2 SHEDTIME PARITY BAUD DUPLEX TX DELAY SHEDMODE SHEDSP UNITS CSP RATO CSP BIAS CSP2RATO CSP2BIAS LOOPBACK

A1S1 VAL A1S2 VAL A2S1 VAL A2S2 VAL A1S1TYPE A1S2TYPE A2S1TYPE A2S2TYPE A1S1 H L A1S1 EV A1S2 H L A1S2 EV A2S1 H L A2S1 EV A2S2 H L A2S2 EV AL HYST ALM OUT1 BLOCK

DECIMAL DECIMAL2 TEMPUNIT PWR FREQ RATIO 2 LANGUAGE

TIME1 TIME2 TIME3 COUNTER1 COUNTER2 COUNTER3 PASSWORD RES TYPE

__________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________

__________ __________ __________ __________ __________ __________

__________ __________ __________ __________ __________ __________ __________ __________

DISABL

0 0

0 ODD 2400

HALF

LAST

TO LSP

PERCNT

1.0 0

DISABL

90 10 95

NONE NONE NONE NONE

HIGH

- -

LOW

- -

HIGH

- -

LOW

- -

0.1

NO LAT DISABL

XXXX

XXXX NONE 60 HZ

DISABL ENGLIS

DISABL DISABL DISABL DISABL DISABL DISABL

NONE

4/00 UDC 3300 Process Controller Product Manual 77

78 UDC 3300 Process Controller Product Manual 4/00

Section 4 – Configuration Prompt Definitions

4.1 Overview

Introduction

What’s in this section?

This section provides information for all the user configurable parameters listed in Section 3 - Configuration. If you are not familiar with these parameters, this section gives you the parameter prompt, the selection or range of setting that you can make, and a definition of how each parameter setting affects controller performance. It will also refer you to any other prompts that might be affected by your selection.

The table below lists the topics that are covered in this section. They are listed in the order of their appearance in the controller.

Topic See Page

4.1 Overview 79

4.2 Loop 1 Tuning Parameters Set Up Group 80

4.3 Loop 2 Tuning Parameters Set Up Group 84

4.4 Setpoint Ramp/Rate/Programming Set Up Group 85

4.5 Accutune Set Up Group 88

4.6 Algorithm Data Set Up Group 92

4.7 Output Algorithm Set Up Group 109

4.8 Input 1 Set Up Group 112

4.9 Input 2 Set Up Group 116

4.10 Input 3 Set Up Group 117

4.11 Loop 1 Control Set Up Group 118

4.12 Loop 2 Control Set Up Group 124

4.13 Options Set Up Group 129

4.14 Communications Set Up Group 135

4.15 Alarms Set Up Group 139

4.16 Display Parameters Set Up Group 143

4.17 Calibration Data 144

4.18 Maintenance Set Up Group 144

4.19 Status Test Data 146

4/00 UDC 3300 Process Controller Product Manual 79

4.2 Loop 1 Tuning Parameters Set Up Group

Introduction

Set this group last

Tuning group prompts

Lower Display

Prompt

PROP BD

GAIN

Tuning consists of establishing the appropriate values for the tuning constants for a single loop controller. These parameters are also for Loop 1 of a 2-Loop or Cascade control configuration.

The Accutune feature automatically selects Gain, Rate, and Reset. This section also contains Keyboard Lockout/Security selections.

Because this group contains functions that have to do with security and lockout, we recommend that you configure this group last, after all the other configuration data has been loaded.

Table 4-1 lists all the function prompts in the Tuning Set Up group and their definitions.

Table 4-1 Tuning Group Prompt Definitions

Upper Display

Range of Setting

or Selection

0.1 to 9999 % or

0.001 to 1000

PROPORTIONAL BAND (simplex) is the percent of the range of the measured variable for which a proportional controller will produce a 100 % change in its output.

Parameter

Definition

GAINVALn

RATE MIN

GAIN is the ratio of output change (%) over the measured

variable change (%) that caused it.

100%

G =

where PB is the proportional band (in %) If the PB is 20 %, then the Gain is 5. And, at those

settings, a 3 % change in the error signal (SP-PV) will result in a 15 % change in the controller’s output due to proportional action. If the Gain is 2, then the PB is 50 %.

Also defined as "HEAT" Gain on Duplex models for variations of Heat/Cool applications.

The selection of Proportional Band or Gain is made in the CONTROL parameter group under prompt PBorGAIN.

