Honeywell SD 700A User Manual
SYSTEM DESCRIPTION, INSTALLATION,
AND MAINTENANCE MANUAL
MCS-4000/7000
TEMPORARY REVISION NO. 23-2
23-20-27
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SYSTEM DESCRIPTION, INSTALLATION AND MAINTENANCE MANUAL
MCS-4000/7000
TEMPORARY REVISION NO. 23-1
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MANUAL, PUB. NO. A15--5111--001, MCS 4000/7000 MULTI--CHANNEL
SATCOM SYSTEM
REVISION NO.
002 DATED 5FEB2008
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System Description, Installation, and
Maintenance Manual
MCS--4000/7000
Multi--Channel SATCOM System
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RECORD OF REVISIONS
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SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL
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SERVICE BULLETIN LIST
Service Bulletin
Identified
Mod
Date Included
in this Manual
Description
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LIST OF EFFECTIVE PAGES
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Title
T--1
T--2
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T--4
Record of Revisions
RR--1 30 Aug 2002
RR--2 30 Aug 2002
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RTR--1 30 Aug 2002
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Service Bulletin List
SBL--1 30 Aug 2002
SBL--2 30 Aug 2002
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Table of Contents
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Introduction
INTRO--1
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INTRO--3
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INTRO--6
INTRO--7
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System Description
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Mechanical Installation
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Vendor Equipment
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A--29 30 Aug 2002
A--30 30 Aug 2002
Appendix B
Installation Procedures For SATCOM Air Filtration
Systems
B--1 30 Aug 2002
B--2 30 Aug 2002
B--3 30 Aug 2002
B--4 30 Aug 2002
B--5 30 Aug 2002
B--6 30 Aug 2002
B--7 30 Aug 2002
B--8 30 Aug 2002
Appendix C
Owner Requirements Table
C--1 30 Aug 2002
C--2 30 Aug 2002
C--3 30 Aug 2002
C--4 30 Aug 2002
C--5 30 Aug 2002
C--6 30 Aug 2002
C--7 30 Aug 2002
C--8 30 Aug 2002
C--9 30 Aug 2002
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Fault Codes
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SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL
MCS--4000/7000
Subheading and Page
Index
INDEX--1 30 Aug 2002
INDEX--2 30 Aug 2002
INDEX--3
INDEX--4 30 Aug 2002
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INDEX--6 30 Aug 2002
INDEX--7 30 Aug 2002
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SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL
MCS--4000/7000
TABLE OF CONTENTS
Subject Page
INTRODUCTION INTRO--1...........................................................
1. How to Use this Manual INTRO--1.................................................
A. General INTRO--1...........................................................
B. Symbols INTRO--1..........................................................
C. Weights and Measurements INTRO--1.........................................
2. Customer Support INTRO--2......................................................
A. Honeywell Aerospace Online Technical Publications Web Site INTRO--2...........
B. Complete Customer Care Center INTRO--2.....................................
3. References INTRO--2............................................................
A. Honeywell Publications INTRO--2.............................................
B. Other Publications INTRO--2..................................................
4. Acronyms and Abbreviations INTRO--3............................................
A. General INTRO--3...........................................................
5. Maximum Permissible Exposure Level INTRO--8....................................
A. General INTRO--8...........................................................
SECTION 1
SYSTEM DESCRIPTION 1--1...................................................
