Honeywell TL9160 Users Manual

69-2474EFS (Honeywell YTL9160 System Installation Guide).book Page 1 Friday, April 29, 2011 12:04 PM

System

Installation

Guide

TL9160 Wireless Thermostat Kit

With Equipment Interface Module

 

 

 

Français : voir la page 25

Espagnol : vea la página 49

Installation guide for:

Wireless equipment interface module

TL9160 wireless thermostat

Wireless remote control

Wireless outdoor air sensor

IMPORTANT INSTRUCTIONS

ELECTRICAL HAZARD

Can cause electrical shock or equipment damage. Disconnect power before beginning installation.

Must be installed by a trained, experienced technician. Read these instructions carefully. Failure to follow these instructions can damage the product or cause a hazardous condition.

Need Help?

For assistance with this product please visit http://customer.honeywell.com or call Honeywell Customer Care toll-free at 1-800-468-1502.

69-2474EFS (Honeywell YTL9160 System Installation Guide).book Page 2 Friday, April 29, 2011 12:04 PM

Installation Guide

System installation at a glance

The equipment interface module (EIM) allows you to control a baseboard heater, a convector or a fan-forced heater in 120-volt or 240-volt application from a TL9160 wireless thermostat

 

 

 

 

 

 

 

 

Thermostat

 

 

 

Thermostat

 

Outdoor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

heater

 

 

 

 

EIM inside heater

 

sensor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EIM in remote

 

 

 

 

 

 

 

 

 

 

 

 

junction box

 

 

 

 

 

 

Remote

 

 

 

 

 

Electrical

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

control

 

 

 

 

 

panel

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Supply wires

 

Wireless connection

 

 

 

 

 

 

 

 

 

 

 

Installation procedure

 

 

 

 

 

 

 

Install the equipment interface module (EIM)...............................................

 

 

 

 

 

 

Pages 3 - 5

Install batteries in wireless devices .....................................................................

 

 

 

 

 

 

Page 6

Link all devices to wireless network .............................................................

 

 

 

 

 

 

Pages 6 - 9

Exit wireless setup ............................................................................................

 

 

 

 

 

 

Page 10

Customize thermostat (installer setup).....................................................

 

 

 

 

 

Pages 10 - 17

Mount thermostat and outdoor sensor ..............................................................

 

 

 

 

 

 

Page 18

For error codes, see page 19.

To verify the signal strength, see page 20. To replace a wireless device, see page 20.

For specifications and replacement parts, see page 22.

SAVE THESE INSTRUCTIONS

2

69-2474EFS (Honeywell YTL9160 System Installation Guide).book Page 3 Friday, April 29, 2011 12:04 PM

TL9160

Install the Equipment Interface Module (EIM)

Determine the location

The equipment interface module (EIM) consists of a relay and an antenna. They can be installed either in the wiring compartment of the baseboard heater or in a 4”x4” junction box.

NOTE: Install EIMs at a minimum distance of 2 feet (0.6 m) of each other. This minimum distance still applies even if the EIMs are on opposite sides of a wall.

• Installing the EIM in the baseboard heater

Relay

You can install the EIM in the wiring

Antenna

compartment of the heater if you have any of

 

the heaters listed in the following table:

 

Manufacturer / brand

Series

 

 

Cadet

F

 

 

Global Commander

CCB

 

 

King Electrical

K, CB, KP, M

 

 

Marley

2500, BKOC, QMKC

 

 

Ouellet

ODBA, ODI, ODIA, OFM, OPR

 

 

Stelpro

CBB, N, SCA, SCAS

 

 

TPI

2900C, 2900S, 3700, 3900

 

 

NOTE: The product has been tested for compatibility with the heaters listed above. If your heater is not in the list, install the EIM on an electrical box or replace it with one listed.

• Install the EIM in a 4”x4” electrical box

Install the EIM in a 4”x4” electrical box:

• if you have a convector or fan-forced heater.

• if you cannot install or do not wish to install the EIM in the wiring compartment of the heater.

NOTE: The electrical box can be installed anywhere

 

 

 

 

 

 

 

 

 

 

in the house; for example, near the main electrical

 

 

Antenna

 

 

 

Relay

panel.

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Honeywell TL9160 Users Manual

69-2474EFS (Honeywell YTL9160 System Installation Guide).book Page 4 Friday, April 29, 2011 12:04 PM

Installation Guide

Installation in the heater

ELECTRICAL HAZARD

Can cause electrical shock or equipment damage. Disconnect AC power before beginning installation.

Wiring must comply with local electrical codes. Use special CO/ALR solderless connectors if supply wires are made of aluminum.

NOTE: First, disconnect the heater wires from the supply wires. If the heater has a built-in thermostat, remove it.

 

2) Remove the locknut from the antenna and

 

peel off the adhesive backing. Feed the

1) Remove the knockout on the side of the

antenna wires through the knockout and

install the antenna vertically as shown.

heater.

Put the locknut and tighten.

