This manual is supplied pre-printed in English only. Alternative language versions are available for
download from the Honeywell Analytics website: www.honeywellanalytics.com
Dit handboek is alleen beschikbaar in de Engelse taal. Alternatieve talen versies zijn electronisch
beschikbaar via onze web pagina van Honeywell Analytics: www.honeywellanalytics.com
Ce manuel est four ni préimprimé en anglais seulement. Les versions alternatives de langue sont
disponibles pour le téléchargement du website www.honeywellanalytics.com de Honeywell Analytics
Se provee este manual imprimió en inglés solamente. Las versiones alter nativas de la lengua están
disponibles para la transferencia directa del website www.honeywel lanalytics.com de Honeywel l
Analytics
Questo manuale viene fornito stampato solo in Inglese. Versioni in altre lingue, incluso l’italiano, sono
disponibili e possono essere scaricate dal sito web della Honeywell Analytics www.honeywellanalytics.
com
Diese Bedienungsanleitung wird in gedruckter Form nur in englischer Sprache verfügbar sein. Zusätzliche
Sprachen stehen zum Download auf folgender Webseite zur Verfügung. www.honeywellanalytics.com
4
XP Series Personal Gas Detector
WARNING: Read Manual Prior to Use
1. Introduction
The XP Series is an easy to use, personal gas detector, designed for monitoring the atmosphere for
potentially hazardous levels of oxygen deficiency or toxic gas. It has built-in cell decay compensation,
thermal shock protection, and Reflex™, a patented sensor failure detection system, for maximum
reliability.
SAFETY INFORMATION
Substitution of components may impair intrinsic safety
•
Only use specified batteries: Energizer® CR2 or Sanyo CR2
•
Do not activate the detector after the date on the packaging
•
Perform a self-test prior to each day’s use (See Section 6)
•
Do not use in oxygen-enriched atmospheres
•
Periodically test the sensor’s response to gas by exposing the detector to a target gas concentration
•
that exceeds the alarm set points. Manually verify that the audible, visual and vibrating alarms
are activated.
Exposure to extremely high levels of over-range gas may cause temporary loss of sensor accuracy.
•
Allow detector to stabilize in a zero gas atmosphere before reuse. It is recommended to perform
a sensor response gas test prior to reuse.
IMPORTANT NOTICE
Honeywell Analytics can take no responsibility for the use of its equipment if it is not used in accordance
with the appropriate issues and/or amendments of the relevant manual. If further details are required
which do not appear in this manual, contact Honeywell Analytics or their agent.
Honeywell Analytics shall not be liable for any incidental or consequential damages in connection with
any deletions, errors or omissions in this manual.
XP Series Personal Gas Detector
5
What’s in the Box?
Visual Alarm
Display
Gas Type
Audible Alarm
On/Off Button
Sensor
Belt Clip
Up Button
Down Button
XP Series Personal Gas Detector
•
Test Adapter
•
Operating Instructions and Maintenance Manual
•
Certificate of Calibration
•
Product Overview
2. Turning the Detector On and Off
Press the On/Off button for one second and the XP will turn on.
The detector will emit 5 beeps and 5 flashes. XP will warm up for 30 seconds, showing a countdown in
seconds and the Test Pass icon ( ) will be flashing. It will then perform a self-test. If the detector passes
the Test Pass icon ( ) is displayed. If the Test Fail icon ( ) is displayed then the detector has failed the
self-test – please refer to the instructions in Section 6.
To turn off the XP press and hold the On/Off button for 5 seconds - a countdown will be displayed.
6
XP Series Personal Gas Detector
3. Display Features
A
B
C
D
E
F
G
H
I
J
Battery
A.
Fail Icon
B.
Self-Test Pass Icon
C.
Level 1: O2 and Toxics
D.
Level 2: Toxics
Level 2: O
E.
F.
G.
H.
I.
The XP LCD has a backlight that will operate automatically whenever an alarm occurs, and also whenever
any button is pressed.
J.
2
STEL/TWA Alarm
Cal. Status Icon
Low Peak (O2), High Peak (Toxics)
Gas Concentration and Units
Alarm Icon
4. Gas Alarms
The XP has two levels of instantaneous gas alarms, of which the level 2 alarm is more urgent than the
level 1 alarm. XP also has a 15 minute STEL alarm and an 8 hour TWA alarm. The alarm set points can
be set by the user on the detector. It is supplied with the following default alarm set points:
Gas Type Level 1 Alarm Level 2 Alarm STEL Alarm TWA Alarm
H2S10 ppm15 ppm15 ppm10 ppm
For other toxic gases, see Section 22 Other Gases.
When the detected gas level returns to a safe level the gas alarm will stop, unless the alarm
mode is set to latching. The user cannot cancel an alarm.
If the measured reading exceeds the range of the sensor then the numerical digits will flash
the full scale value.
3 flashes per
second
5 flashes per
second
5 flashes per
second
5 flashes per
second
Once every 2
Once every 2
Once every 2
Once every 2
seconds
seconds
seconds
seconds
8
XP Series Personal Gas Detector
5. Maximum (Peak) Gas, STEL and TWA Reading
The XP records the maximum readings (and also, minimum for oxygen) measured, and the STEL and
TWA values (except oxygen). These can be viewed by pressing the Up/Down buttons to scroll through
the displays.
a) normal CO b) the CO STEL/TWA values measured
STEL value TWA value
c) the maximum (peak CO) reading measured
To clear the peak reading, press the On/Off button once when the peak value is displayed on the LCD.
XP Series Personal Gas Detector
9
6. Performing a Self-Test
When the On/Off button is pressed the detector checks the sensor, circuit, batteries, audible and visual
alarms, and vibrating alarm.
The XP reminds the user that a Self-Test is required by blinking the Test Pass icon ( ) 24 hours after
switch-on. The Self-Test must then be performed, by pressing the On/Off button. The detector will do
the following:
Turn on all the display elements
•
Test the audible and visual alarms and vibrating alarm
•
Check the battery, electronic circuit and sensor
•
Display the level 1 and level 2 alarm set points
•
Display the STEL and TWA alarm set points
•
Display the peak, STEL and TWA values
•
Display the result of the self-test as follows:
•
Self-Test ResultDisplayAudible AlarmVisual Alarm
PassNoneNone
Fail1 long beep1 flash
If the self-test fails, repeat the self-test. The XP will warm up for one minute before the next self-test is
performed. If it fails three consecutive times then the detector will display an error code (see Section
9).
Additionally, the XP will periodically check its batter y, electronic circuit and sensor. If it fails, the Test
Fail icon ( ) will be shown and the Test Pass icon ( ) will blink. If it passes then the Test Pass icon
will be displayed.
10
XP Series Personal Gas Detector
7. Testing Sensors and Alarms (Bump Testing)
To maintain optimal accuracy, the detector should be periodically supplied with a known concentration
test gas (bump test) and if the readings are outside of 15% of the applied gas concentration, a span
calibration should be performed, under conditions of standard temperature (15°C to 25°C/59˚F to 77˚F),
humidity and pressure. Follow local regulations and/or your company’s policy on the frequency of bump
testing. For more information on test gas, contact your local Honeywell Analytics representative.
8. Low Battery
When the XP battery level reaches a preset level it will warn the user that the battery is low and needs
replacing by generating a beep and flashing the LED once every 5 seconds. Also, the battery icon ( )
will flash. When the battery is finally exhausted an error code E02 will be displayed (see Section 9) and
a beep generated once every second.
9. Error Codes
Error CodeReason
E 01Reflex™ error
E 02Low battery
Example
E 04System Fault
E 08EEPROM Error
10. Alarm Occurred Indication
If an alarm has occurred while the XP has been turned on, the relevant alarm level icon ( or or )
will be displayed. This will be cleared when either the On/Off button, Up or Down button is pressed.
XP Series Personal Gas Detector
11
11. Confidence Flash/beep
The visual alarm and audible alarm will flash/beep once every 30 seconds, to indicate that the XP is
operating. The user can select whether this feature is activated or not, and whether it is an audible signal,
visual signal or both (see Section 14). If any error or fault is detected, the confidence flash will stop. The
factory default is no flash and no beep.
12. Zero Calibration (Oxygen Span)
Zero calibration must be performed in a clean atmosphere, and it is recommended
that it be performed daily or after any gas alarm. Depress the On/Off button 2 times.
The detector will initiate a zero with a countdown showing a ‘0’ for zero calibration,
followed by a countdown from ‘20’ to ‘00’.
blink
When the zero calibration has been completed the XP will indicate a pass by beeping
twice and flashing 2 times, and the ( ) icon will flash for 5 seconds.
If the zero calibration fails, the XP will give a single beep and a single flash, the Test
Fail icon ( ) will be displayed, and the zero calibration should be repeated.
12
XP Series Personal Gas Detector
13. Span Calibration (Toxic Versions Only)
Calibrate the detector at least every 12 months (O2, H2S, CO), depending on use and exposure to
contaminants. The other toxic gases (Cl2, H2, HCN, NH3, NO2, SO2) should be calibrated at least every
6 months. To carry out the span calibration the user requires the following additional equipment to be
available, which can be purchased from Honeywell Analytics.
Gas cylinder containing a known concentration calibration gas as follows:
•
Toxic Gas
H2S25 ppm in air or N
CO100 ppm in air or N
Recommended
Calibration Gas
Concentration
2
2
See Section 22 for other toxic gases
A gas regulator supplying the gas at 300 ml/min flow rate
•
Tubing for use betwee n the regula tor and the test adaptor (See Sect ion 24, Cali brat ion
•
Accessories)
The following is a list of calibration times (in seconds) for the different toxic gases. The detectors are
pre-programmed with the appropriate calibration time.
Calibration Gas
Concentration Range
20-30 ppm
70-200 ppm
Toxic Gas
CO60H2S60
Cl
2
H
2
HCN250SO
XP Series Personal Gas Detector
Calibration
Time
300NH
120NO
Toxic
Gas
3
2
2
Calibration
Time
300
180
120
13
Important Note for Cl2 Users:
Honeywell Analytics recommends dedicating a regulator for use with Cl2 gas to avoid lower calibration readings due to cross-interference with other gases.
Prior to performing the span calibration with Cl2 detectors it is recommended that the user purge the
regulator for 5 minutes (300 seconds) with Cl2 gas to ensure the regulator is properly conditioned.
This should be done any time a significant amount of time has passed since the regulator was last used
(i.e. days).
Carry out the zero calibration procedure as described in Section 12. A span calibration can only be
performed if the zero calibration is successful. At the end of the zero calibration procedure, the On/Off
button must be pressed continuously for 5 seconds while the Test Pass icon ( ) is flashing. If the Menu
Lock feature has been activated then the unit prompts the user to enter the password. If the correct
password is entered then the span gas concentration will be displayed and can be changed with the
Up and Down buttons (refer to Section 22 for the table of span gas concentration ranges for the limits).
Press the On/Off button to select the span gas concentration. Connect the gas cylinder and test adaptor
and apply the gas at 300 ml/min. The detector will count down the appropr iate calibration time for the
gas type. When the count down is below 100, the detector will display a ‘C’ (for calibration) in addition
to the count down value. This sequence is shown below:
1. Password 2. SPAN gas 3. Start Count down
(only in Menu lock concentration
mode, otherwise skip)
4. End Count down 5. SPAN calibration OK 5-1. SPAN calibration fail
If the span calibration is successful the detector will give 2 beeps, 2 flashes and will display the Test
Pass icon ( ). If the span calibration fails, the detector gives a long beep, long flash, displays the Test
Fail icon ( ), and the calibration remains as it was before the span calibration was attempted. If the
span calibration fails, verify the calibration gas expiration date and concentration, then rer un the span
calibration procedure.