Read Only LOOP 1 GAIN—This is the value being provided by Gain

Scheduling when enabled.

0.00 to 10.00 minutes

0.08 or less = OFF

RATE action, in minutes, affects the controller's output whenever the deviation is changing; and affects it more when the deviation is changing faster.

Also defined as "HEAT" Rate on Duplex models for variations of Heat/Cool applications.

PB%

80 UDC 3300 Process Controller Product Manual 4/00

Lower Display

Prompt

Upper Display

Range of Setting

or Selection

Parameter

Definition

RSET MIN

RSET RPM

MAN RSET

PROPBD2

GAIN 2

0.02 to 50.00 RSET MIN = Reset in Minutes per Repeat RSET RPM = Reset in Repeats per Minute

RESET (Integral Time) adjusts the controller’s output in

accordance with both the size of the deviation (SP–PV) and the time it lasts. The amount of the corrective action depends on the value of Gain. The Reset adjustment is measured as how many times proportional action is repeated per minute or how many minutes before one repeat of the proportional action occurs.

Used with control algorithm PID-A or PID-B. Also defined as "HEAT" Reset on Duplex models for variations of Heat/Cool applications.

The selection of minutes per repeat or repeats per minute is made in the CONTROL parameters group under prompt MINorRPM.

–100 to +100 (in % output)

0.1 to 9999 %

0.001 to 1000

MANUAL RESET is only applicable if you use control algorithm PD WITH MANUAL RESET in the Algorithm Set Up group. Because a proportional controller will not necessarily line out at setpoint, there will be a deviation (offset) from setpoint. This eliminates the offset and lets the PV line out at setpoint.

Bias appears on the lower display.

PROPORTIONAL BAND 2 or GAIN 2, RATE 2, and RESET 2 parameters are the same as previously

described for “Heat” except that they refer to the cool zone tuning constants on duplex models or the second set of PID constants, whichever is pertinent.

RATE2MIN

RSET2MIN

RSET2RPM

CYC SEC

CYC SX3

CYC2 SEC

CYC2 SX3

0.00 to 10.00 minutes

0.08 or less = OFF

0.02 to 50.00

1 to 120 ATTENTION If 1/3 second

increments are used, value of 120 = .33 seconds x 120 = 40 seconds maximum.

1 to 120 ATTENTION If 1/3 second

increments are used, value of 120 = .33 seconds x 120 = 40 seconds maximum.

ATTENTION

Set 2 Tuning Parameters are not available when the Accutune selection for Loop 1 is SP+PV.

CYCLE TIME (HEAT) determines the length of one time proportional output relay cycle. Defined as "HEAT" cycle time for Heat/Cool applications.

CYC SEC—Electromechanical relays CYC SX3—Solid state relays

Cycle times are in either second or 1/3-second increments depending upon the configuration of RLY TYPE in the Output Algorithm Set Up group.

CYCLE TIME 2 (COOL) is the same as above except it applies to Duplex models as the cycle time in the "COOL" zone of Heat/Cool applications or for the second set of PID constants.

CYC2 SEC—Electromechanical relays CYC2 SX3—Solid state relays

Cycle times are in either second or 1/3-second increments depending upon the configuration of RLY TYPE in the Output Algorithm Set Up group.

4/00 UDC 3300 Process Controller Product Manual 81

Lower Display

Prompt

Upper Display

Range of Setting

or Selection

Parameter

Definition

SECURITY

LOCKOUT

0 to 4095 SECURITY CODE—The level of keyboard lockout may be

changed in the Set Up mode. Knowledge of a security code may be required to change from one level to another. Select this number here, copy it, and keep it in a secure location.

NOTE: The Security Code is for keyboard entry only and is not available via communications.

Can only be changed if LOCKOUT selection is NONE.

LOCKOUT applies to one of the functional groups: Configuration, Calibration, Tuning, Accutune. DO NOT

CONFIGURE UNTIL ALL CONFIGURATION IS COMPLETE.

NONE CALIB

+ CONF

+ VIEW

MAX

NONE—No lockout; all groups are read/write. CALIB—All groups are available for read/write except for

the Calibration and Keyboard Lockout groups. + CONF—Tuning, SP Ramp, and Accutune groups are

read/write. All other groups are read only. Calibration and Keyboard Lockout groups are not available.

+VIEW—Tuning and Setpoint Ramp parameters are read/write. No other parameters are viewable.

MAX—Tuning and Setpoint Ramp parameters are available for read only. No other parameters are viewable.