1. Overview 1--1..............................................................
A. General 1--1...........................................................
B. Aircraft Earth Station 1--2................................................
C. Space Segment 1--9....................................................
D. Ground Earth Station 1--9...............................................
E. Terrestrial Data and Voice Networks 1--9..................................
2. System Components 1--12...................................................
A. General 1--12...........................................................
3. System Description 1--14.....................................................
A. General 1--14...........................................................
B. Satellite Data Unit 1--19..................................................
C. High Power Amplifier 1--24...............................................
D. Avionics Configurations 1--25.............................................
4. MCS Component Descriptions 1--25...........................................
A. Physical Description 1--25................................................
B. Satellite Data Unit (SDU) 1--26............................................
C. High--Power Amplifier (40 Watt) 1--30......................................
D. High--Power Amplifier (20 Watt) 1--35......................................
E. CMA--2200 Intermediate Gain Antenna 1--38...............................
F. CMA--2200 Diplexer/Low Noise Amplifier 1--40..............................
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MCS--4000/7000
Subject
G. Radio Frequency Unit Interface Adapter (RFUIA) 1--43.......................
H. ARINC 429 Data Requirements 1--44......................................
I. Nameplates 3 (SDU and HPA) 1--44.......................................
J. Software and Hardware Compatibility (SDU and HPA) 1--46..................
SECTION 2
SYSTEM OPERATION 2--1.....................................................
1. Overview 2--1..............................................................
A. General 2--1...........................................................
2. AES Management 2--1......................................................
A. General 2--1...........................................................
3. System Log-On/Log-Off 2--3.................................................
A. General 2--3...........................................................
B. Automatic Log-On 2--5..................................................
C. Constrained Log-On 2--6................................................
D. Log-On Mode Selection 2--6.............................................
E. Handover 2--7.........................................................
F. Log-Off 2--7...........................................................
4. System Software/Database Updates 2--8......................................
A. General 2--8...........................................................
B. Software Upload Process 2--8...........................................
C. Validation of the Software Upload File 2--9.................................
5. Owner Requirements Table 2--10..............................................
A. General 2--10...........................................................
6. ORT Upload/Download Process 2--11..........................................
A. General 2--11...........................................................
B. Startup 2--11............................................................
C. ORT Download 2--11....................................................
D. Control Mode ORT Upload Procedures 2--11................................
E. Auto Mode ORT Upload Procedure 2--13...................................
7. Circuit-Mode Services 2--13..................................................
A. Circuit-Mode Voice 2--13.................................................
B. Circuit-Mode Data 2--13..................................................
8. Packet-Data Services 2--15...................................................
A. General 2--15...........................................................
9. Dual SATCOM Configuration 2--16............................................
A. Overview 2--16..........................................................
B. Dual System Control/Status Interfaces 2--17................................
C. System Reversion 2--18..................................................
D. Antenna Configurations 2--19.............................................
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SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL
MCS--4000/7000
Subject
E. Cockpit Voice Configurations and Functionality 2--27.........................
10. ACARS/Aircraft Flight Information System (AFIS) Peripheral Function 2--28........
A. General 2--28...........................................................
SECTION 3
CABIN/COCKPIT COMMUNICATIONS 3--1.......................................
1. Cabin Communications 3--1.................................................
A. General 3--1...........................................................
B. Cabin Communications System 3--1......................................
C. Analog Audio Channels 3--2.............................................
2. Cockpit Communications 3--14................................................
A. General 3--14...........................................................
B. Headset Off-Hook Signaling 3--14.........................................
C. Headset On-Hook Signaling 3--15.........................................
D. Voice Codec Module Audio Switching 3--15.................................
E. Voice Codec Module Sidetone 3--15.......................................
F. Voice Interface Module Stored Audio Messages 3--15........................
G. Voice Interface Module Dedication 3--17....................................
SECTION 4
MECHANICAL INSTALLATION 4--1..............................................
1. Overview 4--1..............................................................
A. General 4--1...........................................................
2. Equipment and Materials 4--1................................................
A. General 4--1...........................................................
3. Mechanical Installation Design 4--1...........................................
A. LRU Mechanical Installation 4--1.........................................
B. Installation Dependent Considerations 4--2................................
C. Owner Requirements Table (ORT) Uploading 4--2..........................
D. Cable Loss Requirements 4--2...........................................
E. Cooling Requirements 4--3..............................................
F. Vendor Supplied Equipment 4--4.........................................
SECTION 5
ELECTRICAL INSTALLATION 5--1..............................................