 

N

L : For 120V application

 

L2

L1 : For 240V application

 

Blue

Black Red

3)Peel off the adhesive backing of the relay

 

and stick the relay on the back panel

4) Connect the heater wires and the supply

 

inside the wiring compartment with the

 

wires to the relay wires as shown.

 

relay wires directed upwards.

 

 

 

 

Install plug if

 

 

applicable.

 

 

6) Put the heater cover back. (If a built-in

 

 

thermostat was removed, install one of

5)

Insert the antenna plug into the relay

the supplied plugs to cover the hole on the

existing cover.) Apply power to the heater.

 

receptacle until you hear a click.

 

Do not install the antenna cover yet.

 

 

 

 

4

69-2474EFS (Honeywell YTL9160 System Installation Guide).book Page 5 Friday, April 29, 2011 12:04 PM

TL9160

Installation in a 4”x4” junction box

ELECTRICAL HAZARD

Can cause electrical shock or equipment damage. Disconnect AC power before beginning installation.

Wiring must comply with local electrical codes. Use special CO/ALR solderless connectors if the supply wires are made of aluminum.

1)

Mount the junction box on the wall. Punch

2)

Remove the locknut from the antenna and

 

out a knockout on the side of the electrical

 

peel off the adhesive backing. Feed the

 

box where the AC wires come in. Punch

 

 

 

antenna wires through a knockout and

 

out another one or two knockouts for the

 

 

 

mount the antenna vertically as shown.

 

heater and supply wires. Install strain

 

 

 

Put the locknut and tighten.

 

relief bushings.

 

 

 

 

 

 

 

 

 

N

L

: For 120V application

 

 

 

L2

L1 : For 240V application

 

 

 

Blue

Black

Red

 

 

 

 

 

To heater

3)

Peel off the adhesive backing of the relay

4)

Feed the supply wires and heater wires

 

module and stick the relay inside the

 

through a knockout and connect them to

 

electrical box with the relay wires directed

 

 

 

the relay module.

 

upwards (as shown).

 

 

 

 

 

 

5)Insert the antenna plug in the relay receptacle until you hear a click.

6)Install a cover plate and apply power to the heater. Do not put the antenna cover back yet.

5

69-2474EFS (Honeywell YTL9160 System Installation Guide).book Page 6 Friday, April 29, 2011 12:04 PM

Installation Guide

Install batteries in wireless devices

Thermostat Remote control Outdoor air sensor

Install 2 AA alkaline batteries Install 3 AA alkaline batteries Install 2 AA lithium batteries

Link all devices to wireless network

Start wireless setup

Press the CONNECT button on the antenna to place it in wireless setup. When the amber light changes to a green flashing light, you can begin to link devices to the wireless network (see pages 7-10).

NOTE 1: If the amber light changes to a red light instead, there is another EIM currently in wireless setup. Press the CONNECT button on the other EIM to exit its wireless setup.

NOTE 2: If the green flashing light disappears (after a delay of 15 minutes) before you have time to link all your devices, press the CONNECT button again.

Press and release

LED *

*Flashing green: Ready for connection Steady green: Connection established Steady red: Connection failure

6

69-2474EFS (Honeywell YTL9160 System Installation Guide).book Page 7 Friday, April 29, 2011 12:04 PM

TL9160

Link thermostat and EIM to wireless network

Perform the following steps on the thermostat:

NOTE: You can skip step 2 if you do not have a wireless remote control or do not have more than one wireless thermostat in your house.

#

Display

Button

Step

1)

 

 

The Link menu appears

 

 

 

when you connect the

 

 

 

thermostat to wireless

 

 

 

network for the first time.

 

 

 

Press OK to select Zone.

2)

 

 

Press or to change

 

 

 

the zone name (see page

15) and press OK.

3)

Press OK to select

 

Connect.

4)

DONE confirms the

 

connection is successful.

Press Exit once to link another EIM (see page 8) or 3 times to return to home screen.

7

69-2474EFS (Honeywell YTL9160 System Installation Guide).book Page 8 Friday, April 29, 2011 12:04 PM

Installation Guide

Link additional EIM to wireless network (if applicable)

NOTE: Perform steps 1 to 6 for each additional EIM. You can link a maximum of 8 EIMs to the wireless neywork.

1)If the green light on the EIM that was last linked is still flashing, press its CONNECT button. The green light will become steady.

2)Press the CONNECT button on the next EIM you wish to link and wait for its green flashing light.

NOTE: Skip steps 3 and 4 if the Link menu is still displayed on the thermostat (as shown in step 5).

#

Display

Button

Step

 

 

 

 

3)

 

 

Press and hold the right

 

 

 

 

 

 

center button for 5 secs.

 

 

 

4)

From the installer’s setup menu, press to select Link and press OK.

5)

If necessary, press to select Connect More and press OK.

6)

DONE appears to confirm the connection is successful. Press Exit and go back to step 1 once to link another EIM or 3 times to return to home screen.

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