Honeywell t8501A, t8501B, t8501C, t8501D Installation Instructions Manual

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T8501A,B,C,D
Microelectronic Thermostats
INSTALLATION INSTRUCTIONS
APPLICATION
The T8501 Microelectronic Thermostat provides electronic control of 24 Vac single-stage heating and cooling systems. Refer to Table 1 for a general description of the thermostat. All T8501 Thermostats require a common wire to supply power.
Table 1. Description of T8501 Thermostats.
T8501 System Changeover
A Heat only None None None — B Heat only None Heat-Off On-Auto Select models have only a system switch or fan
C Heat-Cool Manual Heat-Off-Cool On-Auto System and fan selections are done by
D Heat-Cool Automatic Heat-Off-Cool-Auto On-Auto System and fan selections are done by
System
Selection
Fan
Selection Comments
switch and some models have both.
switches.
keyboard.
RECYCLING NOTICE
If this control is replacing a control that contains mercury in a sealed tube, do control in the trash.
Contact your local waste management authority for instructions regarding recycling and the proper disposal of the old thermostat.
not
place your old
INSTALLATION
When Installing this Product...
1. Read these instructions carefully. Failure to follow the instructions can damage the product or cause a hazardous condition.
2. Check the ratings given in the instructions and on the product to make sure the product is suitable for your application.
3. Installer must be a trained, experienced service technician.
4. After completing installation, use these instructions to check out the product operation.
Copyright © 1996 Honeywell Inc. • • All Rights Reserved
CAUTION
Disconnect power supply to prevent electrical shock or equipment damage.
Location
Install the thermostat about 5 ft (1.5m) above the floor in an area with good air circulation at average temperature. See Fig. 1.
Do not install the thermostat where it can be affected by: —drafts, or dead spots behind doors and in corners. — hot or cold air from ducts. —radiant heat from sun or appliances. — concealed pipes and chimneys. — unheated (uncooled) areas such as an outside wall
behind the thermostat.
Wallplate Installation
The thermostat can be mounted horizontally on the wall or on a 2 in. x 4 in. wiring box. Position wallplate horizontally on the wall or on a 2 in. x 4 in. wiring box.
Position and level the wallplate (for appearance
only). The thermostat will function properly even when not level.
X-XX UL
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T8501A,B,C,D MICROELECTRONIC THERMOSTATS
WALL ANCHORS (2)
NO
WIRES THROUGH WALL
YES
NO
5 FEET
[1.5 METERS]
Fig. 1. Typical location of thermostat.
WALL
Position the wallplate over the holes, pulling wires
through the wiring opening.
Loosely insert the mounting screws into the holes.
Tighten mounting screws.
WIRING
All wiring must comply with local electrical codes and ordinances. Refer to Fig. 3 through 5 for typical hookups. A letter code is located near each terminal for identifica­tion.
NO
M10106
MOUNTING HOLES
MOUNTING SCREWS
Fig. 2. Mounting the wallplate.
Use a pencil to mark the mounting holes. See Fig. 2.
Remove the wallplate from the wall and drill two
3/16 inch holes in the wall (if drywall) as marked. For firmer material such as plaster or wood, drill two 7/32 inch holes. Gently tap anchors (provided) into the drilled holes until flush with the wall.
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M6530
CAUTION
Disconnect power before wiring to prevent electrical shock or equipment damage.
Loosen the terminal screws on the wallplate and
connect the system wires. See Fig. 6.
IMPORTANT
Use 18 gauge, color-coded thermostat cable for proper wiring.
Securely tighten each terminal screw.
Push excess wire back into the hole.
Plug the hole with nonflammable insulation to
prevent drafts from affecting the thermostat.
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T8501A,B,C,D MICROELECTRONIC THERMOSTATS
M4826
FOR WRAPAROUND INSERTION STRIP 7/16 IN. (11 MM).
FOR STRAIGHT INSERTION STRIP 5/16 IN. (8 MM).
THERMOSTAT
T
2
OUTDOOR TEMPERATURE SENSOR
1
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
AVAILABLE ON SELECT MODELS.
2
CW
HEATING RELAY OR VALVE COIL
1
M4822
L1 (HOT)
L2
Fig. 3. Typical hookup in heat only application.
THERMOSTAT
2
COMPRESSOR CONTACTOR
HEATING RELAY OR VALVE COIL
1
M4821
OUTDOOR TEMPERATURE SENSOR
COOL CHANGEOVER VALVE OR DAMPER
HEAT CHANGEOVER VALVE OR DAMPER
1
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
AVAILABLE ON SELECT MODELS.
