Honeywell MT13-520 User Manual

8-Node

Multinode Module Service

MT13-520

Implementation

8-Node Micro TDC 3000

8-Node

Multinode Module Service

MT13-520

Release 500

CE Compliant

9/95

Revision 01 -– September 15, 1995

While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its written agreement with and for its customer.

In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and specifications in this document are subject to change without notice.

About This Publication

This publication provides instructions for use by the system service personnel, to service the Multinode Module. It will help you determine how to perform service required on the module and to identify spare parts. It also provides disassembly/assembly instructions useful when replacing the required part.

This publication is to be used in conjunction with the remainder of the TDC 3000X bookset. This publication supports TDC 3000X software release 500 and CE Compliant hardware.

Any equipment designated as “CE Compliant” complies with the European Union EMC and Health and Safety Directives. All equipment shipping into European Union countries after January 1, 1996 requires this type of compliance—denoted by the “CE Mark.”

Multinode Module Service 9/95

Standard Symbols

Scope

ATTENTION

CAUTION

WARNING

53894

53893

The following defines standard symbols used in this publication

Notes inform the reader about information that is required, but not immediately evident

Cautions tell the user that damage may occur to equipment if proper care is not exercised

Warnings tell the reader that potential personal harm or serious economic loss may happen if instructions are not followed

Ground connection to building safety ground

Ground stake for building safety ground

DANGER

SHOCK HAZARD

53895

DANGER

HIGH VOLTAGE

53896

53897

Electrical Shock Hazard—can be lethal

Rotating Fan—can cause personal injury

Multinode Module Service 9/95

Table of Contents

1 INTRODUCTION

1.1 Overview

1.2 Related Publications

2 MODULE DESCRIPTION

2.1 General Description

2.2 Module and Node Configurations

2.2.1 Multinode Module Node Configurations

2.2.2 Multinode Module Node Configurations (CE Compliant)

2.2.3 Multinode Module Board Types

2.2.4 Replacement Board Application Notes

2.3 Front Panel

2.4 Rear Panel

2. 5 Field Adjustment

3 TEST/TROUBLESHOOTING

3. 1 Tests

3. 2 Test Procedures

3.3 Troubleshooting

3.3.1 Power Supply/Fan

3.3.2 PWB Troubleshooting

3.3.2.1 Controller Boards

3. 3.2.2 Processor Board K2LCN

3.3.2.3 EPDG Board

4 DISASSEMBLY/ASSEMBLY

4.1 Disassembly

4.2 Assembly

5 SPARE PARTS

5. 1 Introduction

6 STARTUP

6.1 Visual Checks

6.2 Initialize Module

APPENDIX A—ALPHANUMERIC DISPLAYS

A. 1 Recommended Actions for Specific Code Occurrences

INDEX

Multinode Module Service i 9/95

Multinode Module Service ii 9/95

INTRODUCTION

Section 1

1.1 OVERVIEW

This manual provides detailed instructions for maintenance, test, troubleshooting, and repair of the Multinode Module shown in Figure 1-1 (with front cover installed) and Figure 1-2. The Multinode Module will not have the front cover installed when mounting in Micro TDC 3000 or LCN cabinets. The troubleshooting, disassembly, and assembly procedures are effective down to the optimum replaceable-unit (ORU) level. An ORU parts list is included and is keyed to a module-exploded view that is also used with the disassembly and assembly procedures.

53679

Figure 1-1 — Multinode Module

Multinode Module Service 1-1 9/95

1.1

This manual also contains information about the EC compatible Ten-Slot Module. It accommodates both the older and newer EC I/O board designs. The EC card file remains the same in all other details except each I/O board has a faceplate which provides grounding of the board and cable shield to the card file. The fan intake and exhaust openings on the sides of the module are covered with a honeycomb wire mesh for EC Compliant protection. The EC I/O card file is shown in Figure 1-2.