1. Overview 5--1..............................................................
A. General 5--1...........................................................
2. Equipment and Materials 5--1................................................
A. General 5--1...........................................................
3. Electrical Installation Procedure 5--1..........................................
A. Connector Layout and Contact Arrangement 5--1...........................
B. Electrical Installation 5--16................................................
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MCS--4000/7000
Subject
4. Configuration Pins 5--45......................................................
A. General 5--45...........................................................
B. Availability of ARINC 429 SSR MODE S (AES ID) from CMU Ports 5--46.......
C. FMC Connection to SDU 5--48............................................
D. ARINC 429 Speed to/from CMU No. 1 and CMU No. 2 5--48..................
E. Cabin Packet Data Function (CPDF) 5--49..................................
F. ARINC 429 BUS Speed of AES ID Input 5--49..............................
G. Strap Parity (ODD) 5--49.................................................
H. Cabin Communications System (CCS) 5--50................................
I. Inertial Reference System (IRS) 5--51......................................
J. HPA/Antenna Subsystem Configuration 5--51...............................
K. CFDS/CMC 5--53........................................................
L. SDU Configuration 5--54.................................................
M. SDU Number 5--54......................................................
N. CMU No. 1 and No. 2 Configuration 5--55..................................
O. MCDU/SCDU No. 1 thru No. 3 Configuration 5--55...........................
P. Priority 4 Calls to/from Cockpit 5--56.......................................
Q. ARINC 429 BUS Speed to SCDU No. 1 / SCDU No. 2 / SCDU No. 3 5--57......
R. Cockpit Voice Call Light/Chime Option 5--57................................
S. SDU CODEC 1 and CODEC 2 Wiring 5--58.................................
T. Cockpit Hookswitch Signaling Method 5--58................................
SECTION 6
TESTING/FAULT ISOLATION 6--1...............................................
1. Overview 6--1..............................................................
A. General 6--1...........................................................
B. Definitions 6--2.........................................................
C. Failure Detection and Reporting Levels 6--3...............................
D. LRU Coverage 6--3.....................................................
E. Monitoring and Testing Functions 6--4.....................................
F. Failure Recording 6--7..................................................
G. Failure Reporting 6--8...................................................
H. Miscellaneous BITE Requirements 6--18...................................
I. Maintenance Activity Log 6--19............................................
2. SATCOM Control and Display Unit 6--20.......................................
A. General 6--20...........................................................
B. SCDU Display Terminology and Basic Operation 6--20.......................
C. SCDU Page Hierarchy 6--24..............................................
D. SCDU Pages 6--24......................................................
3. Maintenance Computer Interface 6--84.........................................
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Subject
A. General 6--84...........................................................
B. Boeing 747--400 CMC/777 OMS 6--84.....................................
C. Airbus/Douglas CFDS 6--87...............................................
D. Central Aircraft Information and Maintenance System 6--88...................
E. Level I Failure Messages and ATA Reference Numbers 6--89.................
4. SCDU for Dual SATCOM 6--110................................................
A. General 6--110...........................................................
B. SATCOM Logical Channels 6--110..........................................
C. SATCOM MAIN MENU (Cross-Talk Bus Failed) 6--110........................
D. SATCOM CHANNEL STATUS 6--110.......................................
E. SATCOM MAINTENANCE Menus 6--110....................................
5. Maintenance Panel Assembly 6--110............................................
A. General 6--110...........................................................
SECTION 7
MAINTENANCE PRACTICES 7--1...............................................
1. Overview 7--1..............................................................
A. General 7--1...........................................................
2. Equipment and Materials 7--1................................................
A. General 7--1...........................................................
3. Procedure for Antennas 7--2.................................................
A. General 7--2...........................................................
B. Antenna Weather Protection 7--2.........................................
C. Antenna Hardware 7--2.................................................
D. General Antenna Removal Instructions 7--3................................
4. Procedure for the LRUs 7--3.................................................
A. LRU Removal 7--3......................................................
B. LRU Installation 7--3....................................................
5. Owner Requirements Table Uploading 7--4....................................
A. General 7--4...........................................................
6. Instructions for Continued Airworthiness, FAR 25.1529 7--5......................
A. General 7--5...........................................................
APPENDIX A
VENDOR EQUIPMENT A--1.....................................................