2
FAN RELAY
ROTO
ROTOTCBOGYW
L1 (HOT)
L2
THERMOSTAT
T
OGYC BW
Rc
2
OUTDOOR TEMPERATURE SENSOR
COMPRESSOR CONTACTOR
FAN RELAY
COOL CHANGEOVER VALVE OR DAMPER
1
L1 (HOT)
L2
1
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
AVAILABLE ON SELECT MODELS.
2
3
JUMPER Rh TO Rc IN A SINGLE TRANSFORMER SYSTEM.
Fig. 5. Typical hookup in heat and cool
system with two transformers.
HEAT CHANGEOVER VALVE OR DAMPER
HEATING RELAY OR VALVE COIL
1
M4820
3
RhOTO
L1 (HOT)
L2
Fig. 4. Typical hookup in heat and cool
system with one transformer.
Mounting Thermostat
Engage tabs at the top of the thermostat and
wallplate. See Fig. 7.
Press lower edge of case to close and latch.
Fig. 6. Proper wiring technique.
3
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T8501A,B,C,D MICROELECTRONIC THERMOSTATS
A.
ENGAGE TABS AT TOP OF THERMOSTAT AND WALLPLATE.
B.
PRESS LOWER EDGE OF CASE TO LATCH.
Fan settings control the system fan as follows:
On: Fan operates continuously. Auto: Equipment controls fan.
The system default setting is Heat and the fan default setting is Auto. Use the keyboard or system and fan switches, depending on model, to change to the desired settings. See Figs. 9 and 10.
i
HEAT OFF COOL
ON AUTO
SYSTEM
Selection for heating or cooling equipment operation.
Heat - Heating equipment Off - No equipment Cool - Cooling equipment
HEAT OFF COOL
ON AUTO
FAN
On - Fan runs continuously Auto - Fan runs when
heating or cooling equipment operates
M6798A
Fig. 7. Mounting thermostat on wallplate.
NOTE: To remove the thermostat from the wall, first pull out
at the bottom of the thermostat; remove top last.
Using Thermostat Keys
The thermostat keys are used to:
• set temperature,
•display present setting,
• configure Installer Setup,
• check Self-Test,
•display outdoor temperature (select models).
Select models have keys to:
• set the system operation,
• set the fan operation.
See Fig. 8 for key information.
INCREASE TEMPERATURE SETTING
i
DECREASE TEMPERATURE SETTING
DISPLAY PRESENT SETTINGS AND SCROLL THROUGH INSTALLER SETUP MODES (INFORMATION KEY)
M6801
Fig. 8. Thermostat key locations and descriptions.
SETTINGS
System and Fan Settings
System settings control the thermostat operation as follows:
Heat: The thermostat controls the heating. Off: Both the heating and cooling are off. Cool: The thermostat controls the cooling. Auto: The thermostat automatically changes between
heating and cooling operation, depending on the indoor temperature.
M10146
Fig. 9. T8501C system and fan switches location.
i
Fan
System
Press to select
Press to select
heating or cooling
heating or cooling
equipment.
equipment. Em. Ht.
-Emergency heating
On— Fan runs continuously
Heat—Heating equipment
Auto—Fan runs when Off — No equipment Cool—Cooling equipment Auto—Thermostat
automatically selects heating and cooling equipment.
CHECK LIGHT ON SELECT MODELS
1
heating or cooling equipment operates
System
Fan
1
System
Fan
M10147
Fig. 10. T8501D system and fan keys location.
NOTE: Always press the system and fan keys with your
fingertip or similar blunt tool. Sharp instruments like a pen or pencil point can damage the keyboard.
Temperature Settings
The default setpoint for heat is 70°F (21°C) and for cool is 78°F (25.5°C). Press the increase or decrease key to change the present setting. To change between heat and cool, press the Information i key until the setting to be changed appears.
INSTALLER SETUP
NOTE: For most applications, the thermostat factory-
settings do not need to be changed. Review the factory settings in Table 2 and if no changes are necessary, go to the Installer Self-Test section.
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T8501A,B,C,D MICROELECTRONIC THERMOSTATS
The Installer Setup is used to customize the thermostat to specific systems. Some of the options include temperature display, changeover, minimum equipment on time and minimum off time. Installer modes are listed in numerical order in Table 2. The table includes all the configuration options and the factory-settings available for the T8501.