SPC-3 I/O

EPDGC I/O TP-485-3 I/O

53898

Figure 1-2 — Multinode Module for EC

1.2 RELATED PUBLICATIONS

The following related publications should be referred to as required and available:

Publication

Title

Maintenance Test Operations System Maintenance Guide Test System Executive Hardware Verification Test System Core Module Test System 8-Node Enhanced Micrro TDC 3000

User’s Manual

Publication

Number

SW11-502 LCN Service - 1 3060-1 SW13-500 LCN Service - 1 3060-1 SW13-510 LCN Service - 3 3060-3 SW13-511 LCN Service - 3 3060-3 SW13-512 LCN Service - 3 3060-3

MT11-520 Implementation /

8-Node Micro TDC 3000

Binder

Title

3091

Binder

Number

Multinode Module Service 1-2 9/95

MODULE DESCRIPTION

Section 2

2.1 GENERAL DESCRIPTION

The Multinode Module is designed to mount either horizontally in a standard NEMA rack or vertically in a cabinet (or tower) designed to stand vertically on the floor. Cooling is provided by four fans in one side of the module enclosure. An integral power supply is located at the bottom (or side) of the module.

Each Multinode Module supports up to four functional nodes in the TDC 3000 System. Each node occupies a specific address on the Local Control Network (LCN). Figure 2-1 illustrates a typical Micro TDC 3000 System using two Multinode Modules in vertical cabinets.

(Example)

LEFT TOWER

Optional Enhanced Programmable Logic Controller

Optional

Universal

RIGHT TOWER History Module

Application

Module

LCN

Universal

Station

DEC VAX

Optional

Computer

Network Interface Module

620 LCS (Example)

Optional Redundant Network Interface M

UNIVERSAL

CONTROL NETWORK

Figure 2-1 — Typical Micro TDC 3000 Multinode Module Application

Advanced Process Manager

54120

Multinode Module Service 2-1 9/95

2.2

2.2 MODULE AND NODE CONFIGURATIONS

Circuit board slots are numbered from 1 to 10 starting at the bottom (nearest the power supply). When the module is oriented vertically, the slots are numbered from right to left.

Nodes within a single Multinode Module are in a 3/3/2/2 arrangement, with slots 1 through 3 containing the first node, 4 through 6 containing the second node, slots 7 and 8 containing the third node, and slots 9 and 10 containing the fourth node.

The functional control boards are installed in the front card file of the module so that status indicators on the boards may be viewed through the transparent cover. If an Input/Output (I/O) adapter board (or paddleboard) is directly associated with a functional control board, it is installed in the slot behind it in a card file at the rear of the module. Paddleboards which do not perform an I/O function may also be installed in the rear card file in an unused slot.

Multinode Module Service 2-2 9/95

2.2.1

2.2.1 Multinode Module Node Configurations

Because of the limited board space, the boards used to construct various nodes must contain only certain boards and be configured as shown in Table 2-1.

CAUTION

Power must be removed from the module whenever you are removing or installing any board, including an I/O paddleboard. Be sure that an I/O paddleboard is installed in the correct slot;

some boards have only one slot that they can be installed in without causing damage. I/O paddleboards plugged into the wrong slot can cause traces on the backplane to burn open.

In the following table, slot numbers are identified by a-b-c. Remember, in the Multinode Module 3/3/2/2 arrangement, slots are grouped by node, therefore, a given node may occupy slots 1-2-3, 4-5-6, 7-8, or 9-10 to match slots a-b-c, or only a-b.

Table 2-1 — Node Configurations for Multinode Modules

Application Module (AM) Universal Station (US)

Slot Front Rear Slot Front Rear

c EPDG EPDG(P) I/O b b Empty (3) a K2LCN-4/8 (4) a K2LCN-4/6 (5) (1, 2)

Network Interface Module (NIM) History Module (HM)

Slot Front Rear Slot Front Rear

b EPNI NIM MODEM b SPC SPC I/O a K2LCN-3 (1, 2) a K2LCN-3

Notes: (1) A TP485 I/O card is located in Slot 1 and 9 of the modules in the Micro TDC 3000.

(2) The TP485 in Slot 9 provides the interface to the twisted pair, short distance

(≤10 meters) TPLCN. (3) The EPDG board set should be slots 3 and 6 with slots 2 and 5 empty. (4) Standard AM is 4 Mw; optional is 8 Mw. (5) Standard US is 4 Mw or 6Mw. 6MW is required for Universal Personality.