1. Overview A--1..............................................................
A. General A--1...........................................................
2. Electronic Cable Specialists A--1.............................................
A. General A--1...........................................................
B. Radio Frequency Components A--1.......................................
C. Cable Assembly Fabrication A--1.........................................
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SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL
MCS--4000/7000
Subject
D. Cable Assembly Testing A--2.............................................
E. ARINC 600 Connectors A--2.............................................
F. SATCOM Avionics Unit Mounting Hardware A--4...........................
G. SATCOM Hardware Component Kits A--4..................................
H. Air Filtration Assemblies A--8.............................................
I. SATCOM Shelf Assemblies A--9..........................................
J. Additional Avionics Installation Components A--9...........................
K. Antenna System Provisions A--9..........................................
L. Cabin Communications System Provisions A--9............................
M. Wire Harnesses A--9....................................................
N. Complete Integrated SATCOM Installation Kits A--9.........................
3. Hollingsead International A--10................................................
A. General A--10...........................................................
B. Engineering Services A--10...............................................
C. LRU Mounting Requirements A--10........................................
D. Installation Kit Components A--11..........................................
4. Signal Conditioning Unit A--16.................................................
A. General A--16...........................................................
B. Operator Functions A--17.................................................
C. Control Functions A--18..................................................
D. System Functions A--19..................................................
E. ARINC 600 Connector Pin Assignments A--23...............................
APPENDIX B
INSTALLATION PROCEDURES FOR SATCOM AIR FILTRATION SYSTEMS B--1.....
1. Introduction B--1............................................................
A. General B--1...........................................................
2. Continued Airworthiness B--1................................................
A. General B--1...........................................................
3. Equipment and Materials B--2................................................
A. General B--2...........................................................
4. Installation Instructions B--4..................................................
A. Top Mount Assembly B--4...............................................
B. Body--Mounted Assembly B--6...........................................
C. Tray--Mounted Assembly B--7............................................
APPENDIX C
OWNER REQUIREMENTS TABLE C--1...........................................
1. Overview C--1..............................................................
A. General C--1...........................................................
APPENDIX D
FAULT CODES D--1............................................................
INDEX INDEX--1....................................................................
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SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL
MCS--4000/7000
List of Illustrations
Figure Page
Figure Intro--1. Symbols INTRO--1...................................................
Figure Intro--2. Radio Frequency Energy Levels INTRO--9..............................
Figure 1-1. Aviation Satellite Communications System 1--2.....................
Figure 1-2. Aircraft Earth Station Block Diagram 1--3..........................
Figure 1-3. INMARSAT Four-Region Satellite Coverage 1--11...................
Figure 1-4. MCS Avionics Block Diagram 1--17................................
Figure 1-5. MCS--4000/7000 SDU Equipment Description 1--19..................
Figure 1-6. Satellite Data Unit 1--27..........................................
Figure 1-7. High--Power Amplifier (40 and 20 Watt) 1--31........................
Figure 1-8. RFUIA System Interface Diagram 1--43.............................
Figure 2-1. Satellite Audio System 2--14......................................
Figure 2-2. Dual System Wiring Diagram 2--18.................................
Figure 2-3. HGA + LGA Configuration with Top-Mounted HGA 2--21..............
Figure 2-4. HGA + LGA Configuration with Side-Mounted HGA 2--21.............
Figure 2-5. HGA + HGA Configuration with Two Top-Mounted HGAs 2--22........
Figure 2-6. HGA + HGA Configuration with Two Side-Mounted HGAs 2--22.......
Figure 2-7. HGA + HGA Configuration with One Side-Mounted HGA + One
Top-Mounted HGA (Dissimilar HGA) 2--23..........................