IMPORTANT
The Installer Setup must be set correctly for the HVAC equipment, thermostat and subbase to operate properly.
A combination of key presses are required to use the Installer Setup feature. — To enter the Installer Setup mode, press and hold the
Information i key with the increase and decrease keys until the first mode number is displayed. All display segments appear for approximately three seconds before the mode number is displayed. See Figs. 11 and 12.
— To advance to the next Installer Setup mode, press
the Information i key.
— To change a setting, use the increase or de-
crease key.
— To exit the Installer Setup mode, press and hold the
Information i key until the display returns to normal (approximately three seconds). The display scrolls the Mode Numbers backwards to get to the normal display. The Installer Setup mode is automatically exited if no key presses are made for five minutes.
NOTE: Only configurable Mode Numbers are shown.
Em Ht Temporary Setting Aux Ht
Repl
Wait
Batt
System Fan
Em HeatOffCool Auto Only
Fig. 11. Display of all the segments of the LCD.
Fig. 12. Display of Installer Setup mode and setting.
CAUTION
Heat pump and electric heat systems must be configured to 01 in Installer Setup mode 02 to prevent equipment damage caused by the system running without the fan.
Table 2. Thermostat Installer Setup Options.
Select
Mode Number (Press i key
to change)
Factory-Setting
(Press ▲ or ▼ key to change)
Display Description Display Description
Not used 01 — Fan operationa02 00 Conventional applica-
tions where equipment controls fan operation in heat mode
01 Heat pump and electric heat
Not used 03 — Heating cycle rate 04 06 6 cph used for
conventional systems
01, 03, or 09
Not used 05 thru 11 — Changeover
(T8501D only)
a
Available on select models.
12 01 Automatic changeover 00 Manual changeover
Remote
Room
%Humid
Heat Cool
Outdoor
OnAuto
M4844
MODE NUMBER DISPLAY (COLUMN 2 OF TABLE 2)
FACTORY SETTING OR OTHER CHOICE DISPLAY (COLUMN 3 OR 5 OF TABLE 2)
M10105
Other Choices
applications where thermostat controls fan operation in heat mode
01—1 cph used for radiant floor
heat, gravity systems
03—3 cph used for hot water
systems or high efficiency furnaces
09—9 cph used for electric heat
systems
(Continued)
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T8501A,B,C,D MICROELECTRONIC THERMOSTATS
Table 2. Thermostat Installer Setup Options (continued).
Select
Mode Display
(Press i key
to change)
Factory-Setting
Display Description Display Description
Not used 13 — Degree tempera-
ture display
14 00 Temperature is
displayed in °F Not used 15 thru 18 — Extended fan
operation in
a,b
heating Extended fan
operation in
a
cooling
19 00 No extended fan
20 00 No extended fan
operation after the call
for heat ends
operation after the call
for cool ends Not used 21 thru 23 — Outdoor
temperature
a
display
24 00 No outdoor temperature
is displayed
Not used 25 thru 32 — Minimum off time
for the compressor
Heating setpoint range stop
Cooling setpoint range stop
System On
a
display
Temperature display adjustment
a
Available on select models.
b
Mode 02 must be set to 01 to extend fan operation.
c
T8501D is 48°F.
33 05 5 minute minimum off
34 90 Heating setpoint can be
a
35 45
a
36 00 LCD On symbol is
37 00 No difference in
time for the compressor
set no higher than 90°F
c
Cooling setpoint can be
set no lower than 45°F
displayed when system
is energized
displayed temperature
and actual room
temperature
(Press ▲ or ▼ key to change)
01 Temperature is displayed in °C
01 Fan operation is extended
01 Fan operation is extended
01 Outdoor temperature is displayed.
00, 01, 02, 03 or 04
40 thru90Number can be set anywhere
45c thru99Number can be set anywhere
c
01 Display is disabled, usually set for
01 thru 06
Other Choices
90 seconds after the call for heat ends
90 seconds after the call for cool ends
Needs a C7089B1000 Outdoor Sensor to operate.