AUTO MAN

SP SEL

RUN HOLD

DISABL ENABLE

MANUAL/AUTO KEY LOCKOUT—Allows you to disable the Manual/Auto key.

Disable Enable

Can only be viewed if LOCKOUT is configured for NONE.

SETPOINT SELECT KEY LOCKOUT—Allows you to disable the Setpoint Select key.

Disable Enable

Can only be viewed if LOCKOUT is configured for NONE.

RUN/HOLD KEY LOCKOUT—Allows you to disable the Run/Hold key, for either SP Ramp or SP Program. The

Run/Hold key is never disabled when used to acknowledge a latched alarm 1.

Disable Enable

Can only be viewed if LOCKOUT is configured for NONE.

82 UDC 3300 Process Controller Product Manual 4/00

Lower Display

Prompt

Upper Display

Range of Setting

or Selection

Parameter

Definition

PVEUVAL1

PVEUVAL2

PVEUVAL3

PVEUVAL4

PVEUVAL5

PVEUVAL6

PVEUVAL7

PVEUVAL8

GAINVAL1

GAINVAL2

PV1 Value for Gain Scheduling

PV2 Value for Gain Scheduling

PV3 Value for Gain Scheduling

PV4 Value for Gain Scheduling

PV5 Value for Gain Scheduling

PV6 Value for Gain Scheduling

PV7 Value for Gain Scheduling

PV8 Value for Gain Scheduling

Gain Value 1 for Gain Scheduling

Gain Value 2 for Gain Scheduling

Gain Scheduling allows you to schedule eight user-defined Gain Values (GAINVALn) applied over eight user-defined PV bands (PVEUVALn).*

PVEUVAL1 is the first PV value to be used in the schedule. Enter a value, in engineering units, that is within the PV limits.

To complete the PV selections for the segments, enter a PV value for all the PVEUVAL prompts listed.

The table on the following page shows the relationship between the GAIN Values and the PVEU Values.

Gain Scheduling prompts are only available when PID SETS in the Control Set Up group is configured for GAIN S.

*Apply to Expanded Model DC330E-XX-X(C or E)X only (requires math option).

GAIN VAL 1 is the first of eight user-defined Gain values. Enter a Gain Value you want to be used with PVEUVAL n

previously entered. Gain values are between 0.001 and 1000 floating.

GAINVAL3

GAINVAL4

GAINVAL5

GAINVAL6

GAINVAL7

GAINVAL8

Gain Value 3 for Gain Scheduling

Gain Value 4 for Gain Scheduling

Gain Value 5 for Gain Scheduling

Gain Value 6 for Gain Scheduling

Gain Value 7 for Gain Scheduling

Gain Value 8 for Gain Scheduling

To complete the Gain selections, enter a Gain value for all the GAINVAL prompts listed.

The table below shows the relationship between the GAIN Values and the PVEU Values.

Gain PV band over which each Value X Gain applies

1 Low range limit to PVEUVAL2 2 PVUEVAL2 to PVEUVAL3 3 PVUEVAL3 to PVEUVAL4 4 PVUEVAL4 to PVEUVAL5 5 PVUEVAL5 to PVEUVAL6 6 PVUEVAL6 to PVEUVAL7 7 PVUEVAL7 to PVEUVAL8 8 PVUEVAL8 to High Range Limit

ATTENTION When PB is configured (instead of Gain) in the Control group prompt PBorGAIN, the displayed GAINVALn is in units of %PB. The lower display will still show Gain.

Gain Scheduling prompts are only available when PID SETS in the Control Set Up group is configured for GAIN S.

4/00 UDC 3300 Process Controller Product Manual 83

4.3 Loop 2 Tuning Parameters Set Up Group

Introduction

Tuning 2 group prompts

Lower Display

Prompt

PROPBD3 or GAIN 3 or GAINVALn

RATE3MIN RSET3MIN or

RSET3RPM MANRSET3 PROPBD4 or

GAIN 4 RATE4MIN RSET4MIN or

RSET4RPM CYC3 SEC or

CYC3 SX3 CYC4 SEC or

CYC4 SX3 PVEUVAL1

PVEUVAL2 PVEUVAL3 PVEUVAL4 PVEUVAL5 PVEUVAL6 PVEUVAL7 PVEUVAL8

GAINVAL1 GAINVAL2 GAINVAL3 GAINVAL4 GAINVAL5 GAINVAL6 GAINVAL7 GAINVAL8

Tuning 2 (Loop 2) consists of establishing the appropriate values for the tuning constants for Loop 2 on 2-Loop or Internal Cascade control.

