Honeywell R8001M1050, R8001M4050, R8001M1150, R8001M4150 Installation Instructions Manual

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Page 1

32M-06009-06

SLATE™ Low Torque Actuator

SLATE Commercial Model

Series

FOR COMMERCIAL AND INDUSTRIAL MODELS R8001M1050, R8001M1150, R8001M4050, R8001M4150

INSTALLATION INSTRUCTIONS

FEATURES AND BENEFITS

• Offered in two different configuration options: — NEMA 1 rated, operating in a temperature

range of -18 to 158 °F (-28 to 70 °C) with 450 positions over a 90° span

— NEMA 4 rated, operating in a temperature

range of -40 to 158 °F (-40 to 70 °C) with 900 positions over a 90° span

• Field-reversible clockwise and counterclockwise rotation operation.

• Internal temperature, valve status, health diagnostics, and error codes reporting.

• Robust, heavy-duty construction, continuous duty cycle-rated.

• Closed loop position control via Modbus RS-485 communications as an input to the SLATE Fuel Air Ratio Module, part R8001C6001.

• Dual 1/2-in knockout conduit connections.

• 1/2-in keyed output shaft with a 1/8-in square key.

APPLICATION

SLATE brings configurable safety and programmable logic together into one single platform. The SLATE program can easily be customized for almost any application—offering virtually limitless development opportunities with far less complexity.

• Die-cast aluminum base with high-impact resistant, reinforced plastic cover.

• Meets UL353 Safety for Limit Controls.

• Meets UL1998 when used with R8001C6001 SLATE Fuel Air Ratio Module.

The SLATE Low Torque Actuator series includes commercial- and industrial-grade 1/4-turn actuators available in 50 and 150 in/lb models with highly repeatable position accuracy designed specifically to integrate with the SLATE system. This series is well suited for the precise control of air and gas flow and can operate in a wide range of temperatures and environmental conditions.

SLATE™ Low Torque Actuator can be easily mounted to the following valves using the mounting kits noted below. These kits can be ordered via www.customer.honeywell.com.

• Maxon CV Valve Series (1/2"–2") mounting kit #50123928-001

• Honeywell V51E Valve Series (1-1/2"–2") mounting kit #50124386-001 and mounting kit #32003396-001

• Honeywell V51E Valve Series (2-1/2"–4") mounting kit #50124386-001 and mounting kit #32003396-002

• Honeywell V5197A Valve Series (3/4"–3") mounting kit #50124386-001

APPROVALS

Underwriters Laboratories

CE 2009/142/EC: Gas Appliance

Meets UL353 Safety for Limit Controls. Meets UL1998 when used with R8001C6001 SLATE Fuel Air Ratio Module.

Directive (EN 12067-2:2004, EN298-2012)

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SLATE™ LOW TORQUE ACTUATOR SERIES

SPECIFICATIONS

Supply Voltage (Peak Current):

DC model: 24VDC +10/-20%

Power:

50 in/lb: 10 Watts maximum 150 in/lb: 25 Watts maximum

Rotation: Max span: 90° usable

Resolution:

Commercial: 450 positions (0.2° resolution) Industrial: 900 positions (0.1° resolution)

Control Deadband:

Commercial: ±0.2 degrees Industrial ±0.1 degrees

Dimensions in in (mm): 6-11/16 x 5-29/64 x 5-

29/64 (170 x 138 x 138); See Fig. 1

Weight: 3 Lbs. (1.4 Kg)

Operating Temperature:

-28 to +70 °C (-18 to +158 °F) for commercial models; -40 to +70 °C (-40 to +158 °F) for industrial models

Storage Temperature: -40 to +80 °C (-40°F to

+176°F)

Vibration: Honeywell V2 test specification; 3 axes

tested as follows: 2-Hour Performance/Resonant Detection Sweep: Vibration sinusoidal: 5 Hz - 30 Hz; Amplitude: 0.012mil pk/pk75 mm Vibration sinusoidal: 30 Hz – 300 Hz at 0.6G Endurance: 1.1G for 2 hours at resonant frequencies

EMC: EN61000-6-1/2/3 (See Safety and Agency

Approval Requirements), FCC Part 15, Level A EN55022, Level A

Enclosure:

NEMA1 (commercial models) NEMA 4 (industrial models)

Models:

Model

Number Description

Commercial

R8001M1050 50 in/lb Actuator NEMA 1 Enclosure

R8001M1150 150 in/lb Actuator NEMA 1

Enclosure

Industrial

R8001M4050 50 in/lb Actuator NEMA 4 Enclosure

R8001M4150 150 in/lb Actuator NEMA 4

Enclosure

Relative Humidity:

0 to 99% non condensing (for commercial models)

Table 1. Model Specifications.

Commercial Model Industrial Model

50 in-lb

Actuator Options/Specs

Communication RS-485 non-

Fault Annunciation Generic Alarm Generic Alarm Yes Yes

Enhanced Data Logging None None Yes Yes

Resolution .2 Degree .2 Degree .1 Degree .1 Degree

Repeatability .2 Degree .2 Degree .1 Degree .1 Degree

Duty Cycle (Act Availability) 100% 100% 100% 100%

Opening Span 90 Degrees 90 Degrees 90 Degrees 90 Degrees

90 Degree Travel Time 30 sec 30 sec 15 sec max 15 sec max

Minimum Operating Tem per ature

Maximum Operating Tem per ature

Temp Sensor Yes; Alarm Only Yes; Alarm Only Yes; Alarm and

Output 1/2-in Keyed

Keyed Connection 1/8-in Square Key 1/8-in Square Key 1/8-in Square Key 1/8-in Square Key

Conduit Connections 1/2-in Conduit

R8001M1050

isolated

-28 °C (-18 °F) -28 °C (-18 °F) -40 °C (-40 °F) -40 °C (-40 °F)

70 °C (158 °F) 70 °C (158 °F) 70 °C (158 °F) 70 °C (158 °F)

Output Shaft

Knockouts (2) (Shipped Closed)

150 in-lb

R8001M1150

RS-485 nonisolated

1/2-in Keyed Output Shaft

1/2-in Conduit Knockouts (2) (Shipped Closed)

50 in-lb

R8001M4050

RS-485 Isolated RS-485 Isolated

Real Time Data

1/2-in Keyed Output Shaft

1/2-in Conduit Knockouts (2) (Shipped Closed)

150 in-lb

R8001M4150

Yes; Alarm and Real Time Data

1/2-in Keyed Output Shaft

1/2-in Conduit Knockouts (2) (Shipped Closed)

32M-06009—06 2

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SLATE™ LOW TORQUE ACTUATOR SERIES

WARNING

M35299

(2) Ø 7/8 (22)

KNOCKOUTS

FOR 1/2”

CONDUIT

ENTRANCE

KEYWAY FOR 1/8” SQ. X 1/2” LG. KEY

6-11/16 (170)

2-47/64

(69)

5-29/64

(138)

2-33/64 (64)

Ø 1/2 (13)

3/32 (3)

5/8 (16)

61/64 (24)

5-29/64

(138)

7/8 (22)

1-11/32

(34)

Fig. 1. Dimensions in in (mm).

INSTALLATION INSTRUCTIONS

Read Carefully

Please read the operating and mounting instructions before using the equipment. Install the equipment in compliance with the prevailing regulations.

Bedrijfs- en montagehandleiding voor gebruik goed lezen! Apparaat moet volgens de geldende voorschriften worden geïnstalleerd.

Lire les instructions de montage et de service avant utilisation! L’appareil doit imperativement être installé selon les règlementations en vigueur.

Betriebs- und Montageanleitung vor Gebrauch lesen! Gerät muß nach den geltenden Vorschriften installiert werden.

NOTICE

Language translations for this document are available at www.customer.honeywell.com.

Safety requirements

Safety Notice

The SLATE Actuator has been independently evaluated by Underwriters Laboratories to provide position feedback to the SLATE Fuel Air Ratio Module. The safety of the overall system is ultimately the responsibility of: 1) The upstream safety control that commands and monitors the SLATE Actuator, and 2) the trained commissioning engineer that configures the unit for system operation.

Safety Hazard

Before operating this product, check all specifications and safety requirements to ensure the product is suitable and safe for the intended application. In addition, read all installation, commissioning, and operating instructions. The SLATE Actuator must be set up and maintained in the field by qualified personnel. If the equipment is used in a manner not specified, the protection provided by the equipment may be impaired.

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SLATE™ LOW TORQUE ACTUATOR SERIES

WARNING

2X 3-1/2 (89)

M35300

1-1/8

(28)

THREADED FOR

M6 x 1 (25) x 1/2 (12)

FASTENER

O 1/4 (6) X 17/64 (7)

DEEP FOR OPTIONAL

DOWEL PIN

1-1/8

(28)

1-1/8

(28)

1 (25)

2X 1-3/8

(35)

2X 1-3/8

(35)

M35301

0° IF ROTATION IS SET TO CCW 90° IF ROTATION IS SET TO CW

5° SPAN ADJUSTMENT RANGE (ADDITIONAL TRAVEL)

90° IF ROTATION IS SET TO CCW 0° IF ROTATION IS SET TO CW

SHAFT KEY INDICATES ROTATIONAL POSITION

Mounting

The actuator assembly may be installed in any orientation.

Keep Free of Dust and Water

• Maintain the integrity of the enclosure by using NEMA 4X rated dust- and water-tight electrical connectors.

• Use cable-sealing grips and strain-relief loops for any cord or cable.

• Plug unused conduit holes. Use internal sealing materials on all conduit connections. Moisture can have a harmful effect on device internals if permitted to enter through wiring connectors.

• Ensure that the device connection is not at a low point of the conduit to avoid condensation run-off into the housing; install a drip loop if necessary.

• All cover screws should be tightened to the specified torque. See Fig. 4.

• Cover screws should be checked periodically to ensure adequate sealing protection.

If you are mounting the SLATE™ Low Torque Actuator using third party valves, it is important to follow the following assembly instructions:

1. Ensure that the SLATE™ Low Torque actuator

has sufficient torque for the valve's required break-away torque. Also consider the line pressure when making this calculation.

2. Turn off the fuel supply upstream from the

applicable valve.

3. Remove all external hardware from the third

party valve.

4. The SLATE actuator's shaft is ½-in. diameter

with a 1/8-in. square key. For a smaller 3/8-in. valve shaft you must insert an adapter so that the two shafts are concentrically aligned, ensure that the set screws solidly contact both shafts.

5. If the bracket assembly permits, attach the

coupling to the valve and the actuator first, ensuring exact alignment. After the coupling is tightened, assemble and tighten the mounting brackets. Do not tighten the mounting brackets first.

6. Observe the actuator while it travels over its

entire range and ensure smooth operation. If sticking/binding is observed, or if Slate reports actuator error codes, the actuator shaft is not properly aligned and must be re-adjusted.

Ensure the media temperature cannot exceed the valve or actuator ratings. Use a coupling with thermal breaks if required. If the possibility exists for radiant heating (such as a furnace application), install a thermal barrier.

Ensure that pipe and ductwork are free of debris that could impair valve function.

See Fig. 2 for the locations of the mounting holes. The mounting holes are threaded for M6 x 1 x 1/2-in (12mm) fasteners.

Fig. 2. Mounting holes.

Note the quadrant of the keyway and rotation direction. See Fig. 3.

Fig. 3. Actuator rotation direction.

NOTE: The SLATE Actuator ships CCW as default.

Electrical installation

Electrical Shock Hazard. Can cause severe injury, death or equipment damage.

Disconnect the power supply before beginning installation to prevent electrical shock and equipment damage. More than one power supply disconnect can be involved.

Wiring terminals

Fig. 4 indicates each wiring terminal and Table 2 identifies each terminal’s signal type and function.

32M-06009—06 4

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Fig. 4. Wiring terminals.

WARNING

Com

* AS PER THE LABEL ON THE FUEL AIR RATIO MODULE

–

MODBUS RS-485

V+ V-

24V DC POWER

CHASSIS

ALL SHIELDS TO CHASSIS

TORQUE COVER SCREWS: 16-18 IN LBS.

MINIMUM WIRE TEMPERATURE RATING: 90˚C (194˚F)

M35302

To access the field wiring compartment for power and signal connections:

1. Remove the 2 screws and cover from the top of

the actuator housing.

2. Pass all customer-supplied wires into the enclo-

sure through the 2 conduit hubs.

SLATE™ LOW TORQUE ACTUATOR SERIES

4. In addition to a grounded conduit, the use of

shielded, twisted-pair cable is strongly recommended for DC power and signal wires. The shield drain wires should be landed to chassis/earth on both ends of the cable, but ONLY if a conduit is also grounded on both ends. In other cases, earth the shields at actuator end only.

Input power

IMPORTANT

Use DC power only.

Use cable rated for the temperatures and voltages required by the application. Use a gauge of wire to minimize voltage loss (droop) over long cable runs, especially at full current load. Ensure that voltage specifications are met under all conditions. See Table 2.

A fuse or breaker should be installed at the power source. If the power supply is not factory-supplied, a SELV (Safety Extra Low Voltage) rated supply with regulated output must be provided.

Communication (Modbus over RS-485)

Use appropriate communication cable. A network will consist of a customer’s Modbus master (with termination) and one or more actuator slaves. See SLATE documentation for wiring specifics.

Equipment Damage

To ensure physical protection as well as electromagnetic immunity, the use of flexible, sunlight-resistant, jacketed, metallic, watertight conduit is required. The conduit should be connected to earth ground on both ends.

3. One or both conduit holes may be used when

wiring an actuator.

NOTE: On commercial models only:

Do not wire the non-isolated common terminal to the Slate system; leave it unconnected. Instead, wire the 24V- of the actuator supply to Pin 2 of the Slate Sub-Base. If all actuators share the same supply, only one connection is needed.

Network layouts should be arranged so that branch/homerun length does not exceed 300 feet for commercial actuators, or 2000 feet for industrial actuators.

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SLATE™ LOW TORQUE ACTUATOR SERIES

Table 2. Wiring Terminal Identification.

Type Terminal Description Wiring

PE (Protective Earth) Chassis

ground screw

Chassis connection for mains power and shield/drain wires

Follow local codes for safety earth installation. See Electrical installation section for shield drain installation instructions.

DC power terminals 24V+ 24VDC positive terminal Shielded twisted pair cable is

24V- 24VDC negative terminal

recommended. A replaceable 2A fuse is provided on all actuators. Use a slow blow fuse if additional external fusing is desired. Required gauges are: Up to 80 ft: 24 AWG Up to 120 ft: 22 AWG Up to 500 ft: 16 AWG Up to 800 ft: 14 AWG Up to 1200 ft: 12 AWG

Low voltage communication (Modbus over RS-485) Industrial models only: R8001M4050, R8001M4150

Low voltage communication (Modbus over RS-485) Commercial models only:

RS485 In+ Isolated RS-485: positive Shielded twisted pair cable with a

RS485 In- Isolated RS-485: negative

RS485COM Isolated RS-485: common

NOTE: Must be connected for

reliable performance.

RS485 In+ Non-isolated RS-485: positive

RS485 In- Non-isolated RS-485: negative

separate common wire is recommended. See Electrical installation section for length limitations. Use 12–24 AWG wire.

NOTE: Shield should be tied to chas-

sis at Actuator side; do not connect at SLATE (controller) side.

RS485COM Non-isolated RS-485: common

See note

R8001M1050, R8001M1150

Do not wire the non-isolated common terminal to the Slate system; leave it unconnected. Instead, wire the

24V- of the actuator supply to Pin 2 of the Slate Sub-Base. If all actuators share the same supply, only one connection is needed.

32M-06009—06 6

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SLATE™ LOW TORQUE ACTUATOR SERIES

CAUTION

OPERATING INSTRUCTIONS

The SLATE Actuator is designed specifically for the SLATE Fuel Air Ratio Module. For actuator operation and programming information, see the SLATE Fuel Air Ratio Module document 32-00006 and other SLATE system documentation (Base Module document 3200005, and System Checkout guide 32-00016).

Read instructions carefully.

Read the instruction manual carefully before initiating the start-up and adjustment procedure. Verify that all of the equipment associated with and necessary to the safe operation of the system has been installed correctly, that all pre-commissioning checks have been carried out successfully and that all safety-related aspects of the installation are properly addressed.

Overview

SLATE Actuator provides multiple methods for actuator commissioning, precise closed-loop valve or damper position control, and health monitoring.

• Position can be commanded via Modbus using the SLATE Fuel Air Ratio Module.

• Commissioning is accomplished through the SLATE Fuel Air Ratio Module.

TROUBLESHOOTING

If the two shafts are not perfectly and concentrically aligned, additional binding and torque will be introduced into the assembly causing error codes to be sent from the SLATE actuator to the SLATE Fuel Air Ratio Module resulting in an inability to properly commission the system. If you are receiving actuator error codes either on the SLATE main module or in the error code register, check the mounting brackets and coupling's alignment and make necessary adjustments.