Minimum number of minutes (0 thru 5) the compressor will be off between calls for the compressor
between 40 and 90 in 1°F increments
between 45 increments
c
and 99 in 1°F
01 for a zoned system
01—Display adjusts to 1°F higher
than actual room temperature
02—Display adjusts to 2°F higher
than actual room temperature
03—Display adjusts to 3°F higher
than actual room temperature
04—Display adjusts to 1°F lower
than actual room temperature
05—Display adjusts to 2°F lower
than actual room temperature
06—Display adjusts to 3°F lower
than actual room temperature
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T8501A,B,C,D MICROELECTRONIC THERMOSTATS
INSTALLER SELF-TEST
Use the Installer Self-Test to check the thermostat configurations and operation. Refer to Table 3 for a list of the available self-tests.
To start the self-test:
NOTE: The minimum off time for compressors is
bypassed during the Installer Self-Test.
Press and hold the increase and decrease keys, at the same time, until two zeros appear. All segments of the LCD are displayed before the two zeros appear.
Em Ht Temporary Setting
Aux Ht
Repl
Wait
Batt
System Fan
Em HeatOffCool Auto Only
Key to
Press
Heating Equipment Self-Test
11 Heat comes on. When Installer Setup mode number 02 is 01, the system fan is also
10 Heat and system fan turn off.
Cooling Equipment Self-Test
31 Cool and system fan come on. ▼ 30 Cool and system fan turn off.
Fan Equipment Self-Test (T8501D only)
▲ ▼
Test
Mode
Number Description
i
i
i
10 Enter heating equipment self-test. (Set system switch to HEAT on switch models.)
30 Change from heating to cooling equipment self-test. (Set system switch to COOL on switch
40 Change from cooling to fan equipment self-test. 41 Fan comes on. 40 Fan turns off.
TEST MODE NUMBER
Heat Cool
energized.
models.)
Remote
Room
%Humid
Outdoor
OnAuto
M4844
M6792
Table 4. Installer Self-Test Options.
Table 3. Tests Available In The Installer
Test
Number Self-Test Description
10-19 Heating equipment can be turned on and off 30-39 Cooling equipment can be turned on and off 40-49 Fan equipment (T8501D only) can be turned
60-69 System key or system switch position test
70-79 Thermostat information including date code
Refer to Table 4 for the directions and results of the specific tests.
IMPORTANT
Models with system and fan switches must set the switches to the equipment that is being checked for the equipment to operate.
NOTE: Press and hold the increase and decrease
keys for three seconds to exit the self-test mode. The self-test times out after five minutes without any key presses.
Self-Test Mode.
on and off.
(not available on T8501A)
and software versions are displayed
(Continued)
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T8501A,B,C,D MICROELECTRONIC THERMOSTATS
Table 4. Installer Self-Test Options. (Continued)
Key to
Press
Key or Switch Operation Self-Test IMPORTANT
SYSTEM KEY OR SWITCH SELF-TEST (When system switch is used, move switch to see Test Mode Numbers.)
System 61 Heat Test Mode Number is displayed. (Set system switch to HEAT.) System 62 Off Test Mode Number is displayed. (Set system switch to OFF.) System 63 Cool Test Mode Number is displayed. (Set system switch to COOL.) System 64 Auto Test Mode Number is displayed.
FAN KEY SELF-TEST (Fan switch cannot be tested)
Fan 68 Fan on Test Mode Number is displayed. Fan 69 Fan off Test Mode Number is displayed.
a
Available on select models.
Test
Mode
Number Description
Test Mode Numbers will only be displayed when the system is configured for the selected function. EXAMPLE: Numbers 60, 61 and 62 are the only numbers that will be displayed when a system is configured for heat only.
i
60 Change from cooling or fan to key operation self-test.
a
Thermostat Information
Press the Information i key to access the thermo-
stat information.
M4864
Press the increase ▲ key to display the production
date code. The first two large digits are the month and the third digit is the last digit of the year. (Example: 026 = February 1996)
M4865
Press the increase ▲ key again to display the
software identification code. (Example: 02 = software ID code 2)
Press the increase ▲ key again to display the
software revision number. (Example: 001 = revision number 1)
M4866
M6791
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T8501A,B,C,D MICROELECTRONIC THERMOSTATS
Press the increase ▲ key again to display the
EEPROM identification code. (Example: 222 = EEPROM ID 222)
M4867
Press and hold the increase ▲ and decrease
keys together, until the room temperature is displayed, to exit the self-test mode. The self-test times out after five minutes without any key presses.
CHECKOUT
Outdoor Temperature Sensor (Where Applicable)
Allow the outdoor temperature sensor to soak in the outdoor air for a minimum of five minutes before taking a reading. With an accurate thermometer (±1°F [±0.5°C]), measure the temperature at the sensor location, allowing time for the thermometer to stabilize before reading. Match the thermometer reading to the outdoor temperature display at the thermostat.
TROUBLESHOOTING GUIDE
Symptom Possible Cause Action
Display will not come on.
Temperature display is incorrect.
Temperature settings will not change. (Example: Cannot set the
heating higher or the cooling lower.)
Heating will not come on.
a
Available on select models.
Thermostat is not being powered.
Thermostat microprocessor is locked up.
Room temperature display has been reconfigured.
Thermostat is configured for °F or °C display.
Bad thermostat location. Relocate the thermostat. The upper or lower temperature
limits were reached.
The setpoint temperature range stops were configured.
No power to the thermostat. • Check that C terminal is connected to the system
a
•Check that C terminal is connected to the system transformer.
•Check for 24 Vac between C and R or RH terminals. — If missing 24 Vac:
— check if the circuit breaker is tripped—reset the
circuit breaker. — check if the system fuse is blown—replace the fuse. — check if the power switch on the HVAC equipment is
in the Off position—set to the On position. — check wiring between thermostat and HVAC
equipment—replace any broken wires and tighten
any loose connections.
— If 24 Vac is present, proceed with troubleshooting.
Remove the thermostat from the wallplate for 2 minutes. After 2 minutes, replace the thermostat on the wallplate.
Enter Installer Setup mode number 37 and reconfigure the display.
Enter Installer Setup mode number 14 and reconfigure the display.
Check the temperature setpoints:
•Heating limits are 40 to 90°F (7 to 31°C)
•Cooling limits are 45 to 99°F (9 to 37°C) except T8501D cooling limits are 48 to 99°F
Check Installer Setup mode numbers 34 and 35 and reconfigure the setpoint stops.
transformer.
•Check for 24 Vac between C and R or RH terminals. — If missing 24 Vac:
— check if the circuit breaker is tripped—reset the
circuit breaker. — check if the system fuse is blown—replace the fuse. — check if the system switch at the equipment is in the
Off position—set to On position. — check wiring between thermostat and HVAC
equipment—replace any broken wires and tighten
any loose connections.
— If 24 Vac is present, proceed with troubleshooting.
(Continued)
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T8501A,B,C,D MICROELECTRONIC THERMOSTATS
TROUBLESHOOTING GUIDE (Continued)
Symptom Possible Cause Action
Heating will not come on.
(Continued)
Cooling will not come on.
System On indicator is lit, but no heat is being delivered.
Outdoor temperature not displayed
Outdoor temperature display is incorrect
a
Available on select models.
Thermostat minimum off time is activated.
System selection is not set to Heat.
No power to the thermostat. • Check that C terminal is connected to the system
Thermostat minimum off time is activated.
System selection is not set to Cool.
Fan operation set for 00 (conventional heat) when it should be set for 01 (electric heat).
Conventional heating equipment turns on the fan when the furnace has warmed up to a setpoint.
Heating equipment is not operating.
Option not activated. Enter Installer Setup mode number 24 and set to 01.
a
Outdoor sensor is connected incorrectly.
a
Wrong sensor. Replace sensor with C7089B1000 sensor.
Wait up to five minutes for the system to respond.
Set system selection to Heat.
transformer.
• Check for 24 Vac between C and R or RC and Y terminals. — If missing 24 Vac:
— check if the circuit breaker is tripped—reset the
circuit breaker. — check if the system fuse is blown—replace the fuse. — check if the system switch at the equipment is in the
Off position—set to the On position. — check wiring between thermostat and HVAC
equipment—replace any broken wires and tighten
any loose connections.
— If 24 Vac is present, proceed with troubleshooting.
• Wait up to five minutes for the system to respond.
• Enter Installer Setup mode number 33. Reconfigure minimum off time (if required).
Set system selection to Cool.
Enter Installer Setup mode number 02 and reconfigure the fan operation.
Wait a minute after seeing the On indicator and then check the registers.
Verify operation of heating equipment in self-test.
Thermostat must have OT terminals and a C7089B1000 installed.
Refer to C7089B1000 installation instructions and check wiring between the thermostat and sensor.
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T8501A,B,C,D MICROELECTRONIC THERMOSTATS
Home and Building Control
Honeywell Inc. Honeywell Plaza P.O. Box 524 Minneapolis, MN 55408-0524
69-0959
69-0959 J.H. 10-96 Printed in Taiwan R.O.C.
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