Honeywell MSXX10 Series, MSXX20 Series Data Sheet

MSXX10, MSXX20 Series

88 AND 175 LB-IN (10 AND 20 NM) SPRING RETURN DIRECT COUPLED ACTUATORS

PRODUCT DATA

FEATURES

• Brushless DC submotor with electronic stall protection for floating/modulating models.

• Floating/Modulating models can provide twoposition (SPST) control.

• Brush DC submotor with electronic stall protection for two-position models.

• Self-centering shaft adapter (shaft coupling) for wide range of shaft sizes.

• Access cover to facilitate connectivity.

• Metal housing with built-in mechanical end limits.

• Spring return direction field-selectable.

• Shaft position indicator and scale.

• Manual winding capability with locking function.

• UL (cUL) listed.

• All Models are plenum-rated per UL2043.

APPLICATION

MS31XX, MS41XX, MS71XX, MS75XX, MS81XX Spring Return Direct Coupled Actuators (DCA) are used within heating, ventilating, and air-conditioning (HVAC) systems. They can drive a variety of quarter-turn, final control elements requiring spring return fail-safe operation.

• Models available with 3-foot, 18 AWG color-coded cable.

• Sylk-enabled models available.

• Features shown in Table 1.

Applications include:

• Volume control dampers, mounted directly to the drive shaft or remotely (with the use of accessory hardware).

• Quarter-turn rotary valves, such as ball or butterfly valves mounted directly to the drive shaft.

• Linear stroke globe or cage valves mounted with linkages to provide linear actuation.

Contents

Application ..................................................................................... 1

Features .......................................................................................... 1

Specifications ............................................................................... 2

Wiring .............................................................................................. 8

Operation ....................................................................................... 15

Checkout ........................................................................................ 16

63-2607-26

MSXX10, MSXX20 SERIES

Table 1. Features

Model

Number

(including 3

Tor que

ft. whip)

MS7510A2008 MS7510W2008

MS7510A2206 MS7510W2206 2

MS7510H2209

Power Supply

Voltage

24 Vac/dc

Driving

14 90

Drive

(sec)

Control Input/Output

Description

Floating, Modulating3,

Two-Position (SPST),

Feedback

Floating, Modulating3,

Feedback, Two-Position

SPDT Aux

Switch

(SPST), Adj. Zero & Span

MS8110A1008 MS8110W1008

MS8110A1206 MS8110W1206 2

MS4110A1002

MS4110A1200 2

MS3110J1008 24 Vac/dc

MS3110J1206 24 Vac/dc

MS7520A2007 MS7520W2007

MS7520A2205 MS7520W2205 2

MS7520H2208

88 lb-in

(10 Nm)

30 45 Two-Position (SPST)

100-250 Vac 45 45 Two-Position (SPST)

90 Sylk Enabled 0

90 Sylk Enabled 2

Floating, Modulating

Two-Position (SPST),

16 90

24 Vac/dc

Feedback

Floating, Modulating

Two-Position (SPST),

Feedback, Adj. Zero & Span

MS8120A1007 MS8120W1007

MS8120A1205 MS8120W1205 2

MS4120A1001

MS4120A1209 2

MS3120J1007 24 Vac/dc

MS3120J1205 24 Vac/dc

Number represents range

All spring return actuators have <25 second spring return time

0/2-10 Vdc

45 second drive has 15 VA for MSxx10 and 22 VA driving for MSxx20

175 lb-in

(20 Nm)

40 45 Two-Position (SPST)

100-250 Vac 60 45 Two-Position (SPST)

90 Sylk Enabled 0

90 Sylk Enabled 2

SPECIFICATIONS

Models: See Tables 2 and 4.

NOTE: This document also covers the MS7110K and

MS7106K.

Dimensions: See Fig. 1.

Device Weight: 6 lb (2.7 kg).

Temperature Ratings:

Ambient: -40°F to 140°F (-40°C to 60°C). Shipping and Storage: -40°F to 158°F (-40°C to 70°C).

Humidity Ratings: 5% to 95% RH noncondensing.

Electrical Connections:

Field wiring 14 to 22 AWG (2.0 to 0.344 mm sq) to screw

terminals, located under the removable access cover.

Electrical Ratings: See Table 3.

63-2607—26 2

End Switches (Two SPDT):

Dry Contact Settings (fixed): 7° nominal stroke, 85° nominal stroke. Ratings (maximum load): 250 Vac, 5A resistive.

Mounting: Self-centering shaft adapter (shaft coupling).

Round Damper Shafts: 0.375 to 1.06 in. (10 to 27 mm). Square Damper Shafts: 1/2 to 3/4 in. (13 to 19 mm). Actuator can be mounted with shaft in any position.

NOTE: For 175 lb-in. (20 Nm) models: 3/4 in. or greater

shaft diameter recommended.

