Honeywell R8001C6001 Installation Instructions Manual

SL AT E
Fuel Air Ratio Module
R8001C6001
INSTALLATION INSTRUCTIONS
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Application
SLATE™ brings configurable safety and programmable logic together into one single platform. The platform can easily be customized for almost any requirement or application–offering virtually limitless development opportunities with far less complexity.
The R8001C6001 Fuel Air Ratio module uses the latest technology to control up to 4 SLATE actuators and/or 2 Variable Frequency Drives. The Fuel Air Ratio Control module controls the relationship between fuel, airflow and flue gas recirculation on a power burner.
Features
Within the SLATE system, the fuel air ratio module provides:
• Air-fuel ratio control for up to 4 actuators
• Drive 2 Variable Frequency Drives (VFDs)
• RS-485 Modbus communications to communicate to the actuators and receive feedback
• SLATE actuator torque sizes:
– 50 in/lb (NEMA 1 and NEMA 4) – 150 in/lb (NEMA 1 and NEMA 4) – 300 in/lb (NEMA 4) – 900 in/lb (NEMA 4)
• Up to 24 points
• Field configurable
• Automated actuator endpoint seeking process
• UL Recognized and NFPA acceptable
• Password protected
• Fault information
• Status of four actuator channels
• Unused VFD terminals (Analog Cells) available for general purpose I/O configuration
• Flue Gas Recirculation (FGR)
• Trim
• Dual Fuel
SLATE™ FUEL AIR RATIO MODULE 3
R8001C6001
Safety Features
• Class C operating software system
• Fail-safe feedback
• Curve verification algorithms
• Password protected
• Built in self test
• No slope constraints that would limit the steepness of the curve
• Component anti-swap protection
• Off curve checking algorithm
Specifications
Electrical Ratings
Voltage and Frequency: See Tables 1–5.
Environmental Ratings:
Ambient Temperature:
Operating: -20°F to +150°F (-29°C to +66°C). Shipping: -40°F to +150°F (-40°C to +66°C).
Humidity: 95% continuous, noncondensing. Vibration: 0.5G environment
Dimensions: See Fig. 1.
Weight: 13.6 oz (0.39 Kg)
Approvals
Underwriters Laboratories Inc. Listed, File: MP268 Factory Mutual IRI Acceptable Federal Communications Commission: Part 15, Class A Must be mounted inside a grounded metal enclosure.
Mounting: DIN Rail (See Fig. 2)
Required Components
R8001A1001 SLATE Base Module R8001S9001 Sub-Base Module
4 32-00006—03
R8001B2001 SLATE Burner Control Module
7-3/32
(181)
2-11/16 (68)
Fig. 1.
Dimensions in in. (mm).
4-19/32 (117)
M35382
Principal Technical Features
The R8001C6001 fuel air ratio module monitors and controls the air-fuel ratio for combustion applications.
SLATE™ FUEL AIR RATIO MODULE 5
R8001C6001
LED Array
There are three LEDs on the front of the Fuel Air Ratio module that provide quick identification of the system status and any problems that might occur. The status is broadcast to other modules on the platform bus in case they are affected by the inoperable modules. See Table 1 for descriptions.
LED Color Description
Power
CPU
Fault
Table 1. LED Descriptions.
No light System does not have power
Green System has power
Red No valid conguration
Green Running
Red Fault
No light No fault
LED Displays
The SLATE system modules have three-character LED displays used for indicating the module number of the SLATE system. They also have three-position LED colors to indicate terminal states as shown in Table 2.
Color Description
Green Terminal is ON or is Normal
Red Fault
No light Terminal is OFF or Not in use
Table 2. Terminal LED Meanings.
6 32-00006—03
Select and Reset Buttons
The SLATE system modules have Select and Reset buttons located on the front of the module and beneath the segment display. The Reset button is used to clear a lockout and reset the module. The Select button is used to scroll through the segment display information.
Installation
WARNING
Fire or Explosion Hazard Can cause severe injury, death, or property damage.
Verification of safety requirements must be performed each time a control is installed on a burner to prevent possible hazardous burner operation.
When Installing This Product
1. Read these instructions carefully. Failure to follow them could
damage the product or cause a hazardous condition.
2. Check the ratings given in the instructions and on the product
to make sure the product is suitable for your application.
3. After installation is complete, check out the product operation
as provided in these instructions.
4. The SLATE module must be mounted in an electrical
enclosure with adequate clearance for servicing, installation and removal of modules.
SLATE™ FUEL AIR RATIO MODULE 7
R8001C6001
Wiring
WARNING
Electrical Shock Hazard.
Can cause severe injury, death or equipment damage.
1. Disconnect the power supply before beginning installation to
prevent electrical shock and equipment damage. More than one power supply disconnect can be involved.
M35383
Fig. 2.
Installing the Fuel Air Ratio Module on the Sub-Base Module.
2. Wiring must comply with all applicable codes, ordinances and
regulations.
3. Wiring must comply with NEC Class 1 (Line Voltage) wiring.
8 32-00006—03
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