Honeywell TZ-3 User Manual

PRODUCT DATA
3-2
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TZ-3 TotalZone® Zone Control Panel

APPLICATION

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FEATURES

• Up to three stages heat and two stages cooling can be
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Contents
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controlled by thermostat or built-in timer, based on the number of zones calling.
• Controls up to three zones and can be expanded with TotalZone Add-A-Zone zone Control Panel for up to 30 zones.
• Uses virtually any Honeywell four-wire, single-stage, multi-stage, or Trol-A-Temp heat pump thermostat.
• Zone-A-Lone central setback feature.
• Purge timer protects equipment between calls for heat or cool with choice of continually on or equipment controlled fan.
• System and zone damper LEDs indicate system and damper status.
• Individual zone fan control.
• Optional Discharge Air Temperature Sensor for capacity control with adjustable high and low limits.
• Thermal circuit breaker protects panel and transformer from damage if miswired.
The TZ-3 TotalZone Zone Control Panel controls single-stage, multi-stage, conventional or heat pump heat/cool equipment. It controls 2 or 3 zones, and is ex
tional TotalZone® Add-A-Zone™ Zone Control Panel.
o
® U.S. Registered Trademark
ht © 2001 Honeywell • All Rights Reserved
Co
andable up to 30 zones with
For Internet access: www.trolatem
www.hone
For technical su
To download Zonin
Application.........................................................................1
Features ............................................................................1
ecifications ....................................................................2
S
Installation .........................................................................4
Startu
eration...........................................................................10
O Troubleshootin
well.com/yourhome/zoning/zoning_home.htm
and Checkout........................................................9
.................................................................13
.com or
ort, call 1-800-TAT-Temp (1-800-828-8367).
literature: http://hbctechlit.honeywell.com
68- 022
TZ-3 TOTALZONE® ZONE CONTROL PANEL

SPECIFICATIONS

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Electrical:
Dimensions:
Mounting:
24 Vac, 60 Hz.
See Fi
. 1.
Mounts with three screws
rovided) through
7-5/8 (195)
COOL
HEAT
PURGE
FAN
EM. HT. ZONE 1 ZONE 2 ZONE 3
holes in cabinet back
Wiring:
18-
e wire for all equipment and system
connections
Wiring Connections:
Thermostat: W2, L, G, Y, R, W
ers: M6 (Closed); M4 (Open); M1 (Common)
Dam
ZoneMax TL, TL Zone-A-Lone: OC,OC. Transformer: TR1
hot), TR2 (common).
®
Equipment: Y2, Y1, O, R, G, B, W1, E, W2, W3.
Thermostats (See Table 1):
Conventional 4-wire Manual or automatic chan
each zone thermostat. Multi-sta
e or select heat pump thermostats can be used.
R,W,Y,G) thermostats.
eover switching subbase for
Fig. 1. TZ-3 dimensions in in. (mm).
Table 1. Recommended Thermostats.
System Trol-A-Temp Logo Honeywell Logo
Single Stage
Non-Programmable Programmable Non-Programmable Programmable
7-13/16
(198)
1-5/8
(41)
M19062
T87F3715/Q539A1436 T87F3707Q539A1428
T8601D2027 T8131C1020
T87F1859/Q539A1014 Q87F4010/Q539A4026 T8400C1016 T8400C1040
T8600D2069 T8600D2028 T8601D2019 T8602D2018 T8602D2000 T8000C1002 T8000C1010
Heat Pum
a
T8611G2051
a
Y594R1243 Y594G1252
a a
T8011R1006 T8011R1014
T8411R1002 T8411R1028
b
Multi-Stage
a
Heat pump thermostat with single Y first-stage terminals. See Heat Pump Thermostats with Single Y Output section and Fig. 3.
b
Multi-stage and heat pump thermostats are not required to control multi-stage and heat pump systems with TotalZone. They are
used onl
when second stage or emergency heat control from the zone thermostat is needed.
Y594D1347
b
T8624D2004 T8624D2012
a b
Dampers (See Table 2):
Five dam Use SDCR for additional dampers required on one zone. Use isolation rela
Dampers are connected to M1, M4, and M6 (see Fig. 6-10
ers maximum connected to each panel.
when CDO-32 Damper or ML6161
Motor Actuator is used
for hooku
.
see Fig. 10).
M1 Common
M4 Power Open
M6 Power Close
Accessories:
For re
uired accessories, see Table 3.
68-0223-2 2
TZ-3 TOTALZONE® ZONE CONTROL PANEL
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Table 2. Recommended Dampers.
Honeywell Damper Type Round Rectangular
Power-open/power-closed MARD IOBD
AOBD AOBD-BM CDO-51
Spring-open/power-closed ARD ZDB
ZDS
Table 3. Required Accessories (Not Supplied With Panel).
Accessory Description
40 VA transformer AT140D1046 (PMT-40
Capacity protector ZMS, DATS (C7735A1000
Round static pressure regulator damper
7 SPRD 8 SPRD 9 SPRD 10 SPRD 12 SPRD 14 SPRD 16 SPRD 18 SPRD
Rectangular static pressure regulator
er
dam
12 x 8 SPRD 12 x 10 SPRD 12 x 12 SPRD 20 x 8 SPRD 20 x 10 SPRD 20 x 12 SPRD
300 400 600 750 1200 1800 2400 3200
1000 1200 1400 1600 2000 3000
Bypass Rating
(cfm)
3 68-0223-2
TZ-3 TOTALZONE® ZONE CONTROL PANEL

INSTALLATION

Mounting

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Wiring

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Wiring Diagrams (Fig. 3-17)

Conventional Thermostats
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Heat Pump Thermostats
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CAUTION
Equipment Damage Hazard. Do not mount TZ-3 inside HVAC equipment
Mount onl
1.
Mount the thermostats in each zone of the livin
on wall or on cold air return
using the installation instructions provided with each
thermostat.
2.
Mount the dam
ers in the ductwork using the installa-
tion instructions provided with each damper.
3.
Mount the TZ-3 zone
anel near the HVAC equipment;
locate it on a wall or on the cold-air return. See Fi
4.
Level the TZ-3 for appearance only.
CAUTION
Voltage Hazard. Can cause electrical shock or equipment damage.
Disconnect
must comply with applicable codes, ordinances, and
Wirin
ulations.
re
1.
Connect thermostats as shown in Fi
2.
Connect dam
3.
Connect the Dischar
supplied) to the TL terminals.The wires are not polar-
ized. See Fi
4.
Connect Add-A-Zone
AZ2 terminals. The AZ1 terminal on the TZ-3 must be
wired to the AZ1 terminal on the TAZ
the AZ2 terminal must be wired on the TZ-3 to the AZ2
on the TAZ. See Fi
5.
Connect the HVAC e
on the
6.
Connect a 40 VA, 24 volt transformer to TR1 (hot) and
common). This must be a dedicated transformer
TR2
and an
transformer. See Fi
ower before continuing installation.
. 3-5.
ers as shown in Fig. 6-10.
e Air Temperature Sensor (not
.12.
anels (if used) to the AZ1 and
anel. Similarly,
. 13.
ment to the EQUIP terminals
anel. See Fig. 14-17.
additional TAZ boards also each require a
. 11.
ace
. 2.
RETURN
AIR
T2-3 OPTIONAL LOCATION
EFFICIENCY
AIR CLEANER
HIGH
E L E
C T R
O N I C A I
R C L
E A N
E R
FURNACE OR BOILER
WATER
HEATER
T2-3
M19063
Fig. 2. TZ-3 mounting location.
The C (common) terminal is used only on thermostats that
uire a common (for example:T8601). See Fig. 3. Wire the
re W2 terminal on a multi-stage thermostat (for example: T8624) to the W2 on the
anel for second stage control from the thermostat. If the thermostat has a Y2 terminal, do not connect it to the
anel.
ZONE CONNECTIONS ON PANEL
THERMOSTAT
LW2 G Y R W M6
GYR WC
ZONE THERMOSTAT
MOTOR
M4 M1
M19064
68-0223-2 4
Fig. 3. Typical single-stage thermostat wiring.
Select a heat pump thermostat from Table 1. If the thermostat selected has a separate Y1 and W1, see Fig. 4. When using the thermostat to control the second sta
e of heat (W2), set DIP switch 5 to On, and DIP switch 1 to Off. Set both DIP switches 6 and 7 to Off.
TZ-3 TOTALZONE® ZONE CONTROL PANEL
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(W2)
AOBD Dampers
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ARD or ZD Dampers
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MARD or CDO-51 Dampers
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ZONE CONNECTIONS ON PANEL
THERMOSTAT
LW2 G Y R W M6
GLW2E Y1 R W1 C/X
ZONE THERMOSTAT
MOTOR
M4 M1
M19065
Fig. 4. Heat pump thermostat with separate Y1 and W1
terminals and multi-stage thermostat wiring.
If the thermostat selected has a sin
le Y terminal, see Fig. 5.
Select a single Y thermostat for each zone. See Table 1.
Set DIP switch 6 or 7
not both) to the On position. Set switch 6 to On when B on the thermostat is wired to W on the panel. Set switch 7 to On when 0 on the thermostat is wired to W on
anel.
the
When usin of heat
the zone thermostat to control the second stage
, set DIP switch 5 to On, and DIP switch 1 to Off.
MOTOR TERMINALS
M6 M4 M1
4
5 6
123ZX
FIELD JUMPER
DAMPER MOTOR
Fig. 6. AOBD single damper wiring.
MOTOR TERMINALS
FIELD JUMPER
4 5 6 123ZX
M6 M4 M1
4
5 6
123
Z X
M19067
ZONE CONNECTIONS ON PANEL
THERMOSTAT
LGYR W M6
E W2 L G Y R O C/X
HEAT PUMP ZONE THERMOSTAT
MOTOR
M4 M1W2
M19066
Fig. 5. Heat pump thermostat with single Y thermostat
wiring.
Wire the AOBD, AOBD-BM and IOBD Dampers to the panel as shown in Fi
. 6. See Fig. 7 when using two dampers on one zone. When three or more dampers are controlled on one zone, a slave dam
er control relay (SDCR) is required.
DAMPER MOTORS
M19068
Fig. 7. AOBD multiple damper wiring.
Wire the ARD or ZD Damper to the panel as shown in Fig. 8.
le dampers can be wired in parallel. When ARD or ZD
Multi
er is used, the zone LEDs switch directly from red to
dam
reen (never amber).
DAMPER TERMINALS
ON PANEL
M6 M4 M1
POWER CLOSE SPRING OPEN MODEL ARD, ZDS, ZDB
M19037A
Fig. 8. ARD or ZD Damper wiring.
Wire the MARD or CDO-51 Damper to the panel as shown in
. 9. These are floating control modulating dampers, but are
Fi controlled as two-
osition dampers on the TZ-3 panel.Two
dampers can be wired in parallel.
5 68-0223-2
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