(Continued)

Multinode Module Service 2-3 9/95

2.2.1

CAUTION

Power must be removed from the module whenever you are removing or installing any board, including an I/O paddleboard. Be sure that an I/O paddleboard is installed in the correct slot;

some boards have only one slot that they can be installed in without causing damage. I/O paddleboards plugged into the wrong slot can cause traces on the backplane to burn open.

Note that a given node may occupy slots 1-2-3, 4-5-6, 7-8, or 9-10 to match slots a-b-c, or only a-b.

Table 2-1 — Node Configurations for Multinode Modules (Continued)

Computer Gateway (CG) PLC Gateway (PLCG)

Slot Front Rear Slot Front Rear

cc b CLI CLI I/O b PLCI PLCI I/O a K2LCN-2 a K2LCN-2

Redundant NIM Network Gateway (NG)

Slot Front Rear Slot Front Rear

b EPNI NIM MODEM b NGI NGIO a K2LCN-3 (1, 2) a K2LCN-2

Notes: (1) A TP485 I/O card is located in Slot 1 and 9 of the modules in the Micro TDC 3000.

(2) The TP485 in Slot 9 provides the interface to the twisted pair, short distance

(≤10 meters) TPLCN.

Multinode Module Service 2-4 9/95

2.2.2

2.2.2 Multinode Module Node Configurations (CE Compliant)

Because of the limited board space, the boards used to construct various nodes must contain only certain boards and be configured as shown in Table 2-1.

CAUTION

Power must be removed from the module whenever you are removing or installing any board, including an I/O paddleboard. Be sure that an I/O paddleboard is installed in the correct slot;

some boards have only one slot that they can be installed in without causing damage. I/O paddleboards plugged into the wrong slot can cause traces on the backplane to burn open.

Table 2-2 — Node Configurations for Multinode Modules (CE Compliant)

Application Module (AM) Universal Station (US)

Slot Front Rear Slot Front Rear

c EPDG2 EPDGC I/O b b Empty (3) a K2LCN-4/8 (4) a K2LCN-4/6 (5) (1, 2)

Network Interface Module (NIM) History Module (HM)

Slot Front Rear Slot Front Rear

b EPNI NIM MODEM b SPC SPC3 I/O a K2LCN-3 (1, 2) a K2LCN-3

Notes: (1) A TP485 I/O card is located in Slot 1 and 9 of the modules in the Micro TDC 3000.

(2) The TP485 in Slot 9 provides the interface to the twisted pair, short distance

(≤10 meters) TPLCN. (3) The EPDG2 board set should be slots 3 and 6 with slots 2 and 5 empty. (4) Standard AM is 4 Mw; optional is 8 Mw. (5) Standard US is 4 Mw or 6Mw. 6MW is required for Universal Personality.

(Continued)

Multinode Module Service 2-5 9/95

2.2.2

CAUTION

Power must be removed from the module whenever you are removing or installing any board, including an I/O paddleboard. Be sure that an I/O paddleboard is installed in the correct slot;

some boards have only one slot that they can be installed in without causing damage. I/O paddleboards plugged into the wrong slot can cause traces on the backplane to burn open.

Note that a given node may occupy slots 1-2-3, 4-5-6, 7-8, or 9-10 to match slots a-b-c, or only a-b.

Table 2-2 — Node Configurations for Multinode Modules (CE Compliant) (Continued)

Computer Gateway (CG) PLC Gateway (PLCG)

Slot Front Rear Slot Front Rear

cc b CLI CLI I/O b PLCI PLCI I/O a K2LCN-2 a K2LCN-2

Redundant NIM Network Gateway (NG)

Slot Front Rear Slot Front Rear

b EPNI NIM MODEM b NGI NGFOM a K2LCN-3 (1, 2) a K2LCN-2

Notes: (1) A TP485 I/O card is located in Slot 1 and 9 of the modules in the Micro TDC 3000.

(2) The TP485 in Slot 9 provides the interface to the twisted pair, short distance

(≤10 meters) TPLCN. The TP485 in Slot 1 provides the interface to the module

temperature sensors.

Multinode Module Service 2-6 9/95

+ 36 hidden pages

Honeywell MT13-520 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual