Honeywell R8001U3001 Installation Instructions Manual

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SL AT E
Analog I/O Module
R8001U3001
INSTALLATION INSTRUCTIONS
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Scan for more information
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Application
SLATE™ brings configurable safety and programmable logic together into one single platform. The platform can easily be customized for almost any requirement or application–offering virtually limitless development opportunities with far less complexity.
The R8001U3001 SLATE Analog I/O module provides analog input and output capability for all combustion applications.
Features
• 4 analog cells per module
• Multiple combination of analog functionality for each cell
• Supported sensors include voltage, current, PWM, tach, RTD, NTC, and thermocouple
Specifications
Electrical Ratings:
See Table 3–Table 7
Environmental Ratings
Ambient Temperature:
Operating: -20°F to +150°F (-29°C to +66°C). Shipping: -40°F to +150°F (-40°C to +66°C).
Humidity: 95% continuous, noncondensing. Vibration: 0.5G environment
Dimensions: Refer to Fig. 1.
Weight: 2 lb 1 oz (0.94 Kg)
Approvals
Underwriters Laboratories Inc. Listed, File: MP268 IRI Acceptable Federal Communications Commission: Part 15, Class A Must be mounted inside a grounded metal enclosure.
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Mounting
DIN Rail (See Fig. 2)
Required Components
R8001A1001 SLATE Base Controller R8001S9001 SLATE Sub-Base Module
7-3/32
(181)
2-11/16 (68)
4-19/32 (117)
Fig. 1.
Mounting dimensions of analog I/O module in in. (mm).
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Principal Technical Features
The R8001D4001 analog I/O module provides analog input and output capability for all combustion applications.
LED Array
There are four LEDs on the front of the analog I/O module that provide quick identification of system status and problems. This status is broadcast to other modules on the platform bus in case they are affected by the inoperable module(s). There are also four banks of LEDs for the analog cells. See Table 1 for descriptions.
LED Color Description
Power
CPU
Fault
Table 1. LED Descriptions.
No light System does not have power Green System has power Red No wire sheet or problem with the
wire sheet Green Running Red Fault
No light Running
LED Display
The SLATE system modules have a seven-segment, three­position LED display used for indicating the module number of the SLATE system. The LED colors indicate the terminal state as shown in Table 2.
Color Description
Green Terminal is on
Red Fault
No light Not in use
Table 2. Terminal LED Meanings.
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Select and Reset Buttons
The SLATE system modules have a Select and Reset buttons located on the front of the module and beneath the segment display. The Reset button is used to clear a lockout and reset the module. The Select button is used to scroll through the segment display information.
Installation
WARNING
Fire or Explosion Hazard Can cause severe injury, death, or property damage.
Verification of safety requirements must be performed each time a control is installed on a burner to prevent possible hazardous burner operation.
When Installing This Product
1. Read these instructions carefully. Failure to follow them could
damage the product or cause a hazardous condition.
2. Check the ratings given in the instructions and on the product
to make sure the product is suitable for your application.
3. After installation is complete, check out the product operation
as provided in these instructions.
4. The SLATE module must be mounted in an electrical
enclosure with adequate clearance for servicing, installation and removal of modules.
WARNING
Electrical Shock Hazard.
Can cause severe injury, death or equipment damage.
1. Disconnect the power supply before beginning installation to
prevent electrical shock and equipment damage. More than one power supply disconnect can be involved.
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M35383
Fig. 2.
Installing the Analog I/O Module on the Sub-Base Module.
2. Wiring must comply with all applicable codes, ordinances and
regulations.
3. Wiring must comply with NEC Class 1 (Line Voltage) wiring.
IMPORTANT
1. This equipment generates, uses and can radiate radiofrequency energy and, if not installed and used in accordance with these instructions, may cause interference for radio communications. It has been tested and found to comply with the limits of a Class A computing device of part 15 of FCC rules, which are designed to provide reasonable protection against such interference when operated in a commercial environment. Operation of this equipment in a residential area may cause interference; in which case, the user, at their own expense, may be required to take whatever measures are required to correct this interference.
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2. This digital apparatus does not exceed the Class A limits for radio noise, set out in the Radio Interfeence Regulations of the Canadian Department of Communications.
3. Cable shield must be terminated to ground at both ends. If shielded cable is NOT used, use three-wire twisted cable.
Wiring
WARNING
Electrical Shock Hazard. Can cause severe injury, death, or equipment damage.
Disconnect the power supply from the main disconnect before beginning installation to prevent electrical shock and equipment damage. More than one disconnect can be required.