Figure 2-8. LGA + LGA Configuration 2--23...................................
Figure 2-9. (HGA + LGA) + HGA Configuration with Two Side-Mounted HGAs 2--24
Figure 2-10. (HGA + LGA) + HGA Configuration with the LGA Paired with
One Side-Mounted HGA 2--25....................................
Figure 2-11. (HGA + LGA) + HGA Configuration with the LGA Paired with
One Top-Mounted HGA 2--26.....................................
Figure 2-12. (HGA + LGA) + HGA Configuration with Two Top-Mounted
HGAs 2--27.....................................................
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Figure 3--1. Audio Interfaces 3--3............................................
Figure 4-1. Cable Attenuations 4--2.........................................
Figure 4-2. Satellite Data Unit Outline and Installation Diagram 4--5.............
Figure 4-3. 40 Watt High Power Amplifier Outline and Installation Diagram 4--7...
Figure 4-4. 20 Watt High Power Amplifier Outline and Installation Diagram 4--9...
Figure 4-5. Intermediate Gain Antenna Outline and Installation Diagram 4--13.....
Figure 4-6. D/LNA Outline and Installation Diagram 4--17.......................
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MCS--4000/7000
List of Illustrations (cont)
Figure Page
Figure 4-7. RFUIA Outline and Installation Diagram 4--21.......................
Figure 5-1. SDU ARINC 600 Connector Layout 5--4...........................
Figure 5-2. Contact Arrangements for Bottom Insert, SDU ARINC
600 Connector 5--7.............................................
Figure 5-3. HPA ARINC 600 Connector Layout 5--8...........................
Figure 5-4. Contact Arrangements for Top Insert, HPA (40 Watt) ARINC
600 Connector 5--9.............................................
Figure 5-5. Contact Arrangements for Middle Insert, HPA (40 Watt) ARINC
600 Connector 5--10.............................................
Figure 5-6. Contact Arrangements for Bottom Insert, HPA (40 Watt) ARINC
600 Connector 5--11.............................................
Figure 5-7. Contact Arrangements for Top Insert, HPA (20 Watt) ARINC
600 Connector 5--12.............................................
Figure 5-8. Contact Arrangements for Middle Insert, HPA (20 Watt) ARINC
600 Connector 5--13.............................................
Figure 5-9. Contact Arrangements for Bottom Insert, HPA (20 Watt) ARINC
600 Connector 5--14.............................................
Figure 5-10. RFUIA ARINC 600 Connector Layout 5--15.........................
Figure 5-11. Satellite Data Unit Interface Diagram 5--17..........................
Figure 5-12. WH--10 Handset Interface Diagram 5--20...........................
Figure 5-13. Four--to--Two Wire Interface Diagram 5--21.........................
Figure 5-14. Avtech Fax Interface Diagram 5--22................................
Figure 5-15. HF--SAT Transfer Panel Interface Diagram 5--23.....................
Figure 5-16. Signal Conditioning Unit Interface Diagram 5--24....................
Figure 5-17. Maintenance Panel Assembly Interface Diagram 5--25...............
Figure 5-18. Intermediate Gain Antenna Interface Diagram 5--27..................
Figure 5-19. CMC Top--Mount High Gain Antenna Interface Diagram 5--29.........
Figure 5-20. Tecom Top--Mount High Gain Antenna Interface Diagram 5--31........
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Figure 5-21. Racal Mechanically Steered High Gain Antenna
Interface Diagram 5--33..........................................
Figure 5-22. AMT--50 Mechanically Steered High Gain Antenna
Interface Diagram 5--35..........................................
Figure 5-23. Dassault Conformal High Gain Antenna Interface Diagram 5--37......
Figure 5-24. Ball Conformal High Gain Antenna Interface Diagram 5--39...........
23--20--27
© Honeywell International Inc. Do not copy without express permission of Honeywell.
Page TC--8
5 Feb 2008
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