Alarm and lockout event reporting

SLATE alarm and lockout codes are accessed through the SLATE Fuel Air Ratio Module or using the SLATE touchscreen display. See documents 32-00013 and 32-00006 for more information.

The Low-Torque Actuators also display status messages through LED blinks. The LED is on the PCB inside the unit. These can be used for troubleshooting purposes.

The cover of the Low-Torque Actuators must be removed to see the two LEDs:

• Green LED: displays status, including alarm codes

• Yellow LED: displays communication activity (on RS-485, bus is working and actuator is communicating with SLATE system)

The normal and error codes are shown in Table 3.

Table 3. Alarm LED Codes.

LED code Error Characteristic Action

Continuous Blinking Normal State – Ready to operate None.

1 Out of range – Actuator is out of

normal operating quadrant

2 Not calibrated – Actuator not

(Factory) calibrated

3 Low Voltage Check actuator input voltage.

4 High Temperature Reduce ambient temperature; shield actuator from

5 Mechanical binding, electrical

shorts, or internal electronics fault.

5 or Dark Plus Continuous Reset

Lockout Check power; replace actuator.

Command actuator to normal operational range.

Factory calibration data lost; replace actuator.

heat sources.

heck all cables and electrical connections; check for debris or water on electronics; check for mechanical binding or slipping; if persistent, replace actuator. Insure that the shaft key is located in the proper quadrant (refer to FIG.3). If the shaft key is not located in this quadrant, manually move the shaft key to the location per the illustration. Take caution to not damage the shaft while moving it back into the functioning quadrant.

7 32M-06009—06

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SLATE™ LOW TORQUE ACTUATOR SERIES

Table 4 shows information about Lockout conditions

Table 4. Lockout Conditions.

Lockout Code Lockout Characteristic Comments

1 RAM Test of internal memory failed

2 RAM DMA Test of internal memory failed

3 Flash Memory Program corruption

4 Watchdog Startup Internal watchdog unit failure

5 Safety Variables Safety data corruption

6 Stack Overflow Program execution error

7 System Tick Program execution error

8 Main Loop Program execution error

9 Processor Fault Instruction test failure

10 Processor Fault – Memory RAM/ROM failure

Table 5. China RoHS

Hazardous Substances

繢橲銘󸢹

撲譾匱󷔦󹂮

(PBDE)

Polybromin

ated

Diphenyl

Ethers

(PBDE)

󸽩叛屛齟

Component Name

󹚮 (Pb)

Lead (Pb)

蟍 (Hg)

Mercury

(Hg)

󹜲 (Cd)

Cadmium

(Cd)

堘叝󹛕

(Cr6+)

Chromium

Compounds

(Cr6+)

撲譾󶾌󷔦

(PBB)

Polybromin

ated

Biphenyls

(PBB)

擒逥蝜酆辏怺󹠣硸

Electronic Valve Actuator

XXXXXX

纤󸀮聒哚砗 SJ/T 11364 馲󸊿橁󶴹奕瞱

This table is prepared in accordance with the provisions of SJ/T 11364.

O： 󸀮鸒󸛋繢橲銘󸢹憆󸛋󸽩叛瘽繢憰󸢹绝篰劣馲岍󹄡憰憆 GB/T 26572 󸊿橁馲󹢔󹄡󸉔螞参割瞱

Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the limit requirement of GB/T 26572.

X： 󸀮鸒󸛋繢橲銘󸢹󷋼欱憆󸛋󸽩叛馲羢剥憰󸢹绝篰劣馲岍󹄡󸤥壿 GB/T 26572 󸊿橁馲󹢔󹄡󸉔螞瞱

Indicates that said hazardous substance contained in all of the homogeneous materials for this part is above the limit requirement of GB/T 26572.

纡夨堅󸀮堺馲堥厫󸽩叛󽘜馵剴岍叡呤󸤥壿󹢔󹄡󸉔螞馲󹢔奕咨霶銘󸢹瞱

All other components, not listed in the table, do not contain restricted substances above the threshold level

For More Information

The Honeywell Thermal Solutions family of products includes

Honeywell Combustion Safety, Eclipse, Exothermics, Hauck,

Kromschröder and Maxon. To learn more about our products,

visit ThermalSolutions.honeywell.com or contact your

Honeywell Sales Engineer.

Honeywell Process Solutions

Honeywell Thermal Solutions (HTS)

1250 West Sam Houston Parkway

South Houston, TX 77042

ThermalSolutions.honeywell