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ANALOG INPUT OUTPUT MODULE
4 CELLS
A
UNIVERSAL LOW VOLTAGE CELL
1
2
+
_
3
4
Fig. 3.
Wiring diagram for Analog I/O Module.
B
UNIVERSAL LOW VOLTAGE CELL
C
UNIVERSAL LOW VOLTAGE CELL
D
UNIVERSAL LOW VOLTAGE CELL
5
6
+
_
7
8
9
10
+
_
11
12
13
14
+
_
15
16
M35287
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Terminal Description Rating
1 Cell A (T1) See Tables Table 4-Table 7 for configuration
2 Cell A (T2) See Tables Table 4-Table 7 for configuration
3 Cell A (T3) See Tables Table 4-Table 7 for configuration
4 Cell A (T4) See Tables Table 4-Table 7 for configuration
5 Cell B (T5) See Tables Table 4-Table 7 for configuration
6 Cell B (T6) See Tables Table 4-Table 7 for configuration
7 Cell B (T7) See Tables Table 4-Table 7 for configuration
8 Cell B (T8) See Tables Table 4-Table 7 for configuration
9 Cell C (T9) See Tables Table 4-Table 7 for configuration
10 Cell C (T10) See Tables Table 4-Table 7 for configuration
11 Cell C (T11) See Tables Table 4-Table 7 for configuration
12 Cell C (T12) See Tables Table 4-Table 7 for configuration
13 Cell D (T13) See Tables Table 4-Table 7 for configuration
14 Cell D (T14) See Tables Table 4-Table 7 for configuration
15 Cell D (T15) See Tables Table 4-Table 7 for configuration
16 Cell D (T16) See Tables Table 4-Table 7 for configuration
17 Unused ---
18 Unused ---
19 Unused ---
20 Unused ---
21 Unused ---
22 Unused ---
Table 3. Terminal Ratings.
options
options
options
options
options
options
options
options
options
options
options
options
options
options
options
options
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Specifications based on worst case over ambient temperatures.
Basic Functions Min Typical Max Units
T1 Voltage In Range 0.0 - 15.0 VDC
Resolution - 2.43 - mV DC
Null -25.0 - 25.0 mV DC
Accuracy -25.0 - 25.0 mV DC Whichever is
-1.0 - 1.0 %
Out Range 0.0 - 15.0 VDC
Resolution - 4.0 - mV DC
Null 100.0 - 100.0 mV DC
Accuracy -50.0 - 50.0 mV DC Whichever is
-1.5 - 1.5 %
Current In Range 0.0 - 25.0 mA DC
Resolution - 7.4 - uA DC
Null -0.5 - 0.5 mA DC
Accuracy -1.5 - 1.5 % 0 to 25 mA
b
Range 0.0 - 25.0 mA DC Max Load =
Out
Resolution - 4.0 - mA Ω
Null -0.5 - 0.5 mA DC
Accuracy -300.0 - 300.0 uA DC 0 to 25 mA
-50.0 - 50.0 uA DC 4 to 20 mA
T2 Voltage In Amplitude 0.0 - 15.0 VDC
Trip Point - 3.0 - VDC Comparator
Hysteresis - 0.25 - VDC
Resolution - 0.37 - mV DC
Null -25.0 - 25.0 mV DC
Accuracy -25.0 - 25.0 mV DC
T3 Voltage In Range 0.0 - 15.0 VDC
Resolution - 0.37 - mV DC
Null -25.0 - 25.0 mV DC
Accuracy -25.0 - 25.0 mV DC
Current In Range 0.2 - 25.0 mA DC
Resolution - 3.7 - uA DC
Null -0.5 - 0.5 mA DC
Accuracy -1.5 - 1.5 % 0 to 25 mA
a
T1 input terminal is held at constant 2.5VDC over allowable current range.
b
Accuracy specification given is for 100 Ω load. Resolution specification
can be converted to mA by dividing out load.
greater
greater
a
500 Ω
Only
Table 4. Specifications for Basic Cell Functions.