Minimum Damper Shaft Length: 1 in. (25 mm); 3 in.

(76 mm) recommended.

Cable Specification:

300 V, 75° C, Plenum Rated, 3 ft length from end of access

cover, 18 AWG

Timing (At Rated Torque and Voltage):

9-3/4 (247)

1-9/16

(40)

2-1/2

(64)

MIN.

3 (76)

MIN.

3 (76)

MIN.

FROM

SHAFT

END

6-1/8

(156)

1-9/16

(40)

1-9/16

(40)

3-15/16 (100)

2-15/16 (75)

1/4 (6)

M28939

144 (3658)

CABLE AND STRAIN RELIEF ON SELECT MODELS ONLY.

Table 2. Model Selection.

Model manufactured for sale in the United States.

Model manufactured for sale in Europe.

Cables available on 75 and 81 Series only.

M Electrical Motor

S Fail Safe Function (Spring Return)

31 24 Vac communicating (Sylk Enabled) 41 120 Vac Two-Position Control; Reversible Mount 71 24 Vac Modulating Control; Reversible Mount 75 24 Vac Modulating and Floating Control; Reversible Mount 81 24 Vac Two-Position Control; Reversible Mount

10 88 lb-in. (10 Nm) 20 175 lb-in. (20 Nm)

Standard U.S. Model

Standard European Model

Selectable control signal; Adjustable zero and span; Includes service and auto-adapt modes

J Sylk Enabled

Standard U.S. Model with Cable

1 No Feedback 2 Voltage Feedback Signal

0 No End Switches 2 Two End Switches

XX System Controlled Numbers

M S 75 20 A 2 0 XX

Drive Open (typical):

Floating, Modulating Models: 90 seconds. Floating, Modulating Models: 60 seconds. Two-Position Models: 40 seconds ±10 seconds.

Spring Close: <25 seconds.

MSXX10, MSXX20 SERIES

Fig. 1. Dimensional drawing of actuator in in. (mm).

* Floating/Modulating 60 sec models

Stroke: 95° ±3°, mechanically limited. Approvals: See Table 4.

Floating, Modulating 24 Vac ±20% (Class 2), 24 Vdc 50/60 Hz. 13 5 14 5 16 5 Two-Position, Low-voltage 24 Vac ±20% (Class 2), 24 Vdc 50/60 Hz. 25 8 30 8 40 8 Two-Position, Line-voltage 100-250 Vac 50/60 Hz. 45 13 45 13 60 13

88 lb-in. (10 Nm) 18 VA Driving 175 lb-in. (20 Nm) 22 VA Driving 24 VAC +- 20%

Model(s)

60 second models:

MS7510A2016 MS7510A2214 MS7520A2015 MS7520A2213

Table 3. Electrical Ratings*.

Power Input Power Consumption (VA)

44 lb-in. (5 Nm) 88 lb-in. (10 Nm) 175 lb-in. (20 Nm)

Voltage Frequency

Driving Holding Driving Holding Driving Holding

3 63-2607—26

MSXX10, MSXX20 SERIES

TRTDAD×=

TASF×

-------------------=

Design Life (at Rated Voltage):

Two-position models: 50,000 full stroke cycles;

50,000 full stroke spring returns.

Floating and Modulating models: 60,000 full stroke cycles;

1,500,000 repositions.

Input Impedance: 95K ohms minimum.

Feedback Signal: 0/2-10 Vdc;

Driving current is 3 mA minimum.

Torque Ratings:

Typical Holding, Driving, Spring Return:

MSXX10: 88 lb-in. (10 Nm). MSXX20: 175 lb-in. (20 Nm).

Stall Maximum (fully open at 75°F):

MSXX10: 175 lb-in (20 Nm) MSXX20: 350 lb-in. (39.6 Nm).

Noise Rating at 1m (Maximum):

Holding: 20 dBA (no audible noise). Two-position models:

Driving: 50 dBA. Spring Return: 65 dBA.

Floating/Modulating models:

Driving: 40 dBA. Spring Return: 50 dBA.

Sylk Enabled models:

Driving: < 50 dBA Spring Return: < 60 dBA

Vibration:

Not suitable for high vibration applications (Example

installation environment: Truck Trailers or Railroad Cars)

Acceptable Vibration Levels 0.6g at 30 to 300 Hz.

Table 4. Approvals.

MS31XX, MS41XX, MS75XX, MS81XX,

MS7110, MS7106,

UL/cUL X X

UL2043 Plenum Rating, File No. E4436; Guide No.

XAPX.

Environmental Protection Ratings:

NEMA2 (US Models) or IP54 (European Models) when

mounted on a horizontal shaft with access cover below the shaft.