Loop 2 is only available on Expanded Model DC330E.

Table 4-2 lists all the function prompts in the Tuning 2 Set Up group and their definitions.

Table 4-2 Loop 2 Tuning Group Prompt

Upper Display

Range of Setting

or Selection

Same as TUNING The definitions listed for the parameters at the left are the

same as those listed previously for the Tuning Set Up group parameters except they are for Loop 2.

The table below shows you how to use them for Duplex Heat/Cool applications.

DUPLEX OUTPUT RANGES

0 to 50 %—TUNING SETS 2 AND 4: COOL 50 to 100 %—TUNING SETS 1 AND 3: HEAT

Duplex Heat Output or Loop 1 Loop 2 Range Cool

0 to 50 % Cool PID SET 2 PID SET 4

50 to 100 % Heat PID SET 1 PID SET 3

Set 4 Tuning Parameters are not available when ACCUTUN2 is configured for SP+PV.

Gain Scheduling prompts are only available when PID SETS in the Loop 2 Control Set Up group is configured for GAIN S.

Parameter

Definition

Gain 2 Gain 4 Rate 2 Rate 4 Reset 2 Reset 4 Cycle 2 Cycle 4

Gain Gain 3 Rate Rate 3 Reset Reset 3 Cycle Cycle 3

84 UDC 3300 Process Controller Product Manual 4/00

4.4 Setpoint Ramp/Rate/Programming Set Up Group

Introduction

SP Ramp/Rate/ Programming group prompts

Lower Display

Prompt

This data deals with enabling Single Setpoint Ramp function or Setpoint Rate on one or both control loops. You can start or stop the single SP

Ramp by pressing the RUN/HOLD key.

A single setpoint ramp can be configured to occur between the current local setpoint and a final local setpoint over a time interval of from 1 to 255 minutes.

There is also a configurable rate of change for any local setpoint change.

ATTENTION SP RAMP and SP RATE will probably cause the SP portion

of Accutune to abort. PV Tune will continue to function normally; however, during tuning (TUNE configuration) SP Ramp and Program are placed into HOLD until tuning completes.

Table 4-3 lists all the function prompts in the Setpoint Ramp/Rate Set Up group and their definitions.

Table 4-3 Setpoint Ramp/Rate Group Definitions

Upper Display

Range of Setting

or Selection

Parameter

Definition

SP RAMP*

*SP Ramp parameters (TIME MIN and FINAL SP) appear when Ramp is enabled and SP Rate and SP Programming are disabled.

TIME MIN

SINGLE SETPOINT RAMP—Make a selection to enable

or disable the setpoint ramp function. Make sure you configure a ramp time and a final setpoint value.

SP Rate and SP Programming must be disabled.

DISABL

ENABLE

ENABL2

ENAB12

0 to 255 minutes SETPOINT RAMP TIME—Enter the number of minutes

DISABLE SETPOINT RAMP—Disables the setpoint ramp option.

ENABLE SETPOINT RAMP—Allows the single setpoint ramp prompts for Loop 1 to be shown.

ENABLE SETPOINT RAMP 2—Allows the single setpoint ramp to run in Loop 2.

ENABLE SETPOINT RAMP 12—Allows the single setpoint ramp to be run on Loop 1 and Loop 2.

desired to reach the final setpoint. A ramp time of “0” implies an immediate change of setpoint.

4/00 UDC 3300 Process Controller Product Manual 85

Lower Display

Prompt

Upper Display

Range of Setting

or Selection

Parameter

Definition

FINAL SP

SP RATE*

*SP Rate parameters (EU/HR UP, EU/HR DN, EU/HRUP2, EU/HRDN2) appear when Rate is enabled and SP Ramp and SP Programming are disabled.

Within setpoint limits SETPOINT RAMP FINAL SETPOINT—Enter the value

desired for the final setpoint. The controller will operate at the setpoint set here when ramp is ended.

DISABL

ENABLE

ENABL2

ATTENTION

be changed by the remaining and original ramp rate is not changed. Therefore, when returning to RUN mode, the setpoint will ramp at the same rate as previous to the local setpoint change and will stop if the final setpoint is reached before the time expires. If the time expires before the final setpoint is reached, it will jump to the final setpoint.

ATTENTION

portion of Accutune to abort. PV Tune will continue to function normally. Ramp is placed into HOLD while tuning (TUNE configuration).