14
XP Series Personal Gas Detector
14. Changing the Detector Set-up
The XP is provided with a means for the user to change the following aspects of its operation:
Alarm 1 set point
•
Alarm 2 set point
•
Latching/non-latching alarms (factory default is non-latching)
•
STEL alarm set point
•
TWA alarm set point
•
Set the confidence signal as a beep, flash, beep and flash or none
•
Set a new password (or disable the password function), which allows access to change the gas
•
concentration for carrying out a span calibration
To access these functions press and hold both the Up and Down buttons on the side of the detector for
3 seconds. The XP will generate two beeps and 2 flashes, and enter the Set-up mode. If the Menu Lock
feature has been activated then the detector prompts the user to enter the password before entering
setup mode.
The following display will be shown while the two buttons are being pressed and held:
XP Series Personal Gas Detector
15
In set-up mode, pressing the Up or Down button selects the function and pressing the On/Off button
activates the function, so that the displayed value may be changed. For each value, pressing the Up
button increases the displayed value, pressing the Down button decreases the displayed value, and
pressing the On/Off button sets the displayed value. Once the displayed value has been changed and
accepted, then the new value is stored within the detector. The value can be returned to its previous
value by pressing the Up and Down buttons together, e.g.
Prompt UP button to increase
On/Off button to accept Up + Down button to cancel
If no button is pressed within 20 seconds or both buttons are pressed together the XP will revert back
to its normal gas monitoring mode.
The flowchart diagram on the following page explains the process.
16
XP Series Personal Gas Detector
Enter the password
Alarm 1 set
Alarm 2 set
Alarm latch OFF
STEL alarm set
TWA alarm set
Only if the “Menu Lock” option is turned on.
Structure of Instrument Setup Menu
Alarm latch ON
Confidence beep and flashConfidence beep
Current passwordMenu lockNew password
XP Series Personal Gas Detector
Confidence flash
No confidence beep
or flash
17
The user can select whether the detector set-up menu is password protected. All settings are
maintained, even when the XP is turned off. Note that the initial password (which can be changed) is
‘000’.
Menu lock Menu unlock
18
XP Series Personal Gas Detector
15. Specifications
Operating Life
Sensor Range
For other gases See Section 22
Alarm Set points
For other gases See Section 22
Calibration
Operating Temperature-4°F to +122°F (-20°C to +50°C) (temperature compensated)
Humidity5-95% RH (non-condensing)
Audible Alarm95db @ 4” (95db @ 10cm)
Visual AlarmHigh intensity red LEDs
Vibrating AlarmStandard
DisplayBacklit Custom LCD
Typically up to three years before battery replacement, assuming 8
hours use per day and 3 minutes of alarm per day*
CO0 to 999 ppm
H2S0 to 250 ppm
O
2
0 to 30% v/v
Level 1 Level 2 STEL TWA
CO ppm3510040035
H2S ppm10151510
O2 %23.519.5--
ToxicsZero and Span adjustment
O
2
Span adjustment
XP Series Personal Gas Detector
19
Sensor TypeElectrochemical (replaceable)
Diagnostics
Self-test of circuitry, battery, LCD, software Sensor test using
Reflex™
Battery3V Lithium (replaceable) Energizer CR2 or Sanyo CR2 only
IP RatingIP65 (IP54 for sensor aperture)
ATEX II G EEx ia IIC T4
Intrinsic Safety
UL/ C-UL Class I, Div. 1, Groups A,B,C&D, T4
RFI/EMC CE EN50270:1999 and EN55011
Dimensions3.6“ (H) x 2“ (W) x 1.1“ (D) (93 mm x 50 mm x 27 mm) excluding clip
Weight
Toxics81.5g (2.8oz)
O
2
93.0g (3.3oz)
*Excessive alarms will significantly reduce the battery life
16. Contacting Honeywell Analytics
To contact Honeywell Analytics, call: +1 800 433 7220 (USA and Canada)
+ 41 (0)44 943 4300 (ROW)
Or visit our web-site at www.honeywellanalytics.com
20
XP Series Personal Gas Detector
17. Sensor Cross Sensitivity Data
H2S SureCell Cross Sensitivity Data
Gas TypeConcentration Applied
Carbon Monoxide500
Sulfur Dioxide20
Nitrogen Dioxide30
Nitric Oxide250
Chlorine0.50
Hydrogen1000
Ethylene1000
Carbon Dioxide50000
(ppm)
Reading
(ppm H2S)
XP Series Personal Gas Detector
21
CO SureCell Cross Sensitivity Data
Gas TypeConcentration Applied
Hydrogen Sulfide250
Sulfur Dioxide500.5
Nitrogen Dioxide80020
Nitric Oxide508
Chlorine20
Hydrogen10020
Ethylene10085
Ammonia1000
O2 Cross Sensitivity Data
(ppm)
Reading
(ppm CO)
Gas TypeConcentration AppliedReading
Hydrogen100%-9%
Methane100%0
Nitrogen Dioxide25 ppm0
22
(%v/v O2)
XP Series Personal Gas Detector
18. Accuracy Statement
To achieve optimal accuracy, the detector should be periodically supplied with a known concentration test
gas, and if the readings are outside of 15% of the applied gas concentration, a span calibration should
be performed, under conditions of standard temperature (15°C to 25°C), humidity and pressure.
Poisons should not affect the accuracy of the XP but certain compounds can block the gas access port
of the sensor, such as silicone oils, giving a lower than expected reading.
19. Replacing the Battery or Sensor
The XP battery and sensor can be replaced (see Section 20, Warnings). The following items are
needed:
Replacement battery Energizer® CR2 or Sanyo CR2 only (Lumidor P/N: MiniMAX-XP-BATT or
•
Neotronics P/N: 0140-0003)
Replacement sensor filter (Lumidor P/N: MiniMAX-XP-07 or Neotronics P/N: 2566-0249)
•
Crosshead (Phillips) screwdriver
•
Replacement sensor: (See Section 23)
•
Use only the sensor specifically designed for the XP. Otherwise the detector will not detect the target
gas. Full disassembly is not necessary if only the battery needs replacement.
Carry out the following procedure in a safe area:
Turn the detector off.
1.
See illustration on page 24 on how to replace the battery or sensor.
2.
After replacement, switch on the XP and perform a self-test, to ensure that the display and electronics
3.
are operating correctly, and perform a zero calibration. (If the detector does not turn on after battery
replacement, check the polarity is correct, as indicated.)
After replacing the sensor, calibrate the XP.
4.
Note:
Dispose of battery according to local or national regulations.
XP Series Personal Gas Detector
23
20. Warnings
Detector Label
Body Seal
Sensor Filter
O-Ring
Plug-in Sensor
Main PCB (only remove if
changing sensor)
Main PCB Screw
Battery - Note polarity
Positive (+) should face the side
of the instrument where the two
buttons are located.
Detector Case - Rear
Detector Case Screws
Detector Case - Front
+
-
The use of any battery other than the ones indicated will void the intrinsic safety approval of the
detector.
Substitution of any components could void the intrinsic safety approval of the detector. Replace batteries
only in a safe area.
Warning:
Remove the battery before removing this insulator. Be sure that the insulator is secured in
place prior to re-installing the battery.
24
XP Series Personal Gas Detector
21. Warranty
All products are designed and manufactured to the latest internationally recognized standards by
Honeywell Analytics under a Quality Management system that is certified to ISO 9001:2000.
DeviceWarranty Terms
XP Series
(Models other than H2S, CO and O2)
XP Series
(H2S, CO and O2 models only)
ServiceWarranty Terms
Replacement with new product within the
A.Full warranty period as specified in Warranty
first 90 days of the original warranty period.
Repair (or replacement with new or
B.
reconditioned product at HA discretion)
after the first 90 days of the original warranty
period.
Components replaced under original
product warranty.
Repair or Replacement outside of original
warranty period.
12 months from date of switch on / installation
provided this takes place prior to the ‘Activate
Before’ / install by date. Pro rata after ‘Activate
Before’ / install by date.
24 months from date of switch on / installation
provided this takes place prior to the ‘Activate
Before’ / install by date. Pro rata after ‘Activate
Before’ / install by date.
Terms above.
Pro-rata warranty realized as balance of
original warranty specified in Warranty Terms
above, or equivalent discounted price on a new,
fully warranted instrument or component.
Warranted against same fault for 3 months
from date of repair
XP Series Personal Gas Detector
25
Warranty Conditions
The HA Limited Product Warranty only extends to the sale of new and unused products to the original buyer where
1.
purchased from a HA authorized distributor or service center.
Not covered are:
2.
consumable items such as dry-cell batteries, lters and fuses or routine replacement parts due to the normal wear
•
and tear of the product;
any product which in HA’s opinion has been altered, neglected, misused or damaged by accident or abnormal
•
conditions of operation, handling, use or severe sensor poisoning; or failure to maintain and calibrate the product
as prescribed in the product documentation;
defects attributable to improper installation, repair by an unauthorized person or the use of unauthorized accessories/
•
parts on the product;
Any claim under the HA Product warranty must be made within the warranty period and as soon as reasonably possible
3.
after a defect is discovered.
If a warranty claim is being sought it is the responsibility of the buyer to return the product to the distributor or HA
4.
authorized service center along with a full description of the fault. If no description of the fault is provided, HA reserves
the right to charge an investigation fee.
A warranty claim will only be accepted if a proof of purchase is submitted and all conditions contained within this Warranty
5.
are met. When, in the opinion of HA, a warranty claim is valid, HA will repair or replace the defective product according
to the terms herein. Where repair or replacement provides signicant upgrade, enhancement or modication of the
instrument, HA reserve the right to charge a reasonable fee in respect of such.
In the course of the investigation it may be determined that recalibration of the instrument is required. In such cases,
6.
calibration charges may apply.
Please note that if, in the opinion of HA the warranty claim is not valid, HA reserves the right to charge for an investigation,
7.
any repair work carried out and for any attendance by its service engineer at the usual rates in force at the time the
claim was received.
In no event shall HA’s liability exceed the original purchase price paid by the buyer for the product.
8.
After the effective date, this warranty supersedes all existing warranty statements and HA makes no other warranty
9.
expressed or implied except as stated above.
26
XP Series Personal Gas Detector
22. Other Gases
Default Alarm Set Points
Gas TypeRangeLevel 1 Alarm Level 2 Alarm STEL AlarmTWA Alarm
SO2150 ppm2 ppm5 ppm5 ppm2 ppm
Cl
50 ppm0.5 ppm1 ppm1 ppm0.5 ppm
2
HCN100 ppm5 ppm10 ppm10 ppm5 ppm
NO2150 ppm3 ppm5 ppm5 ppm3 ppm
H
999 ppm100 ppm500 ppmN/AN/A
2
NH3100 ppm25 ppm50 ppm35 ppm25 ppm
Calibration Gas Concentration
Toxic Gas
SO
2
Cl
2
Recommend
Calibration Gas
Concentration
10 ppm in air or N
HCN10 ppm in N
NO
NH
2
H
2
3
10 ppm in air5~20 ppm6 months
200 ppm in air or N
25 ppm in air or N
XP Series Personal Gas Detector
5 ppm in N
Calibration Gas
Concentration
Range
2
2
2
2
2
2~20 ppm6 months
1~20 ppm6 months
5~20 ppm6 months
100~200 ppm6 months
25~100 ppm6 months
Calibration
Frequency
27
23. Replacement Parts
Lumidor
Part Number
XP-LBL-O22566-0251Replacement O2 label
XP-LBL-CO2566-0252Replacement CO label
XP-LBL-H2S2566-0253Replacement H2S label
XP-LBL-CL22566-0254Replacement Cl2 label
XP-LBL-SO22566-0255Replacement SO2 label
XP-LBL-NO22566-0256Replacement NO2 label
XP-LBL-HCN2566-0258Replacement HCN label
XP-LBL-NH32566-0257Replacement NH3 label
XP-LBL-H22566-0259Replacement H2 label
MiniMAX-XP-072566-0249Replacement XP Sensor Filter
MiniMAX-XP-BATT 0140-0003Replacement Energizer® CR2 or Sanyo CR2 Battery
HOR1322566-0260Replacement XP Sensor O-Ring
HOR1332566-0261Replacement XP Body Seal
Energizer® is a trademark of the Eveready Battery Company, Inc.