Safety:

Protection Class IP54 Overvoltage Category II

Floating/Modulating 60 sec models

20,000 full stroke cycles 100,000 repositions

Accessories:

27518 Balljoint (5/16 in.). 103598 Balljoint (1/4 in.). 205860 Electronic Minimum Position Potentiometer. 27520A-E,G,H-L,Q Pushrod (5/16 in. diameter). 32000085-001 Water-tight Cable Gland/Strain-relief Fit-

ting (10 pack). 32003036-001 Weather Enclosure. 32004254-002 Self-Centering Shaft Adapter (supplied

with actuator). 50001194-001 Foot Mount Kit. 50005859-001 NEMA4/4X Enclosure. 50006427-001 Anti-Rotation Bracket (supplied with actu-

ator). SW2-US Auxiliary Switch Package. See also Form 63-2620.

Sylk™ Bus:

Sylk is a two-wire, polarity insensitive bus that provides

communications between a Sylk-enabled actuator and a

Sylk-enabled controller. For wiring, the Sylk-enabled

actuator may be mounted up to 200 ft. (61m) from the

controller; twisted pair wire is recommended for wire

runs longer than 100 ft. (30.5m). Using Sylk-enabled

actuators saves I/O on the controller and is faster and

cheaper to install since the bus is polarity insensitive.

Sizing

Required Torque

In lieu of data from a Specification Engineer or Manufacturer, required torque for a given damper load can be determined using the following method:

Where: —T

= Required torque for the damper load.

—T

= Damper torque rating from the manufacturer,

expressed in either (lb-in.)/(sq ft) or (Nm)/(sq m). the

damper load. —A

= Damper area expressed in either sq ft or sq m.

Actuators Required

In lieu of data from a Specification Engineer or Manufacturer, the number of required actuators for a given damper load can be determined using the following method:

Where: — N = Number of actuators. —T

= Required torque for the damper load. (See above.)

—T

= Actuator torque rating.

— SF = Safety factor.

NOTE: The safety factor accounts for variables such as

misalignments, aging of the damper, etc. 0.8 is a typical safety factor.

63-2607—26 4

INSTALLATION

CAUTION

MSXX10, MSXX20 SERIES

When Installing this Product...

1. Read these instructions carefully. Failure to follow

them could damage the product or cause a hazardous condition.

2. Check the ratings given in the instructions and on the product to make sure the product is suitable for your application.

3. Installer must be a trained, experienced service technician.

4. After installation is complete, check out product operation as provided in these instructions.

Electrical Shock or Equipment Damage Hazard. Low voltage can shock individuals or short equipment circuitry.

Disconnect power supply before installation.

IMPORTANT

All wiring must agree with applicable codes, ordinances and regulations.

Location

These actuators are designed to mount directly to a damper external drive shaft. The shaft coupling fastens to the drive shaft. The actuator housing includes slots which, along with an anti-rotation bracket, secure the actuator to the damper frame or duct work (see Fig. 9).

Determine Appropriate Mounting Orientation

The actuators are designed to open a damper by driving the damper shaft in either a clockwise or counterclockwise direction (see Fig. 2).

NOTES:

— Actuators are shipped in the fully closed (spring

return) position.

— An arrow molded into the hub points to tick

marks on the label to indicate the hub rotary position.

CCW TO CLOSE (FAIL-SAFE POSITION)

CW TO OPEN

Fig. 2. Spring Return DCA mounting orientation.

CW TO CLOSE (FAIL-SAFE POSITION)

CCW TO OPEN

M20953

NOTES:

— When mounted correctly, these slots allow the

actuator to float without rotating relative to the damper shaft.

— Using other brackets or linkages, the actuator

can be foot-mounted or tandem-mounted.

Motor Damage Hazard. Deteriorating vapors and acid fumes can damage metal parts.

Install motor in areas free of acid fumes and other deteriorating vapors.

Equipment Damage Hazard. Tightly securing actuator to damper housing can damage actuator.

Mount actuator to allow it to float along its vertical axis.

Preparation

Before mounting the actuator onto the damper shaft, determine the: — Damper/valve opening direction for correct spring

return rotation. The actuator can be mounted to provide clockwise or counterclockwise spring return.

— Damper shaft size (see the Specifications section).

Measure Damper/Valve Shaft Length

If the shaft is less than three inches in length, the shaft coupling must be located between the damper/valve and actuator housing. If the shaft length is more than three inches, the shaft coupling may be located on either side of the actuator housing.

If the coupling must be moved from one side of the actuator to the reverse, follow these instructions (see Fig. 3):

1. Remove the retainer clip from the shaft coupling and set it aside for later use.

2. Remove shaft coupling from one side of the actuator.

3. Replace the shaft coupling on the opposite side of

the actuator aligning it based on the stroke labelling.

4. Replace the retainer clip on the shaft coupling using the groove of the coupling.

M19579

Fig. 3. Mounting shaft coupling to actuator opposite

side.

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