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Complex Functions Min Typical Max Units
Thermocouple
T2
Type J Range -200.0 - 1025.0 °C
&
T3
Resolution - 0.1 - °C
Accuracy -5.0 - 5.0 °C
Type K Range -150.0 - 1000.0 °C
Resolution - 0.1 - °C
Accuracy -5.0 - 5.0 °C
RTD
T3
PT100 Range -135.0 - 250.0 °C 3 wire, 100 Ω
&
T4
Resolution - 0.5 - °C
Accuracy -2.0 - 2.0 °C
Type
Range -135.0 - 250.0 °C 3 wire, 1000 Ω
Resolution 0.5 °C
PT1000
Accuracy -2.0 - 2.0 °C
NTC
T3
Type
Range -40.0 - 175.0 °C
10K
&
T4
Resolution - 0.1 - °C
a
Accuracy
-2.0 - 2.0 °C -40 °C to 25 °C
-1.0 - 1.0 °C 25 °C to 125 °C
-1.5 - 1.5 %
-3.0 - 3.0 °C -40 °C to 175 °C
a
Temperatures refer to sense range.
Table 5. Specifications Cell Complex Functions.
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Frequency / PWM Functions
PWM Out
T1 Amplitude 5.0 - 10.0 VDC Low output
Frequency 100.0 - 1000.0 Hz
Duty Cycle 2.0 - 98.0 %DC Allowable
Resolution - 1.0 - %
Accuracy -0.5 - 0.5 %DC 10V amplitude
Frequency In
T2 Amplitude 5.0 10.0 15.0 VDC
Range 2 - 1000 Hz
Min. “on” pulse width (low %DC)
Min. “off” pulse width (high %DC)
Duty Cycle 2 – 100 Hz2.0 - 98.0 %DC 10V amplitude
1000 Hz 5.0 - 85.0 %DC 10V amplitude
Resolution - 1 - Hz
Accuracy -5.0 - 0 % Whichever is
PWM In
T2 Amplitude 5.0 10.0 15.0 VDC
Frequency 125 - 500 Hz
Min. “on” pulse width (low %DC)
Min. “off” pulse width (high %DC)
Duty Cycle 125 –
500 Hz
Resolution - 1.0 - %DC
Accuracy 125 Hz -1.5 - 1.5 %DC 10V amplitude
500 Hz -7.5 - 7.5 %DC 10V amplitude
Table 6. Specifications for Cell Frequency Functions.
Min Typical Max Units
state = 0V
output %DC
- 50.0 - usec 10V amplitude
- 130.0 - usec 10V amplitude
-1 - 0 Hz
- 50.0 - usec 10V amplitude
- 130.0 - usec 10V amplitude
5.0 - 90.0 %DC 10V amplitude
greater
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Configuration Min Optimum Range for Performance Max
Thermocouple J -50°C
K -50°C
RTD -135°C
NTC 25°C
Current Out 4 mA
Voltage: In / Out 2 V
Table 7. Suggested Sensor Selection Based on Application.
1025°C ± 4 °C
1000°C ± 4 °C
250°C ± 2 °C
125°C ± 1°C
20 mA ± .05 mA
10 V 0.3 %,
typical
Application Recommended Wire
Size
Analog Cell terminals
18 AWG wire insulat­ed for voltages and temperatures for given
Recommended Part Numbers
TTW60C, THW75C, THHN90C
application.
Table 8. Recommended Wire Sizes and Part Numbers.
Recommended Grounding Practices
Use an Earth ground or a signal ground as described below.
Earth ground (Base, Rectification Flame Amp Module, other modules optional)
1. Use to provide a connection between the base and the
control panel of the equipment. Earth ground must be capable of conducting enough current to blow the breaker in the event of an internal short circuit.
2. Use wide straps or brackets to provide minimum length,
maximum surface area ground conductors. If a leadwire is required, use 14 AWG copper wire.
3. Make sure that mechanically tightened joints along the ground
path are free of nonconductive coatings and protected against corrosion on mating surfaces.
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Signal ground
Note the 18V system ground is not electrically connected to earth ground. Follow local codes and appliance recommendations to determine if this should be connected to earth ground.
Be sure loads do not exceed the terminal ratings. Refer to the labels or terminal ratings in Table 3.
The SLATE system must be mounted in an electrical enclosure. When mounting in an electrical enclosure, provide adequate clearance for servicing, installation and removal of SLATE modules.
The maximum leadwire length is 300 feet to terminal inputs (Control, Running/Lockout Interlock)
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For more information on the R8001U3001 and the entire SLATE system please refer to the SLATE User Guide document located on our website at http://combustion.honeywell.com/SLATE
Automation and Control Solutions
Honeywell International Inc.
1985 Douglas Drive North
Golden Valley, MN 55422
customer.honeywell.com
® U.S. Registered Trademark.
© 2014 Honeywell International Inc.
32-00009—01 M.S. 12-14
Printed in U.S.A.
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