Honeywell PCR-100, PCR-110 User Manual
PCR-100
PCR-110
Installation and Operating
Instructions
Electronic thermostat
EB-PCR-02 EN1H-1925GE23 R0106
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TABLE OF CONTENTS
11 Unpacking the unit and conditions of use
3
12 General instructions 3
13 Use and function 3
3.1 Use for the purpose intended 3
3.2 Function 4
14 Safety 4
4.1 Sources of danger 4
4.2 Safety precautions 5
15 Installation and commissioning 5
5.1 Mechanical installation 5
5.2 Electrical installation 6
16 Operation of the controller 7
6.1 Switching on the operating voltage 8
6.2 Display 8
6.3 Key functions 8
6.4 Adjusting the cold store temperature 9
6.5 Manual defrost 9
17 Programming 9
7.1 Input parameters and ranges 10
7.2 Sensor calibration (Parameter E 06) 11
18 Maintenance 12
19 Appendix 12
9.1 Alarm messages 12
10 Conditions of warranty 13
11 Technical data 13
1 Unpacking the unit and conditions of use
Before and when unpacking the unit, make a visual inspection to
identify any possible damage which may have occurred during transportation. Please look for loose parts, dents, scratches, etc.
Report any damage immediately to the freight company. (Please see
“Conditions if damage has occurred”.) In other instances, the latest
edition of the “General conditions for the supply of goods and
services” issued by the ZVEI (German Central Association for the
Electrotechnical Industry) shall apply.
Before disposing of the packaging, please check it for loose functional
parts and information leaflets.
So that we can process warranty claims, please give an exact
description of the defect (with a photograph, if appropriate) and state
the model designation of the unit.
Please keep these operating instructions at the place where the
equipment is used.
2 General instructions
Work on the electrical devices and switching equipment may only be
carried out by appropriately qualified personnel. The relevant safety
and environmental regulations must be followed.
FLICA equipment is free from PCBs, PCTs, asbestos, formaldehyde,
cadmium and water-repelling substances.
The design of the equipment has taken into account the Standards
EN 50081-1,2 (emitted interference), EN 50082-1 (immunity to interference), EN 60335-1 (electrical safety), IEC 695-2-1 to -2-3
(fire resistance, glow-wire test).
Safety tests have been performed in the factory on all equipment in
accordance with EN 60335-1 (DIN VDE 0700 T500).
3 Use and function
3.1 Use for the purpose intended
I This controller is designed to control ambient temperatures or
media temperatures in refrigeration or heating systems.
I The controller must not be used as a safety cut-out device or excess
temperature limiter.
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If the unit is used for purposes other than those stated here,
it shall not be considered to be use for the purpose intended.
I Only connect sensors supplied with the unit. If a replacement
sensor is required, only use sensors of the same type
(Part No. H61007 ).
I The controller is not intended for use in vehicles because the possi-
ble operating voltage ranges, interference level and environmental
operating exceed the limits for which the controller can be used.
I Please take the application limits into account
(see Technical Data in section 11).
3.2 Function
I PCR-100 and PCR-110 are general-purpose thermostats, each with
a relay output and wide temperature control range
(–55 °C to +50 °C).
I The controllers have different housings:
PCR-100: Modular housing for 35 mm standard rails
PCR-110: “Snap-in” installation housing, which fits into aperture
28.5 x 70.5 mm.
I Control performance: 2-step, on/off, with reversible direction for
heating and refrigerating.
I Defrost option for chilling systems if continuous operation of the
evaporator fan is foreseen in the switching box.
I Easy to operate thanks to digital input of setpoint value and
switching difference.
I Data is not lost, even if there is a power failure, for at least
10 years.
I Alarm output.
4 Safety
4.1 Sources of danger
I Caution - Mains voltage!
I Never expose the unit to water or moisture. Risk of malfunction
and short circuit. Only use the unit when it is adjusted to normal
ambient temperature (+15 to. +30 °C). Extreme changes in temperature in combination with high atmospheric humidity may lead to
the formation of condensed water.
I Even if the control circuit is switched off, high voltage may still be
applied to the controller. For this reason, isolate all electric
circuits before starting any service work.
I Never expose the unit to excessive heat, dust and vibrations. Avoid
knocks and pressure loads. If the housing is damaged, there is a risk
of an electric shock causing death or injury.
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I If the unit cannot be operated without the risk of danger, it must
be taken out of service and precautions taken so that it cannot be
switched on again unintentionally.
This applies, in particular, if:
u the housing has damage which is visible,
u the unit is no longer operational or
u it has been stored for a long time in unfavourable conditions.
I The unit must not be opened. If it is thought that the unit may be
defective, send it back to the dealer or manufacturer with a precise
description of the fault.
4.2 Safety precautions
I All electromagnetic loads (solenoid valves, contactors, horns,
motors) should be interference suppressed directly at the coil with
RC elements.
I Please note the maximum contact rating of the relays and
terminals.
If this is not observed, there is a risk that the contacts may pit or
stick, with the result that the refrigeration system will not operate
correctly and the refrigerated items may be damaged.
I Sensor leads are to be routed separately from mains voltage wires:
the clearance should be at least 5 cm.
I Sensor leads must not be routed in multiple cables with other leads
carrying mains voltage, otherwise the system may malfunction.
I Tighten the terminals carefully; excessive strain will result in
damage to the controller.
5 Installation and commissioning
5.1 Mechanical installation
I 4 DIN Standard modular housings to be mounted on a
standarr rail:
a) housing with 2 mounting tabs:
Open out the side mounting tabs; clip the unit on to the 35 mm rail
and press tabs in again.
b) housings with 1 mounting tab:
Put housing on the upper 35 mm rail. Clip the unit on the 35 mm
rail, lower tab clips on the rail automatically.
To remove the unit from the rail press in lower mounting tab a
screw driver, lift unit.
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