SETPOINT RATE—Lets you configure a specific rate of change for any local setpoint change.

SP Ramp and SP Programming must be disabled.

DISABLE SETPOINT RATE—Disables the setpoint rate option.

ENABLE SETPOINT RATE—Allows the SP rate feature for Loop 1.

ENABLE SETPOINT RATE 2—Allows the SP rate feature for Loop 2.

If the ramp is on HOLD, the held setpoint can

and keys. However, the r amp time

SP RAMP and SP RATE will cause the SP

EU/HR UP

EU/HR DN

EU/HRUP2

ENAB12

0 to 9999 in engineering units per hour

ENABLE SETPOINT RATE 12—Allows the SP rate feature for Loop 1 and Loop 2.

RATE UP—Rate up value for Loop 1. When making a setpoint change, this is the rate at which the controller will change from the original setpoint up to the new one. The ramping (current) setpoint can be viewed as SPn in the lower display.

Entering a 0 will imply an immediate change in Setpoint (i.e., no rate applies).

RATE DOWN—Rate down value for Loop 1. When making a setpoint change, this is the rate at which the controller will change from the original setpoint down to the new one. The ramping (current) setpoint can be viewed as SPn in the lower display.

Entering a 0 will imply an immediate change in Setpoint (i.e., no rate applies).

RATE UP—Rate up value for Loop 2. When making a setpoint change, this is the rate at which the controller will change from the original setpoint up to the new one. The ramping (current) setpoint can be viewed as SPn in the lower display.

86 UDC 3300 Process Controller Product Manual 4/00

Lower Display

Prompt

Upper Display

Range of Setting

or Selection

Parameter

Definition

EU/HRDN2

SP PROG

(option)

0 to 9999 engineering units per hour

DISABL ENABLE ENABL2 ENAB12

RATE DOWN—Rate down value for Loop 2. When making a setpoint change, this is the rate at which the controller will change from the original setpoint down to the new one. The ramping (current) setpoint can be viewed as SPn in the lower display.

Entering a 0 will imply an immediate change in Setpoint (i.e., no rate applies).

SETPOINT RAMP/SOAK PROGRAM—Available only with controllers that contain this option.

SP RAMP and SP RATE must be disabled.

DISABLE—Disables setpoint programming. ENABLE—Enables setpoint programming for Loop1 only. ENABL2—Enables setpoint programming for Loop 2 only. ENAB12—Enables setpoint programming for both Loop 1

and Loop 2. For reasons of convenience, the information for the

prompts when SP PROG is enabled are included in

Section 6 – Setpoint Programming Option.

4/00 UDC 3300 Process Controller Product Manual 87

4.5 Accutune Set Up Group

Introduction

Accutune group prompts

Accutune continuously adjusts the PID parameters in response to process variable disturbances and/or setpoint changes. Also, it can be used during start-up without prior initialization or process knowledge.

Accutune offers the following selections:

• FUZZY—Fuzzy Overshoot Suppression

• TUNE—Demand Tuning (operates with SP Ramp or SP Program), or

• SP*—Setpoint Tuning, or

• TUN+PV*—Demand Tuning plus PV Adaptive Tune, or

• SP+PV*—Setpoint Tuning plus PV Adaptive Tune Descriptions of their functions are listed with each selection in Table 4-4.

*Not available on Basic Model DC330B

ATTENTION Selecting Gain Scheduling in the Control or Control 2 Set

Up groups automatically disables Accutune for that group.

Table 4-4 lists all the function prompts in the Accutune Set Up group and their definitions.

Lower Display

Prompt

FUZZY

Table 4-4 Accutune Group Definitions

Upper Display

Range of Setting

or Selection

FUZZY OVERSHOOT SUPPRESSION—Can be enabled

or disabled independently of whether Demand Tuning or

SP Tuning is enabled or disabled. DISABL ENABLE

ENABL2

ENAB12

DISABLE—Disables Fuzzy Ove rshoot Suppression.

ENABLE ON LOOP 1 ONLY—The UDC uses Fuzzy Logic

to suppress or minimize any overshoot that may occur

when PV approaches SP. It will not recalculate any new

tuning parameters.

ENABLE ON LOOP 2 ONLY—Same as ENABLE except

for Loop 2 only.

ENABLE ON BOTH LOOPS—Same as ENABLE except

for both Loops.

Parameter

Definition

88 UDC 3300 Process Controller Product Manual 4/00

Honeywell UDC 3300 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual